Indexer Suru Cu
Indexer Suru Cu
TYPE S
Built-in Positioning Function Model
For Rotary Motor
Preface
This product corresponds with the shipping regulations given in the Export Trade Control
Ordinance (Table 1, item 16) and the Foreign Exchange Ordinance (Table 1, item 16). When
these products are exported by customers, and when exported including the other freight or
together with other freight, it is recommended to fulfill the requirements related to Security Export
Control with the relevant authorities, including “Information Requirements” and “Objective
Requirements.”
This manual outlines the functions, wiring, installation, operations, maintenance, specifications,
etc. of the AC servo amplifier “R” Series Type S, positioning built-in type. The “R” Series Type
S AC servo amplifier system, positioning built-in type is compatible with a wide variety of
various applications requiring low, medium or high capacity, high efficiency, reduced footprint,
and excellent cost performance.
This product was developed to offer a series of servo motors that are easy to use and offer
excellent functionality in an AC servo motor. It fulfills various needs, such as the downsizing of
the control panel, and offers compatability for a wide range of applications requiring a servo
motor.
The R-series servo amplifiers and servo motors were designed for use with general industrial equipment. The
following instructions should be followed:
■ Read the User Manual carefully before any installation or assembly work to ensure proper use.
■ Do not perform any retrofitting or modification of the product.
■ Consult with your sale representatives or a trained professional technician regarding the
installation and maintenance of these devices.
■ Special consideration, such as redundant services or an emergency generator, is required when
operating, maintaining and controlling devices in certain applications related to human safety or
public functions. Contact your distributor or sales office if you intend to use these devices in
applications such as;
* In medical instruments or systems used for life support;
* With control systems for trains or elevators, the failure of which could cause bodily injury;
* In computer systems of social or public importance;
* In other equipment or systems related to human safety or public infrastructure.
■ Additionally, please contact your distributor or sales office if the device is to be used in an
environment where vibration is present, such as in-vehicle or transport applications.
Safety Precautions [Make sure to follow]
This documentation uses the following annotation. Make sure to strictly follow these safety precautions.
Caution
Denotes hazards that could cause bodily injury and
product or property damage as a result of incorrect
Caution operation. Even those hazards denoted by this
Fire
symbol could lead to a serious accident.
Burn
Prohibited
Indicates actions that must be carried out.
Prohibited (Mandatory actions). Disassembly
prohibited
Indicates actions that must not be allowed to occur.
Mandatory (Prohibited actions)
Mandatory
Danger
Do not use this device in explosive Do not touch the inside of the amplifier.
environment.
Electric shock could otherwise result. Electric shock, injury or fire could
otherwise result.
The protective ground terminal ( ) Do not damage the cable, do not apply
should always be grounded to the control box unreasonable stress to it, do not place heavy
or equipment. The ground terminal of the items on it, and do not insert it in between
motor should always be connected to the objects.
protective ground
terminal ( ) of the amplifier.
Electric shock could otherwise result. Electric shock could otherwise result.
1
Safety Precautions [Make sure to follow]
Danger
Wiring should be done based on the Do not touch the rotating part of the motor
wiring diagram or the user manual. during operation.
Electric shock or fire could otherwise Bodily injury could otherwise result.
result.
Do not touch or get close to the terminal and Do not unplug the terminal and the connector
the connector while the device is powered up. while the device is powered up.
Electric shock could otherwise result. Electric shock could otherwise result.
Caution
Please read the User Manual carefully before Do not use the amplifier or the motor outside
installation, operation, maintenance or their specifications.
inspection, and perform these tasks according
to the instructions.
Do not use the defective, damaged and burnt Use the amplifier and motor together in the
amplifier or the motor. specified combination.
Injury or fire could otherwise result. Fire or damage to the device could
otherwise result.
Be careful of the high temperatures generated Open the box only after checking its top and
by the amplifier/motor and the peripherals. bottom location.
2
Safety Precautions [Make sure to follow]
Caution
Verify that the products correspond to the Do not impress static electricity, the high
order sheet/packing list. voltage, etc. to the cable for encoders of the
If the wrong product is installed, injury or servo motor.
damage could result.
Do not measure the insulation resistance and Wiring should follow electric equipment
the pressure resistance. technical standards and indoor wiring
regulations.
Do not place heavy objects on top of it or Do not obstruct the air intake and exhaust
stand on the device. vents, and keep them free of debris and
foreign matter.
Bodily injury could otherwise result.
Fire could otherwise result.
Make sure the mounting orientation is correct. Put the distance according to the manual in
the array in the control board of the servo
amplifier.
Do not subject the device to excessive shock Secure the device against falling, overturning,
or vibration. or shifting inadvertently during installation.
Do not expose the device to water, corrosive Install the device on a metal or other
or flammable gases, or any flammable non-flammable support.
material.
3
Safety Precautions [Make sure to follow]
Caution
There is no safeguard on the motor. Use an Do not touch the radiation fin of the amplifier,
over-voltage safeguard, short-circuit breaker, the regenerative resistor, or the motor while
overheating safeguard, and emergency stop the device is powered up, or immediately after
to ensure safe operation. switching the power off, as these parts
generate excessive heat.
In the case of any irregular operation, stop the Do not perform extensive adjustments to the
device immediately. device as they may result in unstable
operation.
Electric shock, injury or fire could Bodily injury could otherwise result.
otherwise result.
Trial runs should be performed with the motor The holding brake is not to be used as a
in a fixed position, separated from the safety stop for the mechanism. Install a safety
mechanism. After verifying successful stop device on the mechanism.
operation, install the motor on the mechanism.
Bodily injury could otherwise result. Bodily injury could otherwise result.
In the case of an alarm, first remove the cause Make sure the input power supply voltage is in
of the alarm, and then verify safety. Next, reset or less than the specification range.
the alarm and restart the device.
Avoid getting close to the device, as a Standard specification servo amplifiers have a
momentary power outage could cause it to dynamic brake resistor. Do not rotate the
suddenly restart (although it is designed to be motor continuously from the outside when the
safe even in the case of a sudden restart). amplifier is not powered on, because the
dynamic brake resistor will heat up, and can
be dangerous.
Bodily injury could otherwise result. Fire or burn could otherwise result.
4
Safety Precautions [Make sure to follow]
Caution
Please contact your distributor or sales office if Make sure the device does not fall, overturn,
repairs are necessary. or move inadvertently during transportation.
Disassembly could render the device
inoperative.
Do not hold the device by the cables or the If the amplifier or the motor is no longer in use,
shaft while handling it. it should be discarded as industrial waste.
Prohibited
Do not store the device where it could be The built-in brake is intended to secure the
exposed to rain, water, toxic gases or other motor; do not use it for regular control.
liquids. Damage to the brake could otherwise result.
Do not overhaul the device. Do not remove the nameplate cover attached
to the device.
Fire or electric shock could otherwise
result.
5
Safety Precautions [Make sure to follow]
Mandatory
Avoid direct sunlight and keep it by Please contact our office if the amplifier is to be
temperature and humidity within the range of stored for a period of 3 years or longer.
the specification. { - 20°C to + 65°C,below The capacity of the electrolytic capacitors
90% RH (non-condensing)}. decreases during long-term storage, and
could cause damage to the device.
Install an external emergency stop circuit and Operate within the specified temperature and
enable it to stop the device and cut off the humidity range
power supply immediately. Install an external Amplifier:
protective circuit to the amplifier to cut off the Temperature 0°C to 55°C,
power from the main circuit in the case of an Humidity below 90% RH (non-condensing).
alarm. Motor:
Temperature 0°C to 40°C,
Humidity below 90%RH (non-condensing).
Follow the directions written on the outside The motor angling bolts are used for
box. Excess stacking could result in collapse. transporting the motor. Do not use them for
transporting the machinery, etc.
Bodily injury could otherwise result. Damage to the device or bodily injury
could otherwise result.
6
[Table of Contents]
[1 Prior to use] [5 Parameters]
Product verification ································································1-1 Parameter List ······································································· 5-1
Servo motor model number ··················································1-2 Parameter setting value【Group0】···································· 5-6
Servo amplifier model number··············································1-4 Parameter setting value【Group1】···································· 5-7
Servo amplifier part names ···················································1-8 Parameter setting value【Group2】···································· 5-9
Servo motor part names······················································1-10 Parameter setting value【Group3】·································· 5-10
Parameter setting value【Group4】·································· 5-12
[2 Installation] Parameter setting value【Group8】·································· 5-13
Servo amplifier·······································································2-1 Parameter setting value【Group9】·································· 5-15
Mounting direction and location ········································2-3 Parameter setting value【GroupA】·································· 5-17
Arrangement within the control machine··························2-3 Parameter setting value【GroupB】·································· 5-21
Servo motor ···········································································2-4 Parameter setting value【GroupC】 ································· 5-23
Mounting method·······························································2-4 Parameter setting value【GroupD】 ································· 5-24
Waterproofing and dust proofing ······································2-5 Parameter setting value【system parameter】················· 5-25
Protective cover installation···············································2-5
Gear installation·································································2-6 [6 Operations]
Integration with the target machinery································2-6 Procedure prior to operation ················································· 6-1
Allowable bearing load ······················································2-8 Confirmation of installation and wiring·································· 6-3
Cable installation considerations ······································2-9 Confirmation and change of servo amplifier specifications··················· 6-4
Confirmation & Change of servo motor encoder specification··············· 6-5
[9 Specifications]
Servo amplifier·······································································9-1
Servo motor general specifications·······································9-4
Mechanical specifications of servo motor·····························9-5
Holding brake specifications ·················································9-7
[Materials]
[Selection Details]
Time of Acceleration and Deceleration/Permitted Repetition ···················· 1
Permitted Repetition································································· 2
Loading Precaution··································································· 3
Dynamic Brake ········································································· 4
Regeneration Process······························································ 7
Calculation Method of Regeneration Power by Operations along
Horizontal Axis··············································································· 8
Calculation Method of Regeneration Power by Operations along
Vertical Axis ·················································································· 9
Confirmation Method of Regeneration Power······················· 10
External regenerative resistor ················································ 11
External Regenerative Resistor Dimension ·························· 15
[International Standards]
International standards conformity··············································· 18
Compliance with EC Directives ·························································· 20
[Dimensions]
Servo amplifiers ······································································ 24
Servo motors ·········································································· 32
[Digital Operator]
Names and Functions ···························································· 50
Changing Modes ···································································· 52
Monitor mode operations and display···································· 53
Basic Parameter Mode Operations and Display··················· 56
General parameter mode operations and display················· 58
Auto-adjustment mode operations and display····················· 60
Test run mode operations and display ·································· 61
System parameter mode operations and display ················· 63
Alarm trace/CPU Ver. mode operations and display ············ 64
Password Setting···································································· 65
1
[Prior to Use]
Product verification····················································1-1
■ Verify the followings when the product arrives. If you find any discrepancy, contact your
distributor or sales office.
● Verify that the model number of the servo motor or servo amplifier is the same as ordered.
(The model number is located on the main name plate, following the word “MODEL”.)
● Verify that there are no abnormalities, such as damages to the exterior of the device, or missing
accessories.
● Verify that there are no loose screws on the servo motor or servo amplifier.
Servo motor
AC SERVO SYSTEMS
R
MODEL R2AA06020FCP00MA
60W AC200V 0.53A Model No
3000min-1 3φ-・ CI.F IP40
SER No.090206001 2002
SANYO DENKI MADE IN JAPAN 00482921-01 Serial No
M TION
Model No.
Serial No
1-1
1. Prior to Use [Servo motor model number]
■ Interpretation of servo motor model number
R 2 AA 06 020 F C P 00 M A
Gear identification
R-series A・・・Type A 1/3
Additional specification
Motor type identification
2: Medium inertia M・・・CE mark + UL supported
0・・・With decelerator
Specification identification /Without standards
00・・・Standard product None・・・Without decelerator
01・・・With Oil seal /Without standards
■ Encoder specifications
General parameter
Group Page Symbol Name Setting value Contents
C 00 ABS/INCSYS Position detection system choice 00:_Absolute Absolute system
C 08 ECLRFUNC Absolute Encoder Clear Function Selection 01:_Status Clear Only Encoder Status
Return-to-origin function of
D 41 Sw2 Function switch 2 Bit4 = 1: Available absolute encoder is necessary
to settle coordinate.
1-2
1. Prior to Use [Servo motor model number]
■ Interpretation of servo motor model number
Q 1 AA 06 020 D C P 00 E A
Specification
identification Additional specification identification
Q-series 00 ・ ・ Standard E・・CE mark supported
product
U・・UL supported
M・・CE mark + UL supported
Motor type
1: Low inertia Encoder type
S・・・Wire-saving incremental encoder
2: Medium inertia [PP031/PP038/PP062]
3: High inertia D・・・Absolute encoder with incremental output
[PA035M]
P・・・Battery backup method absolute encoder Gear identification
[PA035C]
Voltage W・・・Absolute encoder without battery A・・・Type A 1/3
[RAO62C]
AA・・・200V
EA・・・100V
holding brake
X・・・No brake
Rated output
B・・・90 V brake
003・・・30W 050・・・500W 350・・・3.5kW
Flange angle dimensions C・・・24V brake
005・・・50W 075・・・750W 450・・・4.5kW
04・・・40、42mm 10・・・100mm
006・・・60W 100・・・1.0kW 550・・・5.5kW Maximum rotation speed
05・・・54mm 12・・・120mm -1 -1
010・・・100W 150・・・1.5kW 700・・・7.0kW S・・・1000min H・・・3000/3500min
06・・・60mm 13・・・130mm -1 -1
020・・・200W 200・・・2.0kW 11K・・・11kW M・・・1500min L・・・3000min
07・・・76mm 18・・・180mm -1 -1
030・・・300W 250・・・2.5kW 15K・・・15kW B・・・2000min D・・・4500/5000min
08・・・80、86mm 22・・・220mm -1 -1
040・・・400W 300・・・3.0kW 20K・・・20kW R・・・2500min F・・・6000min
■ Encoder specifications
・Incremental encoder
Type Resolution Flange angle dimensions Notes
PP031 8000/8192 P/R 40mm Min Wire-saving incremental encoder
PP038 4096 to 25000 P/R 42mm Min Wire-saving incremental encoder
PP062 8000/8192/20000/32768/40000 P/R 72mm Min Wire-saving incremental encoder
・Absolute encoder
Type Within 1 rotation Multiple rotation Notes
PA035C 131072(17bit) 65536(16bit) Battery backup method absolute encoder
PA035M 8192(13bit) --- Absolute encoder with incremental output
RA062C 131072(17bit) 8192(13bit) Absolute encoder without battery
To the customers using “Battery backup method absolute encoder” with incremental system;
See the parameter set values for your servo amplifier in the table below and make sure to use them.
General parameter
Group Page Symbol Name Setting value Contents
C 00 ABS/INCSYS Position detection system choice 01:_Incremental Absolute system
C 08 ECLRFUNC Absolute Encoder Clear Function Selection 01:_Status Clear Only Encoder Status
Return-to-origin function of
D 41 Sw2 Function switch 2 Bit4 = 1: Available absolute encoder is necessary
to settle coordinate.
1-3
1.Prior to Use [Servo amplifier model number]
■ Interpretation of servo amplifier model number (Full number)
RS1 A 01 A C 0 34 A3 P 00
Individual specification
R-series
00・・・Standard product
A1・・single phase specification
(AC200V)
Amplifier description
01・・・15A
Interface at control section
03・・・30A
S・・・Speed control type
05・・・50A
T・・・Torque control type
Motor combination marking
10・・・100A 0・・・Q,R series moor standard P・・・Position control type
15・・・150A combination
X・・・Speedtorque switch type
30・・・300A
Y・・・Positiontorque switch type
U・・・Positionspeed switch type
Motor type
A・・・rotary motor V・・・Internal speed control type
The design order is noted by alphabetical characters at the end of the Lot Number on the name plate.
1-4
1.Prior to Use [Servo amplifier model number]
■ Code for combined motor type
AC200V input AC100V input
Combined servo Servo motor Motor code Combined servo Servo motor Motor code Combined servo Servo motor Motor code Combined servo Servo motor Motor code
amplifier model amplifier model amplifier model amplifier model
number number number number
Q1AA04003D 31 Q1AA10100D 37 Q1AA13400D 3F Q1EA04003D 3S
Q1AA04005D 32 Q1AA10150D 38 Q1AA13500D 3G Q1EA04005D 3T
Q1AA04010D 33 Q1AA12100D 3B Q1AA18450M 3H Q1EA04010D 3U
Q1AA06020D 34 Q2AA08075D 4B Q2AA18350H 4L Q2EA04006D 4V
Q2AA04006D 41 Q2AA08100D 4C Q2AA18450H 4M Q2EA04010D 4W
Q2AA04010D 42 Q2AA10100H 4D Q2AA18550R 4N Q2EA05005D 4X
Q2AA05005D 43 Q2AA10150H 4E Q2AA22350H 4R Q2EA05010D 4Y
RS1L01A Q2AA05010D 44 RS1L05A Q2AA13100H 4G RS1L15A Q2AA22450R 4S RS1N01A R2EA04003F DP
RS1A01A Q2AA05020D 45 RS1A05A Q2AA13150H 4H RS1A15A Q2AA22550B 4T RS1E01A R2EA04005F DR
RS1M01A RS1M05A RS1M15A RS1P01A
RS1B01A Q2AA07020D 46 RS1B05A RS1B15A Q2AA22700S 4U RS1F01A R2EA04008F DW
Q2AA07030D 47 R2EA06010F DT
R2AA04003F D1
R2AA04005F D2
R2AA04010F D3
R2AA06010F D4
R2AA06020F D5
R2AA08020F DA
Q1AA06040D 35 Q1AA10200D 39 Q1AA18750H 3J Q1EA06020D 3V
Q1AA07075D 36 Q1AA10250D 3A Q2AA18550H 7M Q2EA05020D 4Z
Q2AA07040D 48 Q1AA12200D 3C Q2AA18750L 7N Q2EA07020D 71
RS1L03A RS1L10A RS1N03A
Q2AA07050D 49 Q1AA12300D 3D RS1L30A Q2AA2211KV 7R RE2EA6020F DU
RS1A03A RS1A10A RS1E03A
4A Q1AA13300D 3E RS1M30A Q2AA2215KV 7S
RS1M03A Q2AA08050D RS1M10A RS1P03A
RS1B03A Q2AA13050H 4F RS1B10A Q2AA13200H 4J RS1F03A
R2AA06040F D6 Q2AA18200H 4K
R2AA08040F D8 Q2AA22250H 4P
R2AA08075F D7
1-5
1.Prior to Use [Servo amplifier model number]
■ Interpretation of servo amplifier model number (Abbreviated number)
RS1 A 01 A C
R-series
Motor type
A・・・rotary motor
Amplifier description
01・・・15A
03・・・30A
05・・・50A
10・・・100A
15・・・150A
30・・・300A
Refer to Chapters 5 and 6 for how to change the settings of each parameter that is set at factory default value.
The design order is noted by alphabetical characters at the end of the Lot Number on the name plate.
1-6
1.Prior to Use [Servo amplifier model number]
■ Motor setting and encoder type of abbreviated model numbers
Servo amplifier model number Servo motor model number Encoder
RS1△01AC P50B03003D
RS1△03AC P50B07040D
RS1△05AC P50B08075D Wire-saving incremental
RS1△10AC P60B13200H encoder 2000P/R
RS1△15AC P80B22350H
RS1△30AC P60B18750R
△: Depends on input power voltage, regeneration resistance and dynamic brake resistance.
In case of 200VAC input voltage, A, B, L and M will be filled in.
In case of 100VAC input voltage, E, F, N and P will be filled in.
(However, there are onlyRS1△01 and RS1△03.)
1-7
1.Prior to Use [Servo amplifier part names]
■ RS1□01A□/ RS1□03A□
RB2
■ RS1□05A□
RB2
Servo motor power connector Encoder signal connector
CNC IC2.5/ 3-GF-5.08 CN2
(Phoenix Contact Co. Ltd.) W
C 10220-52A2JL(Sumitomo 3M Ltd.)
C N
V
N 2
U C
1-8
1.Prior to Use [Servo amplifier part names]
■ RS1□10A□ / RS1□15A□
DL2
C
N
P Connector for upper device input/output signals
1
RB4
CN1
Terminal board for DC reactor, regeneration 10250-52A2JL(Sumitomo 3M Ltd)
resistor, servo motor power line RB1
RB2
C
N
U Encoder signal connector
2
CN2
V
10220-52A2JL(Sumitomo 3M Ltd)
W
■ RS1□30A□
RB1 RB2 r t
Terminal for regeneration resistor,
Protective control power input
ground terminal
1-9
1.Prior to Use [Servo motor part names]
Q1□○○○△□◇
Q1□A06○○○△□◇
Q1AA07○○○△□◇
Q2□A04○○○△□◇
Q2□A05○○○△□◇
Q2□A07○○○△□◇ Frame Encoder
Q2AA08○○○△□◇
R2□A04○○○△□◇
R2□A06○○○△□◇
R2AA08○○○△□◇ Shaft
Flange
Q1AA10○○○△□◇
Q1AA12○○○△□◇
Q1AA13○○○△□◇
Frame Encoder
Q1AA18○○○△□◇
Q2AA10○○○△□◇
Q2AA13○○○△□◇
Q2AA18○○○△□◇
Q2AA22○○○△□◇
Shaft
Flange
Encoder connector
1-10
No Text on This Page.
2
[Installation]
Servo amplifier ························································· 2-1
Various precautions
The device should be installed on non-flammable Do not stand, put or drop heavy items on the servo
surfaces only. Installation on or near flammable amplifier.
materials can cause fire.
Operate the device within the specified environmental Do not drop the device or subject it to excessive
conditions. shock.
Do not install or operate a damaged device, or one Make sure no screws or other conductive or
with damaged parts; return it for repair immediately. flammable materials get inside the servo amplifier.
If enclosed in a cabinet
The temperature inside the cabinet can exceed the external temperature depending on the power
consumption of the device and the size of the cabinet. Consider the cabinet size, cooling, and placement, and
make sure the temperature around the servo amplifier does not exceed 55°C. For longevity and reliability
purposes it is recommended to keep the temperature below 40°C.
Protect the servo amplifier from vibration by installing it on a base with a shock absorber.
If the ambient temperature may increase due to convection or radiation, make sure the temperature near the
servo amplifier does not exceed 55°C.
Long-term use may cause contact failure on the connectors and connecting parts.
Never use the device where it may be exposed to corrosive gas.
2-1
2. Installation [Servo amplifier]
If inductive noise enters the input signals or the power circuit, it can cause a malfunction. If there is a
possibility of noise, inspect the line wiring and take appropriate noise prevention measures. A noise filter
should be installed to protect the servo amplifier.
2-2
2. Installation [Servo amplifier]
■ Mounting direction and location
Rear-mounting Front-mounting
Front panel mounting
hardware
M4
M4
Ventilation
For metal fittings for front/rear mounting, refer to options (compatible with PY2 mounting).
● Leave at least 50 mm space above and below the servo amplifier to ensure unobstructed airflow from
the inside of the servo amplifier and the radiator. If heat gets trapped around the servo amplifier,
use a cooling fan to create airflow.
● The ambient temperature of servo amplifier should always become 55°C or less.
In addition, in order to secure a long-life and high reliability, we recommend you to use temperature
below 40°C.
● Leave at least 10 mm space on both sides of the servo amplifier to ensure unobstructed airflow from the
heat-sinks on the side and from the inside of the servo amplifier.
● If the R-series servo amplifier is installed on its side, make sure that the ambient temperature does not
exceed 50°C, and mount the back panel to a metal plate.
RS1□01, RS1□03, RS1□05 : 2mm or more of recommendation metal plate thickness
RS1□10, RS1□15, RS1□30 : 5mm or more of recommendation metal plate thickness
● For RS1□03・RS1□05, a cooling fan is attached at the side. Therefore, it is recommended that the
servo amplifier be mounted in an arrangement as shown below.
Side view
Front view
At least 50mm
At least 50mm
Fan
RS1□○○ RS1□○○ RS1□○○
M W M W M W
P P P
Servo amplifier
2-3
2. Installation [Servo motor]
■ Please note the following regarding the installation location and mounting method for the servo
motor.
The servo motor is designed for indoor use. Make sure to Install it indoors.
Do not use the device in locations where the oil seal lip is continuously exposed to oil, or where the
device is exposed to large quantities of water, oil drops, or cutting fluid. The motor is designed to
withstand only small amounts of moisture spray.
Good ventilation, no corrosive or explosive gases
Ambient temperature: 0 to 40°C
present.
Storage temperature: -20 to 65°C
No dust or dirt accumulation in the environment.
Ambient humidity: 20 to 90%
Easy access for inspection and cleaning.
■ Mounting method
● Mounting in several orientations - horizontal, or with the shaft on top or bottom- is acceptable.
● If the output shaft is used in reduction devices that use grease, oil, or other lubricants, or in
mechanisms exposed to liquids, the motor should be installed in a perfectly horizontal or downward
position. In some models, there is an oil-seal attached to the output shaft. If the shaft is facing
upwards and the seal lip is continuously exposed to oil, oil can enter inside the motor and cause
damage, as a result of wear and degradation of the oil seal. In such cases an oil-seal should be
used on the load-side as well. Contact your distributor or sales office if the device is to be used in
such conditions.
● The motor connector and cable outlet should be installed facing downwards, as nearly vertical as
possible.
● In vertical installation, create a cable trap to prevent oily water from getting into the motor.
Cable trap
Lead wire
2-4
2. Installation [Servo motor]
■ Waterproofing and dust proofing
● The protection inside the motor conforms to IEC standards (IEC34-5). However, such protection is
suitable only for short-term use. For regular use, additional sealing measures are required. Be sure to
handle the connector carefully, as damage to the exterior of the connector (painted surface) can reduce
its waterproofing capability.
● The motor waterproofing is of IPX 7 class level, but still requires careful handling. If the motor is
continuously wet, due to the respiratory effect of the motor, liquid may penetrate inside the motor.
● Install a protective cover to prevent corrosion of the coating and the sealing material, which can be
caused by certain types of coolants (especially water soluble types).
● Q1- and Q2-series motors with the canon plugs are only IP67 rated if waterproof connectors and/or
conduits are used on the matching canon connectors.
● Q1-series motors (with all flange sizes) and Q2-series motors (with the 42mm flange size) not of the
canon plug type are IP40 rated, but IP67 rated waterproofing is also available as an option. Q2-series
motors with flange sizes of 54mm, 76mm and 86mm have IP67 rated waterproofing.
● R2-series motors have IP67 rated waterproofing, except for shaft passages and cable ends.
● Turn the connectors (lead outlets) downwards within the angle range shown in the picture below.
● Install the cover on the side where the water or oil would drip.
● Install the cover at an angle (for runoff), to prevent water or oil from collecting.
● Make sure that the cable does not get soaked in water or oil.
● Create a sag in the cable outside the cover, to make sure water or oil does not penetrate to the motor.
● If it is not possible to install the connectors (lead outlets) facing downwards, create a sag in the cable to
prevent water or oil from entering the motor.
Seal with sheet-packing, etc.
Cover
Sag
50°max 50°max
● Create a hole to prevent pressure build-up inside the gear box, as pressure can cause water or oil to
penetrate the oil seal and enter inside the motor.
● If the motor is used with the shaft facing upwards, an oil seal should be used on the opposite side of the
mechanism as well. In addition, install a drain to expel the water or oil that may penetrate through this
oil seal. Gear
Shaft outer
Motor
Oil level
● Refer to the drawing below for correct centering of the motor shaft and the target machinery. Please
note when using a rigid coupling that even a slight mistake in centering can damage the output shaft.
2-6
2. Installation [Servo motor]
● Do not subject the motor shaft to shock, as the precision encoder is directly connected to it. If it is
absolutely necessary to hit the motor for position adjustment or other reasons, use a rubber or plastic
hammer and hit the front flange area.
● If mounting to a machine, create enough mounting holes for smooth coupling of the motor flange rabbet.
The mounting surface should be flat, otherwise damage to the shaft or the load may occur.
● Use the screw at the end of the shaft for installing parts such as the gear, pulley, or coupling, to avoid
shock.
Bolt
Pulley
Pulley Patch
● Tapered motor shafts transmit the torque via the tapered surface. Make sure the key fits without rattling.
The tapered surface contact should be no less than 70%.
Taper
Removal tool
2-7
2. Installation [Servo motor]
■ Allowable bearing load
● The table below shows the allowable bearing load of the servo motors. Do not apply excessive thrust
load or radial load. In case of belt driving, make sure that the shaft converted value of belt tension does
not exceed the allowable values shown below. The thrust load and radial load tolerance values assume
individual application to the shaft.
LR
F1-direction
Radial load FR
Assembly Operation
Model Radial load (N)s Thrust load (N) Radial load (N) Thrust load (N)
FR F direction F1 direction FR F direction F1 direction
Q1□A04003 98 78 78 49 29 29
Q1□A04005 150 98 98 98 29 29
Q1□A04010 150 98 98 98 29 29
Q1□A06020 390 200 200 200 78 78
Q1AA06040 390 200 200 250 98 98
Q1AA07075 590 390 390 340 200 200
Q1AA10100 980 290 290 690 200 200
Q1AA10150 980 290 290 690 200 200
Q1 Q1AA10200 980 290 290 690 200 200
Q1AA10250 980 290 290 690 200 200
Q1AA12100 980 290 290 690 290 290
Q1AA12200 980 290 290 690 290 290
Q1AA12300 980 290 290 690 290 290
Q1AA13300 2000 390 390 980 390 390
Q1AA13400 2000 390 390 1200 390 390
Q1AA13500 2000 390 390 1200 390 390
Q1AA18450 2300 1900 1900 1500 490 490
Q1AA18750 3900 2000 2000 1800 590 590
Q2□A04006 150 98 98 98 29 29
Q2□A04010 150 98 98 98 29 29
Q2□A05005 200 200 150 150 78 78
Q2□A05010 200 200 150 150 78 78
Q2□A05020 250 200 150 200 78 78
Q2□A07020 250 490 200 200 98 98
Q2AA07030 250 490 200 200 98 98
Q2AA07040 250 490 200 250 98 98
Q2AA07050 250 490 200 250 98 98
Q2 Q2AA08050 590 780 290 340 200 200
Q2AA08075 590 780 290 340 200 200
Q2AA08100 590 780 290 340 200 200
Q2AA10100 980 290 290 690 200 200
Q2AA10150 980 290 290 690 200 200
Q2AA13050 1700 1300 1300 490 290 290
Q2AA13100 1700 1300 1300 690 290 290
Q2AA13150 1700 1300 1300 690 290 290
Q2AA13200 1700 1300 1300 690 290 290
Q2AA18200 2300 1900 1900 1500 490 490
2-8
2. Installation [Servo motor]
Assembly Operation
Model Radial load (N)s Thrust load (N) Radial load (N) Thrust load (N)
FR F direction F1 direction FR F direction F1 direction
Q2AA22350 2300 1900 1900 1500 490 490
Q2AA22450 2300 1900 1900 1500 490 490
Q2AA22550 3900 2000 2000 1800 590 590
Q2
Q2AA22700 3900 2000 2000 2500 1100 1100
Q2AA2211K 3900 2000 2000 2700 1500 1500
Q2AA2215K 3900 2000 2000 2300 1500 1500
R2□A04003F 98 78 78 49 29 29
R2□A04005F 150 98 98 98 29 29
R2EA04008F 150 98 98 98 29 29
R2AA04010F 150 98 98 98 29 29
R2□A06010F 150 98 98 98 29 29
R2
R2□A06020F 390 200 200 200 68 68
R2AA08020F 390 200 200 200 98 98
R2AA06040F 390 200 200 250 68 68
R2AA08040F 390 200 200 250 98 98
R2AA08075F 590 390 390 340 200 200
● Make sure that no stress is applied to the cable and that it is undamaged.
● If the servo motor is installed in a moving location, make sure that no excessive stress is applied to the
cable, by allowing a large bending radius.
● Avoid pulling the cable over sharp objects such as cutting scrap that can damage its exterior. Make
sure the cable is not touching any machinery, and that it is out of the path of people and machines.
● Prevent bending or additional weight stress on the cable connection by clamping the cable to the
machinery.
In applications where the motor or the cable is moving using a cable bear, the bending radius should be
based on the required cable-life and the type of cable used.
● Install the cables of moving parts in a manner that permits easy regular replacement.
Consult with your distributor or sales office for recommendations, if you use cables for moving parts.
2-9
3
[Wiring]
Packaged Wiring Diagram ·················································3-1
Low Voltage circuit/CN2 Wiring・Battery backup method absolute encoder and others ··· 3-15
Circuit breaker
Will cut off the power to
CNA MODE WR Communication cable for R-SetupRS232C can be purchased from
protect the power line in connector SANYO DENKI.
case of an over current or
significant leakage current.
Refer to page 3-18 for the CHARGE POWER
recommended items. PC connector plug Model number of input/output connector plug/housing
P MSTB2.5/5-STF-5.08
T CNA connector plug
C Phoenix Contact
S
R
C IC2.5/3-STF-5.08
N CN1 connector CNC connector plug
t A Phoenix Contact
Noise filter r 10150-3000PE
Used to protect the power CN1 connector plug
line from external noise SUMITOMO 3M Ltd.
and from the noise 10350-52A0-008
generated by the servo C CN1 connector plug
SUMITOMO 3M Ltd.
Regenerative resistor
Protective circuit
3-1
3.Wiring [Packaged Wiring Diagram RS1□01/RS1□03]
■ Packaged wiring diagram AC100V input type RS1□01A/ RS1□03A
DC reactor Setup software - R-Setup
Protective grounding wire Remove the short bar between DL1-DL2
and connect this here, when needed for Connected with PC using RS232C communication
high frequency waves.
Protective
circuit
3-2
3.Wiring [Packaged Wiring Diagram RS1□10/RS1□15]
■ Packaged wiring diagram AC200V input type RS1□10A/ RS1□15A
Set-up software-R-Setup Model number of input/output connector plug/housing
Protective grounding DC reactor 10150-3000PE
wire Remove the short bar between CN1 connector plug
DL1-DL2 and connect this here, when SUMITOMO 3M Ltd.
needed for high frequency waves. 10350-52A0-008
CN1 connector housing
Circuit breaker SUMITOMO 3M Ltd.
R
Will cut off the power to 10120-3000PE
protect the power line in
MODE
CN2 connector plug
Connected with PC using SUMITOMO 3M Ltd.
case of an over current or S
significant leakage current. RS232C communication. 10320-52A0-008
CN2 connector housing
Refer to page 3-18 for the SUMITOMO 3M Ltd.
recommended items. T CHARGE POWER
PC connector 3240-12P-TO-C
P plug/housing HIROSE Electric Co., Ltd.
C
(amplifier side)
PC connector plug HDEB-9S
DL1 PC connector (PC side) HIROSE Electric Co., Ltd.
Noise filter DL2
PC connector case GM-9L
Used to protect the power (PC side) HIROSE Electric Co., Ltd.
line from external noise Regeneration resistor
and from the noise 【Built-in】
P C
generated by the servo Short circuit between N
amplifier. Refer to page RB4-RB1. 1
3-18 for the recommended RB4
【External】
items. Remove the short bar
between RB4-RB1, and RB1 Communication cable for R-SetupRS232C
connect the resistor CN1 connector/
between RB1-RB2. housing can be purchased from SANYO DENKI.
RB2
Connected to upper device
U C User preparation
Electromagnetic N
contacts 2
Switches the main circuit V
Power ON / OFF; require
installation of a surge W
protector. Refer to page
3-18 for the recommended CN2 connector
items.
Plug/housing
Create the protective r
circuit. Refer to page 3-7
for details of protective
circuit. t
Protective
circuit
Protective
circuit Power source for brake
Connector Remarks
Terminal name
marking
R・T Single phase AC100 to 115V +10%,-15% 50/60Hz±3%
Main power source or Single phase AC200 to 230V +10%,-15% 50/60Hz±3%
R・S・T Three phase AC200 to 230V +10%,-15% 50/60Hz±3%
Single phase AC100 to 115V +10%,-15% 50/60Hz±3%
Control power source r・t
Single phase AC200 to 230V +10%,-15% 50/60Hz±3%
Servo motor connector U・V・W Connected with servo motor
Safeguard connector Connected with grounding wire of power source and of servo motor.
● Insert the wire into ferrule, and use a special tool to crimp it in.
● Insert the ferrule deep into the connector, and tighten it with a special minus screw driver or
something. The recommended torque is 0.5 to 0.6 N・m.
Wire
Ferrule
3-5
3.Wiring [High Voltage Circuit; Terminal Name and Function]
● Model number of recommended ferrules and crimping tools for various wire sizes
(Manufactured by Phoenix Contact.)
2 Model number
mm AWG
1Pcs/Pkt 1000Pcs/Pkt Taped components
2 AI0.75-8GY-B
0.75 mm 18 AI0.75-8GY AI0.75-8GY-1000
(1000Pcs/Pkt)
2 AI1-8RD-B
1.0 mm 18 AI1-8RD AI1-8RD-1000
(1000Pcs/Pkt)
2 AI1.5-8BK-B
1.5 mm 16 AI1.5-8BK AI1.5-8BK-1000
(1000Pcs/Pkt)
2 AI2.5-8BU-B
2.5 mm 14 AI2.5-8BU AI2.5-8BU-1000
(500Pcs/Pkt)
Terminal marking
Amplifier CNA CNB CNC
type
RS1□01
[1.18 N・m]
RS1□03 [0.5 to 0.6 N・m]
M4(screw size)
RS1□05
Terminal marking
Amplifier R S T - r t
DL1 DL2 P RB4 RB1 RB2 U V W
type
RS1□10 [1.18 N・m]
RS1□15 M4(screw size)
Terminal marking
Amplifier R S T - RB2 r t
DL1 DL2 P U V W RB1
type
RS1□30 [3.73 N・m] [1.18 N・m]
M6(screw size) M4(screw size)
Q1AA10* U A
Q1AA187* V B
Q2AA10*
Q2AA185*,Q2AA187* W C
Q2AA22□□K* E D
Q1AA12* U D
Q1AA13*
Q1AA184* V E
Q2AA13* W F
Q2AA182* to 184*
Q2AA22□□0* E G, H
3-6
3.Wiring [Wiring Example of High Voltage/Protective Circuit]
Three-phase
AC200 to 230V MC
T U SERVO MOTOR
S V
R W
t
Noise filter
For EMC countermeasures, refer to r
“International Standards” of the MC Operation ON OFF
DL1
attached document.
MC DL2
RB1
A-RDY
+E
RB2
RY Emergency
stop CN1
50
DC24V
24・25
COM
1・2
Single-phase MC
AC200to230V
T U SERVO MOTOR
NC× S V
R W
t
Noise filter
For EMC countermeasures, refer r
to “International Standards” of the Operation ON OFF
MC DL1
attached document.
MC DL2
RB1
+E A-RDY
RB2
RY Emergency
stop
CN1
50
DC24V
24・25
COM
1・2
3-7
3.Wiring [Wiring Example of High Voltage/Protective Circuit]
Three-phase
AC200 to 230V MC
T U SERVO MOTOR
S V
R W
t
Noise filter
For EMC countermeasures, DL1
r
refer to “International Standards” Operation ON OFF
of the attached document. MC DL2
MC RB2
A-RDY RB1
+E
RB4 In case of a built-in regeneration resistance,
Emergency RB1・RB4 are short circuited by a short bar at
RY
stop CN1 the time of shipment. Usually no connection is
necessary for these. If regeneration power is short,
50
remove the short bar between RB1・RB4 (open) and
DC24V 24・25 connect an external regeneration resistance at
COM RB1・RB2.
1・2
Single-phase MC
AC100to115V T SERVO MOTOR
U
50/60 Hz
S V
R W
t
Noise filter
For EMC countermeasures, refer r
to “International Standards” of the Operation ON OFF
attached document. MC DL1
MC DL2
RB1
A-RDY
+E
RB2
RY Emergency
stop CN1
50
DC24V 24・25
COM
1・2
3-8
3.Wiring [Low Voltage Circuit/Description of CN Terminal]
Terminal
Terminal name Description
symbol
Upper device input/output signal CN1 Connects the input/output circuit between upper device (upper controller) and
connector the Servo amplifier.
Encoder connector CN2 Connects the encoder circuit of the servo motor.
24 22 20 18 16 14 12 10 8 6 4 2
25 23 21 19 17 15 13 11 9 7 5 3 1
49 47 45 43 41 39 37 35 33 31 29 27
50 48 46 44 42 40 38 36 34 32 30 28 26
3-9
3.Wiring [Low Voltage Circuit/Description of CN1 terminal]
■ CN1 connector terminal layout
24 22 20 18 16 14 12 10 8 6 4 2
24G E-STR +OT OUT8 OUT6 OUT4 OUT2 ZFIN PFIN EXT HBON +24V
25 23 21 19 17 15 13 11 9 7 5 3 1
24G EXT-E -OT SDN OUT7 OUT5 OUT3 OUT1 INPOS MOVE Err NCRDY +24V
49 47 45 43 41 39 37 35 33 31 29 27
IN(128) IN(32) IN(8) IN(2) MFIN -1STEP SEL3 SEL1 CACL OVRID/RAP +JOG RUN
50 48 46 44 42 40 38 36 34 32 30 28 26
A-RDY IN(64) IN(16) IN(4) IN(1) I_RUN +1STEP SEL2 S-ON ARST -JOG ZRT IN-COM
3-10
3.Wiring [Low Voltage Circuit/CN1 Overall Wiring]
NC ready (NCRDY) 3
- Over travel (-OT)
21
Holding brake excitation timing output 4
(HBON)
22 External data setting (E_STR)
Error output (Err) 5
27 Set up (RUN)
Moving (MOVE) 7
OUT (2) 12
32 Alarm reset (ARST)
OUT (3) 13
33 Cancel (CACL)
General output
OUT (4) 14
34 Servo-on(S-ON)
OUT (5) 15
35 Output selection 1(SEL1)
OUT(6) 16
41 MFIN (MFIN)
42 IN (1)
43 IN (2)
44 IN (4)
Point specifying input
45 IN (8)
46 IN (16)
47 IN (32)
48 IN (64)
49 IN (128)
3-11
3.Wiring [Low Voltage Circuit/CN1 Overall Wiring]
■ Connection example with input circuit
● Composition of input circuit [Input circuit: Bi-directional photo coupler]
・Connected with transistor circuit of relay or open Host unit Servo amplifier
External
Power supply
collector. +24V
About 3mA
(Input signal: 19pin to 23pin, 27pin to 49pin) 26
19
27
49
3-12
3.Wiring [Low Voltage Circuit/CN1 Overall Wiring]
・Connected with photo coupler or relay circuit. Servo amplifier Host unit
External power
(Output signal: 3pin to 18pin・50pin) supply +24V
1
Photo-
・Outer power supply specification 2 coupler
Power supply voltage range: DC24V±10%
NCRDY
Minimum current: 80mA 3
OUT8
18
Relay
A-RDY Diode
50
24
25
External power
supply 24G
✔ Make sure to install diode as a surge absorber when connecting induction load, such as relay, to
general (-purpose) output.
Please carefully install diode so as not to connect polarity of diode. Failure to do this causes servo
amplifier malfunction.
3-13
3.Wiring [Low Voltage circuit/CN2 Wiring・Wire-saving incremental encoder]
3-14
3.Wiring [Low Voltage circuit/CN2 Wiring・Battery backup method absolute encoder and others]
3-15
3.Wiring [Low Voltage circuit/CN2 Wiring・Absolute encoder with incremental output]
3-16
3.Wiring [Low Voltage circuit/CN2 Wiring・Request method absolute encoder]
3-17
3.Wiring [Power Supply・Peripherals]
■ Power Capacity・Peripherals Examples
Noise filter
Servo amplifier Rated main power Power supply
Servo motor Rated (EMC Electro magnetic
Input Voltage capacity supply control Circuit breaker
model number Output(W) corresponding contactor
RS1*□□A (KVA) (VA)
time)
Q1AA04003D 30 0.2
Q1AA04005D 50 0.2
Q1AA04010D 100 0.3
Q1AA06020D 200 0.8
Q2AA04006D 60 0.3
Q2AA04010D 100 0.4
Q2AA05005D 50 0.3
Q2AA05010D 100 0.4 NF30 shape 10A
01 Q2AA05020D 200 0.8 Manufactured by
Q2AA07020D 200 0.8 Mitsubishi Ltd.
Q2AA07030D 300 1.0
R2AA04003F 30 0.2
R2AA04005F 50 0.2
R2AA04010F 100 0.4
R2AA06010F 100 0.4
R2AA06020F 200 0.8
R2AA08020F 200 0.8 RF3020-DLC S-N10
Q1AA06040D 400 1.0 Manufactured by Manufactured by
Q1AA07075D 750 1.7 RASMI Mitsubishi Ltd.
Q2AA07040D 400 1.3
Q2AA07050D 500 1.5 NF30 shape 10A
03 Q2AA08050D 500 1.5 Manufactured y
Q2AA13050H 500 1.4 Mitsubishi Ltd.
R2AA06040F 400 1.0
R2AA08040F 400 1.0
R2AA08075F 750 1.7
Q1AA10100D 1000 2.5
Q1AA10150D 1500 3.0
Q1AA12100D 1000 2.5
Q2AA08075D 750 2.0 NF30 shape 15A
AC 05 Q2AA08100D 1000 2.5 Manufactured by
40
200V Mitsubishi Ltd.
Q2AA10100H 1000 2.5
Q2AA10150H 1500 3.0
Q2AA13100H 1000 2.5
Q2AA13150H 1500 3.0
Q1AA10200D 2000 4.0
Q1AA10250D 2500 4.2
Q1AA12200D 2000 4.0
Q1AA12300D 3000 5.0 NF50 shape 30A RF3020-DLC S-N18
10 Manufactured by Manufactured by Manufactured by
Q1AA13300D 3000 5.0 Mitsubishi Ltd. RASMI Mitsubishi Ltd.
Q2AA13200H 2000 5.0
Q2AA18200H 2000 5.0
Q2AA22250H 2500 5.9
Q1AA13400D 4000 6.7
Q1AA13500D 5000 8.3 RF3030-DLC
Q1AA18450M 4500 7.4 Manufactured by
Q2AA18350H 3500 6.9 RASMI
NF50 shape 50A S-N35
Q2AA18450H 4500 7.4 Manufactured by Manufactured by
3SUP-HL30-
Mitsubishi Ltd. Mitsubishi Ltd.
Q2AA18550R 5500 8.4 ER-6B
Q2AA22350H 3500 7.4 Manufactured by
15 Okaya Ltd.
Q2AA22450R 4500 8.4
Q2AA22550B 5500 10.1
3SUP- HL50-
ER-6B
NF100 shape 75A Manufactured by S-N50
Q2AA22700S 7000 12.2 Manufactured by Okaya Ltd. Manufactured by
Mitsubishi Ltd. FS5559-35-33 Mitsubishi Ltd.
Manufactured by
SCHAFFNER
Q1AA18750H 7500 12.6
Q2AA18550H 5500 10.1 NF100 shape 100A RF3070-DLC S-N65
30 Q2AA18750L 7500 12.6 Manufactured by Manufactured by Manufactured by
Q2AA2211KV 11000 15.7 Mitsubishi Ltd. RASMI Mitsubishi Ltd.
Q2AA2215KV 15000 21.4
3-18
3.Wiring [Power Supply・Peripherals]
Noise filter
Servo amplifier Rated main power Power supply
Servo motor Rated (EMC Electro magnetic
Input Voltage capacity supply control Circuit breaker
model number Output(W) corresponding contactor
RS1*□□A (KVA) (VA)
time)
Q1EA04003D 30 0.2
Q1EA04005D 50 0.3
Q1EA04010D 100 0.5
Q2EA04006D 60 0.3
Q2EA04010D 100 0.5
01 Q2EA05005D 50 0.3
Q2EA05010D 100 0.5 NF30 shape 10A RF1010-DLC S-N10
AC R2EA04003F 30 0.2 40 Manufactured by Manufactured by Manufactured by
100V R2EA04005F 50 0.2 Mitsubishi Ltd. RASMI Mitsubishi
R2EA04008F 80 0.4
R2EA06010F 100 0.5
Q1EA06020D 200 0.5
Q2EA05020D 200 0.5
03
Q2EA07020D 200 0.5
R2EA06020F 200 0.8
* Recommended surge protector: R・A・V-781BXZ-2A Manufactured by Okaya Electric Industries Co.,Ltd.
3-19
3.Wiring [Wire diameter]
3-20
3.Wiring [Wire diameter]
Motor power wire Main power supply Control Regeneration CN1・CN2
Servo motor diameter wire diameter power wire resistance
Input servo amplifier Signal wire
model diameter wire diameter
Voltage (U・V・W・ ) combination (R・S・T・ ) diameter
number
mm2 AWG No mm2 AWG No - - -
Q1EA04003D
Q1EA04005D
Q1EA04010D 0.5 #20
AWG 16
Q2EA04006D RS1□01 1.25 #16
1.25 mm2
Q2EA04010D
Q2EA05005D
0.75 #18
Q2EA05010D
Q1EA06020D AWG 24
AC100V AWG 16 AWG 14
Q2EA05020D 0.75 #18 RS1□03 2.0 #14 0.2 mm2
2.0 mm2
Q2EA07020D
R2EA04003F
R2EA04005F AWG 16
0.5 #20 RS1□01 1.25 #16
R2EA04008F 1.25 mm2
R2EA06010F
AWG 14
R2EA06020F 0.75 #18 RS1□03 2.0 #14
2.0 mm2
● The information in this table is based on rated current flowing through three bundled lead wires in ambient
temperature of 40C.
● When wires are bundled or put into a wire-duct, take the allowable current reduction ratio into account.
● If ambient temperature is high, service life of the wires becomes shorter due to heat-related deterioration. In
this case, use heat-resistant vinyl wires.
● The use of heat-resistant vinyl wires (HIV) is recommended.
● Depending on the servo motor capacity, thinner electric wires than indicated in the above table can be used
for the main circuit power input terminal.
● To have an insulation distance between the main circuit wires and between the main circuit and the
signal circuit wires, the use of pole terminals with insulation sleeves is recommended. (If the wire in use
is thicker than AWG12, these cannot be used.)
3-21
3.Wiring [How to process CN1/CN2 shields]
● Clamping
ΦA
Drain wire
1 Sheath 3
1mm
2 4 Drain wire
Grand plate
Attach tape or compression insert.
When attached, tape or compression insert must Tighten the cable clamp over the drain wire.
completely be on the sheath of the cable. Attach approximately 1mm away from the tape or the
compression insert.
* Compression insert should only be attached before soldering the cable to the connector.
3 1mm 4 5mm
3-22
No Text on This Page.
4
[Positioning Functions]
CN1 I/O Signal・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1
External power +24V 26 (I) Power sourse for input circuit; DC24V±10%.
source for input To be supplied from external power.
4-1
4.Positioning Function [CN1 I/O Signal]
Homing start ZRT 28 I 1) Not acceptable when other Normally opened contact input Start signal
input signals (RUN, for home-position start.
+JOG/-JOG, 1STEP / ・ When an incremental encoder is used.
-1STEP, CACL) are ON. 1) Starts return-to-zero operation at the
2) Both MOVE and PFIN outputs edge of Open (OFF) Close (ON)
must be OFF for points to 2) Homing start signal must be kept ON
newly move. until homing operation is complete
(Not acceptable during movement.) (PFIN signal turns ON).
3) Acceptable only at servo “ON” 3) At homing operation, if homing start
status (8-segment LED signal is turned OFF while high speed
displays a rotating character movement, it decelerates and stops into
of 8) and at external operation a temporary stop status (feed hold). And
(operated from CN1). when homing start signal is turned ON
again, resumes the homing operation.
When in the low move mode, even if
homing start signal is turned OFF,
temporary stop status may not occur.
・ When an absolute encoder is used.
4) Starts homing operation at the edge of
Open (OFF) Close (ON).
5) At homing operation, returns to origin-set
coordinate.
4-2
4.Positioning Function [CN1 I/O Signal]
- Manual feeding -JOG 30 I 1) Not acceptable when other Normally opened contact input
input signals (RUN, ZRT, A signal to move backward at external
+1STEP / -1STEP) are ON. operation manual drive.
2) Do not turn ON both +JOG 1) Starts moving at the edge of Open
and -JOG signals at the same (OFF) Close (ON), moves while ON
time. and decelerates / stops at OFF.
3) Not acceptable when alarms 2) When RAP signal is OFF, the speed set
or others are occuring. by parameter manual low speed (L_jog)
is the feeding speed, and when ON, the
speed set by parameter manual high
speed (H_jog) is the feeding speed.
3) During manual feeding, MOVE and PFIN
remain OFF.
Over ride / RAP/ 31 I 1) Manual high speed: Normally opened contact input
Manual high OVRID Effective at manual feeding (Sw1: standard setting)
and 1 step feeding by 1) Switches high / low speed at manual
speed
external operation (operated drive. Switches the amount and speed
from CN1). of 1step feeding.
2) Over ride: 2) Moves by each multiple rate speed set
Acceptable at point move and by parameter (Ovride).
return-to-zero.
4-3
4.Positioning Function [CN1 I/O Signal]
Cancel CACL 33 I Effective only at move by RUN, Normally opened contact input
ZRT, +1step / -1step. A signal to cancel the point move, home
position return, 1 step feeding, and make
other move possible.
1) During point move, home-position return
and 1step feeding, turns into CACL
positioning status by CACL_ON.
2) When point move, return-to-zero and 1
step feeding signals are turned OFF
during CACL positioning status, and
when CACL signal is turned OFF,
operations are aborted (invalid) and
other moves are possible.
Servo ON S-ON 34 I Effective at times other than move Normally opened contact input
operation mode by PC and A signal to turn ON the motor excitation.
alarms. 1) When servo ON signal is turned OFF,
servo motor excitation becomes OFF
into free status.
2) When servo ON signal is turned OFF,
holding brake excitation timing output
(HBON) turns OFF.
4-4
4.Positioning Function [CN1 I/O Signal]
+1 step feeding +1step 38 I 1) Not acceptable when other Normally opened contact input
input signals (RUN, ZRT, A signal to move forward at external
+JOG/-JOG, CACL) are operation fixed amount feeding.
ON. 1) Starts moving at the edge of Open
2) Do not input both +1step (OFF) Close(ON), and moves by
and -1step signals at the the amount set by parameter.
same time. 2) When RAP signal is OFF, moves by
the amount of “L_stp” at manual low
speed. When RAP signal is ON,
moves by the amount of “H_stp” at
manual high speed.
-1 step feeding -1step 39 I 1) Not acceptable when Normally opened contact input
other input signals (RUN, A signal to move backward at external
ZRT, +JOG/-JOG, CACL) operation fixed pulse feeding.
are ON. 1) Starts moving at the edge of Open
2) Do not input both +1step (OFF) Close (ON), and moves by
and -1step signals at the the amount set by parameter.
same time. 2) When RAP signal is OFF, moves by
the amount of “L_stp” at manual low
speed. When RAP signal is ON,
moves by the amount of “H_stp” at
manual high speed.
4-5
4.Positioning Function [CN1 I/O Signal]
Point IN(1) 42 I Point number specification input Normally opened contact input
specification must have been established at (Sw1: standard setting)
IN(2) 43 I start time. A signal to specify the target point number
at start signal input (RUN).
IN(4) 44 I
1) Speicfy the number by binary code.
IN(8) 45 I 2) Numbers to be specified are from 0 to
253.
IN(16) 46 I
IN(32) 47 I
IN(64) 48 I
IN(128) 49 I
4-6
4.Positioning Function [CN1 I/O Signal]
NC ready NCRDY 3 O 1) (TR_ON) approx. 0.5 sec 1) TR_ON when control power and
after power ON. main power are established, with no
2) (TR_OFF) when main alarms, and position loop is formed.
power is OFF and at 2) During TR_ON, operations of point
alarms. positioning move, home-position
return, manual feeding and 1 step
feeding are possible. NC ready is
also TR_ON when servo ON input
signal is Open (OFF).
Holding brake HBON 4 O (TR_ON) while motor is exciting. Outputs the holding brake excitation
excitation timing (release) timing.
output At TR_ON, holding brake is excited
(released).
External EXT 6 O 1) TR_On when external 1) TR_ON when external operation input
operation operation is effective. signal can be used.
effective 2) TR_OFF at PC operation. 2) TR_OFF when operated by PC (in the
PC mode). Do not oeprate externally
this time.
4-7
4.Positioning Function [CN1 I/O Signal]
4-8
4.Positioning Function [CN1 I/O Signal]
Common for 24G 24 (I) A common for driving output circuit, DC24V
output external 25 signal ground and (-) common for output
power TR.
4-9
4.Positioning Function [CN1 I/O Signal]
a) Zone signals
(SEL1 to 3: OFF)
4-10
4.Positioning Function [CN1 I/O Signal]
CS disconnection ON × × × × ON ON ON 87
4-11
4.Positioning Function [CN1 I/O Signal]
4-12
4.Positioning Function [CN1 I/O Signal]
Contents Mstr Not used Not used Not used Mout (M code output)
This is output by M code set by point data and by M output type. (For details, refer to page 4-41 M-output.)
No warning × × × × × × × ×
Amplifier internal
temperature × × × × × × × ON
warning
Main circuit
× × × × × × ON ×
power charging
Overload warning × × × × × ON × ×
Regeneration
× × × × ON × × ×
overload warning
Torque limit
× × × ON × × × ×
in operation
Speed limit
× × ON × × × × ×
in operation
Battery low
× ON × × × × × ×
voltage warning
Excessive
ON × × × × × × ×
deviation warning
The mark “×” in the above table means OFF.
Output condition here may be OFF for approx. 1 sec after power turns ON, therefore, check the
condition after the rise (ON status) of NC ready or in-position output.
A_RDY ALM
Contents Not used Not used Not used Not used Not used Not used
output Alarm
LAM Alarm output: Turns on at Alarm.
4-13
4.Positioning Function [CN1 I/O Signal]
モータ速度
Motor velocity
Motor
モータの動作operation
Designated-point
ポイント指定入力 0 5
output
起動入力
Start-up input
Positioning completion
位置決め完了出力
output
Function-completed
実行完了ポイント 0 (All OFF)
point NO. output 0 (すべてOFF) 5 0
番号出力
4-14
4.Positioning Function [Parameter GroupD List]
■ Explanation of Parameter GroupD
● Parameter Group D List
Group Page Symbol Parameter Name and Description Standard Unit Setting Range
Level Setting
Value
D 00 S_vmx Basic System velocity limit *4 1 to 2147483647
・ If the velocity exceeds this value through external operation, the
velocity is limited at this setting.
4-15
4.Positioning Function [Parameter GroupD List]
Group Page Symbol Parameter Name and Description Standard Unit Setting Range
Level Setting
Value
D 0F Z_dir Basic Home-position return direction - 0,1
・ The direction of Home-position return is setup.
“0”-High speed / Positive direction
Low speed/ Negative direction (Positive-Dir)
“1”-High speed/ Negative direction
Low speed/ Positive direction (Negative-Dir)
10 Z_hsp Basic Home-position return high speed *4 1 to 2147483647
・ High speed setup upon Home-position return (when using
incremental encoder)
Velocity setup upon Home-position return
(when using the absolute sensor)
11 Z_lsp Basic Home-position return low speed *4 1 to 2147483647
・ Low speed setup upon Home-position return
12 Z_add Basic Home-position coordinate *5 -214748368 to
・ This value will be Home-position of the user’s coordinate when 2147483647
Home-position returns.
(When using incremental encoder)
This value will be Home-position of the user’s coordinate when
‘home-position set’ is executed.
13 Z_ofs Basic Home-position offset value *5 -214748368 to
・ In Home-position return, this value is used as an offset between 2147483647
the vase signal (C-phase or SDN signal) position and the user
base position.
14 Z_inp Basic Home-position in-position width *1 Pulse 1 to 65535
・ Reducing this value improves the home-position return
precision.
15 +STROKE Basic +STROKE (Used for infinite coordinate only) *1 -214748368 to
Set maximum value of coordinate towards plus axis
*5 2147483647
16 A_ofs Basic Effective stroke length of absolute encoder *1 -214748368 to
(Normal coordinate)*2
*5 2147483647
・ Sets the valid stroke length from the home-position in the
absolute encoder.
・ -STROKE (Used for infinite revolving coordinate only)
Set minimum value of coordinate towards minus axis
17 Zon1L Basic Zone (1) Negative direction side *5 -214748368 to
・ Sets the valid negative direstion coordinates for the zone signal. 2147483647
18 Zon1H Basic Zone (1 )Positive direction side *5 -214748368 to
・ Sets the valid positive direstion coordinates for the zone signal. 2147483647
4-16
4.Positioning Function [Parameter GroupD List]
Group Page Symbol Parameter Name and Description Standard Unit Setting Range
Level Setting
Value
D 22 Zon6H Basic Zone (6 )Positive direction side *5 -214748368 to
・ Sets the valid positive direstion coordinates for the zone signal. 2147483647
4-17
4.Positioning Function [Parameter GroupD List]
Group Page Symbol Parameter Name and Description Standard Unit Setting Range
Level Setting
Value
D 38 Ovride13 Basic Oveerride 13 % 1 to 255
・ This setting ratio is multiplied by travel velocity through this
override input
39 Ovride14 Basic Oveerride 14 % 1 to 255
・ This setting ratio is multiplied by travel velocity through this
override input
3A Ovride15 Basic Oveerride 15 % 1 to 255
・ This setting ratio is multiplied by travel velocity through this
override input
3B S_pls Basic Number of system divisions *1 (Pulse) 1 to 131072
・ Number of divisions for 1 motor rotation.
3C U_pls Basic Number of user divisions *1 (mm) 1 to 131072
・ Travel distance per one motor rotation from the user point of
view.
3E D_dpo Basic Velocity, Position data decimal point *1 - 0 to 5
・ Setup of decimal point position for indication
“0”…No decimal point “1”…One place of decimals
“2”…Two places of decimals “3”…Three places of decimals
“4”…Four places of decimals “5”…Five places of decimals
3F Unit Basic Setting unit *1 - 00,01
・ Setting of the unit
“00”……pulse、 “01”…… mm
40 Sw1 Basic Function switch1 - 0000 to FFFF
41 Sw2 Basic Function switch2 - 0000 to FFFF
42 Sw3 Basic Function switch3 - 0000 to FFFF
43 Sw4 Basic Function switch4 - 0000 to FFFF
50 Z_Stp Basic Home-position return Striking depth *6 Pulse 1 to 2147483647
・ The amount of soaking pulse is set up upon striking while
Home-position return.
51 Z_Tlim Basic Home-position return Striking current limit *6 % 0 to 510
・ Motor current limit value is set up upon striking while
Home-position return.
*1 : If the set values are changed, restoration of the control power will be necessary.
*2 : If the set values are changed, Please be sure to perform zero set. Otherwise it will cause
displacement.
*3, 4, and 5 : Units are not specified in this instruction manual because user are supposed to setup the
parameters (S_pls, U_pls, D_dpo, Unit). Velocity system is displayed as “Uv” and position system “U”
in the explanation from here on. Refer to page 4-55 Parameters for positioning standard.
*6 : Parameters (Z_Stp, Z_Tlim) is only available the 4th part of software version is “0008” or after.
See last page of Chapter 4 about confirmation method of software version.
4-18
4.Positioning Function [Explanation of Parameter Group D]
This much
6) 05 S_inp: System in-position width (Pulse)
・Positioning is completed and in-position is output when the difference between command position and present
position (deviation amount) is withinS_inp value().
・This value should usually be set with positioning error permissible value.
4-19
4.Positioning Function [Explanation of Parameter Group D]
9) 08 Bakls: Backlash (U)
・ Amount of backlash of a machine is set.
・ Amount of backlash is carried out being added to travel data every time travel direction changes.
・ Perform zero return operation when you use backlash correction or after you alter setting.
・ Correction starts when the direction reverses to the direction of zero return operational completion.
(Feeding screw)
(Work)
(Amount of backlash)
V1
Acceleration/deceleration is identical.
mm/ sec
α α
t1 t (sec)
V1 10( D _ dpo )
Accel = However V1 = (mm/s)
t1 10 3
4-20
4.Positioning Function [Explanation of Parameter Group D]
V S-shape
Straight
△t △t △t △t t
・ Rising (downward) time at S-shape is about △t longer (curb section of S-shape) than at straight line.
・ The straight line at S-shape is acceleration constant (Accel).
Step_P
(1) A
(2)
[Current limit]
+ [Low speed+]
(3)
(4) If you register teaching, position A is automatically registered and you can teach striking stop.
(In advance, set other data for striking stop.)
4-21
4.Positioning Function [Explanation of Parameter Group D]
Homing signal
ON
OFF
(Input) (A)
H Velocity
Reversal Z_ofs
Motor velocity
L Velocity
(Input)
Slow down befor home ON
OFF
Encoder
C-Phase signal
4-22
4.Positioning Function [Explanation of Parameter Group D]
ON
Homing signal
OFF
(Input) (A)
H velocity
Reversal Z_ofs
Motor velocity
L velocity
(Input)
Slow down before home ON
OFF
Encoder
C-phase signal
4-23
4.Positioning Function [Explanation of Parameter Group D]
L velocity
Setting value of Z_Stp
Position deviation
Encoder
C-Phase signal
Note1: Homing signal is accepted only when other operational signals (RUN, Jog, and 1 STEP) are all OFF.
Note2: In actual movement, since the position of the actually stopped position (A) differs from the position
decided by C phase signal (Type 1; signal before home position), it performs movement of the amount
of compensation +Z_ofs. Movement of the amount of compensation is performed also Z_ofs=0.
4-24
4.Positioning Function [Explanation of Parameter Group D]
Important
・Home-position return or Home-position set is necessary when this value is changed.
Important
Please be sure to set home if you change this value.
If you resore control power without home-position set, it causes displacement of position.
Notes
*1 Those are parameters needed only when encoder is absolute one.
*2 Those are parameters needed when incremental encoder or incremental use absolute encoder are
used. Check the position of zero when zero returns if you change this system parameters.
*3 Those are parameters needed by both absolute and incremental encoder.
*4 15 +STROKE, 16 A_ofs (-STROKE) are described in “Explanation of infinite revolving specification”
4-25
4.Positioning Function [Explanation of Parameter Group D]
zon1L zon1H
(-) (+)
ON OFF
Zone signal (1)
・ It is not output if the time when it is within the zone is too short. (t≧40msec)
・ Zone signal is enabled after zero return completion with incremental encoder and always enabled with
absolute encoder.
4-26
4.Positioning Function [Explanation of Parameter Group D]
4-27
4.Positioning Function [Explanation of Parameter Group D]
Upper 15 14 13 12 11 10 9 8
0 0 0 0 0 0 0 0 Bit number
Lower
7 6 5 4 3 2 1 0
0/1 0/1 0/1 0/1 0/1 0 0/1 0/1
Fixed to 0
<Setting method> It will be in four-digit hexadecimal because bit numbers are displayed in hxidecimals per 4 bit unit.
(Each of 10 to 15 is displayed A, B, C, D, E, F)
Bit weight for 1st digit bit 3=8 bit 2=4 bit 1=2 bit 0=1
Bit weight for 2nd digit bit 7=8 bit 6=4 bit 5=2 bit 4=1
Bit weight for 3rd digit bit 11=8 bit 10=4 bit 9=2 bit 8=1
Bit weight for 4th digit bit 15=8 bit 14=4 bit 13=2 bit 12=1
Setting example)
・ No deviation clearance at striking stop・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・bit7=1
・ Coordinate at external data set teaching is current position coordinate・・・・・bit1=1
・ External data setting shall be effective. (Permissible)・・・・・・・・・・・・・・・・・・・・・・bit0=1
Setting value shall be 0083[H] in the above case.
4-28
4.Positioning Function [Explanation of Parameter Group D]
+0T -0T
Hard overtravel
0: external validity
1: internal forcing ON (Function disabled)
4-29
4.Positioning Function [Explanation of Parameter Group D]
4-30
4.Positioning Function [Explanation of Point Data]
■ Explanation of Point Data
・Each role of point data and function are explained below.
Move mode M output
acceleration/deceler
Servo gain selection
ation time *1
Dwell time
Repetition
Acceleration
Currentlimit
StrikingW/ Wo
/continuous
S-shape
count
ABS/INC
Point
Mode3
Mode 1
Mode 2
Speed Position IP
Code
Type
number
Delay
* * * ms % * ms
0 100.0 0.0 0 0 1 0 0 0 0 0 0 250 10 350 0 0.0 0 0 0 0 0000
1
1 214748364.7 -214748364.7 0 0 0 0 0 0 0 1 0 65535 32767 510 2 214748364.7 1 0 32767 0000
5
to
253 10.0 50.0 0 0 1 0 0 0 1 0 0 200 0 150 0 0.0 0 253 0 100 0000
*1 R setup software is used for a setup of point data.
Refer to the separate volume "setup software instructions manual" about the detailed setting
direction.
*2 Explanation of Point Data tables described in the following pages may omit the columns of
“Servo gain select” and “Loop mode select”.
● Point number
Setting range:0 to 253
Speicify this point number to perform settings and operations.
Use 8 bit external input for external specification by binary code.
● Speed (Uv)
Setting range:0 to 2147483647 ・・・(Without decimal points)
0 to 214748364.7 ・・・(One place for decimals)
Set this below motor maximum rotation speed.
● Position data (U)
Setting range: -2147483648 to +2147483647 ・・・(without decimal points)
-214748364.8 to +214748364.7・・・(One place for decimals)
However, this must be within effective stroke.
Whether this data is treated as an incremental amount (incremental command) or as a
coordinate (absolute command) is determined by operation patterns.
● Acceleration (Uv/ms)
Setting range:0 to 65535
Acceleration and deceleration are the same. (Refer to explanation of page 4-20)
● S-shaped acceleration/deceleration time (ms)
Setting range:0 to 32767
Acceleration and deceleration are the same. (Refer to explanation of page 4-21)
● Current limit (%)
Setting range:0 to 510 (%)・・・At every 1 (%)
To set this to “0”does not mean 0 (%) but without current limt. (For rotation tyep a motor,
current limit is treated the same as torque limit.)
In other words, operation is possible up until motor peak torque. Set this to “0” for usual
positioning.
In general, set this current limit only when striking stop operation is performed. Setting this
current limit will cause endless overflowing or operations.
Larger current than the maximum current determined by motors will be limited by
instantaneous maximum current.
4-31
4.Positioning Function [Explanation of Point Data]
● Move mode
See the move modes as follows:
a) Mode 1
00: Point data is not set 01: Positioning operation effective
10: Reserved 11: Reserved
b) Mode 2
00: Final move 01: Continuous move
10: Reserved 11: Reserved
c) Mode 3
Set this to “0”.
d) ABS / INC
0: Position data is absolute command.
1: Position data is incremental command.
e) Striking: Without/With
0: Normal move (Without striking)
1: Move by “striking stop“
f) Speed change: Stop/ Continuous
0: Stop and change speed operation (This is called the operation pattern 0.)
1: Continuous speed change operation (This is called the operation pattern 1.)
a) Mode 1
Whether the point data is valid or invalid (not set) is set at “Mode 1”. When ”Mode 1”is “01”, execution
is possible with valid data. When “Mode 1” is “00”, “10” and “11”, data is invalid and operation
becomes unfixed.
* Make sure to set a move point of “Mode 2” with a compleltion code “00” at the end of move pattern.
4-32
4.Positioning Function [Explanation of Point Data]
Move starts at P001, then to P001 P002 P003 (tempoprarily stops at each point). Since “Mode
2” at P003 is “00”, positioning and move is complete here.
Thus, when “Mode 2” is set to “01” in the point setting, the move continues to the next point (the point
with 1 added to the currently moving point) up until “00”of “Mode 2”appears.
Move starts at P001, then to P001 P002 P003 with continuous speed change, and the move is
complete at P003.
The point where the speed change is complete point where is a set position as the moving point.
4-33
4.Positioning Function [Explanation of Point Data]
On the other hand, the following functions are restricted when continuous speed change is used:
(8) S-shaped acceleration/deceleration; At all the point numbers where continuous speed change
is set, the move is a straight acceleration/deceleration even if parameters for S-shaped
acceleration/deceleration are set.
(9) Handshaking of M output; At the point where continuous speed change is orerated, M
output handshaking is not executed even if it is set.
However, in the cases from (1) to (7) shown above where continuous speed change does not
actually occur in spite of the setting, M output handshaking is executed.
Customers are requested, generally, not to set M output handshaking under continuous speed
change operation configuration.
c) Mode 3
Set “0” here, as this is a reserved zone.
d) ABS / INC
This determines as what kind of command the value set by position data will be treated.
0: Absolute command: Position data is treated as absolute coordinate system (user coordinate
system).
Example) When positioning by absolute command at the position data of 150.0 [mm],
assuming that the current position is 100.0 [mm];
100.0[mm] 150.0[mm]
50.0[mm]
150.0[mm]
4-34
4.Positioning Function [Explanation of Point Data]
e) Striking: Without/With
Sets with / without striking stop in the point move.
0: Normal move (without striking) setting
1: Striking stop setting
* Striking stop
When striking stop is set, see the actual operation of striking stop as follows:
Stopper
4-35
4.Positioning Function [Explanation of Point Data]
● Move example1 (Action)
a) Absolute command single move
acceleration/dec
Move Mode Moutput
Acceleration
Repetition
eleration time
Current
Striking: Wo/W
Point
count
limit
Dwell
change :stop
S-shaped
time
/continuous
Speed Position IP
Code
Type
ABS/INC
number Delay
Mode1
Mode2
Mode3
Speed
* * * ms % * ms
(1)
Speed
10.0
Coordinate
100.0 200.0 300.0
(2)
(1) When start moving by P001assuming that the strating point: 90.0
(2) When start moving by P001 assuing that the starting point: 290.0
Repetition
Acceleration
n/decelera
tion time
S-shaped
Current
Point
count
Dwell
limit
IP
time
Speed Position
Striking: Wo/W
change :stop
Type
Code
ABS/INC
number
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 10.0 200.0 0 1 0 0 0 1 0 0 250 0 0 0 0.0 0 0 0 0000
Repetition
Acceleration
acceleratio
Point
Current
S-shaped
on time
limit
count
Dwell
Speed Position
Striking: Wo/W
IP
time
number
change :stop
Type
Code
ABS/INC
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 40.0 100.0 0 1 0 1 0 1 0 0 250 0 0 0 0.0 0 0 0 0000
2 20.0 50.0 0 1 0 1 0 1 0 0 250 0 0 0 0.0 0 0 0 0000
3 10.0 30.0 0 1 0 0 0 1 0 0 250 0 0 0 0.0 0 0 0 0000
40.0
4-36
4.Positioning Function [Explanation of Point Data]
n/decelerat
acceleratio
Acceleration
Repetitio
Point
Current
n count
S-shaped
ion time
limit
Dwell
Speed Position
Striking: Wo/W
IP
time
number
change :stop
Type
Code
ABS/INC
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 40.0 100.0 0 1 0 1 0 0 0 0 250 0 0 0 0.0 0 0 0 0000
2 20.0 150.0 0 1 0 1 0 0 0 0 250 0 0 0 0.0 0 0 0 0000
3 10.0 180.0 0 1 0 0 0 0 0 0 250 0 0 0 0.0 0 0 0 0000
(1) When start moving by P001 assuming that the starting point: 0.0
P002:150.0
Speed P001:100.0 P003:180.0
P001:100.0
n/decelerati
Repetition
acceleratio
Point Positio
Current
S-shaped
on time
limit
count
Dwell
Speed
Striking: Wo/W
IP time
change :stop
on
number n
Type
Code
ABS/INC
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 40.0 100.0 0 1 0 1 0 1 0 1 250 0 0 0 0.0 0 0 0 0000
2 20.0 50.0 0 1 0 1 0 1 0 1 250 0 0 0 0.0 0 0 0 0000
3 10.0 30.0 0 1 0 0 0 1 0 1 250 0 0 0 0.0 0 0 0 0000
Speed
4-37
4.Positioning Function [Explanation of Point Data]
n/decelerati
Repetition
Accelerat
acceleratio
Point
Current
S-shaped
on time
limit
count
Dwell
Speed Position
Striking: Wo/W
IP
time
ion
number
change :stop
Type
Code
ABS/INC
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 40.0 100.0 0 1 0 1 0 0 0 1 250 0 0 0 0.0 0 0 0 0000
2 20.0 150.0 0 1 0 1 0 0 0 1 250 0 0 0 0.0 0 0 0 0000
3 10.0 180.0 0 1 0 0 0 0 0 1 250 0 0 0 0.0 0 0 0 0000
(1) Start moving by P001 assuming that the starting point: 0.0
P001:100.0 P002:150.0 P003:180.0
Speed
Speed
P001: 100.0
Coordinate
4-38
4.Positioning Function [Explanation of Point Data]
● Dwell time(msec)
Dwelltime function is that when the move is complete and current position is in-position, wait for the
time set here and then perform positioning complete or the next move.
<Example> In the case of 1 point move:
After the point move is complete, wait for dwell time and positioning complete is output.
And in the middle of continous move, wait for the dwell time and then to the next move.
* As a special treatment, when “Striking stop” is performed with the dwell time being set, pushing
control is performed for the penetrated pulse of the dwell time, and after that deviation is cleared.
* If the dwell time oter than 0 is set in the continuous speed change mode, the point is for
stop-and-change-speed, not for continuous speed change.
4-39
4.Positioning Function [Explanation of Point Data]
on/deceler
Accelerati
ation time
Repetition
accelerati
S-shaped
Point
Current
limit
count
Dwell
Speed Position
Striking: Wo/W
IP
time
on
number
change :stop
Type
Code
ABS/INC
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 40.0 100.0 0 1 0 1 0 0 0 1 250 0 0 0 0.0 0 11 0 0000
2 20.0 150.0 0 1 0 1 0 0 0 1 250 0 0 0 0.0 0 11 0 0000
1000
3 5.0 180.0 0 1 0 1 0 0 1 1 250 0 40 0 0.0 0 10 0000
0
4 5.0 - 5.0 0 1 0 1 0 1 0 0 250 0 40 0 0.0 0 10 0 0000
5 40.0 0.0 0 1 0 0 0 0 0 0 250 0 0 0 0.0 0 11 0 0000
to
10 5.0 - 5.0 0 1 0 1 0 1 0 0 250 0 40 0 0.0 0 0 0 0000
11 40.0 0.0 0 1 0 0 0 0 0 0 250 0 0 0 0.0 0 0 0 0000
P002
P001 P003 (3) (4)
(5)
Speed (1)
(6)
(7)
(1) From Starting position:0.0, start by P001 and change speed, then to P002.
(2) Move by P002, change speed, then to P003.
(3) During move by P003, strike the stopper and current position is stopped
(with 40% current limt hereafter).
(4) With the command value being output as is, idial position is allowed to enter and deviation
pulse of Stp_P (penetrated pulse) accumulates, then the move is cancelled.
(5) During the dwell time (10.0 msec), pushing operation for the penetrated pulse.
(6) After the dwell time, deviation pulse is cleared.
(7) Return “5.0” by P004 with an incremental command. (With 40% current limit so far.)
(8) Return to the starting position by P005 high speed move.
(9) This is the end of a series of operations. However, you can return to the starting position
during move by interruption start.
When an interruption is started during move by P001, P002 and P005, return to the origin with high
speed by P011. When an interruption is started during move by P003 andP004, continuous move is
performed from P010 P011, with current limit first and then return with high speed. If motor
rotating direction when interruption starts up and the target position of the interruption are the same,
moving to target position starts after once the motor stops.
4-40
4.Positioning Function [Explanation of Point Data]
● M-output
a) Code
b) Type
c) Delay
Functions of M output are determined by the 3 parameters above.
See the descriptions of each parameter.
a) Code
Sets the data for M output. M output is 4 bits from “00 to 15.”
b) Type
Sets the function of M output as follows:
0: Without M output operations. No change from the previous M output.
1: When the move is complete with handshaking mode, MSTR signal is output and wait until
MFIN signal is input. When MFIN signal is input, the next move is performed.
2: Only M output, without handshaking.
c) Delay
Sets the timing for outputting in M output as follows:
0: M output along with the start of the point move.
-1: M output when the point move is complete.
Positive value: M output after the move value set here (incremental value).
However, if this is larger than the value of point move, M output after the move is complete.
4-41
4.Positioning Function [Explanation of Point Data]
on/deceler
Accelerati
ation time
Repetition
accelerati
S-shaped
Point
Current
Dwell
limit
count
Speed Position
time
Striking: Wo/W
IP
ABS/INC
on
number
change :stop
Type
Code
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 40.0 100.0 0 1 0 1 0 0 0 0 250 0 0 2 0.0 1 0 0 0000
2 30.0 200.0 0 1 0 1 0 0 0 0 250 0 0 2 - 0.1 2 0 0 0000
3 20.0 300.0 0 1 0 1 0 0 0 0 250 0 0 2 50.0 3 0 0 0000
4 10.0 400.0 0 1 0 0 0 0 0 0 250 0 0 0 0.0 0 0 0 0000
Speed
(1) Since M output timing for P001 is “0”, M output along with start.
(2) Since M output timing for P002 is “-0.1(negative)”, M output along with positioning
complete.
(3) Since M output timing for P003 is “50.0”, M output in “50” incremental feeding after move
by P003.
(4) When M outputType is “0”, no change in M output.
4-42
4.Positioning Function [Explanation of Point Data]
decel time
Accelerati
Repetition
S-shaped
Point
Current
accel /
Dwell
limit
count
Speed Position
time
Striking: Wo/W
IP
ABS/INC
on
number
change :stop
Type
Code
/continuous
Mode1
Mode2
Mode3
Delay
Speed
* * * ms % * ms
1 20.0 100.0 0 1 0 1 0 0 0 0 250 0 0 1 0.0 1 0 0 0000
2 20.0 200.0 0 1 0 1 0 0 0 0 250 0 0 1 - 0.1 2 0 0 0000
3 20.0 300.0 0 1 0 1 0 0 0 0 250 0 0 1 50.0 3 0 0 0000
4 20.0 400.0 0 1 0 0 0 0 0 0 250 0 0 0 0.0 0 0 0 0000
Start: 0.0 P001: 100.0 P002: 200.0 P003: 300.0 P004: 400.0
Speed
Coordinate
Input: MFIN
In the case of M outputType: “1”, handshaking is performed using input/output of MSTR and MFIN.
For example, in case of P001, M output timing is “0”, therefore, M output is output along with the start.
When the move by P001 is complete, MSTR outputs ON and waits.
When input MFIN turns “OFFON”, M output outputs“00”and enters the next move, and then M output is
executeed according to the next move setting.
4-43
4.Positioning Function [Explanation of Point Data]
● A jump / loop function of a point
(1) Overview
A jump/loop of a point are possible by setting each up by the following point-data setup.
(A) Loop mode select: The kind of a jump/loop
(B) JP: The point number of a jump place
(C) Repeat times: The number of times which does a loop
A jump / loop setup of the point
The nest to a maximum of 15 is possible for a condition jump. However, when other jumps are in a
loop, it becomes to a maximum of 15 including the jump.
When the jump place which does not become a nest in a condition jump is specified: It is set to ERR
1A. Moreover, when the number of nested (other jumps are included) is 15 or more: It is set to ERR19.
4-44
4.Positioning Function [Explanation of Point Data]
(B) JP
The point number of a jump place is set up.
* Execution by one point is also possible, and when the point [3] is performed, P3 is repeated and
performed 100 times, then it ends.
Each 3 times
Execution of the point [6] will perform the point [7 to 8] 3 times after point [6] execution, and the point [7 to 9] is
performed 3 times. Since it is in the nest state, finally, the point [7 and 8] are performed 9 times and the point [9] is
performed 3 times.
4-45
4. Positioning Function [Performance by External Operation Input]
See the descriptions of operations by external input. This is mainly operated by outputs such
as sequencer.
(A) Input a point number at the external point specification input (IN1 to 8), and after data set up, the
start input (RUN) turns OFFON.
(B) MOVE (while operation output) becomes ON, and the move starts. (Start input remains ON.)
(C) After the move completes and the positioning complete output (PFIN) turns ON, turn OFF the
start input (RUN).
(D) Start input (RUN) turns OFF, therefore, MOVE (while operation output) and PFIN (positioning
complete output) turn OFF.
(E) Start in the same way as (A).
(A)
Start input
T6
(RUN) (B)
T3 (D)
Positioning complete
output (PFIN)
Motor speed
4-46
4. Positioning Function [Performance by External Operation Input]
(A) Input a point number at the external point specification input (IN1 to 8), and after data set up,
the start input (RUN) turns OFFON. MOVE (while operation output) turns ON and the
move starts.
(B) Turning OFF the start input (RUN) during operation decelerates the motor. (This status is
called feeding stop.)
(C) Turning on the start input (RUN) again in the feeding stop status resumes the point move set
at (A) and positioning is performed (continues).
(D) Start in the same way as (A).
(E) Turn ON the cancellation input (CACL) during move, move cancellation mode makes the
motor decelerate.
(F) When the move cancellation is complete with the motor decelerating and stopping,
positioning complete output (PFIN) turns ON, which means the completion of cancellation.
(G) When positioning complete output (PFIN) turns ON, turn OFF the start input (RUN).
If MOVE (during operation input) and PFIN (positioning complete) are OFF, cancellation is
complete.
(H) Then, input a desired point number at the point specification input to start.
Point specification
Input (IN1 to IN8)
Input
Start input
(RUN)
Cancellation input
(CACL)
Positioning complete
output (PFIN)
Move
cancelled
Motor speed
Resumes the move specified at A
4-47
4. Positioning Function [Performance by External Operation Input]
This section describes interruption, which is very useful for forced return operation.
(A) Input a point number at the external point specification input (IN1 to 8), and after data set up,
the start input (RUN) turns OFFON. MOVE (while operation output) turns ON and the
move starts.
(B) If it interrupts during operation and a starting input (IRUN) is turned on, it will become
interruption move mode and a motor will be a slowdown stop.
(C) A motor interrupts from the point data of the specified point after a slowdown stop, reads the
point (IP), and starts movement on an interruption point.
(D) *Beforehand, interruption point (IP) must be set up in point data.
(E) The completion output (PFIN) of positioning is turned on in the place which completed point
movement of an interruption point.
(F) After the completion output (PFIN) of positioning turns on, interruption movement will be
completed if a starting input (RUN) and an interruption starting input (IRUN) are turned off.
(A) (E)
Point specification
Input(IN1 to IN8)
Input
Start Input
(RUN)
(B)
Interruption Input
(IRUN)
(D)
Positioning complete
Output(PFIN)
(C)
Motor speed
4-48
4. Positioning Function [Performance by External Operation Input]
● Home-position return
(A) (D)
complete
Output (PFIN)
Depending on the
Homing complete
previous status
Output (ZFIN)
(E)
4-49
4. Positioning Function [Performance by External Operation Input]
(A) Turning the home-return Input (ZRT) OFFON starts the home-return operation.
Home-return operation makes the move to the position (coordinate) whose origin has been
set.
(B) While operation output (MOVE) turns ON, which is the same as usual point move.
(C) Positioning complete (PFIN) and in-position output (INPS) turn ON when the positioning is
complete to the pre-set coordinate.
(D) Turn OFF the home-return (ZRT), and while operation output (MOVE) and positioning
complete output (PFIN) turn OFF.
(E) In-position output (INPS) remains ON. However, it turns OFF when the position deviation
becomes larger than in-position width in the next move, because conditions for this output
are that current position coordinate should match the one with its origin set and also be
within in-position.
(A) (D)
Home-return Input
(ZRT) (B)
Positioning complete
Output
Output (PFIN)
In-position
Output (INPS)
(E)
* When absolute encoder home-return function is effective, the movement and the method become the
same as the case of incremental encoder combination. Please refer to [1 For incremental encoder], in
that case.
4-50
4. Positioning Function [Performance by External Operation Input]
(-JOG)
OFF ON
Backward
4-51
4. Positioning Function [Performance by External Operation Input]
● 1-step feeding
Turning OFFON the +1step (+1step) or the -1 step (-1step) makes the move by a certain pulse
numbers set by a parameter.
(A) Turning OFFON the +1 step input (+1step) while manual high speed input (RAP) if OFF
makes the move toward positive direction by the “L_stp” set amount at the“L_jog”set speed.
(B) In the same way, turning OFFON the -1 step (-1step) makes the move toward negative
direction.
(C) Turning OFFON the +1 step input (+1step) while manual high speed input(RAP)if ON
makes the move toward positive direction by the “H_stp” set amount at the“H_jog”set speed.
(D) In the same way, turning OFFON the -1 step (-1step) makes the move toward negative
direction.
・ Keep the 1 step input ON during move . If it is OFF during move, the motor decelerates and stops
into feed hold status. And when the input is turned ON again, the move continues.
・ Cancellation input(CACL)is also effective.
+1 step
(+1step)
(B) (D)
-1 step
(-1step)
Motor speed
Positioning complete
Output (PFIN)
4-52
4. Positioning Function [Performance by External Operation Input]
Home position setting is the way to set the current position as an origin, and used for both incremental
and absolute encoder. Move to the position where you want to set as an origin by JOG feeding or others,
specify the point at “254” (home position setting), and the current position is set as an origin without any
move.
(A) Move to where you want to set as an origin by JOG feeding or others.
(B) Set “254” at the point specification input, and after the data set up, turn the start
input (RUN) OFFON.
(C) When origin setting is complete, the positioning complete output (PFIN) and homing
complete (ZFIN) turn ON.
(D) Turning OFF the start input makes the during operation output (MOVE) and positioning
complete output (PFIN) OFF, and home position setting is complete.
Start Input
(RUN)
Positioning complete
Output
Output (PFIN)
Homing
complete Output
(ZFIN)
Motor speed
4-53
4. Positioning Function [Performance by External Operation Input]
■ External data setting
Using “Point teaching” function (External data setting), the amplifier allows to set position points by
external data.
・ External data acceptance: To accept external data, set bit “0” of [SW1] to bit “1” and also
bit “3” of [SW2] to bit “0” in the parameter group D.
・ Before “Point teaching”, conditions of speed, positioning operation active and absolute command
need to be set up previously.
Input a specified point number and then turn ON the external input signal E_STR (CN1-22pin), a position
where the motor is currently stopped (Ideal position) can be registered as the coordinate value with that
specified point number.
Position points setting by external data can be registered in External operation input mode except a status
of a motor is in motion or alarms.
+JOG
(A)
-JOG
(B)
Input
T2
IN (1) to (128)
(C)
E_STR
T1
T3
MOVE
PFIN
Output
NCRDY ON T4
T5
EXT ON
(+)
Motor speed
(-)
T1 ≧ 0 msec (data/command set up time)
T2 ≧ 40 msec (data/command holding time)
T3, T5 ≧ 20 msec (data/start-up acceptance delay time)
T4 ≧ 0 msec (data/start-up holding time)
4-54
4.Positioning Function [Setting mandatory parameters]
Make the power off once and ON again after altering parameters “0A M_dir”, “3B S_pls”, “3C U_pls”,
“3E D_dpo”, and “3F Unit”. Refer to “Q-Setup-Setup Software Instruction Manual” for details.
1) Encoder function, resolving power, and motor model number are determined when they are purchased
(shipped setting values).
2) 3E”D_dpo”: Velocity and decimal point for position data setting are designated.
“0”・・・without decimal points
“1”・・・one place of decimals
“2”・・・two places of decimals
“3”・・・three places of decimals Important
“4”・・・four places of decimals
Cycle the power after setting
parameters 1), 4), 5), and 6).
“5”・・・five places of decimals
4-55
4.Positioning Function [Setting mandatory parameters]
e.g.1) System that travels 5mm per turn of a motor at incremental encoder (8000 division).
Position data setting unit 0.001 mm
Unit= 1
D_dpo= 3
Once close a parameter setup of a setup and open it again.
(Setup of Unit and D_dpo is reflected as a parameter by the above-mentioned processing.)
S_pls= 8000
U_pls= 5.000(Internal value:5000)
If you want to set 7.354mm as travel distance, setup “7.354”.
In addition, if you want to set 8mm/s as velocity, setup “8.000mm/s”.
* Internal value is a value when removing a decimal point. 5000 becomes an internal value
when expressed as 5.000.
* Please set up to become S_pls>=U_pls (internal value).
e.g.2) System that travels 10mm per turn of a motor at incremental encoder (131072 division).
Setup of a unit system is as follows.
Unit= 0
D_dpo= 4
Once close a parameter setup of a setup and open it again.
(Setup of Unit and D_dpo is reflected as a parameter by the above-mentioned processing.)
S_pls= 131072
U_pls= 10.0000(Internal value:10000)
If you want to set 1.235plse as travel distance, setup “1.2350”.
In addition, if you want to set 4mm/s as velocity, setup “4.000mm/s”.
* In setup, zero below a decimal point is omissible.
* Since the variation in a positioning position arises on a motor encoder resolution level,
1/20 or less should be the gear ratio of S_pls/U_pls
Important
・ Set up to become S_pls>=U_pls (internal value).
・ 1/20 or less should be the gear ratio of S_pls/U_pls.
4-56
4.Positioning Function [Setting mandatory parameters]
Zero positioning of absolute encoder
Number of
rotations
0
(32768)
4-57
4.Positioning Function [Setting mandatory parameters]
Control power-on
YES
Battery alarm
NO Encoder clear by PC
(2)
Main power on
(1)
YES
Home-position
set is completed
4-58
4.Positioning Function [Setting mandatory parameters]
Encoder
(After set up zero-position)
0rev 32768rev
α Action stroke β
0
(-) (+)
a
b
4-59
4.Positioning Function [Setting mandatory parameters]
(5) Zero position settingcomplete…Encoder coordinates system turns to a dotted line part.
( Refer to the home-position setting of 4-53 page)
(6) Zero-position setting is completed with above all operation.
Note
Please make sure to set the Home-position when you change M_dir,
D_dpo,Unit,S_pls,U_pls,A_ofs, Z_add ,and also operate motor
conversion and release the battery alarm.
For the incremental encoder, it needs to return Zero-point to correspond electrical zero-point with
mechanical zero-point at the time of power-on operation.
When zero-return operation is required, I / O ZFIN output turn off. Therefore please operate zero-return.
When zero-return is completed normally, ZFIN output turn on.
The parameter being required minimum setting for zero-return are as follows.
Normal Operation
・Point setting and external point replacement are available only after zero-return and
parameters for positioning standard are set.
・Please reset the rest of the setting from the beginning when the change is caused in
parameter of positioning standard and zero-setting.
4-60
4.Positioning Function [Explanation of infinite revolving specification]
・Outline
Infinite rotation specification is the mode used for rotator like rotating table. As for the physical action, when
the coordinates rotating in CW direction exceeds “+ stroke”, the coordinates changes to “-stroke”. It is
possible to rotate permanently in CW direction by processing such a coordinates system. (Of course, it’s
also possible for CCW direction.)
For example, when coordinate + stroke =1000 and –stroke = -1000, and it’s rotating in CW direction and
exceeds 999 coordinates rate, the coordinates changes to -1000. (Traveling range ; -1000 to 999).
Moreover, it corresponds to the short path, and when +travel distance exceeds 1/2 of the whole
coordinates (round it up after the decimal point), it travels in short path.(When –travel exceeds 1/2 of whole
coordinates (round it down after the decimal point), it travel in short path.)
For the above example, when the coordinates exceed 1000-(-1000)/2=1000, it takes short path.
For example, the current position is -500 and the target coordinates is set to 999, it takes short path.
(It travels in CCW, but not in CW.)
When the current position is same as above and the target coordinates is 500, it travels in normal way, but
when the target coordinates is 501, it takes short path.
The function of zone signal is also enhanced for corresponding to the permanent coordinates system. It is
possible to set the zone signal including particular point like -900 to 900 that cannot be set normally, by
Function SW Setting.
The zone signal turns “ON”, when the current position is locating between the coordinates of-900 to -1000
or 900 to 999 in this case.
15 14 13 12 11 10 9 8
High order Bit number
0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0
※ ※ 0/1 0/1 0/1 ※ ※ ※
Low order
Coordinates Selection
0: Normal coordinates
1: Infinite coordinates
4-61
4.Positioning Function [Explanation of infinite revolving specification]
Example of operation
Condition :Motor resolution:8000P/R
Mechanical gear ratio:187:1
3B:S_pls=8000 [P/R]
3C:U_pls=8000 [u_pls]
Since motor rotates 187 times per 1 mechanical rotation, the traveling range is
187*8000=1496000 [u_pls]
0 to 1496000 (When 1496000=0, it is 0 to 1495999 accurately)
15:+stroke =1496000
16:-stroke =0
Speed in mechanism conversion 10min-1:10*187*8000/60=249333
27:H_jog=249333
28:L_jog=249
Travel by 1 step is 360/8=45°1496000/8=187000
29:H_stp=187000
2A:L_stp=1
It’s 4D: Sw1=0018 by short circuit in permanent coordinates system.
The system parameter is above all and the point data is as follows.
P0:0 CW
P7:1309000(315°) P1:187000(45°)
P6:112200(270°) P2:374000(90°)
P5:935000(225°) P3:561000(135°)
P4:748000(180°)
4-62
4.Positioning Function [Explanation of infinite revolving specification]
The operation mode that can be traveled in short circuit is the mode 2:00(complete) and the positioning
control data: 0 (Absolute control),
Operation pattern: 0 (Stop speed), The position setting can be available within the coordinates (0 to 1495999).
Therefore the point data is
0 249333 0 1 0 0 510 0 0 0 0 0
Set the area signal of 0 position ±100 with the example of use.
Set sw1 (bit5=1)
zon1L:1531804
zon1H:100.
(zon1L > zon1H)
When you set above condition, the area signal 1 of 1531804≦current position or current position <100 is
turned ON.
4-63
4.Positioning Function [Explanation of JOG with specific position stop]
・ Outline of operation
The stop position after JOG-feeding operation can be “specific” position designated by point data by
enabling JOG with specific position stop function, instead of “unspecified” decelerating stop position.
(1) Turning on the signal +/-JOG starts JOG-feeding operation.
During the operation, switching high-velocity JOG/ low-velocity JOG is enabled by turning on or off
signal RAP.
(2) Turning on signal RUN during JOG-operation switches the mode from JOG-feeding mode
to point-positioning mode with motor being rotated, and then performs positioning by referring to
target position and acceleration (deceleration) of applicable point data in the information of IN(1) to
IN(128) at the time RUN turned on.
4-64
4.Positioning Function [Explanation of JOG with specific position stop]
4-65
4.Positioning Function [Explanation of JOG with specific position stop]
Acceleration
この減速には,
(deceleration) set
ポイントデータで
Accel加速度で
Accelerates at the by point data is
acceleration
加速する set by 設定された加速度
used for this
parameter “Accel” (減速度)が使用
deceleration.
L_jog velocity
L_jog速度 される
500
Accelerates at the
Accel加速度で
acceleration set by (5)
⑤
加速する
parameter “Accel” [t]
(1)
①
(3)
→ S-ON OFF ON ③
OFF (2)
② ON ON/OFF
→ +JOG
(4)
④
OFF ON
→ RUN
(6)
⑥
OFF (5) OFF
← PFIN
⑤ ON
OFF ON OFF
← MOVE
(The arrows “” in the figure above mean input signal into servo amplifier.)
(The arrows “” in the figure above mean output signal from servo amplifier.)
- Explanation of sequence -
1) Turn servo-on.
2) Turning on signal +/-JOG starts and accelerates the motor up to the set L_jog velocity.
3) Turning on signal RAP switches JOG velocity from L_jog to H_jog.
4) Turning on signal RUN during JOG operation reads out point data set to IN (1) to IN (128) at the time,
and starts deceleration at the acceleration (deceleration) parameters set to point data. Signal MOVE
is turned on at the same time of specific position stop operation start. At this point, no differences
would be made on specific position stop function whether +/-JOG signal turned on in the above (2) is
ON or OFF.
5) PFIN is turned on after positioning to the target point designated by point data is competed.
6) Controller turns off signal RUN and +/-JOG, after confirming that PFIN is ON. Servo amplifier turns off
signal PFIN and MOVE, after detecting that signal RUN and +/-JOG are turned off.
4-66
4. Positioning Function [Explanation of CFZ external data setting function]
■ Explanation of CFZ external data setting function
・Outline
This function is similar to the special function known as "External data setting function" for obsolete CFZ
series.
The function is for convenience of CFZ series user to replace to R series. So, the function doesn't give
more extension from original function of CFZ.
(1) The function is able to rewrite point data from 0 to 252 by external I/O signal and save to non volatile
memory.
(It named "CFZ external point data setting function".)
(2) Point data 253 only has no limitation of rewriting because that data is read from non volatile memory
once at power on to RAM area and rewrite there.
(3) This amplifier has original function of "Point teaching" and CFZ similar function of "CFZ Point teaching",
and support both individually.
(4) This function is able to switch motor rotation polarity by Function switch setting because this amplifier
and CFZ amplifier is opposite of the motor rotation polarity.
This function is only available the 4th part of software version is “0007” or after.
See last page of Chapter 4 about confirmation method of software version.
15 14 13 12 11 10 9 8 Bit number
High order
0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit number
Low order
0 0 0 0 0 0 0/1 0/1
S-ON polarity
0: Motor excited with ON: S-ON
1: Motor excited with OFF: S-ON
(2) Set "1" to bit 0 of Sw1: Function switch 1. (Allowing external data setting function)
(3) In case of replacement from CFZ, D_dpo value should be same as original CFZ.
4-67
4. Positioning Function [Explanation of CFZ external data setting function]
Pin CN1
number 49 pin 48 pin 47 pin 46 pin 45 pin 44 pin 43 pin 42 pin
Mode
External data EX_D7 EX_D6 EX_D5 EX_D4 EX_D3 EX_D2 EX_D1 EX_D0
Pin CN1
number 41 pin 40 pin 39 pin 38 pin 37 pin 36 pin 35 pin 34 pin
Mode
* Set "1" to Bit 1 of function switch 4 to change S-ON signal to SVOFF signal.
Pin CN1
number 33 pin 32 pin 31 pin 30 pin 29 pin 28 pin 27 pin 23 pin
Mode
Pin CN1
number 22 pin 21 pin 20 pin 19 pin
Mode
Normal SDN
4-68
4. Positioning Function [Explanation of CFZ external data setting function]
(5) External data setting data (EX_D7, EX_D6, EX_D5, EX_D4, EX_D3, EX_D2, EX_D1, EX_D0)
- Set save data there to use external data setting function.
- Data format is binary code.
4-69
4. Positioning Function [Explanation of CFZ external data setting function]
OUT 8 7 6 5 4 3 2 1
4-70
4. Positioning Function [Explanation of CFZ external data setting function]
+JOG
(A)
(-)
-JOG
(A)
(-)
IN(128)~(1)
(C)
(EX_D7~EX_D0)
OUT7
(STR_BUSY)
Data saving
OUT6 データ保存
process
(STR_FIN) 処理
NCRDY ON
(NCRDY)
EXT ON
(EXT)
(+)
Motor
モータ速度 velocity
(-)
4-71
4. Positioning Function [Explanation of CFZ external data setting function]
(C) Set point number that is desired to save position data to EX_D7 - EX_D0, then making edge from
off to on at T_STR.
(E) When turned off E_STR input, EX_STR_MOD will be turned off also, then operation mode goes
normal.
(Note) Change of position data is not available in case of no setting of point number or in case of
incremental move setting because STR_ERR output turned on when T_STR turned on.
4-72
4. Positioning Function [Explanation of CFZ external data setting function]
・Getting external data setting data(EX_D7 - EX_D0) as point number, and preset the point data
that related to the point number to buffer.
・When preset completed, STR_P_BUFF will turn on.
EX_D 7 6 5 4 3 2 1 0
Striking: Without/With
0: Normal move (Without striking)
1: Move by “striking stop“
4-73
4. Positioning Function [Explanation of CFZ external data setting function]
EX_D 7 6 5 4 3 2 1 0
ABS/INC
0: Position data is absolute command.
1: Position data is incremental command.
MSB LSB
Position data : | - - - - | | - - - - | | - - - - | | - - - - | (4 bytes)
(d) (c) (b) (a)
・Example
In case of "Position data = 1234.56" with Velocity, Position data decimal point [D_dpo] =2, ignore
decimal point at point data, then convert to hexadecimal.
4-74
4. Positioning Function [Explanation of CFZ external data setting function]
MSB LSB
Velocity data : | - - - - | | - - - - | | - - - - | (3 bytes)
(c) (b) (a)
・Example
In case of "Velocity data = 1234.00" with Velocity, Position data decimal point [D_dpo] =2, ignore
or round off after the decimal point at point data, then convert to hexadecimal.
・Getting external data input (EX_D7 - D0) as point number, then saving edited data in the buffer
to the point number related memory.
(As notes, point number 253 is not able to save to non volatile memory.)
・After saving, STR_P_BUFF turns off.
4-75
4. Positioning Function [Explanation of CFZ external data setting function]
- See sequence below for CFZ external point data setting operation.
This example shows in case of changing Velocity data (setting command 7 - 9) and Position data
(setting command 3 - 6).
E_STR
(E_STR)
IN(128)~(1)
(A) (B) (C) (D) (E) (F) (G) (H) (I)
(EX_D7~EX_D0)
MFIN
(COM3)
IRUN
(COM2)
-1STEP
(COM1)
+1STEP
(COM0)
(設定コマンド)
(Setting command) 0 9 8 7 6 5 4 3 F
CACL
(D_STR)
OUT8
(EX_STR_MOD)
OUT7
(STR_BUSY)
OUT6
(STR_FIN)
OUT5
(STR_P_BUFF)
NCRDY ON
(NCRDY)
EXT ON
(EXT)
4-76
4. Positioning Function [Explanation of CFZ external data setting function]
(A) Setting the point number to external data setting data (EX_D7 - D0) that desired rewriting, then
running setting command 0 (Bit: 0000).
--> The point data is preset to the buffer, and STR_P_BUFF turns on.
(B) Setting third byte from low of the Velocity data to (EX_D7 - D0), then running setting command 9
(Bit: 1001).
(C) Setting second byte from low of the Velocity data to (EX_D7 - D0), then running setting command 8
(Bit: 1000).
(D) Setting first byte from low of the Velocity data to (EX_D7 - D0), then running setting command 7
(Bit: 0111).
(E) Setting fourth byte from low of the Position data to (EX_D7 - D0), then running setting command 6
(Bit: 0110).
(F) Setting third byte from low of the Position data to (EX_D7 - D0), then running setting command 5
(Bit: 0101).
(G) Setting second byte from low of the Position data to (EX_D7 - D0), then running setting command 4
(Bit: 0100).
(H) Setting first byte from low of the Position data to (EX_D7 - D0), then running setting command 3
(Bit: 0011).
(I) Setting the point number to (EX_D7 - D0) that desired rewriting, then running setting command F
(Bit: 1111).
--> The data edited on the buffer is saved to non-volatile memory as the point number related data,
and STR_P_BUFF turns off.
(Notice) The data on the buffer is cleared in case of setting another mode or running external teaching
setting while CFZ external point data setting.
4-77
4. Positioning Function [Confirmation method of software version]
■ Confirmation method of software version
- Use the AC servo system supporting tool R-Setup to confirm software version.
For how to use [the setup software R-Setup], refer to [R-SETUP Instruction Manual].
- Click as follows at main window, "Monitor” --> “Alarm History Display...", then window below appears.
Software version of the amplifier is shown at bottom of the window.
Software version:
Example) C0.00.1 - B003 - B731 - 0008 - B003
Part 1 2 3 4 5
4-78
No Text on This Page.
5
[Parameters]
Parameter List····························································· 5-1
5-1
5.Parameters [Parameter List]
■ General Parameter Group 3 [Setting for gain switching control / vibration suppressing frequency switching]
Standard Display Reference
Page Symbol Name Unit
Value Range page
00 KP2 Position Loop Proportional Gain 2 30 1/s 1 to 3000 5-10
01 TPI2 Position Loop Integral Time Constant 2 1000.0 ms 0.5 to 1000.0 5-10
02 KVP2 Velocity Loop Proportional Gain 2 50 Hz 1 to 2000 5-10
03 TVI2 Velocity Loop Integral Time Constant 2 20.0 ms 0.5 to 1000.0 5-10
04 JRAT2 Load Inertia Ratio (Load Mass Ratio) 2 100 % 0 to 15000 5-10
05 TCFIL2 Torque Command Filter 2 600 Hz 1 to 2000 5-10
10 KP3 Position Loop Proportional Gain 3 30 1/s 1 to 3000 5-11
11 TPI3 Position Loop Integral Time Constant 3 1000.0 ms 0.5 to 1000.0 5-11
12 KVP3 Velocity Loop Proportional Gain 3 50 Hz 1 to 2000 5-11
13 TVI3 Velocity Loop Integral Time Constant 3 20.0 ms 0.5 to 1000.0 5-11
14 JRAT3 Load Inertia Ratio (Load Mass Ratio) 3 100 % 0 to 15000 5-11
15 TCFIL3 Torque Command Filter 3 600 Hz 1 to 2000 5-11
20 KP4 Position Loop Proportional Gain 4 30 1/s 1 to 3000 5-11
21 TPI4 Position Loop Integral Time Constant 4 1000.0 ms 0.5 to 1000.0 5-11
22 KVP4 Velocity Loop Proportional Gain 4 50 Hz 1 to 2000 5-11
23 TVI4 Velocity Loop Integral Time Constant 4 20.0 ms 0.5 to 1000.0 5-11
24 JRAT4 Load Inertia Ratio (Load Mass Ratio) 4 100 % 0 to 15000 5-11
25 TCFIL4 Torque Command Filter 4 600 Hz 1 to 2000 5-11
30 GCFIL Low Pass Filter of Gain Switching 0 ms 0 to 100 5-11
40 SUPFRQ2 Vibration Suppressor Frequency 2 500 Hz 5 to 500 5-12
41 SUPFRQ3 Vibration Suppressor Frequency 3 500 Hz 5 to 500 5-12
42 SUPFRQ4 Vibration Suppressor Frequency 4 500 Hz 5 to 500 5-12
As for the parameter, setting becomes effective after control power supply re-input.
5-2
5.Parameters [Parameter List]
■ General Parameter Group 9 [Function enabling condition setting]
Display
Page Symbol Name Standard Value Unit
Range
13 GC1 Gain Switching Function, Select Input 1 00:_Always_ Disable 00 to 27 5-15,16
14 GC2 Gain Switching Function, Select Input 2 00:_Always_ Disable 00 to 27 5-15,16
15 SUPFSEL1 Vibration Suppressor Frequency, Select Input 1 00:_Always_ Disable 00 to 27 5-15,16
16 SUPFSEL2 Vibration Suppressor Frequency, Select Input 2 00:_Always_ Disable 00 to 27 5-15,16
17 PLPCON Position Loop Proportional Control, Switching Function 01:_Always_ Enable 00 to 27 5-15,16
26 VLPCON Velocity Loop Proportional Control, Switching Function 04:_CONT2_ON 00 to 27 5-15,16
27 VCOMPS Velocity Compensation Function, Select Input 00:_Always_ Disable 00 to 27 5-15,16
30 TCOMPS1 Torque Compensation Function, Select Input 1 00:_Always_ Disable 00 to 27 5-15,16
31 TCOMPS2 Torque Compensation Function,Select Input 2 00:_Always_ Disable 00 to 27 5-15,16
33 OBS Disturbance Observer 00: Always_ Disable 00 to 27 5-15,16
41 DISCHARG Main Power Discharge Function 01:_Always_ Enable 00 to 27 5-15,16
As for the parameter, setting becomes effective after control power supply re-input.
As for the parameter, setting becomes effective after control power supply re-input.
As for the parameter, setting becomes effective after control power supply re-input.
5-3
5.Parameters [Parameter List]
To the customers using “Absolute encoder for incremental system” with R motor;
Please set the setting of the parameter of the table below value to the servo amplifier.
Group Page Symbol Name Setting value Contents
As for the parameter, setting becomes effective after control power supply re-input.
To the customers using “Battery backup method absolute encoder” with incremental system with Q motor;
Please set the setting of the parameter of the table below value to the servo amplifier.
Group Page Symbol Name Setting value Contents
As for the parameter, setting becomes effective after control power supply re-input.
■ Encoder specifications
Type Within 1 rotation Multiple rotation Notes
PA035C 131072(17bit) 65536(16bit) Battery backup method absolute encoder
PA035S 131072(17bit) --- Absolute encoder for incremental system
To the customers using “Battery backup method absolute encoder” with incremental system;
See the parameter set values for your servo amplifier in the table below and make sure to use them.
General parameter
Group Page Symbol Name Setting value Contents
C 00 ABS/INCSYS Position detection system choice 01:_Incremental Absolute system
Abusolute Encoder Clear
C 08 ECLRFUNC 01:_Status Clear Only Encoder Status
Function Selection
Origin return function of absolute
Bit4 =1: function
D 41 Sw2 Function switch 2 encoder---
enabled
Required for establishing coordinate
5-4
5.Parameters [Parameter List]
■ General Parameter [Digital operator basic mode]
Reference
Page Name Group and Page Standard Value Display Range
page
Setup Software, Communication Axis
00 GroupA 20 01:_#1 01 to 0F 5-20
Number
01 Setup Software, Communication Baud Rate GroupA 21 05:_38400bps 00 to 05 5-20
02 Tuning Mode Group0 00 00:_AutoTun 00 to 02 5-6
03 Automatic Tuning Response Gropu0 02 5 1 to 30 5-6
04 Position Command Filter [ms] Group1 01 0.0 0.0 to 2000.0 5-6
5-5
5.Parameter [Parameter setting value【Group0】]
■ General parameter Group 0[Auto-tuning settings]
Page Contents
Tuning mode [TUNMODE]
5-6
5.Parameter [Parameter setting value【Group1】]
■ General parameter Group 1[Basic control parameter setting]
Page Contents
Position command smoothing time constant [PCSMT]
Setting range Unit Standard setting value This is a moving average filter to smooth position
0 to 1000 ms 0 command pulse.
5-7
5.Parameter [Parameter setting value【Group1】]
Page Contents
Velocity Command Filter [VCFIL]
Parameter to put primary low pass filter to velocity
10 Setting range Unit Standard value command. Sets the cut-off frequency.
1 to 2000 Hz 2000 Filter is disabled with the set value of 2000Hz.
5-8
5.Parameter [Parameter setting value【Group2】]
■ General parameter Group 2[vibration suppressing control / notch filter / disturbance observer settings]
Page Contents
Vibration Suppressor Frequency 1 [SUPFRQ1]
Parameter to set the frequency of restricting vibration.
Setting range Unit Standard value Inside the servo amplifier, vibration suppressing frequency
5 to 500 Hz 500 from 5 to 99Hz is treated by 1HzUnit, and that from 100 to
500Hz is by 10HzUnit. Even when set by lower unit than
00 these, operations do not change.
Vibration suppressing control is disabled with the set value
of 500Hz. When auto-frequency tuning is executed, the
tuning result is automatically saved in this parameter.
Change this while the motor stops.
5-9
5.Parameter [Parameter setting value【Group2】【Group3】]
Page Contents
TCNFILD, Depth Selection [TCNFDD]
Parameter to set the depth of torque command notch filter
27 Setting range Unit Standard value D. The greater the value is, the shallower the depth will be.
00 to 03 --- 00
■ General parameter Group 3[Gain switching control / vibration suppressing frequency switching settings]
Page Contents
Position Loop Proportional Gain 2 [KP2]
Proportional gain for position controller.
00 Setting range Unit Standard value
1 to 3000 1/s 30
5-10
5.Parameter [Parameter setting value【Group3】]
Page Contents
Position Loop Proportional Gain 3 [KP3]
Proportional gain for position controller.
10 Setting range Unit Standard value
1 to 3000 1/s 30
5-11
5.Parameter [Parameter setting value【Group3】【Group4】]
Page Contents
Vibration Suppressor Frequency 2 [SUPFRQ2]
Parameter to set the frequency of vibration suppressing
Setting range Unit Standard value vibration.
5 to 500 Hz 500 In the servo amplifier, the vibration suppressing frequency
from 5 to 99Hz is treated by 1Hz unit, and from 100 to
40 500Hz is by 10Hz unit. Operations do not change if set by
lower unit than these.
Vibration suppressing control is disabled when the set
value is 500Hz.
5-12
5.Parameter [Parameter setting value【Group8】]
■ General parameter Group 8 [Setting for control system]
Page Contents
Positioning method [EDGEPOS]
Select the encoder pulse positioning from the contents below.
Setting range Unit Standard value Selection Contents
00 to 01 --- 00:_Pulse _Interval 00:_Pulse_Inter
17 Specify Pulse Interval
val
01:_Pulse_Edge Specify Pulse Edge
✍ The set value is enabled after control power is turned
ON again.
Inposition / Position Deviation Monitor [PDEVMON]
Select the positioning complete signal (IPN) and position
Setting range Unit Standard value deviation monitor from the contents below.
00 to 01 --- 00:_After_Filter Selection Contents
Compare "Position Command Value
18 00:_After_Filter After Filter Passes by" with
"Feedback Value"
Compare "Position Command Value
01:_Before_Filter Before Filter Passes by" with
"Feedback Value"
Deviation Clear Selection [CLR]
Select the position deviation clearing method from the
Setting range Unit Standard value contents below.
00 to 01 --- 00:_Type1
Selection Contents
19
During servo OFF, deviation clear is always executed.
When SERVO-OFF/ Clear Deviation : While deviation clear input is ON, deviation clear is
00:_Type1
Deviation Clear Input/ Level Detection always executed.
When SERVO-OFF/ Clear Deviation : At the edge of OFFON of deviation clear input,
01:_Type2
Deviation Clear Input/ Edge Detection deviation clear is executed.
5-13
5.Parameter [Parameter setting value【Group8】]
Page Contents
In-Position Near Range [NEAR]
Parameter for setting the output range of near range signal
Setting range Unit Standard value
(near in-position complete).
1 to 65535 Pulse 500
40 Near range signal is output when the deviation counter is
lower than this set value.
Encoder pulse is standard irrespective of electronic gear and
command multiplication functions.
Speed Zero Range [ZV]
Set value for detecting zero-speed status (motor stop).
42 Setting range Unit Standard value When the motor speed becomes lower than this value,
-1
50 to 500 min 50 zero-speed status is detected.
5-14
5.Parameter [Parameter setting value【Group9】]
■ General parameter Group 9 [Condition settings for enabling functions]
Input signals and conditions to enable the functions of each page are set.
✍ Selection contents to be set are on the next page.
5-15
5.Parameter [Parameter setting value【Group9】]
Selection Contents
00:_Always_ Disable Always disable the function.
01:_Always_ Enable Always enable the function.
When functions are to be set with the conditions of servo motor rotation speed.
Selection Contents
12:_LOWV_IN Enable the function during low speed status (speed is less than LOWV).
13:_LOWV_OUT Enable the function while low speed status is not kept.
14:_VA_IN Enable the function during high speed status (speed is more than VA).
15:_VA_OUT Enable the function while high speed status is not kept.
16:_VCMP_IN Enable the function during speed matching status (velocity deviation < VCMP).
17:_VCMP_OUT Enable the function while speed matching status is not kept.
18:_ZV_IN Enable the function during zero speed status (speed is less than ZV).
19:_ZV_OUT Enable the function while zero speed status is not kept.
When functions are to be set with the conditions of positioning signals.
Selection Contents
20:_NEAR_IN Enable the function during NEAR status (position deviation < NEAR).
21:_NEAR_OUT Enable the function while NEAR status is not kept.
1A:_INP_IN Enable the function during In-Position status (position deviation < INP).
1B:_INP_OUT Enable the function while In-Position status is not kept.
26:_INPZ_IN Enable the function during PCMD=0 and In-position Status.
27:_INPZ_OUT Disable the function during PCMD=0 or In-position Status.
When functions are to be set with the conditions of torque / speed limit
Selection Contents
1C:_TLC_IN Enable the function during torque limiting.
1D:_TLC_OUT Enable the function while torque limiting is not performed.
1E:_VLC_IN Enable the function during velocity limiting.
1F:_VLC_OUT Enable the function while velocity limiting is not performed.
When functions are to be set with the servo motor rotation direction and stop status.
Selection Contents
22:_VMON_>_+LV Enable the function when Moving Direction is Positive (VMON > LOWV).
23:_VMON_<=_+LV Enable the function when Moving Direction is not Positive (VMON <= LOWV).
24:_VMON_<_-LV Enable the function when Moving Direction is Negative (VMON < LOWV).
25:_VMON_>=_-LV Enable the function when Moving Direction is not Negative (VMON >= LOWV).
5-16
5.Parameter [Parameter setting value【GroupA】]
■ General parameter
Group A[generic output terminal outputting condition/monitor output selection/setup software settings]
Page Name and Contents
Digital Monitor, Output Signal Selection [DMON]
Output signals for digital monitor output are selected.
10 Setting range
00 to 5B
Standard value
00:_Always_OFF
✍ Selection values to be set are on the next page.
00 Reserved
01:_TMON_2V/TR Torque (thrust) monitor 2V/ rated torque (thrust)
Torque (thrust) command monitor 2V/ rated torque
02:_TCMON_2V/TR
(thrust)
-1 -1
03:_VMON_0.2mV/ min Velocity monitor 0.2mV/ min
-1 -1
04:_VMON_1mV/ min Velocity monitor 1mV/ min
-1 -1
05:_VMON_2mV/ min Velocity monitor 2mV/ min
-1 -1
06:_VMON_3mV/ min Velocity monitor 3mV/ min
-1 -1
07:_VCMON_0.2mV/ min Velocity command monitor 0.2mV/ min
-1 -1
08:_VCMON_1mV/ min Velocity command monitor 1mV/ min
-1 -1
09:_VCMON_2mV/ min Velocity command monitor 2mV/ min
-1 -1
0A:_VCMON_3mV/ min Velocity command monitor 3mV/ min
0B:_PMON_0.1mV/P Position deviation counter monitor 0.1mV/ Pulse
0C:_PMON_1mV/P Position deviation counter monitor 1mV/ Pulse
0D:_PMON_10mV/P Position deviation counter monitor 10mV/ Pulse
0E:_PMON_20mV/P Position deviation counter monitor 20mV/ Pulse
0F:_PMON_50mV/P Position deviation counter monitor 50mV/Pulse
Position command pulse monitor
10:_FMON_2mV/kP/s
(position command pulse input frequency )2mV/kPulse/s
Position command pulse monitor
11:_FMON_10mV/kP/s
(position command pulse input frequency )10mV/kPulse/s
Load torque (thrust) monitor (estimated value)2V/ rated
12:_TLMON_EST_2V/TR
torque (thrust)
13:_Sine-U U phase electric angle Sin 8V-peak
14:_VBUS_1V/DC100V Main circuit DC voltage 1V / DC100V
15:_VBUS_1V/DC10V Main circuit DC voltage 1V / DC10V
5-17
5.Parameter [Parameter setting value【GroupA】]
● List of selection contents for digital monitor output
Selection Contents
00H Always_OFF The output is always OFF
01H Always_ON The output is always ON
02H S-RDY_ON The output is ON during Servo Ready complete.
03H S-RDY_OFF The output is OFF during Servo Ready complete.
04H P-ON_ON The output is ON while the main power supply is turned on.
05H P-ON_OFF The output is OFF while the main power supply is turned on.
06H A-RDY_ON The output is ON during the main power supply ON permission.
07H A-RDY_OFF The output is OFF during the main power supply ON permission.
08H S-ON_ON The output is ON during motor excitation.
09H S-ON_OFF The output is OFF during motor excitation.
0AH MBR-ON_ON The output is ON while holding brake excitation signal outputs.
0BH MBR-ON_OFF The output is OFF while holding brake excitation signal outputs.
0CH TLC_ON The output is ON during torque limiting.
0DH TLC_OFF The output is OFF during torque limiting.
0EH VLC_ON The output is ON during velocity limiting.
0FH VLC_OFF The output is OFF during velocity limiting.
10H LOWV_ON The output is ON during low speed status (speed is less than LOWV).
11H LOWV_OFF The output is OFF during low speed status (speed is less than LOWV).
12H VA_ON The output is ON during high speed status (speed is more than VA).
13H VA_OFF The output is OFF during high speed status (speed is more than VA).
14H VCMP_ON The output is ON during speed matching status (velocity deviation < VCMP).
15H VCMP_OFF The output is OFF during speed matching status (velocity deviation < VCMP).
16H ZV_ON The output is ON during zero speed status (speed is less than ZV).
17H ZV_OFF The output is OFF during zero speed status (speed is less than ZV).
18H INP_ON The output is ON during In-Position status (position deviation < INP).
19H INP_OFF The output is OFF during In-Position status (position deviation < INP).
1AH NEAR_ON The output is ON during In-Position Near status (position deviation < NEAR).
1BH NEAR_OFF The output is OFF during In-Position Near status (position deviation < NEAR).
1CH CMD-ACK_ON The output is ON while command can be accepted.
1DH CMD-ACK_OFF The output is OFF while command can be accepted.
1EH GC-ACK_ON The output is ON during gain switching.
1FH GC-ACK_OFF The output is OFF during gain switching.
20H PCON-ACK_ON The output is ON during velocity loop proportional control switching.
21H PCON-ACK_OFF The output is OFF during velocity loop proportional control switching.
26H F-OT_ON The output is ON during positive over-travel status.
27H F-OT_OFF The output is OFF during positive over-travel status.
28H R-OT_ON The output is ON during negative over-travel status
29H R-OT_OFF The output is OFF during negative over-travel status
2AH WNG-OFW_ON The output is ON during following warning status (position deviation > OFWLV).
2BH WNG-OFW_OFF The output is OFF during following warning status (position deviation > OFWLV).
2CH WNG-OLW_ON The output is ON during over-load warning status
2DH WNG-OLW_OFF The output is OFF during over-load warning status
2EH WNG-ROLW_ON The output is ON during regenerative over-load warning status.
2FH WNG-ROLW_OFF The output is OFF during regenerative over-load warning status.
30H WNG-BAT_ON The output is ON during battery warning.
31H WNG-BAT_OFF The output is OFF during battery warning.
38H ALM_ON The output is ON during alarm status.
39H ALM_OFF The output is OFF during alarm status.
4AH CHARGE_ON The output is ON while main power supply (smooth capacitor) is charging.
4BH CHARGE_OFF The output is OFF while main power supply (smooth capacitor) is charging.
4CH DB_OFF The output is OFF during dynamic braking.
4DH DB_ON The output is ON during dynamic braking.
5-18
5.Parameter [Parameter setting value【GroupA】]
Selection Contents
58H S-RDY2_ON The output terminal is ON during Servo Ready complete.
59H S-RDY2_OFF The output terminal is OFF during Servo Ready complete.
60H NCRDY_ON The output is ON while motor can be excited in S-ON input state.
61H HBON_ON The output is ON while holding brake excitation signal outputs.
62H ERR_ON The output is ON during error status.
63H EXT_ON The output is ON while external operation input is effective.
64H MOVE_ON The output is ON while operation signal is inputted.
65H PFIN_ON The output is ON while positioning is completed and operation signal is ON.
66H INPS_ON The output is ON during the inside of allowable deviation (inside of In-position).
67H ZFIN_ON The output is ON after homing is completed, without alarm status.
68H OUT1_ON The output is ON while output OUT (1) is ON.
69H OUT2_ON The output is ON while output OUT (2) is ON.
6AH OUT3_ON The output is ON while output OUT (3) is ON.
6BH OUT4_ON The output is ON while output OUT (4) is ON.
6CH OUT5_ON The output is ON while output OUT (5) is ON.
6DH OUT6_ON The output is ON while output OUT (6) is ON.
6EH OUT7_ON The output is ON while output OUT (7) is ON.
6FH OUT8_ON The output is ON while output OUT (8) is ON.
70H EXT-E_ON The output is ON while EXT-E input is ON.
71H RUN_ON The output is ON while RUN input is ON.
72H ZRT_ON The output is ON whle ZRT input is ON.
73H +JOG_ON The output is ON while +JOG input is ON.
74H -JOG_ON The output is ON while -JOG input is ON.
75H RAP/OVRD_ON The output is ON while RAP/OVRID input is ON.
76H ARST_ON The output is ON while ARST input is ON.
77H CACL_ON The output is ON while CACL input is ON.
78H S-ON_ON The output is ON while S-ON input is ON.
79H SEL1_ON The output is ON while SEL1 input is ON.
7AH SEL2_ON The output is ON while SEL2 input is ON.
7BH SEL3_ON The output is ON while SEL3 input is ON.
7CH +1STEP_ON The output is ON while +1STEP input is ON.
7DH -1STEP_ON The output is ON while -1STEP input is ON.
7EH I_RUN_ON The output is ON while I_RUN input is ON.
7FH MFIN_ON The output is ON while MFIN input is ON.
80H RESERVE1_ON (Reserved)
81H RESERVE2_ON (Reserved)
82H RESERVE3_ON (Reserved)
83H RESERVE4_ON (Reserved)
84H SDN_ON The output is ON while SDN input is ON.
85H +OT_ON The output is ON while +OT input is ON.
86H -OT_ON The output is ON while -OT input is ON.
87H E_STR_ON The output is ON while E_STR input is ON.
5-19
5.Parameter [Parameter setting value【GroupA】]
Page Contents
Analog monitor output polarity [MONPOL]
The output polarity of analog monitor output MON1 and
Setting range Standard value MON2 is selected from the contents below.
00 to 08 00:_MON1+_MON2+
Selection Contents
MON1: Output the positive voltage at forward rotation (positive direction). Output
the positive/negative voltage.
00:_MON1+_MON2+
MON2: Output the positive voltage at forward rotation (positive direction). Output
the positive/negative voltage.
MON1: Output the negative voltage at forward rotation (positive direction). Output
the positive/negative voltage.
01:_MON1-_MON2+
MON2: Output the positive voltage at forward rotation (positive direction). Output
the positive/negative voltage.
MON1: Output the positive voltage at forward rotation (positive direction). Output
the positive/negative voltage.
02:_MON1+_MON2-
MON2: Output the negative voltage at forward rotation (positive direction). Output
the positive/negative voltage.
MON1: Output the negative voltage at forward rotation (positive direction). Output
the positive/negative voltage.
03:_MON1-_MON2-
13 MON2: Output the negative voltage at forward rotation (positive direction). Output
the positive/negative voltage.
MON1: Output the positive voltage at both forward rotation (positive direction) and
reverse rotation (reverse direction).
04:_MON1ABS_MON2+
MON2: Output the positive voltage at forward rotation (positive direction). Output
the positive/negative voltage.
MON1: Output the positive voltage at both forward rotation (positive direction) and
reverse rotation (reverse direction).
05:_MON1ABS_MON2-
MON2: Output the negative voltage at forward rotation (positive direction). Output
the positive/negative voltage.
MON1: Output the positive voltage at forward rotation (positive direction). Output
the positive/negative voltage.
06:_MON1+_MON2ABS
MON2: Output the positive voltage at both forward rotation (positive direction) and
reverse rotation (reverse direction).
MON1: Output the negative voltage at forward rotation (positive direction). Output
the positive/negative voltage.
07:_MON1-_MON2ABS
MON2: Output the positive voltage at both forward rotation (positive direction) and
reverser rotation (reverse direction).
MON1: Output the positive voltage at both forward rotation (positive direction) and
reverse rotation (reverse direction).
08:_MON1ABS_MON2ABS
MON2: Output the positive voltage at both forward rotation (positive direction) and
reverse rotation (reverse direction).
Setup Software, Communication Axis Number [COMAXIS]
The axis number for communication with PC is selected
Setting range Standard value from the contents below.
01 to 0F 01:_#1 ✍ The selected value is enabled after turning ON the
control power again.
Selection Selection
20 01:_#1 09:_#9
02:_#2 0A:_#A
03:_#3 0B:_#B
04:_#4 0C:_#C
05:_#5 0D:_#D
06:_#6 0E:_#E
07:_#7 0F:_#F
08:_#8
Setup Software, Communication Baud Rate [COMBAUD]
The baud rate for communication with PC is selected from
Setting range Standard value the contents below.
00 to 05 05:_38400bps ✍ The selected value is enabled after turning ON the
control power again.
21 Selection
00:_1200bps
01:_2400bps
02:_4800bps
03:_9600bps
04:_19200bps
05:_38400bps
5-20
5.Parameter [Parameter setting value【GroupB】]
10 Selection
00:_Free_Free When Servo-OFF, Free-Run is operated. After stops, Motor-Free is operated.
01:_Free_DB When Servo-OFF, Free-Run is operated. After stops, Dynamic-Braking is performed.
02:_DB__Free When S-OFF, Dynamic-Braking is performed. After stops, Motor-Free is operated.
03:_DB__DB When S-OFF, Dynamic-Braking is performed. After stops, Dynamic-Braking.
04:_SB__Free When Servo-OFF, Servo-Braking is performed. After stops, Motor-Free is operated.
05:_SB__DB When Servo-OFF, Servo-Braking is performed. After stops, Dynamic-Braking.
Selection Contents
When EMR is input, motor is stopped by servo brake operations.
00:_SERVO-BRAKE
Servo brake motion stops a motor when a main power supply shut off.
When EMR is input, motor is stopped by dynamic brake operations.
01:_DINAMIC-BRAKE
Dynamic brake motion stops a motor when a main power supply shut off.
Delay Time of Engaging Holding Brake (holding brake holding delay time) [BONDLY]
Holding brake operation delay time when shifted from servo ON to
13 Setting range Unit Standard value servo OFF is set. When shifted from servo ON to servo OFF, motor
0 to 1000 ms 300 excitation is kept during this time. (Velocity command is Zero.)
Delay Time of Releasing Holding Brake (holding brake release delay time) [BOFFDLY]
Holding brake operation release delay time when shifted from servo
14 Setting range Unit Standard value
OFF to servo ON is set. When shifted from servo OFF to servo ON,
0 to 1000 ms 300
motor is excited during this time. (Velocity Command is Zero.)
Brake Operation Beginning Time [BONBGN]
Parameter for setting motor free operation time, dynamic brake
Setting range Unit Standard value
operation time and servo brake operation time.
0 to 65535 ms 0
When shifted from servo ON to Servo OFF, holding brake and dynamic
brake start to operate after this set time.
15
When motor does not stop even after servo OFF at gravity axis or else,
motor is stopped by holding brake and dynamic brake. In the system
where motor speed becomes lower than Speed Zero Range (ZV) within
the set time, this setting does not function.
If set to 0msec, brake operation start time is disabled. (= infinite).
Power Failure Detection Delay Time [PFDDLY]
The delay time from control power OFF to control power error detection
Setting range Unit Standard value is set. The larger value makes the detection of instantaneous stop
20 to 1000 ms 32 slower.
(Larger set value will only result in slower detection of error. In case of
power failure of internal logic circuit, operation is the same as when
16 control power is turned ON again. In case of energy shortage of main
circuit power, other errors, such as main circuit power loss, may be
detected.)
In this setting, actual detection delay time varies by 12ms and +6ms.
5-21
5.Parameter [Parameter setting value【GroupB】]
Page Contents
Following Error Warning Level [OFWLV]
Parameter to output warning before excessive position
20 Setting range Unit Standard value
deviation alarm (following error) is output.
1 to 65535 ×1024 Pulse 65535
5-22
5.Parameter [Parameter setting value【GroupC】]
■ General parameter Group C [ Encoder related settings]
Page Contents
Position detection system choice [ABS/INCSYS]
Position detection system is selected from the contents
Setting range Unit Standard value below.
00 to 01 ― 00:_Absolute
00 Selecting “incremental system” enables the use similar to
Selection Contents incremental encoder without installing backup battery in
00:_Absolute Absolute System absolute encoder.
01:_Incremental Incremental System ✍ Please set it to "00:_Absolute" when you use absolute
encoder for incremental system.
Motor Incremental Encoder, Digital Filter [ENFIL]
Settings for motor incremental encoder digital filter are
Setting range Unit Standard value selected from the contents below.
00 to 07 ― 01_220nsec
Selection Contents
01 00:_110nsec Minimum Pulse Width = 110nsec (Minimum Pulse Phase Difference = 37.5nsec)
01:_220nsec Minimum Pulse Width = 220nsec
02:_440nsec Minimum Pulse Width = 440nsec
03:_880nsec Minimum Pulse Width = 880nsec
04:_75nsec Minimum Pulse Width = 75nsec (Minimum Pulse Phase Difference = 37.5nsec)
05:_150nsec Minimum Pulse Width = 150nsec
06:_300nsec Minimum Pulse Width = 300nsec
07:_600nsec Minimum Pulse Width = 600nsec
External Encoder, Digital Filter [EX-ENFIL]
Settings for external encoder digital filter are selected from
Setting range Unit Standard value the contents below.
00 to 07 ― 01_220nsec
Selection Contents
00:_110nsec Minimum pulse width = 110nsec
(Minimum phase difference = 37.5nsec)
02 01:_220nsec Minimum pulse width = 220nsec
02:_440nsec Minimum pulse width = 440nsec
03:_880nsec Minimum pulse width = 880nsec
04:_75nsec Minimum pulse width = 75nsec
(Minimum phase difference = 37.5nsec)
05:_150nsec Minimum pulse width = 150nsec
06:_300nsec Minimum pulse width = 300nsec
07:_600nsec Minimum pulse width = 600nsec
External Encoder Polarity Invert [EX-ENPOL]
External encoder signal polarity is selected from the
Setting range Unit Standard value contents below.
00 to 07 ― 00:_Type1
✍ The set value is enabled after control power is turned
ON again.
When full close controlled and the motor encoder is
absolute encoder, this setting is invalid. (Set at
Type1.)
03 Selection Contents
00:_Type1 EX-Z (S3)/ Not Reversed EX-B (S2)/ Not Reversed EX-A (S1)/ Not Reversed
01:_Type2 EX-Z (S3)/ Not Reversed EX-B (S2)/ Not Reversed EX-A (S1)/ Reversed
02:_Type3 EX-Z (S3)/ Not Reversed EX-B (S2)/ Reversed EX-A (S1)/ Not Reversed
03:_Type4 EX-Z (S3)/ Not Reversed EX-B (S2)/ Reversed EX-A (S1)/ Reversed
04:_Type5 EX-Z (S3)/ Reversed EX-B (S2)/ Not Reversed EX-A (S1)/ Not Reversed
05:_Type6 EX-Z (S3)/ Reversed EX-B (S2)/ Not Reversed EX-A (S1)/ Reversed
06:_Type7 EX-Z (S3)/ Reversed EX-B (S2)/ Reversed EX-A (S1)/ Not Reversed
07:_Type8 EX-Z (S3)/ Reversed EX-B (S2)/ Reversed EX-A (S1)/ Reversed
5-23
5.Parameter [Parameter setting value【GroupC】/【GroupD】]
Page Contents
Abusolute Encoder Clear Function Selection [ECLRFUNC]
Used for clearing some absolute encoder warnings which
Setting range Unit Standard value are not automatically restored.
00 to 01 ― 00:_Status_MultiTurn ✍ Valid when battery backup method absolute encoder
and absolute encoder without battery is used.
08
✍ Please set it to "01:_Status" when you use absolute
encoder for incremental system.
Selection Contents
00:_Status_MultiTurn Clear Encoder Status (Alarm and Warning) and Multi Turn Data
01:_Status Clear Only Encoder Status
5-24
5.Parameter [Parameter setting value【system parameter】]
■ System parameters
Page Description
Selects the input mode for power supplied to the main
Main Power, Input Type circuit power supply. Setting range varies depending on
the hardware type.
Setting Description
04 04:_PA035C-2.5MH_Manu PA035, Asynchronous, 2.5Mbps, Half Duplex (Manual Setting)
05:_PA035C-4MH_Manu PA035, Asynchronous, 4Mbps, Half Duplex (Manual Setting)
06:_RA062C-2.5MH_Manu RA062, Asynchronous, 2.5Mbps, Half Duplex (Manual Setting)
07:_RA062C-4MH_Manu RA062, Asynchronous, 4Mbps, Half Duplex (Manual Setting)
80:_RA062M-1MF RA062, Manchester, 1Mbps, Full Duplex
81:_RA062M-2MF RA062, Manchester, 2Mbps, Full Duplex
84:_ABS-E ABS-E, 1Mbps (Absolute Encoder with Incremental Signal)
Setting Description
00:_2048_FMT 2048 divisions
01:_4096_FMT 4096 divisions
02:_8192_FMT 8192 divisions
05 03:_16384_FMT 16384 divisions
04:_32768_FMT 32768 divisions
05:_65536_FMT 65536 divisions
06:_131072_FMT 131072 divisions
07:_262144_FMT 262144 divisions
08:_524288_FMT 524288 divisions
09:_1048576_FMT 1048576 divisions
0A:_2097152_FMT 2097152 divisions
5-25
5.Parameter [Parameter setting value【system parameter】]
Page Description
In “set up software”, model numbers of combined motor
and their codes are shown.
When combined motor is to be changed, change the motor
06 Combined motor model number Note 1) parameter setting of “The set up software”.
09 Setting Description
00:_Motor_encoder Semi-Closed Control / Motor Encoder
Setting Description
0B 00:_Not_connect Regenerative Resistor is not Connected
01:_Built-in_R Use Built-In Regenerative Resistor
02:_External_R Use External Regenerative Resistor
5-26
No Text on This Page.
6
[Operations]
Procedure prior to operation ······································· 6-1
■ After wiring, test run will begin. Please do not connect the shaft of the servo motor with the
machine.
● Confirm installation and wiring of the servo amplifier and servo motor.
[Confirmation of installation and wiring]
● Confirm the specifications and the combination of the servo amplifier servo motor encoders.
[Confirmation and Change of specification]
6-1
6.Operations [Procedure prior to operation]
● The movement of the servo amplifier servo motor is confirmed by driving JOG.
[I/O signal confirmation]
● Connect the servo motor shaft with the machine and confirm the operation.
[Confirmation of machine’s operation function]
● Input the command of the operation pattern to be used and operate a machine. [Operation]
6-2
6.Operations [Confirmation of installation and wiring]
■ [Procedure 1 to Procedure 3] Confirmation of installation and wiring
Proce
Item Contents
dure
Installation
Do not connect the Servo motor
Install the servo amplifier and servo motor servo motor shaft flange is fixed.
referring to [Chapter 2, Installation]. to the machine.
1
Do not connect the servo motor shaft to the
machine to keep the status of no load.
Wiring・Connecting
Down load the setup software-R-Setup.
Wire the power supply, servo motor and
upper device referring to [Chapter 3,
Wiring]. Connected to CNA・
terminal board
Connected with
Confirm the correct wiring. PC using
dedicated cable
If the servo motor does not rotate or is in a
state of runaway / overload in test run,
2 Do not
wrong wiring may be the cause of it. connect CN1
CNB regeneration
Do not connect CN1 to servo amplifier after resistance
(External)
wiring.
6-3
6.Operations [Confirmation and change of servo amplifier specifications]
Control Mode
Control mode is 02 fixation. Setting Contents
02:_Position Position Control Mode
6-4
6.Operations [Confirmation & Change of servo motor encoder specification]
Incremental Encoder, Function Setting This is set when motor encoder type is “incremental encoder”.
Selects detailed function of incremental Setting value Contents
encoder.
Wiring-Save Incremental Encoder
00:_Stanndard
[Standard (4-Pairs)]
01:_ 7pairs_INC-E Incremental Encoder with CS Signal. [7-Pairs]
Incremental Encoder, Resolution Setting Sets the pulse number of motor shaft one rotation.
Sets the incremental encoder 500P/R to 65535P/R Setting unit=Pulse/Rev.
resolution.
Absolute Encoder, Function Setting This is set when the motor encoder type is “absolute encoder”.
Selects detailed function of absolute setting Contents
encoder. PA035, Asynchronous, 2.5Mbps, Half Duplex
04:PA035C-2.5MH_Manu
(Manual Setting)
PA035, Asynchronous, 4Mbps, Half Duplex
05:PA035C-4MH_Manu
(Manual Setting)
RA062, Asynchronous, 2.5Mbps, Half Duplex
5 06:RA062C-2.5MH_Manu
(Manual Setting)
RA062, Asynchronous, 4Mbps, Half Duplex
07:RA062C-4MH_Manu
(Manual Setting)
80:RA062M-1MF RA062, Manchester, 1Mbps, Full Duplex
81:RA062M-2MF RA062, Manchester, 2Mbps, Full Duplex
ABS-E, 1Mbps (Absolute Encoder with
84:ABS-E
Incremental Signal)
Absolute Encoder, Resolution Setting This is set when the motor encoder type is “absolute encoder”.
Sets the absolute encoder resolution. Setting Contents Setting Contents
Sets the pulse number of motor shaft 00:_2048 2048 06:_131072 131072
one rotation. division division division division
01:_4096 4096 07:_262144 262144
division division division division
02:_8192 8192 08:_524288 524288
division division division division
03:_16384 16384 09:_1048576 1048576
division division division division
04:_32768 32768 0A:_2097152 2097152
division division division division
05:_65536 65536
division division
6-5
6.Operations [Confirmation & Change of servo motor model number]
6-6
6.Operations [Confirmation of I/O signal and Unit operations]
Check the status of input signal by the monitor function of R-SETUP. Please check the function
9 Input signal check of external defect, alarm reset, ±manual operation (JOG), manual high velocity (RAP) and
Servo-On signal specifically.
■ [Procedure 13, 14] Confirm the operation connecting servo motor shaft with the machine
Procedure Item Contents
13 Parameter setting Set the parameter of [GroupD] being calculated in chapter 4 by R-SETUP.
14 Trial run
Please confirm the travel direction and travel distance by ±manual operation (JOG) and ±1step
travel. Also please check external defect and ±software limitation and ±over travel are operated
on normal.
■ [Procedure 15 ] Input the orders of operation pattern to use and operate the machine.
Procedure Item Contents
Set the point data and operate in/output signal to move the point. Real-time auto-tuning
15 Operation (auto-tuning of servo-gain and filter) is set on Ex-factory. Manual tuning is unnecessary unless
there is any problem on the operation and the property.
6-7
6.Operations [Operation sequence]
■ Operation sequence from power turn ON to power shut OFF at the standard shipment setting
The frequency of the power ON/OFF of the servo amplifier should be less than 5 times/hour and less than
30 times/ day. Please give 10 minutes or more to the interval of power ON/OFF.
Motor speed
Zero speed
range signal
Holding brake (HBON)
excitation signal “Holding brake release”
Command
acceptance
permission signal “Command acceptance
permission”
Motor
excitation signal “Motor excitation”
BOFFDLY = 300msec
min.= 0msec
Main power “Main power
supply supply OFF”
(R.S.T)
“Servo OFF”
Servo ON signal (SVON)
Zero speed
“Zero speed”
range signal
6-8
6.Operations [Operation sequence]
■ Alarm sequence
When an alarm occurs, the servo motor is stopped by dynamic brake or servo brake. Which brake is used
depends on the alarm. Refer to [Chapter 8, Maintenance] [Alarm list].
Main power
“Main power supply OFF”
supply (R.S.T)
NC ready signal
(NC_RDY)
Servo ON
signal “Servo ON”
Motor speed
ZV setting value
Zero speed
“Zero speed”
range signal
Command
“Command acceptance
acceptance prohibition”
permission signal
Motor “Motor free”
excitation signal
Main power
supply “Main power supply OFF”
(R.S.T)
NC ready signal
(NC_RDY)
Servo ON
signal “Servo ON”
(SVON)
Motor speed
ZV setting value
Zero speed
range signal “Zero speed”
Command
acceptance “Command acceptance
permission signal prohibition”
Install a protective circuit referring to [Chapter 3, Wiring] [Wiring example of high voltage circuit,
protective circuit]. The above sequence is the one when protective circuit is installed.
6-9
6.Operations [Operation sequence]
■ Sequence at alarm reset
Inputting alarm-reset signal from general-purpose input can reset alarms.
Main power
supply (R.S.T) “Main power supply ON”
NC ready signal
(NC_RDY) “DB relay wait time=100msec”
Servo ON
signal (SVON) “Servo ON”
✍ Some alarms cannot be reset unless the power is reset (control power is turned OFF and ON again)
or encoder is cleared. Refer to [Chapter 8, Maintenance] [Alarm list].
■ Sequence when power is turned OFF during operation (During servo ON)
Control source
“Control source OFF”
Main power
“Main power
supply (R.S.T) supply OFF”
Power ON
“Power ON, output OFF”
signal (A-RDY)
Servo ON
signal (SVON) “Servo ON”
Motor speed
Zero speed
range signal “Zero speed”
Command
acceptance “Command acceptance
permission signal prohibition”
Motor
excitation signal “Motor free”
BONDLY = 300msec
6-10
6.Operations [Error sequence]
■ Error, Sequence
Power-on signal
“Alarm reset”
Alarm reset signal (ARST) 20msec or more
✍ Although motor excitation state is maintained in an error condition, traveling order is not received
until error is reset.
However, software limit is an exception. (Æ Refer to the following.)
✍ An error code output (OUT 8 to 1) outputs from a general-purpose output simultaneously with an
error output (Err). (See Chapter 4, when based on an output selection setup)
Æ Please cope with it by troubleshooting at the time of Chapter 8 error generating.
Forward direction
t
Backward direction
Escape
0
Slowdown starting point
(Forward move)
✍
(Backward move: Escape)
The command for forward move in +SOT zone (and backward move in -SOT zone) are not
acceptable. In addition, movement in the escape direction is based on manual movement (JOG).
6-11
6.Operations [Explanation of state display mode]
✍ ● Warning function has "over deviation warning" and "inside temperature warning of amplifier" in addition
to the above. This warning can be confirmed in monitor mode.
● Since overload detection processing is made into the hot start (it assumes as 75% of rated load at the
time of control-power-source input), when overload warning level setting [general parameter GroupB
page 22] is set up to 75% or less, overload warning may be detected at the time of control-power-source
input.
6-12
No Text on This Page.
7
[Adjustment・Functions]
Servo gain tuning ··································································· 7-1
● Automatic Tuning, Automatic Parameter Saving [load inertia moment ratio] [page 03]
The “load inertia moment ratio” obtained from auto-tuning is automatically saved in parameter JRAT1 at every
2 hours. The set value is enabled when Automatic Tuning is used.
When Automatic Tuning (JRAT Fixed) and Manual Tuning are used, this does not function.
7-1
7.Adjustment・Functions [Servo gain tuning]
■ Tuning method selecting procedure
Start tuning
*The flow chart in the left shows selecting method of
tuning mode and tuning characteristics.
Perform the following tuning mode. Settings for auto-tuning response are not indicated
00:_AutoTun Auto-tuning here. Auto-tuning response shall be tuned at each
status.
Yes
Is the operation
unstable?
Set JRAT1.
No
Are there any problems with
the characteristics?
Yes
Yes
Do you match the
characteristics between
Do you use trajectory
Yes axes?
control?
No
No
No
Are there any problems with
the characteristics? No
Are there any problems with
the characteristics?
Yes
Yes
No
Do you use the motor in the
horizontal axis?
No
Are there any problems with No
Are there any problems with
the characteristics?
the characteristics?
Yes Yes
7-2
7.Adjustment・Functions [Servo gain tuning]
■ Monitoring servo gain adjustment parameter
The following parameters can be monitored when auto-tuning is used.
Monitor
Name
mode
Page 15 Load Inertia Ratio Monitor
Position Loop Proportional
Page 16
Gain Monitor
Velocity Loop Proprotional
Page 18
Gain Monitor
Velocity Loop Integral
Page 19
Time Constant Monitor
Torque Command Filter
Page 1A
Monitor
7-3
7.Adjustment・Functions [Servo gain tuning]
Velocity loop
Position loop Encoder
The response of the current loop is ensured internally in the servo amplifier, there is no need for the user to
make additional adjustments.
7-4
7.Adjustment・Functions [Servo gain tuning]
Velocity Loop Integral Time Constant [TVI]
Set this equivalent to TVI[ms]=1000/(KVP[Hz]).
7-5
7.Adjustment・Functions [Servo gain tuning]
■ Adjustment method of gain switch over
When tracking effect is insufficient even if basic parameters of high tracking control position
compensation gain and high tracking control velocity compensation gain are set, set the gain
switch over so that tracking effect can be improved.
NEAR
The value of gain 2 shall be set to 1.2 times the value of gain 1.
7-6
7.Adjustment・Functions [Functions of Group 8][ Deviation clearance]
Functions of Group 8
[Group 8] 17
Positioning Method [EDGEPOS]
The location of positioning stop is selected; between encoder pulses or at edge.
Selected value Contents
00:_Pulse_Interval Specify Pulse Interval
01:_Pulse_Edge Specify Pulse Edge
A phase
B phase
Positioning at edge
[Group 8] 18
Inposition/ Position Deviation Monitor [PDEVMON]
Positioning complete signal when the position control mode is used, and position command used for outputting position
deviation monitor can be selected from before or after the position command filter passes.
Selected value Contents
00:_After_Filter Compare "Position Command Value After Filter Passes by" with "Feedback Value"
01:_Before_Filter Compare "Position Command Value Before Filter Passes by" with "Feedback Value"
+ Position deviation
- monitor
Position
command Filter KP
PMUL GER1
pulse TPI
+
-
Position loop
encoder
[Group 8] 19
Deviation Clear Selection [CLR]
This function is used for changing the location deviation counter in the servo amplifier from the host unit to zero.
Selection Description
・Deviation is always cleared when servo is off.
Deviation clear
When SERVO-OFF/ Clear
0H Deviation : Deviation Clear
・Deviation is always cleared when deviation clear input is ON.
Input/ Level Detection
CLR signal CLR ON Logic cannot be changed
Deviation clear
Deviation clear
When SERVO-OFF/ Clear
1H Deviation : Deviation Clear ・Deviation is cleared in the edge when deviation clear input becomes
Input/ Edge Detection OFF/ON.
CLR signal Logic can be changed
CLR is ON in edge
7-7
7.Adjustment・Functions [Functions of Group 8][ Sequence operation torque restrictions]
[Group 8] 28
Velocity Limit [VCLM]
A host limit value can be locked in with the velocity limit command.
This value cannot be set to exceed the velocity capabilities of the adjoining motor.
-1
Parameter Group8Page28 VCLM:Velocity Limit 1 to 65535 min
Input command→
Velocity limit setting value Velocity command
[Group 8] 37
Torque Limit at Sequence Operation [SQTCLM]
During the sequence operation the output torque is limited. Limiting the output torque protects the unit mechanism.
The torque limits during sequence operation support the following sequence operations:
・ Securing brake standby time
・ Servo brake operation
If this value is set higher than the maximum output torque (TP) of the servo motor, it will be limited by (TP).
7-8
7.Adjustment・Functions [Functions of Group 8] [Near range]
[Group 8] 40
In-Position Near Range [NEAR]
Outputs signal indicating proximity to position completion.
This is used together with positioning complete signal (INP) and near range of positioning complete is output.
Selection Description
1A NEAR_ON The output is ON during In-Position Near status (position deviation < NEAR).
1B NEAR_OFF The output is OFF during In-Position Near status (position deviation < NEAR).
Determine the logical status of the NEAR signal output, and to which output terminal to assign the positioning
completion signal output. The assignment of the output terminal is the same location as the positioning completion
signals (above).
If set to a value greater than the positioning completion range settings, the host unit receives the NEAR signal before
receiving the positioning completion signal (INP), and transition to the positioning completion operations is enabled.
7-9
7.Adjustment・Functions [Functions of Group 8] [Velocity setting]
[Gruoup 8] 43 to 45
Low Speed Range [LOWV] Speed Matching Width [VCMP] High Speed Range [VA]
This parameter affects settings for the speed output range. The signal can be output from general output (OUT1 to
OUT8) and used as a valid condition for all functions.
This parameter affects settings for the speed output range, and can be used as a valid condition for all functions.
Selection Description
10 LOWV_ON The output is ON during low speed status (speed is less than LOWV).
11 LOWV_OFF The output is OFF during low speed status (speed is less than LOWV).
12 VA_ON The output is ON during high speed status (speed is more than VA).
13 VA_OFF The output is OFF during high speed status (speed is more than VA).
14 VCMP_ON The output is ON during speed matching status (speed deviation < VCMP).
15 VCMP_OFF The output is OFF during speed matching status (speed deviation < VCMP).
Low speed range: Low speed signal is sent if speed goes below the set value.
-1
Parameter Group8 Page43 LOWV:Low speed range 0 to 65535min
V
Low speed setting value
Speed Matching Width: Speed coincidence range signal is given if speed deviation reaches the set range.
Parameter Group8 Page44 VCMP:Speed Matching Width 0 to 65535min-1
Speed command
Speed transport settings: Speed transport signal is given if speed exceeds the set value.
-1
Parameter Group1 Page08 VA:High Speed Range 0 to 65535min
V
Speed transport setting value
Output [VA]
7-10
7.Adjustment・Functions [Functions of Group 8] [Velocity setting]
Various functions can be made valid without output signals taken into the host unit when this is used together with
Group9 function enabling conditions (input signals).
Selection Description
12 LOWV_IN Enable the function during low speed status (speed is less than LOWV).
13 LOWV_OUT Enable the function while low speed status is not kept.
14 VA_IN Enable the function during high speed status (speed is more than VA).
15 VA_OUT Enable the function while high speed status is not kept.
16 VCMP_IN Enable the function during speed matching status (speed deviation < VCMP).
17 VCMP_OUT Enable the function while speed matching status is not kept.
Low speed status [LOWV_IN]: Function is enabled during low speed status (speed below LOWV set value).
Low speed status [LOWV_OUT]: Function is enabled outside of low speed status (speed below LOWV set value).
V
Low speed setting value
Speed coincidence status [VCMP_IN]: Function is enabled during speed coincidence status
(speed deviation below VCMP set value).
Speed coincidence status [VCMP_OUT]: Function is enabled outside of speed coincidence status
(speed deviation below VCMP set value).
V [VCMP_IN] valid
Speed command
[VCMP_OUT] valid
Speed transport status [VA_IN]: Function is enabled during speed transport status (speed above VA set value).
Speed transport status [VA_OUT]: Function is enabled outside of speed transport status (speed above VA set value).
V
Speed transport setting value
7-11
7.Adjustment・Functions [Functions of Group 9] [Gain switch over]
Functions of Group 9
[Group9] 13,14
Gain Switching Function, Select Input 1 [GC1] Gain Switching Function, Select Input 2 [GC2]
4 types of gains can be switched and used.
Conditions enabling gain switch over are allocated. When the signal of GC1 and GC2 combination is valid, the
set value of corresponding GAIN becomes enabled.
Parameter Group9 Page13 GC1:Gain Switching Function, Select Input 1
Parameter Group9 Page14 GC2:Gain Switching Function, Select Input 2
[Group 9 ]15,16
Vibration Suppressor Frequency, Select Input 1 [SUPFSEL1]
Vibration Suppressor Frequency, Select Input 2 [SUPFSEL2]
4 types of vibration suppressing frequency can be switched and used.
Conditions for enabling vibration suppressing frequency selection input are allocated. When the signal of
SUPFSEL1 and SUPFSEL2 combination is valid, the set value of corresponding vibration frequency becomes
enabled.
SUPFSEL1:Vibration Suppressor
Disabled Enabled Disabled Enabled
Frequency, Select Input 1
SUPFSEL2:Vibration Suppressor
Disabled Disabled Enabled Enabled
Frequency, Select Input 2
↓ ↓ ↓ ↓
Vibration Vibration Vibration Vibration
Vibration suppressing frequency Suppressor Suppressor Suppressor Suppressor
to be enabled Frequency 1 Frequency 2 Frequency 3 Frequency 4
Group2 Page 00 Group 3 Page 40 Group 3 Page 41 Group 3 Page 42
7-12
7.Adjustment・Functions [Functions of Group 9] [Gain switch over]
[Group 9] 17
Position Loop Proportional Control, Switching Function [PLPCON]
Switching between position loop PI control ÅÆ P control is possible. Switching is possible when position loop
proportional control switchover function (PPCON)is enabled.
Conditions for enabling position loop proportional control switchover function are allocated. Switches to
proportional control when the signal of PPCON is valid.
* Position loop integral time constant (TPI) is 1000.0ms at standard setting, therefore, integral function is invalid.
[Group 9] 26
Velocity Loop Proportional Control, Switching Function [VLPCON]
Velocity loop PI control / P control can be used alternatively. Activate switching by enabling the velocity loop
comparison control switching function (PCON)
The conditions for enabling the velocity loop comparison control switching function are assigned. Change the
comparison control when the PCON signal is valid.
PI control (comparison / integral control): Velocity loop comparison gain (KVP) / Velocity loop reset time constant (TVI)
P control (Comparison control): Velocity loop comparison gain (KVP)
* When set to comparison control, servo gain is reduced and the servo system is made stable.
When the velocity loop reset time constant (TVI) is set to 1000.0ms, it is not necessary to use this function, since
the reset time constant in use is invalid (Comparison control)
[Group 9] 41
Main Power Discharge Function [DISCHARG]
This function forcefully discharges voltage charged in the condenser for the main circuit power supply in the servo
amplifier when power supply to the main circuit is cut. However, discharge is not possible when the main circuit power
supply is ON.
The conditions for enabling forced discharge function are assigned. Forced discharge is possible when the
DISCHARGE signal is valid.
Parameter Group9 Page41 DISCHARGE: Main Power Discharge Function
7-13
7.Adjustment・Functions [Functions of Group B][Holding brake holding delay time]
Functions of Group B
[GroupB] 10
Dynamic Brake Action Selection [DBOPE]
Conditions for stop at servo OFF can be selected from Servo brake/dynamic brake/free run.
Conditions after servo motor stop can be selected from dynamic brake/free run.
Parameter GroupB Page10 DBOPE: Dynamic Brake Action Selection
Selected value
00:_Free_Free When Servo-OFF, Free-Run is operated. After stops, Motor-Free is operated.
01:_Free_DB When Servo-OFF, Free-Run is operated. After stops, Dynamic-Braking is performed.
02:_DB__Free When S-OFF, Dynamic-Braking is performed. After stops, Motor-Free is operated.
03:_DB__DB When S-OFF, Dynamic-Braking is performed. After stops, Dynamic-Braking.
04:_SB__Free When Servo-OFF, Servo-Braking is performed. After stops, Motor-Free is operated.
05:_SB__DB When Servo-OFF, Servo-Braking is performed. After stops, Dynamic-Braking.
[GroupB] 12
Forced stop operation [ACTEMR]
When forced stop is executed by power shut off, etc. while servo motor is operating (servo motor is not stopped),
conditions for servo motor stop can be selected from servo brake/dynamic brake.
[GroupB] 13
Delay Time of Engaging Holding Brake [BONDLY]
This function is enabled during servo brake operation at servo OFF. It is disabled for dynamic brake and free-run.
Securing brake exc. Signal Holding brake release Holding brake hold
If the motor excitation is turned off here, any delay until the securing brake engages
can cause a weight-drop.
Securing brake exc. Signal Holding brake release Holding brake hold
7-14
7.Adjustment・Functions [Functions of Group B][Holding brake holding delay time]
[GroupB] 14
Delay Time of Releasing Holding Brake [BOFFDLY]
Servo ON signa Servo OFF Servo ON
If there is a delay between the motor start and the securing brake release, the motor
operates with the securing brake on, and will damage the brake.
BOFFDLY
Damage to the securing brake due to this delay can be prevented by
lengthening the time of the command-receive permission.
・ The setting increment is 4 msec.
If the setting is 0 msec, the command is disabled (forced zero) for 4 msec after SON.
[GroupB] 15
Brake Operation Beginning Time [BONBGN]
If the motor does not stop within the time frame set for the brake operation start (BONBGN) when the servo is turned
OFF, the securing brake and the dynamic brake force the motor to stop. The function can be disabled by setting the
value to “0”ms. The setting increment is 4msec; therefore, set the value to 4 msec or higher.
* The term “motor does not stop” (above) means that the motor velocity does not fall below
the zero velocity (ZV) range.
* The stop sequence is different depending on the condition settings of the emergency stop operation.
* When the brake operation start time (BONBGN) passes, the servo motor will be forced to stop by both the dynamic
brake and the securing brake, which can cause damage to the securing brake. Therefore, use this function only
after considering the specifications and the sequence of the unit.
7-15
7.Adjustment・Functions
[Functions of Group B] [Following Error Warning・Deviation counter overflow・Overload warning]
[GroupB] 16
Power Failure Detection Delay Time [PFDDLY]
This function can set a delay period, after power off of the control power supply, for detecting problems in the control
power supply. Detection of unexpected power failure is diminished when this value is increased. However, even if this
value is increased and problem detection is delayed, when the power supply to the internal logic circuit is exhausted,
routine operations at the time of control power supply cut off / restart will continue.
* When energy to the main circuit power supply is insufficient, problems like a reduction in main circuit power supply,
etc. are also detected.
* The actual anomaly detection delay time compared to the selected value can vary between -12ms and +6ms.
[GroupB] 20
Following Error Warning Level [OFWLV]
This function gives a warning before reaching excessive deviation alarm status.
Set the deviation excessive warning value.
Parameter GroupB Page20 OFWLV: Following Error Warning Level 1 to 65535 x 1024 pulse
[GroupB] 22
Overload Warning Level [OLWLV]
This function will send a warning before reaching overload alarm status. Set the ratio corresponding to the overload
alarm value to 100%. When set to 100%, the overload warning and overload alarm are given simultaneously.
* The overload detection process is assumed to be 75% of the rated load at the time of starting the control power
supply (hot start). Therefore, if the overload warning level is set below 75%, an overload warning is given after
starting the control power supply.
7-16
7.Adjustment・Functions
[Functions of Group C] [Digital filter・External encoder polarity]
Functions of Group C
[GroupC] 01 to 02
Motor Incremental Encoder, Digital Filter [ENFIL]
External Incremental Encoder, Digital Filter [EX-ENFIL]
You can set the digital filer value of the incremental pulse for the selected incremental encoder. When noise is
superimposed on the incremental encoder, the pulse below the set value is removed as noise. Set this value by
considering the frequency of pulses from the selected encoder and the maximum number of rotations of the
servo motor. If the input value is greater than the encoder frequency during the peak rotation of the servo motor,
the encoder pulse is removed and the servo motor will stop.
A phase
B phase
Z phase
[GroupC] 03
External Encoder Polarity Invert [EX-ENPOL]
You can select external encoder pulse polarity.
Parameter GroupC Page03 EX-ENPOL:External Encoder Polarity Invert
7-17
7. Adjustment・Functions
[Functions of Group C] [Encoder division・Encoder clear]
[GroupC] 08
Abusolute Encoder Clear Function Selection [ECLRFUNC]
Select the conditions for enabling absolute encoder clear.
Parameter Group9 Page03 ECLR:Abusolute Encoder Clear Function
When using a battery backup method absolute encoder and absolute encoder without battery, you can select the
contents to be cleared.
Clear “Warning + multiple rotation data”
Clear only “Warning”
* These conditions are applicable only to the battery backup method absolute encoder and absolute encoder
without battery.
* Do not input this while the servo motor is rotating. Confirm that the servo motor stops before inputting this.
7-18
7.Adjustment・Functions [Monitor] [Analog monitor]
Description of monitor
All signals and internal status of the servo amplifier can be monitored. There are 3 kinds of monitors.
1. Analog monitor Monitor box and dedicated monitor cable are needed. Refer to “Materials; Option, Monitor box”.
2. Digital monitor Refer to “Chapter 1, Prior to Use, Servo Amplifier Part Names 1-8” for locations for connectors to
be connected.
3. Monitor in display (Setup software-R-SETUP, Digital Operator)
7-19
7.Adjustment・Functions
[Monitor] [Digital monitor] [Displayed monitor list]
● Digital monitor (1 channel)
[Group A] 10
Digital Monitor 1, Output Signal Selection [DMON]
Digital monitor for use is selected.
Parameter GroupA Page10 DMON:Digital Monitor 1, Output Signal Selection
For selected values, refer to “Chapter 5, Parameter [Parameter setting value【GroupA】] general output OUT1 to
general output OUT8, and setting selection list of digital monitor output.
Predicted Motor Operating Rate Displays estimated value of servo motor usage ratio, which is estimated from a
14 Monitor short period of operation. In an application where the same operation pattern %
repeats in a short period of time, the usage ratio can be confirmed fast.
15 Load Inertia (Mass) Ratio Monitor Values can be confirmed when gain switch over and auto-tuning functions are %
16 Position Loop Proportional Gain Monitor used. 1/s
17 Position Loop Integral Time Constant Monitor Values can be confirmed when gain switch over function is used. ms
18 Velocity Loop Proprotional Gain Monitor Hz
Values can be confirmed when gain switch over and auto-tuning function
19 Velocity Loop Integral Time Constant Monitor are used. ms
1A Torque Command Filter Monitor Hz
1B Incremental Encoder Signal Monitor Incremental signal of CN2 is displayed. -----
Load Torque Monitor
1C (Estimate Value) Load torque is displayed. %
1D Powre Monitor Main circuit DC voltage is displayed. V
Counted while control power supply is ON.
1E Servo Amplifier Operation Time ×2 hour
The time is displayed value×2 hours.
20 Execution Point Number Displays a point number in execution or a point number that is completed execution --
21 Actual Location Displays actual location in the user’s coordinate by values of integer portion. Note 1)
--
(User Coordinate)
22 Command Position Displays command position in the user’s coordinate by values of integer portion. Note 1)
--
(User Coordinate)
23 Position Deviation Displays position deviation in the user’s coordinate by values of integer portion. Note 1)
--
(User Coordinate)
24 Special Output Monitor Bit7: ZFIN Bit6: INPS Bit5: PFIN Bit4: MOVE
Bit3: EXT Bit2: ERR Bit1: HBON Bit0: NCRDY --
25 Generalized Output Monitor Bit7: OUT(8) Bit6: OUT(7) Bit5: OUT(6) Bit4: OUT(5)
Bit3: OUT(4) Bit2: OUT(3) Bit1: OUT(2) Bit0: OUT(1) --
26 Input (Group 1) Monitor Bit7: CACL Bit6: ARST Bit5: RAP/OVRID Bit4: -JOG
Bit3: +JOG Bit2: ZRT Bit1: RUN Bit0: EXT-E --
27 Input (Group 2) Monitor Bit7: MFIN Bit6: I_RUN Bit5: -1STEP Bit4: +1STEP
Bit3: SEL3 Bit2: SEL2 Bit1: SEL1 Bit0: S-ON --
28 Input (Group 3) Monitor Bit7: E_STR Bit6: -OT Bit5: +OT Bit4: SDN
Bit3: Reserved Bit2: Reserved Bit1: Reserved Bit0: Reserved --
29 Input (Point Number) Monitor Bit7: IN(128) Bit6: IN(64) Bit5: IN(32) Bit4: IN(16)
Bit3: IN( 8) Bit2: IN( 4) Bit1: IN( 2) Bit0: IN( 1) --
2A Zone Output Monitor Bit7: ZONE8 Bit6: ZONE7 Bit5: ZONE6 Bit4: ZONE5
Bit3: ZONE4 Bit2: ZONE3 Bit1: ZONE2 Bit0: ZONE1 --
2B M Output Monitor Bit7: Reserved Bit6: Reserved Bit5: Reserved Bit4: Reserved
Bit3: M(8) Bit2: M(4) Bit1: M(2) Bit0: M(1) --
2C Test Monitor (Manufacturer use only) Note 2) --
Note1) Actual monitored values are displayed in user coordinate by values of integer portion, by D_dpo settings.
Note2) A monitor for the manufacturer use only
For displays of monitor by digital operator, refer to “Materials; Digital operator”.
For displays of monitor by Setup Software, refer to “Setup Software R-SETUP”.
7-20
7.Adjustment・Functions
[Monitor] [Digital monitor] [Displayed monitor list]
● Description of [Status of Servo Amplifier] Monitor
Contents of status of Servo Amplifier are shown in the table below.
7-21
7.Adjustment・Functions [Description of operation tracing function]
7-22
7.Adjustment・Functions [Description of operation tracing function]
7-23
8
[Maintenance]
Trouble Shooting························································· 8-1
When you do the work for correction processing, be sure to intercept power supply.
Operation of the
・ Stop the input of proportional
Check if proportional control is entered.
control.
servomotor is
3 unstable and velocity
is lower than
command. Check if torque limit is input. ・ Stop inputting torque limit.
8-1
8.Maintenance [Trouble Shooting]
Assumed causes and corrective
No Problems Investigation actions
・ Phase order of motor power line does
Check the motor power line.
not match.
5 Motor is accelerated.
・ Wiring of A phase and B phase of the
Check the wiring of encoder cable.
encoder is incorrect.
8-2
8.Maintenance [Alarm List]
Alarm List
Operation at detecting: "DB" performs the slowdown stop of the servo motor in dynamic brake operation
when the alarm generating. Operation at detecting: "SB" performs the slowdown stop of the servo motor
with sequence current limiting value. When dynamic brake is selected by forced stop operation selection,
the servo motor is decelerating stopped for the dynamic brake operation regardless of the operation when
detecting it. (However, it stops in free servo brake operation at the time of alarm 53H (DB resistor
overheating) detection.
83H (CN-EXT: A-Phase, B-Phase, Breaking of full close Encoder (A, B) signal line DB V
Z-Phase)
Communication Error Between V
84H Encoder serial signal time out DB
Encoder and Amplifier Note 4)
Failed to read CS data of incremental encoder
85H Encoder Initial Process Error Abnormality in initial process of absolute encoder - “”
Cable break
Note1: Control power error or servo ready OFF is detected during instantaneous break of 1.5 to 2 cycles.
Detection of control power error and servo ready OFF can be delayed by setting larger value of PFDDLY (Group
B Page 16).
Note2: When the main power voltage increases or decreases gradually or is suspended, main circuit low voltage or main
power failed phase may be detected.
Note3: When full-close control/external encoder (CN2 input signal, see System Parameter Page 09) is selected, the
alarm can be reset.
Note4: When the absolute encoder with incremental output is used, alarm resetting is prohibited.
Note5: ”V” means it is possible to reset. “ ”means resetting is not possible.
8-3
8.Maintenance [Alarm List]
Operations
Alarm
Alarm code Alarm name Alarm contents while
clear
detecting
E4H Process Error between CPU and ASIC Access abnormality in CPU ~ ASIC - “”
Detection when non-corresponding or
E5H Parameter Error 1 undefined amplifier, motor, encoder - “”
code are specified.
Error in combining motor, encoder,
E6H Parameter Error 2 and/or amplifier code set from system - “”
parameter
F1H Task Process Error Error in interruption process of CPU DB “”
Detection when initial process does not
F2H Initial Process Time-Out - “”
end within initial process time
Note 1: Alarm that rings in ‘Test mode end’ status is not recorded in the alarm history.
Note 2: When there is a rapid motor slow down simultaneous with servo ON, there is a possibility that a break in the
motor’s power line cannot be detected.
Note 3: Due to abnormality in encoder main body, encoder clear may sometimes be needed.
Note 4: ”V” means resetting is not possible. “ ”means resetting is not possible.
Warning Lists
Warning Title Warning Contents
Overload Warning When the effective torque exceeds the set torque
Regenerated Overload Warning In case of overload of regenerative resistance
Load system
Ambient temperature of the amplifier is out of range of the set
Amplifier Overheating Warning
temperature
Power supply system Main circuit is charging Voltage of main circuit is above DC 105 V
Forward over travel While entering forward over travel
External input system
Reverse over travel While entering reverse over travel
Encoder system Absolute encoder battery warning Battery voltage is below 3.0 V
While restricting the torque command by torque restriction
Restricting torque command
value
Control system Restricting speed command While restricting the speed command by speed value.
When position deviation warning setup value is outside the
Excessive position deviation
proscribed limits
8-4
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 21H (Power Module Error/ Overcurrent)
Cause
Status at the time of alarm
1 2 3 4
Issued when control power is turned ON. (V) V (V)
Issued at servo input. V V V
Issued while starting and stopping the motor. (V) (V) (V)
Issued after extended operating time. (V) (V) (V) V
Corrective actions
Cause Investigation and corrective actions
・ U/V/W-phase of amplifier is short circuited due ・ Check the wiring between the amplifier and motor, and
1 to the wiring in amplifier and motor. Also, confirm that there is no error. If some error is detected,
U/V/W-phases are grounded in the earth. modify or change the wiring.
・ Short circuit or fault in U/V/W phases on servo
2 ・ Replace the servo motor.
motor side.
・ Defect in control print panel
3 ・ Replace the servo amplifier.
・ Defect in power device
・ Confirm that the cooling fan motor for the servo amplifier
is working. If it is not working, replace the servo
amplifier.
・ Confirm that the temperature of the control panel
4 ・ Overheat is detected in Power device (IPM). (ambient temperature of the servo amplifier) does not
exceed 55C. If in excess of 55C, check the installation
method of the servo amplifier, and confirm that the
cooling temperature of the control panel is set to below
55C.
Cause
Status during alarm
1 2
Issued when the control power is turned ON. V (V)
Issued after the power is turned ON. (V) V
Corrective actions
Cause Investigation and corrective actions
・ Defect in control print panel
1 ・ Replace the servo amp.
・ Defect in power device
・ Confirm that the proper codes (per the specified Motor
・ Servo amplifier and motor are not
2 Codes) have been used for the servo motor; if not,
combined properly
replace the servo motor.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-5
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 23H (Abnormal current detection1)
Alarm code 24H (Abnormal current detection2)
Cause
Status during alarm
1 2
Alarm occurs when control power turns on. V
Alarm occurs during operation. (V) V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect inside the servo-amplifier circuit. ・ Replace the servo-amplifier.
・ Check the amp-earth wire is installed properly.
2 ・ Error by noise ・ Take countermeasure against the noise adding ferrite
cores and so on.
Cause
Status during alarm
1 2
Alarm occurs when control power turns on. V
Alarm occurs during operation. (V) V
Corrective actions
Cause Investigation and corrective actions
・ Turn the power supply for external input signal to
・ Defect of power supply (DC+24V) for external
(DC+24V±10%)
input signal.
・ Check the external circuit and correct it if there is any
1 ・ Error of external wiring.
abnormality.
・ Wrong ethic of over-traveling signal
・ Correct the ethic of over-traveling signal.
・ Defect inside servo-amplifier circuit.
・ Replace servo-amplifier.
・ Travel to the effective operation area.
(Escape from over-traveling condition)
・ Status of Over-traveling.
2 ・ Check the amp-earth wire is properly installed.
・ Error by noise
・ Take countermeasure against the noise adding ferrite
cores, etc.
SW2: It is possible to travel by negating over-travel with functional switch 2, but please operate it after
specifying a cause that it came off from the effective operation area, since over-travel doesn’t work in
such status.
8-6
8.Maintenance [Trouble shooting when alarms occur]
Corrective actions
Cause Investigation and corrective actions
・ Defect in servo amplifier control panel or
1 ・ Replace the servo amplifier.
power element peripheral
2 ・ Defect in encoder circuit of servomotor ・ Replace the servo motor.
・ Monitor the load status using motor usage ratio monitor
(OPRT), and check if effective torque exceeds the rated
value.
・ Effective torque exceeds the rated
3 ・ Or, calculate the motor effective torque from load conditions
torque.
and operation conditions.
If the effective torque is excessive, check the operating or
loading, or replace the capacity of the large motor.
・ Check if the motor in use matches with the recommended
4 ・ Defect in motor-amplifier combination
type, and replace if it is improper.
・ Check that the wiring and voltage of the holding brake are
・ Holding brake of servo motor does not
5 acceptable; if not, repair.
release.
If the above are OK, replace the servomotor.
・ Wiring of U/V/W –phase between servo
6 ・ Check the wiring conditions and restore if improper.
amplifier and motor do not match.
・ One or all connections of U/V/W -phase
7 wiring of servo amplifier / motor is ・ Check the wiring conditions and restore if improper.
disconnected
8 ・ Machines collided. ・ Check the operating conditions and limit switch.
・ Encoder pulse number setting does not
9 ・ Match the encoder pulse number with the motor.
match with the motor.
During the alarm caused by conditions in #3 (above), if OFFON of power supply control is repeated,
there is a risk of burning out the servo motor. Wait for longer than 30 min. for cooling purposes after power shut OFF, and
resume operations.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-7
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 42H (Overload 2)
Cause
Status during alarm
1 2 3 4 5 6 7 8 9
Issued when power supply control is turned ON. V
Issued at input of servo ON. V V V
After command input, issued without rotating the motor. V V V V V
After command input, brief motor rotation V V V (V) V
Corrective actions
Cause Investigation and corrective actions
8-8
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 51H (Amplifier Overheat)
Cause
Status during alarm
1 2 3 4 5
Issued when power supply control is turned ON. (V) V (V)
Issued during operation. (V) V V V
Issued after emergency stop. V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in internal circuit of servo amplifier. ・ Replace the servo amplifier.
・ Check the operating conditions.
2 ・ Regenerating power exceeded.
・ Use external regeneration resistor.
・ Regenerating power is within the specified
・ Confirm that the cooling method maintains the temperature of
3 range but ambient temperature of servo
control panel between 0 to 55C.
amplifier is out of specified range.
・ Regenerating power is within the specified ・ For an amplifier equipped with a cooling fan motor, check that
4 range but built-in cooling fan of servo the cooling fan motor is running; if not, replace the servo
amplifier is stopped. amplifier.
・ Regeneration energy during emergency stop ・ Change the servo amp.
5
exceeded. ・ Check the loading condition.
Abnormalities are detected in the internal temperature of the amplifier regardless of its ambient temperature.
When an amplifier ambient temperature warning is issued, please be sure to check the cooling method of the
control panel.
Cause
Status during alarm
1 2 3
Issued when power supply is turned ON. V
Issued when main circuit power supply is turned
V
ON.
Issued during operation. V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in internal circuit of servo amplifier. ・ Replace the servo amplifier
2 ・ Power turning ON is repeated too frequently. ・ Turn ON/OFF the power less frequently.
・ For a servo amplifier equipped with a cooling fan motor, check
that the cooling fan motor is running properly. If not, replace
the servo amplifier.
3 ・ Ambient temperature is high. ・ Check if the temperature inside the control panel (servo
amplifier ambient temperature) exceeds 55C. If it does,
review the servo amplifier installing method and cooling
method of control panel to make it below 55C.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-9
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 53H (Dynamic Brake Resistor Overheat)
Cause
Status during alarm
1 2
Issued when power supply is turned ON. V
Issued during operation. (V) V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in internal circuit of servo amplifier. ・ Replace the servo amplifier.
Cause
Status during alarm
1 2 3
Issued when power supply control is turned ON. (V) V
Issued during operation. (V) V V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in internal circuit of servo amplifier. ・ Replace the servo amplifier.
・ Check the built-in regenerative resistance absorption power.
2 ・ Regenerating power excessive.
・ Check the operating conditions, so that regenerating power
is within permitted absorption power.
・ Use an external regeneration resistor.
3
・ Improper wiring of built-in regeneration
・ Confirm improper condition and repair if necessary.
resistor.
When using a regeneration resistance built in the servo amplifier, make sure to set “built-in regeneration resistance” at
system parameter Page 0B [Regeneration resistance type]. This setting makes the judgment between enabled/disabled of
the overheating protection detection treatment of the built-in regeneration resistance. When “No connected regenerative
resistance or external regenerative resistance” is selected, overheating of built-in regenerative resistance is
not detected. Therefore, there is a danger that built-in regenerative resistance will burn out or be damaged.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-10
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 55H (External Error)
● When external regenerative resistor and output terminal of upper device are not connected
Cause
Status during alarm
1 2
Issued when power supply control is turned ON. V (V)
Corrective actions
Cause Investigation and corrective actions
1
・ Validity condition for external trip function is ・ When you do not use it, please set GroupD Sw2 bit2 as
set to ‘Valid’. "1."
2 ・ Defect in control panel of servo amplifier. ・ Replace the servo amplifier.
Corrective actions
Cause Investigation and corrective actions
1
・ Improper wiring of external regenerative
・ Check wiring and replace if necessary.
resistance.
・ Check the operating conditions.
2 ・ External regeneration resistor is operating. ・ Increase the capacity of the external regeneration
resistor.
3 ・ Defect in control panel of servo amplifier. ・ Replace the servo amplifier.
● When output terminal of host device is connected: Eliminate the alarm trigger of the upper level
device.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-11
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2 3 4
Issued when power supply control is turned ON. V
Issued when power supply of main circuit is
V V
turned ON.
Issued at the time of motor start/stop. (V) V V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in control panel of servo amplifier. ・ Replace the servo amplifier.
2
・ The power supply voltage of main circuit ・ Reduce the power supply voltage to within the specified
exceeds the rated value. range.
3 ・ Excessive load inertia. ・ Reduce the load inertia to within the specified range.
・ Wire the regeneration resistance correctly.
・ Incorrect wiring for regeneration resistance ・ While using the external regenerative resistance, check
4
・ Built-in regeneration circuit is not functioning. the wiring and resistance value.
・ Replace the servo amplifier if any abnormality occurs.
Cause
Status during alarm
1 2 3 4 5
Issued when power supply control is turned ON. V (V)
Issued after power supply of main circuit is turned
V V
ON.
Issued during operation, alarm resetting is
(V) V
possible.
Issued during operation, alarm resetting is not
V
possible.
Corrective actions
Cause Investigation and corrective actions
1
・ Power supply voltage is below the specified ・ Check the power supply and set it within the specified
range. range.
2 ・ Rectifier of main circuit is broken. ・ Replace the servo amplifier.
5
・ Defect in internal circuit of the servo
・ Replace the servo amplifier.
amplifier.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-12
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 63H (Main Power Supply Fail Phase)
Cause
Status during alarm
1 2 3
Issued when power supply control is turned ON. V
Issued when power supply of main circuit is
V V
turned ON.
Issued during motor operations. (V)
Alarm issued during single-phase power input
V
selection.
Corrective actions
Cause Investigation and corrective actions
1
・ One out of 3 phases (R/S/T) is not
・ Check the wiring and repair if necessary.
inserted.
2 ・ Defect in internal circuit of Servo amplifier. ・ Replace the servo amplifier.
・ Check the model number and delivery specifications of
the servo amplifier and replace it with a servo amplifier
3
・ Servo amplifier is not specified for single for single-phase power supply.
phase.
・ Edit the parameters and use a single-phase
specification amplifier.
Corrective actions
Cause Investigation and corrective actions
1
・ Defect in internal circuit of the servo
・ Replace the servo amplifier.
amplifier.
2
・ Power supply voltage is within the specified ・ Confirm that the power supply is set within the specified
range. range.
Corrective actions
Cause Investigation and corrective actions
1
・ Defect in internal circuit of the servo
・ Replace the servo amplifier.
amplifier.
・ Restart the power supply after removing the connector;
if alarm is not issued, check the external circuit.
2 ・ Defect in external circuit ・ Restart the power supply after replacing the motor; if
alarm is not issued, there is defect in the encoder’s
internal circuit.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-13
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2 3 4 5 6
Issued when power supply control is turned ON. V V V V V V
Issued after servo is turned ON. V V
Issued during operation. (V) V V
Corrective actions
Cause Investigation and corrective actions
For encoder wiring:
・ Improper wiring
・ Connector is removed
・ Check wiring and repair any abnormality.
1 ・ Confirm that the encoder power supply voltage of the
・ Loose connection
motor is above 4.75 V; increase it if below 4.75 V.
・ Encoder cable is too long
・ Encoder cable is too thin
2 ・ Wrong amplifier encoder type is selected. ・ Select the correct encoder type.
3
・ Motor encoder that does not match with
・ Replace with servo motor equipped with proper encoder.
amplifier encoder type is attached.
4 ・ Defect in servo amplifier control circuit ・ Replace the servo amplifier.
5 ・ Defect in servo motor encoder ・ Replace the servo motor.
6 ・ Parameter set to ‘Full-close/Servo system’. ・ Edit the parameter and set to ‘Semi-close/System setup’.
Cause
Status during alarm
1 2 3 4 5
Issued when power supply control is turned ON. V V V V (V)
Corrective actions
Cause Investigation and corrective actions
For encoder wiring:
・ Improper wiring ・ Check wiring and repair any abnormality.
・ Connector is removed ・ Confirm that the encoder power supply voltage of the
1
・ Loose connection motor is above 4.75 V; increase it if below
・ Encoder cable is too long 4.75 V.
・ Encoder cable is too thin
2 ・ Wrong amplifier encoder type is selected. ・ Select the correct encoder type.
3 ・ Defect in servo amplifier control circuit ・ Replace the servo amplifier.
4 ・ Defect in servo motor encoder ・ Replace the servo motor.
・ Initial position data could not be set, as the
・ Restart the power supply after motor is stopped. (Only
5 number of rotations of the motor is more than
when PA035C and PA035S encoder is used.)
250 min -1 during power supply.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-14
8.Maintenance [Trouble shooting when alarms occur]
Alarm code 91H (Encoder Command Error)
Alarm code 92H (Encoder FORM Error)
Alarm code 93H (Encoder SYNC Error)
Alarm code 94H (Encoder CRC Error)
Errors are detected by the receiving part of absolute position detector of start/ stop synchronization system.
Cause
Status during alarm
1 2 3
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in encoder ・ Replace the servo motor.
・ Confirm proper grounding of the amplifier.
2 ・ Malfunction due to noise
・ Check the shielding of the encoder cable.
・ Add ferrite core or similar countermeasures against
noise.
3 ・ Abnormality in encoder wiring. ・ Check wiring between the encoder and amplifier.
Corrective actions
Cause Investigation and corrective actions
1
・ Defect in internal circuit of encoder
・ Turn ON the power supply again; if not restored,
replace the motor.
✍ “Encoder clearing and alarm resetting methods” vary depending on the encoder in use. Refer to page 53 “Materials; Encoder
Clear”.
Corrective actions
Cause Investigation and corrective actions
✍ “Encoder clearing and alarm resetting methods” vary depending on the encoder in use. Refer to page 53 “Materials; Encoder
Clear”.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-15
8.Maintenance [Trouble shooting when alarms occur]
Errors are detected inside absolute position detector of start/ stop synchronization system.
Cause
Status during alarm
1 2 3
Issued when control power supply is turned ON. (V) V
Issued while stopping the motor. (V) V
Issued during motor operations. V V
Corrective actions
Cause Investigation and corrective actions
2
・ Motor is not generating heat, but encoder ・ Confirm that the cooling method keeps the encoder
ambient temperature is high. ambient temperature below 800C.
3 ・ Motor is overheated. ・ Confirm the cooling procedure of the servo motor.
✍ “Encoder clearing and alarm resetting methods” vary depending on the encoder in use. Refer to page 53 “Materials; Encoder
Clear”.
Errors are detected inside absolute position detector of start/ stop synchronization system.
Cause
Status during alarm
1 2 3
Issued when power supply is turned ON. (V) V V
Issued during motor operations. (V) V
Corrective actions
Cause Investigation and corrective actions
✍ “Encoder clearing and alarm resetting methods” vary depending on the encoder in use. Refer to page 53 “Materials; Encoder
Clear”.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-16
8.Maintenance [Trouble shooting when alarms occur]
Errors are detected inside absolute position detector of start/ stop synchronization system.
Cause
Status when alarm rings.
1 2 3
Issued when power supply is turned ON. V V
Issued during motor operations. V V
Corrective actions
Cause Investigation and corrective actions
Errors are detected inside absolute position detector of start/ stop synchronization system.
Cause
Status during alarm
1 2
Issued when power supply is turned ON. V V
Issued during motor operations. (V) V
Corrective actions
Cause Investigation and corrective actions
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-17
8.Maintenance [Trouble shooting when alarms occur]
Alarm Code B2H (Encoder Error 2)
Errors detected inside absolute position detector (RA062M) of Manchester encoding system.
Cause
Status during alarm
1 2
Issued during operation. (V) V
Corrective actions
Cause Investigation and corrective actions
Errors are detected inside absolute position detector of start/ stop synchronization system.
Cause
Status during alarm
1 2
Issued when control power supply is turned ON. V
Issued while operation. (V) V
Corrective actions
Cause Investigation and corrective actions
✍ “Encoder clearing and alarm resetting methods” vary depending on the encoder in use.
Refer to page 53 “Materials; Encoder Clear”.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-18
8.Maintenance [Trouble shooting when alarms occur]
Alarm code B5H (Over-allowable Speed of Absolute Encoder at Turning ON)
Errors are detected inside absolute position detector of start/ stop synchronization system.
Cause
Status during alarm
1 2 3
Issued when power supply is turned ON. V (V)
Issued while stopping the motor. V V
Issued while rotating the motor. (V) V V
Corrective actions
Cause Investigation and corrective actions
✍ “Encoder clearing and alarm resetting methods” vary depending on the encoder in use.
Refer to page 53 “Materials; Encoder Clear”.
Errors are detected inside absolute position detector of start/ stop synchronization system.
Cause
Status during alarm
1 2 3
Issued while stopping the motor. V V
Issued while rotating the motor. (V) V V
Corrective actions
Cause Investigation and corrective actions
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-19
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2 3 4
Issued when control power supply is turned ON. V (V)
Issued if command is entered after Servo ON (V) V
Issued when the motor is started. V V
Issued other than operating and starting the motor V V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in control panel of servo amplifier. ・ Replace the servo amplifier.
2 ・ Defect in the encoder of servo motor ・ Replace the servo motor.
・ Monitor speed with the analog monitor.
Adjust the servo parameters if overshoot is
excessive.
3 ・ Excessive overshoot while starting.
Simplify the acceleration and declaration command
pattern.
Reduce the load inertia.
4
・ Wiring of U/V/W -phase between servo
・ Check the wiring and repair any irregularities.
amplifier and motor do not match.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-20
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2 3 4 5
Issued when control power supply is turned ON. V
Issued while due to input of Servo ON V V
Issued if command is entered. V V V
Issued while starting and stopping the motor. V
Corrective actions
Cause Investigation and corrective actions
1
・ Wiring of U/V/W -phase between servo
・ Check the wiring and repair any irregularities.
amplifier and motor do not match.
2
・ The wiring of A, B phase of INC-E and
・ Check the wiring and repair any irregularities.
ABS-EI encoder connection is incorrect.
For the speed control error alarm, an alarm may occur while starting and stopping when load inertia is excessive.
For this reason, in the gravitational axis applications, "Do not detect" is selected as the standard setting.
If its detection is needed, consult our representatives.
Cause
Status during alarm
1 2 3
Issued when command is entered. V (V) V
Corrective actions
Cause Investigation and corrective actions
・ Confirm that the power line is properly connected.
1 ・ Motor is not rotating.
・ Replace the servo motor.
2 ・ Defect in internal circuit of servo amplifier. ・ Replace the servo amplifier.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-21
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2 3 4 5 6 7 8 9 10 11 12
Issued when control power supply is turned ON. V
Issued when servo ON is stopped. V V
Issued immediately after entering the command. V (V) V V V V (V) V (V)
Issued during starting or stopping at high speed. V V V V V (V) V
Issued during the operations by lengthy command. V V (V) (V)
Corrective actions
Cause Investigation and corrective actions
1
・ Position command frequency is high or acceleration and
・ Correct the position command of the controller
declaration time is short.
5
・ One or all phases of U/V/W -phase of the servo amplifier
・ Check and repair the wiring connections.
and motor has disconnected.
・ Motor is being rotated by an external force
・ Check the load, and/or increase the motor
6 (Gravity, etc.) during stopping
capacity.
(positioning completion).
・ Valid current limit command is entered by the controller, ・ Increase the current limit value or disable the
7 and the current limit setting is reduced. current limit.
・ Number of encoder pulses does not match with the motor. ・ Match the number of motor encoder pulses.
8
・ Settings of servo parameters (Position loop gain, etc.) are ・ Check the servo parameter settings (Raise the
not appropriate. position loop gain, etc.)
9 ・ Excessive deviation setting value is reduced. ・ Set a greater value for excessive deviation.
10 ・ Defect in control panel of servo amplifier. ・ Replace the servo amplifier.
11 ・ Servo motor encoder is defective. ・ Replace the servo motor.
12 ・ Power supply voltage is low. ・ Check the power supply voltage.
Cause
Status during alarm
1
Issued after entering position command pulse. V
Corrective actions
Cause Investigation and corrective actions
・ Command for the digital filter setting of the ・ Decrease the frequency of the command pulse.
1
command pulse input is entered ・ Increase the frequency of the digital filter.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-22
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2
Issued after entering position command pulse. V V
Corrective actions
Cause Investigation and corrective actions
1
・ Frequency of command pulse input is
・ Reduce the frequency of command pulse input.
excessive.
2 ・ Setting value of electronic gear is excessive. ・ Decrease the electronic gear setting value.
Cause
Status during alarm
1
Occurred after execution of test mode. V
Corrective actions
Cause Investigation and corrective actions
・ Clear the alarm and restore operation. (After
1 ・ Normal operation. completion of test mode, to confirm any deviation in the
controller).
Cause
Status during alarm
1 2
Issued when control power supply is turned ON. V (V)
Issued during display key operation or set up
V
software operation.
Corrective actions
Cause Investigation and corrective actions
1
・ Correct value not read by CPU by nonvolatile
・ Replace the servo amplifier.
memory of built-in servo amplifier.
2 ・ Defect in the servo amplifier control panel ・ Replace the servo amplifier.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-23
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2
Issued when control power supply is turned ON. (V) V
Corrective actions
Cause Investigation and corrective actions
1
・ Correct value not read by CPU by nonvolatile
・ Replace the servo amplifier.
memory of built-in servo amplifier
Cause
Status during alarm
1
Issued when control power supply is turned ON. V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in the servo amplifier control panel ・ Replace the servo amplifier.
Cause
Status during alarm
1 2
Issued when control power supply is turned ON. V V
Issued after changing any of system parameters. V
Corrective actions
Cause Investigation and corrective actions
・ Confirm the model number of the servo amplifier.
・ Selected value is outside the specified range ・ Confirm selected values of system parameters and
1 modify if necessary.
for a system parameter.
Turn ON the power again and confirm that alarm is
cleared.
2 ・ Defect in servo amplifier ・ Replace the servo amplifier.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-24
8.Maintenance [Trouble shooting when alarms occur]
Cause
Status during alarm
1 2
Issued when control power supply is turned ON. V V
Issued after changing any of system parameters. V
Corrective actions
Cause Investigation and corrective actions
Cause
Status during alarm
1
Issued while operating. V
Corrective actions
Cause Investigation and corrective actions
1
・ Abnormality in control circuit of servo
・ Replace the servo amplifier
amplifier
Cause
Status during alarm
1 2
Issued when control power supply is turned ON. V V
Corrective actions
Cause Investigation and corrective actions
1 ・ Defect in internal circuit of servo amplifier ・ Replace the servo amplifier.
・ Confirm proper grounding of the amplifier.
2 ・ Malfunction due to noise
・ Add ferrite core or similar countermeasures against noise.
Note) V means the cause number with high possibility. (V) means the cause number with middle possibility.
8-25
8.Maintenance [Troubleshooting when errors occur]
8-26
8.Maintenance [Troubleshooting by history]
Troubleshooting by history
There are 2 trace modes of Alarm History and Status History. It is possible to see up to 7 Alarm
Histories and 64 Status Histories. However, please note that Status History is updated only up to
8pcs, when control power is turned OFF. Please see below examples.
Number Status
New Last01 WAIT_ON ・・・Traveling completion
Last02 Move_point:007 ・・・Travel to P007
Last03 Move_point:006 ・・・Travel to P006
Last04 Move_point:005 ・・・Travel to P005
Last05 WAIT_ON ・・・Traveling completion
Last06 STEP_ON ・・・1STEP Travel
Last07 WAIT_ON ・・・Traveling completion
Last08 JOG_ON
・・・JOG Travel(When stop traveling in JOG travel,
Last09 CANCEL_ON the cancellation must be recorded as a history.)
Last10 WAIT_ON ・・・Cancellation completion
Last11 CANCEL_ON ・・・Cancel traveling while travel to P004.
Last12 Move_point:004 ・・・Sequence traveling to P004
Last13 Move_point:003 ・・・Travel to P003
Last14 ALM_None ・・・Reset
Last15 ALM:55 ・・・Heating alarm goes out after completion.
Last16 WAIT_ON ・・・Traveling completion
Last17 Move_point:002 ・・・Travel to P002
Last18 WAIT_ON ・・・Traveling completion
Last19 Move_point:001 ・・・Travel to P001
Last20 WAIT_ON ・・・Servo ON
Old Last21 SV_OFF ・・・Control Power・Main power ON
As mentioned above, the status before and after alarm occurrences are recorded as a history, it is
useful to investigate a cause of alarm.
8-27
8.Maintenance [About Code of status history]
Code Contents
Move_Point: DEC[***] Travel to “***”point code
Status of positioning completion.
WAIT_ON (Waiting for traveling signal on the status of servo-on.)
Cancel_ON CANCEL(Cancellation)has been input, or, the status of stop JOG traveling
ZRT_ON Activate Zero-return (ZRT input signal) has been input.
SDN_ON Short of Home- point speed reduction signal (SDN input signal) has been input.
JOG_ON Manual traveling (±JOG input signal) has been input.
STP_ON 1 step travel (±1step input signal) has been input.
HOME_ON Home-Point-Return operation has been completed.
DWEL Dwell (Intermission) time is in practice.
SV_OFF The status of servo-off: Servo-on signal (S-ON input signal) is turned OFF.
PRG_STR External data setting input (E_STR input signal) has been input.
8-28
8.Maintenance [Inspection/Parts overhaul]
Inspection
● For maintenance purposes, a daily inspection is typically sufficient. Upon inspection, refer to the
following description.
Testing conditions
Inspection
During While Inspection Items Inspection Methods Solution if abnormal
location Time
operation stopping
Check for excessive
Daily V Vibration
vibration.
Check if there is no
Contact dealer/sales office.
abnormal sound as
Daily V Sound
compared to normal
sound.
Servo Check for dirt and Clean with cloth or air.
Periodic V Cleanliness
motor dust. 1
Measure value of
Yearly V insulation
resistance
Contact the dealer or sales office.
5000
Replacement of oil
hours V
seal
2
Check for dust Clean with air.
Periodic V Cleaning accumulated in the 1
Servo
accessories.
amplifier
Check for loose
Yearly V Loose screws Fasten the screws properly.
connections
absolute Regularly
Confirm that battery
encoder 3
V Battery voltage voltage is more than Replace the battery.
back up
DC3.6V.
battery
Set the ambient temperature within
On Measure Ambient temperature
Temperature V the limit.
demand temperature Motor frame temperature
Check the load condition pattern.
1. While cleaning with air, confirm that there is no oil content and/or moisture, etc. in the air.
2. This inspection and replacement period is when water- or oil-proof functions are required.
3. The life expectancy of the battery is approximately 2 years, when its power is OFF
throughout the year. For replacement, a lithium battery (ER3V: 3.6V, 1000mAh)
manufactured by TOSHIBA HOME APPLIANCES CORPORATION. is recommended.
Parts Overhaul
Parts may deteriorate over time. Perform periodic inspection for preventive maintenance.
Number of average
No. Part name Corrective measures / usage conditions
replacement years
(2) Prepare the replacement lithium battery. [SANYO model number: AL-00494635-01]
(5) Take out the used lithium battery and put in the new replacement one (prepared at (2)).
Battery connector
Lithium battery
MODE WR/
✍ If the battery is replaced while the control power is OFF, multiple rotation counter (position data) of
the absolute encoder may be instable. When the amplifier control power is turned ON in this status,
an alarm (battery error) may be issued. For this, execute encoder clear and alarm reset to release
the alarm status. Also, absolute encoder position data may be instable. Check and adjust the
relations between position data and machine coordinate system.
✍ SANYO DENKI ships overhauled servo amplifiers with the same parameters as the ones before
the overhaul. Please be sure to confirm the parameters before use.
8-30
No Text on This Page.
9
[Specifications]
Servo amplifier ···························································· 9-1
*1
Input power
Controlling Single phase AC200 to 230V+10, -15%, 50/60Hz±3Hz
3
circuit Single phase AC100 to 115V+10, -15%, 50/60Hz ±3Hz*
Speed feedback error, Excessive position error, Position command pulse error, CPU
error, Built-in memory error, Battery error, Parameter error
LED display Status display, Monitor display, Alarm display, Parameter settings, Adjustment mode
Dynamic brake Built-in
Regeneration process Built-in
Applied load inertia Within the applied load inertia of combined servo motor
-1
Monitor Speed monitor (VMON) 2.0V±10% (at 1000min )
output Torque monitor (TMON) 2.0V±10% (at 100%)
Number of Control Axis 1 pc
Number of Registration Points It is possible to set it up to 254 points (P000 to P253)
Maximum Command Amounts -2,147,483,648 to +2,147,483,647
Positioning Function
9-1
9.Specifications [Servo amplifier]
*1 Source Voltage should be within the specified range.
AC200V Power input type Specified power supply range: AC170V to AC253V
AC100V Power input type Specified power supply range: AC85V to AC127V
Install a step-down transformer, etc. if power supply exceeds the specified power supply.
*2 AC200V single-phase input type corresponds only toRS1□01/RS1□03/RS1□05.
*3 AC100V single-phase input type corresponds only toRS1□01/RS1□03.
*4 When stored in the box, be sure that internal temperature does not exceed this range.
*5 Minimum rotational speed is determined as equivalent to the amplifier not stopping for
a load with maximum continuous torque.
● Incoming current
Input Control circuit (Maximum value between Main circuit (Maximum value between 1.2
Amplifier model name
voltage 1ms after input)*3 seconds after input)
RS1□01□
RS1□03□
RS1□05□
AC200V 40A(O-P) 18A(O-P)*1
RS1□10□
RS1□15□
RS1□30□
RS1□01□
AC100V 20A(O-P) 9A(O-P)*2
RS1□03□
● Current leakage
Since “R series” Servo amplifier drives the motor by PWM control of IPM, electric current leakage of high
frequency flows through the floating capacity of motor winding, power cable or amplifier. Malfunction in
short circuit breaker and protective relay installed in power supply electric circuit may occur. Use the
inverter as electricity leakage breaker, which provides countermeasures for wrong operations.
9-2
9.Specifications [Servo amplifier]
● Calorific value
・ Generation of heat built-in regeneration resistance is not included in the numerical value given in the table, it is
necessary to add it if needed.
・ If external regeneration resistance is used, change the additional items of calorific value of external regeneration
resistance as per the place where it is installed.
・ Follow the installation method of the “clause 2. for installation”.
9-3
9.Specifications [Servo motor general specifications]
■ Servo motor general specifications
Series Name Q1 Q2 R2
Time Rating Continuous
Insulation
Type F
Classification
Dielectric Strength
AC1500V 1 minute
Voltage
Insulation
DC500V, more than 10MΩ
Resistance
Fully closed, Auto cooling
IP67
(Note that Q1□A04,06 and 07 is IP40)
IP67
Protection Method IP67
(Excluding shaft passages and
It conforms to IP67 by using a (Note that Q2□A04 is IP40)
cable ends)
waterproof connector, conduit, shell,
clamp, etc.
Sealing Sealed(except Q1□A04,06,07) Sealing(Except Q2□A04) Not sealed (Optional)
Ambient
0 to +40°C
Temperature
Storage
-20 to +65°C
Temperature
Ambient Humidity 20 to 90%(Without condensation)
Vibration
V15
Classification
Coating Color Munsell N1.5 equivalent
Excitation Method Permanent-magnet type
Installation Method Flange mounting
90°
Phase B
Phase Z
t
Phase B is ahead of Phase A by 90°.
Phase A
<Reverse rotation>
90°
Phase B
Phase Z
Phase B is behind Phase A by 90°. t
When the Z-Phase is high, both A- and B- Phases cross the low level, once every revolution.
Absolute encoder
Normal (forward) rotation: Position data increased output
Reverse rotation: Position data decreased output
9-4
9.Specifications [Mechanical specifications of servo motor]
■ Mechanical specifications
● Vibration Resistance
Install the servo motor in a horizontal direction (as shown in the following figure), so that when
vibration is applied in any 3 directions (up/down, back/forward, left/right) it can withstand the
vibration acceleration up to 24.5m/s2.
Up/
down
Left/right
Backward/
forward
Horizontal
direction
● Shock Resistance
Install the shaft of the servo motor in a horizontal direction (as shown in the following figure). It
should withstand shock acceleration up to 98 m/s2 (when shocks are applied in an Up/down
direction) for 2 times. However, since a precision detector is fixed to the counter-load side of the
motor, any shock applied to the shaft may cause damage the detector; therefore, do not subject the
shaft to shock under any circumstances.
Up/
down
Horizontal
direction
● Working accuracy
The following table shows the accuracy of the servo motor output shaft and precision (Total
Indicator Reading) of the parts surrounding the shaft.
9-5
9.Specifications [Mechanical specifications of servo motor]
● Vibration Classification
The vibration classification of the servo motor is V15 or less, at the maximum rotation speed for a
single servo motor unit, and is measured in the manner pictured below.
Vibration
measurement position
● Mechanical Strength
The output strength of the servo motor can withstand instantaneous maximum torque.
● Oil seal
A Type S oil seal (as described in the following table) is fixed to the output shaft of the servo motor. This oil
seal is produced by NOK Corporation; please contact your dealer or sales representative for replacement of
the oil seal.
● Degree of decrease rating: R2AA Motor fixed oil seal and brake
About oil seal and brake fixed, considering of a rise in heat, continuous zone should apply the following
degree of decrease rating.
Oil
seal non-fixed Decrease Servo Motor Model
fixed oil seal 04010F 06040F
Brake oil seal rating 1 R2AA
No decrease decrease degree of
with no brake 90
rating rating 2 decrease rating %
decrease decrease
with brake
rating 1 rating 2
Decrease Servo Motor Model
04005F 04010F 06040F 08075F
rating 2 R2AA
degree of
90 85 80 90
decrease rating %
9-6
9.Specifications [Holding brake specifications]
9-7
9.Specifications [Holding brake specifications]
Braking delay time
Static friction torque
Model Release time msec msec
N.m
Varistor Diode
Q1EA04003D 0.098
Q1EA04005D 0.157 25 15 100
Q1
Q1EA04010D 0.32
Q1EA06020D 0.637 30 20 120
Q2EA04006D 0.191
25 15 100
Q2EA04010D 0.319
Q2EA05005D 0.167
Q2
Q2EA05010D 0.353 15 10 100
Q2EA05020D 0.353
Q2EA07020D 0.69 25 15 100
R2AA04003F 0.32
R2AA04005F 0.32 25 15 100
R2AA04010F 0.32
R2AA06010F 0.36
30 20 120
R2AA06020F 1.37
R2AA08020F 2.55 40 20 200
R2AA06040F 1.37 30 20 120
R2
R2AA08040F 2.55
40 20 200
R2AA08075F 2.55
R2EA04003F 0.32
R2EA04005F 0.32 25 15 100
R2EA04008F 0.32
R2EA06010F 0.36
30 20 120
R2EA06020F 1.37
100VAC
60Hz
E DC
E DC
Id
100% 100%
The brake release time and braking delay time refer to those mentioned in the above tables. The brake
release time is the same for both the varistor and diode.
9-8
No Text on This Page.
Materials
[Selection Details]
Time of Acceleration and Deceleration/Permitted Repetition ··································· 1
Permitted Repetition ··································································································· 2
Loading Precaution····································································································· 3
Dynamic Brake ··········································································································· 4
Regeneration Process································································································ 7
Calculation Method of Regeneration Power by Operations along Horizontal Axis ·························· 8
Calculation Method of Regeneration Power by Operations along Vertical Axis······························ 9
Confirmation Method of Regeneration Power ························································· 10
External regenerative resistor ·················································································· 11
External Regenerative Resistor Dimension····························································· 15
[International Standards]
International standards conformity··········································································· 18
Compliance with EC Directives················································································ 20
[Dimensions]
Servo amplifiers ········································································································ 24
Servo motors············································································································· 32
[Digital Operator]
Names and Functions ······························································································ 50
Changing Modes······································································································· 52
Monitor mode operations and display······································································ 53
Basic Parameter Mode Operations and Display ····················································· 56
General parameter mode operations and display··················································· 58
Auto-adjustment mode operations and display······················································· 60
Test run mode operations and display····································································· 61
System parameter mode operations and display···················································· 63
Alarm trace/CPU Ver. mode operations and display ·············································· 64
Password Setting······································································································ 65
[Options]
Metal mounting fittings······························································································ 66
Monitor box ··············································································································· 70
Lithium battery・EMC kit···························································································· 71
[Encoder Clear]
Encoder clear/ reset method ···················································································· 72
Materials: Selection Details
[Time of Acceleration and Deceleration/Permitted Repetition]
✍ These expressions are for the rated speed values, but exclude the viscous torque and friction
torque of the motor.
N1 Time
ta tb
✍ When determining t a and t b, it is recommended to do so by calculating the load margin and decreasing
the instantaneous maximum instant stall torque value (TP) to 80%.
■ Permitted repetitions
● There are separate limitations on repetitive operations for both the servo motor
and servo amplifier, and the conditions of both must be fulfilled simultaneously.
Materials-1
Materials: Selection Details [Permitted Repetition]
■ When continuous-speed status and motor stop status is repeated
● In operating conditions such as those shown below, and the motor should be used at a frequency in witch
its effective torque is less than the rated torque (TR).
Ta
TL
Servo Motor Torque → Time
ta
ts Tb
tb
N
Servo Motor Rotating Velocity
→ Time
If the operating cycle is considered as ‘t’, the usable range can be determined as follows:
When cycle time (t) is predetermined, Ta,Tb, t a, t b appropriate in the above formula are required.
✍ When actually determining the system drive mode, it is recommended to calculate the load margin and suppress it to Trms ≦ 0.7TR
TP
Servo Motor Torque TL
サーボモータ電流 → Time
-T P
N
サーボモータ
Servo Motor → Time
回転速度
Rotating Velocity
1 TP2-TL2
n=2.86×102× × ×TR2 [times/min]
N(JM+JL) TP3
TR:Rated torque
Materials-2
Materials: Selection Details [Permitted Repetition/Loading Precaution]
■When the motor repeats acceleration, constant speed operation, and deceleration status
● For the operating status shown below, the value of permitted repetitions ‘n’ (times/min) is displayed by
following equation.
TP
Servo Motor Torque TL
サーボモータ電流 → Time
-TP
N
Servo Motor
サーボモータ
Rotating Velocity → Time
回転速度
1 TR2-TL2 [times/min]
n=2.86×102× ×
N(JM+JL) TP
■ Loading Precautions
● Negative load
The servo amplifier cannot perform continuous operations by negative load from the servo motor
for more than several seconds.
When using the amplifier with a negative load, contact your dealer or sales representative.
・ Downward motor drive (when there is no counter weight.)
・ When usinglike a generator, such as the wind-out spindle of a winder.
Materials-3
Materials: Selection Details [Dynamic brake]
■ Slowing down the revolution angle by the dynamic brake
● Slowing down the revolution angle by the dynamic brake is as follows:
l1
N: Motor speed (min -1)
Speed N I1: Slow-down revolution angle (rad) by amplifier
internal process time t D.
I2: Slow-down revolution angle (rad) by on dynamic
l2
brake operation
tD: Delay time from signal display to operation start (s)
(Depending on amplifier capacity; Refer to following)
tD Time
Servo Amplifier
Delay Time tD (S)
Model Name
RS1□01 -3
10×10
□= L / A / N / E
RS1□03 -3
10×10
□= L / A / N / E
RS1□05 -3
10×10
□= A / L
RS1□10 -3
24×10
□= A / L
RS1□15 -3
24×10
□= A / L
-3
RS1A30 42×10
I=I1+I2
2πN・tD
= +(JM+JL)×(αN+βN3)
60
I: Integrated slow-down rotation angle (rad)
Jm: Motor inertia (kg・m2)
JL: Load inertia (Motor axis conversion) (kg・m2)・
α・β: Refer to the constant table of the dynamic brake
Materials-4
Materials: Selection Details [Dynamic brake]
■ Instantaneous tolerance of dynamic brake
● If the load inertia (JL) substantially exceeds the applicable load inertia, abnormal heat can be generated
due to dynamic brake resistance. Take precautions against situations such as an overheat alarm or the
failure of dynamic break resistance, and consult your dealer or sales representative if such a situation
occurs.
The energy (ERD) consumed by dynamic brake resistance in 1 dynamic brake operation is as follows:
2
2.5 1 2π
ERD= × (JM+JL)× N -I×TL
Rφ+2.5 2 60
In basic terms, operation of the dynamic brake in six-minute intervals between two operations is
✍ permissable at maximum speed, but if the brake is to be operated with greater frequency, the
motor speed must be reduced.
Use the following ratio to determine allowable frequency:
6 min
(Number of rated rotations/ maximum number of rotations for usage)2
Materials-5
Materials: Selection Details [Dynamic brake]
■ Dynamic brake constant table.
Amplifier
Motor model number α β JM(kg・m2)
capacity
-7 -4
Q1AA04003D 204 92.0×10 0.01×10
Q1AA04005D 130 34.3×10-7 0.0134×10-4
Q1AA04010D 53 35.0×10-7 0.0233×10-4
Q1AA06020D 13 32×10-7 0.141×10-4
Q2AA04006D 87.8 25.6×10-7 0.057×10-4
Q2AA04010D 55.2 8.4×10-7 0.086×10-4
Q2AA05005D 132 10.7×10-7 0.067×10-4
Q2AA05010D 45.2 7.93×10-7 0.13×10-4
RS1A01
RS1L01 Q2AA05020D 19.0 46.9×10-7 0.25×10-4
Q2AA07020D 25.9 11 . 7 × 1 0 - 7 0.38×10-4
Q2AA07030D 11 . 0 13.9×10-7 0.45×10-4
R2AA04003F 227 4.29×10-6 0.0247×10-4
R2AA04005F 11 9 2.96×10-6 0.0376×10-4
R2AA04010F 41.2 1.56×10-6 0.0627×10-4
R2AA06010F 32.6 5.04×10-6 0 . 11 7 × 1 0 - 4
R2AA06020F 14.5 2.46×10-6 0.219×10-4
-6
R2AA08020F 11 . 3 1.13×10 0.52×10-4
Q1AA06040D 9.13 13.1×10-7 0.247×10-4
Q1AA07050D 5.24 7.75×10-7 0.636×10-4
Q2AA07040D 10.2 7.08×10-7 0.75×10-4
Q2AA07050D 10.6 3.84×10-7 0.85×10-4
RS1A03
RA1L03 Q2AA08050D 7.71 4.51×10-7 1.30×10-4
Q2AA13050H 5.34 6.99×10-7 2.80×10-4
R2AA06040F 8.82 1.00×10-6 0.412×10-4
R2AA08040F 6.91 4.25×10-6 1.04×10-4
R2AA08075F 5.84 9.10×10-8 1.82×10-4
Q1AA10100D 6.50 6.89×10-7 1.29×10-4
Q1AA10150D 3.95 3.60×10-7 1.61×10-4
Q2AA08075D 9.23 1.71×10-7 2.07×10-4
RS1A05 Q2AA08100D 5.30 1.62×10-7 2.7×10-4
RS1L05 Q2AA10100H 2.78 1.50×10-7 5.4×10-4
Q2AA10150H 2.03 0.92×10-7 8.0×10-4
Q2AA13100H 2.81 3.35×10-7 5.40×10-4
Q2AA13150H 1.79 2.33×10-7 7.94×10-4
Q1AA10200D 4.19 0.47×10-7 2.15×10-4
Q1AA10250D 2.70 0.46×10-7 2.65×10-4
Q1AA12200D 2.85 0.33×10-7 4.37×10-4
RS1A10 Q1AA12300D 1.53 0.27×10-7 6.40×10-4
RS1L10 Q1AA13300D 1.78 0.53×10-7 4.92×10-4
Q2AA13200H 1.23 0.48×10-7 12×10-4
Q2AA18200H 1.49 0.36×10-7 20×10-4
Q2AA22250H 1.83 0.24×10-7 32.20×10-4
Q1AA13400D 2.13 0.25×10-7 6.43×10-4
Q1AA13500D 1.52 0.20×10-7 8.47×10-4
Q1AA18450M 0.43 0.35×10-7 27.5×10-4
Q2AA18350H 1.14 0.09×10-7 38×10-4
RS1A15 Q2AA18450H 0.74 0.09×10-7 55×10-4
RS1L15 Q2AA18550R 0.52 0.05×10-7 72.65×10-4
Q2AA22350H 1.13 0.17×10-7 47.33×10-4
Q2AA22450R 0.76 0.12×10-7 67.45×10-4
Q2AA22550B 0.46 0 . 11 × 1 0 - 7 95×10-4
Q2AA22700S 0.18 0.10×10-7 185×10-4
Q1AA18750H 0.96 4.77×10-9 52×10-4
Q2AA18550H 1.15 2.29×10-9 73×10-4
RS1A30 Q2AA18750L 0.725 2.30×10-9 95×10-4
Q 2 A A 2 2 11 K V 0.475 2.47×10-9 186×10-4
Q2AA2215KV 0.335 1.96×10-9 255×10-4
Amplifier
Motor model number α β JM(kg・m2)
capacity
Q1EA04003D 276 68.1×10-7 0.01×10-4
Q1EA04005D 205 39.7×10-7 0.0134×10-4
Q1EA04010D 82.3 26.1×10-7 0.0233×10-4
Q2EA04006D 129 7.40×10-7 0.057×10-4
RS1E01 Q2EA04010D 72.5 4.91×10-7 0.086×10-4
RS1N01 Q2EA05005D 212 3.48×10-7 0.067×10-4
Q2EA05010D 71.6 2.55×10-7 0.13×10-4
R2EA04003F 305 3.19×10-6 0.0247×10-4
R2EA04005F 171 2.06×10-6 0.0376×10-4
R2EA04008F 69.7 1.06×10-6 0.0627×10-4
R2EA06010F 59.1 2.84×10-6 0 . 11 7 × 1 0 - 4
RS1E03 Q1EA06020D 56.3 9.57×10-7 0.141×10-4
RS1N03 Q2EA05020D 46.4 0.99×10-7 0.25×10-4
Q2EA07020D 57.0 5.22×10-7 0.38×10-4
-7
R2EA06020F 38.8 9.10×10 0.219×10-4
✍ IfThethevalues for α and β are based on an assumed resistance value of the power line of 0Ω.
combination with an amplifier is different than those shown above, consult your dealer or sales office.
Materials-6
Materials: Selection Details [Regeneration Process]
■ Regeneration Process
●The regeneration capacity of the servo amplifier depends on the allowable power of the
regenerative resistor. When using the servo amplifier with built-in regeneration resistor, be sure to
calculate regeneration resistance PM and confirm that PM<PRI (the allowable power for the
built-in regeneration resistor) is fulfilled.
When regeneration power PM exceeds the permitted power (PRI) of the built-in regeneration
resistor, you can operate by conducting regeneration restance (PM) caluculation, confirming
that PM<PRO (the maximum allowable power of the exterior regeneration resistor) is fulfilled, and
connecting the opional external regeneration resistor
Regeneration Regeneration
Built-in regeneration External regeneration
resistor resistor
resistor is available resistor is available Contact us in case below
connecting connecting
[PRI] [PRO]
number number
RS1□01 PM= 2W and below Ⅰ PM=220Wand below PM=220W and up
RS1□03 PM= 5W and below Ⅰ PM=220Wand below PM=220W and up
Refer to
RS1□05 PM= 20W and below Ⅰ PM=500Wand below “Materials” PM=500Wand up
RS1□10 PM= 90W and below Ⅱ PM=500Wand below page 11 PM=500Wand up
RS1□15 PM=120W and below Ⅱ PM=500Wand below PM=500Wand up
RS1□30 ――― ――― PM=500Wand below PM=500Wand up
✍ When regeneration power PM exceeds the maximum permitted power (PRO) of the external
regeneration resistor, reconsider the acceleration constant, load inertia, etc.
● Resistance Value of Servo Amplifier Built-in Regeneration Resistor
Materials-7
Materials: Selection Details
[Calculation Method of Regeneration Power by Operations along Horizontal Axis]
■ Regeneration Power (PM) by Operations along Horizontal Axis
● Regeneration energy is calculated.
2
1 Tb Tb
EM=EHb= ×N×3・KEφ × ×tb- ×3・Rφ×tb
2 KT KT
EM : Regeneration energy during operations
along horizontal axis ……[J]
EHB : Regeneration energy during deceleration ……[J]
KEφ : Induced voltage constant ……[Vrms/min -1] (Motor constant)
KT : Torque constant ……[N・m/Arms] (Motor constant)
N : Motor rotation speed ……[min -1]
Rφ : Armature resistance ……[Ω] ( Motor constant)
Tb : Deceleration time ……[s]
Tb : Torque during deceleration ……[N・m] (Tb= Tc - TF)
Tc : Adjustable speed torque ……[N・m]
TF : Friction torque ……[N・m]
Speed
N
0
TC+TF
TF
Tb
to tb
EM
PM=
to
PM : Effective regeneration power [W]
EM : Regeneration energy during deceleration [J]
To : Cycle time [s]
Materials-8
Materials: Selection Details
[Calculation Method of Regeneration Power by Operations along Vertical Axis]
■ Regeneration Power (PM) by Operations along Vertical Axis (With a Gravitational Load)
● Regenerative energy is calculated.
EM=EVUb+EVD+EVDb
2
1 TUb TUb
= N×3・KEφ× ×tUb- ×3・Rφ×tUb
2 KT KT
2
TD TD
+ N×3・KEφ× ×tD- ×3・Rφ×tD
KT KT
2
1 TDb TDb
+ N×3・KEφ× ×tDb- ×3・Rφ×tDb
2 KT KT
Velocity N
上 昇
Increase
0
下 降
Deline
-N
TC+TF+TM
Motor
モータ
output
出力軸
shaft
トルク
torque TC+TF-TM
TM+TF TDb
TM TM
TD
TUb
tUb
tD tDb
to
Materials-9
Materials: Selection Details [Confirmation Method of Regeneration Power]
✍ The monitor value of the regeneration circuit operating rate shows the operating rate of
regeneration circuit. The display range is 0.01% to 99.99%.
● The actual regeneration power PM can be calculated from this monitor value by following equation.
400(V)×400(V) 0.12(%)
×
Regeneration power PM (W)= = 1.92(W)
100(Ω) 100(%)
✍ The regeneration power calculated from this monitor value continues to be the target until the
end of operations. Regeneration power varys with the voltage fluctuation of the input power
supply and changes across the ages of the servo amplifier and the loading device.
✍ Select regeneration resistance by calculating regeneration power PM from the operation pattern,
as per the calculation method of regeneration power PM.
✍ Install the external regeneration resistor on equipment, and measure the temperature of the
external regeneration resistor by the operating condition that the regeneration electric power PM
becomes the maximum. Then do sufficient mounting check of alarm not being generated. In
addition, it takes 1 to 2 hours until the temperature of the external regeneration resistor is
saturated.
The above resistor sign of a combination of an external regenerative resistor correspond to the
✍ following table.
Please select a resistor model name corresponding to a resistor sign.
✍ The above connection number of a combination of an external regenerative resistor is on the next page.
Please connect based on the connection number.
✍ The external regeneration resistors are installed with the condition of that regeneration electric power
utilization rate can reach maximum 25%.
Forced-cooling by using an air-cooling fan raise rate of regeneration electric power utilization up to
✍ around 50%.
Thermostat Permissible
Resistor Model Resistance
Resistor Sign Detection temperature Effective Power Outline Drawing
Number Value
(Contact specification) [PM]
A REGIST-080W100B 100Ω 10W
B REGIST-080W50B 50Ω 10W
C REGIST-120W100B 100Ω 30W
135℃±7℃
D REGIST-120W50B 50Ω 30W Refer to ‘Materials 15’
(b Contact)
E REGIST-220W100B 100Ω 55W
F REGIST-220W50B 50Ω 55W
G REGIST-220W20B 20Ω 55W
H REGIST-500W20B 20Ω 125W
I REGIST-500W10B 10Ω 100℃±5℃ 125W
Refer to ‘Materials16’
J REGIST-500W7B 7Ω (b Contact) 125W
K REGIST-500W14B 14Ω 125W
140℃±5℃
L REGIST-1000W6R7B 6.7Ω 250W Refer to ‘Materials17’
(b Contact)
Materials-11
Materials: Selection Details [External Regenerative Resistor]
■ Connection of Regenerative Resistance
DL1
回生抵抗器
Regenerative DL1
Regenerative
回生抵抗器
resistor
resistor DL2
DL2 Terminal Block
P Regenerative
P 回生抵抗器
resistor RB1 RB2 r t
RB4
RB1
RB1
RB2
RB2
✍ Use nonflammable electric wire or perform non-combustible processing (silicon tube, etc.) for connecting cable and wired,
and install wiring so as to not come in contact with the built-in unit .
✍ Please make sure to change the set-up of “System Parameter” and “Regenerative Resistance Selection” in line with the
kind of regenerative resistor you connect.
23
32~37
Regenerative
Resistor Thermostat
✍ Please allocate the connected general-purpose input ( any of [CONT1 to CONT6]) to [Group9 40
External Trip Input Function of General Parameter].
Alarm (ALM-55) will be output from the servo amplifier when the thermostat of a generative resistor trips (the
contact point comes off) because of heating.
Materials-12
Materials: Selection Details [External Regenerative Resistor]
Built-in Regenerative
RB4-RB1Terminal Short Bar
CNB Terminal Block
RB1 RB4
RB2 RB1
RB2
RB4 RB4
RB1 RB1
RB2 RB2
CN1 CN1
Terminal Block
Terminal Block
RB4
RB4
RB1
RB1
RB2
RB2
CN1
CN1
Twisted Wire
Twisted Wire
Materials-13
Materials: Selection Details [External Regenerative Resistor]
■ Protection Function of Regenerative Resistance
With the R series servo amplifier, the regenerative resistance protection function is specified by parameter selections. Appropriate
protection for regenerative resistance is applied by setting parameters according to the type of regenerative resistance to be
connected. Set the appropriate parameters by following the instructions given below.
① Protection for a short-time, high load factor (using built-in or external regenerative resistance): An error is detected when
the power absorption of regenerative resistance is extremely high over a short time period (100msec to 10 seconds). A
‘Regenerative Error’ alarm (“ALM_43”) is issued when this error is detected.
② Protection when allowable power absorption is exceeded for long time (using built-in regenerative resistance): An error is
detected when the power absorption of the built-in regenerative resistance exceeds the allowable power absorption over a
long time period (from a few seconds to a few minutes). An ’Internal Overheat’ alarm (“ALM_54”) is issued when this error is
detected.
③ Protection during thermostat operation of the external regenerative resistor: An error is detected when the external trip
function is started. An ‘External error / external trip’ alarm (“ALM_55”) is issued when this error is detected.
Built-in - -
Regenerative - 01:_Built-in_R Valid Valid
Resistance
External - -
Regenerative - 02:_External_R Valid Invalid
Resistance
External Connect to
Regenerative 02:_External_R Setting Valid Invalid Valid
servo amplifier
Resistance
✍ The built-in/ external regenerative resistance may generate heat even if the overheat alarm etc. has
not been generated.
Do not touch the servo amplifier for 30 minutes after power is disconnected in the case of a power
failure, as there is a risk of burn, etc.
✍ Incorrect parameter settings may cause irregular operation of the protection functions. Upon an
alarm, confirm its cause and adjust the settings appropriately.
✍ The place where corrosive gas has occurred, and when there is much dust, insulated degradation,
corrosion, etc.may arise. There fore be careful of an attachment place.
✍ Arrangement of the external regeneration resistor should open an interval so that it is not influenced
by generation of heat from other parts.
Materials-14
Materials: Selection Details [External Regenerative Resistor Dimension]
Unit: mm
+20
132 300 0
+15
122±0.4 270 0
100 6±1 Thermostat
φ4.3 6±1 Model number Detection temperature
(Contact specification)
135℃±7℃
1 REGIST-080W100B
44±0.4
135℃±7℃
2 REGIST-080W50B
2
Silicon rubber glass braided wire 0.5mm White (Normal close contact)
+0.3
0
(Thermo start)
Mass: 0.19kg
4.3
2
Silicon rubber glass braided wire 0.75mm Black
20
1
+20
182 300 0
135℃±7℃
2 REGIST-120W50B
2
(Normal close contact)
4.3 +0.3
(Thermo start)
Mass: 0.24kg
2
Silicon rubber glass braided wire 0.75mm Black
20
1.2
+20
230 300 0
+15
220±0.4 270 0
200 6±1
φ4.3 6±1 Thermostat
Model number Detection temperature
(Contact specification)
135℃±7℃
60±0.4
42.7
1 REGIST-220W50B
(Normal close contact)
135℃±7℃
2
Silicon rubber glass braided wire 0.5mm White 2 REGIST-220W20B
+0.3
(Thermo start)
4.3
2
Silicon rubber glass braided wire 0.75mm Black
135℃±7℃
3 REGIST-220W100B
(Normal close contact)
20
Mass:0.44kg
1.2
Materials-15
Materials: Selection Details [External Regenerative Resistor Dimension]
250±0.8
+0.4
234 -1.2 8±0.3 Earth mark Thermostat
4.5
60±0.3
M3 M3 1 REGIST-500W20B
(Normal close contact)
2 REGIST-500W20 None
Thermo stat 0.2mm2 White
2-φ4.5 Crimping terminal M5 100℃±5℃
3 REGIST-500W10B
(Normal close contact)
218 700±15
4 REGIST-500W10 None
100℃±5℃
5 REGIST-500W7B
40
Materials-16
Materials: Selection Details [External Regenerative Resistor Dimension]
aa
bb
Thermostat
Model number Detection temperature
(Contact specification)
● 140℃±5℃
1 REGIST-1000W6R7B
(Normal close contact)
Mass:3.0kg
Connection Diagram
Materials-17
Materials: International Standards
[International standards conformity]
International
Mark Standard number Certification Organization
standards
UL standard
UL508C UL
(File No.E179775) (Underwriters Laboratories inc.)
CSA standard
EN50178
TÜV
EN standard EN61000-6-2
(TÜV Product Service Japan, Ltd.)
EN61800-3
International
Display Standard number Certification Organization
standards
UL1004
UL
UL standard UL1446
(Underwriters Laboratories inc.)
(File No.E179832)
IEC-34-1 TÜV
EN standards
IEC34-5 (TÜV Product Service Japan, Ltd.)
✍ For products conforming to international standards, some specifications may differ from the
standard product due to prerequisites necessary for obtaining approval. Contact the manufacturer
for more details.
✍ Please contact your dealer or sales representative if you need the above certiification.
Materials-18
Materials: International Standards
[International standards conformity]
(4) Always ground the protective earth terminals of the servo amplifier to the power supply earth. ( )
(5) When connecting grounding wire to the protective earth terminal, always connect one wire in one
terminal; never connect jointly with multiple wires or terminals.
(6) When connecting the leakage stopper, make sure to connect the protective earth terminal to the power
supply earth. ( )
(7) Connect earthing wire by using a crimping terminal with insulated tube, so that the connected wire will
not touch the neighboring terminals.
Crimping terminal
Broken tube
electric wire
(8) For wire relays, use a fixed terminal block to connect wires; never connect wires directly.
Good No
(9) Connect an EMC filter to the input power supply of the unit.
(10) Use an EN/ IEC-standard compatible no-fuse circuit breaker and electromagnetic contactor.
Materials-19
Materials: International Standards [Compliance with EC Directives]
Directive
Classification Test Test standard
classification
Low voltage
Directive --- --- EN50178: 1997
(Servo amplifier)
Conducted emission
EN55011: A1/1999
Emission
Radiated emission
EN55011: A1/1999
Surge immunity
EN61000-4-5: A1/2001
✍ For the EMC Directives, tests are performed by general installation and countermeasure methods, in
our company asmachines and configurations differ depending on customers’ needs.
✍ This servo amplifier has been authorized to display CE marking based on the recognition certificate
issued by a separate, third-party certifying authority. Accordingly, customers are instructed to
perform the final conformity tests for all instruments
and devices in use.
Materials-20
Materials: International Standards [Compliance with EC Directives]
(1) A metallic material must be used for the door and main body of control panel.
(2) The joints of the top and side panels must be masked and welded.
(3) Parts joined with screws must be welded to prevent noise from leaking out from joints.
(4) When joining parts with screws or spot welding, the welding space must be within 10cm.
(5) Use an EMI gasket so that there is zero clearance between the door and control panel.
(6) Install EMI gasket uniformly to the contact points between door and main body of control panel.
(7) Perform conductivity processing on the EMI gasket, door and main body of control panel to confirm
their conductivty.
(8) Ground the noise filter frame to the control panel.
(9) Ground the servo amplifier chassis provided by the customer.
(10) Use shield cables for the motor power line and encoder cable.
(11) Ground the shield of motor power wire and encoder cable to the control panel with the clamp.
(12) Ground and clamp the shield of motor power line and encoder cable to the frame of the servo
amplifier.
(13) Use a conducting metal P clip or U clip to ground and clamp the shield wire, and fix it directly
with metal screws. Do not ground by soldering electric wire to the shield wire.
Good No
L1 L1
L2 L2
L3 L3
(15) Wire the servo amplifier at a short distance from the secondary side of noise filter.
(16) Wire the primary side and secondary side of the noise filter separately.
Materials-21
Materials: International Standards [Compliance with EC Directives]
MC
L1 L1 R
L1 L2 L2 S
L2
L3 L3 L3 T
PE
MC
L1 L1 R
L1 L2 L2 T
L2
PE
✍ Install wiring by separating the primary and secondary wiring of the noise filter as much as possible.
✍ Keep wiring from the noise filter to servo amplifier as short as possible.
Materials-22
Materials: International Standards [Compliance with EC Directives]
Recommended prevention components
● Noise filter
Model Number Specifications Manufacturer
Rated voltage:Line-Line 500 V Okaya Electric Industries Co. Ltd.
3SUP-HL30-ER-6B
Rated current:30 A
Rated voltage:Line-Line 500 V Okaya Electric Industries Co. Ltd.
3SUP-HL50-ER-6B
Rated current:50 A
Rated voltage:Line-Line 440 to 550 V RASMI ELECTRONICS LTD.
RF3020-DLC
Rated current:20 A
Rated voltage:Line-Line 440 to 550 V RASMI ELECTRONICS LTD.
RF3030-DLC
Rated current:30 A
Rated voltage:Line-Line 440 to 550 V RASMI ELECTRONICS LTD.
RF3070-DLC
Rated current:70 A
Rated voltage:Line-Neutral 250 V RASMI ELECTRONICS LTD.
RF1010-DLC
Rated current:10 A
Rated voltage:Line-Line 480 V SCHAFFNER
FS5559-35-33
Rated current:35 A
● Toroidal core
Model Number External diameter Internal diameter Manufacturer
251-211 65 mm 36 mm SCHAFFNER
✍ Please inquire the order for the RASMI product of our company.
EMC testing of equipment and devices which the RS1 servo system is built–in should meet the
emission and immunity (electromagnetic compatibility) standards for the usage environment/
and operating conditions. It is necessary to follow the instructions mentioned above and conduct
a final conformity check test after review.
Materials-23
Materials: Dimensions [RS1□01]
M TION
▲ ▼
▲
TYPE
C
CHARGE POWER
P
T
S
C
M TION
C
R N
A
t
r
C
○
- N
1
DL1
DL2 C
N
P B
RB1
RB2
W C
C N
V N 2
C
U
Materials-24
Materials: Dimensions [RS1□03]
M TION
▼
▲
▲
TYPE
C
CHARGE POWER
P
T
S
C
M TION
C
R N
A
t
r
C
○
- N
1
DL1
DL2 C
N
P B
RB1
RB2
W C
C N
V N 2
C
U
Materials-25
Materials: Dimensions [RS1□05]
M TION
▼
▲
▲
TYPE
C
CHARGE POWER
P
M TION
T C
S
C
R N
A
t
r
C
○
- N
1
DL1
DL2 C
N
P B
RB1
RB2
W C
C N
V N 2
C
U
Materials-26
Materials: Dimensions [RS1L/M01]
M TION
RS1*01AC
▲ ▼
▲
TYPE
C
CHARGE POWER
P
T
S
C
M TION
C
R N
A
t
r
C
○
- N
1
DL1
DL2 C
N
P B
RB1
RB2
W C
C N
V N 2
C
U
Materials-27
Materials: Dimensions [RS1L/M03]
M TION
RS1*03AC
▼
▲
▲
TYPE
C
CHARGE POWER
P
T
S
C
M TION
C
R N
A
t
r
C
○
- N
1
DL1
DL2 C
N
P B
RB1
RB2
W C
C N
V N 2
C
U
Materials-28
Materials: Dimensions [RS1□10]
M TION
▲
▲
TYPE
M TION
Materials-29
Materials: Dimensions [RS1□15]
M TION
▲ ▼
▲
TYPE
M TION
Materials-30
Materials: Dimensions [RS1□30]
M TION
▲
▲
TYPE
M TION
Materials-31
Materials: Dimensions [Q1 □40 to □76]
0.07 M
□LC
0.02
LR LLMAX.
4- LZ 0.06 M LE LG
Q
LH
LA
LB
S
M
KL
QE Tap D1 D2
(50)
(50)
Depth LT
1100±100
1100±100
Teflon cable(for fixing) Shield cable(for fixing)
(For motor,ground,brake) (For sensor)
0 0
Q1AA07075△□◇ 154±2 177.5±2 163.6±2 187±2 8 50 90 3 100 76 5.5 40 35 M5 12 7.5
70-0.030 16-0.011
Materials-32
Materials: Dimensions [Q1 □100 to □180]
Eyebolt
(Sensor)
Note 1) Connector becomes a waterproof specification when intuition is combined, and use the connector of
the waterproof specification forthe receiving side plug for IP67, please.
Note 2) All the brake connectors become JL04V-2E70SL-3PE-B for CE of the A DC24V brake.
Materials-33
Materials: Dimensions [Q2 □42 to □86]
0.07 M
□LC
0.02
LR LL
4- LZ 0.06 M LE LG
Q
LH
LA
QA QK
LB
S
M
KL
Oil seal QE Tapping D1 D2
(S type) Depth LT
(50)
(50)
1100±100
1100±100
W
QK
W U Teflon cable (for fixing) Shield cable (for fixing)
T (For motor, ground, brake) (For sensor)
W
Q2AA04006
~Q2AA05010 Q2AA05020
~Q2AA08100
[PP031] [PA035C]
MODEL S Q QA QK W T U QE LT D1 Oil seal D2 Oil seal
Q2AA04006△□◇ 0 Without
20 - 15 6.5±0.2 - - - - 7
Q2AA04010△□◇ 7-0.009 Note 1
Q2AA05005△□◇ 0
20 - 15 7.5±0.2 - - M3 8
Q2AA05010△□◇ 8-0.009
0
Q2AA05020△□◇ 25 2 20 4 4 1.5 M4 10
11-0.011
Q2AA07020△□◇
4.7 5
With
Q2AA07030△□◇ 0
25 2 20 5 5 2 M5 12 7.5
Q2AA07040△□◇ 14-0.011
Q2AA07050△□◇
Q2AA08050△□◇
0
Q2AA08075△□◇ 30 2 25 5 5 2 M5 21
16-0.011
Q2AA08100△□◇
(Unit:mm)
Note 1) If oil seal is needed for Q2AA04*, the overall motor length is different.
Materials-34
Materials: Dimensions [Q2 □100 to □220]
Note 1) Connector becomes a waterproof specification when intuition is combined, and use the connector of
the waterproof specification for the receiving side plug for IP67, please.
Note 2) All the brake connectors become JL04V-2E70SL-3PE-B for CE of the A DC24V brake.
Materials-35
Materials: Dimensions [R2 □40 to □80]
Absolute
MODEL S Q QE LT D1 D2 D3
0
R2AA04003△□◇
6 -0.008
R2AA04005△□◇
0
20 - -
R2EA04008△□◇
8 –0.009
R2AA04010△□◇
0
R2□A06010△□◇
8 –0.009
20 - -
6 5 5
R2□A06020△□◇
R2AA08020△□◇ 0 M5 12
25
14 –0.011
R2AA06040△□◇
R2AA08040△□◇
M5 12
0
R2AA08075△□◇ 35
16 –0.011
Materials-36
Materials: Servo motor data sheet [Characteristics table]
Three-phase AC200V Input specification
Servo Motor model Q1AA 04003D 04005D 04010D 06020D 06040D 07075D 10100D
Servo Amplifier model RS1□ 01* 01* 01* 01* 03* 03* 05*
*Rated output PR kW 0.03 0.05 0.1 0.2 0.4 0.75 1
-1
*Rated speed NR min 3000 3000 3000 3000 3000 3000 3000
-1
*Maximum speed Nmax min 5000 5000 5000 5000 5000 5000 5000
*Rated torque TR N・m 0.098 0.159 0.318 0.637 1.27 2.38 3.19
*Continuous stall
TS N・m 0.108 0.159 0.318 0.637 1.27 2.38 3.92
torque
*Peak torque TP N・m 0.322 0.477 0.955 1.91 3.82 7.16 10.5
*Rated current IR Arms 0.49 0.80 1 1.5 2.9 4.5 6.5
*Continuous stall
IS Arms 0.53 0.80 1 1.5 2.9 4.5 7.8
current
*Peak current IP Arms 2.2 2.9 3.6 5.8 10.5 15 24.5
Torque constant KT N・m/Arms 0.220 0.23 0.360 0.49 0.510 0.61 0.55
Voltage constant -1
KEφ mV/min 7.68 8.0 12.6 17.2 17.8 21.4 19.3
for each phase
Phase resistance Rφ Ω 15 8.1 7.6 2.5 1.3 0.63 0.34
*Rated power
QR kW/s 9.60 18.8 43.4 28.7 65.3 89.6 78.9
rate
2 2
Inertia kg・m (GD /4)
JM 0.01 0.0134 0.0233 0.141 0.247 0.636 1.29
(Including Wiring INC) ×10-4
Aluminium plate mm t6×250 t6×250 t6×250 t12×250 t12×250 t12×250 t20×400
Servo Motor model Q1AA 10150D 10200D 10250D 12100D 12200D 12300D 13300D
Servo Amplifier model RS1□ 05* 10* 10* 05* 10* 10* 10*
*Rated output PR kW 1.5 2 2.5 1 2 3 3
-1
*Rated speed NR min 3000 3000 3000 3000 3000 3000 3000
-1
*Maximum speed Nmax min 4500 5000 5000 5000 5000 5000 4500
*Rated torque TR N・m 4.79 6.37 7.97 3.19 6.37 9.55 9.5
*Continuous stall
TS N・m 4.9 7.36 8.82 3.92 7.36 11 10.8
torque
*Peak torque TP N・m 14.7 19.6 24.4 11 21 31 28.4
*Rated current IR Arms 8.2 15.9 16.6 6.2 14.3 16.2 16.7
*Continuous stall
IS Arms 8.2 18 17.2 7.5 16.2 17.3 17.6
current
*Peak current IP Arms 26.5 55 55 24.5 53 55 55
Torque constant KT N・m/Arms 0.705 0.470 0.587 0.578 0.534 0.73 0.693
Voltage constant -1
KEφ mV/min 24.6 16.4 20.5 20.2 18.6 25.4 24.2
for each phase
Phase resistance Rφ Ω 0.272 0.0860 0.104 0.190 0.07 0.082 0.087
*Rated power
QR kW/s 143 189 240 45.2 93 143 184
rate
2 2
Inertia kg・m (GD /4)
JM 1.61 2.15 2.65 2.25 4.37 6.4 4.92
(Including Wiring INC) ×10-4
Aluminium plate mm t20×400 t20×470 t20×470 t20×400 t20×470 t20×470 t20×470
Materials-37
Materials: Servo motor data sheet [Characteristics table]
AC100V Input specification
Servo Motor model Q1EA 04003D 04005D 04010D 06020D
Servo Amplifier model RS1□ 01* 01* 01* 03*
*Rated output PR kW 0.03 0.05 0.1 0.2
-1
*Rated speed NR min 3000 3000 3000 3000
-1
*Maximum speed Nmax min 5000 5000 5000 5000
*Rated torque TR N・m 0.098 0.159 0.318 0.637
*Continuous stall
TS N・m 0.108 0.159 0.318 0.637
torque
*Peak torque TP N・m 0.322 0.477 0.955 1.91
*Rated current IR Arms 0.9 1.9 2.2 4.5
*Continuous stall
IS Arms 0.95 1.9 2.2 4.5
current
*Peak current IP Arms 4 7 7.9 15.5
Torque constant KT N・m/Arms 0.115 0.096 0.176 0.161
Voltage constant -1
KEφ mV/min 4.03 3.3 6.13 5.63
for each phase
Phase resistance Rφ Ω 4.28 1.4 2.2 0.33
*Rated power
QR kW/s 9.6 18.8 43.5 28.7
rate
2 2
Inertia kg・m (GD /4)
JM 0.01 0.0134 0.0233 0.141
(Including Wiring INC) ×10-4
Aluminium plate mm t6×305 t6×305 t6×305 t6×305
・ Constants are values at the time of installing on the aluminum board in the table. They indicate ‘thickness’×’side of
square.’
・ Items with * and velocity – torque characteristics indicate values after temperature rise saturation.The others indicate
values at 20°C. Each value indicates TYP.
Materials-38
Materials: Servo motor data sheet [Characteristics table]
Servo Motor model R2AA 04003F 04005F 04010F 06010F 06020F 08020F
Servo Amplifier model RS1□ 01* 01* 01* 01* 01* 01*
*Rated output PR kW 0.03 0.05 0.1 0.1 0.2 0.2
-1
*Rated speed NR min 3000 3000 3000 3000 3000 3000
-1
*Maximum speed Nmax min 6000 6000 6000 6000 6000 6000
*Rated torque TR N・m 0.098 0.159 0.318 0.318 0.637 0.637
*Continuous stall
TS N・m 0.108 0.167 0.318 0.353 0.686 0.686
torque
*Peak torque TP N・m 0.37 0.59 1.18 1.13 2.2 2.2
*Rated current IR Arms 0.51 0.67 0.81 0.86 1.5 1.5
*Continuous stall
IS Arms 0.56 0.69 0.81 0.86 1.6 1.5
current
*Peak current IP Arms 2.15 2.8 3.3 3.5 5.6 4.8
Torque constant KT N・m/Arms 0.201 0.246 0.424 0.375 0.476 0.516
Voltage constant -1
KEφ mV/min 7 8.6 14.8 13.1 16.6 18.0
for each phase
Phase resistance Rφ Ω 12 9 9.3 4.8 2.7 2.3
*Rated power rate QR kW/s 3.9 6.7 16 8.6 19 8
Inertia
(Including Battery 2 2 -4
JM kg・m (GD /4) ×10 0.028 0.0409 0.066 0.120 0.222 0.523
backup method
absolute encoder)
Aluminium plate mm t6×250 t6×250 t6×250 t6×250 t6×250 t6×250
Materials-39
Materials: Servo motor data sheet [Characteristics table]
Servo Motor model Q2AA 18550R 22250H 22350H 22450R 22550B 22700S
Servo Amplifier model RS1□ 15* 10* 15* 15* 15* 15*
*Rated output PR kW 5.5 2.5 3.5 4.5 5.5 7
-1
*Rated speed NR min 1500 2000 2000 2000 1500 1000
-1
*Maximum speed Nmax min 2500 3500 3000 2500 2000 1000
*Rated torque TR N・m 35 12 17 21.5 35 67
*Continuous stall
TS N・m 37.3 13.5 22 32 42 70
torque
*Peak torque TP N・m 88 30 50 70 90 150
*Rated current IR Arms 32.2 19.6 23.3 23 30 34
*Continuous stall
IS Arms 33.7 21.8 29.8 33 35.1 34
current
*Peak current IP Arms 83 55 78 83 79.7 83
Torque constant KT N・m/Arms 1.24 0.685 0.814 1.06 1.32 2.13
Voltage constant -1
KEφ mV/min 43.2 23.9 28.4 37.1 46.0 74.5
for each phase
Phase resistance Rφ Ω 0.039 0.0735 0.0559 0.0497 0.0464 0.057
*Rated power
QR kW/s 180 44.7 61.1 68.5 129 243
rate
2 2
Inertia kg・m (GD /4)
JM -4 69 32.2 47.33 67.45 95 185
(Including Wiring INC) ×10
Aluminium plate mm t20×540 t20×470 t20×470 t20×470 t20×540 t20×540
Materials-40
Materials: Servo motor data sheet [Characteristics table]
Servo Motor model R2AA 04003F 04005F 04010F 06010F 06020F 08020F
Servo Amplifier model RS1□ 01* 01* 01* 01* 01* 01*
*Rated output PR kW 0.03 0.05 0.1 0.1 0.2 0.2
-1
*Rated speed NR min 3000 3000 3000 3000 3000 3000
-1
*Maximum speed Nmax min 6000 6000 6000 6000 6000 6000
*Rated torque TR N・m 0.098 0.159 0.318 0.318 0.637 0.637
*Continuous stall torque TS N・m 0.108 0.167 0.318 0.353 0.686 0.686
*Peak torque TP N・m 0.37 0.59 1.18 1.13 2.2 2.2
*Rated current IR Arms 0.51 0.67 0.81 0.86 1.5 1.5
*Continuous stall current IS Arms 0.56 0.69 0.81 0.86 1.6 1.5
*Peak current IP Arms 2.15 2.8 3.3 3.5 5.6 4.8
Torque constant KT N・m/Arms 0.201 0.246 0.424 0.375 0.476 0.516
-1
Voltage constant for each phase KEφ mV/min 7 8.6 14.8 13.1 16.6 18.0
Phase resistance Rφ Ω 12 9 9.3 4.8 2.7 2.3
*Rated powerrate QR kW/s 3.9 6.7 16 8.6 19 8
Inertia 2 2
kg・m (GD /4)
(Including Battery backup method JM -4 0.028 0.0409 0.066 0.120 0.222 0.523
absolute encoder) ×10
Aluminium plate mm t6×250 t6×250 t6×250 t6×250 t6×250 t6×250
Materials-41
Materials: Servo motor data sheet [Velocity – Torque characteristics]
Q1AA Motor velocity-torque characteristics indicate the values in combination with an amplifier 3 phase when
amplifier power supply is AC200V. Instant domain decreases when amplifier power supply is below 200V.
Please contact our company separately when the amplifier power supply is AC200V single phase.
Velocity速度-トルク特性
– torque characteristics Velocity速度-トルク特性
– torque characteristics Velocity速度-トルク特性
– torque characteristics
Q1AA04003D(30W) Q1AA04005D(50W) Q1AA04010D(100W)
0.4 0.6 1
0.5
0.8
0.3
トルク( N・m)
トルク( N・m)
トルク( N・m)
Instantaneous zone Instantaneous zone Instantaneous zone
Torque(N・m)
Torque(N・m)
Torque(N・m)
0.4
0.6
0.2 0.3
0.4
0.2
0.1
0.1 0.2
Continuous zone Continuous zone Continuous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
1 -1
Velocity min ))
速度((min min1 )
速度((min )
Velocity Velocity
速度((minmin 1))
-1
2 4 8
1.5 3 6
トルク( N・m)
トルク( N・m)
N・m)
Torque(N・m)
Torque(N・m)
2 4
1
トルク(
1 2
0.5
Continuous zone Continuous zone Continuous zone
0 0
0 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000 -1
min 1)) 1
-1
-1 Velocity
速度((min 速度( min
Velocity (min) )
速度(
Velocity (min ) min1 )
12 20 20
9 15 15
トルク( N・m)
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Instantaneous zone
6 10 10
3 5 5
Continuous zone Continuous zone Continuous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000 6000
-1
1 -1
1 -1
Velocity
速度((minmin )) Velocity
速度((min
min )) Velocity min 1)
速度( (min )
Materials-42
Materials: Servo motor data sheet [Velocity – Torque characteristics]
Velocity – torque characteristics Velocity – torque characteristics Velocity – torque characteristics
速度-トルク特性 速度-トルク特性 速度-トルク特性
Q1AA10250D(2.5kW) Q1AA12100D(1kW) Q1AA12200D(2kW)
40 20 40
30 15 30
トルク( N・m)
トルク( N・m)
トルク( N・m)
Instantaneous zone Instantaneous zone
Torque(N・m)
Torque(N・m)
Torque(N・m)
20 10 20
Instantaneous zone
10 5 10
Continuous zone Continuous zone
Continuous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1 1 -1 1
(min)1)
-1
Velocity
速度( min (min)) Velocity
速度( min (min)) Velocity
速度( min
40 40 40
30 30 30 Instantaneous zone
トルク( N・m)
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
Instantaneous zone
Instantaneous zone
20 20 20
10 10 10
Continuous zone Continuous zone
Continuous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
-1 -1 -1
min 1)
速度( (min 速度( min 速度( min )
Velocity ) Velocity (min1)
) Velocity (min1)
100
60
トルク( N・m)
トルク( N・m)
Torque(N・m)
Instantaneous zone
80 Instantaneous zone
Torque(N・m)
Torque(N・m)
100
(N・m)
40 60
Instantaneous zone
トルク
40
20 50
20
Continuous zone
Continuous zone
Continuous zone
0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000
-1 -1
速度( min ) 速度( min ) 0
Velocity (min1) Velocity (min1)
0 1000 2000 3000
-1
Velocity
速度 (min (min1))
Materials-43
Velocity速度-トルク特性
– torque characteristics Velocity速度-トルク特性
– torque characteristics
Velocity – torque characteristics
速度-トルク特性
Q1EA04003D(30W) Q1EA04005D(50W)
Q1EA04010D(100W)
0.4 0.8
1
Instantaneous zone
0.3 0.6 0.8
トルク(N・m)
トルク(N・m)
Instantaneous zone
トルク(N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
0.6
0.2 0.4 Instantaneous zone
0.4
0.1 0.2
Continuous zone Continuous zone
0.2
Continuous zone
0 0
0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000
-11
Velocity min )
速度( (min ) 速度((min )
Velocity min1-1) -1
速度( min
Velocity (min1)
)
Velocity – torque characteristics
速度-トルク特性
Q1EA06020D(200W)
Instantaneous zone
1.5
トルク(N・m)
Torque(N・m)
0
0 1000 2000 3000 4000 5000 6000
-1
速度( min
Velocity (min1))
Q2AA Motor velocity-torque characteristics indicate the values in combination with operation amplifier for 3 phase when
amplifier power supply is AC 200V. Instant domain decreases when amplifier power supply is below 200V. Please contact our
company separately when the amplifier power supply is AC200V single phase.
0.8 2 0.8
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
Instantaneous zone
0.4 1 0.4
Instantaneous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1 -1 -1
Velocity
速度((minmin1)) 速度((min
Velocity min 1)) 速度( min
Velocity (min1)
)
2 4 4
1.5 3 3
トルク( N・m)
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
1 2 2
Instantaneous zone Instantaneous zone
Instantaneous zone
0.5 1 1
Materials-44
Materials: Servo motor data sheet [Velocity – Torque characteristics]
4 8 8
3 6 6
トルク( N・m)
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
Instantaneous zone
2 4 4 Instantaneous zone
Instantaneous zone
1 2 2
Continuous zone
Continuous zone Continuous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1 -1 -1
速度( min
Velocity )1)
(min 速度( min
Velocity ) 1)
(min 速度(
Velocity ) 1)
min (min
8 10 20
8
6 Instantaneous zone 15
トルク( N・m)
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
Instantaneous zone
6
4 10 Instantaneous zone
2 5
2
Continuous zone Continuous zone
Continuous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1 1-1 -1
Velocity
速度( min ) 1)
(min Velocity
速度( min (min
)) Velocity
速度( ) 1)
min (min
20 40 8
15 30 6
Instantaneous zone
トルク( N・m)
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
Instantaneous zone
10 20 4
Instantaneous zone
5 10 2
Continuous zone
Continuous zone Continuous zone
0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 1 1
-1 -1
Velocity
速度( (min
min )) Velocity
速度( min (min
)) Velocity
速度( ) 1)
min (min
20 40 40
15 30 30
Torque(N・m)
Torque(N・m)
Torque(N・m)
トルク( N・m)
トルク( N・m)
トルク( N・m)
5 10 10
Continuous zone
Continuous zone
Continuous zone
0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1 -1
速度( min
Velocity )1)
(min 速度( min
Velocity (min)1) ) 1)
min(min
Velocity
速度(
Materials-45
Materials: Servo motor data sheet [Velocity – Torque characteristics]
Velocity – torque characteristics Velocity – torque characteristics Velocity – torque characteristics
速度-トルク特性 速度-トルク特性 速度-トルク特性
Q2AA18200H(2kW ) Q2AA18350H(3.5kW ) Q2AA18450H(4.5kW )
40 80 80
30 60 60
Torque(N・m)
トルク( N・m)
トルク( N・m)
トルク( N・m)
Instantaneous zone
Torque(N・m)
Torque(N・m)
Instantaneous zone
Instantaneous zone
20 40 40
10 20 20
Continuous zone
Continuous zone
Continuous zone
0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1 -1
速度( min
Velocity )1)
(min 速度( min
Velocity )1)
(min Velocity
速度( ) 1)
min (min
Velocity – torque characteristics Velocity – torque characteristics Velocity – torque characteristics
速度-トルク特性 速度-トルク特性 速度-トルク特性
Q2AA18550R(5.5kW) Q2AA22250H(2.5kW) Q2AA22350H(3.5kW)
120 40 80
90 30 60
Torque(N・m)
トルク( N・m)
N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
30 10 20
Continuous zone Continuous zone
Continuous zone
0 0 0
0 1000 2000 3000 0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1 1 -1
速度( min
Velocity ) 1)
(min 速度( min(min
Velocity ) 1) 速度( min
Velocity (min) )
80 120 200
60 90 150
トルク( N・m)
トルク( N・m)
トルク( N・m)
Torque(N・m)
Torque(N・m)
Torque(N・m)
40 60 100
Instantaneous zone
20
30 50
Continuous zone Continuous zone
Continuous zone
0
0 0
0 1000 2000 3000 4000
0 1000 2000 3000 0 500 1000 1500
-1
速度( min
Velocity )1)
(min -1 -1
min
Velocity
速度( ) 1)
(min Velocity min 1)
速度( (min )
Instantaneous zone
150
Instantaneous zone
100 100
トルク (N・m)
トルク (N・m)
(N・m)
Instantaneous zone
Torque(N・m)
Torque(N・m)
Torque(N・m)
100
トルク
50 50
Continuous zone
0 0 0
0 1000 2000 3000 0 1000 2000 3000 0 500 1000 1500 2000 2500 3000
-1 1 -1
Velocity
速度 (min))
(min Velocity
速度 (min ))
(min
-11 速度
Velocity(min
(min1) )
Materials-46
Materials: Servo motor data sheet [Velocity – Torque characteristics]
Q2EA Motor velocity-torque characteristics indicate the values in combination with operation amplifier for single
phase when amplifier power supply is AC100V. Instant domain decreases when amplifier power supply is below
100V.
Instantaneous zone
0.6 Instantaneous zone 0.9 0.6
Torque(N・m)
Torque(N・m)
Torque(N・m)
Instantaneous zone
0.4 0.6 0.4
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1 -1 -1
速度( min
Velocity )1)
(min 速度( (min
Velocity min 1)
) 速度( min
Velocity (min1)
)
Velocity速度-トルク特性
-torque characteristics Velocity -torque characteristics Velocity -torque characteristics
速度-トルク特性
Q2EA05010D(100W) Q2EA05020D (200W) Q2EA07020D(200W)
1.2 4 4
Instantaneous zone
0.9 3 3
Torque(N・m)
Torque(N・m)
Instantaneous zone
0.6 2 2
Instantaneous zone
0.3 1 1
Continuous zone Continuous zone
Continuous zone
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
速度( min
-1
)1 Velocity (min-1) 速度( min
-1
Velocity (min ) Velocity (min)
1
)
Materials-47
Materials: Servo motor data sheet [Velocity – Torque characteristics]
R2AA Motor velocity-torque characteristics indicate the values in combination with operation amplifier for 3
phase when amplifier power supply is AC 200V. Instant domain decreases when amplifier power supply is below
200V. Please contact our company separately when the amplifier power supply is AC200V single phase.
Velocity-torque characteristics
Velocity-torque characteristics Velocity-torque characteristics
R2AA04010F (100W)
R2AA04003F (30W) R2AA04005F (50W)
0.8 2
0.4
Instantaneous zone
Instantaneous zone
Instantaneous zone
0.6 Instantaneous zone 1.5
0.3
Torque (N・m)
Torque (N・m)
Instantaneous zone
Instantaneous zone
Torque (N・m)
1
0.4
0.2
0
0
0 0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000 Velocity (min-1) Velocity (min-1)
Velocity (min-1)
4
2 4
3
Torque (N・m)
Torque (N・m)
Torque (N・m)
1.5 3
Instantaneous zone
Instantaneous zone Instantaneous
Instantaneouszone
zone 2
Instantaneous zonezone
Instantaneous
1 2
0
0 0
0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000
Velocity (min-1) 0 1000 2000 3000 4000 5000 6000
Velocity (min-1) Velocity (min-1)
8 10
8
Instantaneous zone
8 Instantaneous zone
6
Torque (N・m)
Torque (N・m)
6
Torque (N・m)
6
Instantaneous zone Instantaneous zone
Instantaneous zone Instantaneous zone
4
4
4
2 Continuous zone
2 Continuous zone
Continuouszone
Continuous zone Continuous
Continuous zone
zone 2
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Velocity (min ) -1 Velocity (min-1) Velocity (min-1)
● Degree of decrease rating: R2AA Motor fixed oil seal and brake
About oil seal and brake fixed, considering of a rise in heat, continuous zone should apply the following
degree of decrease rating.
Oil
seal non-fixed Decrease Servo Motor Model
fixed oil seal 04010F 06040F
Brake oil seal rating 1 R2AA
No decrease decrease degree of
with no brake 90
rating rating 2 decrease rating %
decrease decrease
with brake
rating 1 rating 2
Decrease Servo Motor Model
04005F 04010F 06040F 08075F
rating 2 R2AA
degree of
90 85 80 90
decrease rating %
Materials-48
Materials: Servo motor data sheet [Velocity – Torque characteristics]
R2EA Motor velocity-torque characteristics indicate the values in combination with operation amplifier for 3
phase when amplifier power supply is AC 200V. Instant domain decreases when amplifier power supply is below
200V. Please contact our company separately when the amplifier power supply is AC200V single phase.
Velocity-Torque characteristics
R2EA04003F (30W) Velocity-Torque characteristics Velocity-Torque characteristics
R2EA04005F (50W) R2EA04008F (80W)
0.6
0.8 1
0.5
Instantaneous zone
Torque (N・m)
Torque (N・m)
Torque (N・m)
Instantaneous zone Instantaneous zone Instantaneous zone
Instantaneous zone
0.6
0.3
0.4
0.2 0.4
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Velocity (min-1) Velocity (min-1) Velocity (min-1)
Velocity-Torque characteristics
Velocity-Torque characteristics
R2EA06010F (100W)
R2EA06020F (200W )
1.2
2.5
Instantaneous zone
1 Instantaneous
Instantaneous zone Instantaneouszone
zone
2
0.8
Torque (N・m)
1.5
Torque (N・m)
0.6
1
0.4 Continuous zone Continuous
Continuous zone Continuouszone
zone
0.2 0.5
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Velocity (min ) Velocity (min-1)
Materials-49
Materials: Digital Operator [Names and Functions]
■ Digital Operator
● It is possible to change or set the parameters and to confirm the status display, monitor display, test
operation and alarm history with the built-in digital operator.
【▲】Up Key
Displays 5 digit, 7 segment LED 【▼】Down Key
【MODE】 【WR】/【 】
MODE Switch Key MODE WR
Cursor movement, decision, and
writing Key
MODE WR/
● Up from “9”
Press the Up key, and the numeric value at cursor position increases and shifts to the left digit.
● Up/Down of “Symbol”
When the display is “0”, “+ data” will be displayed by pressing the Up key and “- data” by the Down key,
regardless of the cursor position. When the display is other than “0”, there will be a left shift or right shift
as usual. (Display of “0”=”0000”,”000”,”00”)
The [+ data] has no light on the furthest left digit, and the [ - data] has a symbol of [ - ] on the furthest left
digit.
Materials-50
Materials: Digital Operator [Names and Functions]
■ Various modes
● It is possible to display the status, to change or set the parameters, to automatically set the notch filter,
and to confirm test operation, alarm history and monitor display with the built-in digital operator.
Mode Contents
Displays the establishment of control or main power supply, Servo ON,
Status Display over-travel, warning and alarm status.
[ AL ]
Displays the latest 7 alarm events, as well as the servo amplifier CPU
Alarm history, software
software version.
version
Materials-51
Materials: Digital Operator [Changing Modes]
■ How to change the modes
● Change the modes in the order as shown below by pressing the MODE key for changing the settings
or for test operation.
Power ON
☜ ☜
MODE MODE
☞ ☞
Basic parameter System parameter
MODE
MODE
☞
☞
General parameter Auto-adjustment Test run
MODE MODE
☞ ☞
Materials-52
Materials: Digital Operator [Monitor mode operations and display]
✍ ● In addition to the above, warning functions include “Following Error Warning” and “amplifier
Overheating warning”, which can be confirmed at monitor mode.
● There is a possibility that an overload warning will be detected when the control power is supplied, if the
overload warning level is set below 75% (generic parameter GroupB Page22), because a rated load of 75%
(hot start) has been assumed for the overload detection process when control power is supplied.
Materials-53
Materials: Digital Operator [Monitor mode operations and display]
Pressing the UP key increases the blinking numeric value and the
4 Down key decreases. ob 01
On the page to be monitored, press the WR key to display the
5 WR data.
Refer to display form.
✍ When the pages not allocated are set, the display is as shown in the right. no.dAt
Page Name Display form: Code
Display Display
Control power Main power
established 00 0 00 00 0 04
00 Servo Amplifier Status established
Main power being
00 0 02 Servo ON status 00 0 08
established
Page Name Display form: Bit
01 Warning Status 1
Materials-54
Materials: Digital Operator [Monitor mode operations and display]
Correspondence table of Bits
Status 7 6 5 4 3 2 1 0
Speed limit Torque limit Regeneration Amplifier
Following Overload
Warning Status 1 --- operation operation overload --- Overheating
Error Warning warning
running running warning Warning
Battery voltage Main circuit
Warning Status 2 --- reduction --- --- --- --- --- power being
Warning charged
External External External Servo motor Servo motor Servo motor
Incremental signal --- encoder Z encoder B encoder A --- encoder Z encoder B encoder A
phase signal phase signal phase signal phase signal phase signal phase signal
06
07
Velocity Command Monitor
Torque Monitor
Display of “-”data
-5000
Display of “+”data
5000 ✍ The “+” data is displayed without the mark “+”
on LED .
08 Torque Command Monitor -100 100
Position Command Pulse Input
0E Frequency Monitor Name Display range Unit
0F U-Phase Electric Angle Monitor Velocity Monitor / Velocity Command Monitor -9999 to 9999 min-1
Motor Operating Rate Monitor Torque Monitor / Torque Command Monitor -499 to 499 %
13 Position Command Pulse Input Frequency
Predicted Motor Operating Rate -6000 to 6000 k Pulse/s
Monitor
14 Monitor U-Phase Electric Angle Monitor 0 to 359 deg
15 Load Inertia Ratio Monitor Motor Operating Rate Monitor / Predicted
0 to 499 %
Position Loop Proportional Gain Motor Operating Rate Monitor
16 Monitor Load Inertia Ratio Monitor 0 to 15000 %
Velocity Loop Proportional Gain Position Loop Proportional Gain Monitor 1 to 3000 1/s
18 Monitor Velocity Loop Proportional Gain Monitor 1 to 2000 Hz
Torque Command Filter Monitor Torque Command Filter Monitor 1 to 2000 Hz
1A
Load Torque Monitor (Estimate Value) -499 to 499 %
Load Torque Monitor
1C Power Monitor 0 to 1000 V
(Estimate Value)
Servo Amplifier Operation Time --- ×2 hour
1D Power Monitor
Materials-55
Materials: Digital Operator [Basic parameter mode operations and display]
■ Description of basic parameter mode
● The following parameters can be set and changed at each page of the basic parameter mode.
These parameters are necessary when test run by JOG operation and real time auto-tuning are used.
MODE Page Name Contents Group and Page
00 Setup Software, Communication Axis Number Selects the axis number when communicating with PC. GroupA 20
01 Setup Software, Communication Baud Rate Selection of Baud rate when communicating with PC. GroupA 21
bA 02 Tuning Mode Tuning mode selection Group0 00
03 Automatic Tuning Response Response when auto-tuning is used. Group0 02
04 Position Command Filter Sets the low pass filter of position command pulse Group1 01
Pressing the UP key increases the blinking value and the Down key
7 decreases. OO
Press the WR key, and the display will blink 3 times to write. If writing is
8 WR impossible, the numeric value is out of setting range. Check the setting OO
value again.
✍ When the pages not allocated are set, the display is as shown in the right. no.dAt
Materials-56
Materials: Digital Operator [Basic parameter mode operations and display]
Materials-57
Materials: Digital Operator [General parameter mode operations and display]
Pressing the cursor key makes the blinking LED move. Move the
3 blinking LED to the group or page to be changed. Gr0.00
4
Pressing the UP key increases the blinking numeric value and the
Down key decreases.
Gr0.00
On the desired group or page, press the WR key to display the Refer to
5 WR data. Display form
Pressing the cursor key makes the blinking LED move. Move the
6 blinking LED to the numeric value to be changed. Od
Pressing the UP key increases the blinking numeric value and the
7 Down key decreases. Od
Press the WR key, and the display will blink 3 times to write the
8 WR data. If writing is impossible, the numeric value is out of setting OO
range. Check the setting value again.
9 MODE Pressing the MODE key returns to step 2. Gr0.00
10 MODE Pressing the MODE key again, returns to status display.
✍ When the pages not allocated are set, the display is as shown in the right. no.dAt
Materials-58
Materials: Digital Operator [General parameter mode operations and display]
✍ The above parameters are examples. Refer to “Chapter 5, Parameter” for parameter list.
Display form: decimal point
Setting
Name Unit
range
0.0 to
Position Command Filter ms
2000.0
0.5 to
Velocity Loop Integral Time Constant ms
1000.0
✍ The above parameters are examples. Refer to “Chapter 5, Parameter” for the parameter list.
Materials-59
Materials: Digital Operator [Auto-adjustment mode operations and display]
Materials-60
Materials: Digital Operator [Test run mode operations and display]
6
Press the ▼ key for cancellation and to return to step 3. Ad 00
“rdy” is displayed when execution is possible. Move to step 8.
--- Note 1) rdy00
7
“no.rdy” is displayed when execution is impossible. Press the
--- MODE key to return to step 3. no.rdy
✍ On and after step 8, the display and operations differ depending on the function in use.
See the following pages for display and operations described separately for each function.
Note1) At the time of JOG operation, if the main circuit power is shut off in this status, press the MODE
key or turn ON the main power source again or turn OFF and ON the control power.
Materials-61
Materials: Digital Operator [Test run mode operations and display]
● See the followings for how to operate Automatic Tuning Result writing / Encoder Clear / Alarm History
Clear.
Step Input key Description Display status
MODE Press the MODE key for cancellation and to return to step 3. Ad 02
8
Press the WR key, and “run”(while execution) will be displayed
WR in case of encoder clear, and dot moves to right and left. r.u.n. .
Materials-62
Materials: Digital Operator [System parameter mode operations and display]
✍ When the pages not allocated are set, the display is as shown in the right. no.dAt
Materials-63
Materials: Digital Operator [Alarm trace/CPU Ver. mode operations and display]
Materials-64
Materials: Digital Operator [Password setting]
Press the Up key, and the display shown in the right appears. -PAS-
Display starts blinking: password not yet set Æ password
2 setting -PAS-
Display turns ON: Password has been set. Æ Password
release -PAS-
4 WR Press the WR key to display “0000.” 0000
Pressing the UP key increases the blinking numeric value and
the Down key decreases.
For password setting, use a combination of 4 digit numeric
5
values and alphabets in hexadecimal.
1000
To release the password, input the previously set 4 digit
password.
Press the WR key, and the display blinks 3 times to write or
release the password. 1000
When writing is disabled, “-Err-“ shows that this is out of setting
6 WR range.
“ 0000 ” and “ FFFF ” are invalid. -Err-
When release is disabled, “-Err-“ shows that this is a wrong
password.
7 MODE Press the MODE key to return to step 1.
✍ ・ For password setting, it is important to make a note of the password and remember it for future
reference. Without the password, it is impossible to release the lock function.
・ The password function is enabled or disabled by turning OFF the control power and then once again
switching it ON. The possible values for a password is a combination of 4 digits from 0 to 9 and A to F.
“0000” and “FFFF” are invalid. Setting and release of a password cannot be performed by “Setup
software -R- Setup.” Once a password has been set, parameters cannot be changed via “Setup
software -R- Setup.” If parameters are changed via “Setup software -R- Setup”, “communication
establishment” will be disconnected.
Materials-65
Materials Options [Metal mounting fittings]
■ Input-output connector
Connector table for AC 200V input type
Manufacturer’s
Application Model number Contents Manufacturer
model number
CN1 10150-3000PE
AL-00385594 Sumitomo 3M Ltd.
Plug and housing 10350-52A0-008
CN2 10120-3000PE
AL-00385596 Sumitomo 3M Ltd.
Plug and housing 10320-52A0-008
Single connector
MSTB2.5/5-STF-5.
AL-00329461-01 CNA plug Phoenix Contact Co. Ltd.
08
AL-Y0000988-01 CNB plug Phoenix Contact Co. Ltd. IC2.5/6-STF-5.08
AL-00329458-01 CNC plug Phoenix Contact Co. Ltd. IC2.5/3-STF-5.08
10150-3000PE
Low voltage circuit 10350-52A0-008
AL-00292309 CN1,CN2 plug and housing Sumitomo 3M Ltd.
Connector set 10120-3000PE
10320-52A0-008
MSTB2.5/5-STF-5.
High voltage circuit
AL-00416792 CNA,CNB,CNC plug Phoenix Contact Co. Ltd. 08
Connector set
IC2.5/3-STF-5.08
10150-3000PE
10350-52A0-008
Amplifier capacity 10120-3000PE
CN1,CN2 plug and housing Sumitomo 3M Ltd.
RS1□01~RS1□05 AL-00393603 10320-52A0-008
CNA,CNC plug Phoenix Contact Co. Ltd.
Standard set MSTB2.5/5-STF-5.
08
IC2.5/3-STF-5.08
Amplifier capacity 10150-3000PE
RS1□10,RS1□15 10350-52A0-008
AL-00292309 CN1,CN2 plug and housing Sumitomo 3M Ltd.
RS1□30 10120-3000PE
Standard set 10320-52A0-008
*CNB is installed in the servo amplifier. It is not included in the high-voltage circuit connector set.
Materials-66
Materials Options [Metal mounting fittings]
■ Metal mounting fittings
The servo amplifiers of RS□01,RS□03,RS□05 have metal mounting fittings of old compatible (PY2 series )
available.
Servo amplifier
Mounting Position Model Contents
model number
Fitting metals:1
RS1□01 Front AL-00582788-01
Tightning screw: 6
Fitting metals:1
RS1□03 Front AL-00582789-01
Tightning screw: 2
Fitting metals:1
RS1□01, RS1□03 Back AL-00582791-01
Tightning screw: 2
Fitting metals:1
Front AL-00582790-01
Tightning screw: 6
RS1□05
Fitting metals:1
Back AL-00582792-01
Tightning screw: 2
Metal mounting fittings of this option employ three-number chromate plating treatment.
(Surface color:It is different from blue-silver/body color.)
● AL-00582788-01
Materials-67
Materials Options [Metal mounting fittings]
● AL-00582789-01
● AL-00582791-01
Materials-68
Materials Options [Metal mounting fittings]
● AL-00582790-01
● AL-00582792-01
Materials-69
Materials Options [Monitor Box]
■ Monitor box
20
CN-L CN-R
29
LEFT RIGHT
44
M1 M2 DM GND GND DM M2 M1
65
● Dedicated cables
2000±50
ケーブル長
Cable length
CN1 CN2
1B 1A
2B 2A
Terminal
Function
name
1A Analog monitor 1
1B Analog monitor 2
2A GND
2B Degital monitor
Manufacturer mdel
Manufacturer
number
Japan Aviation Electronics
Connector LY10-DC4
Industry, Ltd.
Japan Aviation Electronics
Contact LY10-C1-1-10000
Industry, Ltd.
Materials-70
Materials Options [Lithium battery・EMCkit]
■ Lithium battery
+ 赤
Red
φ14.5
17MAX.
- 黒
Black
50±3 (24.5)
Mass:0.02kg
Manufacturer mdel
Manufacturer
number
Connector IL-2S-S3L-(N) Japan Aviation Electronics Industry, Ltd.
Contact IL-C2-1-10000 Japan Aviation Electronics Industry, Ltd.
Battery ER3VLY TOSHIBA HOME APPLIANCES CORPORATION.
Mass:2.5kg
Mass:0.3kg
Materials-71
Materials: Encoder clear [Encoder clear/ reset method]
● Asynchronous encoder
Alarm
Name Encoder type Encoder clear and alarm reset method
code
Battery PA035C After‘Encoder clear input’ Æ ‘Alarm reset input’
A2 Æ
abnormal RA062C ---
Encoder PA035C
A3 Æ ‘Alarm reset input’
overheat RA062C
Abnormal PA035C ---
A5 Æ
encoder3 RA062C Power restoration
Abnormal PA035C ---
A6 Æ
encoder4 RA062C Power restoration
Abnormal PA035C ---
A7 Æ
encoder5 RA062C Power restoration
Abnormal PA035C ---
A8 Æ
encoder6 RA062C Power restoration
PA035C
A9 Encoder failure Æ Power restoration
RA062C
Numerous PA035C
B3 rotation Æ Power restoration
RA062C
abnormal
One rotation PA035C Power restoration
B4 Æ
abnormal RA062C ---
Over speed/ PA035C
Numerous After‘Encoder clear input’ Æ ‘Power restoration’ or ‘Alarm
B5 Æ
rotation RA062C reset input’
abnormal
Memory PA035C After‘Encoder clear input’ Æ ‘Power restoration’ or ‘Alarm
B6 Æ
abnormal RA062C reset input’
Acceleration PA035C ---
B7 Æ
abnormal RA062C After‘Encoder clear input’ Æ ‘Power restoration’
● Manchester encoder
Alarm
Name Encoder type Encoder clear and alarm reset method
code
A1 Encoder abnormal 1 Æ RA062M Power restoration
A2 Battery abnormal Æ ABS-E After‘Encoder clear input’ Æ ‘Alarm reset input’
B2 Encoder abnormal 2 Æ RA062M Power restoration
Materials-72
Memo
Materials-73
Release
Revision A Aug. 2008
Revision B Sep. 2008
Revision C Jul. 2009
Revision D Dec. 2011
Revision E Nov. 2013
■ECO PRODUCTS
Sanyo Denki's ECO PRODUCTS are designed with the concept of lessening impact on the environment in the process from product
development to waste. The product units and packaging materials are designed for reduced environmental impact.
We have established our own assessment criteria on the environmental impacts applicable to all processes, ranging from design to
manufacture.
Cautions
■Precautions For Adoption
Read the accompanying Instruction Manual carefully prior to using the product.
Failure to follow the precautions on the right may If applying to medical devices and other equipment affecting people’s lives please contact us beforehand
cause moderate injury and property damage, or in and take appropriate safety measures.
some circumstances, could lead to a serious If applying to equipment that can have significant effects on society and the general public, please contact
accident. us beforehand.
Always follow all listed precautions. Do not use this product in an environment where vibration is present, such as in a moving vehicle or
shipping vessel.
Do not perform any retrofitting, re-engineering, or modification to this equipment.
The Products presented in this Instruction Manual are meant to be used for general industrial
applications. If using for special applications related to aviation and space, nuclear power, electric power,
submarine repeaters, etc., please contact us beforehand.
* For any question or inquiry regarding the above, contact our Sales Department.
The names of companies and/or their products specified in this manual are the trade names, and/or trademarks and/or registered trademarks of such respective companies.
*Remarks : Specifications are subject to change without notice.