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Water Heater Troubleshooting 5

The document provides comprehensive troubleshooting and maintenance instructions for Isotemp water-heaters, including wiring diagrams, installation tips, and detailed procedures for replacing heating elements, gaskets, thermostats, and valves. It outlines the general functioning of the water-heater, including heating methods and component specifications. Additionally, it includes safety precautions and guidelines for verifying electrical components and ensuring proper installation.

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rickescher
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0% found this document useful (0 votes)
44 views106 pages

Water Heater Troubleshooting 5

The document provides comprehensive troubleshooting and maintenance instructions for Isotemp water-heaters, including wiring diagrams, installation tips, and detailed procedures for replacing heating elements, gaskets, thermostats, and valves. It outlines the general functioning of the water-heater, including heating methods and component specifications. Additionally, it includes safety precautions and guidelines for verifying electrical components and ensuring proper installation.

Uploaded by

rickescher
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Water-heater

Trouble-shooting
General functioning
Wiring diagram
How to identify a water-heater
Installation, general tips
How to verify the Ohm on the heating element 750W
How to verify the Ohm on the heating element 1200W
How to verify the Ohm on the heating element 2000W
How to replace the heating element
How to replace the gaskets
How to replace the thermostats
How to replace the heating element bracket
How to reset the thermal cut-off thermostat
How to replace the mixing valve
How to replace the pressure relief valve
How to fill up the water-heater
How to empty the water-heater
How to replace the installation brackets
How to replace the plug
The automatic differential switch triggers when plugging the water-heater
How to replace the plastic cover
Heating elements – Powers and compatibility
General functioning
General functioning

The Isotemp water-heater allows to heat water up on board using two simple
methods:

• With the electrical immersion heating element


• Using the heat exchange coil connected to the engine cooling system

Due to the power required to heat the water up the heating element works only with
230V/750W
A 115V/750W heating element is available on demand.

On some models it’s possible to install more powerful heating elements.


General functioning

In a standard horizontal installation the


heating element is bent so it can heat
the water in lowest section of the
water-heater.

In a vertical installation the heating


element is completely submerged in
water so the warmest water goes to the
top of the heater.

The heat exchange coil is installed on


the bottom of the tank in order to better
exchange heat.
General functioning

Fresh water
inlet

Warm water
outlet

Heat
exchange coil
General functioning

Fresh water
inlet

Warm water
outlet

Heat
exchange coil

The warm water


pipe is positioned so
that, whether the
installation is
horizontal or vertical
, the water is always
tapped from the
warmest spot
General functioning

NPT = National Pipe Thread


BSP = British Standard Pipe
The difference between NPT and BSP is that they have the same thread but while
NPT is tapered BSP is not
General functioning

Fresh water
inlet

Warm water
outlet

Mixed water
outlet

The mixing valve allows to regulate the


temperature of the water exiting the
heater.
When the mixing valve is completely
closed the water temperature is +75°C
(167°F).
When the mixing valve is completely
opened the water temperature is
+38°C (100°F)
General functioning

The pressure relief valve has a double


purpose:
• Opens up when the pressure inside
the heater is higher than the valve
set pressure
• Allows the emptying of the heater
when needed rapidly

Attention: During the normal operation


it’s ok to have some water dripping
from the valve (half a glass per heating
cycle) as the pressure inside the heater
• Model for Basic & Slim: 7 bar grows slighlty higher than the set
pressure relief valve pressure of the valve.
• Model SPA: 6 bar pressure relief
valve
General functioning

The pressure relief valve has a double


purpose:
• Opens up when the pressure inside
the heater is higher than the valve
set pressure
• Allows the emptying of the heater
when needed rapidly

Attention: During the normal operation


it’s ok to have some water dripping
from the valve (half a glass per heating
cycle) as the pressure inside the heater
Model SPA ending with 100: 6 bar grows slighlty higher than the set
pressure relief valve pressure of the valve.
General functioning

To open the pressure relief valve turn it


counter-clockwise.
To close the valve either keep turning it
counter-clockwise or clockwise
General functioning

To open the pressure relief valve just


lift the lever
Wiring diagram
Wiring diagram

This wiring diagram is identical for every Isotemp water-heater


How to identify a water-heater
How to identify a water-heater

Product part number


Date of production

On the front stikcer there is all the data


of the heater. The two most important
data are highlighted
Installation, general tips
Installation, general tips

Fresh water
1 2 3 inlet

Warmest spot
where water
is taken from

The Isotemp water-heater can be installed both horizontally or vertically (figures 1 and 3) and in every position in between as
long as the fresh water inlet is always at the bottom.
Installation, general tips

It is advisable during installation to


mount a hose on the pressure relief
valve.
During the heating cycle it’s possible to
lose up to a half glass of water.

Emptying the water-heater is a lot


easier too.

Also on the SPA model ending with 100


it’s advisable to install a hose on the
pressure relief valve.
Installation, general tips

There are two kinds of valves on Isote,p


LK valve
water-heaters. The LK valve is standard on
all water-heaters while the other type of
valve is installed only on SPA water-
heaters with part number ending with 100.

Both valves work exactly in the same way


but there is a difference:
The LK valve allows a faster emptying but
does not work as a one-way valve.
Attention: in this instance it’s advisable to
Valve on SPA models ending with install a one-way valve right before water
100 inlet, especially if the water-heater is
installed closed to the autoclave.

The valve installed on the SPA model


ending with 100 is slower in emptying the
water-heater but works as a non-return
valve.
Remove the plug
before following the
instruction

How to verify the Ohms on the


heating element 750W

The fastest way to run this test is to use


the plug
Heating element values 750W

Ohm value on heating element 230V


750W

Ohm value on heating element 115V


750W

How to replace
Infinite resistor the heating
element
Remove the plug
before following the
instruction

How to verify the Ohms on the


heating element 1200W

The fastest way to run this test is to use


the plug
Resistor values 1200W

Ohm value on heating element 230V


1200W

Ohm value on heating element 115V


1200W

How to replace
Infinite resistor the heating
element
Remove the plug
before following the
instruction

How to verify the Ohms on the


heating element 2000W

The fastest way to run this test is to use


the plug
Resistor values 2000W

Ohm value on heating element 230V


2000W

The version 115V 2000W is not


available

How to replace
Infinite resistor the heating
element
How to replace the heating element

Remove the plug How to empty


before following the the water-
instruction heater
How to replace the heating element

Spare part number heating element


230V 750W: SEE00019LA
Dimensions: 33,4*6,8*2,6 cm
Weight: 230 grahams

Spare part number heating element


115V 750W: SEE00014HA
Dimensions: 33,4*6,8*2,6 cm
Weight: 230 grahams
How to replace the heating element

Spare part number heating element


230V 1200W: SEE00015LA
Dimensions: 42*6,3*3,6cm
Weight: 262 grahams

Spare part number heating element


115V 1200W: SEE00023HA
Dimensions: 42*6,3*3,6cm
Weight: 262 grahams
How to replace the heating element

Spare part number heating element


230V 2000W: SEE00016LA
Dimensions: 47*6,3*3,6cm
Weight: 285 grahams
How to replace the heating element

Remove the fixing screws of the cover

Pull the cover out paying attention to


the plastic inserts on the back
How to replace the heating element

Lift the cover

Remove the connections on the


heating element
How to replace the heating element

Remove the thermostat probes

Remove the ground cable


How to replace the heating element

With a wrench pipe #14 remove the nut

Now it’s time to remove the bracket


How to replace the heating element

Rotate the bracket by 90° counter-


clockwise

Remove the side opposite to the


heating element first

Attention: on Slim models bend the


connections of the heating element a
bit in order to remove the bracket
How to replace the heating element

Remove the nuts holding the heating


element

Remove the heating element


How to replace the heating element

Remove the gaskets

Reinsert the gaskets on the new


heating element

Attention: there are two kinds of


gaskets, 2 rigid gaskets and 2 soft
ones. The soft gaskets must be
inserted first and will remain inside
the heater
How to replace the heating element

Insert the heating element on the


bracket

Insert then the hard gaskets and the


nuts above them
How to replace the heating element

The correct position of the heating


element is slightly bent, this to allow
the heating element to heat the water
in the lowest part of the water-heater

Attention: when reinstalling the


brakcet it’s very important to have it
well placed in the center, make sure
the gasket is evenly set
How to replace the heating element

When reinstalling the bridge pay


attention to the positioning, the part
indicated by the arrow must be as in
the picture or the hole for the
thermostat probes will be covered.
Reconnect the ground cable and the
power supply connections.
When tightening the nut never use
more than a 8-10N force
Attention: when inserting the
thermostat probes it’s important to
insert them in the correct order:
cylindircal first and coil after
How to replace the gaskets

Remove the plug How to empty


before following the the water-
instruction heater
How to replace the gaskets

The gasket kit is made by:

• 1 large gasket
• 2 small soft gaskets
• 2 small rigid gaskets
• 2 fixing nuts

Spare part number: SDF00025AA


Dimensions:
Weight:
How to replace the gaskets

Remove the fixing screws of the cover

Pull the cover out paying attention to


the plastic inserts on the back
How to replace the gaskets

Lift the cover

Remove the connections on the


heating element
How to replace the gaskets

Remove the thermostat probes

Remove the ground cable


How to replace the gaskets

With a wrench pipe #14 remove the nut

Now it’s time to remove the bracket


How to replace the gaskets

Rotate the bracket by 90° counter-


clockwise

Remove the side opposite to the


heating element first

Attention: on Slim models bend the


connections of the heating element a
bit in order to remove the bracket
How to replace the gaskets

Remove the large gasket by pulling up

Replace the gasket, making sure it’s


well fitted to the bracket
How to replace the gaskets

Remove the nuts holding the heating


element

Remove the heating element


How to replace the gaskets

Remove the gaskets

Reinsert the gaskets on the new


heating element

Attention: there are two kinds of


gaskets, 2 rigid gaskets and 2 soft
ones. The soft gaskets must be
inserted first and will remain inside
the heater
How to replace the gaskets

Insert the heating element on the


bracket

Insert then the hard gaskets and the


nuts above them
How to replace the gaskets

The correct position of the heating


element is slightly bent, this to allow
the heating element to heat the water
in the lowest part of the water-heater

Attention: when reinstalling the


brakcet it’s very important to have it
well placed in the center, make sure
the gasket is evenly set
How to replace the gaskets

When reinstalling the bridge pay


attention to the positioning, the part
indicated by the arrow must be as in
the picture or the hole for the
thermostat probes will be covered.
Reconnect the ground cable and the
power supply connections.
When tightening the nut never use
more than a 8-10N force
Attention: when inserting the
thermostat probes it’s important to
insert them in the correct order:
cylindircal first and coil after
How to replace the thermostats

Remove the plug


before following the
instruction
How to replace the thermostats

Spare part number service thermostat:


SEA00041LA
Working temperature: 0°C/+75°C
(32°F/167°F)
Dimensions:
Weight:

Spare part number thermal cut-off


thermostat: SEA00042LA
Opening circuit temperature: +95°C
(203°F)
Dimensions:
Weight:
How to replace the thermostats

Remove the fixing screws of the cover

Pull the cover out paying attention to


the plastic inserts on the back
How to replace the thermostats

Remove the sticker on the plastic cover

Lose the marked screws to remove the


service thermostat
How to replace the thermostats

Lose the screws to remove the power


supply cables and lose the nut to
remove the thermostat

Attention: when inserting the


thermostat probes it’s important to
insert them in the correct order:
cylindircal first and coil after
How to replace the heating element
bracket

Remove the plug How to empty


before following the the water-
instruction heater
How to replace the heating element bracket

Spare part number: SBE00045AA


Dimensions:
Weight:
How to replace the heating element bracket

Remove the fixing screws of the cover

Pull the cover out paying attention to


the plastic inserts on the back
How to replace the heating element bracket

Lift the cover

Remove the connections on the


heating element
How to replace the heating element bracket

Remove the thermostat probes

Remove the ground cable


How to replace the heating element bracket

With a wrench pipe #14 remove the nut

Now it’s time to remove the bracket


How to replace the heating element bracket

Rotate the bracket by 90° counter-


clockwise

Remove the side opposite to the


heating element first

Attention: on Slim models bend the


connections of the heating element a
bit in order to remove the bracket
How to replace the heating element bracket

Remove the nuts holding the heating


element

Remove the heating element


How to replace the heating element bracket

Remove the large gasket by pulling up

Replace the gasket, making sure it’s


well fitted to the bracket
How to replace the heating element bracket

Insert the heating element on the


bracket

Insert then the hard gaskets and the


nuts above them
How to replace the heating element bracket

The correct position of the heating


element is slightly bent, this to allow
the heating element to heat the water
in the lowest part of the water-heater

Attention: when reinstalling the


brakcet it’s very important to have it
well placed in the center, make sure
the gasket is evenly set
How to replace the heating element bracket

When reinstalling the bridge pay


attention to the positioning, the part
indicated by the arrow must be as in
the picture or the hole for the
thermostat probes will be covered.
Reconnect the ground cable and the
power supply connections.
When tightening the nut never use
more than a 8-10N force
Attention: when inserting the
thermostat probes it’s important to
insert them in the correct order:
cylindircal first and coil after
How to reset the thermal cut-off
thermostat

In case the heater is either a Slim or s SPA it’s always necessary to


remove the plastic cover
How to reset the thermal cut-off thermostat

You can follow this instruction if there is


enough room to reset the thermostat
without having to remove the plastic
cover.
This depends entirely on the
installation of the heater.
Remove the sticker on the pastic cover
to get access to the thermostat

With a screwdriver reset the button


marked by the arrow
How to reset the thermal cut-off thermostat

Remove the fixing screws of the cover

Pull the cover out paying attention to


the plastic inserts on the back
How to reset the thermal cut-off thermostat

Below the plastic cover there is the


thermal cut-off thermostat that may
have triggered. Resetting the
thermostat is a manual operation.
The thermal cut-off thermostat opens
the circuit when the temperature of the
water gets to a temperature of +95°C
(203°F)

To reset the thermostat make sure the


red button is flush to the head of the
thermostat, just like in the picture.
If the button is proud of the head just
push it
How to reset the thermal cut-off thermostat

There are two scenarios in which the thermal cut-off thermostat triggers:
• Water has been heated up with the heat exchange coil; the temperature of th
liquid is over +95°C (203°F) so the thermostat triggers. In this case reset
manually the thermostat
• Water is heated up with the heating element. The thermal cut-off thermostat
triggers because the service thermostat is defective and doesn’t open the circuit
when the water temperature gets to +75°C (167°F). In this case it’s necessary to
replace the service thermostat
How to replace the mixing valve

Remove the plug How to empty


before following the the water-
instruction heater
How to replace the mixing valve

Spare part number: SFD00011AA


Dimensions:
Weight:
How to replace the mixing valve

Lose the fresh water pipe

With a wrench keep the valve still and


lose the lower nut

Attention: when replacing the mixing


valve tight the lower nut as much as
possible

Attention: the air screw must be facing


upward
How to replace the pressure relief
valve

Remove the plug How to empty


before following the the water-
instruction heater
How to replace the pressure relief valve

Spare part number 7 bar pressure


relief valve: SFD00023AA
Dimensions:
Weight: 112 grahams
Spare part number 6 bar pressure
relief valve (SPA models):
SFD00029AA
Dimensions:
Weight: 112 grahams
Sostituire la valvola di sicurezza

With the wrench lose the valve turnig it


counter-clockwise

Attention: when replacing the valve


make sure the water outlet is facing
downward
How to fill the water-heater

Remove the plug


before following the
instruction
How to fill the water-heater

Open a random hot water tap on the


boat

Turn the autoclave on.


In this way all the system will fill up. All
the air inside the system will be pushed
out.
Once water is getting out of the tap it
means all the system is filled with
water only and there are no air bubbles
How to empty the water-heater

Remove the plug


before following the
instruction
How to empty the water-heater

Attention: turn the autoclave off


before following this instruction.

Open the pressure relief valve

Open a random hot water tap on the


boat.
In this way all the water inside the
water-heater will get out through the
pressure relief valve and you can
proceed with any maintenance needed.

This process is mandatory when


winterizing the water-heater
How to replace the installation
brackets
How to replace the installation brackets

Spare part number installation brackets


kit for Basic 24-30-40-50-75 (2 pieces):
SGB00047AA
Dimensions:
Weight:

Spare part number installation brackets


kit for Slim 15-20-25 (2 pieces):
SGB00049AA
Dimensions:
Weight:
How to replace the installation brackets

Spare part number installation brackets


kit for SPA 40-50 (2 pieces):
SGB00165AA
Dimensions:
Weight:

Spare part number installation brackets


kit for SPA Slim 15-20-25 (2 pieces):
SGB00166AA
Dimensions:
Weight:
How to replace the installation brackets

Use a pipe wrench #10 to lose the


bracket screw and replace them with
the new ones
How to replace the plug

Remove the plug


before following the
instruction
How to replace the plug

Spare part number EU plug:


SEB00096AA
Dimensions:
Weight:

Spare part number UK plug (13A fuse


inside): SEB00073AA
Dimensions:
Weight:
How to replace the plug

Spare part number USA plug:


SEB00080AA
Dimensions:
Weight:
How to replace the plug

Remove the fixing screws of the cover

Pull the cover out paying attention to


the plastic inserts on the back
How to replace the plug

Lose the screws on the thermal cut-off


thermostat to remove the plug cables

Remove the ground cable


How to replace the plug

Lose the screws on the plastic holder


of the plug

Remove the cable protection and


rubber.

Attention: remembert to insert the


rubber and cable protection on the new
plug
The automatic differential switch
triggers when connecting the plug
The automatic differential switch triggers when connecting the plug

Normally when the differential switch triggers when plugging the heater it’s because
the heating element is damaged somewhere and you need to replace it

How to replace
the heating
element
How to replace the plastic cover

Remove the plug


before following the
instruction
How to replace the plastic cover

Spare part number Basic cover:


SBE00047AA
Dimensions:
Weight:

Spare part number Slim cover:


SBE00095AA
Dimensions:
Weight:
How to replace the plastic cover

Spare part number SPA cover:


SBE00296AA
Dimensions:
Weight:

The SPA cover is identical for standard


and Slim models
How to replace the plastic cover

Remove the fixing screws of the plastic


cover

Attention: in case the heater is a SPA


or a Slim just remove the fixing screws
and skip all other steps

Pull the cover out paying attention to


the plastic inserts on the back
Sostituire la copertura di plastica

Remove the sticker on the plastic cover

With a screwdriver remove the marked


screws to remove the plastic cover
Heating elements – powers and
compatibilities
Heating elements – powers and compatibilities

Slim 230V-750W 230V-1200W 230V-2000W 115V-750W 115V-1200W

15 X (std) X
20 X (std) X X X
25 X (std) X X X X
Basic
24 X (std) X
30 X (std) X
40 X (std) X X X
50 X (std) X X X X
75 X (std) X X X X
SPA
15 X (std) X
20 X (std) X
25 X (std) X X X
30 X (std) X
40 X (std) X X X

Click on the desired heating element for spare part number

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