VIKING
Te x t i l e s P v t L t d
Profile
It is our pleasure to introduce ourselves as one of the leading
Manufacturers of the Knit-Wear garments both inner and outwear’s.We have
started our concern about 60 Years back in a small way and grown both
vertically and horizontally, now enjoying sizeable market share in this field.
Now we have all facilities under one roof by using vertical backward
integration style, presently we buy only raw-cotton and send out finished
garments to the market in India as well as abroad.
Our Chairman Mr.A.C.Eswaran was from a small poor agriculture based
family and worked in a knit-wear factory during his young age and with the help from his family, he
started Anand Hosieries in the Year 1960 and by his hard work and quality conscious mind he
developed the concern and started one more factory by name Viking Knitters in 1972.By maintaining
the quality standard and his novice way of working the growth rate is tremendous and almost all of
our customers are like a family, he decided to enter into the Spinning yarn so that Viking Textiles
Pvt.Ltd is started in 1996 and Anand Textiles in 2003,Viking Shirts & Dhotis in 2000, Viking Textiles
Garments Division in 2003 and steadily entered into Wind Mill and Solar Power etc.
Now We Are Proud To Have All Facilities Under One Roof
Giving Quality Products At The Delivery Schedule.
We Are Proud To Say That 5000 Employees Working In Our Group.
Mission
Our aim is to manufacture products comparable to international
standards, to be customer-focused and globally competitive
through better quality, latest technology and continuous
innovation. We will be always conscious of the path we take to
ensure highest ethical and moral compliance even as we remain
totally focused on our goals.
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Vision : Y L
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Our aim is to be the most preferred brand globally and trusted partner for
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our clients to procure quality yarns, fabrics in the textile business,
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determined to meet customer needs by being flexible, agile and dynamic.
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QUALITY CONTROL
Since quality control is the mainstay of the
Viking’s success, there are various kinds of
equipment introduced of several stages of the
manufacturing process. There are some of the
equipment used.
4 Uster High volume instrument for cotton testing
4 Uster AFIS PRO-2 tester for fiber process Control
System
4 Uster evenness tester for sliver, roving & yarn
testing
4 Uster tensojet for single yarn strength
4 Advance yarn clearers (Uster Quantum 3 with
polypropylene Detector) & foreign fibre detectors.
4 Uster Classimat Quantum for the determination of
the final quality of the yarn
YARN PROFILE
PARAMETER UNIT DESCRIPTION
Count Variation-USTER TESTER
Count deviation %
Cvcb % Co-efficient of variation Of count between
We will able to supply yarn as per
Mass Variation-USTER TESTER
Requirement by the Customer
Uster standards and Quality
Cvm % Co-efficient of variation of mass
Imperfections-USTER TESTER
Thin -50% 1/1000m Thick places per 1000m
Thick +50% 1/1000m Thick places per 1000m
in all aspects.
Neps +140% 1/1000m Neps per 1000m
Neps +200% 1/1000m Neps per 1000m
Hairiness-USTER TESTER
H Hairiness
Diameter variation-USTER TESTER
CV2D % Co-efficient of variation
Tensile Properties-USTER TENSORAPID
RH CN/TEX Breaking tenacity
EH % Breaking elongation
Tensile Properties-USTER TENSORAPID
RH CN/TEX Breaking tenacity
EH % Breaking elongation
Twist properties-USTER ZWEIGLE TWIST TESTER
Twist direction
TM T/m Twist
CVTM % Co-efficient of variation of Twist
QUALITY MANAGEMENT OF RAW MATERIAL
Raw material management is very important for the
success of a spinning mill, because it absorbs most of
the cash resources of the spinning mill.
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a) Raw material sourcing For Fibre Fineness (Micronaire)
- Contract with detailed quality 4 Average micronaire between bale
specification with the suppliers laydowns < 0.1
1-Micronaire 2-Length 4 CV% variation of micronaire within bale
3- Strength (g/tex) 4-Maturity laydown 8% to 10%
5-Uniformity ratio 6-Short fibre index 4 Proper Manitenance of bale management
7-Cotton moisture 8-RD Value systems.
9-+B value For Fibre Length and Length Uniformity
4 Average fibre length between laydowns <
b) Bale storage
0.5 mm
- Proper storage condition
4 Variation of length within laydown max
- Bale management system
2mm
c) Handling
4 Average fibre length uniformity between
- Bale laydown according to quality rules
laydowns 0.5% to 1%
(mixing recommendations)
For Fibre Colour Reflectance and Yellowness
4 CV% variation of reflectance(RD) between
QUALITY RECOMMENDATIONS FOR
laydowns < 5%
LAYDOWNS AT THE BALE OPENER
4 CV% of variation of yellowness(+b) within
(Recommendations based on USTER HVI
laydowns <8%
SPECTRUM test parameters)
QUALITY MANAGEMENT IN BLOW ROOM
a) Blending and Mixing
• Fibre quality of input and output
• Blending and Mixing consistency
• Stop-go ratio(fibre supply management)
b) Cleaning and Dedusting
• Dust and waste extraction
• Waste %
• Lint, short fibres and trash % and
spinable fibres in waste
c) Contamination control
• Contamination control machines from
VETAL and NESTLING TECHNOLOGIES
• Both colour and polypropylene detection
machines installed in blow room lines.
d) Fibre Treatment
• Neps, short fibre content and trash balance
through the opening and cleaning stages
in the blow room.
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IMPORTANT QUALITY TESTS
TEST PARAMETERS INSTRUMENTS TEST FREQUENCY 1 TEST FREQUENCY 2
1.Fibre fineness, Neps, SCN USTER AFIS PRO-2 EVERY 2ND WEEK Monthly
2.Fibre Length, SFC, Trash Content USTER AFIS PRO-2 EVERY 2ND WEEK Monthly
3.Waste Amount BALANCE EVERY 2ND WEEK Monthly
4.Metal ejections VETAL ONLINE
5.Spark Ejections VETAL ONLINE
6.Foreign Fibres VETAL ONLINE
7.Synthetic fibres (pp) VETAL, NESTLING ONLINE
QUALITY MANAGEMENT IN CARDING
Experts often state that ‘the card is the heart of the spinning mill’, so a gentle fibre
treatment in carding leads to good quality results.
4 Amount of trash fibres and spinable
fibres in waste
4 Wire type and point density
4 Neps, trash and short fibre content to
calculate removal efficiency from chute
to sliver
4 Card/can marking with number or
colours
4 Card grouping according to nep level
4 Production of sliver cans with proper
colour coding and group feeding
4 Ambient humidity conditions
4 Maintenance plan
4 We are improving Cleaning efficiency,
Nep Removal efficiency through running
of Machineries at optimum speeds.
IMPORTANT QUALITY TESTS
TEST PARAMETERS INSTRUMENTS TEST FREQUENCY 1 TEST FREQUENCY 2
1. Sliver count MAG SPINSOFT Daily
2. Sliver evenness, Mass Diagram, USTER TESTER Weekly Monthly
Spectrogram
3. Trash content USTER AFIS PRO-2 Weekly Every 2nd Week
4. Waste amount BALANCE Weekly Every 2nd Week
5. Neps, Fibre length, SFC, USTER AFIS PRO-2 Weekly Every 2nd Week
IFC, Maturity
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QUALITY MANAGEMENT IN COMBING
Combing is used to improve the evenness, strength and cleanliness of yarns
and is a value-adding process step in cotton spinning.
OPERATIONS
4 To produce an improvement in quality, the comber must perform the following.
4 Elimination of a precisely pre-determined quantity of short fibres
4 Elimination of a large proportion (not all) of the Neps in the fibre material.
4 Formation of a sliver having maximum possible evenness.
4 The amount of material combed out varies within the range 8-25% depending upon the
short fibre present in the feedstock. The raw material concerned over quality
improvements can exhibit large variations.
4 According to USTER AFIS PRO-2 test, based on Noils SFC (N) and fibre length, removal
of Noils% decided.
4 Before deciding on the final waste percentage, optimize the Top comb penetration and
feed length depending upon the requirement.
4 Both the point density and the fineness of the needles are adapted to the raw material.
4 We are improving Combing Efficiency, Short Fibre Removal efficiency, Nep Removal
efficiency through running of Machineries at optimum speeds.
IMPORTANT QUALITY TESTS
TEST PARAMETERS INSTRUMENTS TEST FREQUENCY
1.Comber noil amount BALANCE Daily
2.Fibre length of Sliver, USTER AFIS PRO-2 Weekly once
SFC(W)(N),NEPS,TRASH
3.Sliver evenness USTER TESTER Weekly once
4.Sliver mass spectrogram USTER TESTER Weekly once
5.Sliver spectrogram USTER TESTER Weekly once
6.Fibre length in comber noil USTER AFIS PRO-2 Weekly once
7.Short fibre content in USTER AFIS PRO-2 Weekly once
comber noil
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QUALITY MANAGEMENT IN
FINISHER DRAW FRAME
D-50 Auto Leveller Draw Frame has a big influence on quality of the final yarn, because it
is the last point in spinning to actually control and affect the quality.one of the main tasks of the
draw frame is to improve the short-term and medium-term mass variation and linear density,
with regard to evenness of slivers.
SCANNING 4 It also ensures uniform quality of sliver as
4 Perfect scanning serves as gateway for there is a high probability of creating a
perfect levelling faulty place in sliver by improper manual
LEVELLING piecing.
4 Servo drive concept adapted for the
ONLINE QUALITY MONITORING
drive systems pitches the right quality in
4 Sliver count & A%
output sliver.
4 Sliver evenness CV% and length
4 High performance drafting system with S
variation for 5cm,10cm,25cm,1m,3m,5m
Draft.
4 Spectrogram analysis
4 Equipped with pneumatic aided auto-
4 Monitoring of Thick places >2cm
piecing technology, which eliminates
4 Monitoring of thick place and its control
manual piecing of material after
enables the overall technological control
breakage and saves considerable
on the processes by exercising service
amount of time.
activities on pre-draw frame process like
card & comber and also helps to
achieve high productivity on the post
IMPORTANT QUALITY TESTS
TEST PARAMETERS INSTRUMENTS TEST FREQUENCY
1.Sliver Evenness, USTER TESTER Daily
Mass Diagram, Spectrogram
2.Sliver Thick Places USTER TESTER Daily
3.Fibre Fineness USTER AFIS PRO-2 Weekly
4.Neps USTER AFIS PRO-2 Weekly
5.Fibre Length USTER AFIS PRO-2 Weekly
6.Short Fibre Content USTER AFIS PRO-2 Weekly
7.Sliver Count MAG SPIN SOFT Daily
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QUALITY MANAGEMENT IN ROVING
4 Roving twist
4 Roving Stretch %
4 Build-up of roving bobbins
4 Diameter of roving bobbin
4 Weight of roving bobbin
4 Roving break level
4 Ambient RH% Conditions
4 Maintenance plan
IMPORTANT QUALITY TESTS
TEST PARAMETERS INSTRUMENTS TEST FREQUENCY
1.Roving Count MAG SPINSOFT Daily
2.Roving Mass Variation Cvm USTER TESTER Daily
3.Roving Spectrogram USTER TESTER Daily
4.Fibre Length In Roving USTER AFIS PRO-2 Weekly Once
5.Short Fibre Content In Roving USTER AFIS PRO-2 Weekly Once
6.Neps In Roving USTER AFIS PRO-2 Weekly Once
QUALITY MANAGEMENT IN RING SPINNING
Superlative performance with Elite Compact &
R
4 R
Spinpact which is well proven all around the world with the
following yarn quality
parameters.
4 Increase in Yarn tenacity by up to 15%, ZWEIGLE yarn
hairiness S3 reduced up to 85%, Uster Hairiness Index
improvement up to 30% and improvement in yarn
imperfections and classimat faults.
4 Total draft ,break draft, main draft, drafting roller distance and
settings
4 Selection of drafting elements like cots, aprons, travellers etc.
4 Choice of appropriate draft
4 Service and maintenance
4 Ambient RH% conditions
IMPORTANT QUALITY TESTS
TEST PARAMETERS INSTRUMENTS TEST FREQUENCY
1.Yarn count& CSP MAG CSP SYSTEM Daily
2.Yarn strength, Elongation MAG CSP SYSTEM Daily
3.TWIST MAG CSP SYSTEM Monthly
4.Evenness, Hairiness USTER TESTER Daily
5.Neps,Thin,Thick places USTER TESTER Daily
6.Yarn diameter, Yarn Shape USTER TESTER Daily
7.Hairiness USTER ZWEIGLE G566 Monthly
8.Yarn strength, Elongation USTER TENSOJET 4 Weekly
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QUALITY MANAGEMENT IN WINDING
4 The winding process after ring spinning is the last chance to control the quality of the
production, to ensure its homogeneity and consistency.
4 Classification setting depends upon by end use of the product & customer satisfaction.
Uster Quantum -3 clearer with polypropylene detection available to produce
Contamination controlled yarn.
4 Ambient RH% conditions
4 Maintenance plan
IMPORTANT QUALITY TESTS
TEST PARAMETERS INSTRUMENTS TEST FREQUENCY
1.Yarn count& CSP MAG CSP SYSTEM Daily
2.Yarn evenness, Hairiness USTER TESTER Daily
3.Neps, Thin and thick places USTER TESTER Daily
4.Yarn strength / elongation USTER TENSOJET 4 Monthly Once
5.Splice strength SAURER SPLICE TESTER Monthly Once
6.Seldom faults ,Foreign Fibres,PP USTER CLASSIMAT-5 Weekly
7.Hairiness USTER ZWEIGLE G566 Weekly
AUTOMATIC HUMIDIFICATION PLANT
The Complete Spinning Plant Is Installed With Automatic
HumidificationControl System For Hassle Free Working In
Any TypeOf Climatic Conditions.
SAFETY SYSTEM
We are maintaining Safety committee to educate and follow up all
level of workers.
Well trained and skilled workers having excellent work methods.
Well Maintained Fire safety equipment’s provided as per Fire
Safety rules.
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KNITTING
Knitting division is located in tirupur, tamilnadu.It produces grey single jersey in diameter
ranging from 14’ up to 42’.The knitting unit has the capability to produce 10000 Kgs of Fabric per
day. Our knitting machines Located in kangayam, avinashi, tirupur town, kumar nagar, mangalam
road.
4 Machines of Unitex and Mayer & cie, Kay knit make.
4 We are using GROZ BECKERT needle and Vickers oil
in knitting machines.
4 Inch for 3 feeder to avoid spirality.
4 In knitting machines we are maintaining yarn tension
6 to 8 grams for each and every yarn in tension meter.
4 Take down mechanism avoid grease mark,
maintaining fabric also.
4 We are using STARFISH UK Software to maintain the
roll weight (convert meter per kgs) to avoid shortage.
4 100 % Inspection of fabric rolls under 4 point
Inspection System.
GARMENTS
4 Our garment facility is equipped with state of art
equipment’s and robust systems for producing inner
and outer wear.
4 Top quality raw materials, modern machinery and
energy efficient production techniques for
manufacturing premium quality products at
competitive prices.
4 Specializing in manufacturing of knit garments in
categories of inners, lounge, baby& kids, Women’s
bottoms & men’s outer for leading fashion trends.
4 Colour dreams/colour bird/colour jerseys-world class
garmenting unit, adopting lean manufacturing
techniques and certified for ethical compliance.
4 We use quality machineries from YAMATO, JUKI,
PEGASUS, RAMSON & SIRUBA etc.
WIND & SOLAR ENERGY
4 As on today 90% of power consumed for all manufacturing units is are
coming from these wind and solar plants.we are proud of being the
producers and users of 100% green energy.
4 Our company has 12 wind mills with a total capacity of 10 MW of power,
situated in the most vantage places in the state of Tamilnadu. And also 1
solar power plant with a capacity of 1 MW of power, situated in Dindigul,
Tamilnadu. www.vikingtextiles.com
PRODUCTS
YARN
4 Our major specialization is 100 % Cotton
combed compact knitting and weaving
25 CH
S S
34S CH yarns up to 60/1 Count.
S
30 CH 40 CH 4 Equipped with spinning machineries
COMPACT COMPACT
with Latest technology.
4 SAURER AC-6 latest technology
S
60 CW Autoconer with USTER QUANTUM-3
COMPACT
clearer includes Polypropylene
S
60S CH detection option.
50 CH COMPACT
COMPACT 4 All produced cones conditioned in YCP
PLANT to Maintain homogeneity of
the product .
GREY FABRICS
4 Knitted Fabrics available in Single jersey,
Rib, Interlock, Thick Pique, Cotton with
Lycra.
Gauge Products Details
14, 16, 18 Rib fabrics
20, 24, 28 Interlock fabrics - Regular
32, 36 Interlock fabrics - special for Kids wear
24, 26 single jersey fabrics - Regular
28, 30 single jersey fabrics - special
As per customer requirement, special products such as thick pique,
cotton with lycra are produced in house.
GARMENTS
4 Grey, Dyed, Bleached Fabrics in several
gauges.
4 Daily 1 Lakh pieces production of under
garments in any style.
4 Outer garments monthly 1.5 lakhs pieces
production capacity in any style.
4 Woven Shirts & dhotis production
1.5 Lakhs pieces per month.
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VIKING Te x t i l e s P v t L t d
Head office Factory
VIKING TEXTILES PRIVATE LIMITED SF NO : 4, Ellaikkattuvalasu,
505, Avinashi Road, Tirupur - 641 603. Olappalayam Po,Karur Main Road, Kangayam,
Tamilnadu, INDIA. Tirupur - 638701. Tamilnadu, INDIA.
Phone : +91 421 2247997 Phone : +91 9842728274
Email : vikingtex@gmail.com +91 9842828271 | +91 99429 10561.
GST NO : 33AAACV7564P1ZQ Email : vikingtextiles@gmail.com
Authorized Person
R.GANESHKUMAR - Chief Executive Officer
Yarn, Fabric & Garments Sales
Mobile : +91 98422 54556 | Email : vikingtexjmd@gmail.com
Technical Support
R.NATARAJAN - GM (Technical)
Mobile : +91 98427 44434 | +91 80727 51364
Email : vikingtextilesgm@gmail.com
VIKING TEXTILES (P) LTD., ANAND TEXTILES ANAND HOSIERIES
Garments Division SF No : 71/1, Nalligoundenpalayam 505-A, Avinashi Road,
Sf No 24, Ellaikkattuvalasu, Pudupalayam (po), Thekkalur, Tirupur - 641 603.
Olappalayam Po, Karur Main Road, Avinashi, Tirupur - 641 654. Tamilnadu, INDIA.
Tirupur - 638 701. Tamilnadu, INDIA. Tamilnadu, INDIA. Mobile : +91 98427 28271 | +914212247997
Phone : +91 97158 81732 Mobile : +91 98428 28272 Email : acanandhosieries@gmail.com
Email : vtpgarments@gmail.com Email : anandtextiles10@gmail.com
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