Mining and Mineral Beneficiation
Mining and Mineral Beneficiation
Mining – it is the extraction of minerals from the earth’s surface. It is the process of acquiring or
extracting useful minerals from the earth’s surface
Factors influencing the exploitation of mineral resources
    1. Capital – this is the money which will be used to carryout mining operations. Mining requires
        a lot of capital. Lack of capital in developing countries has resulted in entrance of foreign
        companies to exploit minerals. LEDCs general lack capital to develop their own mineral
        resources hence invite foreign companies. Anglo American Co-operation in Trojan Bindura,
        Rio Tinto at Renco and De-beers joint venture with government of Botswana
    2. Labour – these are workers who will work in mines, they could be skilled or semi-skilled.
        Lack of skilled may result in countries depending on foreign labour. Cheap labour make it
        feasible on deposits which could not be mined due cost
    3. Technology – this is the machinery or equipment used. Advanced modern technology is used
        explorations. Technology is also needed to harness source of energy like nuclear. This maybe
        beyond some of the less developed countries. With the help of remote sensing techniques, one
        is able to estimate the resources or mineral resources in the region. Imported expertise is very
        expensive
    4. Demand – increased demand of a certain mineral can lead to expansion in the extraction of
        the mineral. In less developed countries minerals use as a source of energy may be needed
        mainly for domestic purposes whilst in developed countries it needed for transport,
        agriculture and industry. Almost all countries require an EIA before mining can start
    5. Environment – this may be adversely affected by extraction and use of some minerals eg coal
        and nuclear. It may be protected if there are strong organised or international conservation
        pressure groups such as friends of the earth and green peace
    6. Richness or Grade of Ore – abundance of minerals determines their commercial exploitation.
        Ores vary in their metal content, generally the higher the grade ores are more to work, not
        only because they yield large amount of metal but also because their higher metal content
        makes them easier and cheaper to smelt. Minerals of high value can often be mined at high
        costs because they are in great demand eg gold, diamond and copper
    7. Size of deposit – it is very important because mining requires a large capital to purchase
        expensive equipment. It is not worthwhile to provide such equipment to work on deposit
        which will run out in a short period of time
    8. Mining Method – it depends on the occurrence of the ores. Open cast mining is the cheapest
        whilst shaft mining is very expensive. The cost of mining also depends on the scale of
        operation. If mining has to be done at a large scale, capital and running cost can be offset
    9. Stages of Industrial Development – it is the general index of exploitation of mineral wealth.
        Mineral exploitation is cumulative in the industrial cycle. Vast mineral resources of China,
        India and Brazil almost remained neglected until they marched on the path of development
    10. Competition from other sources available – some available sources or substitutes may be
        cheap and user friendly
    11. The Mineral Economic Value – gold, uranium, diamond and copper are high value minerals
        that can be mined at higher costs. Such minerals fetch higher prices at the world market
    12. Accessibility – proximity to the market, improved transport infrastructure or low transport
        cost may encourage mining operations. Lack of transport network can hinder the exploitation
        of minerals
    13. Market Prices – market prices at the world market fluctuate, leading to oscillation in
        profitability of exploitation of minerals eg copper was the economic back borne of Zambia
        until mid-1970s when world prices of copper declined resulting in some mines being closed.
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        However, if demand is high and market prices profitable, old mines are re-opened and new
        mines opened
    14. Transport cost – most ores are bulky and heavy compared to mineral content, hence most
        mineral processing industries are raw material based. In exporting countries deposits at
        coastal are preferred than those inland
Mining Operation Stages
There are four main stages. These are as follows:
    a) Prospecting – it is the search for mineral deposits. It is the first stage in geological analysis of
       a territory. It is the physical search of minerals, fossils, precious minerals or mineral specimen
    b) Exploration – it is assessing the size, shape, location and economic value of the deposits
    c) Development – it is preparing access to the deposits so that the mineral can be extracted
    d) Exploitation – it is the extraction of the mineral
Effects of Mining to the Economy
    ➢ Creation of employment for example thousands of people are employed in the mining sector
      in Zimbabwe
    ➢ It stimulates the development of transport links to places which might be inaccessible
    ➢ Mining leads to development of other industries which are related to the mineral being mined.
      For example, iron production in Kwekwe has attracted several steel industries
    ➢ Mining generates revenue to the country which can stimulates diversification of economic
      activities since money can be used in exploration of new minerals. For example, in Botswana
      most of government revenue (about 50%) is generated through diamond sales which produce
      70% of country’s exports
    ➢ Mining increase export earnings especially in developing countries, a lot of foreign curry is
      earned through exporting minerals. This help the country in having a favourable balance of
      trade
    ➢ Mining leads to development of urban centres. In Zimbabwe a number of urban areas have
      developed as result of exploitation of minerals eg Hwange due to coal mining and Bindura as
      a result of nickel mining
    ➢ Mining companies also provide basic social services for miners such as health, education and
      recreation
    ➢ Mines are markets for other sectors of the economy eg engineering firms and agriculture
Impacts of Mining to the Environment
        Open pits that remain uncovered besides blemishing the environment could endanger lives
        In addition, land over mines can subside causing collapse
        Pits collects water and become breeding grounds of mosquito
        Tip heap avalanches can bury surrounding eg settlements
        Mining is a threat to human health, exposure to different types of dust causes diseases eg coal
        causes respiratory disease, silica causes silicosis and asbestos causes asbestosis
        Waste materials from mines contain reactive sulphide materials that are oxidised when
        exposed to water and air. Such waste material need to be treated before disposal
        Mining result in agricultural land being wasted
        Once the mineral resource is exhausted it is costly to rehabilitate
        Chemicals used in mining such as mercury and cyanide pollute ground water and surface
        water which can lead to death of flora and fauna
Procedure of Acquiring Mining Rights of a Claim
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   ✓ Buy a prospecting licence from the mines office in the province you wish to register the block
   ✓ Locate the site
   ✓ Verification of the site by the prospector
   ✓ If the land is state land, inform the District Administration
   ✓ The prospector agent physically pegs the area by marking the deposit with a discovery peg
   ✓ Posting discouraging and registration notices on the ground to alert other prospectors
   ✓ Before posting these notices the agent is required to inform or seek consent from the land
     owner
   ✓ Carrying out Environmental Impact Assessment (EIA)
   ✓ Submission of application for registration must be be submitted to the Ministry of Mines and
     Mining Development offices and should include the following:
Mineralogy
   ▪       The science of mineralogy is a branch of the earth sciences that is concerned with studying
           minerals and their physical and chemical properties.
   ▪       A mineral is a naturally-occurring, homogeneous solid with a definite, but generally not
           fixed, chemical composition and an ordered atomic arrangement. It is usually formed by
           inorganic processes.
Physio-Chemical Properties of Minerals
   1. Physical Properties
   • The physical properties of a mineral are determined by its chemical composition and its
       crystalline structure.
   • The following are the properties of minerals:
            1. Crystal form and habit (shape).
            2. Luster and transparency
            3. Colour and streak.
            4. Cleavage, fracture, and parting.
            5. Tenacity
            6. Specific gravity/Density
            7. Hardness
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2.   Luster and transparency
     Luster describes the appearance of a mineral when light is reflected from its surface. Is it
     shiny or dull: does it look like a metal or like glass?
     It is the way a mineral transmits or reflects light.
3.   Colour
 ▪   It Colour is one of the most obvious properties of a mineral but it is often of limited
     diagnostic value, especially in minerals that are not opaque.
 ▪   While many metallic and earthy minerals have distinctive colours, translucent or transparent
     minerals can vary widely in colour.
4.   Streak
 ▪  Streak refers to the colour of the mineral in its powdered form, which may or may not be the
    same colour as the mineral.
 ▪ Streak is helpful for identifying minerals with metallic or earthy luster, because (with a few
    exceptions) minerals with non-metallic luster generally have a colourless or white streak that
    is not diagnostic.
 ▪ Streak is obtained by scratching the mineral on an unpolished piece of white porcelain called
    a streak plate
 5. Cleavage and fracture
 ▪ The way in which a mineral breaks is determined by the arrangement of its atoms and the
    strength of the chemical bonds holding them together.
 ▪ A mineral that exhibits cleavage consistently breaks, or cleaves, along parallel flat surfaces
    called cleavage planes.
 ▪ A mineral fracture if it breaks along random, irregular surfaces. Some minerals break only by
    fracturing, while others both cleave and fracture.
6. Hardness
8. Specific gravity/Density
 ▪   The specific gravity (relative density) of a mineral is its weight compared to the weight of
     an equal volume of water.
 ▪   Thus, a mineral with a specific gravity of 4 is four times heavier than water
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    ▪    If you compare similar sized samples of two different minerals, the one with the higher
    ▪    specific gravity will feel the heaviest, that is it has a greater heft.
     10. Magnetism
    ▪ A few minerals, such as magnetite and pyrrhotite, are attracted by a magnet and are
        said to be magnetic.
    ▪ Magnetite is the only common mineral that is always strongly magnetic.
11. Fluorescence
         ▪    Some minerals, such as calcite, gypsum, halite, uranium minerals, and fluorite, will
              fluoresce in brilliant colours when viewed with an ultraviolet light.
Gold
Properties of Gold
Silver
    ▪    It is a white metal
    ▪    It is lustrous shine and is capable of high degree of polish
    ▪    It can be beaten into extremely thin sheets
    ▪    It is an excellent heat and electrical conductor. It has the highest electrical and thermal
         conductivity of any metal
    ▪    It has the ability to dissolved
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     ▪     It is a relatively soft metal
     ▪     It is a dense metal
     ▪     It is capable of being bent or shaped
     ▪     It does not react with oxygen, N₂ and H₂ at normal temperatures
     ▪     It forms complex compounds, most of which are soluble in water
Diamond
         It is a colourless transparent substance with extra ordinary brilliance due to its high refractive
         index
         It is quiet heavy
         It has high thermal conductivity and high melting point
         It’s extremely hard
         It does not conduct electricity due to absence of free ions
         It burns on strong getting to form carbon dioxide
         It is generally unaffected by acids, alkalis, organic and compounds
Graphite
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The Gold Trade Act
    ▪   The Gold Trade Act Chapter 21:03 is an act to prohibit the possession of gold by
        unauthorized persons and to regulate dealings in gold.   Its date of commencement was 21st
        September 1940.
Prohibition of dealing in or possession of gold
    ▪   This law states that no person is allowed to possess or deal in gold except the following:
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    ▪   The Kimberly Process recognises that the trade in conflict diamonds is a matter of serious
        international concern, which can be directly linked to the fuelling of armed conflict, the
        activities of rebel movements aimed at undermining or overthrowing legitimate governments,
        and the illicit traffic in, and proliferation of, armaments, especially small arms and light
        weapons.
    ▪   Conflict diamonds means rough diamonds used by rebel movements or their allies to finance
        conflict aimed at undermining legitimate governments.
    ▪   Kimberley Process Certificate means a forgery resistant document with a particular format
        which identifies a shipment of rough diamonds as being in compliance with the requirements
        of the Certification Scheme.
    ▪   Rough diamonds mean diamonds that are unworked or simply sawn, cleaved (splitting of a
        rough diamond parallel to one of its triangular octahedral planes to produce three grains) or
        bruted (cut to be rounded).
    ▪   Participation in the Certification Scheme is open on a global, non-discriminatory basis to all
        Applicants willing and able to fulfil the requirements of that Scheme.
 Each Participant or member country of the Kimberly Process should ensure that:
    1. A Kimberley Process Certificate accompanies each shipment of rough diamonds on export
    2. Certificates meet the minimum requirements of the Kimberly Process. As long as these
       requirements are met, Participants may at their discretion establish additional characteristics
       for their own Certificates, for example their form, additional data or security elements;
    3. It notifies all other Participants through the Chair of the features of its Certificate for purposes
       of validation.
Undertakings in respect of the international trade in rough diamonds
The Kimberly Process states that each Participant should:
   i.   Ensure that each shipment of rough diamonds for export to a Participant is accompanied by a
        duly validated Certificate.
  ii.   With regard to shipments of rough diamonds imported from a Participant: require a duly
        validated Certificate;
 iii.   ensure that confirmation of receipt is sent expeditiously to the relevant Exporting Authority.
        The confirmation should as a minimum refer to the Certificate number, the number of parcels,
        the carat weight and the details of the importer and exporter;
 iv.    require that the original of the Certificate be readily accessible for a period of no less than
        three years
  v.    ensure that no shipment of rough diamonds is imported from or exported to a non-Participant
 vi.    recognise that Participants through whose territory shipments transit ensure that the shipment
        leaves its territory in an identical state as it entered its territory (i.e. unopened and not
        tampered with)
Internal Controls
Each Participant should:
    1. establish a system of internal controls designed to eliminate the presence of conflict diamonds
       from shipments of rough diamonds imported into and exported from its territory;
    2. designate an Importing and an Exporting Authority/Authorities;
    3. ensure that rough diamonds are imported and exported in tamper resistant containers;
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    4. as required, amend or enact appropriate laws or regulations to implement and enforce the
       Certification Scheme and to maintain dissuasive and proportional penalties for transgressions;
    5. collect and maintain relevant official production, import and export data, and collate and
       exchange such data in accordance with the Kimberly Process
Minerals and Mining Corporation of Zimbabwe
Reasons for the formation of MMCZ
   ➢ To control and carry out sales and exports of all minerals produced in Zimbabwe
   ➢ To control stockpiling of minerals, minimise opportunities for underhand and dishonest
     dealings such as, transfer pricing, under invoicing and related problems.
   ➢ To centrally coordinate all marketing intelligence
   ➢ To monitor international mineral markets and trends and technological changes to the best
     interest of the government
     ➢        To protect the interests of the country and of producers and the industry.
Functions of MMCZ
    ▪   It is meant to ensure that Zimbabwe receives the highest possible returns from the export of
        minerals
    ▪   It buys and sell minerals to foreign buyers
    ▪   It also contracts large companies to search for minerals and open processing plants near
        minerals
    ▪   It controls the stock piling of minerals, minimise opportunities underhand and dishonest
        dealings such as transfer pricing, under invoicing and related problems
    ▪   Centrally co-ordinates all marketing intelligence
    ▪   Monitor international mineral markets and trends and technological changes
    ▪   Acts as sole marketing and selling agent of all minerals produced in Zimbabwe
    ▪   Purchase and acquire any minerals for its own account and sell such minerals
    ▪   Encourage local beneficiation and utilisation of any mineral
    ▪   Advice the minister on all matters connected to the marketing of minerals
    ✓   Product information
    ✓   Market information
    ✓   Diamond tenders and auctions
    ✓   Contract negotiations, drafting and authorization
    ✓   Mineral identification
    ✓   Mineral evaluation
    ✓   Issuing of Kimberly Process Certificates
    ✓   Monitoring mineral exports
    ✓   Logistics and product distribution
The minerals that the corporation markets are categorised into three main groups:”
       1. Metals – [ High Carbon Ferrochrome, Platinum Group Metals, Nickel and Steel]
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        2. Industrial Minerals – [diamond, emerald, petalite, coal. Coke, Vermiculite, and
           Aquamarine Lithium, uranium, coal and coal bed methane gas.]
        3. Gemstones
    ▪  This is an Act to regulate the possession of and dealings in precious stones; and to provide for
       matters incidental to and connected with precious stones.
   ▪ The Precious Stones Trade Act was enacted through an Act of Parliament, The Precious
       Stones Trade Act Chapter 21:06 on 21st April 1978.
   ▪ Precious stones mean rough or uncut diamonds, other than those suitable only for industrial
       purposes, or rough or uncut emeralds or any other substance which is, in terms of subsection
       (2), declared to be precious stones for the purposes of this Act.
Dealing in or possession of precious stones
    •   This law prohibits any person from unlawful possession or dealing in precious stones.
    •   Any person is only allowed to deal in or possess precious stones if he/she is:
        1. A licensed dealer
        2. A permit holder
        3. The holder of a mining location or a tributor who has lawfully recovered such precious
           stones in terms of the law.
        4. The employee or agent of any person referred to in 1, 2 or 3 above who is authorized by
           his employer or principal to deal in or possess on his behalf.
    •   Any person who is found to be illegally dealing or in possession of precious stones shall face
        a fine not exceeding level thirteen or imprisonment not exceeding five years or both fine and
        imprisonment.
Conditions on which a licensed dealer or permit holder may deal in or possess precious stones
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Methods of Prospecting Minerals
   •        Prospecting is the physical search of minerals, fossils, precious metals and other specimen
   •        It is usually done by large mining companies to find viable deposits
   •        Modern prospecting relies on training, study of geology and prospecting technology
   •        Gold prospecting can make use of metal detectors for determining gold deposits within the
            soil
       a)     Scientific Methods of Prospecting Minerals
                   ✓ Studying reports, geological maps and cross-sections of a place to pin-point areas
                       where there are structures, rocks minerals among others
                   ✓ Such areas require exploration to assure the size, shape and location and economic
                       value of deposits
       b)     Geo-Chemical Methods of Prospecting
                   ✓ It involves analysing the chemical properties of rock samples, drainage sediments,
                       soils, surface and ground waters, mineral separates, atmospheric gases and
                       particulates and even plants and animals
                   ✓ Chemical properties being measured is the amount of a key trace element that is
                       taken in a shape
                   ✓ It is based on systematic measurement of one or chemical properties of soil, rock,
                       stream sediment, water or plants
                   ✓ The purpose is to discover zones in the soils or rock that can be comparatively high
                       concentration of particular mineral that will guide the prospector to a hidden deposit
       c)     Magnetic Prospecting Method
                   ✓ It is based on natural magnetic properties of some minerals such as magnetic
                   ✓ Rocks containing magnetic cause needle of a compass to behave in a certain way
                       because the earth’s magnetic field is changed by the magnetic field of rocks
                   ✓ Changing magnetic field is a clear indication of some presence of minerals
                   ✓ It is based on the fact that some minerals, such as magnetite, are themselves natural
                       magnets
                   ✓ The needle in a compass held near a magnetic rich rock behaves erratically because
                       the earth’s magnetic field is distorted by the local magnetic field
                   ✓ Minerals such as ilmenite (iron titanium oxide) hematite (iron oxide) and pyrrhotite
                       (iron sulphide), are weekly to moderately magnetic, and their effects can be recorded
                       by sensitive magnetic instruments
       d)     Indigenous Knowledge Systems (IKS) in Prospecting
                   ✓ Knowledge of spirit mediums, dreams, oral tradition as well as known previous
                       mining areas
                   ✓ Growth of particular trees eg acacia, clover shaped herbs indicate presence of gold
                   ✓ Visible signs of erosion and oxidation are linked to particular minerals such as gold
                   ✓ Test panning along rivers is also used to identify gold panning areas
       e) Geophysical Prospecting
                    ✓ It is exploring minerals or mineral fuels, or determining the nature of earth
                      minerals by measuring a physical property of rocks and interpreting the results in
                      terms of geological features or the economic deposits sought
                    ✓ In geophysical prospecting gravity, magnetic, electrical, seismic and radiometric
                      methods are used to distinguish rock properties such as density, magnetic
                      susceptibility, natural remnant magnetisation, electrical conductivity, dielectric
                      permittivity, magnetic permeability, seismic wave velocity and radioactive decay
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       f) Ultraviolet Prospecting or UV Light Prospecting
               ✓ UV light is a type of light energy making one part of the electronic magnetic
                 spectrum which include gamma and x-rays
               ✓ UV light has a wavelength shorter than that of visible light and cannot be detected
                 by human eye
               ✓ UV light is invisible but it causes many substances to glow or to fluoresce in a
                 variety of colours visible to human eye
               ✓ Prospectors use ultraviolet light to hunt minerals
               ✓ Ultraviolet light is directed to certain minerals causes fluorescence which is
                 originally named after mineral fluorite for its blue glow under UV.
Small and Large Scale Mining Enterprise
1. Small Scale Mining in Zimbabwe
   ▪     Small scale miners can be legal, informal, illegal artisanal or small, operating with manual
         equipment or with machines.
   ▪     The main difference from conventional mining is that small scale miners do not use the same
         technical, legal, and environmental methods that the conventional mines have adopted.
   ▪     Small scale mining encompasses small, artisanal, informal, legal and illegal mining which
         uses rudimentary processes to extract minerals from primary and secondary deposits
   ▪     Zimbabwe does not have a clear definition of small scale mining.
   ▪     There are half a million SSM workers in Zimbabwe.
   ▪     69% of miners work on legal claims;
   ▪     Miners are 11% women
   ▪     Mainly underground mining with some alluvial mining
   ▪     70% of miners are unskilled (88% of women)
   ▪     4% of miner’s children engage in mining
   ▪     70% work all year, 30% are seasonal
   ▪     Depending on financing, costs & dangers mean that artisanal miners are often idle in the rainy
         season.
   ▪     Seasonal mining is common
   ▪     Mechanized small-scale mining can occur year-round, depending on conditions.
   •     Probably about 300 million people in the planet are directly and indirectly involved in Small
         Scale Mining
   •     In China alone there are 3 to 15 million SSM
   •     As the price of gold increased from Dec 2001 (US$ 272/oz) to 2013 (around US$ 1500/oz),
         more people became involved in small scale gold mining.
   •     UN recognizes that each artisanal miner generates economic benefits for 10 people: family
         members, fuel, machines, food, and mining suppliers, Jewellers, etc.
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         periodical operation by local peasants i.e. mining during the dry season when agriculture is
         not practiced
         lack of social security
         insufficient consideration of environmental issues
         chronically lack of working and investment capital
         mostly working without legal mining titles
   ✓ Small-scale mining is the first step in exploration and frequently provides basic geological
     information to industrial mining concerns Employment creation –directly and indirectly.
   ✓ Raises rural incomes through extended family systems and multiplier effect
   ✓ 16% of total chrome output from small-scale cooperatives
   ✓ Globally the economic and social impact of small to medium-scale mining is far from being
     small as this sector contributes 15 to 20% of the value of the world’s non fuel mineral output
   ▪     Pollution of surface and underground water sources through unsafe use of toxic chemicals
         like mercury, cyanide.
   ▪     Siltation of rivers, dams and weirs with digging of pits or trenches on river banks and beds.
   ▪     Deforestation
   ▪     Land degradation: underground tunnels; spoil dumps from excavations.
   ▪     Noise and Air pollution
   ▪     Loss of human life, livestock and biodiversity
Geological
Legal:
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   ▪ lack of political and legal stability
   ▪ difficulties to legalize the mines
   ▪ contradictions between different Acts
Human resources:
Organizational:
   ❖ Lack of appropriate mining equipment is further worsened by the absence of policy vehicles
     or instruments which could promote the manufacturing of the equipment locally.
   ❖ Sourcing equipment beyond Zimbabwean borders is quiet expensive and very few miners can
     afford it.
   ❖ Recent $40 million loan facility from Government of Zimbabwe
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Large Scale (Industrial) Mining in Zimbabwe
   ▪     Zimbabwe has wealth in minerals with the major ones being Gold, Platinum, Chromium,
         Nickel and Asbestos, Copper among others.
   ▪     It has more than half of the world's known chromium reserves and is the second largest
         producer of platinum after South Africa.
   ▪     Mining contributes significantly to Zimbabwe’s economy by producing a wide range of
         minerals for export and for domestic usage as raw materials to the manufacturing and
         agricultural sectors.
   ▪     In the year 2002, the mining sector accounted for 27% of exports, making it the country’s
         leading industry.
   ▪     Platinum is among the major minerals that are exported from Zimbabwe but it is exported to
         South Africa as concentrate hence Zimbabwe production figures end up being credited to
         South Africa.
   ▪     The mining industry is a significant employer of workers who, with their dependents, are
         mainly housed around the mines themselves and are supplied with social and medical
         facilities.
   ▪     Most of the mining is done by a small number of large mining consortiums comprising well
         known multinationals, complemented by indigenous companies.
   ▪     Gold contributes about half the value of mineral production in Zimbabwe.
   ▪     The most significant mineral or mineral related exports are gold, platinum, ferrochrome
         alloys, nickel and asbestos.
   ▪     Other exports include coke, dimension stone (black granite), diamonds, graphite, lithium
         minerals and emeralds.
   ▪     Most of the coal production is used locally, as are chromite and iron ore.
   ❖ The Zimbabwe Mining industry is being held back by lack of exploration which is supposed
     to lead to new mine developments.
   ❖ Of the known mineral deposits that Zimbabwe is sitting on, there is significantly less mineral
     extraction due to a lack of investment capital in the country.
   ❖ Zimbabwe is getting a significant chunk of its foreign currency mainly through gold exports.
     Over 60 per cent of the gold is being mined by small scale and artisanal miners.
   ❖ Zimbabwe’s rich mineral deposits which need maximum exploitation consists of precious and
     semi-precious metals, precious and semi-precious stones, base minerals, industrial minerals as
     well as energy minerals.
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       c) Industrial minerals
            Industrial minerals are geological materials which are mined for their commercial value,
            which are not fuels and are not sources of metals (metallic minerals) but are used in the
            industries based on their physical and or chemical properties.
            There is a high volume of industrial minerals such as limestone, phosphate, iron pyrites
            and others that are the backbone of local industries as they feed important domestic
            industries such as cement, fertiliser, paints and other industries.
       d) Energy Minerals
           Energy minerals are used to produce electricity, fuel for transportation, heating for homes
           and offices and in the manufacture of plastics.
           Energy minerals include coal, oil, natural gas and uranium.
           Coal has been the dominant energy mineral for Zimbabwe. The country boasts of vast
           reserves of coal particularly in the northwest and southern parts of the country.
   •   The Great Dyke of Zimbabwe is a layered mafic intrusion of igneous, metal-bearing rock that
       has been dated to approximately 2.5 billion years old.
   •   The Great Dyke is a strategic economic resource with significant quantities of chrome and
       platinum.
   •   This geological feature extends more than 550 kilometres northeast to southwest across the
       centre of Zimbabwe, varying from 3 to 12 kilometres in width.
   •   Layered mafic intrusions are usually associated with economically important metals such as
       chromium, nickel, copper, platinum, titanium, iron, vanadium, and tin.
   •   Chromium, in the form of the mineral chromite, and platinum are particularly abundant in the
       Great Dyke and are actively mined.
   •   Platinum-bearing deposits hosted in the Great Dyke include Musengezi, Hartley, Selukwe and
       Wedza.
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Platinum Mining
   a) Mimosa
   ❖ Zimbabwe’s oldest platinum mine is the Mimosa operation, located in the southern part of the
      Great Dyke on the Wedza Geological Complex.
   ❖ Ownership is currently split 50:50 between Impala Platinum and Aquarius Platinum.
   ❖ The deposit at Mimosa was exploited briefly in the 1920s, and trial mining was undertaken by
      Union Carbide Zimbabwe between 1966 and 1975.
   ❖ Zimasco (a ferrochrome mining and smelting company) took over Mimosa in 1992. The pilot
      plant was refurbished, and mining recommenced in 1994, gradually building up to a rate of
      just less than 30,000 tonnes of ore per month.
   ❖ Although small, the operation was highly successful, and began to attract the attention of the
      South African platinum group metals producers.
   ❖ Since 2002, output at Mimosa has gradually been expanded, and the mine which is among the
      lowest-cost platinum producers in the world - extracts around 85,000 oz of platinum annually.
   b) ZIMPLATS
   •   During the early 1990s, a second mine, the Hartley Platinum Project, was developed by a
       joint venture between the Australian companies BHP and Delta Gold.
   •   It opened in 1995, but following a string of geological and metallurgical problems,
       underground operations were suspended in June 1999.
   •   BHP’s interest in Hartley Platinum was sold to Zimbabwe Platinum Mines (Zimplats) which
       began to develop a new open-cast mine further south, at Ngezi.
   •   Operations at Zimplats began in 2001, following the acquisition of a share of the project by
       Impala Platinum and the South African bank ABSA.
   •   Impala Platinum now holds 100% stake in Zimplats.
   •   In 2006, Ngezi produced about 90,000 oz. of platinum, from an open pit and from a newly-
       developed underground section.
   •   By 2008 Impala had plans to increase production to over 150,000 oz of platinum per annum,
       which will involve the construction of two new underground sections and will cost an
       estimated US$258 million.
   c) Unki
      • The Anglo American’s Unki project is the third platinum mine in Zimbabwe.
      • The mine is owned by the world's largest platinum miner Angloplat
      • In 2008, Angloplat reached an agreement with the government to release 31.3 percent of
         its claims in return for empowerment credits
      • As part of value addition and beneficiation Unki mine commenced construction of a
         smelting plant which was commissioned in 2019.
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Value Addition and Beneficiation
Beneficiation
Beneficiation Perspectives
1. Political Perspective
            Trading structure of mineral commodities in Africa has essentially been premised on a model
            that sought to sustain a colonialist political configuration and serve its agenda.
            In this regard Africa exported raw materials to their colonial powers.
2. Socio-Economic Perspective
            Realisation of downstream intrinsic value through:   Import substitution with local products
            Export of higher value added products    Realisation of Multi-tier value through:   New
            jobs creation
            Development of requisite skills
            Investment in Research & Development
        Sustainable development – communities and life after mine projects
  3. Inter-generational Equity and Moral Perspective - need to transform under-developed mineral
  rich countries from being a resource based to a knowledge based economy, creating sustainability
  beyond the mining phase for future generations
Beneficiation of Gold
        ▪    Occurs in small grains in solid rock
        ▪    Rocks are crushed into fine powder using machinery
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       ▪    The crushed powder is then washed or chemicals mercury and cyanide are used to separate
            gold from crushed rock
       ▪    Gold is then melted and then poured into moulds to produce bars which are ready for the
            market
       ▪    Gold is one of precious minerals. It doesn’t rust and is mixed with other minerals to produce
            jewellery and ornaments
Beneficiation of Chrome
   ▪       When it is extracted it is loaded into wagons for further processing
   ▪       After checking its quality, it is weighed then heated in a furnace
   ▪       It is then mixed with iron to produce ferro-chrome
   ▪       The molten ferro-chrome is then poured into moulds of different sizes
   ▪       The chrome is then ready for the market
Uses of chrome
   ✓       It is used as an alloy with other minerals
   ✓       It is mixed with iron to produce steel that is strong and doesn’t rust
   ✓       It is used to manufacture cans and airplanes
   ✓       It is also used in making cutlery and laboratory equipment
Beneficiation of Coal
   ▪       After extraction from the ground it is crushed, washed and then graded to create different
           sizes which suit customer needs
Uses of coal
   ✓       Coke its by-product is used in iron melting
   ✓       It is used to move locomotives
   ✓       Tar its by-product is used in road making
   ✓       It is used to generate thermal electricity
   ✓       Ammonia its by-product is used in fertiliser making
   ✓       Benzol its by-product is used as a solvent
Beneficiation of Diamond
   ✓ Washing of crushed rocks
   ✓ The crushed rocks slide over the table but diamond will stick to the grease since they do not
     hold the water in their surface
   ✓ The table is regularly stopped and the grease with diamonds is removed and diamonds
     collected
   ✓ Alluvial diamonds are much bigger than other diamonds and do not have be crushed and
     washed
Advantages of value addition
    ✓      Increase in revenue through exports
    ✓      Product fetch higher prices at the market
    ✓      Creation of employment
    ✓      It leads to growth of industrial sector
    ✓      Improvement of living standard
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Environmental Impact Assessment (EIA) in Mining
It is a process that assess the impact of a planned activity on the environment. It enables potentially
negative impacts to be mitigated and the positive impacts to be maximised at an early stage
The purpose of an EIA is to make sure those decision makers, who may be politicians, local authority,
business or mining companies consider the environment impacts and then decide whether or not to
carry out the project.
Importance of Environmental Impact Assessment in Mining
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Procedures of carrying out an EIA
   1. Identification of the project to be done eg extraction of coal in an area
   2. Screening – it determines whether a particular project warrants preparation of an EIA.
       Projects that require EIA in Zimbabwe are as follows:
   ✓ Dams
   ✓ Irrigation
   ✓ Forestry
   ✓ Housing development
   ✓ Mining
   ✓ Petroleum production, storage and distribution
   ✓ Power generation
   ✓ Tourist resort
   ✓ Waste treatment and disposal
   ✓ Water supply
   3. Scooping – it aims at identifying issues of concern at an early stage in the planning process
   4. Preparing Terms of Reference – it sets out what is expected from the practitioner or a
       consultant which is carrying out an EIA
   5. Baseline Study – it is the collection of necessary information on the present state of the
       environment. It provides a baseline against which possible impacts and change result of the
       project can be measured
   6. Impact Prediction – it involves predicting the likely changes to the environment as a result of
       the project
   7. Impact Assessment – it is the assessment of identified impacts. It requires careful, expect
       interpretation and understanding of the impacts. Findings influence decision makers whether
       to allow or not to allow a project to go ahead
   8. Mitigation – it involves taking measures to reduce or remove environmental impacts
   9. Producing the Environmental Impact Statement (EIS) – it sets factual information relating to
       the development. This information is gathered during screening, scooping, baseline study,
       impact prediction, assessment, mitigation and monitoring measures
   10. Monitoring, Compliance, Enforcement and Environmental Auditing – post approval period. It
       is the ongoing environmental management of the project. It provides the opportunity to
       control the impacts, effects and learn from the whole EIA process. It monitors whether the
       predicted impacts and proposed mitigation measures occur as defined
Cost Benefit Analysis
   ▪   It is a comparison between costs and benefits to see whether it is worthwhile going ahead
       with project or new business
   ▪   The benefits of a given situation or action are added up and then the costs associated with
       taking action are subtracted
   ▪   Cost benefit analysis is more difficult to apply to projects that run a longer time. This is
       because:
           a) The bigger the project the more complex the cost benefit analysis
           b) There are unseen aspects over a long period of time such as drop in demand or an
                increase in production costs
           c) Interests rates on borrowing may change
           d) New technologies or methods of production may make existing projects obsolete
Importance of Cost Benefit Analysis
   ✓ It is very expensive to start up the operation of a new mine
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    ✓ Mining can have huge environmental impacts some which might be unforeseen and which
      maybe adding future costs
    ✓ Supply and demand of minerals on the market is very unpredictable
    ✓ It helps to protect the environment from damage from existing and expanding projects
    ✓ Helps in decision making and provide options on proposed project
Health and Safety in Mining
    ➢ It is concerned about work place hazards and risks to an employee
    ➢ It includes anything from unsafe operation of heavy equipment to handling of chemicals,
      rescue, wearing of protective clothing and lifting of items at work place
    ➢ There is need to put in place regulations to protect people involved in mining
Risks in the blasting phase in mining
    ❖ Blasting causes tremendous noise that affects people’s eardrums
    ❖ It releases a lot of dust which affects lungs
    ❖ Blasting weakens surrounding stable slopes which may collapse
    ❖ Drilling of holes for drilling it’s a hard job that weakens the body, thereby reducing life
      expectancy
    ❖ Flooding of mine shafts results in potential deaths of miners
Safety Measures to Reduce the Risks of Blasting
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Safety Measures to Reduce Risks of Asbestosis and Silicosis
   ✓ Wearing of face masks so that they don’t inhale contaminated air
   ✓ Regular checks up to monitor the health of miners.
   ✓ Mine operators to set up health centres in mines to treat workers for free
Risks of Flooding
   ▪    Floods are death traps in mine shafts
Safety Measures to Reduce Flooding
   ▪    Ensuring shafts are dry before mines enter
   ▪    Trained rescue teams must be on call to help rescue trapped miners
Risks at Mineral Processing
        Workers may fall into smelters and die instantly or sustain injuries from sparks of molten
        minerals burning the workers
        Some process involves use of poisonous minerals such as mercury
        Air pollution from smelting processes causes respiratory diseases
        Water used by miners from both surface and underground sources may be polluted
Safety Measures to Reduce Risks of Mineral Processing
   ✓ Wearing of protective clothing such as helmets and fire proof asbestos suits
   ✓ Lining of dump sites so that they don’t pollute water sources
Risks Related to the Decommissioning of Mines
   ❖ Open pits become death traps as people and animals may fall in
   ❖ Spoil heaps and mine dumps litter ground and cause rock falls
   ❖ Some explosives left behind may detonate later if children find and play with
Safety Measure to Reduce Risk at Decommissioning of Mines
   ▪    Closing of prospecting trenches
   ▪    Offering seedling to local communities to do afforestation on dumps and soil heaps
   ▪    Converting pits into protected water sources for use by animals and human beings
   ▪    Mining sites can be converted into recreational areas or farming areas after filling of open pits
   •    It involves using the minerals to meet the needs of present generation without endangering the
        needs of future generations
   •    Minerals are non-renewable resources hence they can be easily exhausted
   •    There is need to use them wisely. This can be done through:
   a)   Recycling – the used resource is converted to other use
   b)   Substitution with relevant cheap materials
   c)   Reusing – minerals can be used over and over again
   d)   Research and innovation – it brings more knowledge on how a mineral can be utilised to its
        best
   e)   Increased efficiency eg blending with other minerals to produce products which are equally
        good
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