PDF Project
PDF Project
BY
OCTOBER, 2024
1
DEVELOPMENT OF AN INTELLIGENT POULTRY BIRD INCUBATION
SYSTEM FOR SUSTAINABLE SUBSISTENCE FARMING.
BY
OCTOBER, 2024
2
DECLARATION
I Agyo Michael Agyo herby attest that this work titled “Development of An Intelligent
Poultry Bird Incubation System for Sustainable Subsistence Farming” and its
contents is an original study, undertaken by me and has not been submitted by any other
person for a degree or any other qualification in fulfilment of any undergraduate award
at any other institution. All information gotten from relevant works have been cited and
Technology, Minna.
2018/1/70901ET ------------------------------
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ACKNOWLEDGEMENT
I would like to appreciate Dr Taliha A. Folorunso for his guidance and supervision from
my early years at the Federal University of Technology to the present. He has been a
mentor and guide to me.
Likewise, I wish to recognise the efforts, dedication, and contributions of Engr. Dr.
Jibril A. Bala to this study. Hisj meticulous and straightforward guidance reformed my
thinking and positively impacted the development of the artificial incubator system and
this project document.
Furthermore, I would like to extend my regards Engr. Prof. Oluboji O.A and the
students of Mechanical Engineering, who aided in the development of the Intelligent
Incubator system.
Lastly, I extend my regards to the department of Mechatronics Engineering and its staff
for inducting the knowledge, skills, and values required of an engineer. I also want to
thank Acham Stephen, Khalid, and Ruel Kantiok for providing counsel and support for
the duration of the incubator construction.
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TABLE OF CONTENT
DECLARATION..........................................................................................................ii
ACKNOWLEDGEMENT ........................................................................................... v
TABLE OF CONTENT.............................................................................................. vi
1.0 INTRODUCTION............................................................................................ 8
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CHAPTER THREE ................................................................................................... 31
REFERENCES........................................................................................................... 59
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ABSTRACT
Poultry farming and consumption are widespread activities, which account for 30% of
the world’s protein consumption and serve as a lucrative source of income, practiced
at small and large scales. Due to high demands, artificial poultry egg incubation is
employed as a predictive measure to offset supply with demand. Artificial egg
incubation, however, is plagued with culpabilities, which include but are not limited to
inadequate monitoring of developing zygotes and inefficient implementation of control
systems for the purpose of egg embryo hatching. A responsive, controllable, intelligent
poultry bird egg incubator system that utilises hardware components such as a DHT11
sensor, DC fan, DC motor, heating elements, and an Arduino Uno and ESP 32
microcontrollers is developed to mitigate these effects. This system is governed by a
Mamdani Fuzzy Inference system, which maps out membership functions between the
humidity and temperature inputs of the system and establishes a rule base for governing
the behaviour of system actuator elements in response to real-time temperature and
humidity data collated by the DHT11 sensor. Through extensive testing, this study
achieved its aim of developing an intelligent artificial poultry bird egg incubation
system with a system logic accuracy of 70%, and achieved an average system response
time of 2.2 seconds, which improved the quality of poultry egg hatching for the duration
of poultry egg incubation. The developed incubator system, with an egg-carrying
capacity of 90 eggs, is capable of deployment for small and medium poultry farming
and serves to promote the industrialization of poultry farming.
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CHAPTER ONE
1.0 INTRODUCTION
Farming as an activity, dates to the earliest years of human society and is under constant
poultry farming has roots in China and Egypt, who are credited with designing the
earliest artificial incubation procedures. Poultry accounts for over 30% of animal
protein consumption globally and is projected to rise with population increase (George
and George, 2023). Incubation in poultry birds which can be defined as the definitive
process by which poultry eggs and nurtured and developed to birth healthy offspring,
plays a key role in the success or failure of a poultry farm. Naturally, incubation of eggs
is undertaken by poultry birds and usually takes up to twenty-one (21) days to achieve
Natural Incubation is necessary for the parental relationship between the chick and hen
and essential to the physical development of the chicks (Sunday et al., 2020). Due to
the various shortcomings of natural incubation methods which include high mortality
rate, high labour and time cost, unfavourable climate conditions and inadequate
monitoring and control actions over incubation period (Sunday et al., 2020).
sensors, actuators, and control elements to stimulate the development of egg embryo.
Artificial incubation has become relevant and widespread for the mass production and
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continued sustenance of poultry bird farming. As such various research has been made
to identify determining factors that influence egg development, which guide the diverse
development of poultry birds but there are areas where it falls short. Problems such as
parameters (Seob et al., 2021; Adegboyega et al., 2021).The aim of this project is to
develop a control system for poultry incubation system with IoT communication to
microcontroller system with wireless network capabilities to monitor and control the
poultry birds. Significant challenges facing artificial incubation include the effect of the
for the sole purpose of providing a quantifiable and efficient means of measuring the
incubator microclimate and evaluating the effects these have on egg incubation, along
with the added benefits of system flexibility, backup power source and power
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management efficiency, remote monitoring capabilities and egg fertility preservation
This project aims to develop an intelligent poultry bird incubation system for
sustainable subsistence farming of poultry birds. This aim was achieved through the
following objectives:
incubation.
ii. To develop and integrate a control system for poultry bird incubators.
The significance of this study is to improve the quality and quantity of hatching among
poultry bird eggs by providing a feedback control system to monitor and regulate the
incubation conditions of poultry eggs in real time, to understand the optimal control
evaluate the strengths and shortcomings of previous poultry egg incubation works
carried out and to develop a marketable egg incubator prototype with the capacity of
catering to the needs of commercial poultry farmers on a small and medium scale.
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1.5 Scope of Study
This project takes into consideration the proper range of external variables, such as
temperature, humidity and egg orientation angle required for successful incubation of
fertilized chicken eggs and how these parameters are monitored and controlled by a
microcontroller system to ensure increase in poultry egg hatching for small and medium
scale poultry farmers. This project encompasses several technologies such as fuzzy
logic control models, implemented by the Arduino Uno and ESP 32 microcontrollers,
which monitors the incubation process and controls system elements. This system is
capable of monitoring and regulating temperature and humidity conditions, conduct egg
tilting for efficient egg incubation, communication with remote devices for control and
monitoring activities. The limitations of this project comprise of limited egg holding
Chapter One introduces the concept of incubation, and the different methodologies and
methods and specify the criteria, aim and objectives of this project.
Chapter Two provides an in-depth analysis of literature and works, centred on the topic
consideration for adequate monitoring and control over the poultry incubation process.
Chapter Three proposes methodology and control actions considered for the
and data parameters from the literature reviews and inculcates innovative ideas for
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Chapter Four presents the results and findings of the designed incubator system.
Tabulating and quantifying the achievable performance of the system for analysis,
evaluation, and comparison. For the improvement and modification of the incubator
system, operational logic and data set used for the development of the intelligent poultry
egg incubator.
Chapter Five concludes the development, testing and evaluation of the incubator
the system. It provides recommendations and referenceable data for the improvement
Zygote: This refers to a fertile poultry (chicken) egg required to undergo the incubation
process.
Candling: This refers to the systematic process which involves screening the eggs via
light illumination in a dark room to ensure the fertility of the egg embryo.
Incubation: The development stage by which, fertile eggs are nurtured into young
healthy chicks.
Egg Tilting: Rotary or inclined motion of egg crate carrier to ensure the embryo mixes,
for proper development of zygotes and to prevent the chicks from sticking to the shells
after hatching.
Embryo: This refers to the early stage of development of a poultry egg, which occurs
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CHAPTER TWO
This chapter aims to explore, analyse, and provide a contrast between existing
parameters and conditions which affect the success rate of artificial poultry egg
incubation from previous works and review and evaluate existing and related works
concerning poultry egg incubation. Thus, constructing an original working idea that
ensures the viability performance and safety of an automated embedded poultry egg
incubator system.
Poultry egg for incubation is broadly classified into three categories which are
unfertilized, dead-in-shell, and fertilized eggs (Sheng-Yu et al., 2020). Poultry egg
without a zygote.
While fertilized eggs are favoured for incubation, it should be noted that not all zygotes
develop and hatch into healthy chicks. Various characteristic physiological parameters
such as corticosterone and thyroid hormone balances, metabolism, heat production and
gas exchange play a key role in the fertilization of poultry eggs (Tona et al., 2022).
During the incubation process, egg fertility is checked routinely to prevent wastage of
power and contamination of the incubation process. These routine checks are performed
before the 18th day of incubation, which is when the embryo is completely formed
(Sheng-Yu et al., 2020). Egg fertility is determined through the candling process. This
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process can be performed manually or automatically with the aid of image processing,
data analysis and digital cameras used for capturing image data (Lean et al., 2022).
To ensure poultry eggs selected for incubation meet the optimum level of viability, eggs
are stored no more than seven (7) days before incubation as this reduces the possibility
of egg hatching (Pedro et al., 2023). The relationship between long storage, weight loss,
fertility and hatchability have been observed and possesses a negative trend as the
the egg, which plays a factor in early egg deterioration (Pedro et al., 2023).
Incubator temperature and humidity can be identified as a major measurable factor with
profound influence over the hatchability of developing egg embryo. Temperature and
humidity possess an inverse relationship with each other, where the increase of one
parameter results in a reduction in the other. Therefore, increasing the need to regulate
Through years of research and experimentation, the optimal temperature and relative
humidity constraints for proper embryo development are marked at 350 C -370 C and
temperature level higher than 370 C results in mortality of the developing zygote
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It has been demonstrated that exposing incubated eggs to pre-incubating for the
duration of egg storage before incubation improves the viability of chicks hatched and
is especially useful when egg storage extends beyond the seven (7) days interval
(Bhavana et al., 2023). Several temperature and humidity sensors are available, but the
systems due to its high precision which provides calibrated temperature and humidity
Egg tilting can be identified as an essential procedure during egg incubation to ensure
the safety and viability of chicks. This activity is undertaken majorly by controlled
actuation of motors placed at the ends of the egg tray. An adequate turning angle of 450
speculatively improves the feed efficiency of birds during the growth period and
improves the quality of chicks produced through the incubation process (Tona et al.,
2022).
Although significant research has not been dedicated to establishing this as common
knowledge in the field of artificial poultry incubation, Tona et al., (2022) states that the
orientation of incubated eggs in a vertical direction, with the small end down leads to
an increase in hatch time as compared to when the egg is placed with the small end
facing up. Regardless of the time delay in hatching, the orientation of the incubated egg
in the vertical direction with the small end facing downwards leads to an improved
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2.4 Review of Related Works
Iraqi et al., (2024) proposed this study, with the aim of studying the effect of thermal
manipulation on the embryonic development of chicken breeder eggs for the duration
of egg incubation. The General Linear Model under the SAS program was employed,
to analyse the effect of thermal stress on the incubating eggs. For this experiment, six
hundred eggs were incubated with a hatch rate of 50%. The effects of thermal stress on
the incubated eggs show a significant improvement in the embryonic weight, yolk sac,
tibia, and heart weight. It also demonstrates that incubating embryos at slightly higher
growth, tissue metabolism, and respiration rate. The application of thermal stress to
incubating eggs should be controlled and applied moderately as it can stunt egg growth
if misapplied.
Raju et al., (2024), developed an infant incubator system, for infant monitoring and
system control. It utilises IoT communication to care for and observe premature and
critically ill new-borns. To achieve the project aim, components including a sound
sensor, heart rate monitor, MQ2 sensor, DHT 11 sensor, accelerometer, Peltier module,
LCD, humidifier, and GSM unit are integrated with an Arduino Wi-Fi R3 micro-
controller and Think Speak IoT storage, to provide adequate support and data
monitoring. The smart Infant Incubator reduces the mortality rate of infants through
parameters to ensure the infants' safety. It fails to integrate real-time video data
coverage, oxygen, and respiration rates of the infant to the incubator system and only
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Nugraha et al., (2024) designed and implemented an Internet of Things egg incubator
humidity sensor, a PIR motion sensor, a bulb, a ventilation fan, and rollers for egg tilting.
This system deploys a remote connection communication via the telegram application,
to facilitate communication between the incubator system and user. Using a bang-bang
control model, the system automates its’ tasks according to the temperature and
humidity conditions of the incubator, while identifying the hatching period of eggs in
the incubator utilising the PIR sensor. The results derived show that the system has a
hatch rate of 90%. The downside to this system lies in the fact that the egg capacity of
the system is not sufficient for commercial purposes and the lack of provision for proper
egg maintenance.
Wang et al., (2024) developed a new smoothing technique for the implementation of
function. The function approximates the switching function for the sign function which
results in a smooth optimal control profile. The proposed method can be readily adopted
into an indirect calculation method once the switching function has been derived.
Derivative (PID) control. Control instructions were stored in the ESP32 microcontroller
which also allows for wireless communication with the IoT module, responsible for
remote monitoring and control, DHT21 humidity and temperature sensor for incubator
climate monitoring, motors, ventilation fans and voltage protection system for safety
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and maintenance of the incubator system with egg holding capacity of five hundred
eggs.
Furthermore, Zhou et al., (2023) developed a reliable, efficient and accurate alternative
system for the identification of sterile and fertile incubating duck eggs. The proposed
framework. This method acquires duck egg images through an image acquisition device
and augments the dataset using rotation, symmetry, and contrast enhancement methods.
Model testing was conducted on 2111 duck eggs, with a dataset of 6488 images of
candled duck eggs. The Mean Average Precision (MAP) of the method in this paper
was 99.74%, which was significantly better than the YOLOX-Tiny network before
92.06%. The system demonstrates viability and readiness for commercial deployment.
Maaño et al., (2023) deployed an intelligent monitoring and control system, to improve
and incubator climate per real-time data collated from the various sensors deployed.
This project deploys Edge gateways to mediate between sensors and cloud data to allow
for seamless programs running. It allows for user monitoring of system operation,
identification of issues and control over system behaviour. The deployment of this
system is costly and as such it adopts integration with old systems to serve as
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George and George (2023), designed and developed an IoT-based poultry egg incubator
temperature and humidity monitoring system. Achieves its objective of monitoring and
controlling the designed IoT incubator system, utilising an Arduino MKR 1000
monitor and control the system's behaviour. The microcontroller is interfaced with
Arduino IoT cloud for managing and monitoring the real-time status of the system to
prevent hatching failure, the hatchability of the system was evaluated at a 95.24%
success rate with thirty-eight eggs hatched out of an initial 42 fertile eggs present. The
incubator is evaluated using the Kano model to determine its readiness as a marketable
product. The limitation of the system includes its design to accommodate only chicken
eggs.
Allen et al., (2023) developed an alternative powered poultry egg incubator system,
geared at addressing the issue of irregular power supply to an incubator system. This
system proposes the addition of solar power to the egg incubator design to mitigate the
negative effects power shortage has on the continuous incubation of poultry eggs. The
incubator was designed with an egg holding capacity of one hundred and fifty (150), to
relative humidity of 60%. Solar power was successfully integrated into the incubator
system, via the addition of solar panels and an inverter battery to store charge. The
systems’ performance in terms of hatch rate was determined at 70% for the initial test
farmed quail eggs has on the egg incubation process. To evaluate the percentage of
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weight loss of hatched eggs, chick weight is compared to the weight of the incubated
egg before incubation. The result is given as a ratio, where the performance evaluation
employs the use of Pearson's X2 test. The eggs were stored at 15.80 C and 80% relative
humidity. It was observed that game quail eggs stored for more than 28 days showed a
significant decrease in hatch rate and fertility. It was also observed that chicks hatched
after 28 days suffered from significant weight loss. This paper only focuses on a sub-
section of quails.
Ahmad et al., (2023) developed functional egg incubator system, which utilises light
actions. This system was designed to be lightweight and affordable for small-scale
poultry farmers. This system does not account for air ventilation between the incubator
system and the environment, power outages and automated or remote monitoring of
incubation activities.
Andri et al., (2023) investigated the effects of egg storage on the performance of Arab
chickens for the first week post-hatch, by evaluating the performance of hatched chicks
based on the following parameters: initial body weight, final body weight, body weight
gain, feed intake, water intake, feed conversion rate and water conversion rate. Two
hundred (200) eggs were separated into five (5) batches with each batch subjected to a
different egg storage duration, with the eggs stored under stable conditions of 24-26 0C
and relative humidity of 60-70% and incubated at a set temperature of 37.7-37.9 0C and
50-60% relative humidity. The results of this experiment identified that eggs stored for
seven (7) days and longer exhibited a significant reduction in initial body weight, final
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body weight, body weight gain and an increase in feed conversion rate. Whereas egg
storage for four (4) days and less had no adverse negative effect on chick performance.
Dhotre et al., (2023) developed, studied and evaluated the effects of short periods of
incubation during egg storage (SPIDES). Storage conditions for the observed incubated
eggs were given at 160 – 810 C with a relative humidity of 65-70%. SPIDES treatment
inculcates short periods of egg warming under incubation conditions to mimic the
incubating pattern and behaviour of a poultry bird. This experiment divided five
hundred (500) eggs incubated with this method into five (5) groups and five (5)
humidity of 55-60%. Results achieved from this experiment indicate that long-term
homemade egg incubator developed using a frame made of MDF and plywood. The
humidity controller, mesh wires fabricated egg trays, a hygrometer, a kerosine lamp, a
cooling fan and a water pan to design an incubator system with an egg holding capacity
of one hundred and fifty (150). Heat supply was provided by four (4) fluorescence bulbs
and alternatively by the kerosine lamp in the event of a power outage. It consists of
three (3) ventilation vents and an electrical fan for cooling and air ventilation. The
temperature of 37.5 0C and 60% RH for the first 18 days and 36.6 0C and 65% RH for
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the remaining duration of incubation. The disadvantages of the system include its
design for manual egg tilting, sanitation, and inspection of embryo development.
Al-Ansi et al., (2023), developed an imaging system for egg incubator systems and
studied the advantages they provide. It stresses that image identification of incubating
eggs provides users with information that enables them to gear their efforts towards
progress. Thereby increasing the probability of egg hatching and reducing the risk of
contamination. It also aids in identifying the growth rate of eggs, which can serve as an
analysis of the incubation control methodology. The result of integrating image vision
into an egg incubator system, shows an increase in the hatch rate and yield of healthy
eggs.
Adriaensen et al., (2023) conducted and experiment, which lasted for the duration of
seven (7) days. To study the difference in embryo development between artificially
incubated eggs and naturally incubated eggs. Embryo development was monitored
through candling operations, and it was discovered that there was no significant
Additionally, Maulana et al., (2023) presented this study, intended at exploring the
application and viability of fuzzy logic control on the incumbent temperature and
humidity of an incubator system. Fuzzy logic entails the deployment and determination
of membership between input constants. The Sugeno method, which outputs the result
of fuzzy logic as constants or linear equations is considered for evaluation. Fuzzy logic
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ventilation fan and tilt motors for angular actuation. It was derived that the robustness
of the fuzzy logic controller system was acceptable and that the Sugeno method has a
faster temperature control time however humidity control poses a challenge during egg
incubation.
Tona et al., (2022) investigated the effect of varying incubation conditions on chick
and delays in feed access. The effects of incubation parameters on chick development
are observed through a series of trial incubations, where each batch is exposed to a
correlation exists between hatchability, egg weight loss and temperature, while a
positive correlation exists between hatchability and relative humidity. The use of
candling subsystem for egg maturity detection, for commercial duck eggs. An
camera module, a system fan and DHT 11 temperature and humidity sensors are
incubator. The system with an egg capacity of 80 eggs performs incubation activities
along with candling at three intervals. The image data captured is analysed by a region-
based convolution neural network to determine egg maturity and differentiate between
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the three different classifications of duck eggs. The measured candling identification
Suhirman et al., (2022) developed an alternative method for image processing and
analysis over the embryonic development of incubating eggs. The proposed Otsu
Method involves dataset analysis, image grey scaling, image pre-processing and
Adaptive HE and image segmentation. This method aims to derive the maximum
possible threshold value of the captured image data. Compared with existing image data
analysis methods, the Otsu method demonstrates high Structure Similarity Index
Method and Accuracy (SSIM) evaluation distribution value, faster processing time and
increased accuracy.
Adriaensen et al., (2022) investigated the relationship between egg storage before
incubation and its effects on embryonic development. This study utilised imaging
while taking classical measurement factors, such as egg weight, egg white Ph, eggshell
strength, Haugh units, yolk index and colour. There were three (3) subdivisions,
according to egg storage duration and a total of thirty (30) eggs were selected at random
for analysis. The eggs were incubated at a temperature of 37.8 0C and 55% RH. The
results of non-invasive imaging reveal that the eggs stored for ten days possessed a
higher mortality rate, from which the conclusion that prolonged egg storage is a crucial
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Ostrenko and Galochkina (2021), evaluated the effects of water-soluble antioxidants on
egg incubation and offspring hatching. An experiment was performed on two groups of
egg-laying hens, selected at random consisting of a hundred (100) hens each. The
experiment lasted for forty-one (41) days with the experimental group (Group A) being
placed on a diet enriched with dihydroethoxychine (DGE), while the control group
(Group B) was kept on a basic diet. The effect of the water-soluble diet on the
was also noted that the hatchability of incubated eggs from the experimental group was
significantly increased when compared to chicks hatched from the control group.
the productive and biological factors, influencing egg production and embryonic
growth.
system capacity of 30 eggs. The proposed system was constructed and interfaced with
a servo motor, a 60-watt bulb, DHT11 sensor, LCD, relay, RTC module, a 12-volt DC
fan for ventilation, 300 watts inverter and a water bowl for regulating the relative
humidity within the incubator. Control action and sensor integration were performed
estimated to be 63 %. There was a malfunction with the temperature sensor which went
incubating eggs.
Fredrick et al., (2021) designed and implemented a remotely monitored egg incubator
system. This system utilises a DHT 22 sensor for temperature and humidity reading, a
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DC motor for egg tilting at an angle of 450, an LCD module for incubator system
monitoring and a GSM module for remote monitoring. The purpose of this is to enable
system flexibility, enhance productivity and provide a cheaper alternative to the egg
solar power. However, the system suffers from operation limitations such as poor
connectivity between the GSM module and the incubator system, inability to detect egg
temperature range of 37-38 0C and an operating humidity of 60-90%, eggs are placed
horizontally and tilted five (5) times a day. Control functions are designated by an
Arduino Uno microcontroller, egg heating by a filament bulb and heating rod, DHT22
sensor to measure incubator temperature and humidity, RTC DS1307 sensor for egg
incubation clock, LCD for parameter readings display, centrifugal fan for airflow within
the incubator. The employ of polyethene foam for incubator system insulation. After
initial testing of the egg incubator system, the hatchability of the system is given as
73%, where a total of twenty-six (26) eggs were hatched out of a total of thirty-six (36).
Mariani et al., (2021) reviewed and necessitated the need for modern design
modification of poultry egg incubators to achieve the aim of a cost-effective and power-
efficient system for poultry farmers. To achieve the objectives of this study,
humidity conditions, tray switching and tilting. This system is developed for the
incubation of both duck and chicken eggs. With an average hatch rate of 86.5% and egg
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holding capacity of one hundred and twenty (120) eggs, this incubator system provides
a feasible alternative to egg incubator systems designed for easy use, maintenance, and
purchase.
Soeb et al., (2021) developed and evaluated the hatch performance of a low-cost egg
incubator system, which consists of a microcontroller and an egg turner tray with an
egg holding capacity of one hundred and sixteen (116) eggs. To assess the performance
of the system, manual and automatic testing were conducted. The results indicate that
Furthermore, Mujčić and Drakulić (2021) developed and presented an automatic egg
incubator, which integrates Fuzzy logic control for monitoring and control of
communication is designed with AT Mega 328 and ESP 8266 microcontrollers, DHT
22 temperature and humidity sensor, thermistors, heaters, fans, LCD and LED for
display and user notification. To implement fuzzy logic, input parameters such as error
rate change and error between the desired value and actual temperature and humidity
values are fed to the system. Fuzzification is performed on these parameters with the
Nawaz et al., (2021),developed of a smart egg incubator system which inculcates IoT
technology. This system is designed with two incubating layers which incorporate still
and forced air incubation. Monitoring and control measures are taken by ESP 8266
NodeMCU. Control actions involving egg tilting, water level detection, temperature,
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and humidity regulation with the aid of DS18B20 and DHT11, are performed by the
conditions to determine the most suitable for feasible egg incubation. Out of three
hundred (300) eggs tested a hundred (100) per batch, the most suitable temperature for
and regulate heat and humidity levels, automatic egg turning, automatic water filling
and dispensing system in this study. This project implements Proportional Integral
microcontrollers for control implementation and Liquid Crystal Display screens for
data relay to the system operator. The systems performance is evaluated in respect to
In addition, Dutta and Anjum (2021), designed a Mamdani Fuzzy Logic Control
scheme for the optimization of Temperature and Humidity control in an automatic egg
incubator. Mamdani Fuzzy Inference system relays member relationships as fuzzy logic
and is notably useful in concluding a process. Input parameters such as temperature and
relative humidity are captured by the DHT22 sensor. Defining the shape of the
membership for the parameters captured, they are represented as Gaussian and
Triangular functions. The outputs of egg incubation are received as functions of fan
Metwally (2020) developed this system, aimed at improving the performance of an egg
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electronic circuit designed to produce a pulse repetition frequency signal is integrated
into an incubator system and its effect is evaluated. Pulse repetition frequency can be
explained as a power management technique which cycles between the on-off phase of
a signal. Its advantages over analogue potentiometer control methods include the
minimal power loss generated in the system and precise control over voltage supply to
durations were considered for improving the performance of egg incubation. The results
obtained show that the pulse intensity and frequency duration band most effective for
high hatchability are: 72 W.m2 and 25 min/hr. With a feasibility rate of 89%, and
poultry incubator with a capacity of 100 eggs. For the development of the incubator
system, a programmable logic controller was applied. Interfaced with the controller
were LCD, and LM358 temperature sensor, the evaluated hatchability of the eggs was
system, for incubator system deployment. This is achieved by passing image data
captured during egg candling performed by a LED light source and a digital camera, to
research result of 100%, in the ability of the CNN system to distinguish and locate the
placement of fertile eggs placed in the system from a batch study of 240 eggs. The
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shortcoming of this paper lies in the inability of the system to identify the fertility of
incubated poultry eggs for the first six (6) days of incubation.
Additionally, Tsai et al., (2020) developed a system capable of classifying poultry eggs
according to incubation viability and analysing the absorption rate of fertile eggs, for
vaccine creation. This was achieved by employing fifty (50) egg candling LEDs to
employed the use of receiver operating characteristics (ROC) to analyse image data and
obtain the image area under the curve to determine the screening.
This chapter investigated research papers and relevant bodies of work, with the sole
concepts to be taken into consideration, for the monitoring and development of poultry
egg embryo. This was achieved by observing the different methods of approach,
employed for the purpose of artificial egg incubation, the outcome and the challenges
faced. With the aim of modelling of an intelligent incubator system, with control logic
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CHAPTER THREE
3.0 METHODOLOGY
This chapter aims to explore the design considerations, components and parameters
considered for the construction of a functional embedded control system for a poultry
bird incubator system, presents system layout and propose control logic and operations
to be conducted by the incubator system to achieve the goal of feasible and efficient
egg hatching.
for monitoring and controlling poultry incubation operations. The components are
accommodate evolving technologies that make monitoring and control simpler and
more streamlined. Sensors are required for monitoring temperature level, humidity, and
Microcontrollers automate complex tasks that affect the result of the poultry egg
and control for remote usage. Control hardware activates ventilation fans, heaters, and
poultry bird incubator system, a schematic block diagram was designed, which
identifies the various components and sub systems required for hardware development.
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Figure 3.1. Block Diagram of Incubator Structure
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Figure 3.2. Flowchart for the Operation of Intelligent Egg Incubator System.
The flowchart illustrated details of the operation schematic which starts with the system
and components activation. Sensor readings are derived and used to navigate the next
course of action, for the incubator system. The system evaluates the current incubator
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system. In the event of failure during the incubators’ runtime, an emergency signal is
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3.3 Design of Control System
To design the circuitry and simulate control circuit operation, software design
technology such as Proteus and MATLAB were employed. The incubator is designed
to have a holding capacity of ninety (90) eggs, which are subdivided into three crates
with one crate per section. The incubator is designed to possess dual power units to
accommodate for the variability of power supply to the incubator from the power main
usage.
Fuzzy Logic Control entails integrating human reasoning and logic in the
implementation of control algorithms and functions. It performs this strenuous task with
the aid of fuzzy membership, which can be described as graphical representation of the
degree of correlation between members of a systems crisp input and fuzzy rules which
govern the system operation and output mapping of fuzzy output. The range of input
and out values, as well as the membership between the inputs and outputs of a system
are designed graphically and analysed through the aid of the MATLAB software.
interfaces with the components in the incubator system to perform tasks efficiently.
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Figure 3.3 Fuzzy Inference Block Diagram
The Mamdani fuzzy inference block diagram maps the relationship between poultry
them as block components and details the membership function of the range of values
36
Figure 3.4. Fuzzy Logic Rule Base System Governing Incubator Operation.
The rule base serves as the governing control logic that dictates system behaviour for
the duration of egg incubation. It accomplishes this task by generating a list of possible
events that can occur during egg incubation and allows for an appropriate user guided
37
To implement efficient and timed control over egg tilting operations, a functional
flowchart detailing the operation events was designed. Egg tilting is performed once
every six (6) hours, lasts for five (5) seconds. Its operation is dictated by the control
sequence from the microcontroller which keeps a record of the operating time of the
controller that switches abruptly between two states of a system, the egg crate is made
replicates egg storage conditions of naturally incubated eggs while preserving the
fertility and ensuring the viability of egg hatching. This delicate process is conducted
by regulating the temperature and humidity of the incubator at time intervals to mitigate
early embryo death. The incubator system is set to provide a regulated climate condition
of 37.5 0C and 65% relative humidity, the duration of pre-incubation varies according
For the development and construction of the embedded control system for a poultry
bird incubator, consisting of several actuating mechanism and sensors. Identifying and
38
values of the incubator system
regulate humidity
crate.
incubation.
incubator.
Derived from the circuit connections of the intelligent control system, clearly defining
the position of each component, in accordance to the circuit diagram connected to the
ELEMENT
data transmission.
39
Derived from the circuit connections of the intelligent control system and it illustrates
how the intelligent system is able to collect and transmit sensor readings to the targeted,
Required to capture relevant incubator system parameters for monitoring and control
Figure 3.6 DHT 11 Temperature and Humidity sensor (Raju et al., 2024)
b) DC Fan
This actuator is required for humidity and air flow regulation in the incubator system.
40
c) DC Bulbs
This component is required for the supply of heat for the duration of egg incubation.
d) Arduino Uno
Responsible for monitoring and controlling the process of the incubator system. The
function.
41
Figure 3.9. Arduino Uno (Raju et al., 2024)
e) ESP 32 Microcontroller
f) DC Stepper Motor
Egg tilting is heavily dependent on the functionality and operation of the stepper motor,
which is required as the driving force to ensure proper egg mixing during incubation.
42
g) Liquid Crystal Display Module
Designed to provide reference and guide during component installation. The circuit
diagram designed with the aid of Proteus circuit simulation software, displays the
component wiring required for powering and integrating hardware components for the
43
Figure 3.13 Circuit Diagram
system and the system’s response time to change input parameters. This is
accomplished by comparing the accuracy of measured system output for given variables
of input parameters, to the estimated fuzzy logic system output for the given input
parameters and dividing the summation of accurate system and estimated response to
the total number of recorded test samples. System response time is averaged from the
∑𝑇
System Response Time = (3.1)
𝑛
44
Where ∑T, is given as the summation of measured response time for change in input
readings.
Where n, is given as the total number of test samples recorded within a given time
period.
∑𝐶
Accuracy of Fuzzy Logic Control Scheme (%) = 100 × (3.2)
𝑛
Where ∑C, is given as the summation of accurate test results recorded between input
Where n, is given as the total number of test samples recorded within a given time
period.
chapter. The aim of developing a controlled environment for the artificial incubation of
poultry eggs is achieved, and the system's performance is evaluated, for further research
into parameter and system adjustment to achieve better results and ensure the
45
CHAPTER FOUR
This chapter provides insight into the results derived from the system’s operation,
evaluation of system design and performance and its conformity to design and
control and monitoring actions, a microcontroller circuit was designed and interfaced
with the DHT humidity and temperature sensor. The system was able to acquire the
occurred within three (3) seconds and was displayed on the mounted liquid crystal
display unit.
Governed by a Fuzzy Logic Rule Base and implemented as system code to detect and
report system activity, the intelligent poultry system is designed to have an appropriate
of input parameters, governed by the fuzzy rule base is established and presented in
46
The graph represents the simulated behaviour of the incubator heating bulbs over a
given range of incubator temperature and humidity for the duration of egg incubation.
The graph shows the corresponding response of the incubator heater to the increase or
decrease in incubator inputs. The peaks of the plotted control surface graph highlighted
in yellow, represent the regions of high activity for the incubator heater and regions of
It can be deduced from the graph the incubator heater will remain active for a majority
of the egg incubation process and inactive during periods of high incubator temperature.
The system graph illustrated below, represents the simulated air gate actuator behaviour
across given instances of temperature and humidity readings in the incubator. The graph
shows the corresponding response of the incubator fans to the increase or decrease in
incubator inputs. The peaks of the plotted control surface graph highlighted in yellow,
47
represent the regions of high activity for the incubator fan and regions of inactivity
highlighted as blue.
It can be deduced from the graph that the incubator fan will remain dormant for the
System output which is derived as an aggregate, which represents the outputs of each
rule set that governs the fuzzy system, for a set of given input parameters. The rule
inference viewer allows for evaluation and training of the fuzzy logic rule base and
48
Figure 4.3. Rule Inference for Intelligent Poultry System
The rule inference viewer allows for the modification of system behaviour which is reflected
in the control surface graphs. By training the fuzzy logic with the rule inference viewer,
By integrating various components and encasing the embedded system in a plastic frame,
the incubator system is connected to the system actuators and sensors. The incubator system
fan, DC bulbs and Tilt motor with the aid of a relay block. Stepping down 12-volts from the
DC battery to 5-volts the bulk converter provides power for the microcontroller units. The
LCD and DHT sensors are mounted on the Arduino Uno microcontroller and are connected
49
to the 5-volt and 3.3-volt power supply respectively. The system reads the temperature and
The Fuzzy Inference System governs the operation of the system, which regulates the
activity of the heater bulbs and DC Fan, with the DC fan set high from start-up. Connected
to the internet via Wi-Fi or mobile hotspot, the ESP microcontroller receives DHT 11 sensor
readings from the GPIO 5 pin of the ESP 32 microcontroller. It transmits the data through
WriteApiKey to the ThingSpeak channels. The assembled, intelligent poultry egg incubator
is shown below.
50
Figure 4.4. Intelligent Artificial Poultry Egg Incubator System
51
4.3 System Performance Evaluation
Acquired during the live testing of the incubator system, this graph shows the captured
incubator temperature from start-up, with a data capture interval of fifteen (15) minutes.
The graph reveals the steady increase of the incumbent temperature of the incubator,
which certifies the ability of the control system to generate and regulate heat within the
incubator.
System humidity data captured at an interval of fifteen (15) minutes, is plotted against
time for the evaluation of the artificial incubator system’s condition and regulation of
52
Figure 4.6. DHT Humidity Graph
The incubator’s relative humidity rises and decreases with respect to the controlled
system temperature. It can be deduced from the graph that the incubator system
To evaluate the operation and functionality of the Fuzzy Logic Controller system, the
temperature and humidity readings are measured from start-up and the ability of the
system to generate, regulate and respond to the environment conditions required for
Readings (0 C) (RH)
53
33.40 63.0 2.3
∑𝑇
System Response Time =
𝑛
15.2
System Response Time =
7
On
On
On
On
54
Off
Off
On Off
Off
On
On
∑𝐶
Accuracy of Fuzzy Logic Control Scheme (%) = 100 ×
𝑛
7
Accuracy of Fuzzy Logic System = 100 × 10
This chapter presents the results derived from the implemented intelligent artificial
metrics of the intelligent artificial poultry bird incubator, as detailed in the methodology.
This study showcases the ability of the system to meet the required design and
performance objectives, which are: to collate and display DHT sensor data, adapt Fuzzy
Inference Logic for the regulation of heat and humidity in the incubator, actuate tilting
55
mechanism for the purpose of egg embryo development and remote communication of
56
CHAPTER FIVE
5.1 Conclusion
monitoring and regulating the temperature and humidity conditions of the incubator,
conduct egg tilting for efficient egg incubation, with a provision made for remote
This study aimed at improving the quality and quantity of hatching among poultry bird
eggs for small and medium scale poultry farming, feasibly performed this by providing
a feedback control system, which utilises artificial intelligence for the monitoring and
environmental factors which influence poultry egg development. Thus, achieving the
aim of developing a marketable intelligent egg incubator prototype with the capacity
for commercial or domestic poultry farming, with the inclusion of remote monitoring
functionality and egg pre-incubation storage capabilities. This project delivers a low-
cost alternative which aids the ease of poultry farming and serves as a case study for
5.2 Recommendations
The following recommendations are suggested for future works, based on the findings
57
i. For the development of a robust system for artificial poultry egg
recommended.
and control systems. The feasibility of developing an intelligent artificial poultry egg
58
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