Brown 1994
Brown 1994
K. E. P. Brown
Cleveland Structural Engineers Ltd, Darlington, Co. Durham, UK
H. R. Evans
School of Engineering, University of Wales College of Cardiff, Cardiff, South Glamorgan,
UK
(Received 22 March 1993; revised version received 1 July 1993;
accepted 6 November 1993)
ABSTRACT
NOTATION
225
226 K. E. P. Brown, H. R. Evans
1 INTRODUCTION
Plate girders have normally been fabricated from steel but other materials
can be used in their production. Following the demands of the aircraft
industry for a lightweight material in the early part of this century, the
production of aluminium was increased. This production increase was
accompanied by a corresponding increase in facilities and production
capacity for high strength aluminium alloys; a high strength aluminium
alloy becomes a very attractive material when a high strength/weight ratio
is required. As all permanent civil engineering structures have to support
applied loads in addition to their own weight throughout their design life,
where heavy loads exist and large sections are required, it would be
uneconomical to use plate girders of aluminium alloy in preference to
those fabricated in steel. However, aluminium alloy plate girders have a
particular use in the aerospace industry, the design of containers, and
military or any transportable bridging.
Earlier tests on aluminium alloy plate girders have indicated that their
mode of failure is similar to that for steel plate girders, i.e. by the forma-
tion of a shear sway collapse mechanism. However, unlike steel plate
girders, the webs of aluminium alloy plate girders may fracture due to the
effects of the heat affected zone adjacent to the perimeter welds.
Previous tests conducted on aluminium alloy plate girders have been
primarily concerned with predicting the ultimate load capacity of web
panels. This paper deals with the analysis of the load on transverse web
stiffeners and the interaction between web panels and stiffeners. The
analysis is based on a mathematical model presented in detail elsewhere
and which can only be outlined in the present paper.l' 2
Collapse behaviour of lightweight aluminium girders 227
11
C< ~c~ I 1
Iv13~ 1
~r [ ~
x'~C
MO~2
__1 ~cr
Mpf Mpf
-'2- R
2
ltllll
cYfI Xf bl3OE 3
2
II~II
RtA2 2
t,l I t t,t, ~.o° "on++
k"W
Mpf Mpf
Fig. 1. Development of stresses in web panel.
228 K. E. P. Brown, H. R. Evans
2 THEORETICAL DEVELOPMENT
2.1 General
The mathematical model for panel behaviour evaluates the forces on the
transverse web stiffener in accordance with the three modes identified
during the loading of the web panel. As each mode occurs the load on the
stiffener is determined.
Up to the end of the first mode, assuming adjacent panels are identical
and without initial imperfections, the resultant in-plane force applied to
the intermediate transverse stiffener, Psi, is zero as the forces acting are
equal and opposite, as shown in Fig. 2.
During the second mode a non-linear shear stress distribution exists at
the web panel boundaries and a resultant compressive force, Ps2, is exerted
Collapsebehaviouroflightweightaluminiumgirders 229
Psl
stiffener
1 II tl I
1 tl 1 1
1
J web ~1 tl web t
rl 1~4 t
1
1 tl tl t
tl Llll t J_
Z
I-- b -I Psl t- b -4
Fig. 2. The forces on the stiffener during the first mode.
Ps2=zydl W/~r+
"[Y Jfd/2
d~ Zcr
Q~2t" dy - fd~2 "[cr (~2 t. dy
= rydt.~ - 3rcrdt +
zcrdt - dt [ 2 ~ - 3rcr]
V ~y
W ~Y
Ps2
rcr
rl fl ~I
I1 tl
N.A,
VI
~cr ry
~2
Fig. 3. The forces on the stiffener during the second mode.
230 K. E. P. Brown, H. R. Evans
A further increase in the shear force applied to the web panel causes the
formation of a tensile band during the third mode. The web material
eventually yields in tension and the vertical component of the diagonal
tensile band exerts a compressive force on the stiffener by pulling on the
flanges. Under the action of the tensile diagonal stress field plastic hinges
begin to develop in both top and bottom flanges.
The compressive force exerted in addition to the load on the stiffener at
the end of the second mode is:
a t
y.x,-, t (I)
From standard tension field theory the distance between the plastic
hinges at failure, Xf (see Fig. 1 mode 3), is given as:
2
Xr - sinO Vatt
a(o+oo) = 0
750 ~- 0
(r-rot}
7 .0.~qo f
z ~t %,qo
t z'-rcr)
Fig. 4. The post-buckling behavour of a web panel as postulated by standard tension field
theory.
=
sin m rex
232 K. E. P. Brown, H. R. Evans
For the case of stiffeners under shear action the equations are written in
terms of shear stress. The distribution of shear stress over the depth of the
stiffener is defined by:
mrcx
Zxy : "~oCOS - ~ -
rCsinh ~b 2 ~b r ~ b C ° S h ~
d 2d b cos h ~-~ + 2d sin h ~-~
Web Pa r~l..,.,.,~
- ~ cc6Tr~
1
-Y " ~ t - - ]
i rcYAs ]
PC = es "
~z)'A~l
stiffener
~ f
web web
"
!
I
g
Fig. 6. F o r c e s e x e r t e d o n the stiffener.
234 K. E. P. Brown, H. R. Evans
3 EXPERIMENTAL P R O G R A M M E A N D G I R D E R DETAILS
Each girder was simply supported at its ends on roller supports and
subjected to a continuously increasing vertical point load applied
centrally. All the girders were instrumented with electrical resistance strain
gauges to monitor the developing strains. Where possible, strain gauges
were placed at the same position on opposite faces of the material to
calculate bending and membrane stresses. A continuous record was also
kept of the load/deflection response. In addition to studying panel and
stiffener behaviour the distortion of the compression flange was carefully
monitored.
The material used to fabricate the girders was 7020 aluminium alloy. To
determine the strength of the virgin material, extensive tensile tests were
conducted on web, flange and stiffener material; the values obtained are
summarised in Table 1.
The susceptibility of aluminium alloy to the heat of welding, thus
producing a reduced strength in the material adjacent to the weld, is well
known and documented. Within the heat affected zone (HAZ) the
strength of the material varies from a minimum near the weld to the full
strength of the material at a certain distance away from the weld. The
determination of the extent of the HAZ has been approached by various
methods, each focusing on specific parameters that may govern the extent
of the HAZ. In the present study, for a single fillet weld, zones of low
hardness were quite well defined as shown in Fig. 8. However, as the
complexity of the weld increased by introducing several heat sources and
several heat paths, the extent of the HAZ was not so clearly defined, as
shown in Fig. 9, where a cruciform specimen was studied. The results
Collapse behaviour o f lightweight aluminium girders 235
~, ,, q
g- g-
.~ ×
I I ~j
::~:--I
t
L_
-- = - ~ - z : l
r-=±-----I
I la,
tl N II --t--I
tO
TABLE 1
Dimensions and Material Properties of Test Girders
2 mm
. . . . . . . . . . ,, . _ ~ _ . ./,--~ . . . . . . . . ", . _ . - I - . T
flange " '
, .// /
t .......
V i c k e r s Hardness N~mber
1~0.
I
I
145. I
I
140. m P',
"q I
ts "'-, ,T,, ,,,, - I,,,
#DI-
135. I II ,I. / N
',~, i J
130. m lJa~
Vl I
t !
12~. i
120. i
I
115. .~.
i
110.
105
l°°eo' ~o ~o ~o ~o 40 ~o ~o io LIO L20 L30 ~40 L~O L60 LTO LSO LSO
Distance Prom centre oP weld (mm)
I
,g
T
P~
i
.J
/
b "1
i+
= '1 "0
o-~ ~
i"
i~ + ~ d ~ + ~ o
in o IN o ii~ o ii~
Collapse behaviour of lightweight aluminium girders 239
4 RESULTS
551
500.
450
400.
350
300.
~o
0_~
"4000 13500 !3000 22500 12000 21500 "~I000 2500 0 ~oo ¢ooo Csoo ~ooo ~soo ~ooo ~50o -~ooo
Micro-Stroin Compression Tension Micro-Strain
220
200.
180.
e~
160. e~
140.
120.
! 00.
80.
60.
O~
40l
20.
C e n t r e Pos~ S~iPFener
Fig. 11. Typical development of shear stress on top edge of web panel.
242 K. E. P. Brown, H. R. Evans
The shear stress distribution along the top edge of the web panel closely
resembles that postulated by the proposed mathematical model by exhi-
biting a distinct plateau. Although the instrumented sub-panel of the web
was not isolated, the rigidity of the intermediate transverse web stiffener
was sufficient to allow the forces developed in the sub-panel to anchor
against the stiffener: the shear stresses in the web were then able to
increase up to the yield stress value. The measured value of the web shear
stress at the central stiffener was approximately five times the theoretical
buckling stress of the unstiffened panel; this was mainly due to the
increased resistance to local web buckling provided by the intermediate
stiffener. However, the minimum measured value of shear stress was only
slightly higher than the theoretically calculated shear buckling stress.
The influence of the intermediate stiffener is of great importance to the
behaviour of the web panels. When stiffener failure occurs at an early
stage as load is applied to the girder, the two web panels adjacent to the
failing stiffener effectively become one which then exhibits the behaviour
of a single panel. The behaviour of the web in such a case is illustrated in
Fig. 12 which shows the orientation of the principal strains on the web
panel at loads approaching failure. As the applied load increased the out
of plane deflection of the stiffener allowed the two previously distinct
buckles in the adjacent web panels to merge into one, passing through the
stiffener and running between the load bearing stiffener at mid-span and
the end post. For this 'new' panel, i.e. effectively one half of the girder, the
inclination of the panel diagonal was approxinlately 45 ~. From tension
field theory the predicted angle of inclination of the tensile band at failure
is two-thirds the panel diagonal, i.e. approximately 30. The experimental
value for the orientation of strains at mid-depth of the web panel at failure
was measured at 33, i.e. very close to the predicted value from tension
field theory.
One of the primary objectives of the test programme was to establish
the actual loading imposed upon the stiffener during the loading of a
girder.
In the tests conducted the strains were measured at positions across the
laces of the stiffener at mid-depth as loading proceeded. From the values
obtained, the value of the strain at the web panel were linearly inter-
polated. The strains at the web panel were then converted into loads by
multiplying by the Young's modulus of the stiffener material and the stif-
fener's cross-sectional area. The predicted theoretical loads on the stiffener
are compared to those values obtained from typical experimental results in
Fig. 13. A good correlation is noted and this was observed in all tests
where the transverse web stiffener remained effective during the loading of
the girder.
Collapse behaviour of lightweight aluminium girders 243
4SOd PU3
t.~
\ /
7 "x;I
%
e-,
~SOd as4ua]
e-.,
4SOd pu:l
e,.
- r"~
.,-.
~m t~
,../ \, / \ ,, ~ "~
0
"o.
.or
l
,z \ IS0d aJ4ua3
244 K. E. P. Brown, H. R. Evans
800
(Theo)
700
600 (Exp)
z
500
4OO-
300 -
200
100
I 110 l ,
S 15 20
5 CONCLUSION
The tests described in the paper have shown that the measured shear stress
distribution at the periphery of the web panel adjacent to the compression
flange clearly agrees with the distribution proposed by the mathematical
model.
Collapse behaviour of lightweight aluminiurn girders 245
TABLE 2
Comparison of Predicted and Measured Collapse Loads for Aluminium Plate Girders
ACKNOWLEDGEMENTS
REFERENCES