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The document provides technical service information for the front upper valve body of an automatic transmission, detailing components, specifications of valve body springs, and assembly instructions. It includes diagrams and notes for proper reassembly, emphasizing the importance of using the correct number of shims and identifying different springs. Additionally, it outlines the installation process for various parts, including gaskets and bolts, to ensure proper function.
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(Front Upper Valve Body)
COMPONENTS
Sim
The tow pressure & changed oe
covding tothe number af te shims
‘Winer aasembiing the valve body,
‘natal be same Romber of shims a8
| @—| Sone ofthe vane pois go not
Moen
— ae a
—— Primary Down-shitt Plug
seconaay Sa
Seen Pray Tt Va
eee
ve Soe
—— —stconay Tote vane
(+ anna a ot ive Stopper
Front Upper Vave Body
Check Bat
Pug
—
se ane aa ste ae
tings as were removeo a
ave any aduatng mage
Retainer
[karen TNT] Specified torave
AUTOMATIC TRANSMISSION SERVICE GROUP.
58Technical Service Information
SPECIFICATIONS OF VALVE BODY SPRINGS
is Free ength | Collourerdameter | Total No 7
Soring ‘om (in) mmm) | of cole "
| check a 130 (0512) 84 (0331) 80 Nene
| Prmen tone valve 25.3 (0998) 92 (0362) 35 we
© | Panay dowe-shit plug 2691059 | __ 900356) 105 Bue
D)| Secondary reguator vave 460 081) 133 (0528) 750 None
© | Secondary trowle vane 253 (0.8986) 92 (0.362) 35 write
| secondary down-sht pug 326 (1283) 970382) | 130 Wie
@| Troma vane sieeve 108 (0425) ¥82 (0717) 20 None
NOTE, During reassembly, please refer to the spring specifications above to help differentiate the differ-
‘ent springs,
SECTIONAL VIEW OF VALVE BODY
59Technical Service Information
LOCATION OF RETAINER, PINS, STOPPERS, CHECK BALL, SPRING AND
STRAINER
RETAINER, PINS AND STOPPERS
a] itn snnedtOonas
a eearr ~ [ae
oma [- [am
Olt [ath a
lel msertee lam | - | wie
CHECK BALL AND SPRING
cree 88—$—2 sng
OD ers
a wean]
STRAINER
AUTOMATIC TRANSMISSION SERVICE GROUP
60Inf
UpperV:
COMPONENTS
Technical (RSS
WAG Way)
Aewaine—————6
eG,
—i
3:9 oh ave —————
Pug.
me Bi BO, CB oar
oy seseeeecgec). S BS @, Oo” ma
seanw———0 ee 5 HE
aan i = “Soe “
aye
——e He ||
{88° Fg |
a A peor Cee - ++ page,
rug ee
a Cur Back Valve Manual Down Timing Vale
|
Us
Plug Side
—
[BT
Plug Side
AUTOMATIC TRANSMISSION SERVICE GROUP
6Technical Service Information
SPECIFICATIONS OF VALVE BODY SPRINGS.
fee rewmee,, | cmomae, | eae | com
B | 23 sn imne ve masa) 220382) 720] Fae
E | Bashi vane 383 (1508) 97 (0382) 70 | None
| teckup wgnal vane 53.4 (2102) 13:7 (0539) 160 |. Green
F | 07D chach exhaust valve 333 (1311) 82 (0.323) 140 Yellow
G | inemedate moduitorvave | 228 0888) 77 (0308) 720 | Pik
NOTE: During reassembly, please refer to the spring specifications above 1o help differentiate the differ
lent springs,
SECTIONAL VIEW OF VALVE BODY
AUTOMATIC TRANSMISSION SERVICE GROUP
62AATSG Technical Service Information
LOCATION OF RETAINERS, PINS AND CHECK BALLS
RETAINERS AND PINS
Clo|F/o|a/o/olole|s
CHECK BALLS
AUTOMATIC TRANSMISSION SERVICE GROUP
63ATSG Technical Service Information
(Lower Valve Body)
COMPONENTS
1.2 Shit Vawe Low Prog
Retainer —_ Pin | 4.2 Shi vane
Sa “ |
3:2 Kick-Down
Grice Contra Valve
Plug
Aetainer. ase m™™
SS
No2 Steeve ————
Pin
check valve
cheek 8a ——o
| : sou Rey as — ayy
siauiumauuaae
#Agjuring Ring id
fhe eajusting nae pig esse eae EREES EES
‘Winen assembling the valve anal 3
boy instal the same number
cf aising gs 5 were
Some ofthe valve bodies do
ot have any adjusting ngs
AUTOMATIC TRANSMISSION SERVICE GROUP
64Technical Service Information
‘SPECIFICATIONS OF VALVE BODY SPRINGS.
sore rnin | toy | oreo | oO
Ole Boa) eam 30 | hw
©| oan ) eaany | 60 | hore
arco meeiouy | eacozm | v0 | none
ee 225 (1280) sacs | ao | ake
© | trsioat vane 2941158) | 33 (0327) v0 | Brown
© | sworn ae aiacia7ey | aaveasey | 150+)
© Pores err vave sez a2 208 08) v0 | Nene
| aecomair ceva vate 253 (0988) 725 (0492) as [me
| Low aan madulator vive 300 (1.187) 73 (0287) 760 | Yelow
OD | veer vane 729 (0302) 52 (0208) 160 Nene
NOTE. During reassembly, please refer to the spring specifications above to help differentiate the differ.
‘ent springs,
SECTIONAL VIEW OF VALVE BODY
AUTOMATIC TRANSMISSION SERVICE GROUP
65ATSG Technical Service Information
LOCATION OF RETAINERS, PINS, CHECK VALVE, BALL AND SPRINGS
RETAINERS AND PINS
Upper Side
A
= a | ot
iano
on
Tomar Side
ae a | al
[etn
| Saereee ee] Es
CHECK VALVE, BALL AND SPRINGS
cre ts; —o -—soina @
Some 8 — Bf 10
ead ae
/ 1
ssi ei inlet)
SS [eros
Nt
ee
AUTOMATIC TRANSMISSION SERVICE GROUP
66Technical Service Information
(Assembly of Valve Body)
1. INSTALL VALVE BODY PLATE
NOTE: Since No.1 and No.2 gaskets look similar. use
the illustrations below to differentiate them.
No.1 Gasket
Place a new No.1 gasket and the body plate on the
lower valve body
Temporarily secure the body plate with the two
bolts
NOTE: Use the two bolts for the oil tube clamp.
Place a new No.2 gasket on the body plate,
AUTOMATIC TRANSMISSION SERVICE GROUP
07Technical Service Information
INSTALL REAR UPPER VALVE BODY
Place the lower valve body on the rear upper valve
body.
Temporarily install the six wave washers and bolts.
NOTE: Each bolt length (mm (in.)) is indicated in the
figure,
Bolt length: A 29.5 mm (1.161 in)
B 35mm (1.38 in)
C44 mm (1.73 in.)
INSTALL FRONT UPPER VALVE BODY
Remove the two temporary installed bolts
Pace the lower valve body on the front upper valve
body.
Temporarily install the three wave washers and
bolts.
NOTE: Each bolt length (mm (in.)) is indicated in the
figure.
Bolt length; A 29.5 mm (1.161 in.)
B35 mm (1.38 in.)
68Technical Service Information
‘Turn over the valve body assembly.
Temporarily install the seven wave washers and
bolts
NOTE: Each bolt length (mm (in.)) is indicated in the
figure.
Bolt length: A 25 mm (0.98 in.)
B 295 mm (1.161 in)
© 39mm (1.54 in)
INSTALL CHECK BALLS
‘Turn over the valve body assembly.
Install the two check balls into the lower valve body.
INSTALL LOWER VALVE BODY PLATE AND COVER
NOTE: Since No.3 and No.4 gaskets look similar, use
the illustrations below to differentiate them.
No.3 Gasket
No.4 Gasket
(a) Place @ new No.3 gasket. the body plate and a new
No.d gasket on the lower valve body.
69