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Cat ConfocalDT en

The confocalDT sensor system offers high precision in displacement and thickness measurements, suitable for various industries including semiconductor, glass, and medical engineering. It features a compact design, adjustable measuring rates up to 30 kHz, and can operate in vacuum conditions, providing accurate measurements on diverse surfaces. The system is user-friendly with a web interface for configuration and supports multiple sensor types for versatile applications.

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0% found this document useful (0 votes)
16 views44 pages

Cat ConfocalDT en

The confocalDT sensor system offers high precision in displacement and thickness measurements, suitable for various industries including semiconductor, glass, and medical engineering. It features a compact design, adjustable measuring rates up to 30 kHz, and can operate in vacuum conditions, providing accurate measurements on diverse surfaces. The system is user-friendly with a web interface for configuration and supports multiple sensor types for versatile applications.

Uploaded by

yangfan20she416
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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More Precision

confocalDT // Confocal chromatic sensor system


Confocal chromatic displacement and thickness measurements
confocalDT

Highest precision in confocal chromatic displacement and thickness measurements


The confocalDT sensors product range stands for the highest precision and dynamics in
confocal chromatic measurement technology. A large number of sensors and different
interfaces can be used in versatile measurement tasks, e.g., in the semiconductor industry,
glass industry, medical engineering and machine building.

Configuration via web interface

Adjustable measuring rate up to


30kHz 30 kHz

Robust sensors & drag-chain


suitable cables

VAC
Passive measuring principle ideal
for vacuums

Very small measurement spot size

nano Accurate measurement with


nanometer resolution

Fast
surface compensation

For distance, thickness and


multi-peak measurements
Shiny metals Glass Black rubber Curved lenses
2
Overview
confocalDT

Measuring
Compact systems Measurement mode Page
range

Next generation confocal Distance measurement


confocalDT IFD2410 sensor system
1.0 mm … 6.0 mm
Thickness measurements
10 - 11

Best in class - Distance measurement


confocalDT IFD2415 Next-generation confocal 1.0 mm … 10.0 mm Thickness measurements 12 - 13
sensor system Multi-peak measurement

Compact confocal Distance measurement


confocalDT IFD2411 measuring system
1.0 mm … 6.0 mm
Thickness measurements
14 - 15

Measuring Measurement Measurement


Sensors Page
range direction mode

Confocal chromatic
confocalDT IFS2402 miniature sensors 0.5 mm ... 3.5 mm Distance measurement 16 - 17
ø4 mm

Confocal chromatic
Distance measurement
confocalDT IFS2403 hybrid sensors 0.4 mm ... 10 mm
Thickness measurements
18 - 19
ø8 mm

Confocal chromatic sensors Distance measurement


confocalDT IFS2404 ø12 mm
2 mm
Thickness measurements
20

Precise confocal
Distance measurement
confocalDT IFS2405 sensors 0.3 mm ... 30 mm
Thickness measurements
21 - 23
ø27 - 62 mm

Confocal chromatic sensors


for displacement and Distance measurement
confocalDT IFS2406 thickness measurements
2.5 mm ... 10 mm
Thickness measurements
24 - 25
ø20 - 27 mm

High precision sensors for


displacement and thickness Distance measurement
confocalDT IFS2407 measurements
0.1 mm ... 3 mm
Thickness measurements
26 - 27
ø12 - 54 mm

Each sensor can be operated with every confocalDT controller.

Controller Channels Measuring rate Page

confocalDT IFC242x Confocal controller for industrial applications 1 or 2 up to 10 kHz 28 - 29

Light-intensive controller for


confocalDT IFC246x high speed measurements
1 or 2 up to 30 kHz 30 - 31

Accessories Page
System design 32 - 33

Sensor solutions and vacuum feedthroughs 34

Mounting adapter 35

Adjustment adapter 36 - 39

Cables 40 - 41

Interface modules 42 - 43

3
Measuring principle and fields of application
confocalDT

The confocal chromatic measuring principle


Polychromatic white light is focused onto the target surface by a
multilens optical system. The special lens arrangeent splits the
white light into monochromatic wavelengths by controlled chromatic
aberration. To each wavelength, a specific distance is assigned by
factory calibration. Only the wavelength which is exactly focused on the
target is used for the measurement. An optical arrangement images
the light reflected onto a light sensitive sensor element. This sensor
element detects the corresponding spectral color and evaluates it.
In the case of multi-peak measurements, several distance points are
evaluated accordingly.

Lenses

Beam path

0 mm

Measuring range

max. 30 mm

Measuring object
High measuring rate for dynamic measurement tasks
The confocalDT systems offer high measuring rates for measurement
tasks with high dynamics. The controller dynamically regulates the
exposure of the CCD line. This exposure control compensates for
color and reflectivity changes of the measuring object in order to
increase the measurement accuracy at high measuring rates.

Video signal display Measurement chart Presets for fast setting

Ease of use via web interface


Set up and configuration of controller and sensors is handled in a user-friendly web interface
via Ethernet connection. No additional software is required. For thickness measurements,
materials are stored in an editable materials database.

4
Compact sensors for restricted installation spaces
The compact design with diameters from 4 mm enables integration in
restricted spaces. With the 90° models, the required installation depth
is again significantly reduced.

Robust optical fibers for all applications

Standard fiber optics Drag-chain suitable Protective hose Robot-suitable Vacuum / UHV
fiber optics for mechanical stress fiber optics model

Smallest light spot for high lateral resolution


The confocalDT sensors are available with different aperture angles.
Light spot <3 µm: Very small details and A large aperture angle with a high numerical aperture (NA number)
the finest of structures can be detected
reliably due to the small focal point.
enables a small light spot (X-Y resolution) as well as a high Z-axis
resolution, allowing the smallest details to be detected with high
precision. The size of the light spot remains almost constant over the
Lateral entire measuring range.
resolution
< 1.5 µm

Vacuum: For vacuum applications,


Micro-Epsilon offers vacuum-
±48° suitable sensors, cables and cable
feedthrough accessories.

Large measuring angle – ideal for curved and structured surfaces Vacuum applications
The confocalDT IFS sensors tolerate a large measuring angle up The confocalDT sensors consist of passive components and do not
to 48°. Therefore, curved and structured surfaces can be detected emit heat. For the use in vacuum, special sensors, cables and other
reliably to generate stable signals. accessories are available.

5
Absolute distance measurement
confocalDT

High-precision displacement and distance measurements


on almost all types of surface
The confocal sensor systems from Micro-Epsilon are used for high-
resolution displacement and distance measurements. Due to the
innovative technology, measurements can be performed on both
diffuse and specular surfaces with high stability. The high measuring
rate also allows for high speed processes to be monitored reliably.

Distance measurement on transparent objects


High-precision distance measurement is required for
contour measurement or positioning of glass lenses. The
confocalDT sensors detect curved surfaces with a resolution
of up to 18 nm. Thanks to their high measuring rate, the
transparent targets can be measured at high speed.

High precision distance control


In 3D printing of complex components as well as in PCB printing,
precise positioning with submicrometer accuracy is essential. Here,
confocal sensors are used. These detect the distance with the highest
precision and at the same time a high measuring rate in order to be
able to monitor even dynamic processes.

Mounting adapter for fine adjustment


To achieve orthogonal alignment of the sensor for high-precision
distance measurements, a mounting adapter is available for fine
adjustment.

6
Precise thickness measurement
confocalDT

5 layers
with just one
sensor

Thickness measurement signal Signal with multi-layer thickness measurements


(max. 6 peaks)

Thickness measurement of transparent materials in the micron range


The confocalDT sensors enable thickness measurements of transparent materials.
A sensor detects the material thickness with micrometer precision. Thanks to the integrated
multi-layer measurement, the thickness of multi-layer objects such as laminated glass can
be evaluated.

Bottle neck thickness

Thickness calibration: The thickness


value remains constant even with
Thickness and roundness changing distances from the target.
mm


Distance
between sensor and target


Thickness and roundness
Thickness value

 t
Thickness and contour of the bottom

Glass thickness measurement Thickness calibration for precise thickness measurements


The confocalDT sensors are ideally suitable for one-sided thickness regardless of distance
measurement of transparent objects such as bottles. Therefore, Changing material thickness and a varying distance between the
thicknesses between 5 µm and 30 mm can be measured. Even curved target and the sensor produce faulty measurement values. Therefore,
contours such as the bottle neck or bottoms are precisely detected. confocalDT controllers from Micro-Epsilon offer a thickness calibration
The color of the bottle does not matter for this measurement. This feature. By selecting the respective target material, the distance-
allows 100% end-of-line quality control to be performed inline. dependent error is automatically compensated for which enables to
achieve the highest possible measurement accuracy.

Mounting adapter for


two-sided thickness measurements
The JMA-Thickness mounting adapter is used for the congruent
alignment of two sensors.

7
Applications
confocalDT

Thickness measurement of displays and flat glass


Glass sheets for the production of displays require a
homogeneous thickness profile. Confocal chromatic
sensors from Micro-Epsilon determine the thickness
without making contact from one side.
Recommended sensors: IFS2405

Restricted installation space Coordinate measuring machines


Miniature sensors with a diameter of 4 mm are suitable for The compact confocalDT 2410 / 2415 models have an integrated
measurements in confined installation spaces, e.g., for the controller. Since no optical fiber is required, the space-saving sensor
inspection of boreholes. Furthermore, the 90° version of these is particularly suitable for dynamic applications such as in measuring
sensors enables to measure the finest interior contours. machines.
Recommended sensors: IFS2402 Recommended sensors: IFD2410 / IFS2415

Wall thickness measurement of container glass


Wall thickness distribution is a crucial quality criterion for container
glass. In order to determine the glass thickness of the bottom
and the walls, confocal chromatic sensors from Micro-Epsilon are
used. Measurements are performed without contact and at a high
measuring rate.
Recommended sensors: IFS2406

8
Displacement and distance measurements in 3D printing
machines
The compact controllers of the confocalDT 2411 series are used for
distance control in industrial printers. The sensor system impresses
with a measuring rate of up to 8 kHz and a resolution of up to 12
nm. Due to their compact design, the controllers can be optimally
integrated in the control cabinet. Measuring on hot glass
Recommended sensors: IFD2411 Confocal sensors can also be used for the measurement of hot
glass. The large offset distance allows for the sensor to be mounted
from a safe distance to the hot glass.
Recommended sensors: IFS2405-28

Positioning of glass masks Thickness measurement on the star wheel


Confocal chromatic sensors monitor the gap between the mask and Fast dual-channel thickness measurement of glass bottles in the
the glass. Thanks to the 90° design, the sensors can be integrated in industrial production process.
an extremely space-saving manner. Recommended sensors: IFS2406-10
Recommended sensors: IFS2406/90-2,5

9
Confocal chromatic sensor system with integrated controller
confocalDT IFD2410

12 nm
All-in-One: sensor and controller in
Submicron
one compact housing (IP65)
resolution
Adjustable measuring rate ±0.50 µm
up to 8 kHz Linearity
Simple integration without
optical fibers

Ethernet / EtherCAT /PROFINET /


Ethernet/IP /RS422 / Analog

Micron-precise measurement of
distance and thickness

8 kHz
IP65
Measuring
Protection
rate
class

All-in-One: compact confocal sensor Intelligent technology meets high performance


with optimal price/performance ratio and user-friendliness
The confocalDT IFD2410 is an innovative confocal sensor with In Ethernet mode, the confocalDT IFD2410 can be set via the intuitive
integrated controller. The space-saving IP65-housing enables fast web interface. Industrial Ethernet ensures that the settings are
integration into plant equipment and machines as no optical fiber automatically applied to the PLC environment. This eliminates time-
is required. This makes the IFD2410 ideally suited to high precision consuming setting efforts in the programming environment.
distance and thickness measurements in industrial series applications.
Fast, precise and compact
The active exposure regulation of the CCD line enables fast and Its high performance and compact housing make this sensor ideally
accurate compensation of varying surfaces even in dynamic suitable for series applications in production lines and machines.
measurement processes up to 8 kHz. Based on its excellent price/ These include inline inspection and coordinate measuring machines,
performance ratio, the confocalDT IFD2410 sets a new benchmark in inline thickness monitoring of flat glass and container glass as well as
precise confocal measurement technology. testing electronic components.

Simple parameter set up via integrated web interface


Inline measurement of smartphone housings

10
63 48 48 48
28±0,1
. 28±0.1 28±0.1
14±0.1 14±0.1 14±0.1

71.5±0.1

71.5±0.1

71.5±0.1
150

M3 × 8

M3 × 8

M3 × 8
56

56

56
33

33

33
29.5
1 15

25

35
Ø27

6
Dimensions in mm,
not to scale.

Model IFD2410-1 IFD2410-3 IFD2410-6


Measuring range 1.0 mm 3.0 mm 6.0 mm
Start of measuring range approx. approx. 15 mm approx. 25 mm approx. 35 mm
static 1) < 12 nm < 36 nm < 80 nm
Resolution
dynamic 2) < 50 nm < 125 nm < 250 nm
Measuring rate continuously adjustable from 100 Hz to 8 kHz
Displacement and distance < ±0.5 µm < ±1.5 µm < ±3.0 µm
Linearity 3)
Thickness < ±1.0 µm < ±3.0 µm < ±6.0 µm
Light source internal white LED
Permissible ambient light 30,000 lx
Light spot diameter 4) 12 µm 18 µm 24 µm
Measuring angle 5) ±25° ±19° ±10°
Numerical aperture (NA) 0.45 0.35 0.18
Min. target thickness 0.05 mm 0.15 mm 0.3 mm
Target material Reflective, diffuse as well as transparent surfaces (e.g. glass)
Supply voltage 24 VDC ±10 %
Power consumption <5 W (24 V)
2 x encoders (A+, A-, B+, B-, index); 3 x encoders (A+, A-, B+, B-)
Signal input 2x HTL/TTL multifunction inputs: trigger in, slave in, zero setting, mastering, teach;
1x RS422 synchronization input: trigger in, sync in, master/slave, master/slave alternating
Digital interface EtherCAT / PROFINET / EtherNet/IP / RS422 / Ethernet (for parameter setting)
Analog output 4 … 20 mA / 0 … 5 V / 0 ... 10 V (16 bit D/A converter)
Switching output Error1-Out, Error2-Out
Digital output sync out
12-pin M12 connector for supply, encoder, EtherCAT, PROFINET, EtherNet/IP, RS422 and Sync
Connection 17-pin M12 plug for I/O analog and encoder
optional extension to 3 m / 6 m / 9 m / 15 m (see accessories for suitable connection cables)
Installation radial clamping, threaded hole, mounting adapter (see accessories)
Storage -20 … +70 °C
Temperature range
Operation +5 … +50 °C
Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each
Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each
Sensor IP64 (front)
Protection class (DIN EN 60529)
Controller IP65
Material Aluminum housing, passive cooling
Weight 490 g 490 g 490 g
Correct button: interfaces selection, two adjustable functions and reset to factory settings after 10 s;
Control and indicator elements
4x color LEDs for Intensity, Range, RUN and ERR
All data at constant ambient temperature (24 ±2 °C)
1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
Maximum deviation from reference system over the entire measuring range, measured on front surface of ND filter
4)
In the mid of the measuring range
5)
Maximum sensor tilt angle that produces a usable signal on polished glass (n = 1.5) in the mid of the measuring range. The accuracy decreases when approaching the limit values.

11
High performance sensor system with integrated controller
confocalDT IFD2415
<8 nm
Submicron
All-in-One: sensor and controller in resolution
one compact housing (IP65) ±0.25 µm
Linearity
Adjustable measuring rate
up to 25 kHz

Ethernet / EtherCAT /PROFINET /


Ethernet/IP /RS422 / Analog

Micron-precise measurement of
distance and thickness

High precision distance and


thickness measurements (5 layers)
25 kHz
Short exposure time due Measuring rate
to high light intensity

IP65
Protection
Thickness measurement class
up to 5 layers

All-in-One: compact confocal sensor with high performance Intelligent technology meets high performance
The confocalDT IFD2415 is a powerful confocal sensor with integrated and user-friendliness
controller. The space-saving IP65-housing enables fast integration In Ethernet mode, the confocalDT IFD2415 can be set via the intuitive
into plant equipment and machines as no optical fiber is required. web interface. Industrial Ethernet ensures that the settings are
Furthermore, the IFD2415 is ideally suited to high precision distance automatically applied to the PLC environment. This eliminates time-
and thickness measurements in industrial series applications. In consuming setting efforts in the programming environment.
addition, the sensor can be used with transparent materials for multi-
layer thickness measurements of up to 5 layers. Fast, precise and compact
The unique combination of sensor and controller combined with
The active exposure time regulation of the CCD line enables fast excellent performance and high measuring rate make the confocalDT
and stable measurements of varying surfaces even in dynamic IFD2415 the best in its class. This compact sensor can be used in
measurement processes up to 25 kHz. The measuring system is series applications such as, e.g., in inline inspection machines,
also characterized by high luminous intensity which enables fast and robots, 3D printers and coordinate measuring machines.
reliable measurements even on darker surfaces.

Simple parameter set up via integrated web interface


Displacement and distance measurement in 3D printing

12
48 48 48
28±0.1 28±0.1 28±0.1
14±0.1 14±0.1 14±0.1
63
IFD2415-1: 176 / IFD2415-3: 179 / IFD2415-10: 212

71.5±0.1

71.5±0.1
71.5±0.1
M3 × 8

M3 × 8
M3 × 8
82

85
62
59

118
93
10

20
1

29.5

50
Dimensions in mm,

10
not to scale.

Model IFD2415-1 IFD2415-3 IFD2415-10


Measuring range 1.0 mm 3.0 mm 10.0 mm
Start of measuring range approx. approx. 10 mm approx. 20 mm approx. 50 mm
static 1) < 8 nm < 15 nm < 36 nm
Resolution
dynamic 2) < 38 nm < 80 nm < 204 nm
Measuring rate continuously adjustable from 100 Hz to 25 kHz
Displacement and distance < ±0.25 µm < ±0.75 µm < ±2.5 µm
Linearity 3)
Thickness < ±0.5 µm < ±1.5 µm < ±5.0 µm
Light source internal white LED
Permissible ambient light 30,000 lx
Light spot diameter 4) 8 µm 9 µm 16 µm
Measuring angle 5) ±30° ±24° ±17°
Numerical aperture (NA) 0.55 0.45 0.3
Min. target thickness 0.05 mm 0.15 mm 0.5 mm
Target material Reflective, diffuse as well as transparent surfaces (e.g. glass)
Supply voltage 24 VDC ±10 %
Power consumption <7W (24 V)
2x encoders (A+, A-, B+, B-, index); 3x encoders (A+, A-, B+, B-)
Signal input 2x HTL/TTL multi-function inputs: trigger in, slave in, zero setting, mastering, teach-in;
1x RS422 synchronization input: trigger in, sync in, master/slave, master/slave alternating
Digital interface EtherCAT / PROFINET / Ethernet/IP / RS422 / Ethernet (for parameter setting)
Analog output 4 … 20 mA / 0 … 5 V / 0 ... 10 V (16 bit D/A converter)
Switching output Error1-Out, Error2-Out
Digital output sync out
12-pin M12 connector for supply, encoder, EtherCAT, PROFINET, Ethernet/IP, RS422 and Sync
Connection 17-pin M12 connector for I/O analog and encoder
optional extension to 3 m / 6 m / 9 m / 15 m possible (see accessories for suitable connection cables)
Installation radial clamping, threaded hole, mounting adapter (see accessories)
Storage -20 … +70 °C
Temperature range
Operation +5 … +50 °C
Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each
Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class Sensor IP64 (front)


(DIN EN 60529) Controller IP65
Material Aluminum housing, passive cooling
Weight approx. 500 g approx. 600 g approx. 800 g
Correct button: interfaces selection, two adjustable functions and reset to factory settings after 10 s;
Control and indicator elements
4x color LEDs for Intensity, Range, RUN and ERR
All data at constant ambient temperature (24 ±2 °C)
1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
Maximum deviation from reference system over the entire measuring range, measured on front surface of ND filter
4)
In the mid of the measuring range
5)
Maximum sensor tilt angle that produces a usable signal on polished glass (n = 1.5) in the mid of the measuring range. The accuracy decreases when approaching the limit values.

13
Compact confocal measuring system for industrial series applications
confocalDT IFD2411

12 nm
Most compact confocal controller Resolution
±0.5 µm
Preis
Linearity
Leistung Excellent price/performance
ratio

IP40 Robust aluminum housing (IP40)

Direct PLC connection


due to Industrial Ethernet

For precise distance and thickness


measurements

8 kHz
Measuring
rate IP40
Protection
class

Most compact design with highest performance Fast, precise and robust
and integrated Industrial Ethernet With an adjustable measuring rate of up to 8 kHz and sub-micrometer
The compact confocal IFD2411 measuring system is a factory- resolution of up to 12 nm, the IFD2411 is suitable for numerous
calibrated measuring system for industrial series applications. As well measurement tasks. The active exposure regulation of the CCD line
as displacement and distance measurements, the system enables enables fast and reliable measurements on varying surfaces.
even thickness measurements of transparent materials. The IFD2411
confocal chromatic measuring system is a complete channel which Thanks to its extremely compact design and its robust IP40 aluminum
contains a controller and an adapted sensor with measuring ranges of housing, the controller of the IFD2411 measuring system can be
1 mm, 2 mm, 3 mm and 6 mm. Due to its favorable price/performance integrated in almost all existing plants and systems. Integrated DIN
ratio, this measuring system is ideal for series applications. rail mounting enables fast installation in the control cabinet.

Thanks to the integrated Industrial Ethernet interface, you integrate


the controller directly into the PLC. In Ethernet mode, the controller
can be set via the intuitive web interface. Industrial Ethernet ensures
that the settings are automatically applied to the PLC environment.
This eliminates time-consuming setting efforts in the programming
environment.

SC2415-x
I/O interface cable
Bending radius min. R35

Simple parameter set up via integrated web interface


109

53

c2401-x
Optical fiber
Bending radius
59 5 min. R30
66
approx. 126
approx. 142

14
11
4
0.35
ø10

Clamping range

126
126

126
Clamping range 72

Clamping range 72
35

Clamping range 72
Clamping range

84.6
79
61

~ 74
12

34.34
8

8
8
7.3
15

25
9.6

14

35
1

19

3
2
ø12
ø27
20

6
ø27
21
ø27

Model IFD2411-1 IFD2411-2 IFD2411/90-2 IFD2411-3 IFD2411-6


Measuring range 1.0 mm 2.0 mm 3.0 mm 6.0 mm
Start of measuring
approx. 15 mm 14 mm 9.6 mm 1) 25 mm 35 mm
range
static 2)
< 12 nm < 40 nm < 40 nm < 80 nm
Resolution
dynamic 3) < 50 nm < 125 nm < 125 nm < 250 nm
Measuring rate continuously adjustable from 100 Hz to 8 kHz
Distance < ±0.5 µm < ±1.0 µm < ±1.5 µm < ±3.0 µm
Linearity 4)
Thickness < ±1.0 µm < ±2.0 µm < ±3.0 µm < ±6.0 µm
Multi-peak measurement 1 layer
Light source internal white LED
No. of characteristic curves up to 10 characteristic curves for different sensors per channel, selection via table in the menu
Permissible ambient light 5) 30,000 lx
Light spot diameter 12 µm 10 µm 18 µm 24 µm
Max. measuring angle 6) ±25° ±12° ±19° ±10°
Numerical aperture (NA) 0.45 0.25 0.35 0.18
Min. target thickness 7) 0.05 mm 0.1 mm 0.15 mm 0.3 mm
Target material reflective, diffuse as well as transparent surfaces (e.g. glass)
Synchronization yes
Supply voltage 24 VDC ±10 %
Power consumption < 7 W (24V)
Signal input sync-in / trig-in; 1x encoder (A+, A-, B+, B-, index)
Digital interface EtherCAT / PROFINET / Ethernet/IP / RS422 / Ethernet (for parameter setting)
Analog output Current: 4 … 20 mA; voltage: 0 ... 5V & 0 … 10 V (16 bit D/A converter)
Digital output sync-out
Optical pluggable optical fiber via E2000 socket, length 2 m ... 50 m, min. bending radius 30 mm

Connection 3-pin supply terminal strip; 5-pin I/O terminal strip (max. cable length 30 m);
Electrical 17-pin M12 connector for RS422, analog and encoder;
RJ45 socket for Ethernet (out) / EtherCAT / PROFINET / Ethernet/IP (in/out) (max. cable length 100 m)
Installation Free-standing, DIN rail mounting
Temperature Storage -20 … +70 °C
range Operation Sensor: +5 … +70 °C; controller: +5 … +50 °C
Shock (DIN EN 60068-2-27) 15 g / 6 ms in XYZ axis, 1000 shocks each
Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XYZ axis, 10 cycles each
Protection class Sensor IP64
(DIN EN 60529) Controller IP40
Material Aluminum
Sensor approx. 100 g approx. 20 g approx. 30 g approx. 100 g approx. 100 g
Weight
Controller approx. 335 g
No. of measurement channels 8) 1
Multifunction button: interfaces selection, two adjustable functions and reset to factory settings after 10 s;
Control and indicator elements
4x color LEDs for Intensity, Range, RUN and ERR
FSO = Full Scale Output
1)
Start of measuring range measured from sensor axis
2)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
3)
RMS noise relates to mid of measuring range (1 kHz)
4)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
5)
Illuminant: light bulb
6)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
7)
Glass sheet with refractive index n = 1.5 in midrange
8)
No loss of intensity and linearity due to two synchronous measurement channels

15
Confocal chromatic miniature sensors
confocalDT IFS2402

fiber optic ø2.1


and strain relief
Kink protection

15
Miniature sensors Ø4 mm with
axial or radial beam path

68
Submicron resolution

ø4
For precise distance
measurements

SMR
Small light spot

MR

MR = Measuring range
SMR = Start of measuring range
Dimensions in mm, not to scale

Model IFS2402-0.5 IFS2402-1,5 IFS2402-4

Measuring range 0.5 mm 1.5 mm 3.5 mm

Start of measuring range approx. 1.7 mm 0.9 mm 1.9 mm

static 1)
16 nm 60 nm 100 nm
Resolution
dynamic 2) 48 nm 192 nm 480 nm

Linearity 3)
Displacement and distance < ±0.2 µm < ±1.2 µm < ±3 µm

Light spot diameter 10 µm 20 µm 20 µm

Max. measuring angle 4)


±18° ±5° ±3°

Numerical aperture (NA) 0.40 0.20 0.10

Target material reflective, diffuse as well as transparent surfaces (e.g. glass) 5)

integrated optical fiber 2 m with E2000/APC connector; extension up to 50 m;


Connection
bending radius: static 30 mm; dynamic 40 mm

Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP64 (front)

Material Stainless steel housing, glass lenses

Weight approx. 186 g (incl. optical fiber)


1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
4)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
5)
No thickness measurement possible Distance measurement only possible if thickness of glass > measuring range. Measurements on metal only possible to a limited extent.

16
fiber optic ø2.1
and strain relief
Kink protection

15
Ø4

6.25
Mounting surface

Mounting surface
Chamfer:

Chamfer:

73.25
69
1.94

7.25

2.5
4
3 SMR 2

MR

MR = Measuring range
SMR = Start of measuring range
Dimensions in mm, not to scale

Model IFS2402/90-1,5 IFS2402/90-4

Measuring range 1.5 mm 2.5 mm

Start of measuring range approx. 2.5 mm 1) 2.5 mm 1)

static 2) 60 nm 100 nm
Resolution
dynamic 3) 192 nm 480 nm

Linearity 4) Displacement and distance < ±1.2 µm < ±3 µm

Light spot diameter 20 µm 20 µm

Max. measuring angle 5)


±5° ±3°

Numerical aperture 0.20 0.10

Target material reflective, diffuse as well as transparent surfaces (e.g. glass) 6)


integrated optical fiber 2 m with E2000/APC connector; extension up to 50 m;
Connection
bending radius: static 30 mm, dynamic 40 mm
Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP40

Material Stainless steel housing, glass lenses

Weight approx. 186 g (incl. optical fiber)


1)
Start of measuring range measured from sensor axis
2)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
3)
RMS noise relates to mid of measuring range (1 kHz)
4)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
5)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
6)
No thickness measurement possible Distance measurement only possible if thickness of glass > measuring range. Measurements on metal only possible to a limited extent.

17
Confocal chromatic hybrid sensors
confocalDT IFS2403

fiber optic ø2.1


and strain relief
Kink protection
Hybrid sensors ø8 mm with 
axial or radial beam path

100
Submicron resolution

79
For one-sided thickness
measurements

For precise distance


measurements ø8

Small light spot


SMR

MR = Measuring range
MR

SMR = Start of measuring range


Dimensions in mm, not to scale

Model IFS2403-0.4 IFS2403-1.5 IFS2403-4 IFS2403-10

Measuring range 0.4 mm 1.5 mm 4 mm 10 mm

Start of measuring range approx. 2.5 mm 8 mm 14.7 mm 11 mm

static 1)
16 nm 60 nm 100 nm 250 nm
Resolution
dynamic 2) 47 nm 186 nm 460 nm 1250 nm

Displacement and distance < ±0.3 µm < ±1.2 µm < ±3 µm < ±8 µm


Linearity 3)
Thickness < ±0.6 µm < ±2.4 µm < ±6 µm < ±16 µm

Light spot diameter 9 µm 15 µm 28 µm 56 µm

Max. measuring angle 4) ±20° ±16° ±6° ±6°

Numerical aperture (NA) 0.50 0.30 0.15 0.15

Min. target thickness 5) 0.06 mm 0.23 mm 0.6 mm 1.5 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)

integrated optical fiber 2 m with E2000/APC connector;


Connection
extension up to 50 m; bending radius: static 30 mm, dynamic 40 mm

Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP64 (front)

Material Stainless steel housing, glass lenses

Weight approx. 200 g (incl. optical fiber)


1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
4)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
5)
Glass sheet with refractive index n = 1.5 in midrange

18
12

12
12 4.5
4.5 4.5

0.7
0.7
0.7
40

40
40
87.44

83.6

82.5
3.24

3.3
3.9
.9

1.5 4.9 ø7.95 4 12 .9 ø7.9 10 8.6 ø7.95


ø4

.9
ø4

ø4
Dimensions in mm,
not to scale.

Model IFS2403/90-1.5 IFS2403/90-4 IFS2403/90-10

Measuring range 1.5 mm 4 mm 10 mm

Start of measuring range approx. 4.9 mm 1) 12 mm 1) 8.6 mm 1)

static 2) 60 nm 100 nm 250 nm


Resolution
dynamic 3) 186 nm 460 nm 1250 nm

Displacement and distance < ±1.2 µm < ±3 µm < ±8 µm


Linearity 4)
Thickness < ±2.4 µm < ±6 µm < ±16 µm

Light spot diameter 15 µm 28 µm 56 µm

Max. measuring angle 5)


±16° ±6° ±6°

Numerical aperture (NA) 0.30 0.15 0.15

Min. target thickness 6) 0.23 mm 0.6 mm 1.5 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)

integrated optical fiber 2 m with E2000/APC connector;


Connection
extension up to 50 m; bending radius: static 30 mm, dynamic 40 mm

Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP64 (front)

Material Stainless steel housing, glass lenses

Weight approx. 200 g (incl. optical fiber)


1)
Start of measuring range measured from sensor axis
2)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
3)
RMS noise relates to mid of measuring range (1 kHz)
4)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
5)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
6)
Glass sheet with refractive index n = 1.5 in midrange

19
Confocal chromatic sensors
confocalDT IFS2404

11

ø10

ø10

Clamping range

79
Compact sensors ø12 mm
12

61
ø11

Submicron resolution

8
0.35
42
32.5
Clamping range

For one-sided thickness

56.4
12
22.5

measurements

46.4

36.4
For precise distance
ø12
measurements
2 approx. 14

approx. 14
Small light spot approx.
7.3 9.6

2
Dimensions in mm,
not to scale.

Model IFS2404-2 IFS2404/90-2 IFS2404-2(001)

Measuring range 2 mm 2 mm 2 mm

Start of measuring range approx. 14 mm 9.6 mm 1)


14 mm

static 2) 40 nm 40 nm 40 nm
Resolution
dynamic 3)
125 nm 125 nm 125 nm

Displacement and distance < ±1 µm < ±1 µm < ±1 µm


Linearity 4)
Thickness < ±2 µm < ±2 µm < ±2 µm

Light spot diameter 10 µm 10 µm 10 µm

Max. tilt angle 5)


±12° ±12° ±12°

Numerical aperture (NA) 0.25 0.25 0.25

Min. target thickness 6)


0.1 mm 0.1 mm 0.1 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)


pluggable optical fiber via FC
pluggable optical fiber via FC socket, type CS242-x/CS2401; socket, standard length 3 m;
Connection standard length 2 m; extension up to 50 m; extension up to 50 m;
bending radius: static 30 mm, dynamic 40 mm bending radius: static 30 mm,
dynamic 40 mm
Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP65 (front)

Material Stainless steel housing, glass lenses

Weight 7) approx. 20 g approx. 30 g approx. 40 g


1)
Start of measuring range measured from sensor axis
2)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
3)
RMS noise relates to mid of measuring range (1 kHz)
4)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
5)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
6)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
7)
Sensor weight without optical fiber

20
Confocal sensors with high precision
confocalDT IFS2405

ø19.2
ø19.2
ø19.2

Robust universal sensors


for various applications
Clamping range 103

Clamping range 99
Submicron resolution 154

150

Clamping range 81.3

145
For one-sided thickness
measurements

appr. 10
appr. 6

For precise distance


6

3 appr.20
measurements

7.4
ø10.4 ø14.4
0.3

1
ø27 ø27
ø22
ø34
Very small light spot

Large tilt angle


Dimensions in mm,
not to scale.

Model IFS2405-0.3 IFS2405-1 IFS2405-3

Measuring range 0.3 mm 1 mm 3 mm

Start of measuring range approx. 6 mm 10 mm 20 mm

static 1) 4 nm 8 nm 15 nm
Resolution
dynamic 2)
18 nm 38 nm 80 nm

Displacement and distance < ±0.1 µm < ±0.25 µm < ±0.75 µm


Linearity 3)
Thickness < ±0.2 µm < ±0.5 µm < ±1.5 µm

Light spot diameter 6 µm 8 µm 9 µm

Max. measuring angle 4)


±34° ±30° ±24°

Numerical aperture (NA) 0.60 0.55 0.45

Min. target thickness 5)


0.015 mm 0.05 mm 0.15 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)

pluggable optical fiber via FC socket, standard length 3 m;


Connection extension up to 50 m;
bending radius: static 30 mm; dynamic 40 mm

Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP64 (front)

Material Aluminum housing, glass lenses


Weight 6) approx. 140 g approx. 125 g approx. 225 g
1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
4)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
5)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
6)
Sensor weight without optical fiber

21
Confocal sensors with high precision
confocalDT IFS2405

ø19.2

ø19.2
177

185
Clamping range 103.3
155
Clamping range 86
Robust universal sensors

Clamping range 47
for various applications

Submicron resolution ø40 30


8

ø30 ø54

9.5
24°
0
For one-sided thickness ø 40

appr. 50
approx. 63

6
measurements 18.4
approx. 41.5
For precise distance

10
ø38.2
measurements
6

Very small light spot

Large tilt angle

Dimensions in mm,
not to scale.

Model IFS2405-6 IFS2405/90-6 IFS2405-10

Measuring range 6 mm 6 mm 10 mm
Start of measuring range approx. 63 mm 41 mm 1) 50 mm
static 2)
34 nm 34 nm 36 nm
Resolution
dynamic 3) 190 nm 190 nm 204 nm
Displacement and distance < ±1.5 µm < ±1.5 µm < ±2 µm
Linearity 4)
Thickness < ±3 µm < ±3 µm < ±4 µm
Light spot diameter 31 µm 31 µm 16 µm
Max. measuring angle 5)
±10° ±10° ±17°
Numerical aperture (NA) 0.22 0.22 0.30
Min. target thickness 6) 0.3 mm 0.3 mm 0.5 mm
Target material reflective, diffuse as well as transparent surfaces (e.g. glass)
pluggable optical fiber via FC socket, standard length 3 m; extension up to 50 m;
Connection
bending radius: static 30 mm; dynamic 40 mm
Installation Clamping (mounting adapter see accessories)
Storage -20 … +70 °C
Temperature range
Operation +5 … +70 °C
Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each
Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each
Protection class (DIN EN 60529) IP64 (front)
Material Aluminum housing, glass lenses
Weight 7) approx. 260 g approx. 315 g approx. 500 g
1)
Start of measuring range measured from sensor axis
2)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
3)
RMS noise relates to mid of measuring range (1 kHz)
4)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
5)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
6)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
7)
Sensor weight without optical fiber

22
ø19.2
ø19.2

ø27

ø62

216
ø62

200
Clamping range 113.7
Clamping range 106.7

Clamping range 106.3

188

14
12

12.4
ø62
ø 50

ø50

appr. 100
approx. 220.4
appr. 220.4

30
ø47

Dimensions in mm,
28
28

not to scale.

Model IFS2405-28 IFS2405-28/VAC(001) IFS2405-30

Measuring range 28 mm 30 mm
Start of measuring range approx. 220 mm 100 mm
static 1) 130 nm 93 nm
Resolution
dynamic 2) 747 nm 530 nm
Displacement and distance < ±7 µm < ±6 µm
Linearity 3)
Thickness < ±14 µm < ±12 µm
Light spot diameter 60 µm 50 µm
Max. measuring angle 4)
±5° ±9°
Numerical aperture (NA) 0.10 0.20
Min. target thickness 5) 2.2 mm 1.5 mm
Target material reflective, diffuse as well as transparent surfaces (e.g. glass)
pluggable optical fiber via FC socket, standard length 3 m; extension up to 50 m;
Connection
bending radius: static 30 mm; dynamic 40 mm
Installation Clamping (mounting adapter see accessories)
Storage -20 … +70 °C
Temperature range
Operation +5 … +70 °C
Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each
Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each
Protection class (DIN EN 60529) IP64 (front) IP40 (vacuum compatible) IP65 (front)
Material Aluminum housing, glass lenses Burnished stainless steel housing Aluminum housing, glass lenses
Weight 6) approx. 750 g approx. 730 g
1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
4)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
5)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
6)
Sensor weight without optical fiber

23
Confocal chromatic sensors for displacement and thickness
confocalDT IFS2406

ø16
ø16
Sensors with axial o r
radial beam path

Clamping range 60
Clamping range 60

89 ±2
Submicron resolution

77.5 ±2

79.8
ø20
ø20 approx. 12.6
For one-sided thickness

6.85
measurements
2.5
For precise distance
approx.

20
17.2
7.8

measurements Exchangeable
Exchangeable
protective glass
protective glass 2.0 thick
2.5

Very small light spot ø12.8

VAC Suitable for VAC areas


Dimensions in mm,
not to scale.

Model IFS2406-2,5/VAC(003) IFS2406/90-2,5/VAC(001)

Measuring range 2.5 mm 2.5 mm

Start of measuring range approx. 17.2 mm 12.6 mm 1)

static 2) 18 nm 18 nm
Resolution
dynamic 3) 97 nm 97 nm

Displacement and distance < ±0.75 µm < ±0.75 µm


Linearity 4)
Thickness < ±1.5 µm < ±1.5 µm

Light spot diameter 10 µm 10 µm

Max. measuring angle 5)


±16° ±16°

Numerical aperture (NA) 0.30 0.30

Min. target thickness 6)


0.125 mm 0.125 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)

pluggable optical fiber via FC socket, type C240x-x (01);


Connection standard length 3 m; extension up to 50 m;
bending radius: static 30 mm, dynamic 40 mm

Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP40 (vacuum compatible)

Material Stainless steel housing, glass lenses

Weight 7) approx. 105 g approx. 130 g


1)
Start of measuring range measured from sensor axis
2)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
3)
RMS noise relates to mid of measuring range (1 kHz)
4)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
5)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
6)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
7)
Sensor weight without optical fiber
24
ø27

ø19.2 ø19.2
ø27
ø24

ø20

155
Clamping range 102

Clmaping range 100

153

127.186
114.07
108
120.4

Clamping range 54.98


Clamping range 54.5
0
ø27-0.033

0
ø27-0.033

10 approx. 27

7.04
5.2
8

27
approx. 75

10

75
17.2

Dimensions in mm,
ø21
3

ø21

3
not to scale.

Model IFS2406-3 IFS2406-10 IFS2406-10/VAC(001) IFS2406-3/VAC(001)

Measuring range 3 mm 10 mm 3 mm

Start of measuring range approx. 75 mm 27 mm 75 mm

static 1) 32 nm 38 nm 50 nm
Resolution
dynamic 2) 168 nm 207 nm 168 nm

Displacement and distance < ±1.5 µm < ±2 µm < ±1.5 µm


Linearity 3)
Thickness < ±3 µm < ±4 µm < ±3 µm

Light spot diameter 35 µm 15 µm 35 µm

Max. measuring angle 4)


±6.5° ±13.5° ±6.5°

Numerical aperture (NA) 0.14 0.25 0.14

Min. target thickness 5)


0.15 mm 0.5 mm 0.15 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)


pluggable optical fiber via FC
pluggable optical fiber via FC socket, type C240x-x (01); socket, type C240x-x/VAC(01);
Connection standard length 3 m; extension up to 50 m; standard length 3 m; extension
bending radius: static 30 mm, dynamic 40 mm up to 50 m; bending radius:
static 30 mm, dynamic 40 mm
Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP65 (front) IP40 (vacuum compatible) IP40 (vacuum compatible)
Stainless steel housing, Stainless steel housing (1.4305),
Material Aluminum housing, glass lenses
anodized aluminum housing glass lenses
Weight 6)
approx. 99 g approx. 128 g approx. 250 g
1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
4)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
5)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
6)
Sensor weight without optical fiber

25
High precision sensors for displacement and thickness measurements
confocalDT IFS2407

ø10

Compact sensors from ø12 mm

76.11
Clamping range
Submicron resolution

58.5
50
For one-sided thickness
ø12
measurements

For precise distance

5.94
measurements
ø4.2
approx. 1
0.1

Very small light spot

0.8
ø12

Large tilt angle


Dimensions in mm,
not to scale.

Model IFS2407-0.1 IFS2407-0.1(001) IFS2407-0.8

Measuring range 0.1 mm 0.1 mm 0.8 mm

Start of measuring range approx. 1 mm 1 mm 5.9 mm

static 1)
3 nm 3 nm 24 nm
Resolution
dynamic 2) 6 nm 6 nm 75 nm

Displacement and distance < ±0.05 µm < ±0.05 µm < ±0.2 µm


Linearity 3)
Thickness < ±0.1 µm < ±0.1 µm < ±0.4 µm

Light spot diameter 3 µm 4 µm 6 µm

Max. measuring angle 4)


±48° ±48° ±30°

Numerical aperture (NA) 0.80 0.70 0.50

Min. target thickness 5)


0.005 mm 0.005 mm 0.04 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)

pluggable optical fiber via FC socket, standard length 3 m;


Connection extension up to 50 m;
bending radius: static 30 mm; dynamic 40 mm

Installation Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP65 (front)

Material Stainless steel housing, glass lenses

Weight 6) approx. 36 g approx. 36 g approx. 40 g

Special features Sensor with high numerical aperture Light-intensive sensor -


1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
4)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
5)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
6)
Sensor weight without optical fiber

26
ø19.2

ø19.2


Ø4.8
5

M14x0.5
ø54

M2

25

188
14
64
54

Clamping range 105


4
ø1

ø7.64

232
3

Clamping range 89
22
12.5

0.3

16.5

approx. 17
ø18 18

11
approx. 14.3

ø 38

approx. 28
Dimensions in mm,

1.5
ø36
not to scale.
ø65

3
Model IFS2407/90-0,3 IFS2407-1,5 IFS2407-3

Measuring range 0.3 mm 1.5 mm 3 mm

Start of measuring range approx. 5.3 mm 17 mm 28 mm

static 1) 6 nm 6 nm 13 nm
Resolution
dynamic 2) 20 nm 36 nm 63 nm

Displacement and distance < ±0.15 µm < ±0.3 µm < ±0.5 µm


Linearity 3)
Thickness < ±0.3 µm < ±0.6 µm < ±1 µm

Light spot diameter 6 µm 5.5 µm 9 µm

Max. measuring angle 4)


±27° ±43° (±70°) 5)
±30°

Numerical aperture (NA) 0.50 0.70 0.53

Min. target thickness 5)


0.015 mm 0.075 mm 0.15 mm

Target material reflective, diffuse as well as transparent surfaces (e.g. glass)

pluggable optical fiber via DIN socket, type C2407-x; pluggable optical fiber via FC socket,
Connection standard length 3 m; extension up to 50 m; standard length 3 m; extension up to 50 m;
bending radius: static 30 mm, dynamic 40 mm bending radius: static 30 mm, dynamic 40 mm

Installation Mounting holes (2x M2) Clamping (mounting adapter see accessories)

Storage -20 … +70 °C


Temperature range
Operation +5 … +70 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XY axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XY axis, 10 cycles each

Protection class (DIN EN 60529) IP65 (front)

Material Stainless steel housing, glass lenses Aluminum housing, glass lenses

Weight 7) approx. 30 g approx. 800 g approx. 550 g


1)
Average from 512 values at 1 kHz, in the mid of the measuring range onto optical flat
2)
RMS noise relates to mid of measuring range (1 kHz)
3)
All data at constant ambient temperature (25 ±1 °C) against optical flat; specifications can change when measuring different objects.
4)
Maximum measuring angle of the sensor that produces a usable signal on reflecting surfaces. The accuracy decreases when approaching the limit values.
5)
Maximum measuring angle of the sensor up to which a usable signal can be obtained on diffusely reflecting metallic surfaces, whereby the accuracy decreases towards the limit values
6)
Glass sheet with refractive index n = 1.5 throughout the entire measuring range. In the mid of the measuring range, also thinner layers can be measured.
7)
Sensor weight without optical fiber

27
The new confocal controller for industrial applications
confocalDT IFC242x

Measuring rate up to 10 kHz

Ethernet / EtherCAT / RS422 /


PROFINET / Ethernet/IP / Analog

Fast surface compensation

Configuration via web interface

Submicron resolution

Thickness measurement of
multi-layer materials

Synchronous two-sided
thickness measurement

Robust design with passive


cooling

The confocalDT 2421/22 controllers set the industrial standard in


precise, confocal measurement technology. Available as either a
single- or a dual-channel version, these measuring systems are a low
cost solution especially for serial applications. The active exposure
regulation of the CCD line enables fast and accurate compensation
of varying surfaces.

The controller can be operated with any IFS sensor and is available
as a standard version for distance and thickness measurements or as
a multi-peak version for multi-layer measurements. Using a special
Settings are made via the web interface. For thickness
calculation function, the confocalDT 2422 dual-channel version
measurements, materials are stored in an expandable materials
evaluates both channels. Measurement acquisition is synchronous database.
and can be carried out while exploiting the full measuring rate for both
channels.

Due to a user-friendly web interface, no additional software is


necessary to configure the controller and the sensors. Data output is
via Ethernet, EtherCAT, RS422 or analog output.

Two sensors can be directly connected to a confocal


IFC2422 controller.

28
Model IFC2421 IFC2421MP IFC2422 IFC2422MP

Ethernet/EtherCAT 1 nm

Resolution RS422 18 bit

Analog 16 bits (teachable)

Measuring rate continuously adjustable from 100 Hz to 10 kHz 1)

Linearity typ. < ±0.025 % FSO (depends on sensor)

Multi-peak measurement 1 layer 5 layers 1 layer 5 layers

Light source internal white LED

No. of characteristic curves up to 20 characteristic curves for different sensors per channel, selection via table in the menu

Permissible ambient light 2) 30,000 lx

Synchronization yes

Supply voltage 24 VDC ±15 %

Power consumption approx. 10 W

Signal input sync-in / trig-in; 2x encoders (A+, A-, B+, B-, index) or 3x encoders (A+, A-, B+, B-)

Digital interface Ethernet; EtherCAT; RS422; PROFINET 3); EtherNet/IP 3)

Analog output Current: 4 … 20 mA; voltage: 0 ... 10 V (16 bit D/A converter)

Switching output Error1-Out, Error2-Out

Digital output sync-out

Optical pluggable optical fiber via E2000 socket, length 2 m ... 50 m, min. bending radius 30 mm)

3-pin supply terminal strip;


encoder connection (15-pin, HD-sub socket, max. cable length 3 m, 30 m with external encoder supply);
Connection RS422 connection socket (9-pin, Sub-D, max. cable length 30 m);
Electrical
3-pin output terminal strip (max. cable length 30 m);
11-pin I/O terminal strip (max. cable length 30 m);
RJ45 socket for Ethernet (out) / EtherCAT (in/out) (max. cable length 100 m)

Installation Free-standing, DIN rail mounting

Storage -20 … +70 °C


Temperature range
Operation +5 ... +50 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XYZ axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XYZ axis, 10 cycles each

Protection class (DIN EN 60529) IP40

Material Aluminum

Weight approx. 1.8 kg approx. 2.25 kg

Compatibility compatible with all confocalDT sensors

No. of measurement channels 4) 1 2

Multifunction button (two adjustable functions and reset to factory setting after 10 s);
Control and indicator elements
5x LEDs for intensity, range, status and supply voltage
FSO = Full Scale Output
1)
Full measuring range up to 8 kHz. Sensor-dependent up to 80% FSO between 9 and 10 kHz.
2)
Illuminant: light bulb
3)
Connection via interface module (see accessories)
4)
No loss of intensity and linearity due to two synchronous measurement channels

IFC2421 Controller All electric cables:


approx. 63

less installation space


123.8
120

DIN rail

m 30
R
in.

218 76.2 Fiber-optic


(Foot parts are removable) 83.7 sensor cable

IFC2422 Controller 2 fiber-optic


cables
approx. 63

m 30
123.8
120

R
in.
DIN rail

239 All electric cables:


76.2 less installation space
(Foot parts are removable)
83.7

29
Light-intensive controller for high speed measurements
confocalDT IFC246x

Measuring rate up to 30 kHz

Ethernet / EtherCAT / RS422 /


PROFINET / Ethernet/IP / Analog

Fast surface compensation


and high light intensity

Configuration via web interface

Submicron resolution

Thickness measurement of
multi-layer materials

Synchronous two-sided
thickness measurement

Robust design with passive


cooling

The confocalDT 2465 and 2466 controllers enable fast, high-precision


distance and thickness measurements up to 30 kHz. The controllers
are available as a single- or dual-channel variant. Using a special
calculation function, the confocalDT 2466 dual-channel version
evaluates both channels. Measurement acquisition is synchronous
and can be carried out while exploiting the full measuring rate for both
channels.

Available as a standard version for distance and thickness


measurements as well as a multi-peak version, the controllers are
compatible with all sensor types of the IFS series. The multi-peak Settings are made via the web interface. For thickness measurements,
materials are stored in an expandable materials database.
models are used for the thickness measurement of up to 5 transparent
layers.

Due to a user-friendly web interface, no additional software is


necessary to configure the controller and the sensors. Data output is
via Ethernet, EtherCAT, RS422 or analog output. Optionally available
interface modules enable the data to be output also via PROFINET or
EtherNet/IP.

High luminous intensity for challenging measuring objects


A controller version with high light intensity is available for measuring
low-reflecting objects. Especially with tilted or dark surfaces, the
enhanced light intensity increases the proportion of reflected light and
enables stable measurements.

30
Model IFC2465 IFC2465MP IFC2466 IFC2466MP

Ethernet/EtherCAT 1 nm

Resolution RS422 18 bit

Analog 16 bits (teachable)

Measuring rate continuously adjustable from 100 Hz to 30 kHz

Linearity typ. < ±0.025 % FSO (depends on sensor)

Multi-peak measurement 1 layer 5 layers 1 layer 5 layers

Light source internal white LED; high-power LED for variant with double light intensity

No. of characteristic curves up to 20 characteristic curves for different sensors per channel, selection via table in the menu

Permissible ambient light 1) 30,000 lx

Synchronization yes

Supply voltage 24 VDC ±15 %

Power consumption approx. 10 W; approx. 20 W with double light intensity option

Signal input sync-in / trig-in; 2x encoders (A+, A-, B+, B-, index) or 3x encoders (A+, A-, B+, B-)

Digital interface Ethernet / EtherCAT / RS422 / PROFINET 2) / EtherNet/IP 2)

Analog output Current: 4 … 20 mA; voltage: 0 ... 10 V (16 bit D/A converter)

Switching output Error1-Out, Error2-Out

Digital output sync-out

Optical pluggable optical fiber via E2000 socket, length 2 m ... 50 m, min. bending radius 30 mm

3-pin supply terminal strip; encoder connection (15-pin, HD-sub socket, max. cable length 3 m,
Connection 30 m with external encoder supply); RS422 connection socket (9-pin, Sub-D, max. cable length 30 m);
Electrical
3-pin output terminal strip (max. cable length 30 m); 11-pin I/O terminal strip (max. cable length 30 m);
RJ45 socket for Ethernet (out) / EtherCAT (in/out) (max. cable length 100 m)

Installation Free-standing, DIN rail mounting

Storage -20 … +70 °C


Temperature range
Operation +5 ... +50 °C

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XYZ axis, 1000 shocks each

Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XYZ axis, 10 cycles each

Protection class (DIN EN 60529) IP40

Material Aluminum

Weight approx. 1.8 kg approx. 2.25 kg

Compatibility compatible with all confocalDT sensors

No. of measurement channels 3) 1 2

Multifunction button (two adjustable functions and reset to factory setting after 10 s);
Control and indicator elements
5x LEDs for intensity, range, status and supply voltage
FSO = Full Scale Output
1)
Illuminant: light bulb
2)
Connection via interface module (see accessories)
3)
No loss of intensity and linearity due to two synchronous measurement channels

IFC2465 Controller All electric cables:


approx. 63

less installation space


123.8
120

DIN rail

m 30
R
in.

218 76.2 Fiber-optic


(Foot parts are removable) 83.7 sensor cable

IFC2466 Controller 2 fiber-optic


cables
approx. 63

m 30
123.8
120

R
in.
DIN rail

239 All electric cables:


76.2 less installation space
(Foot parts are removable)
83.7

31
System design
confocalDT

Cable concepts for every application


The connection options are diverse and can be adapted to your plant or machine concept.

IF2001/USB

RS422 or Encoder
Synchronization or ref. encoder A

B
A

Power supply
PS 2020

PC2415-x PC2415-1/Y
Switch / Hub PLC

PC2415-x/OE

PC / Ethernet

Analog output
Digital I/O

Encoder
SC2415-x/OE
A, B

LAN cable
USB A

B
A

IF2001/USB
confocal DT
PC Intensity Multifunction
Range

RUN/SF/MS
ERR/BF/NS
Ind. Ethernet
Interface

Switch / Hub PLC


SC2415-x/OE
5
Sync/Trig

1 Power 3

Sensor
1

Analog output
Encoder

A, B

PS 2020 Sensor

32
The confocalDT system consists of:
ƒ Sensor IFS240x
ƒ Controller IFC24xx
ƒ Fiber optic cable C24xx

Sensor IFS240x

Vacuum feedthrough (optional)

EtherCAT, Ethernet

Optical Fibers
C2401-x
C2401/PT-3
C2401-x(10)
RS422
PROFINET/ EtherNet/IP (via IF2030)

Controller
IFC242x
IFC246x

Analog output Power supply


(optional)
Digital I/O
Encoder
(optional)

33
Customer-specific modifications
confocalDT

Customer-specific modifications
Application examples are often found where the standard versions
of the sensors and the controllers are performing at their limits. To
facilitate such special tasks, it is possible to customize the sensor
design and to adjust the controller accordingly. Common requests
for modifications include changes in design, mounting options,
customized cable lengths and modified measuring ranges.

Possible modifications
ƒ Sensors with connector
ƒ Cable length
ƒ Vacuum suitability up to UHV
ƒ Specific lengths
ƒ Customer-specific mounting options
ƒ Optical filter for ambient light compensation
ƒ Housing material
ƒ Measuring range / Offset distance

Vacuum setup

C2400/PT-x-Vac C2401-x
IFS24xx / Vac
Controller IFC24xx

Vacuum feedthrough
C2405... / Vac (KF or CF flange)
C2402... / Vac (KF flange)

34
Accessories
Mounting adapter

Accessories: mounting adapter


MA2402 for sensors 2402
1.5±0.1 22
22
4 ø8

4
3 3 4

ø3.

4.5
3
7.5

ø4 H9

11

12

15
M4
5 4.5
20

Accessories: mounting adapter


MA2403 for sensors 2403

22
1.5±0.1 11
3 3
4 4
3.4

4.5
7.5

ø8
12

18

M5x0.8 M5x0.8
3

7 4.5
24

Accessories: mounting adapter


MA2404-12 for sensors IFS2404-2 / IFS2404/90-2 / IFS2407-0,1
16 34
28
ø1

9
2.1
H7

5
ø4.
16

2
9

ø8

0.5 18

Accessories: mounting adapter


MA2400 for sensors IFS2405 / IFS2406 / IFS2407 (consisting of a mounting block and a mounting ring)

Mounting block
Mounting ring
20 30
10 13
20

6 ø2
ø2 ø4 7
20

6 0
ø3
30
23

14.5 19.75

MA 2406-20 for sensors MA 2400-27 for sensors


IFS2406-2,5 IFS2405-0,3 / -1
7

IFS2406/90-2,5 IFS2406-3 / -10


IFD2411-x
IFD2410-x
IFD2415-1

ø6
20
20

ø5 2
20

ø3 ø4
20

0 0 4 8
50 4
ø5
6
ø7 ø7
ø

22 25 32 36.5

MA 2405-34 for sensors MA 2405-40 for sensors MA 2405-54 for sensors MA 2405-62 for sensors
IFS2405-3 IFS 2405-6 IFS2405-10 IFS2405-28 / -30
IFD2415-3 IFS2407-3
IFD2415-10

35
Accessories
Adjustable mounting adapters

JMA-xx mounting adapter for distance measurements JMA-Thickness mounting adapter for two-sided thickness measurements

The adjustable JMA mounting adapter simplifies the alignment and


fine adjustment of confocal sensors. The sensors are integrated and
aligned directly in the machine together with the adapter. This corrects,
e.g, minor deviations caused by mounting and compensates for tilted
measuring objects. With two-sided thickness measurements, the
JMA-Thickness mounting adapter supports the fine alignment of the
two measuring points.

 Max. shift in X ±2 mm  Max. shift in Y ±2 mm  Max. tilt angle in X ±4°  Max. tilt angle in Y ±4°
left X right up left X right up

±4°
Y Y

±2 mm

down down

±2 mm ±4°

36
Dimensions
Adjustable mounting adapter JMA
64

1:2 1:2

2 x 2 Threaded holes
for M4 mounting screws

64
38.8

25 25

68
Screws for adjusting the position in the x, y axis

5
±0.0
ø27.4
68

Dimensions in mm, not to scale

Screws for tilt adjustment

Holder for smaller sensor diameters

Sensor holder Sensor holder Sensor holder Sensor holder


for JMA-08 for JMA-10 for JMA-12 for JMA-20

A 0
A-A A 0 A 1
0
19.8 -0.5 A-A 0
1 19.8 -0.5 1 19.8 -0.5 A-A A 1 19.8 -0.5
ø10.05+0.05

ø12.05+0.05

ø20.05+0.05
0
ø8.05 +0.05

0
ø27-0.3

ø27-0.3

ø27 -0.3

ø27 -0.3
0

M4 M4 M4 A-A
A A A A
for M4x6 grub screw, for M4x6 grub screw, for M4x6 grub screw,
0441041 0441074 0441041

Mounting plate JMP for JMA-Thickness

200

B 80 100 10
5
30
ø4.2

ø8
12.5

60
25

ø4.2

ø8

B 1x45°
5

B-B
37
Accessories
Mounting adapter for individual sensors

Manual adjustment mechanism for easy and fast


adjustment

Optimal sensor alignment for best possible


measurement results

Ideally suitable for machine integration

Particularly for high resolution sensors with a small tilt angle, ƒ 1 JMA-xx
perpendicular installation is required. The JMA-xx mounting adapter ƒ 1 sensor holder for smaller diameters (not with JMA-27)
enables fine alignment of the sensor to the target via the simple ƒ 1 hexagon screwdriver for positioning
adjustment mechanism. This makes it easy to compensate for minor ƒ Assembly instructions
mounting deviations or tilted measuring objects.

Scope of supply

Model JMA-08 JMA-12 JMA-20 JMA-27

X ±4° (continuously adjustable)


Tilting range
Y ±4° (continuously adjustable)
X ±2 mm (continuously adjustable)
Shifting range
Y ±2 mm (continuously adjustable)
Shock (DIN EN 60068-2-27) 15 g / 6 ms in XYZ axis, 1000 shocks each
Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XYZ axis, 10 cycles each
Adjustment mechanism Screw setting mechanism via M3x0.25 screw with hexagon socket 1.5
Installation 2x 2 mounting holes for M4x1
Radial clamping Radial clamping Radial clamping Radial clamping
Sensor mounting
for ø 8 mm for ø 12 mm for ø 20 mm for ø 27 mm
confocalDT:
confocalDT: confocalDT: IFS2405-0,3
confocalDT: IFS2404-2 IFS2406-2,5/VAC IFS2405-1
Compatibility
IFS2403 series IFS2407-0,1 interferoMETER: IFS2406-3
IFS2407-0,8 IMP-TH70 IFS2406-10
IFD2411-x

Application examples:

AlignmentAlignment Positioning Positioning


Positioning
Compensates
Subsequent
for Subsequent
correction correction
Compensates
Two-sided
Compensates
for thicknessfor Two-sided thickness
Shifting
Two-sidedthethickness
sensor Shifting the sensor
Shifting the sensor
n incorrect
of the
target
mounting
position
of the
position
mounting position
incorrectmeasurements
target
incorrect
position
target position measurementsto
measurements
target area to target areato target area

38
Accessories
Mounting adapter for two-sided thickness measurements

Optimal alignment of the optical axes enables high


precision in two-sided thickness measurements

Pre-assembled for easy installation and fast


commissioning

Ideally suitable for machine integration

For two-sided thickness measurements, the JMA-Thickness mounting Scope of supply


adapter supports the alignment of the measuring points to one ƒ 2 JMA-xx
another. This means that the measuring points are arranged absolutely ƒ 1 JMP mounting plate
congruent to each other so that the sensors are positioned exactly on ƒ 1 hexagon screwdriver 1.5 mm
an optical axis. This prevents measurements at an offset and a reliable ƒ 1 Allen wrench 2.5 mm
measurement result is achieved with the highest possible precision. ƒ 1 Allen wrench 3.0 mm
ƒ 1 Assembly instructions
When delivered, the two mounting adapters are pre-mounted on ƒ 2 optional reducing sleeves
a mounting plate and aligned with one another. This simplifies (depending on the package and the corresponding sensor)
installation and the measuring system can be put into operation more
quickly. After installation into the machine, the plate can be removed,
if necessary.

Model JMA-Thickness -08 -12 -20 -27

Shock (DIN EN 60068-2-27) 15 g / 6 ms in XYZ axis, 1000 shocks each


Vibration (DIN EN 60068-2-6) 2 g / 20 … 500 Hz in XYZ axis, 10 cycles each
Adjustment mechanism Screw setting mechanism via M3x0.25 screw with hexagon socket 1.5
Radial clamping Radial clamping Radial clamping Radial clamping
Sensor mounting
for ø 8 mm for ø 12 mm for ø 20 mm for ø 27 mm

confocalDT:
confocalDT: IFS2405-0,3
confocalDT:
confocalDT: IFS2406-2,5/VAC IFS2405-1
Compatibility IFS2404-2
IFS2403 series interferoMETER: IFS2406-3
IFS2407-0,1
IMP-TH70 IFS2406-10
IFD2411-x

More precision with two-sided thickness measurements

Without JMA-Thickness: Without JMA-Thickness: Without JMA-Thickness:


Measurement error with tilted target Incorrect thickness measurement with vibrations Sensors positioned incorrectly – no thickness measurement
possible

With JMA-Thickness: With JMA-Thickness: With JMA-Thickness:


Measures exactly at the opposite position Sensors are on one optical axis – Optimal positioning support – object visible for both sensors
provides stability even with vibrating objects

39
Accessories
Cables and connectors

Software
IFD24xx-Tool Software demo tool included

Light source accessories


IFL2422/LED Lamp module for IFC2422 and IFC2466
IFL24x1/LED Lamp module for IFC2421 and IFC2465

Optical fiber extension for sensors


CE2402 cable with 2x E2000/APC connectors
CE2402-x Extension for optical fiber (3 m, 10 m,13 m, 30 m, 50 m)
CE2402/PT3-x Optical fiber extension with protection tube for mechanical stress
(3 m, 10 m, customer-specific length up to 50 m)

Optical fibers for IFS2404/IFS2404-2 and IFS2404/90-2 sensors


C2404-x Optical fiber with FC/APC and E2000/APC connectors
Fiber core diameter 20 µm (2 m)

Optical fibers for IFS2405/IFS2406/2407-0,1/ IFS2407-3/IFD2411-x sensors


C2401 cable with FC/APC and E2000/APC connectors Optical fiber C2401-x

C2401-x Optical fiber (3 m, 5 m, 10 m, customer-specific length up to 50 m)


C2401/PT3-x Optical fiber with protection tube for mechanical stress
(3 m, 5 m, 10 m, customer-specific length up to 50 m)
C2401-x(01) Optical fiber core diameter 26 µm (3 m, 5 m, 15 m)
C2401-x(10) Drag-chain suitable optical fiber (3 m, 5 m, 10 m)
Optical fiber with
coating C2401/PT3-x

C2400 cable with 2x FC/APC connectors


C2400-x Optical fiber (3 m, 5 m, 10 m, customer-specific length up to 50 m)
C2400/PT-x Optical fiber with protection tube for mechanical stress
(3 m, 5 m, 10 m, customer-specific length up to 50 m)
C2400/PT-x-Vac Optical fiber with protection tube suitable for use in vacuum
(3 m, 5 m, 10 m, customer-specific length up to 50 m)

Drag-chain suitable
optical fiber C2401-x(10)
Cables for IFD2410 /2415 sensors
PC2415-x Supply/interface cable, drag-chain suitable,
3 m, 6 m, 9 m, 15 m
PC2415-x/OE Supply/interface cable open ends, drag-chain suitable,
3 m, 6 m, 9 m, 15 m
PC2415-1/Y Supply/interface cable Y, open ends and RJ45 plug,
drag-chain suitable, 1 m
SC2415-x/OE Multifunction cable, open ends, drag-chain suitable,
3 m, 6 m, 9 m, 15 m

Cables for IFD2411 sensors


SC2415-x/OE Multifunction cable, open ends, drag-chain suitable, 3 m, 6 m, 9 m, 15 m
C2401-x Optical fiber (3 m, 5 m, 10 m, customer-specific length up to 50 m)

40
Optical fibers for IFS2407/90-0,3 sensors
C2407-x Optical fiber with DIN connector and E2000/APC (2 m, 5 m)

Vacuum feedthrough
C2402/Vac/KF16 Vacuum feedthrough with optical fiber, 1 channel, vacuum side FC/APC
non-vacuum side E2000/APC, clamping flange KF 16
C2405/Vac/1/KF16 Vacuum feedthrough on both sides FC/APC socket, 1 channel,
clamping flange type KF 16
C2405/Vac/1/CF16 Vacuum feedthrough on both sides FC/APC socket, 1 channel,
flange type CF 16
C2405/Vac/6/CF63 Vacuum feedthrough FC/APC socket, 6 channels,
flange type CF 63

Other accessories
SC2471-x/USB/IND Connector cable IFC2461/71, 3 m, 10 m, 20 m
SC2471-x/IF2008 Connector cable IFC2461/71-IF2008, 3 m, 10 m, 20 m
PS2020 Power supply 24V / 2.5A
EC2471-3/OE Encoder cable, 3m
IF2030/PNET Interface module for PROFINET connection
IF2030/ENETIP Interface module for EtherNet/IP connection

Optical fiber E2000/APC standard connector FC/APC standard connector


Temperature range : -50 °C to 90 °C
8.8

ø2.5
ø6

Bending radius: 30/40 mm


ø2

ø9.5

25.5 3.45

Multimode core 50 µm / 26 µm / 20 µm
6

Casing 125 µm

Acrylate <250 µm DIN connector


ø2.5
ø6.8

Coating/buffer
PVC: polyvinyl chloride

Strain relief
PVDF: polyvinylidene fluoride

41
Accessories
Interface modules

Module IFC2410 IFC2411 IFC2415 IFC242x IFC246x

IF2001/USB
Single-channel RS422/USB converter cable a a a a a

IF2004/USB
RS422/USB converter to convert x x x a a
up to 4 digital signals to USB

IF2008/ETH
Interface module for Ethernet x x x a a
connection for up to 8 sensors

IF2008PCIE
Interface card for multiple sensor signals; x x x a a
analog and digital interfaces

IF2035/PNET
Interface module for Industrial x x x a a
Ethernet connection (PROFINET)

IF2035/ENETIP
Interface module for Industrial x x x a a
Ethernet connection (EtherNet/IP)

IF2001/USB converter RS422 to USB


The RS422/USB converter converts the digital signals of a confocal controller into a USB
data packet. The sensor and the converter are connected via the RS422 interface of the
converter. Data output is done via USB interface. The converter loops through further
signals and functions such as laser on/off, switch signals and function output. The
connected controllers and the converter can be programmed through software.

Special features
ƒ Robust aluminum housing
ƒ Easy sensor connection via screw terminals (plug and play)
ƒ Conversion from RS422 to USB
ƒ Supports baud rates from 9.6 kBaud to 12 MBaud RS422 USB

IF2004/USB: 4-channel converter from RS422 to USB


The RS422/USB converter is used for transforming digital signals of up to four confocal
controllers into USB data signals. The converter has four trigger inputs and a trigger output
for connecting additional converters. Data is output via an USB interface. The connected
controllers and the converter can be programmed through software. The COM interfaces
can be used individually and can be switched.

Special features
ƒ 4x digital signals via RS422 RS422
ƒ 4x trigger inputs, 1x trigger output
RS422
ƒ Synchronous data acquisition USB
ƒ Data output via USB RS422
RS422

42
IF2008/ETH
IF2008/ETH Interface module for Ethernet connection
with up to 8 sensors
The IF2008/ETH integrates up to eight sensors and/or encoders with an RS422 interface
into an Ethernet network. Four programmable switching in-/outputs (TTL and HTL logic)
are available.

10 indicator LEDs directly on the module show both the channel and the device status.
In addition, acquisition and output of data via Ethernet is in addition performed at high
speeds up to 200 kHz. Parameter setting of the interface module can be easily done via
the web interface. 8 x RS422 1 x EtherNet

IF2008PCIe / IF2008E
Interface card for synchronous data acquisition
Absolute synchronous data acquisition is a decisive factor for the deflection or straightness
measurement using several controllers. The IF2008PCIe interface card is designed for
installation in PCs and enables the synchronous acquisition of four digital sensor signals
and two encoders. The data is stored in a FIFO memory in order to enable resource-saving
processing in blocks in the PC. The IF2008E expansion board enables to detect in addition
two digital controller signals, two analog controller signals and eight I/O signals.

Special features
ƒ IF2008PCIe - Basic printed circuit board: 4 digital signals and 2 encoders
ƒ IF2008E - Expansion board: 2x digital signals, 2x analog signals and 8x I/O signals Interface card
IF2008PCIe, IF2008E
for individual signal
processing

IF2035
Interface module for Industrial Ethernet connection
The IF2035 interface modules are designed for easy connection of Micro-Epsilon sensors
to Ethernet-based fieldbuses. The IF2035 is compatible with sensors that output data via
an RS422 or RS485 interface and supports the common Industrial Ethernet protocols
EtherCAT, PROFINET and EtherNet/IP.

These modules operate on the sensor side with up to 4 MBd and have two network
connections for different network topologies. In addition, the IF2035-EtherCAT offers a
4-fold oversampling function, which enables faster measurements than the bus cycle PROFINET
allows, if required. Installation in control cabinets is via a DIN rail.
RS422 EtherNet/IP

EtherCAT

43
Sensors and Systems from Micro-Epsilon

Sensors and systems for displacement, Sensors and measurement devices for Measuring and inspection systems for
distance and position non-contact temperature measurement metal strips, plastics and rubber

Optical micrometers and fiber optics, Color recognition sensors, LED analyzers 3D measurement technology for
measuring and test amplifiers and inline color spectrometers dimensional testing and surface inspection
Modifications reserved / Y9761149-S062084GKE

MICRO-EPSILON Headquarters
Koenigbacher Str. 15 ∙ 94496 Ortenburg / Germany
Tel. +49 (0) 8542 / 168-0 ∙ Fax +49 (0) 8542 / 168-90
info@micro-epsilon.com ∙ www.micro-epsilon.com

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