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Wego Disc

The document provides a detailed parts list for various assemblies including the Cylinder Head Assembly, Cylinder Block & Crank Shaft Assembly, Clutch & Variomatic Assembly, and Crankcase LH Assembly. Each section lists reference numbers, part descriptions, quantities, and remarks indicating serviceability. The document is structured with figures and part numbers for easy identification and reference.

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nishatwowheels
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© © All Rights Reserved
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0% found this document useful (0 votes)
152 views48 pages

Wego Disc

The document provides a detailed parts list for various assemblies including the Cylinder Head Assembly, Cylinder Block & Crank Shaft Assembly, Clutch & Variomatic Assembly, and Crankcase LH Assembly. Each section lists reference numbers, part descriptions, quantities, and remarks indicating serviceability. The document is structured with figures and part numbers for easy identification and reference.

Uploaded by

nishatwowheels
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FIG.No.

01
CYLINDER HEAD ASSY. FIG.NO.01

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 M1010540 PLUG ROCKER SHAFT 2 2

2 M1080520 WASHER ROCKER SHAFT 2 2

3 M1200050 DOMED NUT WITH FLANGE 4 4

4 S1010130 WASHER CYLINDER HEAD 3 3

5 R1011010 CAP INSPECTION HOLE 2 2

6 R1200490 O RING 2 2

7 M1200500 HEX FLANGE BOLT M6x40 6 6

8 --- COVER CYLINDER HEAD 1 1 N.S

9 S1010320 COTTER VALVE 4 4

10 N2011040 RETAINER VALVE SPRING 2 2

11 K3011260 SPRING VALVE 2 2

12 M1010620 SEAL VALVE STEM 2 2

13 M1010610 SEAT VALVE SPRING 2 2

14 M1010550 VALVE INTAKE 1 1

15 S1200270 TUBULAR DOWEL 2 2

16 M1180030 SPARK PLUG 1 1

CYLINDER HEAD ASSEMBLY 17 R1011000 VALVE ROCKER ASSY. 2 2

N.S - NOT SERVICE


FIG.No.01
CYLINDER HEAD ASSY. FIG.NO.01

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 S1010250 NUT TAPPET ADJUSTING 2 2

19 S1010240 SCREW TAPPET ADJUSTING 2 2

20 K6320460 CYLINDER HEAD COMP. 1 1 **

21 M1200780 STUD CYLINDER 4 4

22 M1080370 GASKET OIL PIPE UNION 1 1

23 R1010810 BOLT CAM CHAIN TENSIONER 1 1

24 M7010910 PLUG CYLINDER HEAD 1 1

25 0333548 STUD BOLT EXHAUST PIPE 2 2

26 M1010560 VALVE EXHAUST 1 1

27 K6010560 CAMSHAFT COMP. 1 1

28 M1010490 PIN SPROCKET 1 1

29 N5010320 SPROCKET CAMSHAFT COMP. 1 1

30 N5010400 WASHER SPROCKET 1 1

31 M1200940 BOLT SPROCKET 2 2

32 M7010840 C- RING CAMSHAFT 1 1

33 M1010360 GASKET CYLINDER HEAD 1 1

CYLINDER HEAD ASSEMBLY 34 R1010850 SHAFT ROCKER ARM 2 2

** - PL. REF. KIT AND KIT CONTENTS


FIG.No.01
CYLINDER HEAD ASSY. FIG.NO.01

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

35 N2200470 HEX SOC HD CAP SCR M6x25 P 8.8 2 2

36 8200130 PUNCHED WASHER 6.5x11x1.6 2 2

37 K6040270 PIPE COMP INTAKE 1 1

38 K3040180 O-RING PIPE INTAKE 2 2

38A R1040570 GASKET PIPE INTAKE 1 1

39 K6040480 INSULATOR PAD 1 1

40 8200130 PUNCHED WASHER 6.5x11x1.6 2 2

41 0334108 NUT CYLINDER 2 2

CYLINDER HEAD ASSEMBLY


FIG.No.02
CYLINDER BLOCK & CRANK SHAFT ASSY. FIG.NO.02

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 R1011050 GASKET CYLINDER HEAD 1 1

2 S1200270 TUBULAR DOWEL 4 4

3 R1011040 CYLINDER BLOCK 1 1

4 K6180130 GROMMET TENSIONER ADJ 1 1

5 M7011370 ADJUSTER ASSY. 1 1

6 M1200510 HEX FLANGE BOLT M6x25 2 2

7 R1010930 GASKET CYLINDER 1 1

8 N2200340 CIRCLIP PIN PISTON 2 2

9 N2010690 PISTION PIN 1 1

10 N8020300 PISTON KIT STD 1 1 **

10A N8020340 PISTON KIT I O/S 1 1 **

10B N8020350 PISTON KIT II O/S 1 1 **

11 N8020310 RING SET PISTON STD 1 1 **

11A N8020320 RING SET PISTON I O/S 1 1 **

11B N8020330 RING SET PISTON II O/S 1 1 **

12 420702000 WOODRUFF KEY 1 1

CYLINDER BLOCK & CRANK SHAFT ASSY. 13 R1020430 PIN GEAR OILPUMP DRIVE BEBEK 1 1

** - PL. REF. KIT AND KIT CONTENTS


FIG.No.02
CYLINDER BLOCK & CRANK SHAFT ASSY. FIG.NO.02

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

14 M1200770 HEX FLANGE NUT M12x1.25 1 1

15 0330174 CIRCLIP 20x1.2 N 2ND DRIVE GR 1 1

16 K6080780 GEAR OIL PUMP DRIVE 1 1

17 F200230 OIL SEAL 1 1

18 K6200110 BALL BEARING 6205 25x52x15 1 1

19 K6020030 CRANKSHAFT ASSY. 1 1

20 M1200780 STUD BOLT CYL. HEAD 4 4

21 N3010860 CAMCHAIN 1 1

22 K6010540 TENSIONER CAMCHAIN 1 1

23 K6010550 GUIDE CAMCHAIN 1 1

24 S1200680 OILSEAL 30 x 40 x 7 1 1

25 K6180000 ENGINE ASSY. WEGO 1 1 N.I

26 K6320350 CYLINDER BLOCK & PISTION KIT 1 1 **

CYLINDER BLOCK & CRANK SHAFT ASSY.

N.I - NOT ILLUSTRATED


** - PL. REF. KIT AND KIT CONTENTS
FIG.No.03
CLUTCH & VARIAMATIC ASSY. FIG.NO.03

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6070300 CLUTCH ASSY. 1 1

2 K6081130 SHEET MOVABLE DRIVEN FACE 1 1

3 K6081120 SPRING MOVABLE DRIVEN 1 1

4 K3200850 BALL BEARING 1 1

5 M1200730 CIRCLIP 3 3

6 K6070340 CLUTCH SHOE 3 3

7 K6070350 SPRING CLUTCH 3 3

8 K6070370 DAMPER CLUTCH SHOE 3 3

9 K6070330 PLATE COMP. CLUTCH DRIVE 1 1

10 K6070320 NUT CLUTCH 1 1

11 K6070310 HOUSING COMP. CLUTCH 1 1

12 0330328 WAVE SPRING WASHER M10 1 1

13 420308700 HEX NUT M10 1 1

14 K3200090 NEEDLE ROLLER BEARING 1 1

15 K6081070 FACE COMP FIXED DRIVEN ASSY. 1 1

16 K3082510 V-BELT DRIVE (18x215x28) 1 1

CLUTCH & VARIAMATIC ASSY. 17 K6081080 FACE COMP. MOVABLE ASSY. 1 1


FIG.No.03
CLUTCH & VARIAMATIC ASSY. FIG.NO.03

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 K6081110 O RING MOVABLE DRIVEN 2 2

19 K6081160 SEAL MOVABLE DRIVEN 2 2

20 K6081150 SPACER MOVABLE DRIVEN PIN 3 3

21 K6081140 PIN MOVABLE DRIVEN 3 3

22 K6080600 SPACER PLATE DRIVE 1 1

23 K6080990 O RING 15.2x 2.2 1 1

24 K6081170 DAMPER MOVABLE DRIVE PLATE 3 3

25 K6081040 PLATE MOVABLE DRIVE 1 1

26 K6080310 ROLLER COMP MOVABLE DRIVE 6 6

27 K3082300 FACE COMP MOVABLE DRIVE NEW 1 1

28 K6081030 SPACER MOVABLE DRIVE 17.0 1 1

29 K6080370 FACE COMP. FIXED DRIVE 1 1

30 K3081260 RATCHET NUT KICK STARTER 1 1

31 K6081090 COLLAR SPRING 1 1

32 K6081100 O-RING 38.70 2.00 1 1

33 K6080820 SPACER RATCHET NUT 1 1

CLUTCH & VARIAMATIC ASSY. 34 K6081060 CVT DRIVEN ASSY. 1 1 N.I

N.I - NOT ILLUSTRATED


FIG.No.04
CRANKCASE LH ASSEMBLY FIG.NO.04

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 0331748 CRPH SCR M6x16 2 2

2 0330408 WAVE SPRING WASHER M6 2 2

3 N4060080 STARTER MOTOR 1 1

4 N4320740 O RING & GASKET - FLAME 1 1

5 K6320330 CRANKCASE KIT . LH 1 1

6 K3060190 BUSH BINDIX RH 11x 9 2 2

7 K6080870 BENDIX DRIVE NP.015 1 1

8 0074010 DOWEL PIN 2 2

9 K6080950 BRKT BENDIX MTG COMP. 1 1

10 0332078 CRPH SCR M6x30 1 1

11 N2200450 HEX FL BOLT - M6x50 1 1

12 F084010 GASKET OIL DRAIN 2 2

13 F085230 BOLT OIL DRAIN 2 2

14 S1090500 SILENT BLOC SHOCK ABSORBER 1 1

15 0339110 BALL BEARING 12x37x12 6301 1 1

16 420602000 BALL BEARING 12x32x10 - 6201 1 1

CRANKCASE RH & MAGNETO ASSEMBLY 17 0332248 REC CSK HD SCR M6x20 3 3


FIG .N o.04
CRANKCASE LH ASSEMBLY FIG.NO.04

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 K6030230 COVER BREATHER 1 1

19 K6200170 O-RING DIA 114X2 1 1

20 K6081020 GASKET COVER BREATHER 1 1

21 S1200680 OILSEAL 30 X 40 X 7 1 1

22 K6121720 HOOK STAND SPRING 1 1

23 K3090380 SILENT BLOCK BUSH 1 1

24 M1200780 STUD BOLT CYL HEAD 2 2

25 R1010700 STUD CYLINDER HEAD 2 2

26 N2080920 PIPE BREATHER 1 1

27 420464700 HEX SCREW M6x16 1 1

28 K6170100 CABLE GUIDE REAR 1 1

C R AN KC ASE R H & M AG N ETO ASSEM BLY


F IG .N o.0 5
CRANKCASE RH & MAGNETO ASSY. FIG.NO.05

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 S1125320 HOLDER HOSE 1 1 NOT

2 K6180100 COVER FAN 1 1

3 S1201000 CRR PAN HD TAP SCR ST4.2x25 7 7

4 F200098 CRPH SCR M6x16 3 3

5 0330408 WAVE SPRING WASHER M6 4 4

6 0335558 PUNCHED WASHER 5.5x12.0x1.0 8 8

7 K6180230 BEADING RH 1 1

8 K3180280 FAN 1 1

9 M1200770 HEX FLANGE NUT M12x1.25 1 1

10 K3321530 ROTOR ASSEMBLY 1 1

11 K3060600 MAGNETO ASSEMBLY 1 1

12 K6180120 GROMMET PIPE INTAKE 1 1

13 420518700 REC.PAN HD SCREW M6X20 5 5

14 8200120 CRR FL PAN HEAD SCREW M5x12 2 2

15 K6180090 HOUSING FAN 1 1

16 K3321520 STATOR PLATE ASSY. 1 1

17 N5200270 OILSEAL 20x30x6 2 2

C R AN KCASE R H & M AG N ETO ASSY. 18 M1080400 O RING 1 1


F IG .N o.0 5
CRANKCASE RH & MAGNETO ASSY. FIG.NO.05

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

19 K3082010 GAUGE OIL LEVEL 1 1

20 K6320340 KIT CRANKCASE ASSY. RH 1 1

21 F200230 OIL SEAL 1 1

22 K6180110 DEFLECTOR 1 1

23 K6180220 BEADING DEFLECTOR 1 1

24 R1010700 STUD CYLINDER HEAD 2 2

25 K3081750 OIL FILTER 1 1

26 K3200730 O RING DIA 37.5x3 1 1

27 K3081880 DRAIN PLUG 1 1

28 K3090380 SILENT BLOCK BUSH 1 1

29 K6030250 BUSH CENTER STAND 1 1

30 N5200500 HEX SCREW M6x25 2 2

31 N4080280 OIL PUMP ASSY 1 1

32 R1200180 HEX FL BOLT M6x60 [CRCASE L&R] 4 4

33 K3081720 PIPE INLET OIL PUMP 1 1

34 K6030180 COVER OIL PUMP 1 1

35 K6030210 O RING COVER OIL PUMP 1 1

36 S1010390 PIN SPROCKET 1 1

CRANKCASE RH & M AG NETO ASSY. 37 0332248 REC CSK HD SCR M6x20 3 3


F IG .No .0 6
GEAR & GEARCASE ASSEMBLY FIG.NO.06

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K200120 CIRCLIP 47x2 H IS:3075 1 1

2 K6200160 BALL BEARING 25 x 47 x 12 1 1

3 K6200200 OILSEAL 30 X 40 X 7 1 1

4 K6080460 SHAFT COMP. REAR WHEEL 1 1

5 N2200150 BALL BEARING 17x40x12 - 6203 1 1

6 0339110 BALL BEARING 12x37x12 6301 2 2

7 K6080450 GEAR INTERMEDIATE MC 1 1

8 K6080440 SHAFT INTERMEDIATE MC 1 1

9 420602000 BALL BEARING 1 1

10 T4080540 OILSEAL CLUTCH SHAFT 1 1

11 K3082470 SHAFT CLUTCH NEW PEP 1 1

12 K3081490 GASKET GEAR CASE 1 1

13 K6030140 GEARCASE COMP M/C 1 1

14 M1200470 HEX FLANGE BOLT M6x30 7 7

15 K1200040 BALL BEARING 1 1

G EAR & G EARCASE ASSEM BLY


FIG .No.07
COVER VARIATOR & KICKSTARTER ASSY. FIG.NO.07

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 0332248 REC CSK HD SCR M6x20 6.8 4 4

2 K6080800 COVER FAN CVT 1 1

3 K6080750 GEAR COMP KICKSTARTER DRIVE 1 1

4 K3081320 GEAR COMP. KS IDLER 1 1

5 P080610 SHIM 11.2x18.5x0.5 1 1

6 K3081530 SPRING KICK STARTER SHAFT 1 1

7 K3082190 BUSH KICK STARTER SHAFT 1 1

8 P200270 CRPH SCREW M6x12 1 1

9 0330408 WAVE SPRING WASHER M6 1 1

10 K6180170 COVER CVT AIR OUTLET 1 1

11 K6030160 COVER VERIATOR ASSY. 1 1

12 K3081500 SPRING KS 1 1

13 K3081240 GEAR KICK STATER DRIVEN 1 1

14 P200150 CIRCLIP 11x1 1 1

15 K3081950 TUBE INLET CVT 1 1

C O V E R V AR IAT O R & K IS K S TA R T E R A SS Y . 16 K3081970 FOAM FILTER 1 1


FIG .N o.07
COVER VARIATOR & KICKSTARTER ASSY. FIG.NO.07

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

17 K3081960 HOLDER FILTER 1 1

18 K3082000 CLAMP TUBE INLET 1 1

19 K3081690 PEDAL LEVER 1 1

20 420701700 COTTER PIN 1 1

21 K6081180 KICK STARTER LEVER 1 1

22 420051000 SPRING WASHER 1 1

23 420307700 HEX NUT M7x 1 1 1

24 F084100 WASHER LEVER KICK STARTER 1 1

25 420919000 CIRCLIP 8.0 1 1

26 K3081590 SPRING KS LEVER 1 1

27 K3200380 BALL KICK LEVER 7/3 1 1

28 K6081190 LEVER ASSY. KICKSTARTER 1 1

29 K3082170 BUSH K S SUPPORT PLATE 1 1

30 0074010 DOWEL PIN 2 2

31 N2200450 HEX FLANGE BOLT M6x1x50 2 2

32 M1200470 HEX FLANGE BOLT M6x30 5 5

33 K3321550 PEDAL ASSY. KICKSTARTER KIT 1 1 **


C O V E R V AR IAT O R & K IS K S TA R T E R A SS Y .

** - PL. REF. KIT AND KIT CONTENTS


CARBURETTOR ASSY. FIG.NO.08

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6040440 CARBURETTOR ASSY. 1 1

2 K3320270 CAP THROTTLE & STARTER 1 1

3 K3320250 MIXING CAP ASSY. 1 1

4 K3320260 GASKET (PACKING) 1 1

5 K3320280 SPRING (PISTON VALVE) 1 1

6 K3320390 CLIP JET NEEDLE 1 1

7 K3320380 E RING JET NEEDLE 1 1

8 K6320110 JET NEEDLE 1 1

9 K6320100 PISTON VALVE 1 1

10 K3320540 OVER FLOW & AIR VENT HOSE 2 2

11 K6320360 AIR ADJUSTER 1 1

12 K3320510 SPRING AIR ADJUSTER 1 1

13 K3320500 WASHER AIR ADJUSTER 1 1

14 K3320490 O RING AIR ADJUSTER 1 1

15 K6320370 ADJUSTER 1 1

16 K3320400 SPRING ( IDLE ADJUSTER) 1 1

17 K3320300 O RING FLANGE 1 1


CARBURETTOR ASSY. FIG.NO.08

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 K3320330 FLOAT ASSY. 1 1

19 K3320340 PILOT JET 1 1

20 K3320430 JET HOLDER 1 1

21 G5320480 MAIN JET (JET) 1 1

22 K6320380 NEEDLE JET 1 1

23 K3320310 PIN FLOAT 1 1

24 K3320320 NEEDLE VALVE ASSY. 1 1

25 K6320190 GUIDE HOLDER ASSY. 1 1

26 K320710 O RING (PLUNGER) 1 1

27 K320720 SPRING (PLUNGER) 1 1

28 K6320390 PLUNGER 1 1

29 K3320360 SEAL FLOAT BODY 1 1

30 K3321500 FLOAT BODY ASSY. NEW 1 1

31 K3320530 SCREW SET FLOAT BODY 4 4

32 N5320400 CLIP 2 2

33 K320640 CAP STARTER 1 1


AIR CLEANER ASSEMBLY FIG.NO. 09

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6040470 HOSE BREATHER PCV 1 1

2 R1040460 CLIP HOSE BREATHER 2 2

3 K6040170 AIR CLEANER ASSY. 1 1

4 K6040490 HOSE CRANKCASE BREATHER 1 1

5 K6040200 FOAM COMP. 1 1

6 K6040210 SUPPORT FOAM 1 1

7 K6040420 SEAL AIR CLEANER 1 1

8 K6040230 COVER AIR CLEANER 1 1

9 0331718 CRR PAN HEAD SCREW M6x16 6 6

10 N3040370 CLAMP DRAIN PIPE 1 1

11 R1040780 DRAIN PIPE 1 1

12 K6040190 FLAME RETARDER COMP. 1 1

13 0086010 HOSE CLIP 41.5 1 1

14 R1140340 HOSE CLIP DIA10 1 1

15 R1140440 HOSE CLIP DIA 13 mm 1 1

16 K6040240 TUBE OUTLET 1 1

17 K6040410 TUBE INLET 1 1


FIG.No.10
SECONDARY AIR INJECTION ASSY. FIG.NO.10

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6040400 HOSE AIR CUT VALVE 1 1

2 R1140350 HOSE CLIP DIA 7MM 3 3

3 0332048 CRPH SCR M5x55 6.8 2 2

4 N9041060 SEC AIR INJECTION VALVE 1 1

5 M1200660 CRPH SCREW M5x16 1 1

6 M1200520 HEX FLANGE BOLT M6x16 1 1

7 K3040620 COVER FILTER COMP. AIR INJ. 1 1

8 K3040640 SEAL AIR INJ FILTER 1 1

9 K6040430 STICK COMP. AIR FILTER 1 1

10 K6040380 FOAM AIR INJECTION 1 1

11 K6040360 CASE FILTER AIR INJECTION 1 1

12 N2041150 HOSE CLIP 1 1

13 K3040670 HOSE AIR ENTRY 1 1

14 K3040650 GROMMET AIR INJECTION 1 1

15 K6040350 AIR FILTER ASSY. SAI 1 1

16 N2041160 HOSE CLIP No. 2 2 2

SECONDARY AIR INJECTION ASSY. 17 K3040230 HOSE AIR OUTLET 1 1


FIG.No.10
SECONDARY AIR INJECTION ASSY. FIG.NO.10

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 K6040320 PIPE COMP. AIR INJECTION 1 1

19 N8040340 O RING AIR INJECTION 1 1

20 0330408 WAVE SPRING WASHER M6 1 1

21 M1200520 HEX FLANGE BOLT M6x16 1 1

22 N4040560 TEE INSERT PIPE INTAKE 1 1

23 N8040370 HOSE CLIP VACUUM 2 2

24 N4040680 HOSE TEE INSERT 1 1

25 K6140180 HOSE VACUUM 1 1

26 N3160220 SPACER RC LAMP MTG 1 1

SECONDARY AIR INJECTION ASSY.


FIG.N o.11
MUFFLER ASSEMBLY FIG.NO.11

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6050020 MUFFLER ASSEMBLY 1 1

2 N9200060 CRR PAN HEAD SCREW M6x16 2 2

3 0335928 WAVE SPRING WASHER M6 2 2

4 K6220910 MUFFLER GUARD 1 1

5 K6220950 GROMMET EXHAUST GUARD 2 2

6 P150280 SPACER BUSH 2 2

7 K6050030 MUFFLER COMP. 1 1

8 M1050310 GASKET EXHAUST PIPE 1 1

9 N3200210 PUNCHED WASHER 8.2x25x2 2 2

10 420053000 SPRING WASHER B10 2 2

11 M7200070 HEX FLANGE BOLT M8x1.25x55 2 2

12 M1200890 U NUT M8x1.2 2 2

13 0334548 HEX NUT M8x1.25 2 2

MUFFLER ASSEMBLY
F IG.No.12
HANDLE BAR & CABLE ASSY. FIG.NO.12

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 R3150060 GRIP COMP THROTTLE 1 1

2 0332038 CRPH SCR M5x45 1 1

3 0330308 WAVE SPRING WASHER M5 1 1

4 K6220350 MIRROR ASSY RH 1 1

5 K6220470 GROMMET MIRROR RH 1 1

6 K6220340 MIRROR ASSY. LH 1 1

7 K6220460 GROMMET MIRROR LH 1 1

8 K6150020 HANDLE BAR COMP 1 1

9 R3150050 GRIP LH 1 1

10 K200570 U NUT 10 X 1.25 FLANGED 1 1

11 420008700 PUNCHED WASHER A11 1 1

12 K6150060 CONTROL LEVER ASSY LH 1 1

13 K3200420 PAN HEAD SCREW SPECIAL 2 2

14 N3320510 ASSY. SWITCH STOP LAMP 2 2

15 K6150070 BRKT LEVER LH 1 1

16 K3150270 CLAMP LEVER BRKT LH 1 1

HANDLE BAR & CABLE ASSY. 17 K3150250 BRAKE LEVER LH 1 1


F IG .No .1 2
HANDLE BAR & CABLE ASSY. FIG.NO.12

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 409047000 NYLON LOCK NUT M6X 8 2 2

19 K6170010 CABLE ASSY. FRONT BRAKE 1 1

20 N2110690 SPRING FRONT BRAKE CABLE 1 1

21 N2110680 DUST SEAL FRONT BRAKE CABLE 1 1

22 0254038 PIN FR.BR. LEVER-BR 2 2

23 0334268 NUT FR.BR. CABLE ADJ.-BR 2 2

24 K6170080 CABLE ASSY. CHOKE 1 1

25 K6170040 CABLE ASSY. THROTTLE 1 1

26 8200120 CRPH TAPPING SCREW M5*12 1 1

27 K6170020 CABLE ASSY. REAR BRAKE 1 1

28 420302700 HEX NUT M5x8 1 1

29 0330308 WAVE SPRING WASHER M5 1 1

30 0335558 PUNCHED WASHER 5.5x12.0x1.0 1 1

31 K3150260 BRAKE LEVER RH 1 1

32 K3200660 HEX FLANGE BOLT M10x1.25x45 1 1

33 S1150500 BUSH ROUND 1 1


HANDLE BAR & CABLE ASSY.
F IG .No .1 2
HANDLE BAR & CABLE ASSY. FIG.NO.12

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

34 K3150280 CLAMP LEVER BRKT RH 1 1

35 K6150150 BRKT LEVER RH 1 1

36 420957700 PHILIPS HD SCREW M4x15 1 1

37 0330448 WAVE SPRING WASHER M4 1 1

38 K3150570 CASE THROTTLE UNDER 1 1

39 0254096 PIECE THROTTLE CABLE END 1 1

40 K6150140 CONTROL LEVER ASSY. RH 1 1

41 K150420 CASE THROTTLE UPPER 1 1

42 K3110690 SPRING BRAKE CABLE REAR 1 1

HANDLE BAR & CABLE ASSY.


FIG.N o.13
FUEL TANK & AUTO FUEL COCK ASSY. FIG.NO.13

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 R1200380 CRR PAN HEAD SCREW M5x16 4 4

2 0335558 PUNCHED WASHER 5.5x12x1 4 4

3 K6160070 FUEL SENDER UNIT 1 1

4 K6140160 FUEL TANK CAP ASSY. 1 1

5 R1200280 CRR PAN HEAD SCREW M4x20 3 3

6 K6140030 FUEL TANK COMP. 1 1

7 420011700 3D WASHER 2 2

8 P1200050 WAVE SPRING WASHER M6 2 2

9 420462700 HEX BOLT M6x20 2 2

10 N4140080 AUTO FUEL COCK ASSY. 1 1

11 N4200130 HOSE CLAMP 2 2

12 K6140170 HOSE AFC TO CARBURETTOR 1 1

13 N3140120 GASEKT OIL LEVEL PLUG 2 2

14 420001700 PUNCHED WASHER A6.6 2 2

15 P1200070 HEX SCREW M6x16 2 2

16 R1140350 HOSE CLIP DIA 7 2 2

17 K6140180 HOSE VACUUM 1 1

18 K6140020 FUEL TANK ASSY. 1 1

19 --- COVER CAP FUEL TANK 1 1

20 N4320940 MOUNTING RING 1 1

21 N4320950 FUEL STRAINER SET SCREEN 1 1

22 N4320960 DIAPHRAGM 1 1
23 K6200230 O RING FUEL COCK 1 1
FUEL TANK & AUTO FUEL COCK ASSY.
F IG .N o .14
HEAD LAMP ASSY. HOUSING ASSY. FIG.NO.14

NO. OFF
2
REF PART DESCRIPTION WEGO REMARKS
3
NO. NO. DRUM DISC
1 18
1 --- HOUSING HEAD LAMP 1 1 REF. COLOUR
PAGE
2 K6160120 HEAD LAMP ASSY. 1 1

3 M7160190 BULB HEAD LAMP 1 1


4

5
4 K6320430 GROMMET HEAD LAMP 2 2

5 K3200840 RETAINER CLIP COMP. PANEL 1 1

6 0335608 PUNCHED WASHER 6.5x16x1.2 1 1

7 420464700 HEX SCREW M6x16 1 1


6 11

7
10
8 K6220020 HOUSING HEAD LAMP REAR 1 1
9
8 9 R1200280 CRR PAN HEAD SCREW M4x20 4 4

9 14
10 R1160200 SWITCH START 1 1
12

13 11 R1160190 SWITH LIGHTING 1 1

12 R1160220 SWITCH BEAM CONTROL 1 1


16
13 R1160230 SWITCH HORN 1 1
16

14 K6160400 SWITCH TSL 1 1

15 15 0332275 CRR PAN HD SCREW M6x16 2 2

16 16 K200320 CRR PAN HEAD TAP SCR 4.2x16 8 8

17 K6320250 HEADLAMP W/O BULB 1 1


HE A D L A M P A S SY . & H O U S IN G A SS Y .
18 N9121700 CUSHION RC LAMP 1 1
F IG .No .1 5
SEAT ASSEMBLY FIG.NO.15

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6130030 SEAT ASSY N15 1 1

2 K6130070 COVER COMP. SEAT 1 1

3 K6130050 SEAT FOAM 1 1

4 K6130040 SEAT BASE 1 1

5 K6130100 CUSHION SEAT REAR 2 2

6 K210800 O RING 1 1

7 K6130090 PACKING SEAT BASE 1 1

8 M1200900 HEX FL. NUT M6x1 2 2

9 R1130100 HINGE COMP, SEAT 1 1

10 R1130090 BOLT PLATE COMP. SEAT 1 1

11 R1130110 HEX SCREW M6 1 1

SEAT ASSEM BLY


F IG .No .1 6
FRAME & FOOTREST ASSEMBLY FIG.NO.16

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K3161060 IGNITION LOCK ASSY. 1 1


2 S1125290 RACE STEERING INNER 1 1
3 0332238 REC CSK HD SCR M6x12 2 2
4 0332056 CRPH SCREW M6x12 2 2
5 K6122300 SPACER PILLION FOOTREST MTG 2 2
6 N3200190 HEX FL BOLT M6x30 10A/F 2 2
7 K6122320 PILLION FOOTREST CAP 2 2
8 K6122130 HOLDER ASSY. PILLION FOOTREST 2 2
9 N9125010 SLEEVE PILLION FOOTREST 2 2
10 K6120670 FRAME COMP. 1 1
11 K6210100 SEAT LATCH ASSY. 1 1
12 0335558 PUNCHED WASHER 5.5x12.0x1.0 2 2
13 0331708 CRPH SCR M5x12 2 2
14 M7110280 HEX FLANGED BOLT M8x30 2 2
15 K6220120 PILLION HANDLE 1 1
16 K6122049 BRKT SIDE PANEL REAR RH 1 1
17 0332068 CRPH SCR M6x12 2 2
18 K6122059 BRKT SIDE PANEL REAR LH 1 1
19 K6121480 FOOTREST ASSY. PILLION 1 1
20 0330318 WAVE SPRING WASHER M8 2 2
21 N2200500 HEX FLANGE BOLT M6x25 1 1
22 K3122840 COTTOR PIN FOOTREST FOLDABLE 1 1
23 K3122830 PIN FOOTREST FOLDABLE 1 1
FR A M E C O M P . & FO O TR E ST AS S Y . 24 K3122800 SPRING FOOTREST FOLDABLE 1 1
F IG.No .1 6
FRAME & FOOTREST ASSEMBLY FIG.NO.16

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

25 K3122850 COTTOR PIN FOOTREST FOLDABLE 1 1


26 K3123140 PAD FOOTREST FOLDABLE 1 1
27 K6121490 FOOTREST COMP. PILLION 1 1
28 K3122820 PIN FOOTREST FOLDABLE 1 1
29 K3100590 CONE BOTTOM 1 1
30 0335605 PUNCHED WASHER 6.5x16x1.2 1 1
31 K6122330 BRKT COMP. PILLION 1 1
32 K6090530 TOGGLE LINK ASSY. 1 1
33 K6090590 SPACER ASSY. TOGGLE LINK 1 1
34 K6090680 SILENT BLOCK 2 2
35 K6090510 BUMP STOPPER TOGGLE LINK 1 1
36 K200890 HEX NUT M10x1.5 2 2
37 0330328 WAVE SPRING WASHER M10 2 2
38 420496700 HEX BOLT M10X40 8.8 1 1
39 K6090640 SHOCK ABSORBER 1 1
40 420955700 HEX SCREW M8X40 1 1
41 3030515 SPRING K S LEVER 1 1
42 0339204 BALL KICK STARTER 7/32 1 1
43 K6200060 HEX BOLT M10x1.5x250 1 1
44 N9200030 HEX FL BOLT M8X45 4 4
45 --- BUSH SHOCKABSORBER 1 1
46 K3160920 ILLUMINATION RING 1 1
47 N5111200 AXLE 10x221.5 1 1
1 1
FRAME COMP. & FOOTREST ASSY.
F IG.No.17
CENTER STAND & PROP STAND ASSY. FIG.NO.17

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6121040 CENTER STAND ASSY 1 1

2 N8110710 SPLIT PIN 3 3

1 3 K6200080 CLEVIS PIN CENTER STAND 2 2

4 K6121470 CENTER STAND COMP 1 1

5 M1130240 CUSHION 1 1

6 K3124270 LEVER COMP. CENTER STAND 1 1

7 K3122140 SPRING CENTER STAND 1 1

8 0334548 HEX NUT M8 8 ZNB 1 1

9 K6121090 PROP STAND COMP. 1 1

10 N9200010 HEX BOLT M8 x 1.25 x 30 1 1

11 N8121890 SPRING PROP STAND 1 1

12 K6320450 PROP STAND KIT 1 1

13 K6170090 CABLE GUIDE FRONT 1 1

CENTER STAND & PROP STAND ASSY.


F IG .No .1 8
16
FRONT FORK ASSEMBLY FIG.NO.18
17
1
18 NO. OFF
29 19 REF PART DESCRIPTION WEGO REMARKS
6
20
NO. NO. DRUM DISC
7
21
8 1 K6320410 FRONT FORK ASSY. 1
9

11 23 2 K6100160 INNER TUBE ASSY. 2


2
12
24 3 K3321470 SPINDLE TAPER 2
13

4 K6100710 OUTER TUBE RH 1


10

5 R1100350 PISTON RING 2

25
6 K3101380 BOLT FRONT FORK 2

3 7 3257497 WASHER 2

5 14 8 K3101300 NUT FRONT FORK 2


34

22 4 9 K3101290 O RING 2
33

26 27
15 10 R1100400 SPRING I 2

11 R1100390 DUST SEAL 2

28 12 R1100380 CIRCLIP 2

13 R1100370 OIL SEAL 2

30 14 K6320400 PISTON 2
31

30
15 R1100340 SPRING - 2 2
32
31
16 410058700 LOCK NUT STEERING 1

17 K3100830 WASHER STEERING STEM 1

FRO N T FO R K ASSEM BLY 18 K3100800 ARRESTOR STEERING STEM 1


F IG .No .1 8
16
FRONT FORK ASSEMBLY FIG.NO.18
17
1
18 NO. OFF
29 19 REF PART DESCRIPTION WEGO REMARKS
6
20
NO. NO. DRUM DISC
7
21
8 19 M7101170 DUST SEAL 1
9

11 23 20 K3100530 CONE TOP 1


2
12
24 21 420404000 STEERING BALL 22
13

22 ---- FENDER FRONT COMP. 1 REF. COLOUR


10
MATRIC
23 K3200450 STEERING BALL 18

25
24 K3100600 CONE BOTTOM 1

3 25 K6100270 PIVOT STEERING COMP. 1

5 14 26 N5200180 HEX SOC HEAD CAP SCREW M8x30 2


34

22 4 27 K6100050 OUTER TUBE LH 1


33

26 27
15 28 K6100030 LEG ASSY. FRONT FORK LH 1

29 K6100040 LEG ASSY. FRONT FORK RH 1

28 30 R1100430 GASKET BIG 2

31 K3101380 BOLT FRONT FORK 2

30 32 N3200220 BOLT FRONT BRKT FENDER FRONT 4


31

30
33 K6220820 GROMMET FENDER FRONT LH 1
32
31
34 K6220830 GROMMET FENDER FRONT RH 1

35 K6320440 STEERING CONE KIT 1 N.I , **

FRO N T FO R K ASSEM BLY

** - PL. REF. KIT AND KIT CONTENTS


FIG .N o.18A
FRONT FORK ASSEMBLY FIG.NO.18A

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 410058700 LOCK NUT STEERING 1

2 K3100830 WASHER STEERING STEM 1

3 K3100800 ARRESTOR STEERING STEM 1

4 M7101170 DUST SEAL 1

5 K3100530 CONE TOP 1

6 420404000 STEERING BALL 22

7 N9101110 BALL CAGE COMP. LOWER 1

8 K3100600 CONE BOTTOM 1

9 K6100890 LOWER BRKT COMP. 1

10 R1200160 HEX FL. BOLT M10x40 4

11 K6100820 LEG ASSY. RH 1

12 0330408 WAVE SPRING WASHER 3

13 P200270 CRR PAN HEAD SCREW 3

14 K6100840 OUTER TUBE RH 1

15 K6100810 LEG ASSY. LH 1

16 K6100960 NUT FRONT FORK 2

17 7100300 O RING 2

FR O N T FO R K ASSEM BLY 18 K6320560 REBOUND SPRING 2


F IG .N o .1 8 A
FRONT FORK ASSEMBLY FIG.NO.18A

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

19 N3102410 SEAL DUST FRONT FORK 2

20 N3100290 SNAP RING 2

21 N3102420 OIL SEAL 2

22 K6100900 SPRING 2

23 K6100870 CYLINDER FORK 2

24 N3100330 RING DAMPER PISTON 2

25 K6100880 INNER TUBE ASSY. 2

26 U1100120 SPINDLE TAPER 2

27 K6100830 OUTER TUBE LH 1

28 N8101220 PACKING 2

29 N8101230 BOLT 2

30 --- FENDER FRONT 1 REF. COLOUR


MATRIX
31 N3200220 HEX FLANGE BOLT M6x1.25x16 4

F R O N T F O R K A S S E M BL Y
F IG.No.19
FRONT WHEEL ASSEMBLY FIG.NO.19

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 0334158 NUT REAR SWING ARM PIVOT 1

2 0335538 PUNCHED WASHER 12.5x22x2.3 2

3 K6110830 SPACER COMP FRONT AXLE 1

4 K3200770 BALL BEARING 6201 2

5 K6110930 WHEEL ASSY. FRONT 1

6 K6110060 TYRE 90/90-12 1

7 K6110050 TUBE 90/90-12 1

8 K6110870 ALLOY WHEEL FRONT 1.85*12 1

9 K6110730 SPACER COMP. FRONT HUB 1

10 K6110920 SEAL BRAKE PANEL 2 1


16,16A,16B

11 K6110490 GEAR SPEEDO 1

12 N5110790 WASHER SPEEDOMETER GEAR THR 1

13 N8112650 PANEL SUB ASSY. FRONT BRAKE 1

14 1110020 SHOE SET BRAKE 130 DIA 1

15 N2110130 CAM BRAKE 1

16 N3111130 PANEL COMP FRONT BRAKE 1

FRONT WHEEL ASSEMBLY 16A N31111305D PANEL COMP. FRONT BRAKE (BLACK) 1
F IG.No.19
FRONT WHEEL ASSEMBLY FIG.NO.19

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

16B K6111050 PANEL COMP. FRONT BRAKE 1

17 N3110120 SHIM 5.7x10x0.4 OILED 1

18 K6110480 PINION SPEEDO 1

19 N8111570 BUSHING SPEEDO GEAR PINION 1

20 N8200240 OIL SEAL 4.8x15x4.8 1

21 0335078 SHIM 5.1x9x0.4 ZNB 1

22 N3110990 AXLE FRONT 1

23 0331718 CRPH SCR M5x16 6.8 ZNB 1

24 0335558 PUNCHED WASHER 5.5x12.0x1.0 1

25 420305700 HEX NUT M6 8 ZNB 1


16,16A,16B

26 420001700 PUNCHED WASHER A6.6 1

27 N3110400 LEVER FRONT BRAKE CAM 1

28 0335698 PUNCHED WASHER 14.5x22x1.6 1

29 0178030 O RING BRAKE CAM-BR 1

30 0331248 HEX BOLT M6X1.0X33 4.8 ZNB 1

31 3230515 SPRING BRAKE SHOE 2

FRONT WHEEL ASSEMBLY


FIG.No. 19A
FRONT WHEEL ASSEMBLY (DISC) FIG.NO.19A

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 0331718 CRPH SCREW M5x16 1


2 0335558 WASHER 1
3 S1111170 SHIM SPEEDO DRIVE 2
4 S1111180 ARRESTOR SPEEDO DRIVE 1
5 --- PINNION SPEEDO DRIVE 1
6 S1111000 SPEEDO HUB DRIVE ASSY. 1
7 S1111190 DUST SEAL 1
8 --- GEAR SPEEDO WHEEL DRIVE 1
9 K3110680 RETAINER RING SPEEDO GEAR 1
10 K3110670 SHIM 7.5x15x0.5 1
11 K3200770 BALL BEARING 6201 2
12 K6110730 SPACER COMP FRONT HUB 1
13 K6111010 WHEEL ASSY. FRONT 1
14 K6110060 TYRE 90/90-12 1
15 K6110050 TUBE 90/90 - 12 1
16 K6110970 ALLOY WHEEL FRONT 12x90 5SPOKE 1
17 R1110430 DISC FONT WHEEL 1
18 K6110830 SPACER HUB FRONT AXLE 1
19 M7110280 HEX FLANGE BOLT M8x30 4
20 0335538 PUNCHED WASHER 12.5x22x2.3 2
21 N3110990 AXLE FRONT 12x221.5 1
22 0334158 U NUT M12x1.25 1

FRONT W HEEL ASSEMBLY (DISC)


F IG.No.20
REAR WHEEL ASSEMBLY FIG.NO.20

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 S1200910 FLANGE U NUT M16x1.5 1 1

2 S1111430 PUNCHED WASHER A6.6 1 1

3 K6110060 TYRE 90/90-12 1 1

4 K6110940 WHEEL ASSY. REAR 1 1

5 K6110050 TUBE 90/90-12 1 1

6 K6110880 ALLOY WHEEL REAR 2.15*12 1 1

7 1110020 SHOE SET BRAKE 130 DIA 1 1

8 K6110840 BRAKE CAM REAR NP.015 1 1

9 0178030 O RING BRAKE CAM 1 1

10 3230515 SPRING BRAKE SHOE 2 2

11 0331248 HEX BOLT M6x1.0x33 4.8 1 1

12 K6110800 LEVER COMP. BRAKE REAR 1 1

13 420001700 PUNCHED WASHER16.5x33.2x3.15 1 1

REAR W HEEL ASSEMBLY


F IG.No.21
TAIL LAMP & REAR FENDER ASSEMBLY FIG.NO.21

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6160360 CORD SET REAR TSL 1 1

2 M1200670 CRR PAN HEAD SCREW 4 4

3 N8122610 CUP WASHER 4 4

4 N3120130 GROMMET HEAD LAMP 4 4

5 K6160130 TAIL LAMP ASSY. 1 1

6 K6320200 LENS TAIL LAMP 1 1

7 K6320230 LED CIRCUIT COMP ASSY. 1 1

8 N3160210 BULB 12V 10W 2 2

9 N9221220 NUMBER PLATE ILLUMINATOR 1 1

10 --- REFLEX REFLECTOR 1 1

11 5227360 BULB 12V 3.4W 1 1

12 0332275 CRR PAN HEAD SCREW 2 2

13 D127420 LICENCE PLATE PAINTED 1 1

14 0335608 PUNCHED WASHER 6.5x16.0x1.2 2 2

15 K6220110 FENDER REAR 1 1

16 420302700 HEX NUT 2 2

TAIL LAMP & REAR FENDER ASSY. 17 0330308 SPRING WASHER 2 2


FIG.No.21
TAIL LAMP & REAR FENDER ASSEMBLY FIG.NO.21

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 N2200490 HEX FLANGE BOLT M6x20 1 1

19 P1200060 HEX NUT M6 ZNG 2 2

20 0330408 WAVE SPRING WASHER M6 2 2

21 0335928 PUNCHED WASHER 6.5x18.0x1.6 2 2

22 K6221160 CUSHION RC LAMP 4 4

23 K6160190 RC LAMP CORD SET 1 1

24 K200320 CRR PAN HD TAPPING SCREW 7 7

25 N4221270 RUBBER TOOL BOX 1 1

TAIL LAMP & REAR FENDER ASSY.


F IG .N o .2 2
SPEEDOMETER ASSEMBLY FIG.NO.22

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
2 NO. NO. DRUM DISC

1 K6220140 SPEEDOMETER ASSY 1 1

1 2 K6220850 TOP COVER SPEEDO METER 1 1


3

3 --- SPEEDO COVER DIAL 1 1

4 N5320860 BULB 12V 1.7W 5 5

5 K6160230 CORD SET SPEEDOMETER 1 1

6 K6320500 INNER SPEEDO CABLE 1 1

6A K6320880 INNER SPEEDO CABLE 1 1 NEW

7 K6170030 SPEEDO CABLE ASSY. 1 1

6,6A
6
7A K6170120 SPEEDO CABLE ASSY. 1 1 NEW
7,7A
7

8 K3110700 O RING SPEEDO 1 1


4

S P EE D O M E T ER A SS E M B LY
FIG.N o.23
FRONT & REAR PANEL ASSEMBLY FIG.NO.23

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6320280 TURN SIGNAL LAMP W/O BULB RH 1 1

20,20A 2 K200320 CRR PAN HD TAP SCR ST4.2x16 1 1

3 K6220620 RETAINER CLIP 10 10

4 K6160220 CORD SET TSL FRONT RH 1 1

5 K6160150 TURN SIGNAL LAMP FRONT RH 1 1

6 K3161510 POSITION BULB TSL 2 2

7 K3160450 BULB TSL AMBER 2 2

8 K6160210 CORD SET TSL FRONT LH 1 1

9 N8200220 CRR MUSHROOM HD SCR M5x10 2 2

10 K3102890 LICENCE PLATE FRONT 1 1

11 0332275 CRR PAN HD SCREW M6x16 2 2

12 K6221110 BRKT LICENCE PLATE FRONT 1 1

13 ---- PANEL COMP FRONT TOP 1 1 REF. COLOUR


PAGE NO.
14 R1200500 HEX FL BOLT M6x10 4 4

15 K6221039 BRKT LID PANEL REAR UNPAINTED 2 2

16 K6160140 TURN SIGNAL LAMP FRONT LH 2 2

FRONT & REAR PANEL ASSEMBLY 17 K200320 CRR PAN HEAD TAP SCR 4.2x16 12 12
FIG.N o.23
FRONT & REAR PANEL ASSEMBLY FIG.NO.23

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

18 409047000 HEXAGONAL LOCK NUT M6 1 1

20,20A 19 0335608 PUNCHED WASHER 8.2x25x2 1 1

20 K6220920 PANEL REAR (WITH G/BOX) 1 1

20A K6220050 PANEL REAR (WITHOUT G/BOX) 1 1

21 M1200520 HEX FLANGE BOLT M6x16 1 1

22 B4220380 BAG HOOK 1 1

23 M1200670 CRPH SCR M6x20 6.8 1 1

24 R3220650 CUSHION RC LAMP 4 4

25 K6220960 LID PANEL REAR 1 1

26 K6210150 GLOVE BOX LOCK 1 1

27 ---- PANEL COMP FRONT BOTTOM 1 1 REF. COLOUR


PAGE
28 R1200500 HEX FL BOLT M6x10 1 1

29 K6320270 TSL W/O BULB LH 1 1

FRONT & REAR PANEL ASSEMBLY


F IG.No.24
PANEL SIDE LH, RH & REAR ASSY. FIG.NO.24

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K3200860 CRR PAN HEAD SCREW M6x30 2 2

2 --- SIDE TRIM FLOOR COMP. LH 1 1

3 0332275 CRR PAN HD SCREW M6x16 14 14

4 N8220400 CUSHION FUEL TANK 4 4

5 P3200010 CRR PAN HEAD SCREW M6x12 7 7

6 --- SIDE PANEL COMP LH 1 1

7 K6221090 BRKT SIDE PANEL TOP LH COMP. 1 1

8 K6220090 UTILITY BOX 1 1

9 N3200210 PUNCHED WASHER 8.2x25x2 4 4

10 U2200010 HEX FLANGE BOLT M8x27 4 4

11 K6220860 COVER FUEL TANK 1 1

12 M1200820 CRPH SCR M6x25 5.8 2 2

13 N2200500 HEX FLANGE BOLT M6x25 1 1

14 K6220100 TAIL COVER CENTER 1 1

15 N4221310 PAD CUSHION 22x6 4 4

16 --- COVER BOTTOM TAIL CENTER 1 1 REF. COLOUR


PAGE
17 K6221100 BRKT SIDE PANEL TOP RH COMP. 1 1

PAN EL SID E LH , R H & REAR M U D G U ARD 18 K6210140 SEAT LOCK ASSY. 1 1


F IG .No .24
PANEL SIDE LH, RH & REAR ASSY. FIG.NO.24

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

19 --- SIDE PANEL COMP LH 1 1 REF. COLOUR


PAGE
20 K6220650 GRILL COVER FRONT 1 1
21 N3200340 CRR FL PAN HD TAP SCREW 4.2*13 3 3
22 --- SIDE TRIM FLOOR COMP LH 1 1 REF. COLOUR
PAGE
23 K200320 CRR PAN HD TAP SCR ST4.2x16 11 11
24 K6220870 LID UTILITY BOX NP.015 1 1
25 K3200840 RETAINER CLIP NUT M6 4 4
26 --- COVER FRONT 1 1 REF. COLOUR
PAGE
27 K6220620 RETAINER CLIP NP.015 13 13
28 N5200430 PUNCHED WASHER 8.5x16.0x1.2 4 4
29 K6220060 FLOOR BOARD 1 1
30 N2200490 HEX FLANGE BOLT M6x20 4 4
31 7130020 NUT SEAT TAIL COVER CENTRE 2 2
32 K6220260 COVER BOTTOM FLOOR 1 1
33 K6220840 FLOOR MAT 1 1
34 K6220130 MUDGUARD REAR 1 1
35 K6210170 CAM SEAT LOCK 1 1
36 N3121310 PAD HEAD LAMP 1 1
37 M1200470 HEX FLANGE BOLT M6x30 1 1
38 M1200520 HEX FLANGE BOLT M6x16 1 1
39 M1121060 CUP WASHER 1 1
40 N9200030 HEX FL. BOLT M8x45 2 2
41 K6170050 CABLE FUEL TANK 1 1 N.I

P A N E L S ID E LH , R H & RE A R M U D G U A RD 42 K6120070 CABLE SEAT LOCK 1 1 N.I

N.I - NOT ILLUSTRATED


FIG.No.25
WIRING HARNESS & ELECTRICALS ASSY. FIG.NO.25

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6060240 CORD SET MOTOR 1 1


2 K6160320 CORD SET SWITCH 1 1
3 K3160710 SENSOR LEAD WIRE 1 1
4 N9160380 ELECTRONIC FLASHER UNIT 1 1
5 R2160100 STARTER RELAY ASSY 1 1
6 K6160050 WIRING HARNESS 1 1
7 K3160270 HORN ASSY. 1 1
8 0332068 CRPH SCR M6x12 6.8 1 1
9 0330408 WAVE SPRING WASHER M6 2 2
10 K3060590 REGULATOR CUM RECTIFIER 1 1
11 8200120 CRPH TAPPING SCREW M5*12 2 2
12 K3160230 THROTTLE SWITCH 1 1
13 0332275 SCREW CRPH M6x16 1 1
14 K6210080 LOCK SET 1 1
15 K6210070 BLANK KEY 1 1
16 K6160300 BAND BATTERY 1 1
17 R3160090 BOOT STARTER RELAY 1 1
18 K6160340 BATTERY (CHARGED) 1 1
19 K6122160 BATTERY HOLDER COMP. 1 1 K6320920
20 K6060120 IGNITION COIL 1 1
21 R1060200 SEAL HT CORD 1 1
22 N8060170 SUPPRESSOR CAP ASSY. 1 1
23 S1060310 SEAL SPARK PLUG 1 1
24 K3160190 BEEPER 1 1
25 N9160680 CUSHION SET BATTERY 1 1
26 K6060230 IDI UNIT 1 1
27 K6122340 TRAY BATTERY HOLDER 1 1
28 K3320670 FUSE 10AMPS & FUSE CASE 3 3
29 K6160310 CORD SET STARTER RELAY 1 1
WIRING HARNESS & BATTERY ASSY. 30 K7160050 MOBILE CHARGER PORT 1 1
31 K6122670 BATTERY HOLDER COMP. 1 1
FIG .N o.26
DISC BRAKE ASSEMBLY FRONT FIG.NO. 26

NO. OFF
REF PART DESCRIPTION WEGO REF. KIT NO.
NO. NO. DRUM DISC
REF. KIT. No.
1 --- BOOTS ASSEMBLY 1 N9321490
K6320950
2 --- CIRCLIP 1 "
3 --- S CUP 1 "
4 --- PISTON 1 N9321490
5 --- P CUP 1 N9321490
K6320950
6 --- SPRING 1 N9321490
7 --- HAND LEVER BOLT 1 R1320240
8 --- SCREW RESERVOIR CAP 2 N9321530
9 --- RESERVOIR CAP 1 "
10 R1150820 DIAPHRAGM PLATE 1 N9321490
11 --- PROTECTOR 1 "
12 --- HOLDER 1 N9321510
13 --- HOLDER BOLT 2 "
14 R1150390 ASSY. MASTER CYLINDER 1
15 --- LEVER RH 1 R1320240
16 --- FLANGE NUT 1 "
17 --- SWITCH ASSY 1 N9321520
18 --- SCREW & WASHER 2 "
19 --- SUB HARNESS 1 "
20 K6110990 HOSE COMP BRAKE 1
21 N9111330 WASHER BANJO 4
22 N9111320 BANJO BOLT 2
23 K6111030 CLAMP HOSE UNDER BRACKET 1

D IS C B R A KE AS S E M B LY F R O N T 24 P200270 CRR PAN HEAD SCREW M6x12 1


FIG.No.26
DISC BRAKE ASSEMBLY FRONT FIG.NO. 26

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC
REF. KIT. No.
25 0330408 WAVE SPRING WASHER 1
26 --- PLUG PIN 2 K6320740
27 --- BLEEDER 1 N9321600
28 --- CAP BLEEDER 1 K6320930
N9321600
29 --- BODY CALIPER COMP. 1 "
30 BOOT B 1 K6320740
K6320930
K6320940
31 K6110980 CALIPER ASSY. DIA 27 TWIN PORT 1
32 --- PIN BOLT A 1 K6320570
33 --- SPRING PAD 1 K6320740
34 --- PIN HANGER 2 "
35 --- INNER HEX NUT 1 K6320570
36 --- PAD COMP INNER 1
K6320580
37 --- PAD COMP OUTER 1
38 U2200010 HEX FLANGE BOLT M8x27 2
39 --- SPRING WASHER 1 K6320570
40 --- PIN BOLT B 1 K6320570
41 --- PISTON CALIPER 2 K6320740
42 --- BUSH BOOT PIN 1 K6320740
K6320930
K6320940
43 --- BRACKET COMP FRONT 1 K6320570
44 --- DUST SEAL 1 (PISTON) 2 K6320740
K6320930
45 --- DUST SEAL 2 2 "
46 --- PLATE DIAPHRAGM 1 N9321530
47 --- GUAGE COMP LEVEL 1 N9321490
DISC BRAKE ASSEM BLY FRONT 48 ---- O RING 1 N9321490
27
FIG .N o.26
TOOL KIT ASSY. FIG.NO.27

NO. OFF
REF PART DESCRIPTION WEGO REMARKS
NO. NO. DRUM DISC

1 K6210090 TOOL KIT NP.015 1

2 --- TOOL BAG 1

3 --- BIT (+) ( - ) 1

4 --- GRIP DRIVER 1

5 --- BOX SPANNER 1

6 --- SPANNER DIA 10x12 1

7 --- TOMMY BAR 1

8 --- RING SPANNER 1

9 --- HANDLE RING SPANNER 1

TOO L KIT

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