Measurement and Instrumentation
Measurement and Instrumentation
INTRODUCTION
PART-A
Accuracy refers to the degree of closeness Precision refers to the degree of agreement
or conformity to the true value of within a group of measurements and
quantity under measurement where the true instruments or reproducibility of the value
value is the ideal value
Accuracy gives the maximum error which is Precision of a measuring system gives its
maximum departure of the final result from capability to reproduce a certain reading
its true value with a given accuracy
International Amperes
7. What is drift? (Nov/Dec 2011)
It is the variation of the measured value with time. Perfect reproducibility means
that the instrument has no drift.
8. The expected value of the voltage across a resistor is 40 volt, however the
measurement gives a value of 39 volt. Calculate the absolute error. (May/June
2013)
Absolute error e= At-Am
=40-39
E=1V
The behavior of instrument when inputs vary with time and do the output.
It is determined by the fact that how closely the instrument reading follows the
measured variable. i.e. It is the degree to which an instrument indicates the changes in
measured variable without dynamic error.
Most of the measurement systems contain three main functional elements. They are:
The quantity under measurement makes its first contact with the primary sensing
element of a measurement system. i.e., the measurand- (the unknown quantity which
is to be measured) is first detected by primary sensor which gives the output in a
different analogous form This output is then converted into an e electrical signal by a
transducer - (which converts energy from one form to another). The first stage of a
measurement system is known as a detector transducer stage’.
The output of the primary sensing element may be electrical signal of any form, it may
be voltage, a frequency or some other electrical parameter For the instrument to
perform the desired function, it may be necessary to convert this output to some other
suitable form.
Variable manipulation element:
The function of this element is to manipulate the signal presented to it preserving the
original nature of the signal. It is not necessary that a variable manipulation element
should follow the vari ble conversion element Some non -linear processes like
modulation, detection, s mpling , filtering, chopping etc., are performed on the signal to
bring it to the desired form to be accepted by the next stage of measurement system
This process of conversion is called μ sig al conditioning’
The information about the quantity under measurem nt has to be conveyed to the
personnel handling the instrument or the system for monitor ng, control, or analysis
purposes. This function is done by data presentation element. In case data is to be
monitored, visual display devices are needed. These devices may be analog or digital
indicating instruments like ammeters, voltmeters etc. In case data is to be r corded,
recorders like magnetic tapes, high speed camera & TV equipment, CRT, printers may
be used. The final stage in a measurement system is known as terminating stage’.
The set of criteria defined for the instruments, which are used to measure the
quantities which are slowly varying with time or mostly constant, i.e., do not vary with
time, is called ‘static characteristics’.
In such case the meter is the test instrument while the generator is the standard
instrument.
The deviation of meter from the standard value is compared with the allowable
performance limit.
Indirect comparisons:
In the indirect comparison, the test instrument is compared with the response
standard instrument of same type i .e., if test instrument is meter, standard instrument
is also meter, if test instrument is generator; the standard instrument is also generator
& so on. If the test instrument is a meter then the same input is applied to the test
meter as well a standard meter.
In case of generator calibration, the output of the generator tester as well as
standard, or set to same nominal levels. Then the transfer meter is used which
measures the outputs of both standard and test generator.
These international standards are not available to the ordinary users for the
calibration purpose.
For the improvements in the accuracy of absolute measurements the international
units are replaced by the absolute units in 1948. Absolute units are more accurate
than the international units.
These are highly accurate absolute standards, which can be used as ultimate
reference standards. These primary standards are maintained at national standard
laboratories in different countries.
So, to protect highly accurate primary standards the secondary standards are
maintained, which are designed and constructed from the absolute standards.
These are used by the measurement and calibration laboratories in industries and are
maintained by the industry to which they belong. Each industry has its own standards.
Working standards
These are the basic tools of a measurement laboratory and are used to check and
calibrate the instruments used in laboratory for accuracy and the performance.
Instrumental errors:
b) Misuse of instruments:
A good instrument if used in abnormal way gives misleading results. Poor
initial adjustment, Improper zero setting, using leads of high resistance etc.,
are the examples of misusing a good instrument. Such things do not cause
the permanent damage to the instruments but definitely cause the serious
errors.
c) Loading effects
Loading effects due to im proper way of using the instrument cause the serious
errors. The best ex ample of such loading effect error is connecting a w ell calibrated
volt meter across the two points of high resistance circuit. The same volt meter
connected in a low resistance circuit gives accurate reading.
These are the errors introduced by the observer. These are many sources of
observational errors such as parallax error while reading a meter, wrong scale
selection, etc.
Ways to minimize this error
To eliminate such errors one should use the instruments with mirrors, knife
edged pointers, etc.,
The systematic errors can be subdivided as static and dynamic errors. The static errors
are caused by the limitations of the measuring device while the dynamic errors are
caused by the instrument not responding fast enough to follow the changes in the
variable to be measured.
Random errors:
Some errors still result, though the systematic and instrumental errors are reduced or
at least accounted for. The causes of such errors are unknown and hence the errors are
called random errors.
Ways to minimize this error
The only way to reduce these errors is by increasing the number of observations and
using the statistical methods to obtain the best approximation of the reading.
UNIT II
PART-A
A slow but continuous rotation of the energy meter disc system even when there
is no current flowing though the coil but only the pressure coil is energized is called as
creeping. It can be prevented by drilling two diametrically opposite holes in the disc
which makes the disc comes to rest with one of the holes under the edge of a pole of
the shunt magnet.
2.Why the PMMC instruments are not used for AC measurements?(NOV/DEC 14)
When the PMMC instruments are connected to AAC, the torque reverses as the
current reverses and the pointer cannot follow the rapid reversals. Hence the
deflection corresponding to mean torque is zero thus making the PMMC instrument
not suitable for AC measurements
Eddy current
Hysteresis losses
Hysterisis is the phenomenon which depicts different output effects when loading
and unloading in any system, whether it is a electrical system or a mechanical system.
7.How does one extend the range of ammeter and voltmeter? (Nov/Dec 2011)
These tests are generally employed for the determination of B- H curves and
hysteresis loops of Ferro-magnetic materials.
2009)
Deflection torque
Controlling Torque
Damping Torque
Highly accurate
Easily portable
Very Cheap
Easy to interface
12.Why ordinary watt meters are not suitable in places of LPF circuits? (Dec
2010)
PART-B
1.(i)Explain the moving iron instrument in detail with neat sketch.(NOV/DEC 14)
The coil is flat and has a narrow slot like opening. The moving iron is a flat disc
or a sector eccentrically mounted.
When the current flows through the coil, a magnetic field is produced and the
moving iron moves from the weaker field outside the coil to the stronger field inside it
or in other words the moving iron is attracted in.
The controlling torque is provided by springs hut gravity control can be used for
panel type of instruments which are vertically mounted. Damping is provided by air
friction with the help of a light aluminium piston (attached to the moving system)
which move in a fixed chamber closed at one end.
Repulsion Type
In the repulsion type, there are two vanes inside the coil one fixed and other movable.
These are similarly magnetized when the current flows through the coil a d th re is a
force of repulsion between the two vane s resulting in the movement of the moving
vane. Two different designs are in common use
In this type, the vanes are radial strips of iron. The fixed vane is attached to the coil
and the movable one to the spindle of the instrument.
In this type of instrument, the fixed and moving vanes are sections of co axial
cylinders as shown in Fig. The controlling torque is provided by springs. Gravity
control can also be used in vertically mounted instruments.
(ii) Explain in detail the instrument transformer with neat sketch.(Nov/Dec 14)
Power measurements are made in high voltage circuits connecting the wattmeter o the
circuit through current and potential transformers as shown. The primary winding of the
C.T. is connected in series with the load and the secondary winding is connected in
series with an ammeter and the current coil of a wattmeter.
The primary winding of the potential transformer is connected across the supply lines
and a voltmeter and the potential coil circuit of the wattmeter are connected in parallel
with the secondary winding of the transformer. One secondary terminal of each
transformer and the casings are earthed.
The errors in good modem instrument transformers are small and may be ignored for
many purposes. However, they must be considered in precision work. Also in some
power measurements these errors, if not taken into account, may lead to very
inaccurate results.
Voltmeters and ammeters are affected by only ratio errors while wattmeter’s are
influenced in addition by phase angle errors. Corrections can be made for these errors if
test information is available about the instrument transformers and their burdens.
2) Obtain B-H curve of a ring specimen.(Apr/May14)
Method of reversals
A ring shaped specimen whose dimensions are known s used for the purpose. After
demagnetizing the test is started by setting the magnetizing current to its lowest test
vane. With galvanometer key K closed, the iron specimen is brought in o a ‘
reproducible cyclic magnetic state’ by throwing the reversing switch S backward and
forward about twenty times.
Key K is now opened and the value of flux corresponding to this value of H is
measured by reversing the switch S and noting the throw of galvanometer. The value
of flux density corresponding to this H can be calculated by dividing the flux by the
area of the specimen. The above procedure is repeated for various values of H up to
the maximum testing point.
The B-H curve may be plotted from the measured values of B corresponding to the
various values of H.
Step by step method
The circuit for this test is shown in Fig. The magnetizing winding is supplied
through a potential divider having a large number of tapping. The tapings are
arranged so that the magnetizing force H may be increased, in a number of suitable
steps, up to the desired maximum value.
The specimen before being tested is demagnetized. The tapping switch S is set
on tapping I and the switch S is closed. The throw of the galvanometer corresponding
to this increase in flux density in the specimen, from zero to some value B, is
observed.
Step by step method
After reaching the point of maximum H i.e... when switch S is at tapping 10, the
magnetizing current is next reduced, in steps to zero by moving switch 2 down through
the tapping points 9, 8, 7 3, 2, 1. After reduction of magnetizing force to zero, negative
values of H are obtained by reversing the supply to potential divider and then moving
the switch S up again in order 1, 2, 3 7, 8. 9, 10.
Method of reversals
This test is done by means of a number of steps, but the change in flux density
measured at each step is the change from the maximum value + Bm down to some
lower value. But before the next step is commenced the iron specimen is passed
through the remainder of the cycle of magnetization back to the flux density + Bm.
Thus the cyclic state of magnetization is preserved. The connections for the method of
reversals are shown in Fig.
3) With a neat block diagram explain the construction and operating principle of
digital voltmeter. (8)(April/May 2011)
Digital Voltmeter
A digital voltmeter (DVM) displays the value of a.c. or d.c. voltage being
measured directly as discrete numerals in the decimal number system. Numerical
readout of DVMs is advantageous since it eliminates observational errors committed
by op rators. The errors on account of parallax and approximations are entirely
eliminated.
The use of digital voltmeters increases tile speed with which readings can be
taken. A digital voltmeter is a versatile and accurate voltmeter which has many
laboratory applications.
The decrease in size of DVMs on account of use of ICs, the portability of the
instruments has increased.
The unknown voltage is applied to the input of the integrator, and the output
voltage starts to rise. The slope of output voltage is determined by the value of input
voltage This voltage is fed a level detector, and when voltage reaches a certain
reference level, the detector sends a pulse to the pulse generator gate. The level
detector is a device similar to a voltage comparator.
The output voltage from integrator is compared with the fixed voltage of an
internal reference source, and, when voltage reaches that level, the detector produces
an output pulse.
It is evident that greater then value of input voltage the sharper will be the slope
of output voltage and quicker the output voltage will reach its reference level. The
output pulse of the level detector opens the pulse level gate, permitting pulses from a
fixed frequency clock oscillator to pass through pulse generator.
The basic block diagram of a typical integrating type of DVM is shown in Fig
Thus no more pulses from the clock oscillator can pass through to trigger the
pulse generator. When the output voltage pulse from the pulse generator has passed,
is restored to its original value and starts its rise again. When it reaches the level of
reference voltage again, the pulse generator gate is opened.
The pulse generator is trigger by a pulse from the clock generator and the entire
cycle is repeated. Thus, the waveform of is a saw tooth wave whose rise time is
dependent upon the value of output voltage and the fail time is determined by the
width of the output pulse from the pulse generator.
Thus the frequency of the saw tooth wave is a function of the value of the voltage being
measured. Since one pulse from the pulse generator is produced for each cycle of the
saw tooth wave, the number of pulses produced in a given time interval and hence
the frequency of saw tooth wave is an indication of the voltage being measured.
The upper bearing of the rotor (moving system) is a steel pin located in a hole in
the bearing cap fixed to the top of the shaft. The rotor runs on a hardened steel pivot,
screwed to the foot of the shaft.
The pivot is supported by a jewel bearing. A pinion engages the shaft with
the counting or registering mechanism.
Braking System
A permanent magnet positioned near the edge of the aluminium disc forms the
braking system.
The aluminium disc moves in the field of this magnet and thus provides a braking
torque. The position of the permanent magnet is adjustable, and therefore braking
torque can be adjusted by shifting the permanent magnet to different radial positions
as explained earlier
5. What are the different methods used for the measurement of frequency?
Explain any one method(16)(NOV/DEC2011)
CONSTRUCTION:
This frequency meter is a moving iron type instrument which consists of two
coils A&B mounted perpendicular to each other. Each coil is divided into two sections
whose connections are as shown in figure. The branch circuit of coil A has a resistor
RA series with it and a reactance coil L A parallels it. Whereas the branch circuit of coil
B has a reactance coil LB series with it and a reactance R B parallel to it. The moving
element is a soft iron needle, which is also called magnetic needle. This needle is
pivoted on a spindle, which also carries a pointer and damping vanes. A reactance coil
L is connected in series with the supply to suppress higher harmonics in the current of
the meter, and therefore it tends to minimize the waveform errors in its indication.
There is no controlling force.
PRINCIPLE OF OP RATION:
When the meter is connected across the supply, the two coils carry currents
which setup two magnetic fields at right angles to each other terminal of an AND gate.
A constant gate pulse of I sec is applied to the other input terminal of the AND gate as
shown in the fig. Number of pulses counted at the output terminal for a period of 1 sec
gives the frequency to be measured.
Fig shows the block diagram of a digital frequency meter. The supply voltage
whose frequency is to be measured is first amplified with the help of amplifier. The
amplified voltage signal is fed to the Schmitt trigger which converts the input signal
into a square wave with fast rise and fall times, which is then differentiated and
clipped in order to produce a train of pulses.
Each pulse represents a cycle of the voltage signal with unknown frequency.
The output pulses from the Schmitt trigger are fed to a START/STOP gate which is an
AND gate. This AND gate is enabled and disabled by giving a time interval to one of
the input terminals of the gate.
When this gate is enabled, the input pulses pass through this gate and are fed
directly to an electronic counter, which counts the number of pulses. When this gate
is disabled, the counter stops counting the incoming pulses.
The counter displays the number of pulses that have passed through it in the
time interval between START and STOP. Using the time interval and the number of
pulses, the unknown frequency c n be calculated.
BASIC ELECTRONIC FREQUENCY COUNTER:
Both these fields act upon the soft iron needle and deflects it which depends
upon the relative magnitude of the two fields and hence of the current through
the coils.
The values of RA,LA,RB and LB are so chosen that, at normal frequency equal
currents flow through the coil A and B thereby making the needle a d pointer to
take up the mean position.
When equal currents flow through the coils A and B, the needle will be at 45° to
both the coils and the pointer will be at the central of the scale as shown in the
figure.
If the frequency increases above its normal value, reactance LA and LB increase
while the resistances RA and RB remain the same.
Hence the voltage drop on coil A increases as compared to that of coil B, thereby
increasing the current through coil A as compared to coil B. Thus the magnetic
field of coil A becomes stronger than that of coil B.
Because of the tendency of the needle to deflect towards the stronger field, it
tends to itself in line with the axis of coil A, thus making the pointer deflects to
the left.
If the frequency decreases below its normal value, reactance LA and LB decrease
while the resistances RA and RB remain the same. Hence the voltage drop on coil
decreases as compared to that of coil B, thereby decreasing the current through coil
A as compared to coil B.Thus the magnetic field of coil B becomes stronger than that
of A.
Because of the tedency of the needle to deflect towards the stronger field, it tends to
st itself in line with the axis of coil B, thus making the pointer deflects to the right.
ADVANTAGES:
1. Simple in construction.
2. Simple operation.
o These standards are precision resistors and the Watson standard cell (which is a
d.c. cell).It is obvious, therefore, that it would be impossible to calibrate an a.c.
instrument directly against the fundamental standards. The calibration of an a.c.
instrument may be performed as follows.
The field is produced by a fixed coil. This coil is divided into two sections to give a
more uniform field near the centre and to allow passage of the instrument shaft.
Moving Coil
A single element instrument has one moving coil. The moving coil is wound either as
a self-sustaining coil or else on a nonmetallic former. A metallic former cannot be
used as eddy current would be induced in it by the alternating field. Light but rigid
construction is used for the moving coil. It should be noted that both fixed and
moving coils are air cored.
Control
The controlling torque is provided by two control springs. These springs act
as leads to the moving coil.
Moving System
The moving coil is mounted on an aluminum spindle. The moving system
also carries the counter weights and truss type pointer. Sometimes a suspension
may be used in case a high sensitivity is desired.
Damping
Air friction damping is employed for these instruments and is provided by a pair
of aluminum vanes, attached to the spindle at the bottom. These vanes move in
sector shaped chambers. Eddy current damping cannot be used in these instruments
as the operating field is very weak (on account of the fact that the coils are air cored)
and any introduction of a permanent magnet required for eddy current damping would
distort the operating magnetic field of the instrument.
Shielding
The field produced by the fixed coils is somewhat weaker than in other types
of instruments It is nearly 0.005 to 0.006 Wb/m In d.c. measurements even the earth
magnetic field may affect the readings. Thus it is necessary to shield an
electrodynamometer type instrument from the effect of stray magnetic fields. Air
cored electrodynamometer type instruments are protected against external magnetic
fields by enclosing them in a casing of high permeability alloy. This shunts external
magnetic fields around the instrument mechanism and minimizes their effects on the
indication.
Advantages
i) These instruments can be used on both a.c & d.c
ii) Accurate rms value
Disadvantages
(i) They have a low torque/weight ratio and hence have a low sensitivity.
(ii) Low torque/weight ratio gives increased frictional losses.
(iii) They are more expensive than either the PMMC or the moving iron type
instruments.
The permanent magnet moving coil instrument is the most accurate type for DC
measurements. The working principle of these instruments is the same as that of the
D’
Arsonval type of galvanometers, the difference being that a direct reading instrument
is provided with a pointer and a scale.
Construction of PMMC Instruments
The moving coil is wound with many turns of enameled or silk covered copper
wire. The coil is mounted on a rectangular aluminium former which is pivoted on
jeweled bearings. The coils move freely in the field of a permanent magnet.
Most voltmeter coils are wound on metal frames to provide the required electro-
magnetic damping
Most ammeter coils, however, are wound on non -magnetic formers, because
coil turns are effectively shorted by the ammeter shunt.
Owing to development of materials like Alcomax and Alnico, which have a high
coercive force, it is possible to use smaller magnet lengths and high field intensities.
The flux densities used in PMIMC instruments vary from 0.1 W b/m to 1
Wb/m Control
When the coil is supported between two jewel bearings the control torque is provided
by two phosphor bronze hair springs. These springs also serve to lead current in and
out of the coil. The control torque is provided by the ribbon suspension as shown. This
method is comparatively new and is claimed to be advantageous as it eliminates
bearing friction. Damping
The pointer is carried by the spindle and moves over a graduate d scale. The
pointer is of light-weight construction and, apart from those used in some inexpensive
instruments has the section over the scale twisted to form a fine blade.
This helps to reduce parallax errors i n the reading of the scale. When the coil
is supported between two jewel bearings the control torque is provided by two
phosphor bronze hair springs.
Torque Equation:
where G = a constant = NB dl
VOLTAGE RANGE:
The voltage ranges on the meter scale may be in the 1-3-10 sequence with 10
db of separation, or in the 1.5-5-1.5 sequence or in a single scale calibrated in
decibels. Decibels ;
In case of measurements a wide range of voltages use of the decibel scale can be very
effective. All voltmeter with db scale is calibrated in dbm, referred to some particular
impedance.
Sensitivity Vs Bandwidth:
Noise is a function of bandwidth. A voltmeter with a broad bandwidth will pickup
and generate more noise than one operating over a narrow range of frequencies.
The current is converted to voltage by passing it through low shunt resistance. The
a.c quantities are converted to d.c by employing various rectifiers and filtering
circuits.
For resistance measurements the meter consists of a precision low current square
that is applied across the unknown resistance which gives d.c voltage.
All the quantities are digitized using analog to digital converter and displayed in the
digital form on the display. In addition, the output digital multimeters can also be
used to interference with some other equipment.
Advantages:
1. The accuracy is very high
2. The input impedance is very high
3. The size is compact, and cost is also low.
UNIT III
COMPARISON METHODS OF MEASUREMENTS
PART-A
1. Write the necessary balance conditions for a Schering bridge. (Nov/Dec 12)
3.Define interference.
The instruments used for electrical measurements are in an environment which
contains many sources of electrical and magnetic energy. These sources can produce
undesirable signals called interference.
a) Calibration of voltmeter
b) Calibration of ammeter
c) Calibration of wattmeter
d) Measurement of resistance
e) Measurement of power
6.How does a Hay’s bridge differ from Maxwell’s bridge? What is its uniqueness?
(May/Jun13)
The difference in Maxwell’s bridge and Hay’s bridge is that the hay’s bridge
consists of resistance R1 in series with standard capacitor C1 in one of the ratio arms.
Hence for larger phase angle, R1 needed is very low, which is practicable
Hence bridge can be used for the coils with high values.
7.Which instrument is used for measuring very high resistance found in cable
insulations? (May/Jun13)
Kelvin bridge were used for measuring very high resistance found in cable insulations.
The Shielding and grounding of bridge is one way of reducing the effect of stray
capacitances . But this technique does not eliminate the stray capacitances but makes
them constant in value and hence they can be compensated.
Circuit Diagram
Explanation
With reference to the picture, in a typical application R1 and R4 are known fixed
entities, and R2 and C2 are known variable entities. R2 and C2 are adjusted until the
bridge is balanced. R3 and L3 can then be calculated based on the values of the other
components.
As shown in Figure, one arm of the Maxwell bridge consists of a capacitor in
parallel with a resistor (C1 and R2) and another arm consists of an inductor L1 in
series with a resistor (L1 and R4). The other two arms just consist of a resistor each
(R1 and R3). The values of R1 and R3 are known, and R2 and C1 are both
adjustable. The unknown values are those of L1 and R4. Like other bridge circuits, the
measuring ability of a Maxwell Bridge depends on 'Balancing' the circuit.
Balancing the circuit means adjusting C1 and R2 until the current through the
bridge between points A and B becomes zero. This happens when the voltages at
points A and B are equal.
Mathematically,
Z1 = R2 + 1/ (2πfC1); while Z2 = R4 + 2πfL1.
(R2 + 1/ (2πfC1)) / R1 = R3 / [R4 + 2πfL1];
or
R1R3 = [R2 + 1/ (2πfC1)] [R4 + 2πfL1]
The capacitive reactance in the bridge will exactly oppose the inductive
reactance of the load when the bridge is balanced, allowing the load's resistance and
reactance to be reliably determined.
Advantages:
The frequency does not appear
Wide range of inductance
Disadvantages:
Limited measurement
It requires variable standard capacitor
2) Explain Schering Bridge with neat circuit diagram in detail.
Definition
Diagram
Explanation
In the Schering Bridge above, the resistance values of resistors R1 and R2 are known,
while the resistance value of resistor R3 is unknown. The capacitance values of C1 and
C2 are also known, while the capacitance of C3 is the value being measured. To
measure R3 and C3, the values of C2 and R2 are fixed, while the values of R1 and C1
are adjusted until the current through the ammeter between points A and B becomes
zero. This happens when the voltages at points A and B are equal, in which case the
bridge is said to be 'balanced'.
When the bridge is balanced, Z1/C2 = R2/Z3, where Z1 is the impedance of R1 in
parallel with C1 and Z3 is the impedance of R3 in series with C3.
When the bridge is balanced, the negative and positive reactive components are equal
and cancel out, so
Advantages:
Balance equation is independent of frequency
Used for measuring the insulating properties of electrical cables and
equipment’s
INTERFERENCE BY RADIATION.
Interference by electromagnetic radiation becomes important at cable lengths
greater than 1/7 of the wavelength of the signals. At frequencies beyond 30Mhz, most
of the interference occurs by electromagnetic radiation
There are several methods to prevent interference. But all of them only reduce
the interference and never fully prevent it. This means there will never be a system
which is 100% safe from interference. Because the efforts and the cost will rise with
the degree of reduction of interference, a compromise must be found between the
effort and the result.
o There are two ways of accomplishing this balance: (1) the current I may be held
at a fixed value and the resistance R across which the IR drop is opposed to the
unknown may be varied; (2) current may be varied across a fixed resistance to
achieve the needed IR drop.
p The essential features of a general-purpose constant-current instrument are
shown in the illustration. The value of the current is first fixed to match an IR drop to
the emf of a reference standard cell. With the standard-cell dial set to read the emf of
the reference cell, and the galvanometer (balance detector) in position G1, the
resistance of the supply branch of the circuit is adjusted until the IR drop in 10 steps
of the coarse dial plus the set portion of the standard-cell dial balances the known
reference emf, indicated by a null reading of the galvanometer.
Standardization of AC potentiometers:
The AC type potentiometers are made direct reading type,i.e., the readings are
read off directly from the dial settings. In order to do this, the AC potentiometer must
be standardized as is done in case of DC type instruments.
Types of AC potentiometer
It can be classified according to the manner in which the instrument dials (or
scales) present the value of unknown voltage. There are two types.
1. Polar potentiometers.
2. Co-ordinate potentiometers
1. Polar potentiometers
In this type of potentiometers, the unknown emf is measured in polar form i.e.,
in terms of its magnitude and relative phase. Here, the magnitude is given by one
scale and its phase angle with respect to some reference vector is given by the second
(other) scale. Provision is made for reading phase angles upto 360°. Figure shows that
the voltage is read in the form V The example for this type of instrument is Drysdale
polar potentiometer.
v
2. Co-ordinate potentiometers
Here, the unknown emf is measured in terms of its components along and
perpendicular to a standard axis There re two unknown components of an emfs.
2 2
Voltage V = √V1 + V2
-1
θ = tan (V2/V1)
Examples of this instrument are Gall-Tinsley and Campbell-Larsen type instruments.
3. Dryscale polar potentiometer
The two stator windings produce rotating flux which induces a secondary emf in
the rotor winding which is of constant magnitude but the phase of which can be varied
by rotating the rotor circuit emf is read from the circular graduated dial provided for the
purpose. The ammeter A in the slide wire circuit is of electrodynamic or thermal type
before using it for AC measurements, the potentiometer is first calibrated by using DC
supply for slide wire and standard cell for test terminals T1 and T2.
1. Protection Ground
Provides protection for the operators from dangerous voltages. Widely used on
mains-operated equipment.
2. Function Ground
3. Screening Ground
Used to provide a neutral electrical path for the interference, to prevent that the
interfering voltages or currents from entering the circuit. In this chapter we will only
It might contain strong interference; because it carries the load current of all
electrical consumers. The grounding can be done by single-point grounding or by
multi-point grounding. Each method has advantages which depend on the frequency
range of the signal frequencies.
All parts to be grounded are connected to one central point. This results in no
"ground loops" being produced. This means the grounding conductors do not form
any closed conductive path in which magnetic interference could induce currents.
Furthermore, conductive lines between the equipment are avoided, which could
produce galvanic coupling of interference.
Screening of cables:
When signal lines run close to interference sources or when the signal circuit is very
sensitive to interference, screening of signal lines will give an improvement. There are
different ways of connecting the cable screen: Three different ways of connecting the
cable screen. Cable screen not connected.
This screen will not prevent any interference, because the charge on the
screen, produced by interference, will remain and will affect the central signal line.
Also, the current induced by interference in the line will flow through the sink, affecting
the signal. Cable screen grounded on one side only.
This screen will only prevent interference at low frequency signals. For
electromagnetic interference, where the wavelength is short compared to the length
of the cable, the screening efficiency is poor.
Cable screen grounded on either side is effective for all kinds of interference.
Any current induced in the screen by magnetic interference will flow to ground. The
inner of the cable is not affected. Only the voltage drop on the screen will affect the
signal in the screen.
Explanation
As shown in Figure 1, one arm of the Hay bridge consists of a capacitor in series with
a resistor (C1 and R2) and another arm consists of an inductor L1 series with a
resistor (L1 and R4).
The other two arms simply contain a resistor each (R1 and R3). The values of R1and
R3 are known, and R2 and C1 are both adjustable.
Like other bridge circuits, the measuring ability of a Hay Bridge depends on 'balancing'
the circuit. Balancing the circuit in Figure 1 means adjusting R2 and C1 until the
current through the ammeter between points A and B becomes zero. This happens
when the voltages at points A and B are equal.
Diagram
When the Hay Bridge is balanced, it follows that Z1/R1 = R3/Z2 wherein Z1 is the
impedance of the arm containing C1 and R2 while Z2 is the impedance of the arm
containing L1 and R4.
Thus, Z1 = R2 + 1/(2πfC) while Z2 = R4 + 2πfL1.
[R2 + 1/(2πfC1)] / R1 = R3 / [R4 + 2πfL1]; or
[R4 + 2πfL1] = R3R1 / [R2 + 1/(2πfC1)]; or
R3R1 = R2R4 + 2πfL1R2 + R4/2πfC1 + L1/C1.
When the bridge is balanced, the reactive components are equal, so 2πfL1R2 =
R4/2πfC1, or R4 = (2πf) 2L1R2C1.
Substituting R4, one comes up with the following equation: R3R1 = (R2+1/2πfC1)
((2πf) 2L1R2C1) + 2πfL1R2 + L1/C1; or L1 = R3R1C1 / (2πf) 2R22C12 + 4πfC1R2 +
1); L1 = R3R1C1 / [1 + (2πfR2C1)2]
After dropping the reactive components of the equation since the bridge is
Thus, the equations for L1 and R4 for the Hay Bridge in Figure 1 when it is balanced
are:
L1 = R3R1C1 / [1 + (2πfR2C1)2]; and
R4 = (2πfC1)2R2R3R1 / [1 + (2πfR2C1)2]
Advantages:
Simple expression
Disadvantages:
It is not suited for measurement of coil
The term “Wheatstone bridge” is also called as Resistance Bridge that is, invented by
“Charles Wheatstone”. This bridge circuit is used to calculate the unknown resistance
values and as a means of regulating measuring instrument, ammeters, voltmeters, etc.
But, the present digital millimeters offer the easiest way to calculate a resistance. In
recent days, Wheatstone bridge is used in many applications such as; it can be used
with modern op-amps to interface various sensors and transducers to amplifier circuits.
This bridge circuit is constructed with two simple serial and parallel resistances in
between a voltage supply terminal and ground terminals. When the bridge is balanced,
then the ground terminal produces a zero voltage difference between the two parallel
branches. A Wheatstone bridge consists of two i/p and two o/p terminals includes of
four resistors arranged in a diamond shape.
A Wheatstone bridge is widely used to measure the electrical resistance. This circuit is
built with two known resistors, one unknown resistor and one variable resistor
connected in the form of bridge. When the variable resistor is adjusted, then the
current in the galvanometer becomes zero, the ratio of two unknown resistors is equal
to the ratio of value of unknown resistance and adjusted value of variable resistance.
By using a Wheatstone Bridge the unknown electrical resistance value can easily
measure.
The circuit arrangement of the Wheatstone bridge is shown below. This circuit is
designed with four arms, namely AB, BC, CD & AD and consists of electrical
resistance P, Q, R and S. Among these four resistances, P and Q are known fixed
electrical resistances. A galvanometer is connected between the B & D terminals via
an S1 switch. The voltage source is connected to the A &C terminals via a switch S2.
A variable resistor ‘S’ is connected between the terminals C & D. The potential at
terminal D varies when the value of the variable resistor adjusts. For instance, currents
I1 and I2 are flowing through the points ADC and ABC. When the resistance value of
arm CD varies, then the I2 current will also vary.
If we tend to adjust the variable resistance one state of affairs could return once when
the voltage drop across the resistor S that is I2.S becomes specifically capable to the
voltage drop across resistor Q i.e I1.Q. Thus the potential of the point B becomes
equal to the potential of the point D hence the potential difference b/n these two points
is zero hence current through galvanometer is zero. Then the deflection in the
galvanometer is zero when the S2 switch is closed.
Now potential of point B with respect to point C is the voltage drop across the Q
transistor, then the equation is
Potential of point D with respect to C is the voltage drop across the resistor S, then the
equation is
I2S=VS/R+S …………………………..(2)
` Q/P+Q = S/R+S
P+Q/Q=R+S/S
P/Q+1=R/S+1
P/Q=R/S
R=SxP/Q
Here in the above equation, the value of P/Q and S are known, so R value can easily
be determined.
The electrical resistances of Wheatstone bridge such as P and Q are made of definite
ratio, they are 1:1; 10:1 (or) 100:1 known as ratio arms and the rheostat arm S is made
always variable from 1-1,000 ohms or from 1-10,000 ohms.
UNIT –IV
STORAGE AND DISPLAY DEVICES
PART-A
1.What are data loggers? (NOV/DEC 13)
The data loggers are used to automatically make a record of the readings of
instruments located at different parts of the plant.
3.What are the different materials used in LED? Also name the colors emitted.
Gallium Arsenide phosphate, Gallium Arsenide and Gallium phosphide. It emits red,
yellow and green colors.
Dynamic
Parameter scattering LCD Field effect LCD
LED
Power/digit 100µw 1 to 10 µw
10-140 mw depending
on color
Voltage 18V 3 to 7V
5V
Switching speed 1 µs 300 ms 100 to 300ms
Colors Depends on Depends on
Red, orange, Yellow and illumination illumination
Green
Recording head
Magnetic tape
Reproducing head
Tape transport mechanism
Conditioning devices.
6.Reason out why today’s commercial LED monitor have become more popular
than their LCD counterparts.(May/Jun 13)
Printers are the most commonly used output devices today for producing hard copy
output. Analog X-Y recorders are replaced by digital x-y recorders it is known as
digital plotters .to measure the performance of the digital plotters are used .
When not activated the transmittive type cell simply transmits the light through the cell
in the straight lines. In this condition the cell will not appear bright .When the cell is
activated, the incident light is scattered forward and the cell appears quite bright even
under high intensity light conditions
10) What are the advantage of magnetic tape recorder? (Nov/Dec 2011) i)
Magnetic tape can be recorded over and reused repeatedly.
ii) Large amounts of information is stored.
The device which allows, the amplitude of such signals, to be displayed primarily as a
function of time, is called cathode ray oscilloscope. The cathode ray tube (CRT) is the
heart of the C.R.O. The CRT generates the electron beam, accelerates the beam,
deflects the beam and has a screen where beam becomes visible as a spot. The main
parts of the CRT are
i) Electron gun
ii) Deflection system
iii) Fluorescent screen
iv) Glass tube or envelope
v) Base
Electron gun
The electron gun section of the cathode ray tube provides a sharply focused, electron
beam directed towards the fluorescent-coated screen. This section starts from
thermally heated cathode, emitting the electrons. The control grid is given negative
potential with respect to cathode. This grid controls the number of electrons in t beam,
going to the screen. The momentum of the electrons (their number x their speed)
determines the intensity, or brightness, of the light emitted f om the fluorescent screen
due to the electron bombardment. The light emitted is usually of the green colour.
Deflection System
When the electron beam is accelerated it passes through the deflection sys em,
with which beam can be positioned anywhere on the screen.
Fluorescent Screen
The light produced by the screen does not disappear immediately when
bombardment by electrons ceases, i.e., when the signal becomes zero.
The time period for which the trace remains on the screen after the signal
becomes zero is known as “persistence or fluorescence”. The persistence may be as
short as a few micro second, or as long as tens of seconds or even minutes.
Medium persistence traces are mostly used for general purpose applications.
Long persistence traces are used in the study of transients. Long persistence helps in
the study of transients since the trace is still seen on the screen after the transient
has disappeared.
Glass Tube
All the components of a CRT are enclosed in an evacuated glass tube called
envelope. This allows the emitted electrons to move about freely from one end of the
tube to the other end.
Base
The base is provided to the CRT through which the connections are made to the
various parts.
A liquid crystal display (LCD) is a thin, flat electronic visual display that uses the
light modulating properties of liquid crystals (LCs). LCs do not emit light directly. They
are used in a wide range of applications including: computer monitors, television,
instrument panels, aircraft cockpit displays, signage, etc. They are common in
consumer devices such as video players, g ming devices, clocks, watches,
calculators, and telephones. LCDs have displaced cathode ray tube (CRT) displays in
most applications. They are usually more compact, lightweight, portable, less
expensive, more reliable, and easier on the eyes. They are available in a wider ran e
of screen sizes than CRT and plasma displays, and since they do not use phosphors,
they cannot suffer image burn-in. LCDs are more energy efficient and offer safer
disposal than CRTs.
Each pixel of an LCD typically consists of a layer of molecules aligned between
two transparent electrodes, and two polarizing filters, the axes of transmission of which
are (in most of the cases) perpendicular to each other. With no actual liquid crystal
between the polarizing filters, light passing through the first filter would be blocked by
the second (crossed) polarizer. In most of the cases the liquid crystal has double
refraction.
The surfaces of the electrodes that are in contact with the liquid crystal material
are treated so as to align the liquid crystal molecules in a particular direction. This
treatment typically consists of a thin polymer layer that is uni-directionally rubbed
using, for example, a cloth. The direction of the liquid crystal alignment is then defined
by the direction of rubbing. Electrodes are made of a transparent conductor called
Indium Tin Oxide (ITO).
Before applying an electric field, the orientation of the liquid crystal molecules is
determined by the alignment at the surfaces of electrodes. In a twisted nematic
device (still the most common liquid crystal device), the surface alignment directions
at the two electrodes are perpendicular to each other, and so the molecules arrange
themselves in a helical structure, or twist.
This reduces the rotation of the polarization of the incident light, and the device
appears grey. If the applied voltage is large enough, the liquid crystal molecules in the
center of the layer are almost completely untwisted and the polarization of the
incident light is not rotated as it p s es through the liquid crystal layer.
This light will then be mainly polarized perpendicular to the second filter, and
thus be blocked and the pixel will appear black. By controlling the voltage applied
across the liquid crystal layer in each pixel, light can be allowed to pass through in
varying amounts thus constituting different levels of gray. This electric field also
controls (reduces) the double refraction properties of the liquid crystal.
o LCD with top polarizer removed from device and placed on top, such that the
top and bottom polarizers are parallel. The optical effect of a twisted nematic device
in the voltage-on state is far less dependent on variations in the device thickness than
hat in the voltage-off state.
o Because of this, these devices are usually operated between crossed polarizers
such that they appear bright with no voltage (the eye is much more sensitive to
variations in the dark state than the bright state).
o These devices can also be operated between parallel polarizers, in which case the
bright and dark states are reversed. The voltage-off dark state in this configuration
appears blotchy, however, because of small variations of thickness across the device.
Both the liquid crystal material and the alignment layer material contain ionic
compounds. If an electric field of one particular polarity is applied for a long period of
time, this ionic material is attracted to the surfaces and degrades the device
performance.
This is avoided either by applying an alternating current or by reversing the
polarity of the electric field as the device is addressed (the response of the liquid
crystal layer is identical, regardless of the polarity of the applied field).
When a large number of pixels are needed in a display, it is not technically
possible to drive each directly since then each pixel would require independent
electrodes. Instead, the display is multiplexed.
In a multiplexed display, electrodes on one side of the display are grouped and
wired together (typically in columns), and each group gets its own voltage source. On
the other side, the electrodes are also grouped (typically in rows), with each group
getting a voltage sink.
The groups are designed so each pixel has a unique, unshared combination of
source and sink The electronics or the software driving the electronics then turns on
sinks in sequence, and drives sources for the pixels of each sink.
1. Direct recording
2. FM (frequency Modulation) Recording
3. PDM (Pulse Duration Modulation ) recording
Direct recording
The signal to be recorded modulates the current in the recording head.
Because of current modulation, magnetic flux in the recording gap is linearly
modulated. When the tape is moved under the recording head, the magnetic particles
retain a state of permanent magnetization proportional to the flux in the gap.
FM Recording:
In this FM system, the input signal is used to frequency modulate a carrier which is
then recorded on the tape in the usual way. The central frequency is selected with
respect to the tape speed and frequency deviation selected for the tape recorders is
±40% about the carrier frequency.
The reproduce head reads the tape in the usual way and sends a signal to the FM
demodulator and low pass filter and the ori inal s g al is reconstructed.
The signal to noise ratio (S/N) of an FM record r is of the order of 40-50 db, with an
accuracy of less than ±1%. This ±1 db flat frequency response of FM recorder can go
as high as 80 kHz at 120 in/s tape speed, when using very high carrier frequencies
above 400 kHz.
When high frequency (HF) is not needed and with a View to conserving tape, a
tape speed range selector is generally provided. When the tape speed is changed,
the carrier frequency also changes in the same proportion.
Input to the tape recorders is generally at 1 V level and so most transducers require
amplification before recording. A FM recording system is illustrated in figure. In this
system, a carrier oscillator frequency f6, called the centre frequency, is modulated by
the level of the input signal.
When there is no input signal, the modulation is at centre frequency fc. If a
positive input signal is applied, the frequency deviates from the centre frequency by
some amount in a certain direction, the application of 8 negative input voltage deviates
the carrier frequency in the opposite direction.
The output of the modulation, which is fed to the tape, is a signal of Constant
frequency for DC inputs and varying frequency for AC inputs. The Variation of
frequency is directly proportional to the amplitude of the input signal. On playback, the
output of the reproduce head is demodulated and fed through a low pass filter which
removes the carrier and other unwanted (frequencies produced due to the modulation
process.
Disadvantages:
4.With the help of a functional block diagram explain the working principle of
digital storage oscilloscope mean its advantages over analog CRO.(Nov/Dec 13)
ix) Signal processing is possible which includes translating the raw data into finished
information e.g. computing parameters of a captured signal like r.m.s. value, energy
stored etc.
5. (i) Draw the block diagram X-Y Recorder and explain ( 8) (Nov/Dec
2011) XY recorder
Each of the input signals is attenuated in the range of 0-5mV, so that it can work
in the dynamic range of the recorder
In X-Y recorder one variable is plotted against another variable. In this recorder,
pen is moved in either X or Y direction on a fixed graph paper.
Components: 1. Pulse inputs Counts circuit closing 2.Control ports Digital in and out
Most commonly used to turn things on and off can be programmed as a digital
input excitation outputs. Though they can be deployed while connected to a host PC
over an Ethernet or serial port a data logger is more typically deployed as standalone
devices.
A data logger is a self-contained unit that does not require a host to operate. It
can be installed in almost any location, and left to operate unattended. This data can
be immediately analyzed for trends, or stored for historical archive purposes. Data
loggers can also monitor for alarm conditions,
The differences between various data loggers are based on the way that data is
recorded and stored.
The basic difference between the two data logger types is that one type allows the
data to be stored in a memory, to be retrieved at a later time, while the other type
automatically records the data on paper, for immediate viewing and analysis. Many
data loggers combine these two functions, usually unequally, with the emphasis on
either the ability to transfer the data or to provide a printout of it.
A line printer and dot matrix printer are the examples of an impact printer.
Non impact printer and plotters use laser techniques, inkjet sprays, xerographic
processes, electrostatic methods and e1ectrothermal methods to get images onto the
paper.
A ink-jet printer and laser printer are the examples of non- impact printers.
Line Printers
A line printer prints a complete line at a time. The printing speed of line printer varies
from 150 lines to 2500 lines per minute with 96 to 100 characters on one line. The line
printers are divided into two categories Drum printers and chain printer.
Drum Printers
Drum printer consists of a cylindr ical drum. One complete set of characters i s
embossed on all the print positions on a l ine, as shown in the Fig. The character to
be printed is adjusted by rot ting drum.
In these printers chain with embossed character set is used, instead of drum. Here,
the character to be printed is adjusted by rotating chain.
Ø A colour laser printer works like a single colour laser printer, except that the
process is repeated four times with four different ink colours: Cyan, magenta, yellow
and black.
Ø Laser printers have high resolution from 600 dots per inch upto 1200 per inch.
Ø These printers print 4 to 16 page of text per minute.
Ø The high quality and speed of laser printers make them ideal for office environment.
Advantages of Laser printer
Ø The main advantages of laser printers are speed, precision and economy.
Ø A laser can move very quickly, so it can “ write” with much greater speed than an
inket.
Ø Because the laser beam has an unvarying diameter, it can draw more
precisely, without spilling any excess ink.
Ø Laser printers tend to be more expensive than ink-jet printe s, but it doesn’t cost
as much to keep them running.
Ø Its toner power is cheap and lasts for longer time.
2. Explain the principle of working of a magnetic tape recorder. What are its
basic components and their functions?(Apr/May 15)
The magnetic tape recorders are used for high frequency signal recording. In these
recorders, the data is recorded in a way that it can be reproduced in electrical form
any time. Also main advantage of these recorders is that the recorded data can be
replayed for almost infinite times. Because of good higher frequency response, these
are used in Instrumentation systems extensively.
When the current used for recording s passed through coil wound around
magnetic core, it produces magnetic flux. The magnetic tape is having iron oxide
particles. When the tape is passing the head, the flux produced due to recording
current gets linked with iron oxide part ices on the magnetic tape a d these particles
get magnetized. This magnetization particle remains as it is, e vent Hough the
magnetic tape leaves the gap. The actual recording takes place at the trailing edge of
the air gap.
Any signal is recorded in the form of the patterns. These magnetic patterns are
dispersed anywhere along the length of magnetic tape in accordance with the variation
in recording current with respect to time.
Magnetic Tape
The magnetic tape is made of thin sheet of tough and dimensionally stable plastic
ribbon.
One side of this plastic ribbon is coated by powdered iron oxide particles (Fe2O3)
thick.
The magnetic tape is wound around a reel.
This tape is transferred from one reel to another
When the tape passes across air gap magnetic pattern is created in accordance with
variation of recording current.
To reproduce this pattern, the same tape with some recorded pattern is passed
across another magnetic head in which voltage is induced.
This voltage induced is in accordance with the magnetic pattern.
Reproducing Head
The use of the reproducing head is to get the recorded data played back.
The working of the reproducing head is exactly opposite to that of the recording head.
The reproducing head detects the magnetic pattern recorded on the tape.
The head converts the magnetic pattern back to the original electrical signal.
In appearance, both recording and reproducing heads are very much similar.
The tape transport mechanism moves the magnetic tape along the recording head or
reproducing head with a constant speed. The tape transport mechanism must
perform following tasks.
Methods of Recording
The methods used for magnetic tape recording used for instrumentation
purposes are as follows:
i) Direct Recording
ii) Frequency Modulation Recording
iii) Pulse Duration Modulation Recording
For instrumentation purposes mostly frequency modulation recording is used. The
pulse duration modulation recording is generally used in the systems for special
applications where large number of slowly changing variables has to be recorded
simultaneously.
A liquid crystal display (LCD) is a thin, flat electronic visual display that uses the light
modulating properties of liquid crystals (LCs). LCs do not emit light directly.
They are used in a wide range of applications including: computer monitors,
television, instrument panels, aircraft cockpit displays, signage, etc. They are
common in consumer devices such as video players, gaming devices, clocks,
watches, calculators, and telephones. LCDs have displaced cathode ray tube (CRT)
displays in most applications. They are usually more compact,
lightweight, portable, less expensive, more reliable, and easier on the eyes. They are
available in a wider range of screen sizes than CRT and plasma displays, and since
they do not use phosphors, they cannot suffer image burn-in. LCDs are more energy
efficient and offer safer disposal than CRTs. Twisted nematic liquid crystal.
UNIT-V
TRANSDUCERS AND DATA ACQUISITION SYSTEMS
PART-A
1) Give any two applications of smart sensors. (April/may 2011)
Measuring exposures in cameras, optical angle encoder and optical
arrays
2)Mention the need of ADC and DAC in Digital data Acquisition system.
(Nov/Dec 2011)
ADCs are used to convert analog signals like the output from a temperature
transducer, a radio receiver or a video camera into digital signals for processing.
Conversely, DACs are used to convert digital signals back to analog signals
11) What are the materials used for piezoelectric transducers? (Dec 2009)
Some of the piezoelectric materials are
• Rochelle salt
• Ammonium Dihydrogen Phosphate (ADP)
• Quartz
12) What is an active tr n ducer? (May 2010)
An active transducer generates an electrical signal directly in response to the
physical parameter and does not require external power source for its operation. Eg.
Tachogenerators, piezoelectric crystals
PART-B
1.Explain the classification and characteristics of transducer.
Transducers may be classified according to their structure, method of energy
conversion and application. Thus we can say that transducers are classified
• As active and passive transducer
• According to transduction principle
• As analog and digital transducer
• As primary and secondary transducer
• As transducer and inverse transducer
Active and Passive Transducer
Active Transducers
Active transducers are self-generating type of transducers. These transducers
develop an electrical parameter (i.e. voltage or current) which is proportional to the
quantity under measurement. These transducers do not require any external source
or power for their operation. They can be subdivided into the following commonly
used types
Passive Transducers
Passive transducers do not generate any electrical signal by themselves. To obtain an
electrical signal from such transducers, an external source of power is essential.
Passive transducers depend upon the change in an electrical parameter (R, L, or C).
They are also known as externally power driven transducers. They can be subdivided
in o the following commonly used types.
Analog Transducers
These transducers convert the input quantity into an analog output which is a
continuous function of time.
Digital Transducers
Digital transducers produce an electrical output in the form of pulses which
forms an unique code. Unique code is generated for each discrete value sensed.
Primary or Secondary
Some transducers consist of mechanical device along with the electrical device.
In such transducers mechanical device acts as a primary transducer and converts
physical quantity into mechanical signal. The electrical device then converts
mechanical signal produced by primary transducer into an electrical signal.
Therefore, electrical device acts as a secondary transducer. For an example, in
pressure measurement Bourdons tube acts as a primary transducer which converts a
pressure into displacement and LVDT acts as a secondary transducer which converts
this displacement into an equivalent electrical signal.
Transducer and Inverse Transducer
Transducers convert non-electrical quantity into electrical quantity whereas
inverse transducer converts electrical quantity into on- l ctrical quantity. For example,
microphone is a transducer which converts sound signal into an electrical signal
whereas loudspeaker is an inverse transducer which converts electrical s g al into
sound signal.
Thermistors
Thermistor is a contraction of a term ‘ thermal-resistors’ .Thermistors are
semiconductor device which behave as thermal resistors having negative temperature
coefficient i.e. their resistance decreases as temperature increases.
Construction of Thermistor
Thermistors are composed of a sintered mixture of metallic oxides, manganese,
nickel, cobalt, copper, iron, and uranium. Their resistances at temperature may range
from 100 to 100k. Thermistors are available in variety of shapes and sizes. Smallest in
size are the beads with a diameter of 0.15 mm to 1.25 mm. Beads may be sealed in
the tips of solid glass rods to form probes. Disks and washers are made by pressing
thermistor material under high pressure into flat cylindrical shapes. Washers can be
placed in series or in p r llel to increase power dissipation rating. Thermistors are well
suited for precision temperature measurement, temperature control, and temperature
compensation, because of their very large change in resistance with temperature.
They are widely used for measurements in the temperature range -100 C to +100 C
Advantages of Thermistor
1. Small size and low cost.
2. Comparatively large change in resistance for a given change n temperature
3. Fast response over a narrow temperature range.
Limitations of Thermistor
1. The resistance versus temperature characteristic is highly non-linear.
2. Not suitable over a wide temperature range.
3. Because of high resistance of thermistor, shielded cables have to be used to
minimize interference.
Applications of Thermistor
1. The thermistors relatively large resistance change per degree change in
temperature
2. The high sensitivity, together with the relatively high thermistor resistance that may
be selected [e.g. 100k .], makes the thermistor ideal for remote measurement or
control. Thermistor control systems are inherently sensitive, stable, and fast acting,
and they require relatively simple circuitry.
3. Because thermistors have a negative temperature coefficient of resistance,
thermistors are widely used to compensate for the effects of temperature on circuit
performance.
4. Measurement of conductivity.
3) Explain in detail the principle, working and features of LVDT with neat sketch.
The two secondary windings are typically connected “opposite series”
(or) wound in opposite rotational directions). A ferromagnetic core, which length is a
fraction of the bore liner length, magnetically couples the primary to the secondary
winding urns that are located above the length of the core.
When the primary coil is excited with a sine wave voltage (Vin), it generate a
variable magnetic field which, concentrated by the core, induces the secondary
voltages (also sine waves).
While the second ry windings are designed so that the differential output
voltage (Va-Vb) is proportional to the core position from null, the phase angle
(close to 0 degree or close to 180 degrees depending of direction) determines
the direction away from the mechanical zero. The zero is defined as the core
position where the phase angle of the (Va-Vb) differential output is 90 degrees.
The differential output between the two seco dary outputs (Va-Vb) when the
core is at the mechanical zero (or “Null Position”) is called the Null Voltage; as
the phase angle at null position is 90 degrees, the Null Voltage is a “quadrature”
voltage.
This residual voltage is due to the complex nature of the LVDT electrical model, which
includes the parasitic capacitances of the windings.
Data recorders are used in a wide variety of applications for imprinting various
types of forms, and documents.
Data collection systems or data log ers ge erally include memory chips or strip
charts for electronic recording, probes or sensors which m asure product
environmental parameters and are connected to the data logger.
Hand-held portable data collection systems permit in field data collection for up-
to-date information processing.
Source
Data acquisition begins with the physical phenomenon or physical property o be
measured. Examples of this include temperature, light intensity, gas pressure, fluid
flow, and force. Regardless of the type of physical property to be measured, the
physical state that is to be measured must first be transformed into a unified form that
can be sampled by a data acquisition system.
Transducer 1 Sensor 1
Transducer 2 Sensor 2
MUX A/D
Transducer 3
Sensor 3
Signals
Signals may be digital (also called lo ic s gnals sometimes) or analog
depending on the transducer used. Signal conditioning may be necessary if the signal
from the transducer is not suitable for the DAQ hardware being us d.
The signal may need to be amplified, filtered or demodulated. Various other
examples of signal conditioning might be bridge completion, providi curre t or voltage
excitation to the sensor, isolation, and linearization.
For transmission purposes, single ended analog signals, which are more
susceptible to noise can be converted to differential signals. Once digitized, the signal
can be encoded to reduce and correct transmission errors.
DAQ hardware
DAQ hardware is what usually interfaces between the signal and a PC. It could
be in the form of modules that can be connected to the computer's ports (parallel,
serial, USB, etc.) or cards connected to slots (S-100 bus, Apple Bus, ISA, MCA, PCI,
PCI-E, etc.) in the mother board.
Usually the space on the back of a PCI card is too small for all the connections
needed, so an external breakout box is required. The cable between this box and the
PC can be expensive due to the many wires, and the required shielding DAQ cards
often contain multiple components (multiplexer, ADC, DAC, TTL-IO, high speed
timers, RAM).
These are accessible via a bus by a microcontroller, which can run small
programs. A controller is more flexible than a hard wired logic, yet cheaper than a
CPU so that it is alright to block it with simple polling loops.
The fixed connection with the PC allows for comfortable compilation and
debugging. Using an external housing a modular design with slots in a bus can grow
with the needs of the user.
Not all DAQ hardware has to run permanently connected to a PC, for example
intelligent stand-alone loggers and oscilloscopes, which can be operated from a PC,
yet they can operate completely independent of the PC.
DAQ software
DAQ software is needed in order for the DAQ hardware to work with a PC. The
device driver performs low-level register writes and reads on the hardware, while
exposing a standard API for developing user applications. A standard API such as
COMEDI allows the same user applications to run on different operating systems, e.g.
a user application that runs on Windows will also run on Linux and BSD.
Advantages
Reduced data redundancy
Reduced updating errors and increased consistency
Greater data integrity and independence from applications programs
Improved data access to users through use of host and query languages
Improved data security
Reduced data entry, storage, and retrieval costs
Facilitated development of new applications program
Disadvantages
Database systems are complex, difficult, and time-consuming to design
Substantial hardware and software start-up costs
Damage to database affects virtually all applications programs
Extensive conversion costs in moving form a file-based system to a database
system
Initial training required for all programmers and users
5. Explain the principle of operation a) Piezoelectric transducer.(16) (April/may
2011) (May/June 2013)
Piezoelectric Transducers
V = kFd/A
Where F is the applied force in g, A is the area of the material in mm, d is the
thickness of the material and k is the piezoelectric constant. The polarity of the
induced voltage depends on whether the material is compressed or stretched.
Where F is the applied force in g, A is the area of the material in mm, d is the
thickness of the material and k is the piezoelectric constant. The polarity of the
induced voltage depends on whether the material is compressed or stretched.
The functions possessed by smart sensors vary widely, but consist of at least some of
the following:
Calibration capability
Self-calibration is very simple in some cases. Sensors with an electrical output can use
a known reference voltage level to carry out self-calibration. Also, load-cell types of
sensor, which are used in weighing systems, can adjust the output reading to zero
when there is no applied mass. In the case of other sensors, two methods of self-
calibration are possible, use of a look-up table and an interpolation technique.
Unfortunately, a look-up table requires a large memory capacity to store correction
points. Also, a large amount of data has to be gathered from the sensor during
calibration. In consequence, the interpolation calibration technique is preferable. This
uses an interpolation method to calculate the correction required to any particular
measurement and only requires a small matrix of calibration points (van der Horn,
1996).
Self-diagnosis of faults
Smart sensors perform self-diagnosis by monitoring internal signals for
evidence of faults. Whilst it is difficult to achieve a sensor that can carry out self-
diagnosis of all possible faults that might arise, it is often possible to make simple
checks that detect many of the more common faults.
One example of self-diagnosis in a sensor is measuring the sheath capacitance
and resistance in insulated thermocouples to detect breakdown of the insulation.
Usually, a specific code is generated to indicate each type of possible fault (e.g. a
failing of insulation in a device).
One difficulty that often arises in self-diagnosis is in differentiating between
normal measurement deviations and sensor faults. Some smart sensors overcome
this by storing multiple measured values around a set-point, calculating minimum and
maximum expected values for the measured quantity.
Analogue-To-Digital Converters
Important factors in the design of an analogue-to-digital converter are the speed
of conversion and the number of digital bits used to represent the analogue signal
level. The minimum number of bits used in analogue-to-digital converters is eight.
The use of eight bits means that the analogue signal can be represented to a
resolution of 1 part in 256 if the input signal is carefully scaled to make full use of the
converter range.
However, it is more common to use either 10 bit or 12 bit analogue-to-digital
converters, which give resolutions respectively of 1 part in 1024 and 1 part in 4096.
Several types of analogue-to-digital converter exist. These differ in the technique
used to effect signal conversion, in operational speed, and in cost.
The simplest type of analogue-to-digital converter is the counter analogue-to-
digital converter, as shown in Figure 5.23. This, like most types of analogue-to-digital
converter, does not convert continuously, but in a stop-start mode triggered by
special signals on the computer’s control bus.
At the start of each conversion cycle, the counter is set to zero. The digital
counter value is converted to an analogue signal by a digital- to-analogue converter (a
discussion of digital-to-analogue converters follows in the next
section), and comparator then compares this analogue counter value with the
unknown analogue signal. The output of the comparator forms one of the inputs to an
AND logic gate.
The other input to the AND gate is a sequence of clock pulses. The comparator
acts as a switch that can turn on and off the passage of pulses from the clock through
the AND gate. The output of the AND gate is connected to the input of the digital
counter.
Following reset of the counter at the start of the conversion cycle, clock pulses
are applied continuously to the counter through the AND gate, and the analogue
signal at the output of the digital-to-analogue converter gradually increases in
magnitude.
At some point in time, this analogue signal becomes equal in magnitude to the
unknown signal at the input to the comparator. The output of the comparator changes
state in consequence, closing the AND gate and stopping further increments of the
counter. At this point, the value held in the counter is a digital representation of the
level of the unknown analogue signal.
V0 to V7 are set at either the reference voltage level Vref or at zero volts according to
whether an associated switch is open or closed. Each switch is controlled by the logic
level of one of the bits 0 – 7 of the 8 bit binary signal being converted. A particular
switch is open if the relevant binary bit has a value of 0 and closed if the value is 1.
Consider for example a digital signal with binary value of 11010100. The values of V7
to V0 are therefore:
3.Explain about the characteristics and selection of transducers.
Characteristics of Transducer
1. Accuracy: It is defined as the closeness with which the reading approaches an
accepted standard value or ideal value or true value, of the variable being measured.
2. Ruggedness: The transducer should be mechanically rugged to withstand
overloads. It should have overload protection.
3. Linearity: The output of the transducer should be linearly proportional to the input
quantity under measurement. It should have linear input - output characteristic. -
4. Repeatability: The output of the transducer must be exactly the same, under same
environmental conditions, when the same quantity is applied at the input repeatedly.
5. High output: The transducer should give reasonably high output signal so that it
can be easily processed and measured. The output must be much larger than noise.
Now-a-days, digital output is preferred in many applications;
6. High Stability and Reliability: The output of the transducer should be highly stable
and reliable so that there will be minimum error in measurement. The output must
remain unaffected by environmental conditions such as change in temperature,
pressure, etc.
7. Sensitivity: The sensitivity of the electrical transducer is defined as the electrical
output obtained per unit change in the physical parameter of the input quantity. For
example, for a transducer used for temperature measurement, sensitivity will be
expressed in mV/’ C. A high sensitivity is always desirable for a given transducer.
8. Dynamic Range: For a transducer, the operating range should be wide, so that it
can be used over ideal range of measurement conditions.
9. Size: The transducer should have smallest possible size and shape with minimal
weight and volume. This will make the measurement system very compact.
10. Speed of Response: It is the rapidity with which the transducer responds to
changes in the measured quantity. The speed of response of the transducer should be
as high as practicable.
Selection of Transducer:
1.Operating range: The range of the transducer should be large enough to
encompass all the expected magnitudes of the measurand.
2.Sensitivity: The transducer should give a sufficient output signal per unit of m
assured input in order to yield meaningful data.
6.Accuracy: Accuracy of the transducer should be within the specified range so that
input in the specified range can be reliably measured.