Su Et Al., 2023
Su Et Al., 2023
Review
Naturally Derived Cements Learned from the Wisdom of
Ancestors: A Literature Review Based on the Experiences of
Ancient China, India and Rome
Zhan Su 1 , Zhen Yan 1, *, Kazunori Nakashima 2 , Chikara Takano 2 and Satoru Kawasaki 2
                                         Abstract: For over a thousand years, many ancient cements have remained durable despite long-term
                                         exposure to atmospheric or humid agents. This review paper summarizes technologies of world-
                                         wide ancient architectures which have shown remarkable durability that has preserved them over
                                         thousands of years of constant erosion. We aim to identify the influence of organic and inorganic ad-
                                         ditions in altering cement properties and take these lost and forgotten technologies to the production
                                         frontline. The types of additions were usually decided based on the local environment and purpose
                                         of the structure. The ancient Romans built magnificent structures by making hydraulic cement using
                                         volcanic ash. The ancient Chinese introduced sticky rice and other local materials to improve the
                                         properties of pure lime cement. A variety of organic and inorganic additions used in traditional lime
                                         cement not only changes its properties but also improves its durability for centuries. The benefits they
                                         bring to cement may also be useful in enzyme-induced carbonate precipitation (EICP) and microbially
                                         induced carbonate precipitation (MICP) fields. For instance, sticky rice has been confirmed to play
Citation: Su, Z.; Yan, Z.; Nakashima,    a crucial role in regulating calcite crystal growth and providing interior hydrophobic conditions,
K.; Takano, C.; Kawasaki, S.             which contribute to improving the strength and durability of EICP- and MICP-treated samples in a
Naturally Derived Cements Learned        sustainable way.
from the Wisdom of Ancestors: A
Literature Review Based on the
                                         Keywords: naturally derived cement; Portland cement; enzyme-induced carbonate precipitation
Experiences of Ancient China, India
                                         (EICP); microbially induced carbonate precipitation (MICP)
and Rome. Materials 2023, 16, 603.
https://doi.org/10.3390/
ma16020603
                          thousands of years ago [11]. Using specific natural additives, our early ancestors improved
                          the performance of ancient cements to meet various needs. For example, the strength and
                          durability of cement was more important when used to maintain living infrastructure
                          construction or buildings that played an important role, such as city walls and harbors, and
                          corresponding additives would be added [12]. Some of which gave these ancient cements
                          extraordinary strength and durability, allowing ancient buildings to survive, even through
                          thousands of years of environmental erosion.
                                Recently, similar to our ancestors’ practice of adding various additives to ancient ce-
                          ments, attempts have been made to use biopolymers in geotechnical engineering. Biopoly-
                          mers are polymers produced from natural resources, including polysaccharides (e.g., cellu-
                          lose), proteins (e.g., gelatin, casein and silk), and marine prokaryotes; biopolymers can also
                          be produced by chemical synthesis of biologically derived monomers (e.g., polylactic acid)
                          or microbial activities (e.g., xanthan gum or gellan gum) [3,13–17]. Biopolymers are envi-
                          ronmentally friendly and have been widely used in food and medical applications [18,19].
                          Recent studies have shown how biopolymers can be used for soil consolidation [20–25],
                          soil permeability control [26–28], erosion reduction [29–34], dust control [35–38] and even
                          water treatment [39–42]. However, the durability of biopolymers is often questioned given
                          the current limited yield of biopolymers and specifically regarding biopolymer-based
                          soil treatments.
                                Meanwhile, the study of biocements has attracted many researchers [43–46]. This
                          promising technology in specific geotechnical engineering could replace conventional
                          methods for various situations, e.g., pre-construction soil improvement; slope and dam
                          stabilization; stabilization of sandy soils; protection against wind and water erosion; water-
                          proofing of ponds, canals, landfills and reservoirs; and chemical, radiological and biological
                          soil immobilization. It could have a wide range of practical applications in the future [47].
                          There are two main types of biocement technology: MICP and EICP [48]. The mechanism of
                          MICP is the use of the urea decomposition capacity of microorganisms to metabolize urea,
                          producing ammonium and carbonate. The carbonate can then be combined with calcium
                          ions to produce calcium carbonate precipitates (Equations (1)–(5)). Calcium carbonate pre-
                          cipitates can bind loose particles, strengthening and improving the strength and stiffness of
                          the soil [49–52]. Similar to MICP, EICP also improves soil properties by inducing calcium
                          carbonate precipitation. The difference is that EICP uses urease isolated from bacteria or
                          plant solutions to carry out the reaction, and urease is a nickel-dependent metalloenzyme
                          rather than a microorganism. However, biocement has some problems to overcome, such
                          as the high cost of using EICP and MICP. In addition, one of the byproducts of the reac-
                          tion, ammonium, is toxic to the natural environment and to humans. The combination of
                          biopolymers and biocements may be a promising method to overcome the drawbacks from
                          using biopolymers or biocements alone.
                          tobermorite) forms between the aggregate and cement, it prevents further extension of
                          microcracks, thus greatly enhancing durability [60].
                                Despite Roman cement having many disadvantages compared with modern Portland
                          cement, such as its slower hardening time and the considerable time it takes for the seawater
                          to strengthen the cement, as well as the final material being compressively weaker than
                          Portland cement, its use has clear environmental advantages. The use of volcanic ash
                          in Roman cement results in a reduced need for lime and correspondingly lower energy
                          consumption and CO2 emissions than the Portland cement materials typically used today.
                          Moreover, the longevity of Roman constructions is one to two orders of magnitude higher
                          than that of modern constructions. Reinforced concrete (rebar) is used to construct massive
                          structures in current construction, but its life expectancy is only several decades. Part
                          of the reason for this is that when the surrounding concrete cures, oxidation takes place
                          and the reinforcing bars rust over decades, causing sufficient expansion that causes cracks
                          to form in the concrete. If the structure comes in contact with seawater, rebars could
                          be corroded in less than 50 years, and reactions with calcium hydroxide would cause
                          expansion within the concrete structure. Ancient Roman structures did not have steel
                          reinforcement, but rather reinforced concrete on a structural scale. Roman cement was
                          “self-healing” when it encountered seawater, meaning that when cracks appeared in the
                          cement, the infiltrated seawater reacted with the phillipsite in the volcanic ash to form
                          aluminium tobermorite crystals that filled the cracks and strengthened the whole [62–64].
                          Recently, some researchers have tried to apply the mechanism of Roman cement to improve
                          modern cement. For instance, fly ash, a material which is produced by the combustion
                          of coal, has been used for cement production. Fly ash has similar (pozzolanic) properties
                          to the volcanic ash that Romans used to make their concrete, due to its broadly similar
                          chemical composition; thus, it has greatly improved the strength and durability of concrete
                          and has become a critical factor in the preservation of buildings [65].
                          of cement to generate nano-sized calcium carbonate crystals with a fine structure, and
                          improves its toughness, impermeability, and compressive strength [70]. The reason why
                          sticky rice can endure in cement for a long time is due to the anticorrosion effect of lime. The
                          organic and inorganic compositions wrap and pad each other, similarly to the formation
                          process of biomineralization products, such as bones, teeth, and shells. The partially
                          reactive calcium hydroxide, wrapped in sticky rice pulp, inhibits the growth of bacteria
                          and thus protects the glutinous rice from decay for a long time [71–73].
                                In addition to sticky rice soup, blood cement was also common in ancient China, and
                          was mainly used for building painted floors [74]. According to relevant records, pig blood
                          was used on the floor of the Xianyang Palace site during the Qin Dynasty (221–206 B.C.) [75],
                          mixing lime and ginger stone into a dark red, smooth surface with a moisture-proof effect.
                          It was found that animal blood played an important role in cement as it added air, reduced
                          water, prevented freezing and thawing, resisted cracking and increased bond strength. The
                          underlying mechanism is as follows: Firstly, the protein in the blood is expected to have a
                          foaming ability. Thus, the tiny bubbles can improve the cement’s workability. Secondly,
                          anions and hydrophilic groups in blood protein can generate electrostatic repulsion between
                          cement particles and improve their dispersion. Thirdly, blood protein is decomposed in an
                          alkaline environment, connects with calcium ions in cement, and enhances bond strength.
                          Fourthly, the amino and carboxyl groups in blood protein provide waterproof ability.
                                Tung oil is another material that was widely used as a cement additive. This building
                          material was mainly composed of boiled tung oil and lime mortar [76] because it had good
                          water tightness, anti-codling effects and high bond strength. Thus, in ancient China, it
                          was widely used in water well hooks, greasy seams in wooden boats, hole filling, housing
                          grounds, and buildings with special requirements for waterproof ability and durability.
                          According to recent research, the high performance of tung oil–lime cement was likely
                          caused by the compact structure of this material. In this cement, calcium hydroxide reacts
                          with tung oil and carbon dioxide, and produces calcium carboxylate and calcium carbonate,
                          respectively. Thus, a lot of particles in mortar are bonded together through the coordination
                          of calcium ions and crosslinking of tung oil, and a compact structure is formed [77]. This
                          reaction between calcium hydroxide and tung oil was the most important factor causing
                          tung oil–lime cement curing at an early stage. At this stage, the probability of calcium
                          hydroxide being converted into calcium carbonate was very still very low, which is totally
                          different from common pure lime cement; the early strength of tung oil–lime cement was
                          given by the compact microstructure established by carboxylate. Even 10-year-old tung
                          oil–lime mortar could not reach the relative degree of carbonization found in common
                          lime mortar that had remained for 90 days [77]. The compact microstructure established
                          by cement curing blocked carbon dioxide and water from entering the interior of cement.
                          In addition, the hydrophobicity of tung oil also kept calcium hydroxide from water. As a
                          result, tung oil–lime cement could keep alkalinity for a long time, further ensuring that the
                          tung oil did not decompose and had long-lasting durability.
                               The addition of organic additives can change the properties of lime cements. For
                          example, they increase the bond strength between particles in lime cements by enhancing
                          adhesion, or by reducing the pore size. For example, the presence of proteins in the organic
                          matter interacts with carbon dioxide to increase the hydrophobicity of the cement [81].
                          This interaction leads to the formation of calcium complexes, which increase compressive
                          properties. In addition, fermented organic matter has air-entraining properties in the
                          lime matrix. An organic matter additive can introduce millions of tiny air bubbles into
                          the lime cement, improving the workability of the mix and thus reducing the necessary
                          water/binder ratio, increasing its strength. In addition, when organics are added to lime
                          cement, the entrained air promotes the carbonation process and this increased rate of
                          carbonation increases the precipitation of carbonate crystals, leading to an increase in
                          weight and mass, which ultimately increases the strength of the cement.
                               The addition of organic matter to the lime matrix could also affect the crystal core of
                          calcium carbonate, changing the form of calcium carbonate or promoting the generation
                          of other substances, thus changing the properties of the cement [80]. For example, when
                          adding traditional herbal additives such as jaggery, the addition of organics in the lime
                          matrix enhances the carbonation rate of lime and converts portlandite to form a new
                          type of mineral, weddellite (calcium oxalate monohydrate). Formation of weddellite
                          in the lime matrix can fill the gap between two lime particles and enhance the binding
                          strength of mortar. Additionally, the calcium complexes formed during the interaction of
                          proteins with the divalent calcium ions contribute to reduced water absorption, similar to
                          synthetic polymers [81]. The proteinaceous material present in the lime mortar samples
                          converts calcium oxide into calcium oxalate. These proteins can chemically react with clay
                          particles by exchanging the inorganic cations of the clay with organic cations, resulting in
                          a mechanism that uses the ability of amino acids (amides) to encourage clay flocculation.
                          Therefore, organic material protects cement structures from environmental deterioration.
                               Overall, the carbohydrate, protein and fat compositions in different organic materials
                          and their interaction with lime are important factors that affect compressive strength and
                          increase bonding properties [82].
                          textile, cosmetic, plastic, paper and pharmaceutical sectors. Starch has been utilized as
                          a drilling fluid binder in the fields of geotechnical engineering and construction [88–90].
                          By cross-linking, it can increase the soil’s resistance to shear stress, and thus enhance the
                          mechanical properties of the soil.
                                Xanthan gum is made up of two glucose, two mannose and one glucuronide that are
                          mostly arranged in a helical pattern [91]. The viscosity of xanthan gum solutions increases
                          linearly with increasing xanthan gum content and is highly stable over wide temperature,
                          pH and electrolyte concentration ranges [23]. Due to its temperature stability, compatibility
                          with food ingredients and pseudoplastic rheological properties, xanthan gum is widely
                          used in the food industry [92]. Furthermore, xanthan gum is used in the petroleum industry
                          as a gelling and suspending agent (flocculant) for viscosity control, as well as a thickening
                          agent for drilling mud [93]. Recently, xanthan gum was found to be effective in increasing
                          the shear strength and modulus of elasticity of soils, making them more suitable for use
                          in foundation excavations and retaining walls. In these studies, the addition of small
                          amounts of xanthan gum to soils was found to significantly increase their shear strength
                          and modulus of elasticity. This makes xanthan gum a useful tool for improving the stability
                          and bearing capacity of soils in geotechnical applications [94–96].
                                Guar gum is a neutral polysaccharide with random branching points of α-D-galactose
                          units and a 1,4-linked β-D-mannopyranose backbone [97]. Foods frequently contain guar
                          gum as a thickener, emulsifier or stabilizer. The ability of guar gum to hydrate quickly
                          in cold water systems, producing highly viscous solutions even at low concentrations, is
                          its most significant characteristic [18]. Guar gum solutions exhibit higher viscosity than
                          xanthan gum solutions at the same biopolymer–water ratio [98]. Guar gum has been
                          used to stabilize mine tailings in civil and geotechnical engineering by increasing their
                          undrained shear strength by a factor of about 11 (2 to 22 kPa at 30% moisture content). It
                          can also be used to prevent shallow cracking by stabilizing swollen soils on slopes and
                          desert sands [99,100]. Additionally, it has been noted that guar gum slurry is utilized
                          when building vertical barrier walls [101,102]. However, guar gum slurry can naturally
                          decompose because of microorganisms or enzymes; as a result, durability becomes a crucial
                          concern when using guar gum biopolymers in geotechnical engineering practice.
                                Eighty percent of the protein in cow’s milk is a phosphoprotein biopolymer called
                          casein. Due to its hydrophobicity, casein biopolymers, which is a waste product of dairy and
                          milk, have been used in a wide range of applications, including food, industrial coatings,
                          adhesives, plastics and medical practices [103,104]. Casein has a higher wet strength when
                          used in geotechnical and construction engineering practices because of its hydrophobicity.
                                Dextrose is a flexible biopolymer that can form coils with a high density and low level
                          of permeability in aqueous media [105,106]. It is a homoglycan made up of glucose in linear
                          chains connected by α-1,6-linkages. One of the first extracellular microbial polymers to be
                          used in industry was dextran, which is frequently employed as a plasma extender [107].
                          Dextran was also utilized in tissue engineering [108–110]. The industrial isolation of plasma
                          proteins, particularly albumin, immunoglobulins, proinsulin and other blood factors, is
                          another significant application [111–113]. Dextran is also employed as an emulsifier in the
                          food industry [114]. Dextran has been used as an additive in oil drilling mud [115,116] and
                          as a soil stabilizer; it is an effective soil aggregate in civil and construction engineering.
                          According to some reports, dextran increases the proportion of aggregates (>75 m) and
                          changes the size distribution of microaggregates [117].
                                Chitin, found in insect, squid and crustacean shells, is converted into the linear
                          polysaccharide chitosan by deacetylation. Human cells can tolerate chitosan, which has no
                          adverse effects on the immune system. In order to thicken, stabilize and manufacture food
                          and biological materials, chitosan is widely used. In earthen construction, chitosan has
                          been introduced as a workable and sustainable additive [42]. Chitosan’s cationic charge
                          interacts electrostatically with the negative charges of clay particles to produce condensates
                          in clay suspensions [15,118,119] and faceted packing of clay deposits [120]. Chitosan wraps
Materials 2023, 16, 603                                                                                                      8 of 15
                             around sand particle surfaces to improve waste removal through pore plugging, which
                             significantly lowers the hydraulic conductivity of the soil for soil remediation [26,121].
                                  Agar gum is frequently used as a gel thickener and food stabilizer because it is
                             made of linearly linked galactose molecules [106]. Agar gums can also be used for drug
                             therapy [122,123] and as culture media for genetic and microbiological research [124,125].
                             Agar gum is generally derived from various species of Rhodophyta (red algae), and it
                             has recently been used as a low environmental load additive to increase soil strength. By
                             gelating, agar gum can produce significant quantities of soil–biopolymer aggregates. Agar
                             gum also has a longer molecular structure, which enables it to coat and coagulate soil
                             particles, thereby enhancing soil strength.
                                  In recent years, the rise in sustainable development has promoted the development
                             of biocements in the geotechnical field. Biocement technology is at the intersection of
                             the natural environment and architectural disciplines, which have a significant impact
                             on the economy, society and environment and broad prospects. As mentioned above,
                             there are two types of biocement technologies: EICP and MICP. The mechanisms of these
                             two technologies is to induce calcium carbonate precipitation in the soil matrix using
                             microorganisms (Figure 1) or urease (Figure 2), respectively. The connection of calcium
                             carbonate particles and matrix particles can improve soil properties.
                               From ancient cements and modern biopolymers comes the possibility of using some
                          low-cost materials from our natural resources and productive life as additives to im-
                          prove the properties of biocements. Compared with traditional technologies, biocement
                          has many advantages, such as less carbon dioxide emissions and low-pressure injection
                          work [126,127]. It is considered a promising technology and has been actively studied over
                          the past two decades. However, both EICP and MICP technologies have some problems.
                          For example, the costs are relatively high, and it is difficult to accurately control the intensity
                          and uniformity [128].
                               Therefore, some researchers have tried to use some low-cost production and domestic
                          wastes as a calcium source, ammonium source, or additives for reactions in experiments,
                          hoping to control costs and strengthen performance of improved soil. For example, solid
                          leather waste has been used to promote the carbonate precipitation process [129]. Lime
                          solution was used as a substitute for a calcium source, and the leather hydrolysate powder
                          obtained from thermal hydrolysis of leather waste residues was used to produce urease
                          for the EICP reaction. As a result, production costs were reduced by about 51.4%. In
                          addition, the use of meat waste reduced the total amount of solid waste produced during
                          leather processing by approximately 21.77%. The consumption of suspended matter in
                          lime solution can also reduce the pollution load by 31.95%.Thus, the utilization of low-cost
                          leather industry waste for EICP could reduce costs and protect the environment.
                               Additionally, conducting MICP experiments with low-grade products instead of the
                          high-grade chemicals that are often used in the laboratory is another method to control
                          costs [130]. Compared with using pure, lab-grade chemicals as raw materials, a group
                          using low-grade materials showed higher UCS strength. According to the SEM images, the
                          combination of soil particles and calcium carbonate precipitations were widely observed
                          in these samples. The unusual formation of a dense matrix is due to the presence of other
                          polymer substances (PS) in low-grade chemicals. When calcite precipitation occurs, the pre-
                          cipitate encapsulates the PS and fills the void spaces, effectively providing necessary matrix
                          support. By replacing pure chemicals with low-grade chemicals, a significant improvement
                          in the UCS of soil was obtained, together with a 96% reduction in treatment costs.
Materials 2023, 16, 603                                                                                           10 of 15
                                Some researchers used jute fiber as an additive and found that jute fiber had significant
                          effects on microbial performance, calcium carbonate precipitation patterns and sand solidi-
                          fication [131]. Fluorescence microscopy showed that the addition of jute fiber obviously
                          improved the viability of microorganisms. The amount and length of jute fiber effectively
                          improved the bacterial properties and mechanical properties (UCS and ductility) of sand,
                          resulting in an increase in UCS with an increase in fiber content. However, when the
                          amount of added fiber exceeded a certain point (3% and 15 mm), entanglement between
                          fibers easily occurred, which hindered the entry of bacteria and reduced their living space,
                          thus decreasing the formation of calcium carbonate and eventually reducing UCS. SEM
                          analysis showed that the added jute fibers coupled well with calcium carbonate crystals
                          and formed a reliable bridge within the soil matrix, limiting the development of failure
                          surfaces inside the specimen and improving the mechanical properties of the specimen.
                                Overall, the use of low-cost materials from natural resources and productive life as
                          additives for improving biocement performance should be further studied and discussed.
                          Additives used in ancient cements, such as glutinous sticky rice and volcanic ash, were
                          shown to improve some properties of calcium carbonate crystallization at the micro level
                          and thus improve the performance of lime cement. In addition, these additives have many
                          advantages, such as low cost, being easy to obtain from the natural environment, being
                          harmless to the environment and so on, which meet the requirements for sustainable de-
                          velopment. Therefore, this paper summarizes some additives used in ancient civilizations
                          and makes the following conclusions: As mentioned above, there have been many experi-
                          mental studies on additives in microbial cement using low-cost natural materials or wastes,
                          but most of them are derived from modern chemical materials or products. Research on
                          whether low-cost additives in ancient lime cement can be applied to the field of biocement
                          is rare. Moreover, given that most buildings built by ancient lime cement have survived
                          hundreds or thousands of years under natural erosion, the use of the same kind of additive
                          may contribute to remarkable anti-corrosion properties, such as water erosion resistance.
                          We recommend conducting a hybrid study that combines ancient cement technology with
                          current biocement technology to overcome the high costs, low strength and durability
                          problems of biocement usage.
                          4. Conclusions
                                The current consensus in geotechnical engineering is to adopt low-cost, environmen-
                          tally friendly technologies for sustainable development. This paper summarizes the types
                          and specific additives of ancient cement and draws several conclusions.
                                Lime cement has a long history. Additives can significantly alter the properties of lime
                          cement and have allowed ancient architectures to be preserved for hundreds of thousands
                          of years. The ancient Romans improved the strength and watertightness of lime cement by
                          adding volcanic ash. It has been shown that volcanic ash can form a new crystal structure of
                          tobermorite in cement, which presents a plate-like structure and can increase the toughness
                          of concrete and improve the structure’s mechanical properties. The ancient Chinese made
                          their cement mainly by adding glutinous sticky rice and some other animal and plant
                          products, of which glutinous rice cement was the most brilliant. On a microscopic level,
                          glutinous rice can regulate calcium carbonate crystals to form tiny, dense structures and
                          wrap around them to fill the gaps between them, thereby reducing porosity and increasing
                          strength. In addition, the alkaline environment in cement can effectively help the starch
                          from breaking down over a long period of time, thus improving the life of the entire
                          structure. The ancient Indians used plant and animal products to make additives. Plant
                          juice promotes calcium oxalate production, whereas animal products contain ingredients
                          such as protein and animal glue to fill gaps and improve performance.
                                Overall, the additives used in ancient cements improved the performance of lime
                          cement. Most of these additives are low-cost, environmentally friendly, easy to obtain and
                          so on, meeting the needs of the geotechnical engineering field, today and for the future.
                          In addition, as one of the fields of geotechnical engineering, biocement technology has
Materials 2023, 16, 603                                                                                                               11 of 15
                                   many advantages, and its future development is promising. From a sustainable engineering
                                   perspective, this soil stabilization technology is not only a practical resource/waste manage-
                                   ment approach, but also contributes to the creation of countless jobs. Therefore, this paper
                                   summarizes some additives used in ancient civilizations, making valuable suggestions for
                                   future biocement technology in the selection and research of additives.
                                   Author Contributions: Z.S. and Z.Y. performed the literature survey and wrote the manuscript.
                                   K.N., C.T. and S.K. contributed in the design, analysis, methodical guidance and technical assistance
                                   regarding the subject area. All the authors reviewed the manuscript. All authors have read and
                                   agreed to the published version of the manuscript.
                                   Funding: This research received no external funding.
                                   Institutional Review Board Statement: Not applicable.
                                   Informed Consent Statement: Not applicable.
                                   Data Availability Statement: No new data were created or analyzed in this study. Data sharing is
                                   not applicable to this article.
                                   Conflicts of Interest: The authors declare no conflict of interest.
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