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University of Nevada, Reno
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A dissertation submitted in partial fulfillment of the
requirements for the degree of Doctor of Philosophy in
Civil Engineering
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by
Ronald D. Meis
May 2003
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UMI Number: 3090863
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UMI
UMI Microform 3090863
Copyright 2003 by ProQuest Information and Learning Company.
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I \ I\ I ksl I ^
CM \l V \l )A THE GRADUATE SCHOOL
We recommend that the thesis
prepared under our supervision by
RONALD D. MEIS
entitled
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be accepted in partial fulfillment of the
requirements for the degree of
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—Manos Maragakis, Ph.D., Co-Advisor
Ik ___________________________
John Anderson, Ph.D., At-Large Member
May, 2003
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ABSTRACT
This report describes the procedures and results of an empirical data research program
designed to determine the static and dynamic behavior of some typical restrained and
unrestrained underground pipe joints, such as their axial and rotational stiffness, axial
force capacity, and moment bending capacity. Pipelines have suffered damage and
failure from past earthquakes and have been shown to be vulnerable to seismic motions.
It has been well documented that a majority of pipeline failures have occurred at
unrestrained pipe joints while restrained joints have a capacity to resist pull-out, and
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therefore, both unrestrained and restrained pipe joints need to be examined and their axial
and rotational stiffness and their strength characteristics need to be investigated in order
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to help mitigate potential damage and failure. Five different material types with eight
different joint types and several different pipe diameters were used in this testing
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program. The test results are given as load-displacement plots, moment-rotation plots,
and tables listing the axial and rotational stiffness, force capacities, and bending moment
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capacities. A comparison is made between static results and dynamic results to determine
if static testing is sufficient to characterize the dynamic behavior of pipe joints. This
report also suggests methods to use the test results for a finite element pipeline system
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ACKNOWLEDGMENTS
The project described in this report was funded by the Multidisciplinary Center for
Earthquake Engineering Research (MCEER) located at the State University of New York
at Buffalo under a grant from the National Science Foundation (NSF). The authors are
grateful for this funding and support. However, it must be noted that the opinions
expressed in this report are those of the authors and do not necessarily reflect the views of
MCEER.
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TABLE OF CONTENTS
1 INTRODUCTION I
1.1 Background I
1.2 Past Performance of Pipelines 4
1.3 Past Research 5
1.4 Test Specimen Description 11
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3 AXIAL DYNAMIC EXPERIMENTS 39
3.1 Description 39
3.2 Test Assembly Configuration and Instrumentation 40
3.3 Test Methodology and Loading
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3.4 Seismic Motion Records 44
3.5 Test Results 49
3.6 Combined Load-displacement Plots 61
Comparison Between Dynamic Loading and Static Loading Results 66
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3.7
8 REFERENCES 147
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Appendix A AXIAL STATIC EXPERIMENTS
TEST REPORTS and LOAD-DISPLACEMENT PLOTS
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LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1-1 Ruptured ISO mm dia. cast iron bell from the Northridge earthquake 9
1-2 Cracked bell on 200 mm dia. cast iron pipe from the Northridge earthquake 9
1-3 Slip-out of joint on 450 mm dia. cast iron pipe from the Kobe earthquake 9
1-4 Slip-out of joint on 200 mm dia. ductile iron pipe from the Kobe earthquake 9
1-5 Slip-out of joint on 450 mm dia. cast iron pipe from the Kobe earthquake 10
1-6 Shear failure on 200 mm dia. cast iron pipe from the Kobe earthquake 10
1-7 Slip-out of joint on 300 mm dia. ductile iron pipe from the Kobe earthquake 10
1-8 Failure o f300 mm (12”) dia. steel main from the Northridge earthquake 10
1-9 Joint types for ductile iron pipe 12
1-10 Cast iron pipe with lead-caulked joint 13
1-11 Ductile iron pipe segments 14
1-12 Ductile iron pipe with retaining ring 15
1-13 Ductile iron pipe with a gripper gasket joint 16
1-14 Ductile iron pipe with bolted collar joint 17
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1-15 Steel pipe with lap-welded joint 18
1-16 PVC pipe with push-on rubber gasket joint 19
1-17 Polyethylene pipe with butt-fused joint 20
2-1 Load frame and actuator configuration for static load testing
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2-2 Exploded view of actuator, test specimen, and loading frame 24
2-3 Location of external instrumentation for static load testing 24
2-4 Typical smoothed load-displacement plot showing key zones and points 29
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2-5 Example of load-displacement plot with approximated bi-linear curve 29
2-6 Load-displacement for ductile iron pipe with push-on rubber gasket joints 30
2-7 Cut section of ductile iron pipe with push-on rubber gasket joint 30
2-8 Load-displacement for cast iron pipe 31
2-9 Load-displacement for ductile iron pipe with gripper gasket joints 31
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2-10 Load-displacement for ductile iron pipe with retaining ring joints 32
2-11 Load-displacement for ductile iron pipe with bolted collar joints 32
2-12 Load-displacement for steel pipe with lap-welded joints 33
2-13 Load-displacement for PVC pipe with push-on rubber gasket joints 33
2-14 Load-displacement for PE pipe 34
2-15 Maximum load capacity for different pipe diameters of restrained joints 37
2-16 Elastic stiffness for different pipe diameters of restrained joints 37
3-1 Dynamic test assembly and shake-table 41
3-2 Plan view of shake-table, specimen, restraint frame and loading arm 42
3-3 Location of external instrumentation for dynamic load testing 42
3-4 Northridge Arleta station normalized velocity time-history 45
3-5 Northridge Arleta station response spectra 46
3-6 Northridge Sylmar station normalized velocity time-history 46
3-7 Northridge Sylmar station response spectra 47
3-8 Northridge Laholl station normalized velocity time-history 47
3-9 Northridge Laholl station response spectra 48
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3-28 Load-displacement curves for DIP with retaining ring joints 63
3-29 Load-displacement curves for DIP with bolted collar joints 63
3-30 Load-displacement curves for steel pipe with lap-welded joints
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3-31 Load-displacement curves for PVC pipe with push-on joints 64
3-32 Load-displacement curves for PE pipe with butt-welded joints 65
3-33 Restrained joint axial stiffness 65
3-34 Restrained joint ultimate load 66
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3-35 Static-dynamic ultimate load comparison for 150 mm diameter pipe 69
3-36 Static-dynamic ultimate load comparison for 200 mm diameter pipe 69
3-37 Static-dynamic elastic stiffness comparison for 150 mm diameter
restrained joints 70
3-38 Static-dynamic elastic stiffness comparison for 200 mm diameter
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restrained joints 70
4-1 Test specimen and actuator configuration for bending testing 74
4-2 Bending test assembly elevation 74
4-3 Location of external instrumentation for bending testing 75
4-4 Typical moment-theta plot with approximated straight-line curves 81
4-5 Moment-theta plot for 200 mm dia.. cast iron pipe 81
4-6 Moment-theta plot for 150 mm dia. ductile iron pipe with push-on joint 82
4-7 Moment-theta plot for 200 mm dia. ductile iron pipe with push-on joint 82
4-8 Moment-theta plot for 150 mm dia. ductile iron pipe with gripper gasket joint 83
4-9 Moment-theta plot for 200 mm dia. ductile iron pipe with gripper gasket joint 83
4-10 Moment-theta plot for 150 mm dia. ductile iron pipe with retaining ring joint 84
4-11 Moment-theta plot for 200 mm dia. ductile iron pipe with retaining ring joint 84
4-12 Moment-theta plot for 150 mm dia. ductile iron pipe with bolted collar joint 85
4-13 Moment-theta plot for 200 mm dia. ductile iron pipe with bolted collar joint 85
4-14 Moment-theta plot for 150 mm dia. steel pipe 86
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5-6 Load pattern distribution 110
5-7 Straight piping system model with soil springs 114
5-8 Joint configuration IE 115
5-9 Laboratory measured load-displacement plots for DIP joints 118
5-10 Laboratory measured typical joint moment-rotation plot 118
5-11 Load-displacement plot for axial soil spring input data 120
5-12 Load-displacement plot for transverse soil spring input data 120
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5-13 Applied displacement amplitude pattern on main branch 121
5-14 Applied displacement amplitude pattern on tee branch 122
5-15 Computed main branch nodal displacements along pipe axis
from applied displacements in the 9=0 direction 123
5-16 Computed tee branch nodal displacements along pipe axis
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5-24 Joint separation for retaining ring joints on the tee branch
loaded in the 0=0 direction 131
5-25 Joint separation for retaining ring joints on the main branch
loaded in the 6=90 direction 131
5-26 Joint separation for retaining ring joints on the tee branch
loaded in the 6=90 direction 132
5-27 Joint separation for gripper gasket on the main branch
loaded in the 6=0 direction 132
5-28 Joint separation for gripper gasket joints on the tee branch
loaded in the 6=0 direction 133
5-29 Joint separation for gripper gasket joints on the main branch
loaded in the 6=90 direction 133
5-30 Joint separation for gripper gasket joints on the tee branch
loaded in the 6=90 direction 134
5-31 Joint separation for bolted collar on the main branch
loaded in the 6=0 direction 134
5-32 Joint separation for bolted collar joints on the tee branch
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loaded in the 6=0 direction 135
5-33 Joint separation for bolted collar joints on the main branch
loaded in the 6=90 direction 135
5-35 Number of joints and corresponding separation distance for main branch
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B-l 1 Load-displacement for 200 mm steel lap-welded pipe 183
B -l2 Load-displacement for 150 mm PVC pipe 184
B-13 Load-displacement for 200 mm PVC pipe
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B-14 Load-displacement for 150 mm PE pipe 186
B -l5 Load-displacement for 200 mm PE pipe 187
C-l Dynamic moment-theta for 200 mm cast iron pipe 190
C-2 Static moment-theta for 200 mm cast iron pipe 190
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C-3 Dynamic moment-theta for 150 mm DIP with push-on rubber gasket joint 192
C-4 Static moment-theta for 150 mm DIP with push-on rubber gasket joint 192
C-5 Dynamic moment-theta for 200 mm DIP with push-on rubber gasket joint 194
C-6 Static moment-theta for 200 mm DIP with push-on rubber gasket joint 194
C-7 Dynamic moment-theta for 150 mm DIP with gripper gasket joint 196
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C-8 Static moment-theta for 150 mm DIP with gripper gasket joint 196
C-9 Dynamic moment-theta for 200 mm DIP with gripper gasket joint 198
C-10 Static moment-theta for 200 mm DIP with gripper gasket joint 198
C-l 1 Dynamic moment-theta for 150 mm DIP with retaining ring joint 200
C-12 Static moment-theta for 150 mm DIP with retaining ring joint 200
C-l 3 Dynamic moment-theta for 200 mm DIP with retaining ring joint 202
C-14 Static moment-theta for 200 mm DIP with retaining ring joint 202
C-l 5 Dynamic moment-theta for 150 mm DIP with bolted collar joint 204
C-l 6 Static moment-theta for 150 mm DIP with bolted collar joint 204
C-l 7 Dynamic moment-theta for 200 mm DIP with bolted collar joint 206
C-18 Static moment-theta for 200 mm DIP with bolted collar joint 206
C-19 Dynamic moment-theta for 150 mm steel lap-welded pipe 208
C-20 Static moment-theta for 150 mm steel lap-welded pipe 208
C-21 Dynamic moment-theta for 200 mm steel lap-welded pipe 210
C-22 Static moment-theta for 200 mm steel lap-welded pipe 210
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LIST OF TABLES
TABLE TITLE PAGE
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5-3 Joint rotational properties fro laboratory results 119
5-4 Loading configurations considered 121
5-5 Resulting maximum nodal displacements along pipe axis 125
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SECTION 1
INTRODUCTION
1.1 Background
Pipelines transporting water, gas, or volatile fuels are classified as part of the
infrastructure "lifeline" system and are critical to the viability and safety of communities.
Disruption to these lifelines can have disastrous results due to the threat they pose in the
release of natural gas and flammable fuels, or in the restriction of needed water supply
required to fight fires and for domestic use. M. O’Rourke (1996), Iwamoto (1995),
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Kitura and Miyajima (1996), T. O’Rourke (1996) and other authors have documented
pipeline damage and failures caused by wave propagation of seismic motions, surface
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faulting, and by permanent ground deformations resulting from liquefaction and
landslides. Figures 1-1 to 1-8 show examples of joint failures during the Northridge and
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Kobe earthquakes. A large number of pipeline failures have occurred at joints due to
pull-out of unrestrained bell and spigot type joints and the fracture and buckling of
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welded joints on steel pipes. Singhal (1984) performed testing on 100 mm, 150 mm, 200
mm and 250 mm diameter ductile iron pipe with push-on rubber gasket joints to
determine their structural and stiffness characteristics when subjected to axial pull-out
loads. He showed that the resistance to pull-out of unrestrained push-on joints is quite
low, less than 2 kN (500 lbs) in magnitude, which suggests that the cyclic nature o f the
design concern for pipelines with unrestrained joints. The use of commercially available
joint restraining devices such as retaining rings, gripper gaskets, and bolted collars can
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greatly increase a joint’s capacity to resist pull-out, and therefore, decrease the
The resulting interruption in service and the economic consequences of repair and
replacement of damaged pipe can be severe for communities as well as for pipeline
owners. Some preliminary strategies have been implemented to address the problem of
service disruption. Some pipeline owners are willing to let the inevitable damage occur
and to by-pass the damaged area with temporary flexible hosing until repair to the
pipeline can be made. This strategy is based on two assumptions: 1) the time of
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disruption until the by-pass can be installed is tolerable, and 2) the redundant lines will
have the capacity to provide vital services. Another strategy employed for seismic
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damage mitigation is to develop a long-term program of pipeline upgrade to a more
seismic resistant design. If this is in conjunction with regular replacement of older and
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corroded pipes, it may be part of a normal maintenance program and the cost can be
incorporated into an annual maintenance expense. Other pipeline owners may select to
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develop a seismic upgrade program for pipelines that still have remaining economic life,
with the cost budgeted in a special seismic upgrade account. In either case, there is a
possibility that the time-span to complete the upgrade may be excessive and the
However, if pipeline owners were able to assess the damage potential of zones within
their service area, certain portions of their system and corresponding upgrade plans could
be prioritized according to the damage potential which would reduce the probability of
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major earthquake damage occurring within that zone. A comprehensive program of this
type can help in mitigating potential damage and the consequence of failures.
This report discusses an empirical research project designed to determine the static and
dynamic axial and rotational stiffness and the strength characteristics of a number of
common types of pipe joints, both restrained and unrestrained. It must be recognized that
mechanisms, each with highly non-linear properties such as friction sliding, compressive
behavior, tensile restraint, and surface gouging and extrusion. As such, the examination
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of the behavior of pipe joints requires empirical testing of the joint assembly as a whole.
The results of this testing can help in assessing the response of pipelines to seismic
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motion and ground deformation and identify areas of potential damage. The data from
this research can be used in a computer based finite element pipeline system analysis or
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in a risk assessment evaluation to determine probable joint failure (see Section 5). A
complete evaluation of the effects of seismic motions on pipelines must also include the
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evaluation of the soil-pipe interaction and how strains in the soil are transferred to the
This experimental project included testing of different types of pipe joints and materials
and was divided into three phases: 1) static axial loading, 2) dynamic axial loading, and
3) static and dynamic bending loading. Static axial loading was initially done, not only to
obtain static axial behavior characteristics, but also to get a benchmark o f the maximum
force level capacities of the individual pipe joints so that the dynamic axial testing phase
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of the project could be properly planned and designed. Since static actuators are able to
deliver a greater level of loading to a specimen than dynamic actuators, static axial
loading was performed on a larger number of pipe joints and diameters, while the
diameters of pipe for axial dynamic loading and bending loading were limited due to the
load capacity limitations of the loading assemblies. The results of the experiments
produced extensive empirical data on the static and dynamic axial and bending stiffness
and failure levels of the specimens tested. They also allowed comparisons between
restrained and unrestrained joints, between different pipe diameters, and between static
and dynamic loadings. However, the characterization of the behavior of joints are limited
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to the specimens tested and should not be extrapolated to other joint types or pipe
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1.2 Past Performance of Pipelines
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Pipeline damage that occurred during recent earthquakes has been well documented. T.
O'Rourke (1996) reviewed the performance and damage of pipelines for various
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earthquakes and its effects on different lifeline systems. Table 1-1 summarizes the
amount of damage that occurred to pipelines in some recent earthquakes. In the 1989
Loma Prieta earthquake, the major damage was concentrated in areas of soft soils, such
as in the Mission district in San Francisco. In the San Francisco, Oakland, Berkeley, and
the Santa Cruz areas, there were almost 600 water distribution pipeline failures. In the
1994 Northridge earthquake, over 1400 failures were reported including 100 failures to
critical large diameter lines. In the 1995 Kobe earthquake, 1610 failures to distribution
water mains were reported along with 5190 failures to distribution gas mains.
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Figures 1-1 to 1-8 are field photographs of some typical types o f failures that occurred in
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The evidence and documentation shows that earthquakes will cause damage and failure
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of pipelines due to transient wave motion and ground deformation, resulting in disruption
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to communities and utility services, and risking the life-safety of citizens. Research into
the behavior of pipelines and in particular, pipe joints, both restrained and unrestrained,
must be done in order to understand how and where piping systems fail, and to develop
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13 Past Research
Extensive research studies have been performed in the past, investigating the effects of
seismic motions and ground deformations on buried pipelines, focusing on the extent and
causes of failures, and the determination of their structural properties. Current testing
conducted by manufacturers has been limited to determining the pressure capacity and
pressure rating of pipes and pipe fittings, and is essentially a proof-testing procedure to a
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pre-specified level. Past earthquakes have shown that pipelines will fail during seismic
events and ground movements, and that research into pipeline behavior is essential. Past
research can be divided into three areas: 1) review and extent of pipeline damage, 2)
theoretical and analytical evaluation of pipelines and pipe joint behavior, and 3) empirical
Iwamatu et al. (1998) document failures and the failure rate per km in the 1995 Kobe
pipe material, joint type, and the failure mechanisms that were observed. They also
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report that the majority of pipeline failures were at the joints, and the predominant modes
of failure were slip-out o f the joints and the intrusion of the spigot into the bell end. They
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observed that in steel pipes, failure occurred in the welded joints.
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Kitura and Miyajima (1996) document failures in the 1995 Kobe earthquake. They report
that the majority of pipeline failures were at the joints and the predominate modes of
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failure were slip-out of the joints and the intrusion of the spigot into the bell end,
especially in small diameter cast iron pipes. These researchers provide a comprehensive
summary on pipeline damage in terms of pipe material type, joint type, and the failure
Wang and Cheng (1979) state that “ most literature on pipeline failure due to earthquakes
indicated joints being pulled out and crushed are the most common modes of failures”.
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Trifunac and Todorovska (1997) have a detailed investigation for the amount and types
of pipe breaks occurring during the 1994 Northridge earthquake. They report that the
"occurrence of pipe breaks in those areas during earthquakes can be correlated with the
recorded amplitudes of strong ground motion— In their paper, they note the
distribution of pipe breaks and present empirical equations which relate the average
number of water pipe breaks per km of pipe length with the peak strain in the soil or
T. O'Rouke and Palmer (1996) review the performance of gas pipelines in Southern
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California over a 61 year period. Statistics are provided for 11 major earthquakes starting
from the 1933 Long Beach earthquake up to the 1994 Northridge earthquake. The paper
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states "an evaluation is made o f the most vulnerable types of piping, failure mechanisms,
break statistics, and the threshold of seismic intensity to cause failure, and damage
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induced by permanent ground displacements".
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relationship between seismic motions and the resulting soil strains and curvatures, and
shows that the strains induced in the soil are related to the velocity of the seismic motion
and the shear wave velocity of the soil. This paper is cited by almost all subsequent
research publications that focus on the evaluation of pipeline behavior and earthquakes.
Wang (1979) summarizes the seismic motion and soil strain relationships. Using these
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the relative pipeline displacements and rotations, and proposes design criteria and a
Singhal (1984) performed a number o f experiments on rubber gasketed ductile iron pipe
joints to determine their structural and stiffness characteristics. The joints were subjected
to axial and bending static loading for pipes that were encased in a "sand box" that
allowed the soil-pipe interaction and overburden pressures to be included. The author
gives failure criteria in terms of deformations for various sizes of pipes and suggests a
modified joint detail to provide greater deformation capacity. His results showed that the
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resistance to pull-out of the spigot end from the bell end is low.
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Wang and Li (1994) conducted studies on the damping and stiffness characteristics of
flexible pipe joints with rubber gaskets, both axial and lateral, and subjected to dynamic
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cyclic loading. They provide expressions for energy dissipation and for equivalent axial
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