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Cathodic Protection Installation

This document outlines the method statement for the installation of cathodic protection at the Marjan Increment Program - Tanajib Gas Plant Project. It details the purpose, scope, responsibilities, and installation procedures, ensuring compliance with safety regulations and project specifications. The document is intended for use by the contractor and subcontractor involved in the project, with specific roles assigned to various personnel for effective implementation.

Uploaded by

Nadeem Javed
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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100% found this document useful (1 vote)
42 views43 pages

Cathodic Protection Installation

This document outlines the method statement for the installation of cathodic protection at the Marjan Increment Program - Tanajib Gas Plant Project. It details the purpose, scope, responsibilities, and installation procedures, ensuring compliance with safety regulations and project specifications. The document is intended for use by the contractor and subcontractor involved in the project, with specific roles assigned to various personnel for effective implementation.

Uploaded by

Nadeem Javed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 43

CONTRACTOR PROJECT No.

10230
SUBCONTRACTOR / PO No.
10230-25303

CONTRACTOR CONTRACTOR Document Number REV.


Doc. Code
MARJAN INCREMENT
PROGRAM - TANAJIB GAS
PLANT PROJECT, PK-09 & 11

SUBCONTRACTOR NAME / LOGO NMR Code


N/A
China Eleventh Chemical Construction Company Limited UNIT / EQUIPMENT No.
General

DOCUMENT TITLE: METHOD STATEMENT FOR CATHODIC PROTECTION


INSTALLATION
SUBCONTRACTOR DOCUMENT No. :ELECO-TR-TGP-CR-MS-EI-008 SUB
CONTRACTOR
REV-00

REVIEW RESPONSE BY CONTRACTOR:

CONTRACTOR review comments do not indicate either responsibility or liability for accuracy and
completeness of this Document or alter any contractual terms and conditions.

£ A - REJECTED £ C - REVIEWED WITH £ F-REVIEWED WITH


COMMENTS COMMENTS
£ B - COMMENTS AS NOTED
£ R - REVIEWED AS £ I-FOR INFORMATION
BUILT

REVIEW DATE :

This document is property of UTE TR Marjan md TR Saudi arabia for Services and Contracting Co Ltd.
Its repmduction without previous permission in writing is strictly forbidden.

10230-00-082-PD-0004-TMP02
Project:
Marjan Increment Program - Tanajib Gas Plant Project Package 9

Owner:

Saudi Aramco

Contractor:

Technicas Reunidas

Subcontractor
China Eleventh Chemical Construction Company Limited

Document Title METHOD STATEMENT FOR CATHODIC PROTECTION


INSTALLATION

Document number ELECO-TR-TGP-CR-MS-EI-008 Rev 00

METHOD STATEMENT FOR CATHODIC PROTECTION


INSTALLATION

30.11.24 FOR APPROVAL S.SARAVANAKUMAR MR.LIU GUOEN MR.SUN WENKE

00
Rev Date Description Prepared By Checked By Approved By
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Marjan Increment Program


Tanajib Gas Plant Project PK9

Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

CONTENTS
1.PURPOSE.............................................................................................………….3
2.SCOPE................................................................................……………………….3
3.REFERENCE....................................................................………………………...3
4.DEFINITION...................................................................................……………….7
5.RESPONSIBLITIES…………………………………………………………………...7
6.TOOLS.......................................................................................................……... 9
7.HANDLING PROCEDURE FOR EQUIPMENT & MATERIALS...................…...9
7.1. Storage........................................................................................................………….… 9
7.2. Site Transport.......................................................................................………………..10
7.3. Material Storage......................................................................................………………10
7.4. Handling..................................................................................................………………11

8.INSTALLATION FOR TANK EXTERNAL................................................…….. 12


8.1. General Installation Procedures for Grid System..............................……………….12
8.2. Installation of Grid System (Ribbon,Conductor Bar & Power Cable)………………13
8.3. Installation of Permanent Reference Electrode………………………………………..15
8.4. Installation of Monitoring Pipe…………………………………………………………….16
8.5. Cable to tank connection……………………………………………………………………17
8.6. Back filling…………………………………………………………………………………….18
8.7. Temporary Protection and Tagging of CP Cables……………………………………..18
8.8. Resistance Testing During Tank Construction…………………………………………19
8.9. Site Clean-up………………………………………………………………………………….19

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

9.INSTALLATION FOR TANK INTERNAL………………………………………..19


9.1. Installation of Zn anode………………………………………………………………….…19
9.2. Reference Electrode Installation………………………………………………………….21
9.3. Cable To Structure Connection…………………………………………………………...23

10.INSTALLATION FOR VESSEL INTERNAL……………………………………..24


10.1. Installation of Zn anode…………………………………………………………………….24
10.2. Reference Electrode Installation (FLANGE TYPE)…………………………………….25

11.INSTALLATION OF JUNCTION BOXES & TEST STATION ………………..28


12.INSTALLATION OF TRANSFORMER/RECTIFIER……………………………29
13.SPOT WELDING PROCEDURE………………………………………………….31
13.1.General…………………………………………………………………………………………31
13.2.Training and Quality Testing……………………………………………………………….31
14.QA/QC REQUIREMENT………………………………………………………….32
14.1.General……………………………………………………………………………………32
14.2.Inspection………………………………………………………………………………...32
14.3.Quality Control Measures …………………………………………………………….32

15.Safety Precaution………………………………………………………………..33
15.1.Additional Traininig Required…………………………………………………………..35
15.2.Emergency(Scenario base Emergency Rescue Plan)……………………..……….35

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00
16.Attachment……………………………………………………………………….40

1.PURPOSE:
The purpose of this method statement is to set out the procedures and precautions to be observed
during carrying out of Cathodic Protection Installation activity as per the sequence mentioned in
Marjan Increment Program Tanajib Gas Plant Project package 9 specifications, ITP, Drawings and
relevant standards.All works shall be carried out in accordance with site safety procedures and
regulations as guided by project HSE Plan.
2.SCOPE:

This method statement including limited to the activity of Cathodic Protection installation works as
following:
 Cathodic Protection material handling
 Installation of Cathodic Protection anodes, pipes or other equipment
 Installation of above ground or underground CP cables
 Thermo weld, thermite welding, or pressure crimping of CP cables
 Testing for CP system
All activities of Cathodic Protection system in this project should be carried out according to the
descripted requirement in this method statement.
3.REFERENCE:
 The latest revision of Saudi Aramco standard shall be use as per the below given reference
and its part of this method statement for execution.
10230-00-091-PD-0005 CONTRACTOR SITE SAFETY PROGRAM
10230-00-091-PD-0009 EMERGENCY RESPONSE PLAN
10230-00-091-PD-0019 HEAT STRESS PROGRAM
INT-10230-00-091-PD-001 SPECIFIC FALL PROTECTION PLAN
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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00
10230-00-091-PD-0006 HAZARD IDENTIFICATION PLAN
10230-00-091-PD-0007 CONSTRUCTION ENVIRONMENTAL MANAGEMENT
PLAN
10230-00-091-PD-0010 SITE SECURITY PLAN
10230-00-091-PD-0013 PERMIT TO WORK PROCEDURE
10230-00-091-PD-0015 TRAFFIC MANAGEMENT PLAN
NFPA 70 National Fire Protection Association
NEC National Electric Code
CSM III-3 Electrical Equipment
SAES Saudi Aramco Engineering Standard
IEEE Institute of Electrical and Electronic Engineers
10230-00-090-PD-0005 Quality Requirements for Subcontractor
IEEE 81 Guide for Measuring Earth Resistivity, Ground
Impedance and Earth Surface Potentials of a
Grounding System.
NEMA National Electrical Manufacturer Association

CATHODIC PROTECTION INSTALLATION


SABP-X-003
REQUIREMENTS

CATHODIC PROTECTION, INSTALLATION DETAILS


AA-036069-001
GALVANIC ANODES AT THRUST ANCHOR

CATHODIC PROTECTION INSTALLATION DETAILS -


AA-036073-001
CABLE CONNECTION TO WELLHEAD

AA-036388-001 CATHODIC PROTECTION INTERNAL GALVANIC ANODES


INSTALLATION DETAIL FOR VESSELS

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

AA-036762-001 CATHODIC PROTECTION, CRUDE AND PRODUCT TANK


BOTTOM INTERNAL GALVANIC ANODE INSTALLATION

DETAILS OF INSTALLATION OF NEW BOTTOMS AND


AA-036905-001 CATHODIC PROTECTION FOR EXISTING WELDED AND
RIVETED TANKS

AB-036378-001 CATHODIC PROTECTION ONSHORE RECTIFIER


INSTALLATION DETAILS

AB-036378-002 CATHODIC PROTECTION ONSHORE RECTIFIER


INSTALLATION DETAILS

SAES-P-111 Grounding System


SAES-P-104 Wiring Method and Materials

SABP-X-001 CATHODIC PROTECTION DESIGN PACKAGE PREPARATION

CATHODIC PROTECTION RECTIFIER (TAP ADJUSTABLE)


SABP-X-002
FACTORY ACCEPTANCE TESTS

SAES-X-400 CATHODIC PROTECTION OF BURIED PIPELINES

CATHODIC PROTECTION OF VESSEL AND TANK


SAES-X-500
INTERNALS

SAES-X-600
CATHODIC PROTECTION OF EXTERNAL SURFACES OF
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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00
PLANT FACILITIES

SAES-X-700
CATHODIC PROTECTION OF ONSHORE WELL CASINGS

AD-036785-001 SYMBOLS CATHODIC PROTECTION

CONVENTIONAL (TAP ADJUSTABLE)


17-SAMSS-004 TRANSFORMER/RECTIFIERS FOR CATHODIC
PROTECTION

CATHODIC PROTECTION PHASE CONTROLLED


17-SAMSS-005
RECTIFIERS

17-SAMSS-006 GALVANIC ANODES FOR CATHODIC PROTECTION

IMPRESSED CURRENT ANODES FOR CATHODIC


17-SAMSS-007
PROTECTION

17-SAMSS-008 JUNCTION BOXES FOR CATHODIC PROTECTION

PHOTOVOLTAIC POWER SUPPLY FOR CATHODIC


17-SAMSS-012
PROTECTION

IMPRESSED CURRENT CATHODIC PROTECTION


17-SAMSS-017
CABLES

17-SAMSS-018
REMOTE MONITORING SYSTEM (RMS) FOR CATHODIC
PROTECTION
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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

CATHODIC PROTECTION DESIGN PHILOSOPHY


10230-00-134-ES-0002

4.DEFINITIONS:

COMPANY SAUDI ARAMCO


PROJECT MARJAN INCREMENT PROGRAM -TANAJIB GAS
PLANT PROJECT PK 9 & 11
CONTRACTOR TECNICAS REUNIDAS SAUDIA FOR SERVICE &
CONTRACTING CO.LTD
MS METHOD OF STATEMENT
SUBCONTRACTOR CHINA ELEVENTH CHEMICAL CONSTRUCTION CO.,
LTD.

5.RESPONSIBILITIES:
Site Manager:
Site Manager is responsible for supporting and encouraging the related staffs and workers, so as
for them to participate dynamically as work site Cathodic Protection Installation and
implementation of HSE requirements.

Construction Manager:
This Method Statement and shall ensure to review contract documents and provide all resources
necessary to effectively implement throughout Monitor the quality and Cathodic Protection
Installation progress of the work and ensure that occupation aim is achieved. Construction
Manager is responsible for complying with HSE requirements.

QA/QC Manager:
Prepare and submit Method of statement Cathodic Protection Installation for Saudi Aramco
review and approval. Provide latest revision of IFC drawings, material specifications, procedures,
drawings ,standards and technical specifications. Responsible for the overall discipline of QA/QC
Inspection, verification of the project specification, documentations and QC records for final
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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

acceptance.

HSE Manager:
HSE Manager shall monitor related works under carrying out, and advising supervisors for
corrective measuring of particular area, ensure holding of pre task HSE meeting / daily tool box
talks explain details of specification tasks and specification job risks and JSA involved to the work
force involved Cathodic Protection Installation . Ensure appropriate mode of communication in
case of emergency at Site.
Electrical Supervisor:
Ensure relevant work permits are raised and received prior to commencement of work, with full
compliance by all associated Foreman, quality control supervisor and Instrument supervisor to the
requirements of this procedure, Quality Control Procedures, reference the updated drawings, and
Aramco Specifications for the Cathodic Protection Installation work.
Electrical Foreman:
Ensure relevant permits are raised and received prior to commencement of work, with full
compliance by all associated Electrical supervisor ,foreman & quality control supervisor to the
requirements of this procedure. Responsible for the execution of the work, skilled Technicians and
manpower assignments and every day hourly monitor the work done and preparing the work
activities for the technician/Electrician.
Quality Control Supervisors:
Shall be responsible for monitoring, surveillance, inspection and reports as required and issue an
inspection request to Saudi Aramco Project Inspection Department as defined by the ITP.
The QC Inspectors shall accompany the SAPID representative to carry out routine inspection. To
Ensure the work activities are in compliance with the applicable standards and procedures.
To initiate the request for inspection, issue the hold point and closes the requested inspection
activities in the system.

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

Quality Control Inspectors:


He is responsible for the necessary inspection and test to be carried -out for all the related
activities and shall monitor the installation of cable activities and ensure that work execution
complies with the project specification, codes, and standard and other relevant project
documents whenever required. He shall also prepare quality control records and documents for
final inspection and acceptance by the concerned department of TR/COMPANY
Safety Supervisor :
Check the work areas in site for any unsafe conditions. Ensure that all safety requirements have
been adequately addressed and Cathodic Protection Installation of the work is carried out in
accordance with Saudi Aramco project safety procedures.
6.TOOLS:
 240 volt power supply
 Basic Electrical work Power tools and Hand tools
 50 meter tape measure
 Exothermic kit set as required
 Megger Tester and Multimeter
 Spot welding machine,
Digital Car Spotter 5500
 Electrical Resistance (ER) Instrument,

7.HANDLING PROCEDURE FOR EQUIPMENT & MATERIALS:

All handling, storage and maintenance shall be performed in a safe manner as to avoid
mechanical damage and corrosion.
7.1. Storage:
It is important to avoid exposure to moisture, dust, oil, and lubricant in order to
prevent rust.

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00
Store in a dry and well ventilated place preferably in the original package covering.
7.2.Site Transport:
When transporting, rubber or wood support/underpinning should be used to avoid urface
scratching.
Gloves should be worn to avoid smudges from fingerprint.
7.3.Material Storage:
The material listed below should be securely stored within a lockable and ventilated storage
facility local to the work site. The storage facility should provide the materials protection from
direct sunlight. Temperatures within the storage facility should not exceed +55℃.
1) Cables
2) Anode ribbon mesh
3) Titanium conductor bar
4) Positive connections
5) Negative connections
6) Plastic clips
7) Cable ties
8) Junction boxes
9) Power supplies

The materials listed above should be securely stored within a scaled storage facility local to
the work site.
The storage facility should provide the materials protection from dust and direct sunlight.
Temperatures within storage facility should not exceed +30°C (air-conditioning may be equired).
1) Reference electrodes
2) Heat shrink tube for the positive and negative connections
3) Transformer rectifier.

7.4.Handling:

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 Cables

Individual cable drums shall be provided for the positive, negative and instrument negative
connections. Care should be taken when lifting and transporting the Cable Drums and cable
jacks should be used while removing cable. Care should also be taken not to score or
damage the cable insulation during the cable removal installation.
 Anode ribbon mesh
Care should be taken when lifting and transporting the boxes of anode. It is also
recommended that gloves to bed used when directly handling the anode material due to
the stamp edges of the anode ribbon.
 Conductor bar
The conductor bar is supplied individual rolls. There are no direct hazards when handling but
care should be taken not to damage the conductor bar during installation.
 Reference electrodes
Each reference electrode is supplied with a length of cable attached. The sensor head for
each reference electrode is protected with PVC cap. The cap should not be removed until batch
testing or the encapsulation process is to be undertaken. Care should also be taken not to
damage the cable insulation during installation.
 Heat shrink tube
Positive, negative and instrument negative connections shall be encapsulated with a suitable,
mechanically strong, adhesive lined heat shrink tube. Care shall be taken to ensure no damage
results to the cable insulation or heat shrink tube during heat application. Time should be allowed
for the connection to cool to ambient temperature after this procedure.
 Power supplies
Care should be taken when lifting and transporting the self – contained power supply units in
order to avoid damage to the electronic components. There are no direct hazards for this item.
 Junction boxes

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

The junction boxes will be supplied pre-fabricated in the original shipping carton. Upon
receipt the boxes shall be removed from their cartons and checked against approved drawing
and specifications. After the checks are complete and recorded, the junction boxes shall be
returned to their cartons and stored in a secure area until installed at Site.

8.INSTALLATION FOR TANK EXTERNAL:

8.1. General Installation Procedures for Grid System:

Prior to work, the Contractor shall review and become thoroughly familiar with the cathodic
protection drawings, applicable project specifications, and HSE policies.
The project drawings show the general arrangement of the cathodic protection equipment and can
be revised, if necessary, to meet site conditions. Any changes require prior approval from the
appropriate authority and must be noted on as-built drawings.
For Civil Work the schedule for installation of the cathodic protection equipment shall be
coordinated with the civil contractor. The anode grid shall be installed directly in the clean sand
between the HDPE liner and the tank bottom plates. The anode grid shall be surrounded by clean
sand, free from stones and debris.
The use of oiled sand or asphalts in the tank foundations is not allowed. The cathodic protection
equipment will be installed at two elevations. The anode grid shall be installed slightly above the
HDPE liner. The reference electrode and monitoring / calibration tubes shall be installed slightly
below the tank bottom plates.
It is recommended that the location where the sumps and other protrusions below the tank be
“blocked out” with wooden forms. The backfilling operation shall be in accordance with civil
specification.

8.2.Installation of Grid System (Ribbon, Conductor Bar & Power Cable):


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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

An impressed current system using a grid system will be used for cathodic protection of the
external surfaces of the bottom plates for the tanks included in the scope of this project. Each
system will be similar and generally consist of a transformer rectifier, titanium / MMO anode
system, power feeds, junction boxes, reference electrodes and associated cabling.
The negative output terminal of the rectifier will be connected to the tank and the positive output
terminal will be connected to the anode feeder cable.
When the transformer rectifier is energized, current will be discharged from the anode grid, flow
through the sand to the tank bottom plates and return to the rectifier through the negative structure
cable. When adequate current densities are achieved on the tank bottom, corrosion is mitigated.
The anode grid is installed directly under the tanks in the sand backfill which ensures a very
uniform distribution of the cathodic protection current. The grid consists of titanium ribbon anode
which has Mixed Metal Oxide (MMO) coating on it and uncoated titanium conductor bars.
The anode ribbon is installed in multiple parallel anode chords evenly spaced under the entire area
of the tank. Titanium conductor bars are installed perpendicular to the anode ribbons. The anode
ribbons are resistance welded to the conductor bars at every crossing.
The anode ribbon will be connected to conductor bar by multiple feeder cables, which will minimize
the voltage drop across the anode grid. This configuration provides a uniform anode grid
throughout the entire pad of the tank bottom, which will promote a very uniform current density to
the tank bottom.
Positive cable connection to anode i s achieved by spot welding a factory assembled power feed
assembly to the conductor bar. This avoids any field splices.
Permanent copper / copper sulfate reference electrode will be installed under the tank to adjust
and monitor the performance of the cathodic protection system. In addition, slotted pipe will be
installed under the tanks bottom to monitor the tank bottom potential by using portable reference
electrode.
It is necessary to installation of the cathodic protection equipment in different phases of the project
as follows:
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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

Phase CP Equipment Time


1) Phase 1: CP grid system under tanks. It will be done during construction of
tank foundations.
2) Phase 2: CP rectifiers and junction boxes. It will be done after tank
construction is completed.

8.2.1.Installation Procedure of Grid System:

 Unrolling of MMO ribbon anode from coils and positioning at the spacing required
on drawing.
 MMO ribbon anode should hold in place with sand bags to keep rising above the
compacted sand.
 The total installed ribbon anode length shall not be less than the total length on
approved drawing.
 Conductor bar from coils shall be uncoiled and positioned at the spacing required.
 Spot welding at each MMO ribbon anode and conductor bar (at least three (3)
welds required on
25mm intervals), according to vendor procedure. (refer to attachment 1)
 Connect the conductor bar and the power feeder cable according to the approved
drawing. Titanium rod to power feed cable will be compression crimped to the
positive cable and sealed with an appropriate splice kit and filled with epoxy resin.
Ensure sufficient time (More than 2 hour) is allowed for the resin to set.
 The following inspection and tests shall be performed for the anode grid system
and related accessories on approved drawing:
8.2.2. Before Backfilling:
 Anode spacing (within ±5%).
 Anode depth with respect to the tank bottom.

(Deeper than -10% of specified anode depth from ring-wall top


to anode) l Anode quantity (Not less than approved total length
(Refer to approved drawing)).
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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 Conductor bar spacing (within ±5%).


 Anode/conductor bar welding.
 Spot weld is by making a triangle and the weld is acceptable if the weld is not fall
out when rubber hammering (1kg) to welding points.
 Resistance measurement between power feeder cables (Less than 1 ohm)
 Visual and dimension (Typ.±10%) check of grid system accessories. (Monitoring
pipe, Reference

electrodes, etc.)

8.2.3. After Backfilling:


 Resistance measurement between power feeder cables (Less than 1 ohm)
 The inspection result shall be recorded.

8.3. Installation of Permanent Reference Electrode:


8.3.1. Procedure for Calibration Testing Permanent Reference Electrodes for Tanks
External CP
Copper/copper sulfate reference electrode will be used for Duqm Refinery Project. Regardless of
type, each reference electrode shall be tested against a portable saturated copper / copper sulfate
(Control) reference electrode. This testing shall be carried out prior to be installed on site. The
general test procedure is as follows:

 Place tested reference cell in fresh water.


 Place the portable saturated calomel reference cell or/and copper / copper sulfate
reference electrode in water adjacently to the permanent reference electrode.
 Connect the lead wire from permanent reference electrode to the negative
terminal of the digital volt meter and the lead wire from the portable reference
electrode to the positive terminal.
 Adjust the multi meter to the mV range and turn the meter on.
 Observe and record the voltage and polarity of the reading.
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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 Repeat for each permanent reference.


8.3.2.Installation Procedure of Permanent Reference Electrode:
 Installation of permanent reference electrode at location required on approved
drawings
 Until cable connection at box, cables are temporarily stored inside of the cover
with to avoid direct sunlight and around the cover shall be surrounded by warning
tapes.
 Termination to the test box and junction box will be as per the approved drawing.
 The following inspection and tests shall be performed for the installation of
permanent reference electrode.
a) Location and level are as per the detail drawing.
b) The measured potential of the electrodes to standard electrode (Portable
Cu/CuSO4 Reference Electrode) shall be as follow:

* Cu/CuSO4 Reference electrode: 0 ± 50mV


c)Check the reference cell soaked in water.
The inspection result shall be recorded on the form.
8.4.Installation of Monitoring Pipe:
 Installation of slotted section of monitoring pipe at location on approved drawing.
 The slotted PVC pipe shall be penetrated through PVC sleeve in the foundation l
Attention to be paid to avoid sand ingress inside the pipe.
 Any sand which can obstruct the passage of the potable electrode should be
removed.
 Pipe connection point of monitoring pipe to be sealed by means of PVC bond.
 Ensure that retractable reference electrode could pass through the monitoring
pipe. l Provision of geotextile cloth on the slotted PVC pipe will be provided by
vendor.
 Verification of installed depth of PVC pipe.

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 Perforation shall be installed toward tank bottom plate and Joining of pipe section
is by PVC glue which is supplied by subcontractor.
 PVC cap shall be installed at both sides of pipe.
 PP rope stopper will be provided to secure pulling rope.
 Installation polypropylene rope inside monitoring pipe for connection to retractable
electrode, in case of future measurement.
 Visual and dimension check (within Typ. ±10%).
 Check the smooth operation of passage through the monitoring pipe with
temporary electrode instead of retractable reference electrode.
 The inspection result shall be recorded on the form.
8.5.Cable to tank connection:
 The material of steel plate shall be same as tank shell.
 The interval between negative connection and test cable connection shall be Min.
1m.
 Before connection, paint of steel plate shall be removed. Resistance between tank
and negative cable shall be tested. Measured resistance shall be less than 1ohm.
 Above ground cable to tank connections shall be carried out by lugging the cable
on a steel plate. l The cable shall be connected to the threaded stud bolt by using
a lug, nut and washers.(See figure 1) l Cable lug shall be suitably sized to fit the
cable cross-section.
 After connection, connection point shall be protected with grease

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Method Statement for CATHODIC


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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

8.6.Backfilling:
 During backfilling of clean sand, attention to be paid to avoid damages to MMO
anode, cables, permanent reference electrodes and monitoring pipes.
 If any damage to C.P materials is detected (cable cutting, welding damage etc),
backfill shall be interrupted and prompt repair actions shall undertake.
8.7.Temporary Protection and Tagging of CP Cables:
The reference electrode and power feed cables installed under the tanks cannot be permanently
installed until after the tanks are erected and the junction boxes are installed.
Subcontractor shall devise a method to protect the cables from damage during tank construction
activities. This may be accomplished by coiling the cables and temporarily burying them or placing
them in an above ground box where they will not be damaged during construction of the tank.
Please note that the ends of the power feed cables need to be accessible for resistance testing
during tank construction. The end of all cables shall be identified with permanent cable labels.
8.8.Resistance Testing During Tank Construction:

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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

It is extremely critical that the anode grid is electrically isolated from the tank and all other metallic
structures. A short circuit between the anode and other metallic structures including; the tank
bottoms plates, tank sumps, electrical conduits, reinforcing steel, instrumentation lines, piping,
ground rods etc., will render the CP system non-functional.
Therefore, it is recommended that the electrical resistance be measured between the power feeds
and the tank bottom plates. A measurement should be made immediately after the installation of
the first plate. Subsequent periodic measurements should be taken during installation of the tank
bottom plates - especially if it is suspected that a bottom plate has contacted the anode grid (i.e.at
sumps that protrude below the tank bottom plates)
The measurement technique involved using a megger to measure the electrical resistance (in
Ohms) between the steel tank bottom plates and the power feed cables. The electrical resistance
should be significant and any drastic reduction of the initial resistance value should be
investigated.
8.9.Site Clean-up:
All work areas including access and storage areas shall be restored to their original condition.
Excess materials, as well as all scrap and debris, shall be removed. All clean up shall be approved
by the Saudi Aramco representative.

9.INSTALLATION FOR TANK INTERNAL:


9.1. Installation of Zn anode:
 Suspended anode shall be installed correctly as per approved drawing
 Quantity of anode shall as per approved drawing
 Sufficient length of anode cable shall be lopped inside and outside anode nozzles
to allow removal of anode nozzle cap
 Anodes shall be suspended from the anode nozzle by rope
 Anode cables shall be tied to polypropylene support rope at max. 600mm intervals
by cable ties. This rope shall be tensioned by using a hook.

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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 The anode installation will be checked to ensure the fixing by hook is secure and
there is no interference or contact with the tank internal surfaces. If anode is
contacted with shell, bottom & pipe inside tank, CP system cannot be operated.
Check the resistance between anode and tank. If measured resistance is low,
check all anode status.
 Install anode JB and terminate each anode cable ensuring that each cable is
correctly labeled.
 An All cable routes inside and outside of tank shall be defined at site in order to
achieve shortest run to TR/Rectifier.
 During hydro test, CP system for tank internal shall be energized using temporary
power supply and checked the performance before other work.
 The following inspection and tests shall be performed for suspended anode
system and related accessories on approved drawing.
① Location of suspended anode (±5%).
② Elevation of suspended anode (±5%).
③ Anode quantity (Not less than approved quantity).
④ Connection of rope to concrete ballast (Visual)
⑤ No secondary interference (Visual).
⑥ Visual and dimension check of suspended system accessories (Visual)
⑦ Anode rope and hook (Visual).
 The inspections and test should be recorded on Inspection and test sheet

9.2.Reference Electrode Installation:


 Reference electrode shall be installed correctly as per approved drawing
 Quantity of reference electrode shall as per approved drawing
 Sufficient length of reference electrode cable shall be lopped inside and outside
electrode nozzles to allow removal of electrode nozzle cap.

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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 Reference electrode shall be suspended from the electrode nozzle by rope.

 Reference electrode cables shall be tied to polypropylene support rope at max


1,000mm intervals by cable ties. This rope shall be tensioned by using a hook.
 The reference electrode installation will be checked to ensure the fixing by hook is
secured and there is no interference or contact with the tank internal surfaces.
 Reference electrode cable shall be connected to tank top mounted interface
junction box.
 Reference electrodes installed in the tank shall be inspected to ensure the
functional capability, their

location and level is as per the detail drawing.

The measured potential of the electrodes to standard electrode shall be asfollow:

- Prepare supplied Ag/AgCl ref. electrodes and calomel ref. electrode. (See
Figure 2)
- Fill a bucket with seawater or (3 to 3.5% sodium chloride solutions)
- The permanent Ag/AgCl ref. electrode shall be in the left side of the bucket
- The calomel ref. electrode shall be in the right side of the bucket.
- Measure potential difference between the two electrodes as shown on
below diagram.

VOLTMETER

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V
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Ag/AgCl 3 - 3.5% NaCl @ 20ºC Calomel


Ref.electrode Ref.electrode
<Figure 2>

- Setting procedure for multi meter carried out as follows:

a) Turn range switch to 200mV~2V range.


b) Turn function switch to DC. (Center of LC-4 meter)
c) Turn power switch to 10Mposition (Input Res range of LC-4
meter). Display should turn on and within a few seconds indicate
“000”. If “Lo bat” appears in the display,then the 9V battery must
be replaced ASAP.
d) Connect lead cable of Ag/AgCl reference electrode to center
terminals (+) and lead cable of Calomel ref. electrode to com (-).
e) Turn range switch to a lower range if necessary to obtain a more
detailed reading (DC volt range of LC-4meter). When the display
shows “1” followed by blanked digits, the input is higher than full
scale. Use higher scale.

f)Calibrated value between SSC(Ag/AgCl) and SCE(Calomel) shall be


12mV and acceptable range is 2mV ~ 22mV.(±10mV) (See Figure 3)

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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

g)The test results of each RE shall be recorded on the form.

9.3.Cable To Structure Connection:

 The material of steel plate shall be same as tank shell.


 The interval between negative connection and test cable connection shall be Min.
1m.
 Before connection, paint of steel plate shall be removed. Resistance between tank
and negative cable shall be tested. Measured resistance shall be less than 1ohm.
 Above ground cable to tank connections shall be carried out by lugging the cable
on a steel plate.

 The cable shall be connected to the threaded stud bolt by using a lug, nut and
washers.(See figure 4)
 Cable lug shall be suitably sized to fit the cable cross-section.

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Method Statement for CATHODIC


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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

10.INSTALLATION FOR VESSEL INTERNAL:


10.1. Installation of Zn anode:
 Anodes shall be installed correctly as per approved drawing.
 Quantity of anode shall as per approved drawing.
 During the installation work of the anodes, interference and contact with
tank internal surface shall be avoided strictly.
 Install washer and nuts on bolts before coating to mask off the bolt threads
and contact surface for anode strap. The steel plate shall be fillet welded on
the tank bottom. .
 Remove all plastic coating from anode surface before installing anode
except for the coating on the bottom of the anode that faces the tank
bottom.
 Remove the paint of steel plate for anode or structure
 The following inspection shall be performed for sacrificial anode system and
related accessories on approved drawing:
a)Zn Anode quantity
b)Interference & contact with internal surface.
c) Location of fixed anode.
d)The inspection result shall be recorded on the form.

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Method Statement for CATHODIC


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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

10.2. Reference Electrode Installation (FLANGE TYPE):

 Reference electrode shall be installed correctly as per approved


drawing
 Quantity of reference electrode shall as per approved drawing
 Insert the reference electrode into the nozzle of tank body.
 The electrode should be installed into the bridge using no pipe threads sealants or
gasket.
 The following inspection and test shall be performed for the installation of
reference.

a)Installed Electrodes shall be inspected to ensure the functional capability, their


location and level is as per the detail drawing.
b)Check the reference cell soaked in water
c) The measured potential of the electrodes to standard electrode shall be as
follow:

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Method Statement for CATHODIC


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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

- Prepare supplied Ag/AgCl ref. electrodes and calomel ref. electrode. (See
Figure 7)
- Fill a bucket with seawater or (3 to 3.5% sodium chloride solutions)
- The permanent Ag/AgCl ref. electrode shall be in the left side of the bucket
- The calomel ref. electrode shall be in the right side of the bucket.
- Measure potential difference between the two electrodes as shown on
below diagram.

- Setting procedure for multi meter carried out as follows:

a) Turn range switch to 200mV~2V range.


b) Turn function switch to DC. (Center of LC-4 meter).

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Method Statement for CATHODIC


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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Ag/AgCl 3 - 3.5% NaCl @ 20ºC Calomel


Ref.electrode Ref.electrode
<Figure 7>

c) Turn power switch to 10Mposition (Input Res range of LC-4


meter). Display should turn on and within a few seconds indicate
“000”. If “Lo bat” appears in the display, then the 9V battery must be
replaced as soon as possible.
d) Connect lead cable of Ag/AgCl reference electrode to center
terminals (+) and lead cable of Calomel ref. electrode to com (-).
e) Turn range switch to a lower range if necessary to obtain a more
detailed reading (DC volt range of LC-4meter). When the display
f) shows “1” followed by blanked digits, the input is higher than full
scale. Use higher scale if available.
g) Calibrated value between SSC(Ag/AgCl) and SCE(Calomel) shall be
12mV and acceptable range is 2mV ~ 22mV.(±10mV) (See Figure 8).
h) The test results of each RE shall be recorded on form.

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Method Statement for CATHODIC


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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

11.INSTALLATION OF JUNCTION BOXES & TEST STATION:

Be careful at the time of anode junction box installations. It is highly recommended to install the
anodes power feeder cables first and then select the anode junction box location where all
associated anode power feeder cable tails can reach, because cable joint in anode cable is not
allowed. Therefore, select the anode junction box location very carefully to avoid any problem
related to short anode length.

 Install Boxes at location on approved drawing.


 Anode lead cables to be terminated to anode junction box, while test lead cable &
reference electrode cables to be terminated to test box.
 A minimum suitable length of slack cable shall be left at points of
termination/connection to above ground apparatus.
 Cable shall be terminated through suitable conduit.
 The following inspection and tests shall be performed for the installation of boxes.

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Method Statement for CATHODIC


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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

a)Equipment supports will be inspected to ensure they are fabricated as per the
approved detail drawing.
b)Base plates, fixings, concrete foundations etc, will be checked for locations and
level and the fixings.
c) Cables to boxes shall be checked against the approved drawing for correct
routing and termination.
d) Nameplate shall be checked.
 Check the connection.
 The inspection result shall be recorded on the form.

12.INSTALLATION OF TRANSFORMER/RECTIFIER:
The designated location for installation shall be verified on site prior to installation works taking
place. Oil immersed rectifiers shall be mounted a minimum of 300 mm above ground to minimize
sand accumulation against the rectifier.
The unit shall be securely grounded prior to connection of A.C. and D.C. cables. It shall be
assured that the applicable A.C. breaker at the associated sub-station is locked off prior to
connection of A.C. cables. It shall be assured that the D.C. cables are connected with the correct
polarity.
The transformer rectifiers shall be connected to plant grounding system at nearest

available ground grid.

Install guardrails for unfenced rectifiers for protection against vehicular traffic (IF ANY)

 Prior to installation, the foundations shall be checked for level and civil
clearance shall be obtained.
 Fix transformer rectifier to base utilizing anchors and the fixing holes
provided. Great care to be taken in identification of polarity of all cables
ensuring they match the polarity of the marked terminals.

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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 The installation of unit shall be witnessed to ensure correct orientation


alignment for cabling.

a)Connect the cable to positive junction box on TR/Rectifier (+) terminal.

b)Connect the cable to structure on TR/Rectifier (-) terminal.

c) Cable termination shall be used cable gland.


 The following inspection and tests shall be performed for the installation of
TR/Rectifier.

a)Prior to installation the TR/Rectifier at site, it will be inspected for


mechanical damage at enclosure of TR/Rectifier.
b)Control panel measuring instruments and control devices shall not be
damaged during installation.

c) Where oil immersed unit has been supplied oil filled, the oil level will
be checked to ensure no leakage.
d)Prior to installation, the foundations will be checked for level and civil clearance
will be obtained.

e)Installed unit will be witnessed to ensure correct orientation and alignment for
cabling.

 The inspection result shall be recorded on the form.

13.SPOT WELDING PROCEDURE:


13.1. General:

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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

Spot welding will be used for connection of M.M.O ribbon anode and conductor bar which is very
thin metallic as shown the below.
Spot welding is a resistance welding process for joining metal sheets by directly applying opposing
forces with electrodes with pointed tips. By one or two electrode
The current and the heat generation are localized by the form of the electrodes. The weld nugget
size is usually defined by the electrode tip contact area. Spot welding for CP work also used to
connect electrical conductivity without force of tension and other reason.
Spot welding is simple and different with strict SMAW because the spot welding is no need free of
leakage, force of tension and other strict requirement. Spot welding generally is doing like
resistance spot welding procedure without strict test and special qualification.

13.2.Training and Quality Testing:


Spot welder and related electronic assemblies shall be performed by a welding operator qualified
by training.

For each unique type of weld to be produced, a minimum of 5 sample welded connections shall be
produced for an initial procedure qualification.
The qualification sample set shall be acceptable to all of the following 3 levels of quality control as
applicable, for successful qualification:
A) Visual inspection, B) Conductivity (Resistivity) testing,

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Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

All weld specimens shall be visually inspected and tested for electrical conductivity
(resistivity). The
resistivity of each connection shall meet the drawing requirements or if not
specified by the drawing, shall measure up to 1.0.
C) Destructive testing

Five (5) weld samples shall be tested prior to start. Spot weld is by making a triangle and
the weld is acceptable if the weld is not falling out when rubber hammering (1kg) to
welding points.

14.QA/QC REQUIREMENT:

14.1.General
ELECO will follow this project itself QA/QC plan, TR QA/QC plan, and Saudi Aramco relate
documents.
14.2. Inspection
While construction is processing and/or when the job finished, ELECO will submit relate RFI to
QA/QC department for inspection. Items should be like below:
 Material Receiving Inspection should be execution; all materials comply with drawing or
specification.
 Supports, Equipment, Anode and conductor, Bus bar, Conduit, Cable Installation are all
comply with drawing or specification.
 CP System spot welding joints and thermo welding joints Installation (clamps, bounding
jumper, etc.) comply with drawing.
 Resistance Test Checked and should be inspection.

14.3.Quality Control Measures:


 When the materials which are provide by ELECO are arrived in site, before installation,
the MRI must be raised up for a visual inspection, and check product factory qualified

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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

certificate, or other factory technical documents and specifications. All type, size, and
materials must comply with design.
 Strict implementation of approved ITP.
 Full time quality inspection personnel to inspect the quality of construction for a nice job in
the record, the unqualified items should also make in record and rectification immediately.
 CP cable installed and routed according to the latest drawing (AFC) and specifications.
Grounding Cables and Electrode are buried the depth as per drawing (AFC) and
Specifications.
 Underground conduits stub up are properly installed according to drawings (AFC) and
specifications
 Ensure the installation of ground bus bar is the same as approved drawing (AFC)
 CP resistance welding joints and thermo welding joints visual check (cadwelds, clamps,
etc), and pressure connections must be tighten, and all should be follow drawings and
specifications.
15.SAFETY PRECAUTIONS:
 Cathodic Protection Installation work will be undertaken in accordance with ARAMCO
CSM requirement.
 Work Permits must be obtained prior to any work being carried out and work will
commence in accordance with the specific measure itemized on the permit.
 All necessary (PPE) Personal Protection Equipment will be provided and worn in
accordance with Procedure of ARAMCO Construction Safety Manual.
 Unloading of construction material must be initiated by competent person (SA
certified Rigger and SA certified Crane operator)
 Area barricading, sign boards placing, safety personnel presence checking and
stopping all on-going activities within the operating radius.
 All personnel connected to the job shall have a Toolbox meeting & each one shall be
apprised of the total work procedure, individual responsibilities, and safety aspects.
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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 The load test certificate of the crane shall be checked. All the tools, tackles, shackles,
slings, auxiliary tools, spanners etc. being used for the erection shall be of good
quality and must be inspected before using them on daily basis.
 All Personnel shall be familiar with the location and use of safety devices located in
the area such as Fire Extinguishers, first aid kits.
 All electrical equipment shall be properly earthed, color coded and inspected as per
project Requirement.
 All safety precautionary signboards must be visibly posted.
 Electrically driven power tools shall be properly grounded to prevent work. When
working at heights use only approved (green tagged) scaffold working platforms and
attain 100% tie-off safety policy.
 A specific site Job Safety Analysis will be required prior to start the work in order to
assess the specific risk arisen in work location, which will include all HSE
requirements and the specific safety measures to perform the work safely.
 Ensure that only authorized and competent personnel are allowed working in the
area.
 Maintained Work Permit and JSA at worksite by work Supervisor, requirements shall
be discussed in daily TBT
 The use of Electrical safety, Are Flash safety grounding, and Lock Out Tag out
Procedure should always be followed during Installation, Servicing and Uninstalling
electrical.
 If possible, use mechanical equipment to eliminate the ergonomic hazards.
 Frequent job rotation shall be implemented to minimize fatigue to the personnel.
 Positioning on line of fire shall be prohibited.
If ever use of Forklift:
 Load must be secured, Load must not exceed beyond the manufacture capacity,
 Only SA certified operator with valid Gov, License operator shall operate the forklift.
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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 Forklift/Heavy equipment shall not be used for personnel transportation.


 Provide Warning Alert System E.g., Proximity Warning Alert System (PWAS) or Rear-
View Closed- Circuit Camera System (RVCCCS).
15.1.ADDITIONAL TRAINING REQUIRED:
 PTW training for permit receiver
 CSAR CSM/HIP training for all supervisor
 Work at height training for all people working at elevated area.
 Site Supervision should be completed all of safety training for CSAR, HIP, CSM and
OSHA& BLS& first aid training.
 Additional work force must be basic training for PPE / hot work/ work at height, lifting
safety awareness.
15.2.EMERGENCY(Scenario base Emergency Rescue Plan):
 In case of emergency and rescue, below rescue procedure shall be followed.
 For the detailed step by step rescue procedure. Refer to SA approved Contractor
emergency response / rescue plan document 10230-00-091-PD-0009.
 Elevated work platform rescue (man lift)-if an elevated work platform is available
onsite and the suspended worker can be reached by the platform.
 Rescue pulley and Man basket rescue if worker has fallen and is suspended in an
accessible area you may need to perform a basket rescue. (site supervisor to ensure
availability of fixed rescue point prior to start the activity)
 Rescue from work area using stair access or floor below-if the fallen worker is
suspended near a worker area can be safely reached from the floor below or the area
from which they fell.
 Emergency Hot Line no: 0506309931

 Scenario base Emergency Rescue Plan for Victims using manlift for, Injured or
Trapped Worker or suspended workers: If a worker is injured or trapped during
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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

equipment installation at height, immediately cease all work and initiate the following
actions:

 Site Supervisor (Site Response) to Assess the Situation:


Evaluate the seriousness and determine if the victim is conscious and responsive.
If possible, gather information about the victim's condition and any injuries sustained.
 Call for Help:
Immediately alert emergency services by dialing the local emergency number
0506309931
Provide accurate information about the location, the number of victims, and the nature
of their injuries.
Call the Incident Commander (Site safety supervisor)
Incident commander will report to Deputy Incident Manager (ELECO HSE Manager)
Deputy Incident Manager (ELECO HSE Manager) will inform the situation to Incident
Manager (Eleco Site Manager) and Contractor HSE coordinator.
 Ensure Safety:
Ensure the safety of the area to prevent further accidents or injuries.
Clear the immediate vicinity of any hazards or obstacles that may impede rescue
efforts.
 Provide Basic First Aid:
If you are trained in first aid, administer immediate assistance to the victim to stabilize
their condition.
Address any visible wounds or injuries but avoid moving the victim unless
necessary to prevent further harm.
 Communicate with the Victim:
Reassure the victim and keep them calm. Provide clear instructions and support.
 Coordinate with Colleagues and Supervisors:
Inform coworkers and supervisors about the situation so they can aid and cooperate
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Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

with emergency personnel. Evacuate the area to nearest assembly point.


 Assist with Rescue Efforts:
Upon the arrival of ERT and Man lift follow the instruction of ERT on lowering the victim
using man lift. Cooperate with ERT and follow their instructions.
 Assist the Medical Team
Upon the arrival of medical team cooperate with medical team and follow their instructions.
 Stay at the assembly area until all clear announcements.

 Scenario base Emergency Rescue Plan for Victims using Rescue pulley and man
basket, for Injured or Trapped Worker or suspended workers: If a worker is injured or
trapped or suspended during equipment installation at height, immediately cease all work
and initiate the following actions:

 Site Supervisor (Site Response) to Assess the Situation:


Evaluate the seriousness and determine if the victim is conscious and responsive.
If possible, gather information about the victim's condition and any injuries sustained
 Call for Help:
Immediately alert emergency services by dialing the local emergency number
0506309931
Provide accurate information about the location, the number of victims, and the nature of
their injuries.
Call the Incident Commander (Site safety supervisor)
Incident commander will report to Deputy Incident Manager (ELECO HSE Manager)
Deputy Incident Manager (ELECO HSE Manager) will inform the situation to Incident
Manager (Eleco Site Manager) and Contractor HSE coordinator.
 Ensure Safety:
Ensure the safety of the area to prevent further accidents or injuries.
Clear the immediate vicinity of any hazards or obstacles that may impede rescue efforts.

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Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

 Provide Basic First Aid:


If you are trained in first aid, administer immediate assistance to the victim to stabilize their
condition.
Address any visible wounds or injuries but avoid moving the victim unless necessary
to prevent further harm.
 Communicate with the Victim:
Reassure the victim and keep them calm. Provide clear instructions and support.
 Coordinate with Colleagues and Supervisors:

Inform coworkers and supervisors about the situation so they can aid and cooperate
with emergency personnel. Evacuate the area to nearest assembly point.
 Assist with Rescue Efforts:

Upon the arrival of ERT follow the instruction of ERT while using rescue pully and
man basket for lowering the victim, cooperate with ERT and follow their instructions.

 Assist the Medical Team


Upon the arrival of medical team cooperate with medical team and follow their
instructions.
 Stay at the assembly area until all clear announcements.

 Scenario base Emergency Rescue Plan for Victims using Rescue from work area
using stair access or floor below, Injured or Trapped Worker: If a worker is injured
during equipment installation at height, immediately cease all work and initiate the
following actions:

 Site Supervisor (Site Response) to Assess the Situation:


Evaluate the seriousness and determine if the victim is conscious and responsive.
If possible, gather information about the victim's condition and any injuries sustained.
 Call for Help:
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Marjan Increment Program


Tanajib Gas Plant Project PK9

Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

Immediately alert emergency services by dialing the local emergency number


0506309931.
Provide accurate information about the location, the number of victims, and the nature of
their injuries.
Call the Incident Commander (Site safety supervisor)
Incident commander will report to Deputy Incident Manager (ELECO HSE Manager)
Deputy Incident Manager (ELECO HSE Manager) will inform the situation to Incident
Manager (Eleco Site Manager) and Contractor HSE coordinator.
 Ensure Safety:
Ensure the safety of the area to prevent further accidents or injuries.
Clear the immediate vicinity of any hazards or obstacles that may impede rescue efforts.
 Provide Basic First Aid:
If you are trained in first aid, administer immediate assistance to the victim to stabilize
their condition.
Address any visible wounds or injuries but avoid moving the victim unless necessary to
prevent further harm.
 Communicate with the Victim:
Reassure the victim and keep them calm. Provide clear instructions and support.
 Coordinate with Colleagues and Supervisors:
Inform coworkers and supervisors about the situation so they can aid and cooperate with
emergency Personnel.
Evacuate the area to nearest assembly point.
 Assist with Rescue Efforts:
Upon the arrival of ERT follow the instruction of ERT while using man basket using
stair access
or floor below, cooperate with ERT and follow their instructions.
 Assist the Medical Team
39 of 40
\

Marjan Increment Program


Tanajib Gas Plant Project PK9

Method Statement for CATHODIC


PROTECTION INSTALLATION
Project No: 10230 Contract No: 25303
Document no; ELECO-TR-TGP-CR-MS-EI-008 Rev: 00

Upon the arrival of medical team cooperate with medical team and follow their
instructions.
 Stay at the assembly area until all clear announcements.

10.ATTACHMENT:
a) JSA.
b) Scenario based Risk assessment.
c) High angle rescue team members (ERT) (Approved 3rd Party).

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