PaperID 1171
PaperID 1171
Abstract
Efficient treatment of wastewater is extremely crucial for supplying consumable water to the community and
environment. With the abundance of wastewater in surrounding environment, it has become imperative to treat
this sewerage and make it readily available producing it into a high-quality effluent. For adequate treatment of
wastewater, activated sludge process (ASP) with a combination of MBBR proves to be competent enough in
terms of transforming the wastewater into discharge of desired quality. The study verifies the design process
based on two different average temperatures of 10℃ and 30℃ to remove the efficiency of this process. Also, it
shows variation in major parameters such as solid retention time (SRT), hydraulic retention time (HRT), air
flow rate, oxygen requirement, MLVSS, MLSS, F/M ratio, sludge production, TSS, etc. concerning temperature
under activated sludge process and MBBR. The research recommends the design process is 91.05 percent
efficient for BOD removal, 90 percent efficient for reduction of TSS concentration and 94.4 percent efficient for
NH4-N reduction. Besides, nitrification was done as NO3–N (product of nitrification) can be obtained and
discharged into agricultural fields as fertilizer and irrigation purposes.
Keywords
ASP, MBBR, BOD5 & Nitrogen Removal
1. Introduction
When Municipal wastewater is a complex mixture of largely unknown substances that may be hazardous to
humans and aquatic organisms. Municipal wastewater treatment typically comprises preliminary treatment,
primary treatment, and secondary treatment. A higher degree of treatment, termed here as "advanced" or
"tertiary" treatment, may be required at specific locations to protect health or environmental quality. Primary
treatment is used as an economical means for removing few contaminants prior to secondary treatment. The
residue from primary treatment is a concentrated suspension of particles in water called "primary
sludge"(Metcalf & Eddy 1995). A sewage treatment plant with physical phase separation to remove settleable
and a biological process to remove dissolved and suspended organic compounds is known as secondary
treatment, and it is a process used to treat wastewater (or sewage) to achieve a specific level of effluent quality.
The step in the sewage treatment process known as secondary treatment removes dissolved and colloidal
components, as determined by the biochemical oxygen demand (BOD). It is usually performed by indigenous,
aquatic microorganisms in a managed aerobic habitat while reproducing to form cells of biological solids.
Tertiary treatment is used at municipal wastewater treatment plants when receiving water conditions or other
uses require higher quality effluent than that produced by secondary wastewater treatment. The concentration of
ammonia in secondary effluent can be reduced by nitrification. Tertiary treatment to remove nitrogen and
phosphorus, so as to minimize nutrient enrichment of surface waters, is common; nitrogen is usually removed
by nitrification followed by de-nitrification.
Activated sludge process (ASP) is a feasible treatment technology for municipal wastewater where limited space
restricts the use of other biological methods. In this process, the activity of microbial species under controlled
operating conditions permits the biodegradation of organic matter and nutrients from wastewater [1]. It also
ensures the recycling of wastewater. But this research is based on the ASP design combined with MBBR for
BOD and nitrogen removal.
Activated sludge process is probably the most versatile of the biological treatment processes capable of
producing an effluent with any desired BOD. This is a biological wastewater treatment process as pollutants are
used as food source by many different types of microorganisms during treatment. It is a suspended growth
process, sine the organisms are suspended in the wastewater rather than attached to a media as in the trickling
filter or rotating biological contactor processes. Better quality of effluent can be produced which is exempted
from odor or fly nuisance due to the process being conducted underwater. The high quality of effluent also
causes an immense rise in its cost of construction, operation, and maintenance.
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                                          6th International Conference on Advances in Civil Engineering (ICACE-2022)
                                                                                                 21-23 December 2022
                                                                                      CUET, Chattogram, Bangladesh
                                                                                                 www.cuet.ac.bd/icace
Sludge treatment may take place in most climates, however activated sludge sewage treatment is best done in a
centralized treatment facility. However, the treatment capability is decreased in colder climates.
According to the Pennsylvania Department of Environmental Protection (DEP), the conventional activated
sludge process is susceptible to failure from shock loads. Due to its relatively low mixed liquor suspended solids
(MLSS) concentration and head-end loading, the conventional activated sludge process is best for low-strength,
domestic wastes with minimal peak load considerations.
Industrial wastewater can be effectively treated using a membrane bioreactor (MBR). In comparison to
traditional wastewater treatment methods, it has various benefits, such as increased volumetric loading, a
smaller reactor footprint, entire solids retention at all biomass concentrations, and less sludge generation.
Technology using membrane bed reactors has been used to treat a variety of industrial wastewaters, including
wastewaters from the food sector, leachate, pharmaceuticals, dyes, and oily wastewaters.
By enhancing suspended and attached growth systems, MBBR technology seeks to start a process with a high
concentration of microbial biomass. [2]. By embracing connected development innovations, for example,
biofilms, MBBRs have been demonstrated to be a dependable strategy for treating wastewater with natural
matter, particularly tertiary nitrification [3]. In the course of treating patients, MBBRs employ attached growth
concepts. [4]. This method was created using an ASP that is typically used with a fluidized bed reactor. [5]. This
innovation has the upsides of both the ASP and the biofilm reactor while utilizing free-drifting media to give the
ideal surface region [6].
Membrane separation is a physical separation technique that is frequently used in the treatment of wastewater
and drinking water. [7]. It requires less space to set up, produces less surplus sludge, has a high level of
automation, and doesn't require the addition of chemicals. Other benefits of membrane technology include a
higher removal of organic contaminants and nutrients. [8]. Membrane treatment can also be performed ahead of
biological treatments, depending on the intended outcome of the treatment. Moving bed reactors are regularly
utilized in wastewater treatment processes. They can be tuned to the application by choosing explicit
microorganisms, however, these kinds of reactors are extremely successful at nitrification, de-nitrification, and
substance oxygen interest (COD) decrease processes on the grounds that moving bed reactors are additionally
simple to construct, and simple to scale the reactor to fulfill different wastewater needs [9].
The overall objective of the research is to design an activated sludge process (ASP) and MBBR for BOD and
nitrogen removal. This research also aims to evaluate different factors affecting the ASP and MBBR for treating
municipal wastewater. It will also analyze temperature variation in BOD and nitrogen removal process of ASP
and MBBR. This study can be used in any municipal wastewater treatment plant where ASP needs to be
designed and the analysis can be used for municipal wastewater treatment plant. It can be used both in tropical
countries as well as countries with high temperature. The design process is done considering both the average
winter (10°C) and summer (30°C) temperature
2. Methodology
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                                         6th International Conference on Advances in Civil Engineering (ICACE-2022)
                                                                                                21-23 December 2022
                                                                                     CUET, Chattogram, Bangladesh
                                                                                                www.cuet.ac.bd/icace
Design process
The main design procedure involves a complete-mix activated-sludge (CMAS) process to treat 30,000 m3/d of
primary effluent to (a) meet a BOD5 concentration less than 30 g/m3 and (b) accomplish BOD removal and
Nitrification with an effluent NH4-N concentration of 0.50 g/m3.Comparison between two design conditions of
average winter temperature of 10℃ and Average summer temperature of 30℃ is shown.
                                 Concentration                Constituent
                                    BOD                        100 mg/L
                                    SBOD                        60 mg/L
                                    COD                        275 mg/L
                                    sCOD                       140 mg/L
                                   rbCOD                       110 mg/L
                                     TSS                       100 mg/L
                                     VSS                        80 mg/L
                                     TKN                        15 mg/L
                                   NH4-N                         9 mg/L
                                      TP                         5 mg/L
                                  Alkalinity              125 mg/L as CaCO3
                                bCOD/BOD ratio                     1.6
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                                          6th International Conference on Advances in Civil Engineering (ICACE-2022)
                                                                                                 21-23 December 2022
                                                                                      CUET, Chattogram, Bangladesh
                                                                                                 www.cuet.ac.bd/icace
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                                           6th International Conference on Advances in Civil Engineering (ICACE-2022)
                                                                                                  21-23 December 2022
                                                                                       CUET, Chattogram, Bangladesh
                                                                                                  www.cuet.ac.bd/icace
at 10°C and as the temperature increased to 30°C, it increased to 202.82 kg/hr. Oxygen requirement depends on
solubility. At low temperature, the solubility of O2 is high. So, the transfer of oxygen into water is easier and the
amount of oxygen loss is lower. At high temperature, the solubility of O2 is low. So, the transfer of oxygen into
water is harder which results in higher oxygen demand. So, it can be said that oxygen requirement increases as
the temperature increases. As the reactor is an open reactor, excess oxygen will have to be provided as there is a
tendency of loss by up flow.
Air flowrate was found 49.18 m3 /min at 10°C and 53.47 m3 /min at 30°C. For the case of BOD removal with
nitrification, air flow rate was found 62.58 m3 /min at 10°C and 69.22 m3 /min at 30°C. As oxygen is one of the
basic components of air, more oxygen requirement leads to more air flowrate. With temperature increase oxygen
requirement increases and as a result, air flowrate is also high. RAS ratio found 0.60 remained constant with
temperature increase from 10°C to 30°C. Clarifier hydraulic application rate is found 22 m3 /m2 .d for both BOD
removal and BOD removal with nitrification which did not change with the change in temperature from 10°C to
30°C. Number of clarifier is taken 3 for all cases each having diameter of 21m. Alkalinity to be added as
Na(HCO3 ) is found to be 1560.69 kg/d and it was increased to 1614.82 kg/d as the temperature increased from
10°C to 30°C. So, alkalinity requirement is increased with the increase in temperature.
Effluent BOD concentration is found 8.95 g/m3 for both BOD removal and BOD removal with nitrification it
didn’t change with increase in temperature from 10°C to 30°C. Effluent TSS concentration is found 10 g/m3 for
both BOD removal only and BOD removal with nitrification and it also didn’t change with the increase in
temperature from 10°C to 30°C. Effluent NH4 -N concentration is found 0.5 g/m3 for both BOD removal only
and BOD removal with nitrification and also it didn’t change with the increase in temperature from 10°C to
30°C.
MBBR
The value of applied BOD flux for BOD removal is 12.24 g/m2. d at 10°C and 12.12 g/m2. d at 30°C. The BOD
flux is generally related to the BOD removal and % BOD removal. The concentration of BOD removal flux
remains same in both 10°C and 30°C and the percentage of BOD removal is also nearly same in both 10°C and
30°C. That’s why the value of BOD flux for BOD removal is quite same in different season. The value of
applied flux for nitrification is found 0.93 g/m2. d. Applied flux for nitrification is related to the value of %
nitrogen removal and nitrogen removal flux.
The value of media area for BOD removal at 10°C and 30°C was found 245098.04 m2 and 24724.75 m2
respectively. Media area was found different at different temperature. This happens because media area value is
related to the applied flux value for BOD removal. For 30°C, the applied BOD flux value is found lower than
that of at 10°C. For this reason, it results in higher media area in lower BOD flux value. Besides, media area for
nitrification is found 483870.97 m2 This media area is related to the value of nitrogen application rate and
applied flux. Media volume for BOD removal at 10°C and 30°C is found 490.2 m3and 495.05 m3 respectively.
The media volume is found higher for higher media area. Media volume for nitrification was found 967.74 m3.
Reactor tank volume for BOD removal at 10°C and 30°C was found 980.4 m3 and 990.1 m3 respectively. The
reactor tank volume is found higher for higher media volume and the reactor tank volume is related to the media
volume. Besides, the reactor tank volume for nitrification was found 1612.9 m3.
The hydraulic retention time for BOD removal in 10°C and 30°C is found 0.78h and 0.79h respectively. The
hydraulic retention time is related to the reactor tank volume. The hydraulic retention time is found higher for
higher reactor tank volume. Besides, the hydraulic retention time for nitrification was found 1.29h.
The overall result is shown in the following tables: -
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                                                6th International Conference on Advances in Civil Engineering (ICACE-2022)
                                                                                                       21-23 December 2022
                                                                                            CUET, Chattogram, Bangladesh
                                                                                                       www.cuet.ac.bd/icace
There are certain disadvantages that traditional ASP has such as, instability under large load variations,
comparatively more manpower, land area, energy requirement. Along with the benefit of allowing the capacity
of the current plant to be increased by adding more media to the MBBR Tank, the MBBR process emerges as
offering better performance in several areas. Additionally, due to their small size and ability to fit in small
spaces, both the maintenance and installation costs are lower than with ASP. [11]. In order to bring on better
performance this research has been carried out using a method of ASP combined with MBBR for BOD and
Nitrogen removal. This research focused on variation of characteristics of the parameters with temperature
fluctuation.
Analysis shows that the factors affecting the design process, have significant impact on the result. Solid
retention time (SRT) was higher at low temperature. Hydraulic retention time (HRT) was also found higher for
low temperature. HRT was found 4.74hr at 10°C and 4.29hr at 30°C in the case of BOD removal only and for
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                                          6th International Conference on Advances in Civil Engineering (ICACE-2022)
                                                                                                 21-23 December 2022
                                                                                      CUET, Chattogram, Bangladesh
                                                                                                 www.cuet.ac.bd/icace
the case of BOD removal with nitrification, HRT was found 14.58hr at 10°C and 7.19hr at 30°C. Aeration tank
volume is proportional to hydraulic retention time. As the value of aeration tank volume is decreased, hydraulic
retention time is also decreased. MLVSS increases as the temperature increases. MLVSS has a direct relation
with SRT. At low temperature, the SRT is high, so the microorganism growth rate is higher and biomass
production is also high.
Oxygen requirement found higher at 30°C. It depends on solubility. With rise in temperature, the solubility of
O2 reduces, thus hindering the transfer of oxygen into water which results in higher oxygen demand. So, it can
be said that oxygen requirement increases as the temperature increases. Sludge production was found higher at
30°C. Higher temperature leads to the drastic increase in microorganism activity, resulting in higher sludge
production. In the MBBR process, HRT was found higher at 30°C. The hydraulic retention time is found higher
for higher tank volume.
Finally, it can be said that the activated sludge process is one of the most satisfactory systems for wastewater
treatment. This system is combined with MBBR process which makes the project more feasible.
5. Acknowledgement
At first, the research members recall the gratefulness to Almighty. Then they express their sincere gratitude and
deep indebtedness to their supervisor Dr. Fahim Hossain, Assistant Professor, Department of Civil Engineering,
AUST, who offered knowledge and experience that significantly aided the research. His careful reading of the
draft, valuable comments, criticism and constructive suggestions immensely contributed to the improvement of
this paper. We would also like to show our gratitude to Khondker Nabil Mahmood, M.Sc. Student, Technical
University of Munich for sharing his numerous wisdoms with us during this paperwork.
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