Bulletin No.

MCE-B 2703B

General Specifications
Model 92
ECCENTRIC ROTARY
PLUG VALVES
FEATURES
Eccentric Plug does not touch to the Seat-ring until at
the fully closed position
Port is reducible by changing retainer only, without
changing Plug and Seat
Downsizing actuators good controllability with low
driving torque
Light weight Compactness
Valve action DA or RA is convertible without chang-
ing/adding parts
Easy installation and maintenance
Large Cv
High rangeability 100 1
Wide operating temp.range 100 500
No pit on inner surface of the body, less adhesion,
suitable to Slurry and/or Fibre containing fluid control
service applications.
Positive shut-off performance
Superior controllability
Wide service application Ceramics trim type is avail-
able as option

Typical Applications
Steel Industry Cooling water, COG control
Smoke extraction desulphurization For slurry
contained liquid
Petroleum refinery
Drainage

Construction of Full Port Visible Experimental Photograph

Movement of the plug

Valve Style and Specifications
92 Style No.

A Standard Gyroll
CT Ceramic Trim Gyroll
CS Body Ceramics Sprayed Gyroll Options
1. SPECIFICATIONS
Valve Model Spring return diaphragm actuator operated Eccentric plug valve
Valve Model No 2992 A, PM92-A
Body Type 92
mm 25 40 50 80 100 150 200 250 300 350
Valve size
inch 1 11 2 2 3 4 6 8 10 12 14
Pressure Rating JIS10, 20K ASME/JPI Class 150, 300
End Connection RF, FF, RJ
Body Material WCB, CF8, CF8M, CF3M
Valve Body

Plug Material CF8M, CF3M See page 4

Bonnet Type Body Integrated type
Gland Type Bolted Grand
Packing Braided packing, Molded packing
Gasket Serrated gasket
Guiding Inner guide
Plug Action Plug Closed clockwise
Seat Metal seat, Resilient seat
Valve Characteristics Positioner cam characterized Equal Percentage characeristic is available
Model 2900 Model 00
Actuator
Spring return diaphragm actuator Spring type single acting cylinder operated
Actuator size 240HP 330HP 400HP 500H 500HP BS-2 BS-3 BS-4 BS-5 BS-6
60 to 220 40 to 200 Direct
190 to 240 1.9 to 2.4 60° Direct Action
Spring Range 80 to 200 0.6 to 2.2 0.4 to 2.0 Action
160 to 210 1.6 to 2.1 60° Reverse Action
Actuator

kPa kgf/cm2G 0.8 to 2.0 80 to 240 Reverse

100 to 240 1.6 to 2.4 90°
0.8 to 2.4 Action
Supply Air Pressure
280 2.8 400 4.0
kPa kgf/cm2G
Rotary Angle 60° 60°, 90°
Air Piping Connection Rc1/4 Rc1/4 Rc1/2
20 70 20 60
Ambient temperature
50 20 , 70 100 40 20 , 60 100
Painting Color Silver
Control Mode Throttling control, On-off
Valve Action Direct action Air-to close , Reverse action Air-to open
Valve Characteristic and Performance

Available Max. Pressure Pressure limit shall conform to the standard of material & pressure temprature rating
Available Temperature Metal seat 100 500 , Resin seat 20 200
Allowable Differential Press. See Page 5
Rated Cv Value See Page 5
Flow Characteristics See Page 6 7
Range-ability Cv Ratio 100 1 60° Opening
Seat Leakage

ANSI/FCI Class 0.01% of rated Cv

Allowable

Metal Seat Tight Shut Off T.S.O. 0.001% of rated Cv

Rate

ANSI/FCI Class applicable for body size 80mm or more

Resin Seat ANSI/FCI Class 25mm 1 bubble/min, 200mm 45 bubble/min
Accuracy

Hysteresis Error Model PM00 : Max. 3%F.S.

Action 1

with Positioner Model 2900/2800 : Max. 2%F.S.

Linearity Model PM00 : Max. 3%F.S.
with Positioner Model 2900/2800 : Max. 2%F.S.
Actuator Air exposure bolt & nut S.S., Handwheel, Travel stop one side
Options

Pneumatic positioner PA92A , Electro-pneumatic positioner EA90AC, EA91AC, EA10S ,

Accessories
Air filter regulator MR2000 . Limit switch, Solenoide valve, and Others.
The high pressure gas safety law certification, Jacketed full, semi , Oring-guide,
Others
Resin-guide, Water free, Oil free, Specified painting color.
Notes Manufactured and mounted as options according to customer s request.
Double acting cylinder actuator is applicable on request.
2. CONSTRUCTIONS
1 Valve Body
Model 92 is designed to control by expanding or reducing
flow path area by rotating semi-spherical plug with seat-
ring bore.

No. Part Name

1 Body
2 Plug
3 Seat-ring
4 Retainer
5 Shaft
6 Guide bushing
7 Guide post
8 Guide collar
9 Bottom cover
10 Spacer-ring
11 Stopper-ring
12 Plug pin
13 Gland bushing
14 Gland flange
15 Split-ring
16 Gasket
17 Grand packing
18 Grand bolt
19 Bottom bolt
20 Gland nut
21 Bottom nut
Note When valve size is 50 mm or
smaller , no guide post , bottom
cover , gasket and bottom
bolt , bottom nut used.
2 Reduced Port
Port is reduced by retainer bore, Plug/Seat-ring
change is not required to reduce port.

Size 25mm 50mm Size 80mm 350mm

1in. 2in. 3in. 14in.

3 Resin Seat Seat-ring

Special filler contained PTFE Resin seat

Retainer Plug head

Retainer for
reduced port
3. MAIN PARTS MATERIALS
1 Typical Combination of Materials
Metal Seat
Process Seat-ring Guide Bushing Shaft
Body Material Plug
Temp . Range Metal seat Guide Collar Guide Post
20 to 250 SUS316
WCB SUS316
251 to 350 CoCr Alloy Seat
SCS14A SUS316
SUS316
100 to 250 CoCr Alloy Seat SUS316 CoCr Alloy
CF8
CF8M SUS316
251 to 500 CoCr Alloy Seat
100 to 250 SUS316L
SCS16A SUS316L
CM3M SUS316L
251 to 500 CoCr Alloy Seat SUS316L CoCr Alloy
CoCr Alloy Seat

Resin Seat
Process Seat-ring Guide Bushing Shaft
Body Material Plug
Temp. Rang Metal seat Guide Collar Guide Post
WCB SUS316
CF8 SCS14A SUS316
CF8M CoCr Alloy
20 to 200 T#9020-SCCF
SUS316L
CF3M SCS16A SUS316L
CoCr Alloy

2 Selection table of Metal seat CoCr Alloy Resin seat

Selection of Metal seat
Hardening treatment classification of plug seat-ring to comply with fluid conditions.
Part Name Notes
Class 1 Class C is for Incipient Cavitations or Flashing Service.
Plug Seat-ring
2 Different type Seat will be applied to Cavitations or Slurry
A CoCr Alloy Seat N/A Service.
B CoCr Alloy Seat CoCr Alloy Seat 3 In case of On-off or Tight Shut Off service, class B should
be selected even through applicable Pressure and
C CoCr Alloy face CoCr Alloy Seat Temperature Range is within class A.

Gas or Superheated steam Liquid or Saturated steam

Selection of Resin seat

Notes
1 When, corrosion resistant trim materials are selected,
Resin seat is recommended.
2 For Oxygen service or Colouring free service, seat SUS 316
PTFE
material T9020 - G20 is recommended. Such case,
T9020-SCCF
allowable temperature range is 20 to 200 .
4. ALLOWABLE DIFFERNTIAL PRESSURE
1 Model 2992 Unit : MPa kgf/cm
2

Actuator size Notes

1 Regardless of port size full port or reduced port
Valve size 240HP 330HP 400HP 500H 500HP and seat type metal seat or resin seat , the left table
mm inch is applicable but allowable max. pressure of resin seat
is restricted as shown in page 4.
25 1 3.92 40
2 Multiply 1/1.2 to the figures in the table to find allow-
40 1 1 2 3.92 40 able shut-off pressres for T.S.O. Tight Shut-off
50 2 2.25 23 3.92 40 application with metal seat.
3 Multiply 1/1.5 to the figures in the table to find allow-
80 3 0.17 1.8 3.82 39
able shut-off pressure for Model 92-CT and 92-CS
100 4 0.094 0.96 1.96 20 3.72 38 type.
150 6 0.41 4.2 1.07 11 2.84 29 3.92 40 4 Spring range for actuator size 500 HP is 40-200kPaG
4.0-2.0kgf/cm2G for direct action and 80-240kPaG
200 8 0.58 6.0 1.47 15 2.05 21 0.8-2.4kgf/cm2G for reverse action.
250 10 0.34 3.5 0.88 9.0 1.17 12 5 Select Model PM92 in case of 90 degree of rotary
angle.
300 12 0.24 2.5 0.62 6.4 0.86 8.8
350 14 0.57 5.9

2 Model PM92 Unit : MPa kgf/cm

2

Shaft Material SUS316 SUS630

Actuator size
Valve size BS-2 BS-3 BS-4 BS-5 BS-6 BS-3 BS-4 BS-6
mm inch
25 1 3.92 40
1
40 1 2 3.62 37 3.92 40
50 2 1.86 19 2.84 29 3.92 40
80 3 2.54 26 3.92 40
100 4 1.27 13 2.64 27 3.92 40
150 6 1.37 14 3.92 40
200 8 0.74 7.6 2.15 22 3.23 33 3.92 40
250 10 0.43 4.4 1.27 13 1.86 19 2.75 28
300 12 0.30 3.1 0.91 9.3 1.27 13 1.96 20
350 14 0.61 6.3 0.91 9.3 1.27 13
Notes
1 Regardless of rotary angle 60° or 90° port size full port or reduced port and seat type metal seat or resin seat the above
table is applicable but allowable max. pressure of resin seat is restricted as shown in page 4.
2 Multiply 1/1.2 to the figures in the table to find allowable shut-off pressure for T.S.O. Tight Shut-off application with metal seat.
3 Multiply 1/1.5 to the figures in the table to find allowable shut-off pressure for Model 92-CT and 92-CS type.
4 SUS630 will be applied in case required shut-off pressure is more than the capacity of standard shaft material.

5. FLOW CHARACTERISTICS
1 Rated Cv Value
Reduced Port
Valve size Full Port
60 Port 40 Port
Cv Cv Cv
mm inch Body Port size Body Port size Body Port size
60° 90° 60° 90° 60° 90°
25 1 25 mm 025 mm 15 25 mm 0.6 9 25 mm 0.4 6
40 11 2 40 mm 040 mm 34 40 mm 0.6 20.4 40 mm 0.4 13.6
50 2 50 mm 050 mm 60 50 mm 0.6 36 50 mm 0.4 24
80 3 80 mm 080 mm 150 220 80 mm 0.6 90 130 80 mm 0.4 60 85
100 4 100 mm 100 mm 255 390 100 mm 0.6 153 230 100 mm 0.4 102 150
150 6 150 mm 150 mm 600 950 150 mm 0.6 360 560 150 mm 0.4 240 370
200 8 200 mm 200 mm 1050 1700 200 mm 0.6 630 1010 200 mm 0.4 420 660
250 10 250 mm 250 mm 1500 2500 250 mm 0.6 900 1480 250 mm 0.4 600 980
300 12 300 mm 300 mm 2000 3500 300 mm 0.6 1200 2070 300 mm 0.4 800 1360
350 14 350 mm 350 mm 2700 4900 350 mm 0.6 1620 2920 350 mm 0.4 1080 1920
Notes : Reduced port is available only for range in above table.
2 Flow Characteristics
Full Port Rotary Angle 60° inch
1 1 1/2 2 3 4 6 8 10 12 14
Body Size mm 25 40 50 80 100 150 200 250 300 350
100

90

80

70
Valve Opening

60

50

40

30

20

10
5
0
0.1

0.5

10

50

100

500

1000
Cv Value
60% Port Rotary Angle 60°
inch 1 1 1/2 2 3 4 6 8 10 12 14
Body Size mm 25 40 50 80 100 150 200 250 300 350
100

90

80

70
Valve Opening

60

50

40

30

20

10
5
0
0.1

0.5

10

50

100

500

1000

Cv Value
40% Port Rotary Angle 60°
inch
1 1 1/2 2 3 4 6 8 10 12 14
Body Size mm 25 40 50 80 100 150 200 250 300 350
100

90

80

70
Valve Opening

60

50

40

30

20

10
5
0
0.1

0.5

10

50

100

500

1000

Cv Value
Notes : Colored zones are appropriate ranges for control modulating service.
Full Port Rotary Angle 90°
inch 3 4 6 8 10 12 14
Body Size mm 80 100 150 200 250 300 350
100

90

80

70
Valve Opening

60

50

40

30

20

10

0
0.1 1 10 100 1000 10000
Cv Value

60% Port Rotary Angle 90°

inch 3 4 6 8 10 12 14
Body Size mm 80 100 150 200 250 300 350
100

90

80

70
Valve Opening

60

50

40

30

20

10

0
0.1 1 10 100 1000 10000
Cv Value

40% Port Rotary Angle 90°

inch 3 4 6 8 10 12 14
Body Size mm 80 100 150 200 250 300 350
100

90

80

70
Valve Opening

60

50

40

30

20

10

0
0.1 1 10 100 1000 10000
Cv Value

Notes : Colored zones are appropriate ranges for control modulating service.
6. DIMENSIONS & WEIGHTS
1 Model 2992
Main dimensions and weights
1 Table below shows for mounting orientation R-3.
2 "X" shows the dimension when Positioner has mounted.
3 "LT" shows the dimension when Hand Wheel has mounted.

The space for maintenance

F Approx
Valve size JIS10K, 20K Actuator
E D L LT J C X P Weights kg
ASME size
mm inch 150, 300 10K 12K
25 1 120 40 240HP 240 270 475 70 225 250 30 21 22
40 11 2 134 50 240HP 240 270 475 70 235 250 30 23 24
240HP 240 270 475 70 245 250 30 25 27
50 2 140 60
330HP 330 430 685 95 260 250 52 44 46
240HP 240 270 475 70 305 250 30 34 37
80 3 165 130
330HP 330 430 685 95 320 250 52 53 56
240HP 240 270 475 70 315 250 30 44 50
100 4 194 140 330HP 330 430 685 95 330 250 52 63 69
400HP 400 470 765 121 350 265 61 92 98
330HP 330 455 710 121 430 265 52 89 96
150 6 229 185 400HP 400 470 765 121 430 265 61 118 125
500H P 500 620 1075 140 435 295 104 189 196
400HP 400 470 765 121 455 265 61 158 173
200 8 243 210
500H P 500 620 1075 140 460 295 104 229 244
400HP 400 470 765 121 485 265 61 203 233
250 10 297 235
500H P 500 620 1075 140 490 295 104 274 304
400HP 400 470 765 121 505 265 61 253 293
300 12 338 255
500H P 500 620 1075 140 510 295 104 324 364
350 14 428 310 500HP 500 620 1075 140 550 295 104 383 430
Notes 1 "X" is the dimension to have mounted Motoyama EA-91AC Positioner.
This dimension will be changed to have mounted other type of Positioners.
2 Approx. Weights shows the weight of valve assembly without Hand Wheel.

Mounting orientations
Several combination of Valve Body and Actuator is available as follows.
It is also available to mount Actuator horizontal.
D-1 or R-1 is our standard shipping orientation unless otherwise specified.

Direct Action Reverse Action

D-1 Standard D-2 D-3 D-4 R-1 Standard R-2 R-3 R-4

D-1H D-2H D-3H D-4H R-1H R-2H R-3H R-4H

Legend : Flow direction

2 Model PM92
Main dimensions and weights
1 Table below shows for mounting orientation R-2.
2 "X" shows the dimension when Positioner has mounted.
3 "LT" shows the dimension when Hand Wheel has mounted.

Flow Direction

F Approx
Valve size JIS10K, 20K Actuator
E L LT J C X W1 W2 Weights kg
ASME size
mm inch 150, 300 10K 20K
25 1 120 40 BS-2 335 362 210 325 330 38 106 27 28
1 BS-2 335 362 210 335 330 38 106 29 30
40 1 2 134 50
BS-3 451 482 276 420 360 52 140 58 59
BS-2 335 362 210 345 330 38 106 31 33
50 2 140 60
BS-3 451 482 276 430 360 52 140 60 62
BS-2 335 362 210 425 330 38 106 41 44
80 3 165 130 BS-3 451 482 276 490 360 52 140 69 72
BS-4 575 609 351 500 370 81 188 113 116
BS-3 451 482 276 500 360 52 140 79 85
100 4 194 140
BS-4 575 609 351 510 370 81 188 123 129
BS-4 575 609 351 635 370 81 188 150 157
150 6 229 185
BS-5 745 795 446 710 420 117 256 269 276
BS-4 575 609 351 660 370 81 188 190 205
200 8 243 210 BS-5 745 795 446 735 420 117 256 309 324
BS-6 931 1006 638 710 405 130 326 498 513
BS-4 575 609 351 690 370 81 188 235 265
250 10 297 235 BS-5 745 795 446 765 420 117 256 354 384
BS-6 931 1006 638 740 405 130 326 543 573
BS-4 575 609 351 710 370 81 188 285 325
300 12 338 255 BS-5 745 795 446 785 420 117 256 404 444
BS-6 931 1006 638 760 405 130 326 593 633
BS-5 745 795 446 825 420 117 256 463 510
350 14 428 310
BS-6 931 1006 638 800 405 130 326 652 699
Notes 1 "X" is the dimension to have mounted Motoyama EA-91AC Positioner.
This dimension will be changed to have mounted other type of Positioners.
2 Approx. Weights shows the weight of valve assembly without Hand Wheel.

Mounting orientations
Various orientations of valve body and actuator are available, as shown below, in order for easy installation in
limited piping space. Also available to mount actuator in horizontal position. D-2 and R-2 is the standard orien-
tation to be delivered unless otherwise specified.

Direct Action Reverse Action

D-1 D-2 Standard D-3 D-4 R-1 R-2 Standard R-3 R-4

Legend : Flow direction

7. Options
Model 92-CT Ceramic Trim Gyroll
Model 92-CT has been improved its anti-wear ability, in addition to
the original superior controllability, by applying ceramic parts on the Valve size 50A
plug and seat-ring.

Typical Applications
For anti-wear, slurry applications Flow Direction

Desulphurization Plant Slurry

Sewage Plant
Fly ash conveying line

Specifications
Body Type 92-CT Valve size 80A
mm 25 40 50 80 100 150
Valve size
1
inch 1 1 2 2 3 4 6
Body CF8, CF8M, CF3M
Plug Head Ceramics Zirconia for 25mm and
Materials

40mm, Alumina for 50mm to 150mm Flow Direction

Plug
Plug Base SCS14A SUS316 , SCS16A SUS316L
Seat-Ring Ceramics Zirconia for 25mm and 40mm, Alumina for 50mm to 150mm
Guide SUS316 CoCr Alloy O ring, SUS316L CoCr Alloy O ring
Flow Direction Flow to close
Pressure Range 2MPaG 20kgf/cm2G
Temperature Range 0 200 Thermal Shock Temp. 80
Allowable Seat Leakage ANSI/FCI Class 0.01% of rated Cv
Note Available port size is 60% and 40% port only.

Model 92-CS Body Ceramics Sprayed Gyroll

Model 92-CS has been improved its anti-erosion ability, in addition to the ceramics trim, by applying ceramic
coating thermal spray on inner wall surface of the valve body.

Specifications
Body Type 92-CS
mm 25 40 50 80 100 150
Valve size
1
inch 1 1 2 2 3 4 6
Body CF8, CF8M, CF3M Inner ceramics thermal sprayed Alumina
Plug Head Ceramics Zirconia for 25mm and
Materials

Plug 40mm, Alumina for 50mm to 150mm Flow Direction

Plug Base SCS14A SUS316 , SCS16A SUS316L
Seat-Ring Ceramics Zirconia for 25mm and 40mm, Alumina for 50mm to 150mm Sprayed Ceramics

Guide SUS316 CoCr Alloy O ring, SUS316L CoCr Alloy O ring

Flow Direction Flow to close
Pressure Range 2MPaG 20kgf/cm2G
Temperature Range 0 200 Thermal Shock Temp. 80
Allowable Seat Leakage ANSI/FCI Class 0.01% of rated Cv
Notes 1 Available port size is 60% and 40% port only.
2 Body and bonnet split type for valve size 25mm to 50mm
8. Jacketed Body
Jacketed Valve Body is most suitable for high viscous fluid service.
Jacketed Body is available for standard Valve Body Pressure Rating specified on page 2.

1 Full Jacketed Type B Type

Where duplex tube is piping, Connection Flange Size is com-
ing larger than Valve standard connection Size.
In this design, Full Jacketed TypeB Type is employed.

Standard Dimensions Unit mm

Valve size Flange Size
F
mm inch mm inch
25 1 50 2 220
40 11 2 65 21 2 240
50 2 80 3 250
80 3 125 5 285
100 4 150 6 315
150 6 200 8 380
200 8 250 10 400
250 10 300 12 470
300 12 350 14 550

2 Semi Jacketed Type G Type

Semi Jacketed Type is employed if Connection Flange Size
is equal to Valve standard connection Size.

Standard Dimensions Unit mm

Valve size Flange Size
F
mm inch mm inch
25 1 25 1 220
40 11 2 40 11 2 240
50 2 50 2 250
80 3 80 3 285
100 4 100 4 315
150 6 150 6 380
200 8 200 8 400
250 10 250 10 470
300 12 300 12 550
Bulletin No.MCE‐B2703B

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◆当
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◆Th
he product will be warranted for
f one year aftter delivering thhis product in principle.
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すので予めご了承
承下さい。
■MOTOYAMA is continuously
y improving and
d upgrading its product design
n, specificationss and/or dimen sions. Informattion included heerein is
subject to ch
hange without notice.
■本カタログは正
正しい情報の提供
供を目的としたものであり、本製品
品の市場性または
は適合性の保証を
を証明するもので
ではありません。
■This catalog is supplied for information
i purpose only and should not be considered cerrtified marketabbility and confo
ormability of thiis
product.
202102 MSP
12
2