DEPRAG Apps

Software Solutions and Updates

D3900E 07.2019
Contents

Software Solutions for Sequence Controllers

AST5/AST6/AST11/AST40 5
Possible combinations with AST controllers 5
Interface Graph Loader 6
Datalogger 6
Statistics 7
ASTxx Serial Remote 7
ASTxx TimeSync 7
AST-CSV-Import 7
DEPRAG Clamp Force Control 8
Friction value screwdriving 9
Module WEB-IO 12E/12A 9
DEPRAG Graph Viewer for evaluation of screwdriving curves 9
DEPRAG Data eXchange 10
TIA Link 11

Software Solutions for Sequence Controller

AST30-31 13
Possible combinations with AST30-31 controller 13
Interface Graph Loader 14
PC Software TC30-PC 14
TC30-PC Statistics 14
TC30-PC Datalogger 14
TC 30-PC to QS-STAT conversion program 15
Shut-off at effective torque 15
Friction controlled fastening to torque 15

Software Solutions for

MINIMAT-EC Cordless Screwdriver 17
Possible combinations with MINIMAT-EC cordless screwdriver 17
Base station ComCenter 10 18
Programming kit ComCenter PC 18
Datalogger 18
Statistics 19
ASTxx TimeSync 19
AST-CSV-Import 19
DEPRAG Graph Viewer for evaluation of screwdriving curves 19
DEPRAG Data eXchange 19
TIA Link 19

Software Solutions for MINIMAT-ED

Digital Electric Screwdriver, stationary 21
Possible combinations with MINIMAT-ED, the digital electric screwdriver 21
Interface 330E with software 330 OS BASIC 21
Interface 330E with software 330 OS ADVANCED 21

2
Contents

Software Solutions for ADAPTIVE DFS

DEPRAG FASTENING SYSTEM 23
Possible combinations with ADAPTIVE DFS, the DEPRAG FASTENING SYSTEM 23
DEPRAG Graph Viewer for evaluation of screwdriving curves 24
ADFS Threaded Fastener 24
ADFS Push Fastener 24
ADFS Push Plus Fastener 24
ADFS Calibration 24
DEPRAG Data eXchange 25
ADFS OPC UA 25

Software Solutions for

Position Control Stand PKS 27
WEB-VISU-POSI 27

Software Solutions for

DEPRAG Feeding Technology 29
PFC100 Manager 29

Software Solutions for

DEPRAG Automation 31
Software packages for DCOS processing and system controllers 31

Software Updates 33
for AST sequence controllers 34
for AST sequence controllers (no longer in the current sales program) 34
for EC screwdriver, EC-Servo screwdriver, electric screwdriver 34
for the ADAPTIVE DFS 34
for part feeder control and position control stand 34
for measurement devices 34
for battery, charger and programming kit 34
for function control and ComCenter 34
Process description for a software update 35
Your contact for questions about our software products: 35

Part number index 36

The ordering process for our software products 38

The ordering process for activation key 39

3
4
Software Solutions for Sequence Controllers
AST5/AST6/AST11/AST40

Possible combinations with AST controllers

Which software is suitable for the screwdriving system?

Hardware including software Part no. AST5 AST5-S AST(i)6 AST11 AST(i)40

Interface Graph Loader 385834A

    
Interface Graph Loader activation key 118742
Module WEB-IO 12E/12A 383978A
 x x x x
WEB-IO 12E/12A activation key *) 116995
*) no PC is required for this software

Software Part no. AST5 AST5-S AST(i)6 AST11 AST(i)40

Datalogger activation key 202699     

Statistics activation key 206081     
ASTxx Serial Remote activation key 206565     
ASTxx TimeSync 122728     
AST-CSV-Import 122724     
DEPRAG Clamp Force Control activation key 109108 x x x x 
Friction value screwdriving activation key 201820     
DEPRAG Graph Viewer activation key 128901     
DEPRAG Data eXchange activation key 132680     
TIA Link activation key 135839 x x   

5
Interface Graph Loader
the hardware with installed software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

The Interface Graph Loader is an optional accessory for the automatic transfer of
screwdriving curves and final value data sets from DEPRAG screwdriving controllers. The Part no. 385834A
Interface can be used with EC and EC servo screwdriving systems in combination with
screwdriving controllers AST5, AST6, AST11 and AST40.
The storage of screwdriving graphs and end value data sets (e.g. torque, angle etc.) for Activation key 118742
manual work stations and screwdriving stations can be carried out automatically using
the Interface Graph Loader.
The corresponding software enables immediate display on the computer screen of the
current screwdriving graph, the screw assembly can be evaluated straight after comple-
tion and *csv and *bin files can be saved in individual directories.

The device requires a suitable adapter cable, a sequence controller ASTxx with screwdri-
ver and a PC to save the data.

compatible with
PC
WINDOWS 7 32/64 Bit

connection cable
AST5
385835A
connection cable
AST6
385835B Interface Feeding system/
Graph Loader PLC
connection cable 385834A (optional)
AST11
811420

connection cable
AST40
385835D

The software requires a free activation (118742).

A description of the procedure can be found on page 39.

Datalogger
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 und AST40

The software datalogger can be used to record and archive the final-values of up to 10
sequence controllers. This storage format corresponds with the required format of the Activation key 202699
software statistics, so that the data sets can be analyzed with the software statistics. Se-
lect whether the data is collected automatically while the program is running, or whether
the data reading should be triggered manually. The connection to the controllers is done
by Ethernet and TCP/IP. The software is available in the following languages:
German, English, French, Italian, Spanish
To activate this pre-installed software, proceed as described on page 39.

6
Statistics
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

The software statistics can be used to produce statistical evaluations of the screwdriving
results, that are made available by the software datalogger. Activation key 206081
When using the software statistics, we also recommend the installation of the software
datalogger.
To activate this pre-installed software, proceed as described on page 39.

ASTxx Serial Remote

the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

The program ASTxx Serial Remote is started on a PC and is controlled by commands

over a serial interface (COM-Port). With this program, screwdriving curves and result-data Activation key 206565
can be transferred quickly and simply onto a PC. The PLC controls when and which data
should be stored. The storage location (also the directory) on the PC is determined by the
PLC as well. The directory is setup automatically on the PC.
To activate this pre-installed software, proceed as described on page 39.

ASTxx TimeSync
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

Time synchronisation between PC and sequence controller AST (download via

controller website) Part no. 122728
ASTxx TimeSync is a PC software designed for simple synchronisation of date and time
between a PC and any number of sequence controllers.
If end values from a sequence controller and data from a PC need to be linked with one
another for further evaluation, then the date and time must match exactly in order for cor-
rect assignment of the data to take place. The program ASTxx TimeSync is responsible
for time synchronisation.
ASTxx TimeSync can run as a batch program on a server or a PC in the network and
can be accessed for any number of sequence controllers. The software runs in the back-
ground, establishes the date and time of the PC on which it is running and transmits
these values to the specified sequence controller. The sequence controller type and IP
address must be specified in order to access the program. The use of this software is
free of charge.

AST-CSV-Import
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

Free add-on: Add-In for Microsoft Excel for easy import of end-value csv files into Excel
(download via website of the controller). Part no. 122724

7
DEPRAG Clamp Force Control
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controller AST40

This reliable, adaptive screwdriving procedure provides excellent constancy in the pre-
load force even with fluctuating torque. Activation key 109108

The complete screw assembly consists of the screwdriving template seating point detec-
tion and a screw assembly to difference torque or angle.

The main element is the seating point detection. On the basis of a torque procedure a
mathematical evaluation function is continuously formed. If the trend line reached ex-
ceeds a specifically defined limit value, the seating point is considered detected and
the torque and angle values at the time of the seating point are saved. The evaluation
procedure combines two essential advantages. It is robust in relation to coincidental fluc-
tuations and increases during the torque procedure which do not arise from the actual
seating point. Furthermore, the algorithm is universally valid so the user does not need to
set any parameters specific to the evaluation. There is also no need for time-consuming
preliminary tests and parametrisations by the experts at DEPRAG. The parameters listed
in the following table must be set. Torque upper limit is the abort criterion for the screw-
driving step. The OK window for the seating point detection can optionally be monitored
by seating point torque lower/upper limit and angle lower/upper level. Either the torque
or angle values at the seating point or at the end of the program step can be stored as
the end values.

Tab.: Parameters for screwdriving template seating point detection

Parameter Function

Monitoring time Monitoring time for screwdriving step

Speed Speed for screwdriving step
Seating point torque lower/
Monitoring criterion for seating point detection
upper limit
Torque upper limit Abort criterion for screwdriving step
Angle lower limit Monitoring criterion in relation to seating point, min. 720°
Angle upper limit Monitoring criterion in relation to seating point
End value generation Values for seating point / end program step, basis for sequential step

The end values of the screwdriving template seating point detection portray the reference
for the follow-on program step. Instead of screw assembly to difference torque the other
option is screw assembly to angle.

The screwdriving procedure is used for applications where varying limiting conditions are
present which can cause widely ranging torques. Using a torque controlled tightening
procedure, even if there is the highest shut-off accuracy, can lead to large fluctuations in
the resulting pre-load force. The new adaptive screwdriving procedure DEPRAG Clamp
Force Control ensures uniform output for the follow-on end tightening due to the reliable
detection of the seating point. Consequently, there is a better constancy in the pre-load
force. Typical application examples are direct screw assemblies in plastic or metal.

The procedure DEPRAG Clamp Force Control does not replace the friction value meas-
urement or the friction dependent screw assembly. The screwdriving template friction
value measurement can be used if compliance with the pre-set frictional value needs to
be monitored. The friction dependent torque assembly also enables a good constancy
of the pre-load force for constant frictional torque procedures where the screw position
varies. A screw joint analysis is recommended to determine the most suitable screwdriv-
ing procedure.

To activate this pre-installed software, proceed as described on page 39.

8
Friction value screwdriving
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

With the friction-value process, it is possible to measure and compensate varying friction-
values (e.g. on self-forming screw-joints). Additionally, this procedure can be used for Activation key 201820
monitoring of predetermined friction values at verification processes.

To activate this pre-installed software, proceed as described on page 39.

Module WEB-IO 12E/12A

the hardware with installed software for EC- and EC-Servo screwdriving systems
in combination with the sequence controller AST5
Part no. 383978A
Input/output extension for AST5. To activate this pre-installed software, proceed as de-
scribed on page 39. Activation key 116995

DEPRAG Graph Viewer for evaluation of screwdriving curves

the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers ASTxx and ADAPTIVE DFS

During each screw assembly when using a sequence controller AST, the relevant meas-
urement values are recorded in a file. There is now the DEPRAG Graph Viewer, to simply Activation key 128901
and easily evaluate and analyse these measurement values.
The Graph Viewer opens the curve files of each sequence controller and can display the
following visualisations:

- Visualisation of measurement values over time

In this visualisation, various measurement sizes can be shown in relation to the screw-
driving procedure. All available measurement values can be displayed in chronological
order.

- Visualisation of measurement values over angle

In this visualisation, the angle can be analysed in relation to the screwdriving procedure.
The y-axis can be freely chosen by the user. This can e.g. enable analysis of angle in
relation to torque or angle in relation to motor current, etc. In order to precisely analyse
the screw assembly, a video can be played in visualisation over angle. Use the “start”
and “pause” buttons in the same way as a video player to visualise the curve sequence
of the screwdriving process. Individual sequences can be selected and displayed using
the time bar.

- Superposition of measurement values over time / over angle

As well as visualisation over angle and visualisation over time, there is also an option
to display several curves at the same time in order to draw correlations and recognise
trends. Any number of curves can be added.
It is also possible to align curves to specifi c synchronisation points and hide or show
screwdriving steps.

As well as the screwdriving curves, the processing and parameter data is also accessible.
The complete process can be analysed and evaluated using a single piece of software.
The process data can be printed as documentation.

The software is available as a download.

To activate this software, proceed as described on page 39.

9
DEPRAG Data eXchange
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers ASTxx and ADAPTIVE DFS

AST sequence controllers, the adaptive screwdriving system ADAPTIVE DFS and the
ComCenter document relevant processing data for every screw assembly, which is then Activation key 132680
saved in a distinctive DEPRAG format.

The so-called “graphic files” contain all screw curves, end values and details relating to
the screwdriving process and are only readable by DEPRAG’s own software solutions. In
order to use and analyse this data in other systems, it is necessary to convert the internal
format into a universal machine-readable format.

The new software solution DEPRAG Data eXchange enables DEPRAG graphic files to
be exported either as csv or Excel files. This data can now be used in other software
solutions. Optional areas of application include:

- integration in a databank - analysis in Matlab

- SAP integration - filing in customer-specific processing software

Compatibility: all Windows systems (7, 8, 10) without any need for configuration. The
software configures itself and is ready to run with just one click.

The software is available as a download.

To activate this software, proceed as described on page 39.

10
TIA Link
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST11, AST40, AST6 including the i-versions and for the ComCenter 10

Software TIA LINK for simple integration in SIMATIC controllers

Activation key 135839
Integration in the Siemens programming environment (Totally Integrated Automation (TIA)
Portal) is required to operate DEPRAG devices with the current SIMATIC controllers.
This integration is quite time-consuming and requires expert domain knowledge of the
DEPRAG devices.
Therefore, the software TIA link has been created to enable
simple integration of the following DEPRAG products:

- AST11
- AST40 incl. i-versions
- AST 6 incl. i-versions
- ComCenter 10
The software not only includes integration in the TIA portal for the above products but
also several Quick-Start projects in the “structured text” programming language which
enable immediate execution of screw assemblies. After starting the software in the TIA
portal, the first screw assembly can be carried out straightaway without dealing with
communication using the user manual.
The great advantage: a significant time saving due to considerably reduced pro-
gramming efforts.

The following SIMATIC controllers are supported:

SIMATIC S7-1200, SIMATIC S7-1500 and SIMATIC ET 200SP (CPU)

The software is available as a download.

To activate this software, proceed as described on page 39.

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12
Software Solutions for Sequence Controller
AST30-31

Possible combinations with AST30-31 controller

Which software is suitable for the screwdriving system?

Hardware including software Part no. AST30-31

Interface Graph Loader 385834A


Interface Graph Loader activation key 118742

Software Part no. AST30-31

PC-Software TC30-PC 828560 

TC 30-PC Statistics 828634 
TC 30-PC Datalogger 829085 
TC 30-PC to QS-STAT conversion program 830458 
Shut-off at effective torque *) 829613 
Friction controlled fastening to torque *) 829614 
*) no PC is required for this software

13
Interface Graph Loader
the hardware with installed software for EC-Servo screwdriving system
in combination with the sequence controller AST30-31

See page 6 for details.

Part no. 385834A

Activation key 118742

PC Software TC30-PC
the software for EC-Servo screwdriving systems
in combination with the sequence controller AST30-31

The software contains all programs necessary for commissioning and programming of
the sequence controller AST30-31 as well as the drivers required for the interfaces (USB, Part no. 828560
Ethernet …). The Control Center collates all programs into an easy-to-use interface and
contains all relevant operating manuals.

TC30-PC Statistics
the software for EC-Servo screwdriving systems
in combination with the sequence controller AST30-31

The software can be used to determine key figures (such as CM, CMK value or standard
deviation) from diverse screwdriving data. Indicative graphics and visualisations facilitate Part no. 828634
process optimisation at an early stage.

TC30-PC Datalogger
the software for EC-Servo screwdriving systems
in combination with the sequence controller AST30-31

The software allows central aggregation and evaluation of all screwdriving controllers
within the company. The software automatically collects all screwdriving curves and Part no. 829085
screwdriving data from the DEPRAG sequence controllers.

14
TC 30-PC to QS-STAT conversion program
the software for EC-Servo screwdriving systems
in combination with the sequence controller AST30-31

The software enables the analysis of DEPRAG screwdriving data in the process software
“QSTAT”. An intuitive user interface is used to import the process data from the AST con- Part no. 830458
trollers to the QSTAT program. Using this process data, evaluations and key figures can
be used to optimise the process at an early stage.

Shut-off at effective torque

the software for EC-Servo screwdriving systems
in combination with the sequence controller AST30-31

Screwdriving procedure for shut-off at effective torque.

Part no. 829613

Friction controlled fastening to torque

the software for EC-Servo screwdriving systems
in combination with the sequence controller AST30-31

With the friction-value process, it is possible to measure and compensate varying friction-
values (e.g. on self-forming screw-joints). Additionally, this procedure can be used for Part no. 829614
monitoring of predetermined friction values at verification processes.

15
16
Software Solutions for
MINIMAT-EC Cordless Screwdriver

Possible combinations with MINIMAT-EC cordless screwdriver

Which software is suitable for the screwdriving system?

Hardware including software Part no. Base station ComCenter10

Programming kit ComCenter PC 385597A 

Software Part no. Base station ComCenter10

Datalogger activation key 202699 

Statistics activation key 206081 
ASTxx TimeSync 122728 
AST-CSV-Import 122724 
DEPRAG Graph Viewer activation key 128901 
DEPRAG Data eXchange activation key 132680 
TIA Link activation key 135839 

17
Base station ComCenter 10 the hardware with integrated software
Programming kit ComCenter PC the software
for MINIMAT-EC Cordless Screwdriver, wireless and battery operated EC Screwdriver

Bluetooth can be used to connect the screwdriver to the optional base station Com-
Center 10. The convenient operator interface offers a comprehensive range of functions Part no. 385582A
and using a standard integrated web server screw processes can be generated and
adjusted quickly and simply.

The process integration for exchange of screw specifications and results data for docu- Part no. 385597A
mentation and archiving is also possible. The base station can be used to control four
tools.

This creates the best framework for successful quality management and documentation.
The base station ComCenter 10 provides temporary storage and easy access all daily
results data over a whole week. The software datalogger can be used to transfer the
measurement data of several base stations (up to 10 devices) automatically via Ethernet
onto a PC. Data evaluation can be carried out using the software statistics.

Up to eight multi-stage screw processes, each with appropriate loosening program, can
be adjusted and transferred to the screwdriver using the base station ComCenter 10
or alternatively the programming kit of the ComCenter PC.
The keypad on the screwdriver itself is used to select screwdriving programs. At just
the press of a button additional loosening programs can be selected at any time for any
screwdriving program.

The programming kit ComCenter PC is a PC software used to adjust parameters on

the EC cordless screwdrivers independently from the base station ComCenter 10. The
licence key for the software is saved on the Bluetooth adaptor and a release code is also
provided. The settings on as many EC cordless screwdrivers as required can be mana-
ged using the ComCenter PC software, just select the screwdriver required when starting
the software.

Range of functions:
Screwdriving programs can be generated and adjusted using the ComCenter PC soft-
ware. Graphs can be displayed and transferred using the software module Graph Viewer.
This is included and automatically installed with the ComCenter PC software.

All settings for the EC cordless screwdrivers can also be managed via the menus on the
web interface of the base station ComCenter 10. There are 12 languages available for the
ComCenter PC software and for the user interface of the base station ComCenter 10.

MINIMAT-EC Cordless Screwdriver

with battery
Program generation Program generation
Documentation
Process integration

Base station Programming kit

alternative
ComCenter 10 ComCenter PC

Datalogger
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

See page 6 for details.

Activation key 202699

18
Statistics
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

See page 7 for details.

Activation key 206081

ASTxx TimeSync
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

See page 7 for details.

Part no. 122728

AST-CSV-Import
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST5, AST6, AST11 and AST40

See page 7 for details.

Part no. 122724

DEPRAG Graph Viewer for evaluation of screwdriving curves

the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers ASTxx and ADAPTIVE DFS

See page 9 for details.

Activation key 128901

DEPRAG Data eXchange

the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers ASTxx and ADAPTIVE DFS

See page 10 for details.

Activation key 132680

TIA Link
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers AST11, AST40, AST6 including the i-versions and for the ComCenter 10

See page 11 for details.

Activation key 135839

19
20
Software Solutions for MINIMAT-ED
Digital Electric Screwdriver, stationary

Possible combinations with MINIMAT-ED, the digital electric screwdriver

Which software is suitable for the screwdriving system?

Software Part no. MINIMAT-ED

Interface 330E with software 330 OS BASIC 106744B 

Upgrade to software 330 OSADVANCED activation key 117244 
Interface 330E with software 330 OS ADVANCED 106744C 
Friction value screwdriving activation key 201820 

Interface 330E with software 330 OS BASIC

the hardware with integrated software for the stationary, digital electric screwdriver MINIMAT-ED

There are five screwdriving programs (PG1 to PG5) available on the screwdriver for im-
plementing individual screwdriving procedures; the process consists of a search run, Part no. 106744B
torque, and angle screw assembly. There are also five loosening programs available (PG6
to PG10).
Enhanced functionality is always available by activating software 330 OS ADVANCED.

Interface 330E with software 330 OS ADVANCED

the hardware with integrated software for the stationary, digital electric screwdriver MINIMAT-ED

With the software 330 OS ADVANCED an extended range of functions is available:

Part no. 106744C
 15 different screwdriving programs can be stored
 Screwdriving programs can be freely compiled using the following screwdriving
templates and commands:
• assembly to torque
• extended assembly to torque
• assembly to angle / loosening to angle
• friction value screwdriving (optional, the part no. is 201820,
see page 9 for details)
• search run / save values / waiting time
 Statistics
 Speed reduction setting
 Extended end values

21
22
Software Solutions for ADAPTIVE DFS
DEPRAG FASTENING SYSTEM

Possible combinations with ADAPTIVE DFS, the DEPRAG FASTENING SYSTEM

Which software is suitable for the screwdriving system?

Software Part no. ADAPTIVE DFS

DEPRAG Graph Viewer activation key 128901 

ADFS Threaded Fastener activation key 111914 
ADFS Push Fastener activation key 111915 
ADFS Push Plus Fastener activation key 1119151 
ADFS Calibration activation key 135894 
DEPRAG Data eXchange activation key 132680 
ADFS OPC UA 131142 

23
DEPRAG Graph Viewer for evaluation of screwdriving curves
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers ASTxx and ADAPTIVE DFS

See page 9 for details.

Activation key 128901

ADFS Threaded Fastener

the software for ADAPTIVE DFS

Process software for flow forming screws.

To activate this pre-installed software, proceed as described on page 39. Activation key 111914

ADFS Push Fastener

the software for ADAPTIVE DFS

Process software for flow push elements.

To activate this pre-installed software, proceed as described on page 39. Activation key 111915

ADFS Push Plus Fastener

the software for ADAPTIVE DFS

Process software for the processing of FlowPush elements without entering a shut-off
Activation key
torque. The shut-off is based on the parameterised torque target range. The paramete-
1119151
risation can be used to adjust whether the screwdriving process should be optimised to
short cycle times or high shut-off accuracy.
To activate this pre-installed software, proceed as described on page 39.

ADFS Calibration
the software for ADAPTIVE DFS

Software for automatic execution of necessary calibration or adjustment procedures.

Activation key 135894
The advantages of using this software:
- significant cost and time savings
- effective avoidance of errors when transferring data
- intuitive user handling
- automatic generation of calibration certificate

To activate this pre-installed software, proceed as described on page 39.

24
DEPRAG Data eXchange
the software for EC- and EC-Servo screwdriving systems
in combination with the sequence controllers ASTxx and ADAPTIVE DFS

See page 10 for details.

Activation key 132680

ADFS OPC UA
the software for ADAPTIVE DFS

OPC UA is a collection of standards for communication and data exchange within the
field of industrial automation. The OPC UA is used to depict the transport of machine-to- Activation key 131142
machine data as well as interfaces and data.
The ADAPTIVE DFS OPC UA software enables retrieval of final values, statuses and sys-
tem information. The OPC UA software provides the basis for the realisation of Industry
4.0 relevant content and is a unique selling point of the ADAPTIVE DFS.

To activate this pre-installed software, proceed as described on page 39.

25
26
Software Solutions for
Position Control Stand PKS

WEB-VISU-POSI
the software for the position control stand

Enables additional control and parameterisation of the PKS via an intuitive web interface.
The position control stand can be directly integrated into the existing system environment. Activation key 101890

To activate this pre-installed software, proceed as described on page 39.

27
 Feeding systems eacy feed guarantee optimal assembly conditions with ergonomic and
comfortable operation.

The controller PFC100 enables customised settings without mechanical alterations.

• clear and easy operation via controller

• option of frequency and amplitude regulation via controller
• works to the individual working rhythm of the operator, with storage of up to 10 separate data sets

28
Software Solutions for
DEPRAG Feeding Technology

PFC100 Manager
the parameterization software for PFC100 controllers

Read, save and transfer parameters Part no. 121759

(including connection
The PFC100 Manager facilitates the reading and saving of parameters as text files for cable 385520B)
every PFC100 controller. Saved parameters can be transferred to any PFC100 control-
ler quickly and simply using the PFC100 Manager.
Activation key 122000
The software is available as a download. The connection cable 385520B required to con-
nect PC and PFC100 controller is supplied.

Available languages: German and English

29
30
Software Solutions for
DEPRAG Automation

Software packages for DCOS processing and system controllers

Intelligent software packages

DFUN DVIP DPRO DAST DSPEC

Part no. Part no. Part no. Part no.
DFUN10 815454 DPRO10 815632
DFUN50 815455 DVIP50 815629 DPRO50 815633 Part no. based upon
DFUN100 815456 DVIP100 815630 DPRO100 815634 DAST100 815641 order.
DFUN200 815457 DVIP200 815631 DPRO200 815635 DAST200 815642

Software packages for DCOS processing and system controllers

Intelligent software packages combined with standardised hardware based on an industrial PC allow for individual solutions
customised to your application.

Perfectly coordinated interfaces between standard components and intuitive user handling guarantee superior user comfort.
Our technical advisors are happy to help with configuration.

Further information can be found in the product catalogues D3390 and D3350.

DFUN – DEPRAG FUNction – combines and controls all standard functions on the manual work station.

DPRO – DEPRAG PROcess – process control and data processing (BDE, MDE, MES, Industry 4.0).

DVIP – DEPRAG VIsion and Position – position control and visualisation of assembly tasks.

DAST – DEPRAG AblaufSTeuerung – central operation of all EC screwdriver controllers via a DCOS operating panel.

DSPEC – DEPRAG customer SPECification – the software solution customised to your application.

Supported by your DEPRAG consultant, select the modules most suitable for your purposes from our standard
software packages.

31
32
Software Updates

We recommend updating your software regularly so that you always have the most up-
to-date drivers, enhanced features and security updates.

Protect your device from any possible threats or security issues by installing the most
up-to-date software versions.

33
Software Updates

for AST sequence controllers

UPDATE for controller AST5 AST5-S AST6 ASTi6 AST11 AST30-31 AST40 ASTi40
Part no. 114268 117217 114269 114270 114271 117259 114254 114261

for AST sequence controllers (no longer in the current sales program)
UPDATE for controller AST10 AST30-31 AST32
Part no. 117340 117343 137422

for EC screwdriver, EC-Servo screwdriver, electric screwdriver

MINIMAT-EC NANOMAT-EC, MINIMAT-ED MINIMAT-ED MINIMAT-E MINIMAT-EC-
cordless MICROMAT-EC, digital electric digital electric Servo
screwdriver MINIMAT-EC screwdriver screwdriver
UPDATE for Screwdriver

318Axx-.. 320E-.. 330E36-.. 330E36-.. 342Ex36-.. 311Exx-..

handheld stationary stationary handheld stationary stationary
Part no. 117263 117238 117267 117270 117272 117273
Update for handle Part no. - - - - - 137484

for the ADAPTIVE DFS

ADAPTIVE DFS
UPDATE for

Part no. 117276

for part feeder control and position control stand

UPDATE for SZG Controller 6 PFC100 PFCi100 Position control stand
Part no. 137482 117288 117290 119657

for measurement devices

UPDATE for BME ME1000DMS ME1000PE ME5000 ME5400 ME5500 ME5600 ME6000 ME6000F ME6100
Part no. 137354 137355 137500 117294 117295 117253 117296 117297 137362 137361

for battery, charger and programming kit

UPDATE for Battery Li-Ion 36V 54Wh Charger Programming kit ComCenter PC
Part no. 117285 117284 117287

for function control and ComCenter

UPDATE for fc10 fc11 fc20 ComCenter ED ComCenter ED-S ComCenter 10 ComCenter PC
Bestell- no. 137480 117280 117283 117234 117252 117232 117287

34
For optimal use and a full scope of features we recommend installing the most up-to-
date version of the controller.

Process description for a software update

1. If your controller is connected to the internet, you will receive a message via the controller’s website that there is an update
available.

Click on this message for more detailed information regarding the update.
The next step is to place the order for the update.

2. If your controller is not connected to the internet, you can also check the availability of updates here:

http://software.deprag.com

3. Of course, you can also contact us directly if you have any questions concerning the availability of updates or about the
update itself. The contact details are found below.

Process:

We will send you the download link for the update along with the invoice. The update can then simply be installed on your
controller. This process is very quick, and your controller is ready for operation after just a few minutes.

Your contact for questions about our software products:

Sales department E-Mail: verkauf@deprag.de

Export department E-Mail: export@deprag.de

Service department E-Mail: service@deprag.de

Further contact details can be found on our website at www.deprag.com.

35
Part number index
Cat-
Part no. Designation Description
egory

101890 9 Activation key WEB-VISU-POSI

106744B - Interface 330E with OS BASIC
106744C - Interface 330E with OS ADVANCED
109108 9 DEPRAG Clamp Force Control Activation key

Activation key ADFS Threaded

111914 9 Process software for flow forming screws
Fastener

111915 9 Activation key ADFS Push Fastener Process software for flow push elements

Activation key ADFS Push Plus

1119151 9 Process software for flow push elements
Fastener

114254 2 Update Sequence controller AST40

114261 2 Update Sequence controller ASTi40
114268 2 Update Sequence controller AST5
114269 2 Update Sequence controller AST6
114270 2 Update Sequence controller ASTi6
114271 2 Update Sequence controller AST11
115460 3 Connection PFCi-DPU050/100 Driver and visualisation for DPU
115461 3 Connection PFCi-DPU200 Driver and visualisation for DPU
116995 1 Activation key WEB-IO 12E/12A Input/output extension for AST5 (the activation key is free of charge)
117217 2 Update Sequence controller AST5-S
117232 2 Update Base station ComCenter 10
117234 2 Update ComCenter ED
117238 6 Update EC Screwdriver 320E-..
117244 - Upgrade upgrade from software BASIC to software ADVANCED
117252 2 Update ComCenter ED-S
117253 2 Update Measurement device ME5500
117259 6 Update AST30-31
117263 6 Update MINIMAT-EC Cordless screwdriver, 318Axx-..
117267 2 Update MINIMAT-ED stationary, 330E36-..
117270 2 Update MINIMAT-ED handheld, 330E36-..
117272 6 Update MINIMAT-E stationary, 342Ex36-..
117273 2 Update MINIMAT-EC-Servo stationary, 311Exx-..
117276 2 Update ADAPTIVE DFS
117280 2 Update Function control fc11
117283 2 Update Function control fc20
117284 6 Update Charger 833881 (MINIMAT-EC cordless screwdriver)
117285 6 Update Battery Li-Ion 367V 54Wh 833880 (MINIMAT-EC cordless screwdriver)
117287 2 Update Programming kit ComCenter PC (MINIMAT-EC cordless screwdriver)
117288 2 Update Controller PFC100
117290 2 Update Controller PFCi100
117294 6 Update Measurement device ME5000
117295 2 Update Measurement device ME5400
117296 6 Update Measurement device ME5600
117297 2 Update Measurement device ME6000
117340 2 Update AST10

36
Part number index
Cat-
Part no. Designation Description
egory

117343 2 Update AST30-31

118742 9 Activation key for Interface Graph Loader 385834A
119657 2 Update Position control stand
121759 8 PFC100 Manager
122000 9 Activation key of 121759
122724 7 AST-CSV-Import Free of charge
122728 7 ASTxx Time-Sync Free of charge
125134 7 DEPRAG Datalogger
125135 7 ASTxx Serial Remote
128901 9 Graph Viewer activation key For sequence controller AST (software requires activation)
131142 9 ADFS OPC UA activation key
132680 9 Deprag Data eXchange activation key Software requires activation
135839 9 TIA Link activation key
135894 9 ADFS Calibration Activation key
137354 2 Update Measurement device BME
137355 2 Update Measurement device ME1000DMS
137361 2 Update Measurement device ME6100
137362 2 Update Measurement device ME6000F
137422 2 Update AST32
137480 2 Update Function control fc10
137482 2 Update SZG Controller 6
137484 2 Update for handle 311Exx screwdriver
137500 2 Update Measurement device ME1000PE
139522 2 Update Graph Viewer
201820 9 Friction value screwdriving Activation key
202699 9 Datalogger Activation key
206081 9 Statistics Activation key
206565 9 ASTxx Serial Remote Activation key
383978A - Module WEB-IO 12E/12A
385834A - Interface Graph Loader (Hardware and software)
385582A - Base station ComCenter 10
385597A - Programming kit ComCenter PC
815454 3
The basic software package regulates the functions of your system com-
815455 3 ponents.
Software packages DFUN
815456 3 The functionality matches the performance capability of the relevant sys-
tem control.
815457 3
815629 3 The software package for visualisation and positioning. Operator guidance
on the positioning control necessitates processing and sequencing visuali-
815630 3 Software packages DVIP
sation. The functionality matches the performance capability of the relevant
815631 3 system control.
815632 3
815633 3 This software package supports the process control through BDE, MDE
Software packages DPRO and MES connections. The functionality matches the performance capabil-
815634 3 ity of the relevant system control.
815635 3

37
Part number index
Cat-
Part no. Designation Description
egory

815641 3 The software panel for EC and EC-Servo systems. DAST is used to super-
vise the operation and visualisation of the screwdriver sequence controller
Software packages DAST
(AST series) through the system control. The functionality matches the per-
815642 3 formance capability of the relevant system control.

828560 8 PC-Software TC30-PC Software for creating the screwdriving program.

828634 8 AST30 Statistics
829085 8 AST30 Datalogger
829613 8 Shut-off at effective torque
829614 8 Friction controlled fastening to torque
830458 8 TC 30-PC to QS-STAT Conversion program

The ordering process for our software products

Cate- fee
What do we need from our customer? What do we deliver?
gory required
Purchase order / PO and automatically generated
1 Activation key (via E-Mail) no
number (generated by the controller)

2 Purchase order / PO Download link (printed on the invoice) yes

Download link (printed on the invoice)

- The software is free, the invoice will only be created yes when
2-a Purchase order / PO
when the software is activated (the activation key activated
always has one separate order number)

Purchase order / PO only for in-house

projects (special machines):
3 Installed by DEPRAG yes
Part no. must be captured internally in
the customers order

Purchase order / PO, installation only

6 possible at DEPRAG - the customer Return of the hardware with installed software yes
has to send the hardware to Amberg

a) Software already stored on control

a) -
- must be installed by the customer
7 no
b) Software not stored on control
b) Download link
- must be required by the customer

8 Purchase order / PO Delivery on data medium (e.g. CD) yes

Independent of a special machines project:

Purchase order / PO and automatically generated Activation key (via E-Mail) yes
number (generated by the controller)
9

As part of a special machines project:

Activation already done by DEPRAG yes
Purchase order / PO

38
The ordering process for activation key
For activation we require:

• the request key

found to the right of the corresponding extension
under System -> Extensions for sequence controller AST5/AST6
under Setup -> Extensions for sequence controller AST11
under Extras -> Extensions for sequence controller AST40

• the serial number of the sequence controller (found on the underside)

• your order number for the purchase of the extension

• a contact person with email address and telephone number in case of any queries

Send us these details via email to export@deprag.de.

The key can either be directly copied and pasted into the email or clicked on to save in a file. In this case, attach the file to the
email.
In return you will receive a licence file with the corresponding activation key via email.
The activation key can be entered at the bottom of the page and confirmed by clicking on the button “Load key” (see below).
Alternatively, the licence file can be loaded. Click on the button “Search...” and select the relevant file. Then, click on “Load
licence key” (see below).
Once the activation key has been loaded, the extension is shown to be unlocked and can be used.

Example: Order of activation key friction value screwdriving, part no. 201820 for AST40 sequence controller

39
 © DEPRAG. All rights and technical alterations reserved – Fri

DEPRAG SCHULZ GMBH u. CO.

P.O. Box 1352, D-92203 Amberg, Germany
Carl-Schulz-Platz 1, D-92224 Amberg
Phone (+49) 9621 371-0, Fax (+49) 9621 371-120
www.deprag.com CERTIFIED AS PER DIN EN ISO 9001
info@deprag.de