Condition Monitoring

Products & Custom Solutions

The Parker Hannifin Hydraulic, Lubrication &
Coolant Filtration
Filtration Group assures: High-performance filtration
systems for production
machinery in industrial, mobile
n Consistent quality and military/marine.

n Technical ­innovation
n Premier customer ­service Compressed Air &
Gas Filtration
Complete line of compressed
Parker’s technical resources provide the air/gas filtration products;
coal­­escing, particulate and
right filtration technologies that adsorption filters in many
applications in many industries.
conform to your requirements. That’s why
­thousands of manufac­turers and
equipment users around the world rely on
Process & Chemical
Parker Filtration ­products and people. Fluid Filtration
Liquid filtration systems for bever-
age, chemical and food processing;
cosmetic, paint, water treatment;
photo-processing; and micro-chip
Worldwide Sales fabrication.

and Service
Parker operates sales and service
Fuel Conditioning
centers in major industrial areas & Filtration
Parker air, fuel and oil filtration
worldwide. Call 1-800-C-PARKER systems provide quality
pro­­tection for engines operating
for more information and for in any environment, anywhere
in the world.
a synopsis of our Filtration
Technology Textbook.

Legal Notifications

! WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users
having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due
to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and
its subsidiaries at any time without notice.

Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the “Offer of Sale”.

© Copyright 2014, Parker Hannifin Corporation, All Rights Reserved.

Content

icountLCM20 Contamination Monitor........................................................ 1

icountACM20 Lab Unit................................................................................. 6
Universal Bottle Sampler........................................................................... 9
icountSBSBottle Sampler...........................................................................13
Single Point Sampler................................................................................. 19
System 20 Sensors and Monitors.............................................................. 22
icountPD and icountPDZ.......................................................................... 27
icountOS...................................................................................................... 36
Moisture Sensor Range............................................................................. 47
Oilcheck Monitor........................................................................................ 53
ANALEXfdMplus......................................................................................... 57
DIGI Field Kit ..............................................................................................58
Low Range DIGI Water Kit..........................................................................59
Heated Viscometer..................................................................................... 60
MHC Bearing Checker................................................................................ 61
Guide to Contamination Standards............................................................62
Offer of Sale................................................................................................ 67
Introduction
Parker Hannifin is comprised of eight global groups: Quality Is Top Priority
Aerospace, Climate & Industrial Controls, Fluid Parker Filtration has had a total quality management
Connectors, Seal, Hydraulics, Filtration, Automation system in place for years, as well as a Director of Corporate
and Instrumentation. Quality for all of Parker. This structure helps us continually
meet our customers’ expectations for the highest technical
The Filtration Group consists of ten technical sales standards, reliable supply and responsive service. From the
and service locations: Finite Filter, Hydraulic Filter Group President on down, “Quality” at Parker means more
Division North America, Hydraulic Filter Division than making a product the right way. Quality permeates
Europe (two locations), Process Filter, Racor, our whole organization so that every employee thinks
Parker Hannifin Brazil and Parker Hannifin Korea. about what he or she does and what is expected by our
customers.

Customer Support Information

Technical Support You Can Count On
Parker’s technical resources assure you of the right
filtration technologies, advanced designs, consistent
manufacturing and a network of helpful, specialized
professionals trained to support your team.

We listen to you; then we design the right filtration solution.

Parker holds over 150 patents on innovative filtration “Always Available”
products, including filtration membranes, differential Customer Service
pressure indicators, cartridge bypass valves and spin-in
elements. Parker Filtration
distributors provide
Parker Filtration makes the technological investments local stock and
needed to assure the highest quality products. Examples technical design help
are modern clean rooms, sophisticated testing equipment, including 24-hour
CAD/CAM engineering, and CNC integrated equipment that emergency service.
is helping us design tomorrow’s filtration products today. They are further
supported by our “ever
ready” manufacturing
teams.

So if you need more technical literature or applications

support please call us toll free at 1-800-253-1258 or at our
24 hour corporate help line at 1-800-C-PARKER.

Parker Hannifin Corporation

Hydraulic Filter Division
16810 Fulton County Road #2
Metamora, OH 43540
Toll Free: (800) 253-1258
Phone: (419) 644-4311
Fax: (419) 644-6205
http://www.parker.com/hydraulicfilter
icountLCM20
Fluid Condition Monitoring
Portable Particle Monitor
Typical Applications
• Construction machinery
• Industrial plant
• Hydraulic equipment & system
manufacturers
• Research & testing institutes
• Offshore & power generation
• Marine
• Military equipment
applications

icountLCM20 is a proven answer Unusually, the move from fixed On-line APCs must be able to
to fluid system contamination laboratory use, to portable field test the oil sample at whatever
monitoring. Multi-standard ISO use has not been at the expense of cleanliness it is delivered to the
and NAS cleanliness reporting, accuracy or user flexibility, but has machine. Parker therefore had
data entry, data graphing actually enabled the instruments to develop technology to ensure
and integral printing are all to be used over a wider range of the on-line APC was able to test a
standard on this world proven applications and situations. sample without the conventional
contamination monitor. laboratory technique which
The most common monitoring
requires dilution - a practice
Automatic Particle Counters technique used in APCs is that
that would have been simply
(APC), have been widely used of light obscuration or light
impossible with a portable unit.
for many years in condition blockage. Here, a focused light
monitoring of hydraulic fluids. source is projected through a By careful design and window
However, it is only recently moving column of oil, (in which sizing, 40,000 particles per ml can
that APCs have become flexible the contaminants being measured be achieved without making the
enough to enable the instruments are contained), causing an instrument susceptible to counter
to be taken out of the laboratory image of the contaminant to be saturation.
and used on-line in order to projected on to a photo diode cell,
obtain the most credible form of (changing light intensity to an
results. electrical output).
The electrical output of the photo
diode cell will vary in accordance
with the size of the particles
contained in the column of oil;
the larger the particle, the bigger
the change in the photo diode
electrical output.

1
icountLCM20
Features & Benefits

Test time 2 minutes

MTD 4+, 6+, 14+, 21+, 38+ and 70+ microns(c)
Particle counts
ACFTD 2+, 5+, 15+, 25+, 50+ and 100+ microns
International codes ISO 7-22, NAS 0-12
Data retrieval Memory access gives test search facility
Max. working pressure 6000 psi (420 bar)
106 gpm (400 lpm) when used with system 20 Sensors. Higher with
Max. flow rate
single point sampler
Working conditions LCM will operate with the system working normally
Computer compatibility Interface via RS232 connection @ 9600 baud rate.

• Special ‘diagnostics’ are of up to 300 tests can be • Limit level output to control
incorporated into the selected via hand set display. peripheral equipment such as
icountLCM microprocessor • Totally portable, can be used off-line filtration via internal
control to ensure effective as easily in the field as in the relay limit switches.
testing. laboratory. • Auto-testing allows for the
• Routine contamination • Automatic calibration conducting of automatic
monitoring of oil systems with reminder. sequencing tests on flushing
icountLCM saves time and systems for example.
saves money. • Instant, accurate results
achieved with a 2 minute test • Memory access gives search
• Contamination monitoring cycle. facility.
is now possible during • Worldwide service and
application operation • Data entry allows individual
equipment footprint record. technical support.
- icountLCM saves on
production downtime. • Data graphing selectable via • Re-calibration - Annual
the integral printer. certification by an approved
• Data entry allows individual Parker Service Center.
equipment test log details to • Auto 300-test cycle logging via
be recorded. LCD handset input.
• Data retrieval of test results • RS232 to USB computer
from memory via hand set interface.
display.
• Automatic test cycle logging

2
icountLCM20
Specifications

(1.26)
Description LCM20.2022 LCM20.2062

32
ABS structural foam and injection molded
• •
case

126 (5)
ABS handheld display • •
Mechanical composition – Brass,
• •
plated steel, stainless steel and aluminium
Fluorocarbon seals •

(1.1)
29
Perfluoroelastomer seals •
Nylon hoses (kevlar braided microbore) • •
Stainless steel armoured hose ends • •

249 (9.8)
4 ft (1.2m) fluid connection hose • •
Rechargeable battery pack • •
12Vdc power supply • •
Fast blow fuse • •
240 (9.4)
Unique optical scanning system • •
Bonded glass optical window enclosed in
• •
SS plate
Micron channels analysis to 5 measured
• •
channels and the sixth channel is calculated.
Analysis range ISO 7 to 22 incl. (NAS 0 to
• •
12)
32 character dot matrix LCD. Alpha numeric
• •
keypad
Data retrieval • •
Calibration - see note below • •
Viscosity range 2 to 100 cSt. 500 cSt.with dimensions in mm (inch)
• •
SPS
Operating temp. 41°F to 176°F (+5°C to
+80°C)
• •
Accessory Kit - icountLCM Classic
Ambient temp. 41°F to 104°F (+5°C to
• •
+40°C) Limit socket, fuse ParSmart &
2 minute test completion time • • Power supply & jack plug Screwdriver cable assy

Memory store – 300 test memory • •

Battery operated 6 x 1.5 D cells • •
Phosphate Ester group compatibility •
Mineral oil & petroleum based fluid
• •
compatibility
Up to 6000 psi (420 bar) • •
Integral 16 column printer • •
RS232 to USB computer interface
Astra board case weight – lb (Kg) 11 (5) 11 (5)
Unit weight – lb (Kg) 17.6 (8) 17.6 (8)
ParSmart software and cable link pack • •
Weather protector cover •
CE certified • •
Auto logging • •
The LCM and calibration master sample the same particle distribution suspension. Re-chargeable Instruction Power lead,
Batteries &
The LCM is calibrated to the master to meet specification at the measured points. battery pack manual & bar printer ribbon,
printer reel
MTD – instrument calibrated using MTD reference material. code software bar code pen &
ACFTD – instrument calibrated using ACFTD reference material. weather cover
Consult Parker for recalibration.

3
icountLCM20
icountLCM Proven Core technology
The icountLCM portable particle monitor features microprocessor
controlled optical scanning for accurate contaminant measurement with
a calibration range from ISO 7 to ISO 22 with no counter saturation.

How does icountLCM work?

• The particles are measured by a photo diode that converts light Laser Optical Sensing
intensity to a voltage output which is recorded against time.
• As the particle moves across the window the amount of light lost
is proportional to the size of the particle. This reduction in voltage
is measured and recorded.
• This reduction in voltage relates directly to the area of the particle
measured.
• This value is counted and stored in the icountLCM computer in
one of 5 measured channels according to particle size.
• Readouts are displayed on the hand-held LCD in the accepted
ISO and NAS standards ready for hard copy printing or RS232
computer download.
• The on-board computer allows storage of up to 300 test results.

Why On-Site Fluid Contamination Monitoring? A focused light source is projected

through a moving column of oil.
• Certification of fluid cleanliness levels.
• Early warning instrument to help prevent catastrophic failure in
critical systems.
• Immediate results with laboratory accuracy. Data Download
• To comply with customer cleanliness requirements and Management
specifications.
• New equipment warranty compliance. Dedicated software, provides the
• New oil cleanliness testing. link between an icountLCM20
and your computer management
system.

icountLCM Test
ON LINE TEST
TEST NUMBER 022

D M Y
icountLCM Test Date 04-03-10
Time 15-52
ON LINE TEST NAS CLASS: 7
TEST NUMBER 022 Count / 100ml
D M Y 4/6µ (c) 789157
Date 04-03-10
Time 15-52 6/14µ (c) 31250
ISO: 20/15/09 NAS CLASS 7
14/21µ (c) 250
Count / 100ml NAS CLASS 3
21/38µ (c) 50
>4µ (c) 820721 NAS CLASS 3
>6µ (c) 31564 38/70µ (c) 14
>14µ (c) 314 NAS CLASS 4
>21µ (c) 64 >70µ (c) 0
16-column printer for hard copy data. A >38µ (c) 14 NAS CLASS 0
>70µ (c) 0
feature of the icountLCM is the on-board
NOTES
printout data graphing option developed NOTES
to support predictive maintenance
procedures. ISO 4406 - 1999 Correlation to NAS 1638

4
icountLCM20
Ordering Information

Model Fluid Type Options

LCM2020 2 Hydraulic Mineral 1 icountLCM20 (ACFTD calibrated)
6 Skydrol 2 icountLCM20 (MTD calibrated)

Part Number Supercedes Description

ACC6NE015 B84702 Printer roll x 5
ACC6NE014 P.843702 Printer Ribbon
ACC6NE013 B84609 Re-chargeable battery pack
ACC6ND002 P849603 Weather protector cover
ACC6ND000 B84703 USB to RS232 download cable

5
icountACM20
Aviation/Diesel Fuel Condition Monitoring Lab Unit
State-of-the-Art Fuel Contamination Monitoring
The icountACM20 Portable Particle Counter was developed from
existing technology for monitoring contamination in AVTur and other
hydrocarbon fuels, in accordance with Energy Institute (EI) Method IP
564.

In addition, the ACM can also be used to monitor fuels from existing
sampling points in locations from refineries, pipelines, distribution
terminals, fuel supply storage.

Features and Benefits

y 2 minutes test time y On-board battery and carry
y Optical scanning analysis case with wheels (13 kg total
and measurement of actual weight) Applications
particles and inference to y 12v DC input, 6 “D” cell y Fuel Testing Laboratories -
water presence batteries or rechargeable DEFSTAN 91-91 Issue 6
y Primary outputs: 4, 6, 14, 21, battery pack y Distribution Terminals/Hubs:
25, 30μ counts per ml y Integrated 16 column printer use on receipt and outbound
y % Volume distribution, via for hard copy data supply. Also provide checks
graphical display on handset y Complies with all relevant EC for filtration performance, tank
and printout declarations of conformity cleanliness and product quality
y ISO 7-22 in accordance with y Integrated Mounted Pump: y Storage: reduce settling time
ISO 4406-1999 - Powered directly from by monitoring to determine if
y 32 Character two line dot ACM20 dispersed contamination are
matrix LCD. Full alphanumeric - Direct sampling from fuel below acceptable levels
entry facility on keypad sample bottles or tank via 3 y Airport Fuel Farm: monitoring
y Access up to 300 saved test meter inlet suction tube of fuels into storage, through
y The instrument shall be - Incorporated double speed fuel farm, hydrant system and
certified as being calibrated flush and test sequence during uplift into wing
with a working standard test - Managed flow rate/correct y Oil and Gas Platforms: monitor
dust suspension verified volume sample as per IP 564 filtration performance, system
against an ISO 11171 test method cleanliness and quality of
secondary calibrated master delivered product
APC.
y Re-calibration every 12
months by a dedicated Parker
Service Center
y 420 bar Max. Working
Pressure
y +5° C to +80° C
y Interface via RS232 (USB
serial cable to RS232 option
available)
y On-board rear mounted pump
for lab sampling

6
icountACM20
Specifications
• Construction: ABS structural icountACM20 - Rear View
foam and injection moulded
case
Hand-held display - ABS Transfer Pump
Keypad flurosilicone rubber Transfer Pump On/Off Switch
• Mechanical Components: Flush Button Link Hose
Brass, plated steel, stainless (Fixed to dummy
steel and aluminium connector for
• Seals: Fluorocarbon storage)
• Hoses: Nylon (Kevlar braided
microbore). Stainless steel
armoured ends
• Flow Rate: 25 - 28ml/min
(dictated by CMP) 100ml/min
with additional flush button
• Fluid Compatability:
Hydrocarbon Fuel, Mineral Oil.
For other fluids consult Parker Sample
• Fuse: 1.25 amp fast blow Hose Inlet
fuse included for overload and Outlet
protection (spare supplied) Transfer Pump
• icountACM20 Technology: Housing
Patented flow cell, light
obscuration Hose Tidy Clips
• Coincidence: 40,000 particles
per ml
• Viscosity Range: 1 -100 Input Power Socket (note that you will have to remove the plastic
centistokes dust cap to access the 12Vdc power socket)
• icountACM20 Weight: 17.6
lbs. A fast blow 1.25A fuse and the RS232 connection are located behind
• Monitor Carrying Case: Astra the removable cover plate. The RS232 interface is provided to
Board case download all test data stored in the instrument.
• Carrying Case Weight: 11 lbs.

Field Monitoring
For use in non-hazardous areas,
the icountACM20 is designed for
online sampling of hydrocarbon
fuels, utilizing existing “quick
connect” sampling points such
as the Millipore Adaptor.

7
icountACM20
Part Number Description Part Number Description

icountACM20
ACM202024US Portable Particle UK Battery
ACC6NE023
ACM202024UK Counter Charger
ACM202024EU with US,UK or
EU Plug

EUR Battery
ACC6NE024
Charger
UK Power
ACC6NE008
Supply

US Battery
ACC6NE025
Charger
EUR Power
ACC6NE009
Supply

ACC6NW003 Waste Bottle

US Power
ACC6NE010
Supply

1m Process Re-Chargeable
ACC6ND000
Cable Assembly ACC6NE013 Battery Pack
Assembly

2m Process
ACC6NE027
Cable Assembly
Downloadable
ACC6NE006
Software

ACC6NE029 Throttle Kit Carrying Case

ACC6NE019
for ACM202024

Carrying Case
ACC6NE028
for ACM202032
Printer Paper
ACC6NE015
5 Rolls
Vapor/Waste
ACC6NW003
Bottle

500ml
SERMISC067
Verification Fluid Printer
ACC6NE014
Ribbon

8
Universal Bottle Sampler
Simple and efficient offline oil sampling

Ideal for batch oil

sampling
The UBS provides the dynamic
link to portable particle counters.
The UBS off-line sampler has
microprocessor technology
to recognize and adjust to the
connecting monitor including the
icountLCM20.

Product Features
Simple operation
Efficient testing procedure
Clean and contamination free sampling
Available for both mineral based and aggressive fluids
Further advances the LCM20’s flexibility into laboratory
bottle sampling environments
Can accept various different sized bottles
Minimal working parts
Internal auto setting fuse for overload protection
Simple maintenance procedures

9
Universal Bottle Sampler
Specifications
Description UBS Offline
Viscosity range 2 to 250 cSt X
Operating temp. 41°F to 176°F (+5°C to +80°C) X
Test time 2m15s / 4m15s (Flush 2m) X
12 Vdc power supply X
Extruded aluminium construction X
Unit weight - (lb.) 8.82
Mineral oil and petroleum based compatibility Fluorocarbon seal
Phosphate Ester group compatibility EPDM seals
CE certified X
Military approved X
Manual operation X
Bottle pack X
De-gassing chamber X
Manual X
Sample tube pack X
Interface cable to LCM20 X

Installation Details

12.6 (319mm)
5.94 (151mm)

5.79 (147mm) 6.5 (165mm)

7.05 (179mm) 4.72 (120mm) CTRS
.433 (11mm)

3.15 (80mm) CTRS

3.94 (100mm) CTRS

dimensions in inch (mm)

10
Universal Bottle Sampler
Simple and Efficient Offline Oil Sampling

System Flow Rate

Samples are best taken from a point in the system
where the flow is TURBULENT (Reynolds No. greater
than 4000). The turbulent flow creates a mixing
action. Where flow is streamline or LAMINAR, larger
particulate may tend to settle toward the lower pipe
surface and not be sampled.

System Condition Changes

Changes in the system operating condition, flow,
temperature, pressure or vibration, can result in
previously sedimented contaminant being retrained
Sampling points should enable extraction of a sample
into the flowing oil. It is also possible that these
without changing the system’s condition. Fine control
changes may cause partially contaminated filter
needle valves are not desirable, as they have a
elements to shed particulate into the system. Samples
tendency to silt up under some operating conditions,
should, therefore, be extracted when the system is in
causing the distribution of contaminants in the fluid to
a steady state condition and the result less likely to
be changed. The sampling port should be protected
be distorted by contaminant peaks.
to maintain cleanliness and thoroughly flushed before
There are a number of proprietary sampling valves collecting the sample for analysis. Allow sufficient
available which adhere to good theoretical principles. airspace in the bottle to enable 80% fill.
However, they do tend to generate a level of precision
and cost which is unnecessary for trend monitoring.

Bottle Cleanliness
It is preferable that bottles have sealing screw caps
and both parts are cleaned to a suitable level in
accordance with ISO3722.
Standard Parker bottles are supplied clean to
ISO15/13/10 (NAS Class 4).
The bottle should remain capped until time of sample
filling and re-capped immediately afterwards.

Sample Mixing
Sedimentation of contaminant in a sample will occur,
the rate of which is dependent upon both fluid and
particle characteristics.
Samples should be analysed, without delay, once
agitated and de-gassed.

ACC6NW001 x 50 = ACC6NW002 ACC6NK001

11
Universal Bottle Sampler
Ordering Information
Standard products table

Part Number Description

UBS9002 Universal Bottle Sampler/mineral oil (includes aluminium case and accessories)
UBS9005 Universal Bottle Sampler/aggressive fluid (Includes aluminium case and accessories)

Accessories
Part Number Supersedes Description
ACC6NK001 B89907 Sample bottle (2/pack)
ACC6NW001 B89911 Sample bottle with extraction hose (2/pack)
ACC6NW002 B89910 Sample bottle with extraction hose (50/pack x 2)
ACC6NK002 S840054 UBS power supply
ACC6NK003 S890005 UBS degassing chamber and pump
ACC6NK004 B89603 UBS degassing chamber only
ACC6NK005 B89902 Cable and adaptor
Note 1: Part numbers featured with bold highlighted codes will ensure a ‘standard’ product selection.
Note 2: Alternate displayed part number selection will require you to contact Parker Filtration for availability.

Typical Applications
Batch sampling
Aircraft rig certification
Oil research
Laboratory testing
Transfer line monitoring

12
icountBS - Bottle Sampler
The benchtop solution to fluid contamination
bottle sampling

13
The Complete Solution - Industrial
Design Combined with State of the
Art Technology
The icountBS - Bottle Sampler from
Parker, with its innovative industrial
The IBS features an easy to
use interactive touch screen,
icountBS - Bottle
design, has been developed for
customers looking for state of
environmentally controlled pressurized
bottle chamber, an internal
Sampler Features &
the art technology, attention to compressor pump, automated door Benefits
detail and the compactness of locking mechanism, sample tube
a permanent laboratory particle cleaning sleeve that minimizes cross • Customer programmable number
analysis instrument. contamination, and an internal printer. of sample runs/sample bottle
averaging and pre-test flush
Combine this with on-board, laser The icountBS benefits from Parkers volumes from 10ml min. to 100ml
based, leading edge technology knowledge and experience of max.
to bring to all industries a truly providing fluid analysis equipment to
revolutionary Particle Counter. The the market for over 15 years. • Input via fluid resistant touch screen
innovative icountBS is a product display.
from the next generation of Parker’s
fluid particle analysis and monitoring • Repeatable and reproducible
solutions. performance to ISO4406:1999,
AS4059 Rev E, and NAS1638 particle
count distributions. Other calibration
standards are included.

• On-board compressor and ‘shop’ air

capable.

• Design concept allowing for

portability. DC and rechargeable
battery pack options built in.

• Sample tube self cleaning sleeve

minimizing cross contamination.

• 500 test sample memory.

• Data download via USB jump drive

or USB to USB included.

• Internal printer.

14
Home Screen Sample ID Input Number of Sample Runs

Sample Volume Flush Volume Start Test

15
Analyzing the Test Results

Once the automatic oil levels relating to three sizes. 1,300 - 2,500 particles that
sample test has been The first scale number are equal to and greater than
completed, what next? represents the number of 6μm(c), and between 80 - 160
particles that are equal to and particles that are equal to and
Solid contaminants in fluid greater than 4μm (c) per ml of greater than 14μm(c).
power systems vary in size, fluid, the second number for
shape, form and quantity. The particles that are equal to and
most harmful contaminants greater than 6 μm(c) per ml of
are normally between 6 fluid and the third number for
microns and 14 microns. The particles that are equal to and
ISO code is the preferred greater than 14 μm(c) per ml
method of reporting quantity of fluid.
of contaminants.
For example: An ISO code
The ISO code number 20/18/14 indicates that there
corresponds to contamination are between 5,000 - 10,000
particles that are equal to and
greater than 4μm(c), between

16
icountBS Product Specification

Principle of Operation Laser based light obscuration

Dimensions H=20.9” x W=7.48” (8.27” Door) x D=16.1”

Weight 31 lb. (14kg)
Mechanical Composition Stainless steel 316, plated mild steel and aluminum
Plastics Composition Precision polyurethane RIM moldings and ABS plastic
Environmental Operating Temperature
41°F to 140°F (+5°C to +60°C)
(Tested)
Operating RH Range 20 - 85% [Tested at 86°F (30°C), no condensation]
Storage Temperature 40°F to 194°F (-40°C to +90°C)
Storage RH Range 10 - 90% (Tested at 30°C, no condensation)
MTD - >4μ(c), >6μ(c), >14μ(c), >21μ(c), >38μ(c), >70μ(c), ACFTD - >2μ, >5μ, >15μ,
Channel Sizes
>25μ, >50μ, >100μ
Analysis Range ISO 7 to 21, NAS 0 to 12
MTD - ISO 4406:1999 & NAS 1638 ACFTD - ISO 4406:1987, ISO 4406:1991, NAS
Contamination Standards 1638, and AS4059 Rev E
For further contamination standards consult Parker
ISO MTD and ACFTD calibration to traceable ISO Standards. (Contact Parker for
Calibration Standard
further details)
Fluid Management Maximum single sample = 100ml, Minimum single sample = 10ml
User selectable from single test up to 5 tests per run (eg. 1 x 100ml up to 5 x 50ml
Possible Test Configurations
per run)
Pre-Test Flush Volume Minimum = 10ml, Maximum = 100ml
Viscosity Range 5 to 400 cSt
Mineral oils, petroleum and hydrocarbon based fluids. For all other fluids, consult
Fluid Compatibility
factory.
No specific bottle required. Maximum size = 2.95” (Dia.) x 5.90” (H). Maximum
Sample Bottle Size
volume = 250ml
Memory Storage 500 tests (capacity warning after 450 tests)
Output Display Backlight 256 color STN transmissive
Output Display Resolution 320 x 3 (RGB) (H) x 240 (W) dots
Display Active Area 115 (H) x 86 (W) mm
Data Input Via icon driven resistive touch screen
Printer Thermal dot-line printing
Printer Paper Ø50mm - (57mm x 25mm)
Test Certification Calibration & Certificate of Conformity
DC output - 12V @ 6.60Amps, 80 watts max. AC input - 100 to 240V @ 1.2Amps (50
Power Supply
- 60 Hz)
Battery Power 2 hours (recommended to be fully charged every 3 months)
Battery Stand-By Time 1 month (then 1 hour of operation)
Battery Fuse 6.3 Amps (anti-surge)
Air Pressure Source 50 psi (3.5 bar) internal mini-compressor or 101 psi (7 bar) shop air

17
icountBS - Bottle Sampler Ordering
Information

Part Number
IBS3000 (offline/online)
IBS3100 (offline only)

Accessories Part Number Included

250ml Sample Bottle (2 per pk) ACC6NW001 * (1 pk)
Sample Bottle Pack (50) ACC6NW002 (2 pks of 50)
Vapour/Waste Bottle ACC6NW003 *
Waste Bottle Folder ACC6NW004
Printer Paper Reel (x1) ACC6NW005 *
Transport Case P893865 *
1m Waste Tube (Clear) ACC6NW009 *
1m Vapour Hose (Blue) ACC6NW010 *
USB Memory Stick ACC6NW011 *
icountBS CD Manual ACC6NW012 *
Air Connector P.893318 *

* These items included with IBS unit within a transportation case.

18
Single Point Sampler
Online Sampling

The effective link

to ensure accurate mineral based fluids
contamination
monitoring
The SPS (Single Point Sampler) is
a lightweight, compact and easy
to use online sampling unit that
connects an icountLCM20 to a single
pressure test point in a fluid system.
Suitable for use with mineral and
biodegradable oils, petroleum based
and phosphate ester fluids, the SPS
offers fingertip operated control even
at high pressures - 6,000 PSI (420
bar) rated maximum pressure.

phosphate ester fluids

Product Features:
• Lightweight, compact and easy to use online sampling unit.
• Connects an icountLCM20 to a single pressure test point in
a fluid system.
• Suitable for use with mineral and biodegradable oils,
petroleum based and phosphate ester fluids.
• 6,000 PSI (420 bar) rated maximum pressure

19
Single Point Sampler
Features & Benefits

The Single Point Sampler provides a Suitable for fluid temperatures from +5°C to
means to connect an icountLCM20 to a +80°C (+41°F to +176°F)
single pressure test point and balance the High quality polished finish. (stainless
differential pressure across the system, steel/ aircraft grade aluminium)
to provide a controlled flow of oil into the Capable of working with an icountLCM20
icountLCM20 and away into a waste oil connected into a system via the standard
receptacle. one metre extension hose kit
Lightweight, compact and easy to use Suitable for use with mineral and
design biodegradable oils, petroleum based and
Fingertip operated control valve even at phosphate ester fluids
high pressures Phosphate ester version utilizes the 5/8”
6,000 PSI (420 bar) rated BSF HSP style fitting
Facilitates testing from large diameter Designed so that it meets the lowest
pipework possible level of magnetic permeability
Capability to test up to 500cSt viscosity Supplied with accessories kit
oils (pressure permitting) It will maintain the set flow rate between
Pressure compensated flow control upper and lower limits within a 100 bar
mechanism inline pressure change
Possible to control the valve with the Clear product identification to ensure that
same level of accuracy whether the it is connected correctly (i.e. downstream
device is operating at high or low pressure of the icountLCM20).
Capable of allowing a flow rate in excess
of 10ml/min when operating at any
viscosity within the product specification

Connection Instructions

1. Ensure valve is closed (A).

System 2. Connect P2 on icountLCM20 to P2 on Single Point Sampler (SPS) (C).
3. Connect drain line on SPS (D).
(F) (D) 4. Connect P1 of icountLCM20 to the system (F).
Prs.
R 5. The SPS is ready to operate.
6. Open valve (A) slowly until the oil flows continuously from the drain line
(A) (D) into a reservoir or receptacle (R).
Single 7. Switch on monitor and begin testing.
point
sampler icountLCM20 Only
(C) Carry out flow test as shown in the manual. If test is showing below Dt
38.5°F (3.6°C) then carry out test as normal. If, however, test is above Dt
(E) P1 P2 (B) 38.5°F (3.6°C) then increase oil flow by turning valve (A) counterclockwise
and then carry out flow test. Do this until Dt is below 38.5°F (3.6°C) and
carry out test as normal once achieved.
WARNING! Ensure that SPS valve is closed and icountLCM20 is
icountLCM20
connected to the SPS BEFORE connection to system.

20
Single Point Sampler
Specifications
Fluid Compatibility:
Mineral oil and petroleum based fluids
Phosphate ester fluid
For other fluids consult factory
Seals:
Fluorocarbon or Perfluoroelastomer 4.84 (123mm)
Maximum Working Pressure:
6,000 PSI (420 bar)

2.09 (53mm)
Weight:
500 grams max. (Not including hoses) SWP 6,000 psi
Unit Size:
1.77in dia x 4.8in long (45mm dia x 123mm long)
System Connection: 3.15 (80mm)
Mineral petroleum fluids - M16 (G1/4” BSP) with cap,
Phosphate ester - 5/8” BSF HSP
Operating Temperature Range:
+41°F to +176°F (+5°C to +80°C) P2

Storage Temperature Range:

-15°F to +176°F (-26°C to +80°C)
Construction: Ø1.77 (45mm)

Body: Aluminium BS 1470 – pressurized end stainless steel

Finish: Anodized blue - Mineral fluid
Anodized red - Phosphate ester fluid

dimensions in inch (mm)

Ordering Information

Standard products table

Part Number Supersedes Description
SPS2021 SPS.2021 Single point sampler (mineral fluids)
SPS2061 SPS.2061 Single point sampler (phosphate ester fluids)
ACC6NW003 B84784 Waste bottle (Universal)
ACC6NH001 B84224 Extension hose/coupling (mineral fluids)
ACC6NH002 B84225 Extension hose/coupling (phosphate ester fluids)
ACC6NH003 B84788 Waste hose (mineral fluid)
ACC6NH004 B84787 Waste hose (phosphate ester fluids)

Note 1: Part numbers in bold are ‘standard’ product selection with all accessories.

21
System20
Inline Sensors & Monitors

Effective in-line
system sensors
and monitors
In-line System20 sensors and
hand-held monitors designed to
give accurate and instant fluid
system readings of flow, pressure
and temperature. 3 sizes of inline
System20 sensor for pressures up
to 6,000 PSI (420 bar), an analog
monitor that utilizes 3 day-glow
gauges with protective cover. EM20
electronic monitor with full digital
display and 300 test memory.

Product Features
• 2 types of System20 sensor are available.
STI = industrial with reverse flow capability.
STS = mobile without reverse flow capability.
• 3 sizes of industrial inline System20 sensor for pressures
up to 6,000 PSI (420 bar). 2 sizes of Mobile System20
sensor.
• Analog monitor utilizes 3 day-glow gauges with protective
cover.
• EM20 electronic monitor with full digital display and 300
test memory.
• For use with all mineral oils, water and oil/water emulsions.

22
System20
Features & Benefits

Covering a wide range of flow rates, fluid types

and applications, Parker’s System 20 sensors
are designed to be used with System 20
electronic or analog monitors, icountLCM and
the icountPD. Specially developed System20
sensors are available for use with phosphate
ester fluids (EPDM Seals).
System20 monitors, combined with the inline
sensor, give the user accurate and instant
readings of flow, pressure and temperature
without the need for costly system downtime.
For use with all mineral oils, water and water/
oil emulsions.
Analog Monitor (STM)
Utilizes 3 Day-Glo dial gauges with a
protective hinged cover.
Industrial STI family
Calibrated up to 100 gpm with dual scale PSI/
bar & °F/°C. (USGPM also available)
Electronic Monitor (EM20)
Gives a full digital display.
Automatically calibrated for all 3 sizes of
sensor.
Indicates line, differential and rising peak
pressure.
Easily scrolled from metric to US.
300 test memory.
Capable of downloading saved data to
download software.

Typical Applications
Drilling equipment
Mining
Grinding and conveying
Industrial hydraulics
Mobile applications

2 sizes of System20 Inline Mobile Sensors are available

Hydraulic system users need to ensure that lost

production is kept to the absolute minimum.
To ensure this, predictive maintenance utilizing
routine condition monitoring of hydraulic systems
is essential.

23
System20
Specifications: Sensors

Construction:
Industrial: (STI)
Body: 303 SS
Internal components: SS and Brass
Mobile: (STS)
Body: 303 SS
Internal components: Cast Aluminium
and SS
Flow Capacities:
All suitable for use with oil, water and
oil/water emulsion
Size 0: 0.5-7 GPM (6-25 l/min)
Size 1: 5-26 GPM (20-100 l/min)
Size 2: 21-100 GPM (80-380 l/min)
Max. Working Pressure:
6,000 PSI (420 bar) Dimensions inches (mm)

Capability: Size Model AØ B C

Reverse flow (STI only) 0 STI 1.18 (30) 3.74 (95) 2.20 (56)
Industrial

Pressure Drop: 1 STI 1.61 (41) 5.39 (137) 2.62 (66.5)

At max. rated flow, ∆p is 16 psi (1.1 2 STI 2.63 (66.7) 9.11 (231.3) 2.89 (73.5)
bar), mineral oil fluid at 30 cSt 140
Mobile

SSU 1 STS 1.61 (41) 4.13 (105) 3.11 (79)

Ports: 2 STS 2.36 (60) 6.5 (165) 3.82 (97)

Size 0: SAE-6, G6
Size 1: SAE-12, G12
Size 2: SAE-20, G20 Ordering Information
Repeatability:
Standard products table
±1% FSD
Flow Range
Accuracy: Part Number Size Fluid Type Port
Reverse Flow
Capability
(GPM)
Flow ±2.5% full scale deflection*
S.850001 0 .5-7 Mineral SAE-6 Yes
Weight: STI.1344.100 1 5-26 Mineral SAE-12 Yes
Size 0: 1.2 lbs. (0.5kg) STI.2344.100 2 21-100 Mineral SAE-20 Yes
Size 1: 8.4 lbs. (3.5kg) STI.0144.100 0 .5-7 Mineral G6 Yes
Size 2: 9 lbs. (4.4kg) STI.1144.100 1 5-26 Mineral G12 Yes
Aggressive Fluid Applications: STI.2144.100 2 21-100 Mineral G20 Yes
EPDM internal/external seals STI.1348.100 1 5-26 Aggressive SAE-12 Yes
STI.2348.100 2 21-100 Aggressive SAE-20 Yes
STS.5117.210 1 5-26 Mineral SAE-12 No
STS.5217.210 2 21-100 Mineral SAE-20 No

Note 1: Part numbers featured with bold highlighted codes will ensure a ‘standard’ product selection.
Note 2: Alternate displayed part number selection will require you to contact Parker Filtration for availability.
Note 3: Mobile Sensors are also available - Contact Parker
Note 4: *Accuracy 5.5% > 25 gpm. (Applies to STI1144100 and STI1148100 only)

24
System20
Electronic Monitor Specification
Construction: Temperature Section:
A sealed assembly requiring no routine maintenance or Temperature reading between 14°F to 230°F (-10°C and
adjustment. Body moulded in ABS. Key pad moulded +110°C).
in silicon rubber. The monitor is suitable for use with all Weight:
mineral oils, water and oil/water emulsions. 3 lbs. (1.4kg)
Display Details Data Logging:
Each test logs the following data:
Flow section:
Test number; time & date; sensor size; media tested; flow
The analog flow scale has reverse flow and overflow
rate, pressure & temperature.
indication and provides a percentage reading of the digital
full scale display automatically calibrated for all sizes of Data Download:
System 20 Sensor. The System 20 electronic monitor is capable of
downloading saved test data to a compatible PC via an
Pressure Section:
RS232 connection using datum.
Designed to indicate line pressure, differential pressure
and rising peak pressure. Connected to a System 20 Batteries:
Sensor it will monitor pressure up to 6,000 PSI (420 bar) 6 x AA batteries.
with an accuracy of ±1% FSD. Re-calibration:
Annual certification by an approved Parker Service Center.

Hose
retainers

39.4 (1000mm) nominal

Display
11.46 (291mm)

Function
keys

Purge
knob Battery
covers

4.13 (105mm) 3 (76mm)

Ordering Information dimensions in inch (mm)

Standard products table
Part Number Supersedes Description
EM209000 EM20.9000 System 20 electronic monitor
ACC6NK000 P653607 Transit case*
ACC6NJ001 B85617 Dongle and cable assembly*
* Not included with monitor.

25
System20
Analog Monitor
Construction: When the system is in reverse flow or when the high
A sealed assembly requiring no routine maintenance pressure lines to the sensor have been transposed, a
or adjustment. Body moulding in ABS. The monitor is ‘below zero’ indication is given.
suitable for use with all mineral oils, water and oil/water Pressure Section:
emulsions. The monitor has 3 day-glo dial gauges and Dial readings in both bar and psi up to 6,000 PSI (420
features a protective hinged cover. bar).
Display Details Temperature section:
The temperature dial gives readings between 14°F to
Flow Section:
230°F (-10°C and +110°C).
The flow scale has double scales for size 1 and 2
sensors only. Calibrated up to 26 GPM (100 l/min) and Weight:
100 GPM (380 l/min). The flow dial has excess-flow 3 lbs. (1.4kg)
indication.
A viscosity chart is provided for mineral oil applications
where monitoring is required at variable viscosities (cSt).

Hose
retainers

System
flow rate

39.4 (1000mm) nominal

System
11.50 (292mm)

pressure

System
Purge temperature
knob

2.64
4.25 (108mm) (67mm) 7.79 (198mm)

Ordering Information dimensions in inch (mm)

Standard products table

Part Number Supersedes Media Type Flow Readings Pressure Readings Temperature Readings
STM6211110 STM.6211.110 Oil l/min Dual scale PSI/bar Dual scale°F/°C
STM6611110 STM.6611.110 Oil GPM Dual scale PSI/bar Dual scale°F/°C
STM6211120 STM.6211.120 Water l/min Dual scale PSI/bar Dual scale°F/°C
STM6611120 STM.6611.120 Water GPM Dual scale PSI/bar Dual scale°F/°C

Accessories
Product Number Supersedes Description
ACC6NJ000 P653607 Transit Case
ACC6NJ002 P653106 Metal sensor protective cap

26
icountPD
Online Particle Detector

27
icountPD
The icountPD from Parker represents the most up-to-date
technology in solid particle detection.
3 Versions Available Features and benefits of
the icountPD include:
Standard icountPD is designed • Independent monitoring of
for test stand, flushing skids, system contamination trends.
filter carts and other industrial
applications. • Early warning LED or
digital display indicators
icountPDR is designed for for Low, Medium and High
mobile equipment or any outside contamination levels.
use other than hazardous
• Moisture % RH LED indicator
environment.
(optional).
icountPDZ is intended for • Cost effective solution in
applications that require a prolonging fluid life and
Zone II safety such as off-shore reducing machine downtime.
platforms or any other hazardous
• Visual indicators with power
environment.
and alarm output warnings.
For Zone I applications the
• Continuous performance for
standard icountPD can be used
dependable analysis.
within a NEMA7 enclosure.
The design dynamics, attention • Hydraulic, phosphate ester
to detail, and small size of & fuel fluid compatible
the permanently mounted, construction.
on-line particle detector brings • Self diagnostic software.
a truly innovative product to • Fully integrated PC/PLC
all industry. The laser based, integration technology such
leading-edge technology is a cost as:
effective market solution to fluid
management and contamination RS232 and 0-5 Volt, 4-20mA,
control. and CANBUS J1939.

icountPDR

Typical Applications
Mobile Equipment Power Generation
• Earth Moving Machinery • Wind Turbines
• Harvesting • Gearboxes
• Forestry • Lubrication Systems
• Agriculture

Industrial Equipment Maintenance

• Production Plants • Test Rigs
• Fluid Transfers • Flushing Stands
• Pulp & Paper
• Refineries

28
icountPD/icountPDR/icountPDZ
Diagnostic self check start-up time 5 seconds
Measurement period 5 to 180 seconds
Reporting interval through RS232 0 to 3600 seconds
Digital LED display update time Every second
Limit relay output Changes occur +/- 1 ISO code at set limit (Hysteresis ON)
or customer set (Hysteresis OFF)
4-20mA output signal Continuous
Principle of operation Laser diode optical detection of actual particulates
Reporting codes ISO 7 – 21, NAS 0 – 12, (AS 00 – 12 contact Parker)
Icount will also report less than ISO 7, subject to the statistical uncertainty
defined in ISO4406:1999, which is shown in the RS232, reporting results
as appropriate e.g “>6”
Calibration By recognized on-line methods, confirmed by the relevant International
Standards Organization procedures
Calibration recommendation 12 months (24 months for icountPDZ)
Performance +/- 1 ISO Code (dependant on stability of flow)
Reproducibility / Repeatability Better than 1 ISO Code
Power requirement Regulated 9 to 40Vdc
Maximum current draw 150mA
Hydraulic connection icountPD: M16 x 2 hydraulic test points (5/8” BSF for aggressive version)
icountPD Z2: Size: 066, Connection: EO 24 cone end
Flow range through the device 40 to 140 ml/min (optimum flow = 60ml/min)
Online flow range via System 20 Inline Sensors Size 0 = 1.59 to 6.6 gpm - (optimum flow = 3.96 gpm)
Size 1 = 6.34 to 26.4 gpm - (optimum flow = 18.5 gpm)
Size 2 = 44.9 to 100 gpm - (optimum flow = 66 gpm)
Required differential pressure across Inline Sensors 5.8 psi (0.4 bar) minimum
Viscosity range 10 to 500 cSt, 1 to 500 cSt
Temperature (icountPD and icountPDR) Operating environment: -4°F to +140°F (-20°C to +60°C)
Storage: -40°F to +176°F (-40°C to +80°C)
Operating fluid: +32°F to +185°F (0°C to +85°C)
Temperature (icountPDZ) Operating environment: -22°F to +140°F (-30°C to +60°C)
Storage: -40°F to +176°F (-40°C to +80°C)
Operating fluid: +41°F to +176°F (+5°C to +80°C)
Working pressure 30 to 6,000 PSI (2 to 420 bar)
Moisture sensor calibration ±5% RH (over compensated temperature range of +10°C to +80°C)
Operating humidity range 5% RH to 100% RH
Moisture sensor stability ±0.2% RH typical at 50% RH in one year
Certification IP66 rated (icountPD), IP69K (icountPDZ)
EMC/RFI –EN61000-6-2:2001(icountPD, PDR), EN6100-6-2:2005 (icountPDZ)
EN61000-6-3:2001(icountPD, PDR), EN61000-6-3:2007 (icountPDZ)
Materials Stainless Steel case construction (icountPDZ)
Stainless Steel hydraulic block (icountPD and icountPDR)
Fluorocarbon seals
Dimensions icountPD: 7.2” x 6.1” x 3.4” (182mm x 155mm x 86mm)
icountPDR: 4.52” x 7.01” x 4.53” (114.7mm x 178.8mm x 115mm)
icountPDZ: 10.2” x 4.49” x 4.33” (260mm x 114mm x 110mm)
Weight icountPD: 2.9 lbs. (1.3 kg), icountPDZ: 5.73 lbs. (2.6 kg)
Default Settings See table on page 39

29
 icountPD
Dimensions / Installation Details

Communications Cable

3.4”
(86)
1.9”
(49)

1.5”
(37)
Supply and Limit Relay Cable
0.6”
(16)

2.4” CTRS
(60 CTRS)

(182)
(110)

7.2”
4.3”

0.8”
(21) 2 mounting locations to suit M5 socket head cap screw.
(Screw pack supplied with icountPD)
2.0”
(52) icountPD flange thickness = 0.4” (10mm)
6.1”
(155) Maximum Torque 5Nm

dimensions in inch (mm)

*Limit Relay Wiring Instructions

NORMALLY OPEN
NORMALLY CLOSED
COMMON
Pin #2

Pin #3

Pin #8

30
icountPD
Variable mA Output Settings The following table can be used to equate the analog
output for channels A, B, and C independently.
Example: ISO code 12 is equal to 10mA.

mA ISO mA NAS
ISO V MILLIAMP 4.0 0 4 00
20.0 4.5 1 5 0
18.0 5.0 2 6 1
16.0 5.5 3 7 2
Milliamp Output

14.0 6.0 4 8 3
12.0 6.5 5 9 4
10.0 7.0 6 10 5
8.0 7.5 7 11 6
6.0 8.0 8 12 7
4.0 8.5 9 13 8
2.0 9.0 10 14 9
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
9.5 11 15 10
ISO CODE 10.0 12 16 11
10.5 13 17 12
11.0 14 18 **
11.5 15 19 **
NAS V MILLIAMP 12.0 16 20 ERROR
20 12.5 17
18 13.0 18
16 13.5 19
14.0 20 4-20mA output settings
Milliamp Output

14
12 14.5 21 ISO Setting
10 15.0 ** mA current = (ISO Code / 2) +4
8 15.5 ** eg. 10mA = (ISO 12 / 2) +4
6 16.0 ** or
4 16.5 ** ISO Code = (mA current - 4) *2
2 17.0 ** eg. ISO 12 = (10mA -4) *2
0 17.5 ** NAS Setting
0 1 2 3 4 5 6 7 8 9 10 11 12 13
18.0 ** mA current = NAS Code +5
NAS CODE
18.5 ** eg. 15mA = NAS 10 +5
19.0 OVERRANGE or
19.5 OVERRANGE NAS Code = mA current -5
20.0 ERROR eg. NAS 10 = 15mA – 5

Variable Voltage Output Settings

The variable voltage output The full list of commands on For example, in a 0-5Vdc range,
option has the capability of how to change the voltage ISO code 16 is equal to an
two different voltage ranges: a output is available from Parker. output of 3.5Vdc. In a 0-3Vdc
0-5Vdc range as standard, and a The following tables can be range, ISO code 8 is equal to an
user-selectable 0-3Vdc range. used to relate the analog output output of 1.0Vdc.
to an ISO or NAS code.
Table relating ISO codes to voltage output

ISO Err 0 1 2 3 4 5 6 7 8 9 10 11
0-5Vdc <0.2 0.3 0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3 2.5
0-3Vdc <0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3

ISO 12 13 14 15 16 17 18 19 20 21 22 Err
0-5Vdc 2.7 2.9 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 >4.8
0-3Vdc 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 >2.45

Table relating NAS codes to voltage output

ISO Err 00 0 1 2 3 4 5 6 7 8 9 10 11 12 Err
0-5Vdc <0.4 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.6 3.9 4.2 4.5 >4.6
0-3Vdc <0.2 N.S. 0.3 0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3 2.5 2.7 >2.8

31
icountPD
Display Parameters (ISO 4406/NAS 1638)

Digital display indication

The digital display will show the The order of trigger for both of the • Flashing digit(s) = code(s) that
actual measured codes, the codes and moisture sensor option are above the set point (limit)
channel (µ) size and the user is:
definable limits. Visible display The display for ISO4406 and
of the channel size and user • Solid digit(s) = code(s) that NAS1638 are identical. The ISO
definable limits will alternate. are at or below the set point display is shown below.
(limit)
The moisture sensor reading
(%RH) will also be shown – if the
moisture sensor option is fitted.

MTD calibrated

Channel sizes/limits Measured ISO codes

Moisture sensor reading

Automatic light sensor

LED display indication

The LED display uses 3 sets of LED Moisture sensor output
for the indication of ISO 4406 and settings
NAS1638 code figures. Individual The moisture sensor is an option
code lights will trigger based on the that can be included when
customer settings. specifying the icountPD. The
moisture sensor reports on the
The order of trigger will be: saturation levels of the fluid
passing through the icountPD
sensing cell. The output is a
• Solid green = one ISO code, or better, below the linear scale, reporting within the
set point (limit) range of 5% saturation to 100%
• Blinking green = ISO code at the set point (limit) saturation.
• Solid red = one ISO code above the set point Saturation 4-20mA 0-3Vdc 0-5Vdc
(limit) 5% 4.8 0.15 0.25
• Blinking red = two ISO codes, or more, above the 25% 8 0.75 1.25
set point (limit) 50% 12 1.50 2.50
75% 16 2.25 3.75
100% 20 3.00 5.00

32
icountPD
Auxiliary Flow Device

This simple to use flow control

device fits on the downstream
(outlet) side of the icountPD
and is fitted with a differential
pressure valve that adjusts the
system flow to a range inside the
icountPD specifications.
The flow control device will
operate correctly between 150
psi (10.3 bar) and 2900 psi (200
bar) and the return back to an P/N ACC6NN019
open system of 0 psi (0 bar) (DP
= 2900 psi, 200 bar).

Optional Accessories
Part Number
Description Mineral/Fuel Phosphate IPD IPDR IPDZ
Esters
1 Meter Hose Length ACC6NN001 ACC6NN002 X
2 Meter Hose Length ACC6NN003 ACC6NN004 X
5 Meter Hose Length ACC6NN005 ACC6NN006 X
1/4” BSP Test point ACC6NN007 ACC6NN008 X
1/8” BSP Test point ACC6NN009 ACC6NN010 X
1/8” NPT Test point ACC6NN011 ACC6NN012 X
Single Point Sampler SPS2021 SPS2061 X X X
US Power Supply ACC6NE010 X X X
European Power Supply ACC6NN013 X X X
5 meter, M12, 8-pin plug and ACC6NN014 ACC6NN015 X
socket cable kit*
Deutsch 12-pin connector kit ACC6NN016 X X
RS232 to USB converter ACC6NN017 X X X
12” long M12 8-way RS232 & ACC6NN018 X X
power cable kit
External Flow Device ACC6NN019 X X X
M12, 12 way cable ACC6NN024 X
* Cable Kit consists of two 5 meter cables to enable all output
options (Communications cable and Relay/Power Supply cable).

33
icountPDZ
ATEX Approved Online Particle Detector

For use in explosive

and hazardous areas
The icountPD Particle Detector
from Parker represents the most
up to date technology in solid
particle contamination analysis.
This compact, permanently
mounted laser-based ATEX
approved particle detector
module is designed for use in
Zone II areas and is housed in
a robust Stainless Steel IP69K
approved enclosure that provides
a cost effective solution to fluid
management and contamination
control.

Product Features:
• Independent monitoring of • Warning limit relay outputs
system contamination trends. for low, medium and high
• Assembled in an approved contamination levels.
and certified Stainless Steel • Continuous performance for
enclosure to comply with ATEX prolonged analysis.
Directive 94/9/EC. • Self diagnostic software.
• Can be used in explosive and • Full PC/PLC integration
hazardous areas. technology such as:- RS232
• ATEX Zone II. and 0-5Volt, 4-20mA,
• Certified to CE Ex II 3GD,Ex nA CAN(J1939) (Contact Parker for
IIC T4 Gc,Ex tc IIIC Dc SIRA other options.
09ATEX4340X and IECEx SIR • Set up and Data logging
09.0137X (-30°C<Ta<+60°C). support software included.
• Moisture & %RH indicator
(optional).

34
icountPD
Ordering Information
BOX 1 BOX 2 BOX 3 BOX 4 BOX 5 BOX 6 BOX 7 BOX 8
IPD 1 2 2 2 2 1 30

BOX 1: Basic Assembly BOX 5: Limit Relay

Symbol Description Symbol Description
IPD Standard Particle Detector 1 No (iPDR only)
IPDR Particle Detector - Robust Construction
2 Yes
IPDZ Particle Detector - Hazardous (Zone 2)

BOX 6: Communication3, 4
BOX 2: Fluid Type1, 2
Symbol Pressure Setting
Symbol Description
2 RS232 / 4-20mA
1 Mineral Oil
3 RS232 / 0-5V (iPD, iPDR only)
2 Phosphate Ester (iPD, iPDR only)
5 RS232 / CAN-bus (J1939)
3 Aviation Fuel (4 channel) (iPD, iPDZ only)

BOX 7: Moisture
BOX 3: Calibration
Symbol Description
Symbol Description
1 No
2 MTD
2 Yes

BOX 4: Display
Symbol Description
1 None (iPDR, iPDZ only) BOX 8: Cable Connector5
Symbol Description
2 LED (iPD only)
10 Deutsch DT Series (iPD, iPDR only)
3 Digital (iPD only)
30 M12, 8-pin plug connector (iPD, iPDZ only)
40 M12, 12-pin plug connector (iPDR only)

Notes:
Standard Default Settings for all icountPDs
1. When “3” is selected in Box 2, “1”
Comms echo OFF must be selected in Box 7.
Verbose errors OFF 2. Aviation Fuel option can also be used
STI Senors used OFF for diesel fluids.
3. For iPD and iPDR units, when “5”
Reporting standards ISO
is selected in Box 6, “10” must be
Particle limits 19/18/15 selected in Box 8.
Measurement period 60 seconds 4. When “3” is selected in Box 2, “3”
Reporting interval 30 seconds cannot be selected in Box 4.
5. Contact Parker for additional
Power-on mode AUTO
communication options (RS485,
Auto start delay 5 seconds GPRS, LAN, WiFi, Sat, etc.)
Date Format dd/mm/yy 6. The required connecting cables are
Default if Options Fitted available as a kit. The kit consists of
two 5 meter cables (Communications
Relay hysteresis ON cable and Relay/Power Supply
Relay operation for particle limits ON cable) to enable all output options.
See Accessory table on page 37 for
Relay operation for moisture sensor limits ON
applicable part number.
Digital display orientation 0 degrees
Digital display brightness level 3-mid
0-5V/0-3V output voltage range 0-5V
Moisture sensor limit 70%

35
icount Oil Sampler (IOS)
Portable Condition Monitoring for Hydraulic
Oil and Fuel Systems

36
Accurate Condition Monitoring made
Quick, Simple and Cost Effective
The icountOS (IOS) is an innovative Able to sample directly from a The IOS uses Parker’s proven laser
solution to the challenge of measuring hydraulic reservoir, barrel, vehicle fuel detection technology, which delivers
the quality of hydraulic oils and tank or from a high pressure online precise, repeatable, reproduceable
hydrocarbon fuels in many different hydraulic system with the addition of results, in real time detection of both
applications: from renewable a pressure reducing adaptor; the IOS particulates, down to 4 microns and
energy, marine and offshore, to is undoubtedly the most adaptable dissolved water.
manufacturing, mobile, agriculture, contamination service tool available
military and aerospace. today. Just as importantly, the IOS has
been developed to offer a wealth of
Compact, lightweight and robust, the The system is completely self features, combined with simplicity and
truly portable IOS makes field analysis contained, with laser detection ease of use, at a cost that is far lower
simple, quick and easy. particle counter, battery and pump than competing systems, and which
plus memory with web page generator fits within most maintenance budgets.
for data download onto any PC or
laptop - combined into a single unit.

Powerful and easy to use

Lightweight and portable

37
Wherever, Whenever you need to be
100% sure of Oil and Fuel Quality
With its robust carrying case, sealed to IP67, and proven laser and diagnostics technologies, the IOS is the perfect
tool for maintenance and plant engineers to use with all fixed and mobile plant and machinery.

IOS technology is proven in many different applications, under the most demanding conditions, and is used by
leading companies around the world.

In the construction and mining In the defence industry, IOS The IOS is the primary diagnostic
sector, IOS is ideally suited to provides essential condition instrument to help automotive
service and fluid monitoring of monitoring support for mission manufacturers develop predictive
essential equipment and services. critical front line battle tanks and monitoring programs.
military vehicles.

Ease of on-site use, light weight Accuracy and speed of use make In the aviation sector, the ability to
and portability are key IOS features the IOS ideal for wind turbine meet strict quality controls makes
for monitoring fuel quality in military engineers, for both rountine the IOS the ideal choice for ground
bulk fuel installations in theatre. maintenance and emergency handling support companies,
repairs, flushing and commissioning. ensuring clean and dry fuel
deliverance.

38
icountOS
How It Works
The IOS quality condition
monitor for hydraulic oils and
Measurements are taken every
second as standard, although
Proven Laser
hydrocarbon fuels uses advanced measurement intervals and test period Detection Technology
technology to produce extremely can be defined by the user, with
repeatable results. results being reported immediately Parker’s experience in developing
and updated in real time. laser light obscuration or blockage
At the heart of the system is a and applying that technology in
sophisticated laser detector, using a Data is displayed on a built-in OLED portable particle counting and
light obscuration flow cell, providing digital display and can also be detection is what makes Parker’s
continuous measurement of fluid flow stored for subsequent upload via range of contamination analyzers so
passing through a sample tube. the embedded icount’s web page very special.
interface connecting through an RJ45
cable.

Fig 1. In simple terms a controlled

column of contaminated fluid
enters the laser optical scanner
chamber. This design maintains
contamination distribution within
the fluid.

Fig 2. On reaching the photo diode

Hydraulic Circuit cell, the highly accurate laser light is
applied and projected through that
Motor oil column. The laser diode projects
an image of the sample onto a
0.3 bar photo diode cell.
PRV Check Valve
INPUT

350 bar 2.5 bar max.

Pump Flowcell
max.input input pressure
pressure to icountOS
(Optional)

10 bar
Check Valve
Fig 3. A cast image or shadow
OUTPUT created by the contaminant in the
oil creates a measurable change in
the light intensity.

39
icountOS
dimensions are in mm (inches)

Low Pressure Connection Setup

We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output and
only the hose fittings provided are used.

Option 1 Option 2

High Pressure Connection Setup (Optional equipment needed)

(High pressure is defined for this unit as more than 2.5 bar, with a maximum of 350 bar)
We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output
and only the hose fittings provided are used. For pressure systems (more than 2.5 bar) one high pressure hose
assemblies: ACC6NN034, and a Pressure Reducing Valve (PRV) ACC6NN027 are required.

Attach OUTLET (Ø 4mm) hose To remove the PRV, press down on

the removal tool at the same time
as lifting PRV off.

40
icountOS
Features
Proven Laser Detecton Technology
The IOS uses light obscuration, light blockage technology. A light source is
projected through a moving column of oil or fuel. Contaminants in the fluid
interrupt the light beam, casting images on a photo diode cell, where the
resulting change in light intensity produces a directly proportional change in
electrical output.

High Onboard Test Data Storage Capacity

Class leading onboard memory provides storage capacity for up to 250,000
sets of test results. Data is displayed instantly, stored or downloaded to a PC
or laptop for analysis via a standard IP68 RJ 45 patch cord connection; a 2m
cable is supplied as standard. (File types - text/CSV or XMI)

41
Quick Connection
Connecting the IOS is quick and reliable. The fluid connectors are on the front
panel, with two secure push fittings: .236” diameter (6mm) inlet and .157”
diameter (4mm) outlet/drain. Parker can supply dedicated hoses and fittings for
use with most hydraulic and hydrocarbon fluids.

Tough Storm Case

The robust waterproof IP54 (when open) case and fully sealed impact resistant
brushed stainless steel front panel provide excellent protection in the most
demanding of applications. The combined unit weighs under 12.1 lb (5.5kg),
making it an ideal ‘first use’ diagnostic service tool. Results are viewed in the OLED
digital display window

Fast Contamination Detection

The IOS provides fast detection of the presence of contaminants, with the
results being shown on the front panel mounted, high visibility OLED digital
display. This provides easy identification of fluid condition, showing measured
codes, the sizes per channel in microns, the user definable limits and moisture
sensor readings as a % of relative humidity.

Complies with the Latest Standards

The IOS is designed in accordance with the latest global standards including:

• CE marking • EMC EN61000-6-3:2001

• EC Declaration of Conformity • EMC EN61000-6-2:2001
• Machinery Directive
High Pressure Connection
• EN 61010-1:2001
Manual Connection: Press the
Pressure Reducing Valve firmly into
Long Life Remote Operation the INLET port.
The IOS uses a long life regulated 12 Vdc power supply, with an M12, 4 pin
connector, plus a rechargeable NiMH detector battery unit for use onsite or in
remote locations.

Fluid and Pressure Control

The IOS automatically adjusts flow rates, to an optimum level of 60ml/min.
Total flow range is between 40 and 140ml/min, with maximum online operating
pressure being 36 psi (2.5Bar). An optional inlet reduction valve is also available
for high pressure applications.

Pressure Reducing Valve (PRV) Low Pressure Connection

A pressure compensated PRV device (Parker Hannifin part
number ACC6NN027) has been developed to enable testing Connect INLET .236” Ø (6mm) hose.
where flow pressures in the hose exceeds 35 psi (2.5 bar), up
to a maximum of 5000 psi (350 bar).

Parameter Value
Working pressure range 0 to 35 psi (2.5 bar)
Working pressure with PRV 35 psi (2.5) to 5000 psi (350 bar)
Working viscosity 1 to 300 cSt

42
icountOS
Web Interface

The IOS is a unique product in that Utilizing a computer’s Internet

it has its own web page generator Explorer utility, simply plug in the
which means that the stored data can supplied network cable, open Explorer
be downloaded or viewed on any PC and enter the IOS’s unique IP/MAC
or laptop. address.

Home Page
Key

1. Product description
2. Key features
1
3. Register the product at
www.parker.com/unlock

Data Log Page

Key

1. Start and Stop data logging

2. Save data in one of three date formats: 1
- TXT format
- CSV (Comma Separated Variables) 2
- XML (eXtended Markup Language)
3
3. Clear data logging memory
4. List of the five last samples taken
5. Memory usage

43
icountOS
Web Interface

Unit Status Page

1
Key

1. The Unit Status page is a list of

current values for various
parameters for the connected IOS
unit.

Configuration Page
Key
1
1. Alarm limit settings for:
- 4μm channel
2
- 6μm channel
3 - 14μm channel
4 2. Alarm limit setting for Relative Humidity
5 3. Measurement period
6 4. Data logging interval
5. Unit name
6. Unit location

Configuration:
Set Report Standard Page
Key
1

1. Select either the ISO4406:1999 2

or NAS1638 standard.
2. Confirm the selected standard.

44
icountOS
Specifications
Feature Specification
Product start-up time 10 seconds minimum

Measurement period Default 30 seconds run time; 15 seconds data logging time

Reporting interval Onboard data storage every second. Output via RJ45 connection

Principle of operation Laser diode optical detection of actual particulates

International codes range Up to ISO 22 (+/- 1 ISO code) NAS 0-12

Calibration Calibration by recognized online methods confirmed by the relevant ISO procedures.
MTD – via a certified primary ISO 11171 automatic particle detector using ISO 11943
principles. Particle distribution reporting to ISO 4406:1999

Recalibration and Servicing Recommended every 12 months

Working pressure 35-5000 psi (2.5–350 bar) Pressures above 35 psi require the use of a Parker
Pressure Reducing Valve (PRV) – ACC6NN027

Working viscosity 1-300 cSt

Flow range through IOS 40–140ml/minute; controlled at 60ml/min by IOS’s internal pump

Fluid connection interface INLET: .236 inch (6mm) push-fit. DRAIN: .157 inch (4mm) push-fit

Ambient storage temperature for unit –40ºC to +80ºC; –40ºF to +176ºF

Operating temperature for unit –30ºC to +80ºC; –22ºF to +176ºF

Operating humidity range 5%RH to 100%RH

Fluid operating temperature (Oil) +5ºC to +80ºC; +41ºF to +176ºF

Fluid operating temperature (Fuel) –20ºC to +70ºC; –4ºF to +158ºF

Moisture sensor Linear scale within the range 5%RH to 100%RH

Computer compatibility IP68-rated RJ45 connection that may be connected to a laptop computer’s RJ45
LAN port using the 2m cable supplied

Power requirement Regulated power supply supplied with the unit

Certification IP54 rating (unit open)

IP67 rating (unit closed)
EC Declaration of Conformity
Machinery Directive
EMC EN61000-6-3:2001
EMC EN61000-6-2:2001
EMC EN61010-1:2001
CE Certified

What is included?
Offline IOS 1210 EUR/UK/US Online IOS 1220 EUR/UK/US
1x IOS Oil Sampler Unit 1x IOS Oil Sampler Unit
+ 1x Power Supply + 1x Power Supply
+ 1x RJ45 LAN Cable + 1x RJ45 LAN Cable
+ Low Pressure Hoses + 1x Low Pressure Hose
+ 1x PRV
+ 1x High Pressure Hose

45
icountOS
How To Order
Key Fluid Type Calibration Connection Options
IOS1220EUR Mineral MTD Online No options
IOS1210EUR Mineral MTD Offline No options

Key Fluid Type Calibration Connection Options Region

IOS 1 Mineral 2 MTD 1 Offline 0 No options UK
Aviation fuel
3 2 Online EUR
(4 channels*)
USA
*Fluid Type 3: Contact Parker Hannifin
Accessory Part Numbers
Description Part number Description Part number
Hose Kit Bag ACC6NN029UK RJ45 LAN Connector Cable ACC6NN028
(includes one power pack, ACC6NN029EUR
RJ45 patch cable and low ACC6NN029US
pressure hose connectors)

Carry Strap ACC6NN030

The Carry Strap option
Pressure Reducing Valve (PRV) ACC6NN027 MUST be selected at
(Standard with the time of placing the
IOS 1220) IOS order.

Low Pressure Hoses ACC6NN031

Power Pack (UK 2m cable) ACC6NN040 (4mm and 6mm)

Power Pack (EUR 2m cable) ACC6NN041

High Pressure Hose Assembly ACC6NN034
(Standard with
IOS 1220)

Power Pack (US 2m cable) ACC6NN042

Verification Fluid SER.MISC.067

46
icountMS Range
Moisture Sensors

Fast, reliable and

accurate inline
detection of
moisture in fluids
MS moisture sensors provide fast,
reliable and accurate inline detection
of moisture in fluids. Technology
developed for preventative
maintenance programmes. MS200
is the ‘Programmable’ sensor
monitoring and reporting relative
humidity (RH), moisture content in
oils. MS300 ‘Intrinsically safe’ sensor
ATEX certified for use in hazardous
Zone 0 environments.

Product Features
• MS moisture sensors provide fast, reliable and accurate
inline detection of moisture in fluids.
• Technology developed for preventative maintenance
programs.
• MS200 ‘Programmable’ sensor monitoring and reporting
relative humidity (RH), moisture content in oils. 6,000 PSI
(420 bar) MAOP.
• MS300 ‘Intrinsically safe’ sensor ATEX certificated for use
in hazardous Zone 0 environments. 6,000 PSI (420 bar)
MAOP.
• Temperature Outputs on all versions.

47
icountMS Range
Features and Benefits

Continuous, online moisture indication, for A purpose designed tee adaptor allows for
hydraulic and lubricating systems. easy installation into an existing fluid system.
Reporting of % relative humidity of water The MS200 can also be specified with a
content, giving the user information on how bench top wand offering the end user
close to the fluids real saturation point. greater flexibility.
Reliable data on the rate of water absorption.
Sensing cell technology using a laser trimmed
thermoset polymer, for capacitive sensing
that is capable of absorbing water molecules
due to its micro porous structure.
Uses a thermistor for temperature
compensation correction. Offering total
confidence in reporting the %RH relative
humidity over the sensors temperature range.

Typical Applications

Ground support vehicles Earth moving applications

Pulp and paper plants Agricultural
Marine hydraulics Hazardous Areas (Zone II)
Power transmission & Simulators
distribution
Forestry
Industrial hydraulics

In-Line Moisture Measurement of Hydraulic

& Lubricating Fluids.
Parker’s Moisture Sensor Range offers fast, reliable and accurate
in-line detection of moisture in fluids. The MS transducer type
technology has been especially designed with the preventative
maintenance programme environment in mind.
The industry accepted sensing cell device will monitor and report
Relative Humidity (RH), moisture content in oils. The water content
measurement technique offers the end user benefits over the
current standard form of water content reporting (PPM).
This allows for real time preventative maintenance to be
undertaken and corrective actions to be made. By knowing that
the water contamination is still within the oils absorbing range, less
than 100%, reclaiming fluid properties before additive damage
occurs can initiate calculable cost savings.

48
MS200 Moisture Sensor
Specifications
% Saturation Calibration Accuracy: +3% RH
Temperature Calibration Accuracy: ±1°C
Thermal Stability: ±1% RH (over compensated temperature range +10 to +80°C)
Stability: ±0.2% RH typical at 50% RH in 1 year
Linearity: ±0.5% RH typical
Analog Output Hysteresis: ±0.5% RH Full Scale
Switched Output Hysteresis: 2% RH
Operating Temperature Range: -40°F to +185°F (-40°C to +85°C)
Operating Humidity Range: 5 to 100% RH (non condensing)
Response Time: 60 sec in slow moving air at 25°C
Maximum Rated Pressure: 6,000 PSI (420 Bar)
Maximum Torque: 22 ft-lbs
Seal Material (depending on MS): Fluorocarbon, EPDM, Perfluoroelastomer
Material: Stainless Steel 303
Connector Details: M12x1, 8 Way, IP67 Connector (IP68 when mated with molded cable)
Maximum Cable Length: 33 ft (10 m) with Voltage Output, 330 ft (100 m) with current output
Output: SEE ORDERING INFORMATION
Installation Details
4.17-4.21 (106-107mm)
Ø1.02 (26mm).0

Ø1.97 (50mm) .945 (24mm) 2.24 (57mm)

.512 (13mm)
M12, 8 Way Connector
.394 (10mm)
Pin 2
Ø.472 (12mm)

Pin 8
.157 (4mm)
Thread detail
dice pattern
.945 (24mm) M12 x 1.0 pitch Pin 1
A/F
Hexagon 1.65 (42mm) Pin Details

Moisture Sensor Wiring and Pin Designations dimensions in inch (mm)

Pin Wire Color Designation I/O Description

1 White Alarm Switch Output Alarm Switch.
Constant 5Vdc when in normal operation.
Switch to 0Vdc when in alarm condition.
Red LED illuminates when Sensor is in an alarm condition.

2 Brown Analogue Output Temperature - Degí Celsius.
User Select Output (0-3Vdc, 0-5Vdc, 1-6Vdc and 4-20mA).

3 Green Alarm Limit Output Alarm Limit (0-6V).
Output that directly corresponds to the alarm set point.

4 Yellow Analogue Output % Saturation.
User Select Output (0-3Vdc, 0-5Vdc, 1-6Vdc and 4-20mA).

5 Grey Receive Input RS232 Communication. 9 pin d shell. 9.3

6 Pink Send Output RS232 Communication. 9 pin d shell. 9.2

7 Blue Common Input Common (0Vdc). 9 pin d shell. 9.5
Ground from power supply.

8 Red Supply Input Supply Voltage (+8 to +30Vdc).
Green LED illuminates when power is properly applied.

49
MS300 Intrinsically Safe
Specifications

Pressure: Outputs:
(MAOP): 6,000 PSI (420 bar) 4-20mA (current loop)
Operating temperature: Calibration accuracy:
Minimum: -40°F (-40°C) - dependent on seal material +/- 5% RH
Maximum: +185°F (+85°C) Compensated thermal stability:
Flow through sensor cell: +/- 1% RH (+ 50°F to +176°F)
Installed in active flowstream Materials:
Fluid compatibility: Stainless steel 303
Mineral oils, petroleum-based and Phosphate ester- Sensor size/weight:
Skydrol option available 4.21in x ø1.97in/0.66 lb (107mm x ø50mm/0.3Kg)
Viscosity range: IP ratings:
Unlimited IP68 (with specified molded cable)
Thread form connections:
See ordering information Developed in association with Triteq Ltd.

4.17-4.21 (106-107mm)
Ø1.97 (50mm) .945 (24mm) 2.24 (57mm)
.512 (13mm)

Ø26.0 .394 (10mm)

Ø.472 (12mm)

.157 (4mm)
Thread detail
dice pattern
.945 (24mm) M12 x 1.0 pitch
A/F
Hexagon 1.65 (42mm)
dimensions in inch (mm)

Moisture Sensor Connection Diagram

1. Supply (4-20 mA - IN) - Brown
2. Signal (4-20 mA - OUT) - White
3. Not Used - Blue
4. Not Used - Black
5. Not Used - Grey

The MS300 has been certified as Intrinsically Safe Electrical Apparatus and offers fast, reliable and accurate in-line
detection of moisture in fluids for use in hazardous areas.

ATEX Certification allows the MS300 into areas of a potentially explosive atmosphere, that have previously not been
allowed without permits, it is intended for use in Zone 0 hazardous areas requiring the use of category 1G equipment
and has been designed for use with galvanic isolators to the specified values stated below:

The electrical parameters: Ui: 28V Ii: 93mA Pi:0.65W Ci: 380nF Li: 0

The following instructions apply to MS300 - 4-20mA Current Loop Moisture Sensor covered by certificate number Sira 07ATEX2255:

1. The equipment may be located where flammable gases of Group I may be present. The equipment is only certified for use in ambient tempera
tures in the range -4°F to +104°F (-20°C to +40°C) and should not be used outside this range.

2. The equipment has not been assessed as a safety-related device (as referred to by Directive 94/9/EC Annex II, clause 1.5).

3. Installation of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice.

4. Repair of this equipment shall be carried out by the manufacturer or in accordance with the applicable code of practice (IEC 60079-19).

50
Moisture Sensor Displays
Specifications
Bar Graph Indicator (PBG8341A)
Construction:
Housing – nylon 6/6, window – acrylic,
Alternative Indicator
bezel/board supports – ABS,
pins – phosphor bronze Description DDU1001 DDU1002
Power supply: Power supply 11 - 30 Vdc 110 - 240 Vdc
11 – 30 Vdc Accuracy ± 0.1% typical ± 0.1% typical

Signal input: (By dipswitch configuration) Sample rate 2.5 per second 2.5 per second
Off – differential up to 5V Operating temp (°C) 0 - 50 0 - 50
A – single signal (Ref. 0V) up to 5V Storage temp (°C) -10 to +70 -10 to +70
B – single signal (Ref. 1V) up to 6V Display N3.5 digit LEDA 31/2 digit LED
Cut out size: Power output (Vdc) 24 24
45.6mm x 45.6mm Weight (kg) 0.30 0.30
Fixing: Panel cutout (mm) 93x45 ± 0.5 93x45 ±/0.5
Push fit panel thickness 0.9mm to 3.2mm Dimensions (mm) 48x96x93 48x96x93
Sealing:
Designed to IP50 standard.
(Front face may be silicon sealed after LED configuration)
Scale:
Supplied 0 to 100% in horizontal
Other scales, in volume, consult Parker Hannifin
Scaling factors:
10% to 100% range. Fully adjustable
Lamp intensity:
4mcd each PBG8341A DDU1001/DDU1002
Front viewing:
Polarized
Weight:
29gms
Product accessories part numbers
Product Number Supersedes Description

DDU1001 P.9732PVC-10 Digital display unit 22-55 Vdc

DDU1002 P.9732PVC-05 Digital display unit 110-240 Vdc
PBG8341A PBG.8341.1A Bar Graph Indicator (+11 to +30 Vdc)
PAM8342 PAM.8342 Bar Graph alarm module
ACC6NF000 B97200 5 meter M12, 8 pin molded cable (IP68)
ACC6NF001 P973200 M12, 5 pin rewireable connector (IP65)
ACC6NF002 S970410 10 meter extension box
ACC6NE008 S970400 UK 12 volt power supply
ACC6NE009 S970400 European 12 volt power supply
ACC6NE010 S970400 US 12 volt power supply
ACC6NF003 N/A 5 meter M12, 5 pin molded cable (IP68)

Moisture sensor output setting

The Moisture sensor reports on the saturation levels of the fluid passing through the sensing cell. The output
is a linear scale, reporting within the range of 5% saturation to 100% saturation.
Saturation 4–20mA 0–3Vdc 0–5Vdc
5% 4.8 0.15 0.25
25% 8 0.75 1.25
50% 12 1.50 2.50
75% 16 2.25 3.75
100% 20 3.00 5.00

51
 Ordering Information

MS200 - Product Configurator

Key Model Fluid Type Output Options Thread Forms Connector Future
Option
MS 2 Programmable 2 Mineral 01 0 -3 Vdc 1 G 1/4” BSP Bonded Seal 1 M12 8 Way 0 No
6 Aggressive 02 0 - 5 Vdc 2 G 1/4” BSP Integral Seal
03 1 - 6 Vdc 3 R 1/4” Taper
04 4 - 20 mA 4 1/4” NPT Taper
5 9/16 - 18 UNF 2A Integral Seal
6 Hand Held Unit
7 G 3/8” BSP Female Swivel Equal
T Adaptor

MS300 - Product Configurator

Output Future
Key Model Fluid Type Thread Forms Connector
Options Option
MS 3 Programmable 2 Mineral 04 4 - 20 mA 1 G 1/4” BSP Bonded Seal 1 5 Way 0 No
6 Aggressive 2 G 1/4” BSP Integral Seal
3 R 1/4” Taper
4 1/4” NPT Taper
5 9/16 - 18 UNF 2A Integral Seal
6 G 3/8” BSP Female Swivel Equal Tee

52
Oilcheck
Hand-held Oil Condition Monitor

Portable and
battery powered
for ‘go-anywhere’
monitoring
Hand-held condition monitor
provides a visual comparison
between new and used oils
Parker’s Oilcheck is completely
portable and battery powered with
a numerical display that indicates
positive or negative increase in
dielectrics. Oilcheck gives an early
warning of impending failure and the
simplistic hand-held design makes it
easy to use.

Product Features
• Oilcheck hand-held condition monitor provides a visual
comparison between new and used oils.
• Completely portable and battery powered.
• Numerical display shows positive or negative increase in
dielectrics.
• Gives early warning of impending failure.

53
Oilcheck
Features & Benefits
Using Oilcheck
• A comparator between new and used oils. Following the simple sampling procedure.
• Oilcheck gives early warning of impending Parker’s Oilcheck will ensure effective and highly
failure. repeatable results. Once a clean oil sample has
been placed in the ‘Sensor Well’ and the ‘TEST’
• Cost effective solution to save money
button has been pressed, the instrument will
and help improve system reliability.
‘zero’ on the sample.
• Completely portable, battery powered.
• Ideal for reliability, engineers, and Once cleaned out with a suitable solvent, such as
maintenance personnel. petroleum ether, and replaced by a contaminated
sample, a new reading is obtained on the LCD,
• Numerical display to show positive or
which can be easily compared against the green/
negative increase in dielectrics.
amber/red efficiency scale.

Typical Applications

Fleet Maintenance Garages

Construction equipment maintenance
Plant maintenance

The Oilcheck from Parker detects and measures

the dielectric constant of oil, by comparing the
measurements obtained from used and unused
oils of the same brand.
Used as a regular service monitoring instrument,
the Oilcheck will give the user warning of fluid
degradation and promote increased system
component life.

54
Oilcheck
Specifications Using Oilcheck
Case construction:
ABS The Oilcheck can remove the need for
Circuitry: costly and time consuming laboratory
Microprocessor control analysis of mineral and synthetic oils
Battery: used in hydraulics, gear boxes, bearing
1 x 9V alkaline (supplied) lubrication systems, and engines. It
detects wear debris and any loss of
Display:
lubricating properties in the oil.
LCD
Suitable oil types: The Oilcheck is able to show changes
Green/amber/red
Mineral and synthetic based oils in the oil condition brought about by
numerical value
Repeatability: the ingress of water content, metallic
Better than 5% content, and fuel contamination.
Readout:
Green/amber/red grading, Numerical value (0-100%)
Battery lifetime:
>150 hours or 3,000 tests
Dimensions:
9.8” x 3.7” x 1.3” (250mm x 95mm x 34mm)
Weight:
Function
0.4kg buttons
Installation Details

Ø3.74 (95mm)
Visual
display

Numerical
display

Sample
sensor
9.84 (250mm)

Re cal
button

Test
button

On/Off
Hi/Lo switch

2.52 (64mm)
1.26 (32mm)
1.34 (34mm)

Ordering Information dimensions in inch (mm)

Standard products table

Product Number Description
OLK605 Oilcheck kit with numerical readout

Note: Petroleum ether can be used as a between sample cleaner.

55
Kittiwake
Condition Monitoring Products

56
ANALEXfdMplus
The ANALEXfdMplus is a highly accurate ferrous debris monitor designed to
measure ferrous wear metal particle contamination in an oil sample.
The ANALEXfdMplus is a highly in remote locations where full Data Entry
accurate instrument designed laboratory analysis is not possible. Data entry is via a simple and
to measure ferrous wear metal Samples may be presented for intuitive touch pad screen, with
particle contamination in an measurement using a variety of full alphanumeric keypad and
oil sample. The ANALEXfdMplus sample apertures, offering you full backlit graphics display, for clear
utilizes a unique sample adaptor fiexibility of use. Ferrous debris is user prompts and easy viewing of
system to measure from any of measured directly from the oil or results. The following parameters
the following sample sources: grease in the sample container, can be recorded:
providing a quick, simple, and
• 50ml Bottle clean method of analysis. • Automatic date and time linked
• 10ml Syringe to each equipment or sample
• 5ml Syringe Data from each test is stored in number.
• 5ml Test Tube the internal memory, which may • Equipment number or
• 4ml Grease Pots then be transferred to a host PC identification.
via a RS232 interface. Data can • Sample number or identification.
The ANALEXfdMplus measures then be fully analyzed and trends • Lubricant hours (0 - 999999 hrs).
ferrous wear debris in oil or grease easily monitored by importing into
samples taken from a variety a database. The results are shown in a tabular
of types of machinery. Suitable display and in graphical format
for field and laboratory use, the to enable trending by machine or
ANALEXfdMplus provides the equipment number.
ability to successfully monitor
equipment, preventing costly
machinery downtime.
Range of Sample Sample Aperture Sample Sensor
Adaptors
Contained in a fully portable case,
Anti-Glare
it’s rugged design is ideal for Touch Screen
testing and analyzing oil samples
both in the laboratory, or in the
field. Supplied with an optical
12 V convertor, it is ideal for use

Specifications
50ml Bottle: 0 - 2500ppm
Measurement Range
10ml Syringe: 0 - 19000ppm Ordering Information
5ml Syrings: 0 - 34000ppm
(approx. PPM)
5ml Tube: 0 - 28000ppm Part Number Quantity Description
4ml Grease Pot: 0 - 8000ppm 1 Includes calibration and check standards, power
Display Resolution 1 ppm FGK17144PA adaptor, RS232 connector, sample adaptors, and
a range of sample sources.
50ml Sample Bottles, 10ml Syringes, 5ml
Sample Sources
Syringes & Test Tubes, 4ml Grease Pots FGK14946PA 360 50ml Sample Bottles
< 1 minute to stabilize from power on FGK15005PA 3000 Grease Pots
Test Time
< 15 seconds per sample FGK17074PA 1000 5ml Test Tubes
Power 110 - 250 VAC autoselected 50/60 Hz FGK17075PA 500 10ml Syringes
Fuse Rating 2.5 A 250 VAC HRC A/S T ceramic FGK17076PA 500 5ml Syringes
Operating Temp. Range 60°F - 104°F (15°C - 40°C) FGK17725PA 360 50ml Sample Bottles with Grease Thief Starter
Weight 9.30 lb (4.22 kg) Pack & Calibration Standards

57
DIGI Field Kit
The DIGI Field Test Kit gives fast, accurate results for water in oil, total base
number, total acid number, insolubles (soot), and comparitive viscosity.

Total Acid Number (TAN) Insolubles (soot) Water in Oil

Testing for TAN is essential Monitor combustion related debris Maintain and protect your
to maintain and protect your and oxidation products. equipment, while eliminating
equipment, preventing damage in damage caused by water in oil.
advance. High insolubles will cause varnish
formation on hot surfaces, • Prevent corrosion, cavitation
Both the weak organic and strong sticking of piston rings, and wear or failure of your machinery by
inorganic acids present within an of cylinder liner and bearing detecting water in oil, before any
oil can be measured with the TAN surfaces. The detergent property damage occurs.
test. A rise in TAN is indicative of the oil will also decrease, • Minimize instability of additive
of oil oxidation due to time or speeding further deterioration. packages and damaging
operating temperature. • Detect insolubles from diesel microbe growth by monitoring
engine combustion products your oil.
• Test kit is supplied with up to such as fuel ash, carbon, • Fully portable for use on-board
fifty tests, enabling monitoring partially oxidized fuel, oil or in the field, test cells are
of TAN level trends. oxidation products and spent extremely robust, durable and
• Simple to use drop test - the lubricant additive. easy to use.
result is shown by a color • Simple and quick to use,
change, providing easy to the insolubles tests provide Total Base Number (TBN)
interpret results, suitable for use accurate results, helping The DIGI TBN Test Kit provides
by non-technical personnel. prevent engine damage. state of the art, digital analysis and
gives fast, accurate results for in-
Viscosity Reagents, Spares and depth monitoring of trends.
The Viscostick gives a simple Consumables
“go/no-go” result. Typically Test kits for individual parameters The TBN Test Kit gives a rapid
it will detect 5-10% distillate contain reagents, consumables indication of TBN depletion in
fuel dilution of an SAE 30 and full instructions for multiple lubricants.
to 40 engine oil as well as tests.
increases in viscosity due to oil • Avoid fouling within the engine
contamination. • Replacement reagents can be and corrosion of engine
ordered at short notice. components by monitoring the
• Kits contain all necessary Total Base Number (TBN) of
equipment for instant test lubricating oils.
results in the field. • Simple, economical monitoring
of lubricants.
Reagents are packed in
accordance with IATA/IMDG/IRD
Air/Marine/Road Transportation
codes and can be delivered to
major ports world-wide.
Specifications Ordering Information
Test Description Part Number Description
Combined Water in Oil/TBN Cell 0.02-1%, 200-10000 ppm, 0-10%, 0-20%/0-80 TBN FGK1108PA DIGI Field Kit
Insolubles Qualitative FG24743PA TAN Drop Test Kit
FGK2002PA TBN Reagent Pack (50)
Viscostick Go/no-go FGK1006PA Insolubles Kit
TAN 0-3 range +/- 0.3

58
Low Range DIGI Water Kit
The DIGI Test Cell provides simple, accurate results for water in oil.

Electronic display gives step Lightweight glass reinforced

by step instructions plastic body

Simple to use Latest transducer technology for

key pad improved accuracy and ease of
cleaning
With an easy to read digital
display providing instructions Non-slip twist
grips
and results, a five year
(10,000 tests) battery life and
built in memory for recording
previous test results, the DIGI
Cell has become a favored
test method world-wide for
on-site and on-board testing.

Water in Oil Reagents, Spares and

Maintain and protect your Consumables
equipment, while eliminating Test kits for individual parameters
damage caused by water in oil. contain reagents, consumables
and full instructions for multiple
• Prevent corrosion, cavitation tests.
or failure of your machinery by
detecting water in oil, before • Replacement reagents can be
any damage occurs. ordered at short notice.
• Minimize instability of additive • Kits contain all necessary
packages and damaging equipment for instant test
microbe growth by monitoring results in the field.
your oil. • Reagents are packed in
• Fully portable for use on-board accordance with IATA/
or in the field, test cells are IMDG/IRD Air/Marine/Road
extremely robust, durable and Transportation codes and can
easy to use. be delivered to major ports
world-wide.

Specifications Ordering Information

200-3000 ppm Part Number Description
Ranges .02 - 1% FGK17032PA Low Range DIGI Water Kit
0 - 10%
FGK2101PA Water in Oil Reagent Pack (50)
Test Time 3 Minutes
Battery Life Five years (10,000 tests)

59
Heated Viscometer
Make fast on-site maintenance decisions with Parker’s Heated Viscometer.
Accurate oil viscosity results in minutes.

The Parker Heated Viscometer

provides a condition monitoring
tool that enables you to make
informed operational and
maintenance decisions about your
critical plant and equipment. Fuel
and lubricating oils form a major
cost element in the operation of
almost all industrial machinery
and engines; the quality must be
closely monitored to protect the
investment. The ability to test on- most important characteristic. • Monitoring viscosity gives an
site, at the point of use, enables It is the viscosity that gives the early warning for potential fluid
engineers and facilities managers oil’s resistance to flow and the issues.
to conduct oil analysis quickly and strength of the oil film between • Highly accurate results with two
easily. Detecting out-of-spec fuels surfaces. Viscosity can increase readings are available at 40°C,
or lubricants can identify potential or decrease as a result of 50°C or 100°C.
problems before equipment problems such as contamination, • Test an even greater range of
damage occurs. fuel dilution, and shear thinning. oils, by changing the viscosity
Viscosity is regarded as an oil’s Measurement of viscosity is index or density.
extremely important for hydraulic • Estimate the combustion
oils, diesel engine oils, gear, and performance (CCAI) of fuel oil.
fuel oils. • Heavy duty, robust equipment -
ideal for long term use with fast
The heated viscometer measures and accurate results.
a specific temperature point
and is designed to ‘tilt’ from
side to side in both directions,
allowing the internal rolling ball
to fall under gravity, enabling the
viscosity of the oil to be calculated
automatically.

Specifications Ordering Information

Calculated viscosity in cSt at 40°C, 50°C or Part Number Description
Range 100°C, Calculated Carbon Aromaticity Index Test kit contains Heated Viscometer, power
(CCAI) FGK1200PA supply and all consumables in a portable robust
Display 8 Digit LED metal case.
Keypad Membrane type with tactile buttons ASK11097 Viscometer End Plug
Power 110 to 240 AC 50/60 Hz ASK11098 Viscometer End Cap
BIK10004 Viscometer Ball Strainer
BIK10307 Viscometer Balls

60
MHC Bearing Checker
Parker’s MHC* Bearing Checker is a new, unique hand-held instrument,
providing maintenance engineers with an easy-to-operate, simple to use, and
quick method of analyzing bearing condition and lubrication state.
The MHC Bearing Checker Easy to Use and Interpret for normal operation, higher than 10
monitors high frequency Acoustic Quick Analysis is usually indicative of bearing
Emissions (AE) signals naturally Simply attach the unit via the damage or the need for attention.
generated by deterioration in magnetic sensor head and Distress® and dB Level are
rotating machinery. The unique within 10 seconds both dB the fundamental parameters of
way of detecting and processing Level and Distress® values will the pocket-sized MHC Bearing
these signals provides condition- be displayed. dB Level is an Checker.
related information in the easiest indication of the overall noise of
possible form. It is a state-of- the bearing and is dependent on The unit is powered by an internal
the-art condition monitoring speed. It increases with speed of rechargeable battery, offering
instrument with extreme sensitivity rotation, but also with degradation up to 1000 measurements
to developing faults. of the bearing or inadequate between charges. Recharging is
lubrication. Distress® gives an accomplished through a micro
How Does it Work? instant indication of the state of USB port.
As the mechanical condition of the bearing’s health. A reading
machinery deteriorates, energy below 10 generally indicates
loss processes such as impacts, Ordering Information
friction, and crushing generate Part Number Description
sound wave activity that spans FGH11510PA MHC Bearing Checker
a broad range of frequencies. By
detecting only the high frequency Specifications
part of this signal with special AE
Sensor
sensors, it is possible to detect
Sensing Element Resonant piezoelectric at 100 kHz
miniscule amounts of activity (e.g. Calibration Factory set
a slight rub, a brief impact, or
Signal Measurement Description Range Resolution
the crushing of a single particle
Distress® (dst) Fault indicating parameter 0 to 40 1 unit
in the lubricant). The patented
dB Level (dB) Logarithmically scaled mean signal level 10 to 80 dB 1 dB
MHC sensor gives improved
repeatability and is remarkably Features
rugged. A magnetic front face Display LCD, 2 lines by 8 characters
allows easy attachment to Distress® Display Numeric or Text (“OK” if <10, “Suspect” if between 10 & 15, “Poor” if > 15)

multiple machines. Reading in progress Flashing LED indicator (in addition to LCD display message)
Non-Volatile Memory Shows last taken readings when unit is switched on
Auto Shut-Off Instrument auto switches off 30 seconds after last button press
Internal Batteries NiMH rechargeable battery via micro USB port
- Typically over 1000 measurements between charges
Operating Temperature 0°C to 65°C
Overall Dimensions 3.86 in (98 mm) x 2.44 in (62 mm) x 1.34 in (34 mm)
Weight 7.94 ounce (225 g)

Features and Benefits

• Last Measurement Recall
2.44”

• Simple One-Handed Operation

• Rechargeable through USB Port
• Ease of Operation
*MHC - Machinery Health Check 1.34” 3.86”

61
Guide to Contamination Standards
This guidebook is aimed at engineers, technicians and quality control personnel involved in contamination control. Its purpose
is to make available accepted and widely-used cleanliness specification levels for liquid samples.

The tables in this guide allow users of using automatic portable particle counters to see the relationship between raw particle
counts at various sizes and the reporting code numbers of various contamination standards.

A NOTE ON THE FIGURES USED

Note that some of the table entries are defined as cumulative counts (e.g. “> 6µm”) and others are defined as differential counts
(e.g. 6–14µm”).

Instances of particle sizes given as “µm” refer to ACFTD (i.e. Air Cleaner Fine Test Dust) distributions. Instances of particle sizes
given as “µm(c)” refer to MTD (i.e. ISO Medium Test Dust) distributions.

All standards are in counts per volume, and provide easy methods for converting particle counts into limits that are simple to
interpret. By noting the requirements of the standard, particle counts can be accurately converted to contamination levels.

62
ISO Cleanliness Code
Hydraulic Fluid Contamination

ISO code Number of particles per ml

number
More than Up to and including
22 20,000 40,000
21 10,000 20,000
20 5,000 10,000
19 2,500 5,000
18 1,300 2,500
17 640 1,300
16 320 640
15 160 320
14 80 160
13 40 80
12 20 40
11 10 20
10 5 10
9 2.5 5
8 1.3 2.5
7 0.64 1.3

Suggested Acceptable
Contamination Codes
ISO code numbers Type of system Typical components Sensitivity
23 / 21 / 17 Low pressure systems with large clearances Ram pumps Low
Typical cleanliness of new hydraulic oil straight from the manufacturer. Flow control valves Average
20 / 18 / 15 Low pressure heavy industrial systems or applications where long-life Cylinders
is not critical
General machinery and mobile systems Gear pumps/motors Important
19 / 17 / 14
Medium pressure, medium capacity
World Wide Fuel Charter cleanliness standard for diesel fuel delivered Valve and piston pumps/ Very important
from the filling station nozzle. motors
18 / 16 / 13
High quality reliable systems Directional and pressure
control valves
General machine requirements
17 / 15 / 12 Highly sophisticated systems and hydrostatic transmissions Proportional valves Critical
Performance servo and high Pressure long-life systems Industrial servovalves Critical
16 / 14 / 11
e.g. Aircraft machine tools, etc.
Silt sensitive control system with very high reliability High performance Super critical
15 / 13 / 09 servovalves
Laboratory or aerospace

NOTE: The three figures of the ISO code numbers represent ISO level contamination grades for particles of >4µm(c), >6µm(c) and >14µm(c) respectively.

63
NAS 1638 Table
The NAS 1638 cleanliness standard was developed for aerospace components in the US and is still widely used for industrial
and aerospace fluid power applications.

The figures are differential counts, and the NAS class is usually reported as a single figure representing the maximum allowed
particle counts (i.e. worst case) for designated particle size ranges.

Size range 5–15 µm 15–25 µm 25–50 µm 50–100 µm >100 µm

00 125 22 4 1 0
0 250 44 8 2 0
contamination limits, particles per 100ml)

1 500 89 16 3 1
NAS classes (based on maximum

2 1,000 178 32 6 1
3 2,000 356 63 11 2
4 4,000 712 126 22 4
5 8,000 1,425 253 45 8
6 16,000 2,850 506 90 16
7 32,000 5,700 1,012 180 32
8 64,000 11,400 2,025 360 64
9 128,000 22,800 4,050 720 128
10 256,000 45,600 8,100 1,440 256
11 512,000 91,000 16,200 2,880 512
12 1,024,000 182,400 32,400 5,760 1,024

SAE AS4059 rev E Table

Note that this standard is technically
identical to ISO 11218.

Maximum contamination limits (particles per ml)

MTD >4µm(c) >6µm(c) >14µm(c) >21µm(c) >38µm(c) >70µm(c)
ACFTD >2µm >5µm >15µm >25µm >50µm >100µm
Size code A B C D E F
000 195 76 14 3 1 0
00 390 152 27 5 1 0
0 780 304 54 10 2 0
1 1,560 609 109 20 4 1
2 3,120 1,220 217 39 7 1
3 6,250 2,430 432 76 13 2
4 12,500 4,860 864 152 26 4
5 25,000 9,730 1,730 306 53 8
6 50,000 19,500 3,460 612 106 18
7 100,000 38,900 6,920 1,220 212 32
8 200,000 77,900 13,900 2,450 424 64
9 400,000 156,000 27,700 4,900 848 128
10 800,000 311,000 55,400 9,800 1,700 256
11 160,000 623,000 111,000 19,600 3,390 512
12 320,000 1,250,000 222,000 39,200 6,780 1,024

MTD ISO11171 (Calibration or optical microscope count – particle size based on projected area equivalent diameter)

ACFTD ISO4402 (Calibration or optical microscope count – particle size based on longest dimension)

64
GOST 17216-2001 Table
The GOST standard is developed by the Technical Committee of Standardization TK 184 “Ensuring Industrial Cleanliness”
introduced by the Government of Russia.
Adopted by the Inter-governmental Committee of Standardization Metrology and Certification (Protocol No. 19 dated 24
May 2001).

Size range 5–10µm 10–25µm 25–50µm 50–100µm >100µm

00 8 4 1 0 0
0 16 8 2 0 0
Particle contamination level by class (particles per 100ml)

1 32 16 3 0 0
2 63 32 4 1 0
3 125 63 8 2 0
4 250 125 12 3 0
5 500 250 25 4 1
6 1,000 500 50 6 2
7 2,000 1,000 100 12 4
8 4,000 2,000 200 25 6
9 8,000 4,000 400 50 12
10 16,000 8,000 800 100 25
11 31,500 16,000 1,600 200 50
12 63,000 31,500 3,150 400 100
13 – 63,000 6,300 800 200
14 – 125,000 12,500 1,600 400
15 – – 25,000 3,150 800
16 – – 50,000 6,300 1,600
17 – – – 125,000 3,150

NAV AIR 10-1A-17 Table

The Navy Standard for Hydraulic Fluids used for aircraft hydraulic systems is defined in the Aviation Hydraulics Manual (1989),
Table 2-1, Navy Standard for Particulate Cleanliness.

NAVY STANDARD FOR HYDRAULIC FLUIDS – USED FOR AIRCRAFT HYDRAULIC SYSTEMS
Particle Contamination Level by Class
0 1 2 3 4 5 6
Particle size in µm
Number of particles per 100ml
5–10 2,700 4,600 9,700 24,000 32,000 87,000 128,000
10–25 670 1,340 2,680 5,360 10,700 21,400 42,000
25–50 93 210 380 780 1,510 3,150 6,500
50–100 16 28 56 110 225 430 1000
>100 1 3 5 11 21 41 92

65
ISO/NAS/SAE Code Comparison Table
The comparisons relate to particle count data only. To conform to any particular standard, reference should be made to the
recommended experimental procedure.
ISO/DIS 4406 Defense Std. 05/42
NAS 1638 SAE 749
BS 5540/4 codes Table A Table B
13 / 11 / 08 2
14 / 12 / 09 3 0
15 / 13 / 10 4 1
16 / 14 / 09 400F
16 / 14 / 11 5 2
17 / 15 / 09 400
17 / 15 / 10 800F
17 / 15 / 12 6 3
18 / 16 / 10 800
18 / 16 / 11 1300F
18 / 16 / 13 7 4
19 / 17 / 11 1300 2000
19 / 17 / 14 8 5
20 / 18 / 12 2000
20 / 18 / 13 4400F
20 / 18 / 15 9 6
21 / 19 / 13 4400 6300F
21 / 19 / 16 10
22 / 20 / 13 6300
22 / 20 / 17 11
23 / 21 / 14 15,000
23 / 21 / 18 12
24 / 22 / 15 21,000
25 / 23 / 17 100,000

PPM Conversion Table

Percent contamination vs. PPM (parts per million)
Percent PPM
100% 1,000,000
10% 100,000
1% 10,000
0.1% 1,000
0.01% 100
0.001% 10

Volume
1 litre = 1 000 ml
1 PPM = 1 µl in 1 litre
Example 1
400 PPM in 1 litre = 400 µl
Example 2
A reading of 250 PPM equates to a quantity of absorbed water in a 400 litre capacity system of
0.1 litre.

66
Offer of Sale
1. Definitions. As used herein, the following terms have the meanings indicated. standards, specifications, and other technical information provided with the Product. If Seller
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provided by the Seller. not the end-user, Buyer will ensure such end-user complies with this paragraph.
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Products. guides and specifications provided by Seller with the Products. Unauthorized Uses. If
Seller: means Parker-Hannifin Corporation, including all divisions and businesses Buyer uses or resells the Products for any uses prohibited in Seller’s instructions, guides
thereof. or specifications, or Buyer otherwise fails to comply with Seller’s instructions, guides
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WRITING BY SELLER THE SOFTWARE SHALL NOT BE USED IN CONNECTION of any such claim, and Seller having sole control over the defense of the claim including
WITH HAZARDOUS OR HIGH RISK ACTIVITIES OR ENVIRONMENTS. EXCEPT AS all negotiations for settlement or compromise. If one or more Products sold hereunder is
EXPRESSLY STATED HEREIN, ALL PRODUCTS ARE PROVIDED “AS IS”. subject to such a claim, Seller may, at its sole expense and option, procure for Buyer the
6. Claims; Commencement of Actions. Buyer shall promptly inspect all Products upon right to continue using the Products, replace or modify the Products so as to render them
receipt. No claims for shortages will be allowed unless reported to the Seller within ten (10) non-infringing, or offer to accept return of the Products and refund the purchase price less
days of delivery. Buyer shall notify Seller of any alleged breach of warranty within thirty (30) a reasonable allowance for depreciation. Seller has no obligation or liability for any claim of
days after the date the non-conformance is or should have been discovered by Buyer. Any infringement: (i) arising from information provided by Buyer; or (ii) directed to any Products
claim or action against Seller based upon breach of contract or any other theory, including provided hereunder for which the designs are specified in whole or part by Buyer; or (iii)
tort, negligence, or otherwise must be commenced within twelve (12) months from the date resulting from the modification, combination or use in a system of any Products provided
of the alleged breach or other alleged event, without regard to the date of discovery. hereunder. The foregoing provisions of this Section constitute Seller’s sole and exclusive
7. LIMITATION OF LIABILITY. IN THE EVENT OF A BREACH OF WARRANTY, SELLER liability and Buyer’s sole and exclusive remedy for such claims of infringement of Intellectual
WILL, AT ITS OPTION, REPAIR OR REPLACE THE NON-CONFORMING PRODUCT, Property Rights.
RE-PERFORM THE SERVICES, OR REFUND THE PURCHASE PRICE PAID WITHIN 20. Governing Law. These Terms and the sale and delivery of all Products are deemed to
A REASONABLE PERIOD OF TIME. IN NO EVENT IS SELLER LIABLE FOR ANY have taken place in, and shall be governed and construed in accordance with, the laws of
SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT the State of Ohio, as applicable to contracts executed and wholly performed therein and
OF, OR AS THE RESULT OF, THE SALE, DELIVERY, NON-DELIVERY, SERVICING, without regard to conflicts of laws principles. Buyer irrevocably agrees and consents to the
NON-COMPLETION OF SERVICES, USE, LOSS OF USE OF, OR INABILITY TO USE exclusive jurisdiction and venue of the courts of Cuyahoga County, Ohio with respect to
THE PRODUCTS OR ANY PART THEREOF, LOSS OF DATA, IDENTITY, PRIVACY, any dispute, controversy or claim arising out of or relating to the sale and delivery of the
OR CONFIDENTIALITY, OR FOR ANY CHARGES OR EXPENSES OF ANY NATURE Products.
INCURRED WITHOUT SELLER’S WRITTEN CONSENT, WHETHER BASED IN 21. Entire Agreement. These Terms, along with the terms set forth in the main body of
CONTRACT, TORT OR OTHER LEGAL THEORY. IN NO EVENT SHALL SELLER’S any Quote, forms the entire agreement between the Buyer and Seller and constitutes the
LIABILITY UNDER ANY CLAIM MADE BY BUYER EXCEED THE PURCHASE PRICE final, complete and exclusive expression of the terms of sale. In the event of a conflict
PAID FOR THE PRODUCTS. between any term set forth in the main body of a Quote and these Terms, the terms set
8. Loss to Buyer’s Property. Any designs, tools, patterns, materials, drawings, confidential forth in the main body of the Quote shall prevail. All prior or contemporaneous written or oral
information or equipment furnished by Buyer or any other items which are or become agreements or negotiations with respect to the subject matter shall have no effect. These
Buyer’s property, will be considered obsolete and may be destroyed by Seller after two (2) Terms may not be modified unless in writing and signed by an authorized representative of
consecutive years have elapsed without Buyer ordering the Products manufactured using Seller.
such property. Seller shall not be responsible for any loss or damage to such property while 22. Compliance with Laws. Buyer agrees to comply with all applicable laws, regulations,
it is in Seller’s possession or control. and industry and professional standards, including those of the United States of America,
9. Special Tooling. Special Tooling includes but is not limited to tooling, jigs, fixtures and and the country or countries in which Buyer may operate, including without limitation the
associated manufacturing equipment acquired or necessary to manufacture Products. A U.S. Foreign Corrupt Practices Act (“FCPA”), the U.S. Anti-Kickback Act (“Anti-Kickback
tooling charge may be imposed for any Special Tooling. Such Special Tooling shall be and Act”), U.S. and E.U. export control and sanctions laws (“Export Laws”), the U.S. Food Drug
remain Seller’s property notwithstanding payment of any charges by Buyer. In no event and Cosmetic Act (“FDCA”), and the rules and regulations promulgated by the U.S. Food
will Buyer acquire any interest in Special Tooling belonging to Seller that is utilized in the and Drug Administration (“FDA”), each as currently amended. Buyer agrees to indemnify,
manufacture of the Products, even if such Special Tooling has been specially converted defend, and hold harmless Seller from the consequences of any violation of such laws,
or adapted for such manufacture and notwithstanding any charges paid by Buyer. Unless regulations and standards by Buyer, its employees or agents. Buyer acknowledges that it is
otherwise agreed, Seller has the right to alter, discard or otherwise dispose of any Special familiar with all applicable provisions of the FCPA, the Anti-Kickback Act, Export Laws, the
Tooling or other property in its sole discretion at any time. FDCA and the FDA and certifies that Buyer will adhere to the requirements thereof and not
10. Security Interest. To secure payment of all sums due, Seller retains a security interest take any action that would make Seller violate such requirements. Buyer represents and
in all Products delivered to Buyer and, Buyer’s acceptance of these Terms is deemed to agrees that Buyer will not make any payment or give anything of value, directly or indirectly,
be a Security Agreement under the Uniform Commercial Code. Buyer authorizes Seller as to any governmental official, foreign political party or official thereof, candidate for foreign
its attorney to execute and file on Buyer’s behalf all documents Seller deems necessary to political office, or commercial entity or person, for any improper purpose, including the
perfect its security interest. purpose of influencing such person to purchase Products or otherwise benefit the business
11. User Responsibility. The Buyer through its own analysis and testing, is solely of Seller. Buyer further represents and agrees that it will not receive, use, service, transfer or
responsible for making the final selection of the Products and assuring that all performance, ship any Product from Seller in a manner or for a purpose that violates Export Laws or would
endurance, maintenance, safety and warning requirements of the application of the Products cause Seller to be in violation of Export Laws.
are met. The Buyer must analyze all aspects of the application and follow applicable industry

67
Worldwide Filtration Manufacturing Locations
North America Europe Asia Pacific
Compressed Air Treatment Compressed Air Treatment Australia
Filtration & Separation/Balston domnick hunter Filtration & Separation Castle Hill, Australia
Haverhill, MA Gateshead, England +61 2 9634 7777
978 858 0505 +44 (0) 191 402 9000 www.parker.com/australia
www.parker.com/balston www.parker.com/dhfns
China
Finite Airtek Filtration Parker Gas Separations Shanghai, China
Airtek/domnick hunter/Zander Etten-Leur, Netherlands +86 21 5031 2525
Lancaster, NY +31 76 508 5300 www.parker.com/china
716 686 6400 www.parker.com/dhfns
www.parker.com/faf India
Hiross Zander Navi Mumbai, India
Finite Airtek Filtration/Finite Padova Business Unit +91 22 651 370 8185
Oxford, MI Padova, Italy www.parker.com/india
248 628 6400 +39 049 9712 111
www.parker.com/finitefilter www.parker.com/hzd Parker Fowler
Bangalore, India
Engine Filtration & Hiross Zander +91 80 2783 6794
Essen Business Unit www.johnfowlerindia.com
Water Purification Essen, Germany
Racor Japan
+49 2054 9340
Modesto, CA Tokyo, Japan
www.parker.com/hzd
209 521 7860 +81 45 870 1522
www.parker.com/racor www.parker.com/japan
Engine Filtration &
Holly Springs, MS Water Purification Parker Techno
662 252 2656 Racor Osaka, Japan
www.parker.com/racor Dewsbury, England +81 66 340 1600
+44 (0) 1924 487 000 www.techno.taiyo-ltd.co.jp
Beaufort, SC www.parker.com/rfde
843 846 3200 Korea
www.parker.com/racor Racor Research & Development Hwaseon-City
Stuttgart, Germany +82 31 359 0852
Racor – Village Marine Tec. +49 (0)711 7071 290-10 www.parker.com/korea
Gardena, CA www.parker.com/rfde
310 516 9911 Singapore
desalination.parker.com Hydraulic Filtration Jurong Town, Singapore
Hydraulic Filter +65 6887 6300
Parker Sea Recovery www.parker.com/singapore
Carson, CA Arnhem, Holland
+31 26 3760376
310 637 3400 Thailand
www.searecovery.com www.parker.com/hfde
Bangkok, Thailand
Urjala Operation +66 2186 7000
Hydraulic Filtration Urjala, Finland www.parker.com/thailand
Hydraulic Filter +358 20 753 2500
Metamora, OH www.parker.com/hfde
419 644 4311
www.parker.com/hydraulicfilter Condition Monitoring Centre Latin America
Parker Comercio Ltda.
Norfolk, England
Laval, QC Canada Filtration Division
+44 (0) 1842 763 299
450 629 9594 Sao Paulo, Brazil
www.parker.com/hfde
www.parkerfarr.com +55 12 4009 3500
Parker Kittiwake www.parker.com/br
Process Filtration West Sussex, England
Pan American Division
domnick hunter Process Filtration +44 (0) 1903 731 470
Miami, FL
Oxnard, CA www.kittiwake.com
305 470 8800
805 604 3400 www.parker.com/panam
www.parker.com/processfiltration Parker Procal
Peterborough, England
Madison, WI +44 (0) 1733 232 495
608 824 0500 www.kittiwake.com Africa
www.scilog.com Aeroport Kempton Park, South Africa
Process Filtration +27 11 9610700
Phoenixville, PA domnick hunter Process Filtration www.parker.com/africa
610 933 1600 Birtley, England
www.parker.com/processfiltration +44 (0) 191 410 5121
www.parker.com/processfiltration
Aerospace Filtration
Velcon Filtration Parker Twin Filter BV
Colorado Springs, CO Zaandam, Netherlands
719 531 5855 +31(0)75 655 50 00
www.velcon.com www.twinfilter.com

© 2014 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies. Catalog 2300-ConMon-2b 03/30/2020 (pdf)

Parker Hannifin Corporation

Filtration Group Global Headquarters
6035 Parkland Boulevard
Cleveland, OH 44124-4141
phone 216 896 3000
www.parker.com