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Belzona 1161

Belzona 1161 is a two-component, surface-tolerant paste system designed for repairing machinery and equipment, capable of adhering to wet and oily surfaces, including underwater applications. It offers strong adhesion, does not shrink during curing, and can be easily mixed and applied without special tools. The product has a working life of 16 minutes at 20°C and a shelf life of 3 years, making it suitable for various repair applications including sealing joints and repairing cracks.
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0% found this document useful (0 votes)
303 views15 pages

Belzona 1161

Belzona 1161 is a two-component, surface-tolerant paste system designed for repairing machinery and equipment, capable of adhering to wet and oily surfaces, including underwater applications. It offers strong adhesion, does not shrink during curing, and can be easily mixed and applied without special tools. The product has a working life of 16 minutes at 20°C and a shelf life of 3 years, making it suitable for various repair applications including sealing joints and repairing cracks.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Metal repair material for application to

1161
wet and oil-contaminated surfaces

Belzona 1161 is a two-component, surface-tolerant,


paste grade system for repairing and rebuilding
machinery and equipment.

This fully machinable, surface-tolerant product


displaces fluid from the substrate and therefore can
be applied to wet and oily surfaces as well as for
underwater application.

This material does not shrink, expand or distort during


cure and can be applied in thick or thin sections in
one operation. It is easy to mix and apply without the
need for specialist tools and can be machined using
conventional tools.

Mixing ratio (Base : Solidifier) 2 : 1 by volume 4 : 1 by weight


Working life 16 minutes at 20°C (68°F)
T E C H N I C A L D ATA

Shelf life 3 years


Dry heat resistance 208°C (401°F)
Grit blasted mild steel - Grit blasted mild steel Abraded mild steel - Abraded mild steel -
Adhesion (tensile shear) clean and dry: - oily: clean and dry: oily:
20.7 MPa (3,007 psi) 18.9 MPa (2,735 psi) 14.7 MPa (2,130 psi) 15.6 MPa (2,256 psi)
Volume capacity 428 cm³ (26.1 in³) / 1 kg
Heat distortion temperature 47°C (117°F) at 20°C (68°F) cure
Abrasion resistance H10 - 712 mm³ wet CS17 - 43 mm³ dry
CURE TIMES

Temperature 5°C (41°F) 10°C (50°F) 20°C (68°F) 30°C (86°F) 40°C (104°F)

Machinable or light loading 6 hours 4 hours 2 hours 1 hours 30 minutes

Full mechanical or thermal loading 4 days 2 days 1 day 16 hours 12 hours

*Please consult the Product Specification Sheet (PSS) and Instructions for Use (IFU) for the latest technical data.

E A S Y TO A P P LY COLD CURE CHEMICAL ELECTRICAL F U L LY IMMERSION


R E S I S TA N C E I N S U L AT I O N MACHINABLE R E S I S TA N C E

www.belzona.com/1161
1000 Series
BELZONA 1161

Key Benefits: Application:


Bonds strongly to oily, wet and manually
prepared substrates
This 100% solids repair composite displaces water
and oil from the surface and bonds strongly to
almost any metal and other natural and synthetic
materials including glass and wood.

Easy to apply
This material is easy to mix and apply without the
need for specialist tools and can be machined
using conventional tools.

Through-wall defect Cold plate bonding

Application Areas:
Repair of oil and water leaks

Sealing of joints and flanges

Repair of cracks and holes on


- engine and pump casings
- transformers
- pipes
- tanks
- and other equipment
Pull Off Adhesion on 10mm thick mild steel
Resurface of pitted metal surfaces
Substrate Grit Blasted (SSPC-SP10) (ISO 8501-1 Sa2.5)
High strength structural adhesive
Clean & Dry 34.7 MPa (5036 psi)
for metal bonding
Transformer Oil 24.9 MPa (3603 psi)
Creation of irregular load bearing shims Wet 14.0 MPa (2035 psi)
and reforming of bearing housings Underwater 12.9 MPa (1873 psi)

For more information, please contact your local Belzona representative:


QUALITY PRODUCTS – TECHNICAL SUPPORT
Belzona products are manufactured under an ISO 9001
Registered Quality Management System.

Belzona has a global distribution network of over 140


Distributors operating in 120 countries. Local support is
provided by a trained Technical Consultant who will diagnose
the problem, recommend the solution and provide 24-hour,
on-site application supervision and advice.

Copyright © Belzona International Limited 2018 www.belzona.com/1161 FN:10185(E05/19


Belzona 1161
FN10185 (SUPER UW-METAL)

INSTRUCTIONS FOR USE


1. TO ENSURE AN EFFECTIVE MOLECULAR 4. VOLUME CAPACITY OF MIXED BELZONA® 1161
26.1 cu.in. (428 cm³) per kg.
WELD
Belzona® 1161 is tolerant of surface contamination and can be 3. APPLYING BELZONA® 1161
applied directly to wet and oily surfaces, however it is
recommended that the best possible surface preparation is a) Apply the Belzona® 1161 directly on to the prepared
carried out. As a minimum, the substrate must always be firm surface with the plastic applicator or spatula provided.
and free from loose corroded material, mill scale, dust, and any
other loose debris.” b) Press down firmly to fill all cracks, remove entrapped air,
displace water and ensure maximum contact with the
RECOMMENDED PROCEDURE surface.
i) Blast clean the metal surface to achieve the following
minimum standard of cleanliness: c) Over cracks, gaps and holes, stipple in Belzona® 9341
ISO 8501-1 Sa 2 thorough blast cleaning (Reinforcement Tape).
SSPC SP-6 commercial blast cleaning
Swedish Standard Sa 2 SIS 05 5900. d) Contour the Belzona® 1161 to the correct profile with the
or plastic applicator or alternatively, allow to cure and then
ii) UHP Hydroblasting (2000 - 2500 bar) to remove previous machine down.
coatings and expose original profile.
or APPLICATION AT LOW TEMPERATURES
iii) Power tool clean to achieve an SSPC-SP11 bare metal Belzona® 1161 should NOT be applied at temperatures below
power tool cleaned surface. 41°F (5°C).

It is important to remove contaminants such as salt from above CLEANING


water surfaces. Mixing tools should be cleaned immediately after use with
Belzona® 9111 or any other effective solvent e.g. Methyl ethyl
ketone (MEK). Application tools should be cleaned using a
2. COMBINING THE REACTIVE suitable solvent such as Belzona® 9121, MEK, acetone or
COMPONENTS cellulose thinners.

Transfer the entire contents of the Base and Solidifier modules 4. COMPLETION OF THE MOLECULAR
on to the Belzona® Working Surface. Mix thoroughly together
to achieve a uniform material free of any streakiness. REACTION

1. MIXING AT LOW TEMPERATURES Allow Belzona® 1161 to solidify as below before subjecting it to
To ease mixing when the material temperature is below 41°F the conditions indicated.
(5°C), warm the Base and Solidifier modules until the contents
attain a temperature of 68-77°F (20-25°C). Temperature Machining and/or Full mechanical
light loading or thermal
2. WORKING LIFE loading
From the commencement of mixing, Belzona® 1161 must be 41°F/ 5°C 6 hours 4 days
used within the times shown below. 50°F/10°C 4 hours 2 days
68°F/20°C 2 hours 1 day
Temperature Working Life 86°F/30°C 1 hour 16 hours
41°F/5°C 32 min. 104°F/40°C ½ hour 12 hours
50°F/10°C 24 min.
68°F/20°C 16 min. These times are for a thickness of approximately 0.25 inch
86°F/30°C 14 min. (6 mm); they will be reduced for thicker sections and extended
104°F/40°C 12 min. for thinner sections.

3. MIXING SMALL QUANTITIES


For mixing small quantities of Belzona® 1161 use:
2 parts Base to 1 part Solidifier by volume
4 parts Base to 1 part Solidifier by weight

www.belzona.com Publication No. 04-06-21


5. APPLICATION OF A FURTHER LAYER OF
BELZONA® 1161
Whenever possible, Belzona® 1161 should be applied in a
single layer to achieve the required thickness. Belzona® 1161
can be overcoated as soon as it is firm enough to do so.

When overcoating with suitable Belzona products, the maximum


overcoat time is 6 hours. After this time, the surface must be
roughened by abrading or grit blasting to achieve a frosted
appearance with a minimum surface profile of 40 microns before
overcoating.

HEALTH & SAFETY INFORMATION


Please read and make sure you understand the relevant Safety Data Sheets.

The technical data contained herein is based on the results of long term tests carried out in our laboratories and to the best of our knowledge is Belzona products are
true and accurate on the date of publication. It is however subject to change without prior notice and the user should contact Belzona to verify the
technical data is correct before specifying or ordering. No guarantee of accuracy is given or implied. We assume no responsibility for rates of manufactured under an
coverage, performance or injury resulting from use. Liability, if any, is limited to the replacement of products. No other warranty or guarantee of ISO 9001 Registered
any kind is made by Belzona, express or implied, whether statutory, by operation of law or otherwise, including merchantability or fitness for a
particular purpose.
Quality Management System

Nothing in the foregoing statement shall exclude or limit any liability of Belzona to the extent such liability cannot by law be excluded or limited.

Copyright © 2021 Belzona International Limited. Belzona® is a registered trademark.

Belzona 1161 - Instructions for Use - (2) Publication No. 04-06-21


PRODUCT SPECIFICATION SHEET
BELZONA 1161
FN10185

GENERAL INFORMATION

Product Description:
Two component, surface tolerant, paste grade system for repairing and rebuilding machinery and equipment. Based on a silicon steel alloy blended
with high molecular weight reactive polymers and oligomers. Ideal for use as a high strength structural bonding adhesive or for the creation of
irregular load bearing shims.

Application Areas:
When mixed and applied as detailed in the Belzona Instructions for Use (IFU), the system is ideally suited for application to damp and oil
contaminated surfaces. In addition, the material can be applied underwater.

APPLICATION INFORMATION

Application Methods Base Component


Plastic applicator and spatula Colour: Dark Grey
Form: Paste
Application Temperature Density: 2.80 g/cm3
Application should ideally occur in the following ambient temperature Gel Strength (HF paddle): >150 g/cm
range: 41°F/5°C to 104°F/40°C
Solidifier Component
Volume Capacity Colour: Light Grey
The volume capacity of mixed material is 428 cm3 (26.1 in3)/kg. Form: Paste
Density: 1.40 g/cm3
Cure Time Gel Strength (QV paddle): 90 g/cm
Cure times will vary depending on the ambient conditions and
application thickness. Consult the Belzona IFU for specific details. Mixed Properties
Mixing Ratio by Weight (Base : Solidifier) 4:1
Working Life Mixing Ratio by Volume (Base : Solidifier) 2:1
The working life will vary according to temperature. At 68°F/20°C, the Colour: Grey
usable life of mixed material will typically be 16 minutes, consult the Mixed Form: Paste
Belzona IFU for specific details. Mixed Density: 2.34 g/cm3

Slump Resistance: >0.5 in / >12.7 mm


VOC (ASTM D2369): 0.10 % / 2.39 g/L

The above application information serves as introductory guide only. For full application details including the recommended application
procedure/technique, refer to the Belzona IFU which is enclosed with each packaged product.

Belzona 1161 - Product Specification Sheet www.belzona.com Publication No. 03-05-25


Page 1 of 4
PRODUCT SPECIFICATION SHEET
BELZONA 1161
FN10185

ADHESION ABRASION

Cleavage Adhesion Taber


The Cleavage Adhesion on mild steel substrates, as determined in When determined in accordance with ASTM D4060 using a 1kg
accordance with ASTM D1062, following a 7 day cure at load, the sliding Taber abrasion resistance will typically be:
68°F/20°C, will typically be:
Dry (CS17 Wheels)
Cleavage Failure 43 mm3 loss per 1000 cycles (7 day cure at 68°F/20°C)
Adhesion Mode
Grit Blasted Wet (H10 Wheels)
(SSPC-SP10) 1810 pli / 317 N/mm Cohesive 712 mm3 loss per 1000 cycles (7 day cure at 68°F/20°C)
(ISO 8501-1 Sa2.5)
Ground
(SSPC-SP11) 1751 pli / 306 N/mm Cohesive
(ISO 8501-1 St3) COMPRESSIVE PROPERTIES
Pull Off Adhesion
The PosiTest Dolly Pull Off Strength on 10mm thick mild steel, as When determined in accordance with ASTM D695, typical values
determined in accordance with ASTM D4541 and ISO 4624, will be:
following a 7 day cure at 68°F/20°C, will typically be:
Compressive Strength (Maximum)
Grit Blasted Ground 9949 psi / 68.6 MPa (24 hour cure at 68°F/20°C)
Substrate (SSPC-SP10) (SSPC-SP11) 12007 psi / 82.8 MPa (7 day cure at 68°F/20°C)
(ISO 8501-1 Sa2.5) (ISO 8501-1 St3) 15343 psi / 105.8 MPa (7 day post cure at 194°F/90°C)
Clean & Dry 5036 psi / 34.7 MPa 5183 psi / 35.8 MPa
Compressive Strength (Yield)
Transformer Oil 3603 psi / 24.9 MPa 4459 psi / 30.8 MPa 7690 psi / 53.0 MPa (24 hour cure at 68°F/20°C)
Wet 2035 psi / 14.0 MPa 3426 psi / 26.6 MPa 9459 psi / 65.2 MPa (7 day cure at 68°F/20°C)
Underwater 1873 psi / 12.9 MPa 2588 psi / 17.9 MPa 10745 psi / 74.1 MPa (7 day post cure at 194°F/90°C)

Tensile Shear Adhesion Compressive Modulus


The Tensile Shear Adhesion on mild steel substrates, as 1.60 x 105 psi / 1104 MPa (24 hour cure at 68°F/20°C)
determined in accordance with ASTM D1002, following a 7 day 1.79 x 105 psi / 1237 MPa (7 day cure at 68°F/20°C)
cure at 68°F/20°C, will typically be: 1.87 x 105 psi / 1287 MPa (7 day post cure at 194°F/90°C)

Grit Blasted Ground


Substrate (SSPC-SP10) (SSPC-SP11)
(ISO 8501-1 Sa2.5) (ISO 8501-1 St3) ELECTRICAL PROPERTIES
Clean & Dry 3007 psi / 20.7 MPa 2130 psi / 14.7 MPa
Transformer Oil 2735 psi / 18.9 MPa 2256 psi / 15.6 MPa Dielectric Strength
Wet 2284 psi / 15.8 MPa 1869 psi / 12.9 MPa When tested in accordance with ASTM D149, the dielectric
Underwater 1982 psi / 13.7 MPa 1574 psi / 10.9 MPa strength will typically be 2.09 kV/mm when tested at 400 V/s.

The Tensile Shear Adhesion on various metal substrates, as Dielectric Constant


determined in accordance with ASTM D1002, following a 7 day When tested in accordance with ASTM D150, the dielectric
cure at 68°F/20°C, will typically be: constant will typically be 4.721 when tested at 1 V and 1 kHz.

Grit Blasted Ground Dissipation Factor


Substrate (SSPC-SP10) (SSPC-SP11) When tested in accordance with ASTM D150, the dissipation factor
(ISO 8501-1 Sa2.5) (ISO 8501-1 St3) will typically be 0.015 when tested at 1 V and 1 kHz.
Aluminum 1391 psi / 9.6 MPa 1340 psi / 9.2 MPa
Brass 2122 psi / 14.6 MPa 1849 psi / 12.8 MPa Surface Resistivity
When tested in accordance with ASTM D257, the surface resistivity
Copper 1862 psi / 12.8 MPa 1544 psi / 10.6 MPa
will typically be 9.25 x 1015 Ω when tested at 500 V DC.
Stainless Steel 2187 psi / 15.1 MPa 1685 psi / 11.6 MPa
Volume Resistivity
When tested in accordance with ASTM D257, the volume resistivity
will typically be 1.62 x 1016 Ωcm when tested at 500 V DC.

Belzona 1161 - Product Specification Sheet www.belzona.com Publication No. 03-05-25


Page 2 of 4
PRODUCT SPECIFICATION SHEET
BELZONA 1161
FN10185

ELONGATION & TENSILE PROPERTIES HARDNESS

When determined in accordance with ASTM D638, typical values Shore D & Barcol Hardness
will be: The Shore D and Barcol hardness, when determined in accordance
with ASTM D2240 and ASTM D2583 respectively, will typically be:
Tensile Strength (Maximum)
4,463 psi / 30.77 MPa (24 hour cure at 68°F/20°C) Barcol
Shore D Barcol 934-1
4,139 psi / 28.54 MPa (7 day cure at 68°F/20°C) 935
6,588 psi / 45.42 MPa (7 day post cure at 194°F/90°C) 24 hour cure at
83 12 81
68°F/20°C
Tensile Strength (Yield) 7 day cure at 68°F/20°C 84 20 83
1,384 psi / 9.54 MPa (24 hour cure at 68°F/20°C)
1,933 psi / 13.33 MPa (7 day cure at 68°F/20°C) 7 day post cure at
87 22 86
2,107 psi / 14.53 MPa (7 day post cure at 194°F/90°C) 194°F/90°C

Elongation
0.71 % (24 hour cure at 68°F/20°C)
0.47 % (7 day cure at 68°F/20°C) HEAT RESISTANCE
1.01 % (7 day post cure at 194°F/90°C)
Heat Distortion (HDT)
Young's Modulus The HDT when determined in accordance with ASTM D648, will
9.31 x 105 psi / 6,417 MPa (24 hour cure at 68°F/20°C) typically be:
1.06 x 106 psi / 7,292 MPa (7 day cure at 68°F/20°C)
1.08 x 106 psi / 7,452 MPa (7 day post cure at 194°F/90°C)
Cure HDT
24hrs at
104°F/40°C
68°F/20°C
7 days at
FLEXURAL PROPERTIES 68°F/20°C
117°F/47°C
7 day post cure
154°F/68°C
When determined in accordance with ASTM D790, typical values at 194°F/90°C
will be:

Flexural Strength (Maximum) Service Temperature Limits


8793 psi / 60.6 MPa (24 hour cure at 68°F/20°C) For many typical applications, the product will be suitable for use
9361 psi / 64.6 MPa (7 day cure at 68°F/20°C) at the following service temperatures:
10785 psi / 76.4 MPa (7 day post cure at 194°F/90°C)
Type of Service Temperature
Flexural Strength (Yield) Lower temperature limit -40 °C (-40 °F)
4434 psi / 30.6 MPa (24 hour cure at 68°F/20°C) Upper temperature limit (dry) 55 °C (131 °F)
5571 psi / 38.4 MPa (7 day cure at 68°F/20°C) Upper temperature limit (wet) 50 °C (122 °F)
6554 psi / 45.2 MPa (7 day post cure at 194°F/90°C)
Dry Heat Resistance
Flexural Modulus The indicated degradation temperature in air based on Differential
7.28 x 105 psi / 5019 MPa (24 hour cure at 68°F/20°C) Scanning Calorimetry (DSC) operated in accordance with ISO 11357
8.45 x 105 psi / 5826 MPa (7 day cure at 68°F/20°C) is typically 401°F/208°C.
8.11 x 105 psi / 5594 MPa (7 day post cure at 194°F/90°C)

IMPACT RESISTANCE
GAS PERMEABILITY
Izod Pendulum
Carbon Dioxide Permeability Izod impact strength, when determined in accordance with ASTM
When applied at a thickness of 5.5 mm and tested in accordance D256, will typically be:
with ASTM D1434-82 at 23°C (73°F), Belzona 1161 would typically
achieve: Notched: 3.99 KJ/m2 (7 day cure at 68°F/20°C)
6.34 KJ/m2 (7 day post cure at 194°F/90°C)
11 ml/m2.atm.day.
Un-notched: 4.98 KJ/m2 (7 day cure at 68°F/20°C)
7.70 KJ/m2 (7 day post cure at 194°F/90°C)

Belzona 1161 - Product Specification Sheet www.belzona.com Publication No. 03-05-25


Page 3 of 4
PRODUCT SPECIFICATION SHEET
BELZONA 1161
FN10185

SHELF LIFE

Separate base and solidifier components shall have a shelf life of


3 years from date of manufacture when stored in their original
unopened containers between 41°F (5°C) and 86°F (30°C).

WARRANTY

This product will meet the performance claims stated herein when material is stored and used as instructed in the Belzona Information For Use
leaflet. Belzona ensures that all its products are carefully manufactured to ensure the highest quality possible and are tested strictly in accordance
with universally recognized standards (ASTM, ANSI, BS, DIN, ISO, etc.). Since Belzona has no control over the use of the product described herein,
no warranty for any application can be given.

AVAILABILITY AND COST MANUFACTURER / SUPPLIER

Belzona 1161 will be available from a network of Belzona Belzona Limited, Belzona Inc.
Distributors throughout the world for prompt delivery to the Claro Road, Harrogate, 14300 NW 60th Ave,
application site. For information, consult the Belzona Distributor in HG1 4DS, UK Miami Lakes, FL, 33014, USA
your area.

TECHNICAL SERVICE
HEALTH AND SAFETY
Complete technical assistance is available and includes fully trained
Prior to using this material, please consult the relevant Safety Data Technical Consultants, technical service personnel and fully staffed
Sheets. research, development and quality control laboratories.

The technical data contained herein is based on the results of long term tests carried out in our laboratories and to the best of
our knowledge is true and accurate on the date of publication. It is however subject to change without prior notice and the user Belzona products are
should contact Belzona to verify the technical data is correct before specifying or ordering. No guarantee of accuracy is given manufactured under an
or implied. We assume no responsibility for rates of coverage, performance or injury resulting from use. Liability, if any, is limited
to the replacement of products. No other warranty or guarantee of any kind is made by Belzona, express or implied, whether ISO 9001 Registered
statutory, by operation of law or otherwise, including merchantability or fitness for a particular purpose. Quality Management System
Nothing in the foregoing statement shall exclude or limit any liability of Belzona to the extent such liability cannot by law be
excluded or limited.

Copyright © 2025 Belzona International Limited. Belzona® is a registered trademark.

Belzona 1161 - Product Specification Sheet www.belzona.com Publication No. 03-05-25


Page 4 of 4
CHEMICAL RESISTANCE OF BELZONA® 1161
FN 10185

Chemical name Chemical formula 20 ˚C 40 ˚C


Concentration
(Synonym) (CAS number) 68 ˚F 104 ˚F
10% G M
Hydrochloric acid HCl 5% G M
(7647-01-0)
1% Ex Ex
Inorganic Acids

HNO3 10% G M
Nitric acid
(7697-37-2) 5% Ex M
Phosphoric acid H3PO4 10% M M
(orthophosphoric acid) (7664-38-2) 5% M M
10% M M
Sulfuric acid H2SO4 5% G M
(7664-93-9)
1% Ex G
Acetic acid CH3COOH 5% P P
Organic Acids

(ethanoic acid) (64-19-7) 1% Ex Ex


Formic acid HCOOH - P P
(methanoic acid) (64-18-6)

Phenol C6H5OH - P P
(hydroxybenzene) 108-95-2)

Acetone (CH3)2CO - P P
(67-64-1)

Amyl alcohol C5H11OH - M M


(1-Pentanol) (71-41-0)

n-Butanol C4H9OH - M M
Alcohols, Aldehydes and Ketones

(butyl alcohol) (71-36-3)

Ethanol CH3CH2OH - M P
(ethyl alcohol) (64-17-5)

Ethylene glycol (CH2OH)2 - Ex Ex


(ethan-1,2-diol, monoethylene glycol, MEG) (107-21-1)

Glycerol HOCH2CH(OH)CH2OH - Ex Ex
(glycerine, propane-1,2,3-triol) (56-81-5)

Isopropyl alcohol (IPA) CH3CH(OH)CH3 - M M


(isopropanol, propan-2-ol) (67-63-0)

Methanol CH3OH - P P
(methyl alcohol) (67-56-1)

Methyl ethyl ketone CH3C(O)CH2CH3 - P P


(MEK, butanone) (78-93-3)

Propan-1-ol CH3CH2CH2OH - M M
(Propyl alcohol) (71-23-8)

no significant deterioration / barrier properties retained for greater than 52 weeks


Excellent Ex
suitable for all applications including long term immersion
no significant deterioration / barrier properties retained for 12 - 52 weeks
Good G
suitable for short-term immersion and general chemical contact
no significant deterioration / barrier properties retained for 1 - 12 weeks
Moderate M
suitable for applications involving short term chemical contact e.g. spillage, splashing or secondary containment
significant deterioration / loss of barrier properties after 1 week or less
Poor P
not suitable for any application
Ex Bold text highlights real life data obtained via chemical resistance testing

Ex Normal font indicates that the resistance has been predicted based upon partial test data and/or similar reagents

Page 1 © 2022 Belzona International Limited. All rights reserved.


CHEMICAL RESISTANCE OF BELZONA® 1161
FN 10185

Chemical name Chemical formula 20 ˚C 40 ˚C


Concentration
(Synonym) (CAS number) 68 ˚F 104 ˚F

Ammonia NH3 25% Ex Ex


(7664-41-7)

Barium hydroxide Ba(OH)2 - Ex Ex


(17194-00-2)

Calcium hydroxide Ca(OH)2 - Ex Ex


Alkalis/Bases

(lime water) (1305-62-0)

Magnesium hydroxide Mg(OH)2 - Ex Ex


(milk of magnesia) (1309-42-8)

Potassium hydroxide KOH 40% Ex Ex


(caustic potash) (1310-58-3) 20% Ex Ex
50% Ex Ex
Sodium hydroxide NaOH 40% Ex Ex
(caustic soda) (1310-73-2) 20% Ex Ex
10% Ex Ex
Diethanolamine (DEA) HN(CH2CH2OH)2 - G G
(2,2’-iminodiethanol) (111-42-2)

Diethylene gylcolamine (DGA) H2NCH2CH2OCH2CH2OH


Amines and Amides

- P P
(2-(2-aminoethoxy) ethanol) (929-06-6)

N-Methyl diethanolamine (MDEA) CH3N(CH2CH2OH)2 - G G


105-59-9)

Monoethanolamine (MEA) H2NCH2CH2OH - M P


(2-aminoethanol) (141-43-5)

Sulfanol solution
(50% diisopropanolamine, 25% N/A - G G
tetramethylene sulfone, 25% water)
Carbon dioxide (dry) CO2 - Ex Ex
(124-38-9)

Carbon monoxide CO - Ex Ex
Gases

(630-08-0)

Hydrogen H2 - Ex Ex
(1333-74-0)

Nitrogen N2 - Ex Ex
(7727-37-9)

Carbon tetrachloride CCl4 - P P


(56-23-5)
Halocarbons

Chlorobenzene C6H5Cl - P P
(benzene chloride, phenyl chloride) (108-90-7)

Chloroform HCCl3 - P P
(trichloromethane) (67-66-3)

Dichloromethane (DCM) CH2Cl2 - P P


(methylene chloride) (75-09-2)

no significant deterioration / barrier properties retained for greater than 52 weeks


Excellent Ex
suitable for all applications including long term immersion
no significant deterioration / barrier properties retained for 12 - 52 weeks
Good G
suitable for short-term immersion and general chemical contact
no significant deterioration / barrier properties retained for 1 - 12 weeks
Moderate M
suitable for applications involving short term chemical contact e.g. spillage, splashing or secondary containment
significant deterioration / loss of barrier properties after 1 week or less
Poor P
not suitable for any application
Ex Bold text highlights real life data obtained via chemical resistance testing

Ex Normal font indicates that the resistance has been predicted based upon partial test data and/or similar reagents

Page 2 © 2022 Belzona International Limited. All rights reserved.


CHEMICAL RESISTANCE OF BELZONA® 1161
FN 10185

Chemical name Chemical formula 20 ˚C 40 ˚C


Concentration
(Synonym) (CAS number) 68 ˚F 104 ˚F
Aviation fuel
N/A - Ex Ex
(AVCAT, AVGAS, AVTAG, AVTUR)
Crude oil N/A - G G
Gasoline N/A - Ex Ex
(ethanol-free petrol) (8032-32-4)

Heptane CH3CH2CH2CH2CH2CH2CH3 - Ex Ex
(142-82-7)

Hexane CH3CH2CH2CH2CH2CH3 - Ex Ex
Hydrocarbons

(110-54-3)

Kerosene N/A - Ex Ex
(8008-20-6)

Mineral Spirits / White Spirits N/A Ex Ex


(Turpentine, Stoddards Solvent) (8052-41-3)

Paraffin wax N/A - Ex Ex


(8002-74-2)

Petrolatum N/A - Ex Ex
(Petroleum jelly) (8009-03-8)

Toluene C6H5CH3 - G G
(methylbenzene, phenylmethane, toluol) (108-88-3)

Xylene C6H4(CH3)2
- G G
(dimethyl benzene, xylol) (95-47-6/108-38-3/106-42-3/1330-20-7)

Brake fluid N/A - Ex Ex

Emulsion paint N/A - Ex Ex

Fertilizer solutions N/A - Ex Ex

Grease N/A - Ex Ex

Ink (water based) N/A - Ex Ex


Miscellaneous

Mercury Hg - Ex Ex
(7439-97-6)

Silicone oil N/A - Ex Ex

Starch N/A - Ex Ex
Water H2O - Ex Ex
Deionised, Fresh, Mineral, Sea (7732-18-5)

Water/Oil Mixtures N/A - Ex Ex

Wax emulsions N/A - Ex Ex

no significant deterioration / barrier properties retained for greater than 52 weeks


Excellent Ex
suitable for all applications including long term immersion
no significant deterioration / barrier properties retained for 12 - 52 weeks
Good G
suitable for short-term immersion and general chemical contact
no significant deterioration / barrier properties retained for 1 - 12 weeks
Moderate M
suitable for applications involving short term chemical contact e.g. spillage, splashing or secondary containment
significant deterioration / loss of barrier properties after 1 week or less
Poor P
not suitable for any application
Ex Bold text highlights real life data obtained via chemical resistance testing

Ex Normal font indicates that the resistance has been predicted based upon partial test data and/or similar reagents

Page 3 © 2022 Belzona International Limited. All rights reserved.


CHEMICAL RESISTANCE OF BELZONA® 1161
FN 10185

Chemical name Chemical formula 20 ˚C 40 ˚C


Concentration
(Synonym) (CAS number) 68 ˚F 104 ˚F
Bunker oil N/A - Ex Ex

Diesel oil N/A - Ex Ex

Fuel oil N/A - Ex Ex


Oils - Mineral

Hydraulic oil N/A - Ex Ex

Lube oil N/A - Ex Ex

Petroleum oil N/A - Ex Ex

Transformer oil N/A - Ex Ex

Castor oil N/A - Ex Ex

Coconut oil N/A - Ex Ex

Cod liver oil N/A - Ex Ex

Corn oil N/A - Ex Ex

Cottonseed oil N/A - Ex Ex


Oils – Vegetable/Animal

Lard oil N/A - Ex Ex

Linseed oil N/A - Ex Ex

Olive oil N/A - Ex Ex

Palm oil N/A - Ex Ex

Pine oil N/A - Ex Ex

Soybean oil N/A - Ex Ex

Tall oil N/A - Ex Ex

Tung oil N/A - Ex Ex

no significant deterioration / barrier properties retained for greater than 52 weeks


Excellent Ex
suitable for all applications including long term immersion
no significant deterioration / barrier properties retained for 12 - 52 weeks
Good G
suitable for short-term immersion and general chemical contact
no significant deterioration / barrier properties retained for 1 - 12 weeks
Moderate M
suitable for applications involving short term chemical contact e.g. spillage, splashing or secondary containment
significant deterioration / loss of barrier properties after 1 week or less
Poor P
not suitable for any application
Ex Bold text highlights real life data obtained via chemical resistance testing

Ex Normal font indicates that the resistance has been predicted based upon partial test data and/or similar reagents

Page 4 © 2022 Belzona International Limited. All rights reserved.


CHEMICAL RESISTANCE OF BELZONA® 1161
FN 10185

Chemical name Chemical formula 20 ˚C 40 ˚C


Concentration
(Synonym) (CAS number) 68 ˚F 104 ˚F
Aluminium chloride AlCl3 - Ex Ex
(7446-70-0)

Aluminium sulfate Al2(SO4)3 - Ex Ex


(10043-01-3)

Ammonium bicarbonate (NH4)HCO3 - Ex Ex


(1066-33-7)

Ammonium carbonate (NH4)2CO3 - Ex Ex


(506-87-6)

Ammonium chloride NH4Cl - Ex Ex


(12125-02-9)

Ammonium phosphate (NH4)3PO4 - Ex Ex


(10361-65-6)

Ammonium nitrate NH4NO3 - Ex Ex


(6484-52-2)

Ammonium sulfate (NH4)2SO4 - G G


(7783-20-2)

Barium carbonate BaCO3 - Ex Ex


(513-77-9)

Barium chloride BaCl2 - Ex Ex


(10361-37-2)

BaSO4
Salts

Barium sulfate - Ex Ex
(7727-43-7)

Calcium carbonate CaCO3 - Ex Ex


(471-34-1)

Calcium chloride CaCl2 - Ex Ex


(10043-52-4)

Calcium hypochlorite Ca(ClO)2 10% G G


(7778-54-3)

CaSO4
Calcium sulfate - Ex Ex
(7778-18-9)
Cu(CH3COO)2
Copper acetate - Ex Ex
(142-71-2)
CuCl2
Copper chloride - Ex Ex
(7447-39-4)
Cu(NO3)2
Copper nitrate - Ex Ex
(3251-23-8)
CuSO4
Copper sulfate - Ex Ex
(7758-98-7)
FeCl3
Ferric chloride - Ex Ex
(7705-08-0)
FeCl2
Ferrous chloride - G G
(7758-94-3)

no significant deterioration / barrier properties retained for greater than 52 weeks


Excellent Ex
suitable for all applications including long term immersion
no significant deterioration / barrier properties retained for 12 - 52 weeks
Good G
suitable for short-term immersion and general chemical contact
no significant deterioration / barrier properties retained for 1 - 12 weeks
Moderate M
suitable for applications involving short term chemical contact e.g. spillage, splashing or secondary containment
significant deterioration / loss of barrier properties after 1 week or less
Poor P
not suitable for any application
Ex Bold text highlights real life data obtained via chemical resistance testing

Ex Normal font indicates that the resistance has been predicted based upon partial test data and/or similar reagents

Page 5 © 2022 Belzona International Limited. All rights reserved.


CHEMICAL RESISTANCE OF BELZONA® 1161
FN 10185

Chemical name Chemical formula 20 ˚C 40 ˚C


Concentration
(Synonym) (CAS number) 68 ˚F 104 ˚F

Ferric sulfate Fe2(SO4)3 - Ex Ex


(10028-22-5)

Ferrous sulfate FeSO4 - G G


(7720-78-7)

Lead acetate Pb(CH3COO)2 - Ex Ex


(301-04-2)

Magnesium chloride MgCl2 - Ex Ex


(7786-30-3)

Magnesium sulfate MgSO4 - Ex Ex


(Epsom salt) (7487-88-9)

Nickel chloride NiCl2 - Ex Ex


(7718-54-9)

Potassium bromide KBr - Ex Ex


(7758-02-3)

Potassium chlorate KClO3 - Ex Ex


(3811-04-9)

Potassium chloride KCl - Ex Ex


(7447-40-7)

Potassium cyanide KCN - Ex Ex


(151-50-8)

Potassium ferrocyanide K4[Fe(CN)6] - Ex Ex


(13943-58-3)
Salts

Potassium iodide KI - Ex Ex
(7681-11-0)

Potassium nitrate KNO3 - Ex Ex


(7757-79-1)

Potassium permanganate KMnO4 - Ex Ex


(7722-64-7)

Potassium sulfate K2SO4 - Ex Ex


(7778-80-5)

AgNO3
Silver nitrate - Ex Ex
(7761-88-8)
CH3COONa
Sodium acetate - Ex Ex
(127-09-3)
Sodium borate Na2B4O7
- Ex Ex
(borax) (1303-96-4)
NaBr
Sodium bromide - Ex Ex
(7647-15-6)
NaClO3
Sodium chlorate - Ex Ex
(7775-09-9)
NaCl
Sodium chloride - Ex Ex
(7647-14-5)
Na2CrO4
Sodium chromate - Ex Ex
(7775-11-3)

no significant deterioration / barrier properties retained for greater than 52 weeks


Excellent Ex
suitable for all applications including long term immersion
no significant deterioration / barrier properties retained for 12 - 52 weeks
Good G
suitable for short-term immersion and general chemical contact
no significant deterioration / barrier properties retained for 1 - 12 weeks
Moderate M
suitable for applications involving short term chemical contact e.g. spillage, splashing or secondary containment
significant deterioration / loss of barrier properties after 1 week or less
Poor P
not suitable for any application
Ex Bold text highlights real life data obtained via chemical resistance testing

Ex Normal font indicates that the resistance has been predicted based upon partial test data and/or similar reagents

Page 6 © 2022 Belzona International Limited. All rights reserved.


CHEMICAL RESISTANCE OF BELZONA® 1161
FN 10185

Chemical name Chemical formula 20 ˚C 40 ˚C


Concentration
(Synonym) (CAS number) 68 ˚F 104 ˚F
Sodium cyanide NaCN - Ex Ex
(143-33-9)

Sodium fluoride NaF - Ex Ex


(7681-49-4)

Sodium hypochlorite NaClO 10% G G


(bleach) (7681-52-9)

Sodium nitrate NaNO3 - Ex Ex


(7631-99-4)

Sodium phosphate (dibasic) Na2HPO4 - Ex Ex


(7558-79-4)

Sodium phosphate (tribasic) Na3PO4 - Ex Ex


(7601-54-9)
Salts

Sodium silicate Na2SiO3 - Ex Ex


(6834-92-0)

Sodium sulfate Na2SO4 - Ex Ex


(7757-82-6)

Sodium sulfide Na2S - Ex Ex


(1313-82-2)

Stannous chloride SnCl2 - Ex Ex


(tin chloride) (7772-99-8)

Zinc chloride ZnCl2 - Ex Ex


(7646-85-7)

Zinc sulfate ZnSO4 - Ex Ex


(7733-02-0)

no significant deterioration / barrier properties retained for greater than 52 weeks


Excellent Ex
suitable for all applications including long term immersion
no significant deterioration / barrier properties retained for 12 - 52 weeks
Good G
suitable for short-term immersion and general chemical contact
no significant deterioration / barrier properties retained for 1 - 12 weeks
Moderate M
suitable for applications involving short term chemical contact e.g. spillage, splashing or secondary containment
significant deterioration / loss of barrier properties after 1 week or less
Poor P
not suitable for any application
Ex Bold text highlights real life data obtained via chemical resistance testing

Ex Normal font indicates that the resistance has been predicted based upon partial test data and/or similar reagents

The technical data contained herein is based on the results of long term tests carried out in our laboratories and to the best of our knowledge is true and accurate on the date of publication. It is however, subject to
change without prior notice and the user should contact Belzona to verify the technical data is correct before specifying or ordering. No guarantee of accuracy is given or implied. We assume no responsibility for rates
of coverage, performance or injury resulting from use. Liability, if any, is limited to the replacement of products. No other warranty or guarantee of any kind is made by Belzona, express or implied, whether statutory,
by operation of law or otherwise, including merchantability or fitness for a particular purpose. Nothing in the foregoing statement shall exclude or limit any liability of Belzona to the extent such liability cannot by law
be excluded or limited.

Page 7 (Publication No. 21-11-22) © 2022 Belzona International Limited. All rights reserved.

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