Inspection

No Inspecdtion / Examination Reference / Standard code Remark

QC TPI Client
1 Before Manufacturing
1.1 Pre-Inspection meeting H H H
1.2 Review of approved technical Document & drawing H RD A
Material inspection against plates, pipes, flanges, welding
1.3 consumables, etc (Certificate review + DT/NDT if required) CERT./DWG./SPEC. H H/V RD
1.4 W.P.S & P.Q.R ASME SEC IX H RD A
1.5 Welders certificate (W.P.Q) ASME SEC IX H RD A
1.6 NOT procedure & NOT map As per ASME SEC Vlll Div.1 H RD A
1.7 Pressure test procedure As per ASME SEC Vlll Div.1 H RD A
1.8 Inspection & Test Plan (ITP) AS Per SPEC. RD V A
1.9 Sandblasting & Painting orocedure AS Per SPEC. H RD A
1.10 Shipment, Installation & maintenance procedure AS Per SPEC. H RD A
1.10 Welding repair procedure AS Per SPEC. H RD A
2 Inspection of Manufacturing
2.1 Marking & Dimensional check prior to cutting ASME SEC VIII Div.l drawing H RI RI
2.2 Identification marks (stamps & Heat No) transfer As per ASME SEC VIII Div.l UG 94 H RI RI
2.3 Check of edges preparation As per approved drawing H RI RI
2.4 Visual & dimensional check of cutting As per ASME SEC VIII Div.l H H RI
2.5 Ultrasonic lamination Check for head & shelf plates As per ASME SEC V & Vlll H H RI
2.6 Visual & dimensional check of forming As per approved drawing H RI RI
2.7 To ensure that the electrodes are dry As per ASME Code H RI RI
2.8 Fit-Up of longitudinal seams As per approved drawing + WPS H H RI
2.9 Welding of longitudinal seams WPS H RI RI
As per ASME SEC VIII Div. 1 + Drawing
2.10 Radiographic Examination of longitudinal seams H RD/V RI
+ Welding map
2.11 Flt-Up of Circumferential seams As per approved drawing H H RI
2.12 Welding of Circumferential seams WPS H RI RI
As per ASME SEC VIII Div. 1
2.13 Radiographic Examination of Circumferential seams H RD/V RI
+Drawing+Welding map
2.14 Dimensional check of cutting As per approved drawing H H RI
posltlon shell & head nozzles
2.15 Visual & dimensional check of openings beveling As per a pproved drawing H RI RI
2.16 Flt-Up of Nozzles to shell & head As per approved drawing+WPS H H RI
2.17 Welding of Nozzles to shell & head WPS H RI RI
2.18 Flt-Up of head to shell As per approved drawing+WPS H H RI
2.19 Welding of head to shell WPS H RI RI
As per ASME SEC VII I
2.20 Radiographic Examination of welding shell to head H RD/V RI
Div. +Drawing+Welding map
2.21 Flt-Up & Welding reinforcing pad to shell As per approved drawing+WPS H RI RI
2.22 Air leak (Soap water) test of reinforcing pad As per ASME SEC VII I Oiv.1 H w RI
2.23 Fit-Up & Welding other parts to shell & head As per approved drawing+WPS H RI RI
2.24 Visual and dimensional check of fabricated saddle As per approved drawing H H RI
2.25 Fit-Up of fabricated saddle to shell As perapproved drawing H H RI
2.26 Welding of fabricated saddle to shell WPS H RI RI
2.27 Flt-Up & Welding of Jlfting Jugs As per approved drawing+WPS H RI RI
2.28 Flt-Up & Welding nameplate support As per approved drawing+WPS H RI RI
As per ASME SEC V & Vlll+NDT
2.29 Non-destructive examination of welds (except RT) H H RI
Procedure
2.30 Weld repair (if any weld needs repair) AS Per SPEC. & ASME SEC V & VIII H w RI
2.31 Final visual & dimensional check of comoleted vessel As per approved drawing H V RI
2.32 Hydrostatic test As per ASME SEC VlllDiv.1 H H H
2.33 Sandblast AS Per SPEC. & SA 2 1/2 H RI RI
2.34 painting AS Per SPEC H w RI
2.35 Installation of Instruments As per approved drawing H RI RI
2.36 Nameplate stamping & fixing As per approved drawing H w
3 Packing & Shipping
3.1 Review marking for shipping, oacklno list H R RI
3.2 Review of final inspection documents (flnal book) H R/V RI
3.3 Issue Inspection release note H H RI
3.4 Check of shipment condition As per shipment procedure H H H
Abbreviation.s:
V:Verify RD:Review of Document
 Inspection
No ITP Inspecdtion / Examination Reference / Standard code Remark
QC TPI Client
1 Before Manufacturing
1.1 Pre-Inspection meeting H H H
1.2 1.1 Inspection & Test Plan (ITP) AS Per SPEC. R V A
1.3 2.1 Review of approved technical Document & drawing AS Per SPEC. W R A

Material inspection against plates, pipes, flanges, welding CERT./DWG./SPEC.

1.4 consumables, etc (Certificate review + DT/NDT if required) API Std 610, Annex H W H/V R ???

1.5 W.P.S & P.Q.R ASME SEC IX W R A

1.6 - Welders certificate (W.P.Q) ASME SEC IX W R R
1.7 - Inspection and test equipment calibration certificates W R R
As per ASME SEC Vlll Div.1, ASME Procedure
1.8 NDT procedure & NDT map W R A
BPVC V, API Std 610 NDT map
1.9 Pressure test procedure As per ASME SEC Vlll Div.1 W R A Procedure
1.11 2.4 Casing Hydro Static Test Procedure ASME VIII W R A Procedure
1.12 2.5 Painting procedure AS Per SPEC. W R A Procedure

1.13 - Welding repair procedure (excluding major weld repairs) API Std 610, 6.12.2 W R A Procedure

1.14 - Weld repair procedure (major) and maps API Std 610, 6.12.2.5 W R A Procedure
1.15 2.6 Raw material requirments API Std 610, Annex H W R R
1.16 Shipment, Installation & maintenance procedure AS Per SPEC. W R A Procedure
2 Inspection of Manufacturing
API Std 610, 6.12.1.8, 6.12.4.3 and
2.1 - Material certification and traceability H R R Traceability
8.2.2.7, Tables H.2 and H.4)
2.2 4.2 Surfaces of castings API Std 610, 6.12.2.1 W SW SW
2.3 Visual & dimensional check for casing W SW SW
3.1 Ultrasonic Check for casing H SW SW

2.4 4.1.4 Hydrostatic test (for casing) API Std 610, 8.3.2 H W SW

2.5 - Non-destructive examinations of component parts (If any) API Std 610, 6.12.1.5 and 8.2.1.3 H W R

2.6 - Heat treatments, including PWHT API Std 610, Table 11 H SW R

2.7 4.11 Wear rings and running clearance verification API Std 610, Table 6 W W R
2.8 - Cleanliness check prior to final assembly API Std 610, 8.2.2.6 W R R
2.9 - Hydrostatic testing activities API Std 610 H W R
2.10 - Compliance of welding materials ASME BPVC.II Part C W R R
Baseplate manufacture flatness, and coplanarity of baseplate
2.11 4.4.1 equipment mounting pads API 610, 7.3 W SW R

2.12 - Inspection of major weld repairs (if any) API Std 610, 6.12.2.3 W SW SW
2.13 4.15 Performance testing API Std 610, 8.3.3 H W SW
2.14 4.16 NPSH or submergence testing API Std 610, 8.3.4.3 W SW R
2.15 4.17 Mechanical run testing API Std 610, 8.3.4.2 W SW SW
2.16 4.18 Sound level testing API Std 610, 8.3.4.5 W SW A
2.17 4.19 Complete unit testing API Std 610, 8.3.4.4 H W W
2.18 4.20 Auxiliary equipment testing API Std 610, 8.3.4.6 W SW R
2.19 4.21 Bearing housing resonance test API Std 610, 8.3.4.7 W SW R
2.20 4.22 Structural resonance test API Std 610, 9.3.9.2 W SW R
2.21 4.23 Disassembly after testing API Std 610, 8.3.3.8 W SW R
2.22 4.24 Hydrodynamic bearing inspection after testing API Std 610, 9.2.7.5 W SW R
2.23 Visual & dimensional check for impeller W SW R
2.24 Ultrasonic check (If any) W W R
API Std 610, 6.6, 9.3.3.1 and 9.3.12.2
2.25 - Shaft and rotors d, Tables 17 and 19 W SW SW

2.26 - Rotating component balancing+C46 API Std 610, 6.9.4, 9.1.3.7 and 9.2.4 W SW R

2.27 4.25 Surface preparation and painting API Std 610, 6.12.2.1, 7.3.12, 8.4.2.4 W SW R

Complete skid overall dimensions including holding down bolt hole

2.28 - and connection locations W W SW ???

(API Std 610, 9.3.8.2.1, 7.2.1.3 and

2.29 - Couplings and guards 7.2.3 W SW R

2.30 - Pump nameplate and rotation arrows API Std 610, 6.13 W R R
2.31 - Loose ship items, spares and special tools( as applicable) W R R
2.32 - Nozzle force and moments testing API Std 610, 7.3.21 W SW R
2.33 Nameplate stamping & fixing As per approved drawing H SW R
2.34 - Preparation of preservation, packing and storage API Std 610, 8.4 W W SW
2.35 Final inspection H H W
3 Packing & Shipping
3.1 Review marking for shipping, packing list AS per spec. W SW SW
3.2 Review of final inspection documents (final book) AS per spec. W R/V SW
3.3 Issue inspection release note AS per spec. W H SW
3.4 - Check of shipment condition As per shipment procedure W W R
Abbre
viation
.s:
1-witness: W
2-Hold point: H
3-Approval point: A
4-Review point: R
5-Spot Witness: SW
6-Verifying Reference: V
 Inspection
No ITP Inspecdtion / Examination ITP Items Reference / Standard code Remark
QC TPI Client
1 Before Manufacturing
1.1 1.1 Pre-Inspection meeting H - H
1.2 Inspection & Test Plan (ITP) Pre‐Inspection Meeting AS Per SPEC. R - A
1.3 2.1 Review of approved technical Document & drawing DWG, Design, Calculation Document AS Per SPEC. W - A
1.4 W.P.S & P.Q.R ASME SEC IX W - A if required
1.5 - Welders certificate (W.P.Q) ASME SEC IX W - R if required
1.6 - Inspection and test equipment calibration certificates W - R
As per ASME SEC Vlll Div.1, ASME
1.7 NDT procedure & NDT map W - A if required
BPVC V, API Std 610
1.8 Pressure test procedure As per ASME SEC Vlll Div.1 W - A Procedure
1.9 2.4 Casing Hydro Static Test Procedure Casing Hydrostatic Test Procedure ASME VIII W - A Procedure
1.11 2.5 Painting procedure Painting Procedure AS Per SPEC. W - A Procedure
1.12 - Welding repair procedure (excluding major weld repairs) API Std 610, 6.12.2 W - A Procedure
1.13 - Weld repair procedure (major) and maps API Std 610, 6.12.2.5 W - A Procedure
1.14 2.6 Raw material requirments API Std 610, Annex H W - R
1.15 Shipment, Installation & maintenance procedure AS Per SPEC. W - A Procedure
Visual, Dimension, and Marking Control (Certificate review + test if CERT./DWG./SPEC.
1.16 2.7 required) API Std 610, Annex H W - R ???

2 During Fabrication
API Std 610, 6.12.1.8, 6.12.4.3 and
2.1 - Material certification and traceability H - R Traceability
8.2.2.7, Tables H.2 and H.4)
2.2 4.2 Surfaces of castings API Std 610, 6.12.2.1 W - SW
2.3 Visual & dimensional check for casing W - SW
3.1 Ultrasonic Check for casing H - SW
2.4 3.3 Hydrostatic test (for casing) API Std 610, 8.3.2 H - SW
2.5 - Non-destructive examinations of component parts (If any) API Std 610, 6.12.1.5 and 8.2.1.3 H - R
2.6 - Heat treatments, including PWHT API Std 610, Table 11 H - R
2.7 4.11 Wear rings and running clearance verification API Std 610, Table 6 W - R
2.8 - Cleanliness check prior to final assembly API Std 610, 8.2.2.6 W - R
2.9 - Hydrostatic testing activities API Std 610 H - R
2.10 - Compliance of welding materials ASME BPVC.II Part C W - R
Baseplate manufacture flatness, and coplanarity of baseplate
2.11 4.4.1 equipment mounting pads API 610, 7.3 W - R
2.12 - Inspection of major weld repairs (if any) API Std 610, 6.12.2.3 W - SW
2.13 4.15 Performance testing API Std 610, 8.3.3 H - SW
2.14 4.16 NPSH or submergence testing API Std 610, 8.3.4.3 W - R
2.15 4.17 Mechanical run testing API Std 610, 8.3.4.2 W - SW
2.16 4.18 Sound level testing API Std 610, 8.3.4.5 W - A
2.17 4.19 Complete unit testing API Std 610, 8.3.4.4 H - W
2.18 4.20 Auxiliary equipment testing API Std 610, 8.3.4.6 W - R
2.19 4.21 Bearing housing resonance test API Std 610, 8.3.4.7 W - R
2.20 4.22 Structural resonance test API Std 610, 9.3.9.2 W - R
2.21 4.23 Disassembly after testing API Std 610, 8.3.3.8 W - R
2.22 4.24 Hydrodynamic bearing inspection after testing API Std 610, 9.2.7.5 W - R
2.23 3.4 Visual & dimensional inspection for impeller W - R
2.24 Ultrasonic check (If required) W - R
API Std 610, 6.6, 9.3.3.1 and 9.3.12.2
2.25 - Shaft and rotors d, Tables 17 and 19 W - SW

2.26 - Rotating component balancing API Std 610, 6.9.4, 9.1.3.7 and 9.2.4 W - R

2.27 3.5 Impeller Dynamic Balance Test W - SW

2.28 4.25 Surface preparation and painting API Std 610, 6.12.2.1, 7.3.12, 8.4.2.4 W - R

Complete skid overall dimensions including holding down bolt hole

2.29 - and connection locations W - SW ???

(API Std 610, 9.3.8.2.1, 7.2.1.3 and

2.30 - Couplings and guards 7.2.3 W - R

2.31 - Pump nameplate and rotation arrows API Std 610, 6.13 W - R
2.32 - Loose ship items, spares and special tools( as applicable) W - R
2.33 - Nozzle force and moments testing API Std 610, 7.3.21 W - R
2.34 Nameplate stamping & fixing As per approved drawing H - R
2.35 - Preparation of preservation, packing and storage API Std 610, 8.4 W - SW
2.36 Final inspection H - W
3 Packing & Shipping
3.1 Review marking for shipping, packing list AS per spec. W - SW
3.2 Review of final inspection documents (final book) AS per spec. W - SW
3.3 Issue inspection release note AS per spec. W - SW
3.4 - Check of shipment condition As per shipment procedure W - R
Abbre
viation
.s:
1-witness: W
2-Hold point: H
3-Approval point: A
4-Review point: R
5-Spot Witness: SW
6-Verifying Reference: V
‫‪:‬به‌هریک از طرف‌های د‬

‫‪1- witness) W) :‬‬

‫‪.‬تعریف‌شده باشد‪ ،‬شرک‬

‫‪.‬به‌عنوان‌مثال اگر قرار ب‬

‫‪2- Hold) H) :‬‬

‫‪.‬برای آن‌ها تعریف‌شده ‪،‬‬

‫‪3- Approval) A) :‬‬

‫‪.‬شرکت وندور باید اسناد‬

‫‪4- Review) R) :‬‬

‫‪.‬شرکت وندور باید اسناد‬

‫‪5- (Spot Witness) :‬‬

‫‪.‬به معنی حضور سرزده‬

‫‪6- Verifying Reference :‬‬

‫‪.‬شرکت سازنده مورد تا‬
 QCP
Step Activity Description Responsibility Document Required
Review and approval of pattern drawings
1 Pattern Approval QA / Design Pattern Approval Record
and pattern material
Fabrication of wooden/metal pattern as Pattern Inspection
2 Pattern Making Pattern Shop
per approved drawing Report
Sand mould preparation, core placement,
3 Mould Preparation Foundry Moulding Log
vents and gating setup
Visual inspection for defects, dimensional Mould Inspection
4 Mould Inspection QC Inspector
verification Checklist
Dryness check, core alignment, chemical
5 Pre-Pour Inspection QC / Metallurgist Pour Approval Sheet
composition verification
Furnace melting, temperature and Melt Report, Chemistry
6 Metal Melting Foundry / Lab
chemistry control (spectro check) Log
Controlled pouring of molten metal into
7 Pouring Foundry Pouring Log
mould
8 Cooling Cooling time as per material and thickness Foundry Cooling Time Log

9 Knockout Removal of cast from mould after cooling Foundry Knockout Record
Removal of risers, runners, surface
10 Fettling Fettling Shop Fettling Record
cleaning
If required as per spec – stress relieving,
11 Heat Treatment HT Shop / QC HT Cycle Report
normalizing
Casting inspected for cracks, surface
12 Visual Inspection QC Inspector Visual Inspection Report
defects
13 Dimensional Inspection Dimensional check vs drawing QC / QA Dimensional Report
UT, RT, PT as per criticality/client
14 NDT (if required) NDT Inspector NDT Reports
requirement
Casting marked with ID, heat number, PO Marking Photo & ID
15 Marking & Traceability QC
info Log
16 Final Approval QC review and release for machining QA Manager Casting Release Note

1 API 610 – Pump Casing Casting

2 ISO 8062 – Casting tolerances
3 ASME Section VIII / IX – Where applicable
4 ASTM A216/A217 – Common casting material specs
 ‫نوع فعالیت‬ ‫‪ QC Plan‬توصیه وضعیت در‬

‫فرآیندهای بحرانی‬
‫‪Hold‬‬
‫)نهایی ‪، lapping‬مثل تست فشار(‬
‫فرآیندهای نیمه‌بحرانی‬
‫‪Witness‬‬
‫)مثل تنظیم تلرانس(‬
‫بررسی مستندات‬
‫‪Review‬‬
‫)گواهی مواد‪ ،‬تست ریپورت‌ها(‬

‫نظارت کلی بر خط یا فرآیند‬ ‫‪Surveillance‬‬