Powerflex 4M Adjustable Frequency Ac Drives: Technical Data
Powerflex 4M Adjustable Frequency Ac Drives: Technical Data
Original Instructions
Topic Page
Summary of Changes 2
Product Overview 3
Startup, Programming, and Operation 3
Packaging and Mounting 4
Optimized Performance 4
Communications 4
Feed-through Wiring Design 5
PC Programming Software 5
Catalog Number Explanation 5
Product Selection 6
User Installed Options 7
Installation Considerations 10
Specifications 11
Product Dimensions 15
Additional Resources 20
Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect
all changes.
Topic Page
Added Inclusive Language Acknowledgment 2
Updated Programming Software 7
Added 140MT motor protectors, 100-E contactors, and DC fuse to table Drive Ratings 11, 12
Updated Approvals 13
Added Additional Resources 20
Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment
with the movement toward inclusive language in technology. We are proactively collaborating with industry peers to find alternatives to such
terms and making changes to our products and content. Please excuse the use of such terms in our content while we implement these
changes.
Product Overview
The Allen-Bradley® PowerFlex® family of drives offers you powerful motor speed control in a compact and space saving design. Ideal for
machine level speed control, the PowerFlex 4M drive delivers the application versatility to meet the demands of global OEMs and end users
who require space savings and easy-to-use AC drives that provide application flexibility, feed-through wiring and ease-of-programming. The
PowerFlex 4M AC drive is available in three frame sizes (A, B, and C) and power ratings from 0.2…11 kW (0.25…15 Hp) and in voltage classes of
120 volts, 240 volts, and 480 volts.
Optimized Performance
• A Removable MOV to ground ensures reliable operation with ungrounded or
resistive distribution systems.
• A relay precharge limits inrush current.
• An Integral brake transistor, available on Frame C drives, provides dynamic
braking capability with simple low cost brake resistors.
• Use the DIP switch to set 24V DC sink or source control for control wiring
flexibility.
• 0.25…150% overload for 60 seconds or 200% overload for 3 seconds provides
robust overload protection.
• An adjustable PWM frequency up to 10 kHz delivers quiet operation.
• Volts per Hertz Control Performance
• The drive automatically provides auto boost (IR compensation) and slip
compensation.
• The drive delivers excellent speed regulation and high levels of torque across the
entire speed range of the drive, and improved speed regulation even as loading
increases.
Communications
• A Serial Converter Module provides connectivity to any controller that has the ability to initiate DFI messaging.
- Bluetooth - Wireless/DF1 to RS-485/DSI
• Integral RS-485/DSI communications enable the drives to be used in a multi-drop network configuration.
• Integral communication cards such as DeviceNet®, EtherNet/IP™, PROFIBUS DP, LonWorks, BACnet, and ControlNet® can improve
machine performance. These cards are optional and can only be used with an external DSI communications kit.
• The DSI Wireless Interface Module (WIM) provides a wireless communication interface between a Pocket PC, laptop computer, or
desktop computer that is equipped with Bluetooth wireless technology, and any Allen-Bradley product that supports the DSI protocol.
• RS-485/DSI = Modbus RTU
- Directly compatible with PanelView™ products using RTU master capability
- Direct compatibility with MicroLogix™ RTU master capability
- Compatible with SLC™ 500 and ControlLogix® controllers, using third-party scanners with RTU Master capability
PC Programming Software
22F – D 018 N 1 0 4 AA
a b c d e f g h
a c3 d
Drive Rating Enclosure
Code Type 200…240V AC, 3-phase Input Code Enclosure
22F PowerFlex 4M Code Amps kW (Hp) Panel Mount - IP20 (NEMA/UL Type
N
1P6 1.6 0.2 (0.25) Open)
b 2P5 2.5 0.4 (0.5)
Voltage Rating 4P2 4.2 0.75 (1.0)
e
Code Voltage Phase 8P0 8.0 1.5 (2.0) HIM
V 120V AC 1 012 12.0 2.2 (3.0) Code Interface Module
A 240V AC 1 1 Fixed Keypad
017 17.5 3.7 (5.0)
B 240V AC 3 025 25.0 5.5 (7.5)
D 480V AC 3 033 33.0 7.5 (10.0)
f
Emission Class
c1 c4 Code EMC Filter
Rating Rating 0 No Filter
100…120V AC, 1-phase Input 380…480V AC, 3-phase Input 1 Filter
Code Amps kW (Hp) Code Amps kW (Hp)
1P6 1.6 0.2 (0.25) 1P5 1.5 0.4 (0.5) g
2P5 2.5 0.4 (0.5) 2P5 2.5 0.75 (1.0) Brake
4P5 4.5 0.75 (1.0) 4P2 4.2 1.5 (2.0) Code Description
6P0 6.0 1.1 (1.5) 6P0 6.0 2.2 (3.0) 3 No Brake IGBT
8P7 8.7 3.7 (5.0) 4 Standard
c2 013 13.0 5.5 (7.5)
Rating 018 18.0 7.5 (10.0) h
200…240V AC, 1-phase Input 024 24.0 10.0 (15.0) Reserved
Code Amps kW (Hp) Code Description
1P6 1.6 0.2 (0.25) AA…ZZ Reserved
2P5 2.5 0.4 (0.5)
4P2 4.2 0.75 (1.0)
8P0 8.0 1.5 (2.0)
011 11 2.2 (3.0)
Product Selection
120V AC, 1-phase Drives (50/60 Hz)
Drive Ratings IP20, NEMA/UL Open Type
kW Hp Output Current, A Frame Size Catalog Number
0.2 0.25 1.6 A 22F-V1P6N103
0.4 0.5 2.5 A 22F-V2P5N103
0.75 1 4.5 B 22F-V4P5N103
1.1 1.5 6 B 22F-V6P0N103
Programming Software
Item Description
Windows-based software packages for programming and configuring Allen-Bradley drives and other Rockwell Automation products.
Compatibility: Microsoft Windows® Server 2012(1), Windows Server 2012 R2, Windows Server 2016(1), Windows Server 2019,
Connected Components Workbench Windows 10 IoT Enterprise 2016 LTSB 64-bit, Windows 10 IoT Enterprise 2019 LTSC, Windows 10, and Windows 11(2)
Software All supported operating systems require .NET Framework 3.5 SP1 to be installed.
You can download Connected Components Workbench Standard Edition software for free at rok.auto/pcdc.
To purchase Connected Components Workbench Developer Edition software, visit rok.auto/ccw.
Windows-based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and
DriveExecutive Software communications adapters online and offline.
(Download as part of the
DriveTools™ SP software package) Compatibility: Microsoft Windows 7, Windows 10, and Windows Server 2019
You can download DriveTool SP software package at rok.auto/pcdc.
(1) Requires Connected Components Workbench software version 20.01.00 or earlier.
(2) Requires Connected Components Workbench software version 20.01.00 or later.
Terminators
Description(1) Catalog Number
For use with 3.7 kW (5 Hp) and below drives 1204-TFA1
For use with 1.5 kW (2 Hp) and above drives 1204-TFB2
(1) For selection information, see Appendix A of the Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001.
Spare Parts
Item Description Catalog Number
Fan Replacement Kit - Frame A SK-U1-FFAN1-A1
Fan Replacement Kits Fan Replacement Kit - Frame B SK-U1-FFAN1-B1
Fan Replacement Kit - Frame C SK-U1-FFAN1-C1
Frame A Cover SK-U1-FCVR-A1
Covers Frame B Cover SK-U1-FCVR-B1
Frame C Cover SK-U1-FCVR-C1
EMC Filters
Drive Ratings S Type Filter L Type Filter
Input Voltage kW Hp Catalog Number(1) Catalog Number(2)
0.2 0.25 — 22F-RF010-AL
0.4 0.5 — 22F-RF010-AL
120V, 50/60 Hz, 1-phase
0.75 1.0 — 22F-RF025-BL
1.1 1.5 — 22F-RF025-BL
0.2 0.25 —(3) 22F-RF010-AL
0.4 0.5 —(3) 22F-RF010-AL
240V, 50/60 Hz, 1-phase 0.75 1.0 —(3) 22F-RF010-AL
1.5 2.0 —(3) 22F-RF025-BL
2.2 3.0 —(3) 22F-RF025-BL
0.2 0.25 22F-RF9P5-AS 22F-RF9P5-AL
0.4 0.5 22F-RF9P5-AS 22F-RF9P5-AL
0.75 1.0 22F-RF9P5-AS 22F-RF9P5-AL
1.5 2.0 22F-RF9P5-AS 22F-RF9P5-AL
240V, 50/60 Hz, 3-phase
2.2 3.0 22F-RF021-BS 22F-RF021-BL
3.7 5.0 22F-RF021-BS 22F-RF021-BL
5.5 7.5 22F-RF039-CS 22F-RF039-CL
7.5 10 22F-RF039-CS 22F-RF039-CL
0.4 0.5 22F-RF6P0-AS 22F-RF6P0-AL
0.75 1.0 22F-RF6P0-AS 22F-RF6P0-AL
1.5 2.0 22F-RF6P0-AS 22F-RF6P0-AL
2.2 3.0 22F-RF012-BS 22F-RF012-BL
480V, 50/60 Hz, 3-phase(3)
3.7 5.0 22F-RF012-BS 22F-RF012-BL
5.5 7.5 22F-RF026-CS 22F-RF026-CL
7.5 10 22F-RF026-CS 22F-RF026-CL
11 15 22F-RF026-CS 22F-RF026-CL
(1) This filter is suitable for use with a cable length of up to 5 m (16.4 ft) for Class A and 1 m (3.3 ft) for Class B environments.
(2) Drives are available in these ratings with internal “S Type” filters.
(3) This filter is suitable for use with a cable length of up to 100 m (328 ft) for Class A and 25 m (82 ft) for Class B environments.
Installation Considerations
Control Wiring
• The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting.
• Control terminal screws are sized for a conventional blade screwdriver.
• I/O Terminals 1, 2, and 3 are dedicated for Stop, Start, and Reverse operation respectively. These I/O Terminals can be programmed
for 2-wire or 3-wire operation to meet application requirements.
• I/O Terminals 4 and 5 are programmable and provide added flexibility. Programmable functions include:
- Local Control
- Preset Frequencies
- Jog
- RS-485 Control
- Second Accel/Decel
- Auxiliary Fault
- Clear Fault
• Speed can be controlled via a 0…10V input or 4…20 mA input. Both are electrically isolated from the drive.
• One form C relay can be programmed to provide the status of a wide variety of drive conditions. The drive is shipped with a jumper
installed between I/O Terminals 01 and 02…11 to allow out of box operation from the keypad.
Typical Typical
Stop (1) SRC Wiring SNK Wiring
01
Start/Run FWD (2)
02
Direction/Run REV
03
SNK SRC Digital Common
04
Digital Input 1
05
Digital Input 2
06
+24V +24V DC
11
+10V DC
+10V 12 Potentiometer must be
0…10V In
13 1…10 kΩ
Relay N.O. Analog Common
R1 14 2 Watt min
Relay Common 4…20 mA In
R2 15
Relay N.C. RS-485 Shield
R3 16
SNK
RS-485
SRC (DSI)
01 02 03 04 05 06 8 1
R1 R2 R3 11 12 13 14 15 16
(1)
Control Wiring
No. Signal Default Description Parameter
R1 Relay N.O. Fault Normally open contact for output relay. t221
R2 Relay Common — Common for output relay. —
R3 Relay N.C. Fault Normally closed contact for output relay. t221
Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via the DIP switch setting.
Specifications
Drive Ratings
Output Ratings Input Ratings Branch Circuit Protection DC Fuse(1)
Catalog Number Voltage 140M/140MT Motor Min Enclosure
kW (Hp) Amps kVA Amps Fuses Contactors BR+/DC+, DC- BR-
Range Protectors(2)(3) Volume(4) (in.3)
100…120V AC (±10%) – 1-phase Input, 0…230V 3-phase Output
140M-C2E-C10 100-C09
22F-V1P6N103 0.2 (0.25) 1.6 90…126 0.8 6.4 10 140MT-C3E-C10 100-E09 1655 —(5) —(5)
140M-C2E-C16 100-C12
22F-V2P5N103 0.4 (0.5) 2.5 90…126 1.1 9.0 15 140MT-C3E-C16 100-E12 1655 —(5) —(5)
140M-D8E-C20 100-C23
22F-V4P5N103 0.75 (1.0) 4.5 90…126 2.2 18.0 30 140MT-D9E-C20 100-E26 1655 —(5) —(5)
100-C30
22F-V6P0N103 1.1 (1.5) 6.0 90…126 2.9 24.0 40 140M-F8E-C32 100-E30 1655 —(5) —(5)
200…240V AC (±10%) – 1-phase Input, 0…230V 3-phase Output
140M-C2E-B63 100-C09
22F-A1P6N103 0.2 (0.25) 1.6 180…265 0.7 5.3 10 140MT-C3E-B63 100-E09 1655 1000GH-016 —(5)
140M-C2E-C10 100-C09
22F-A2P5N103 0.4 (0.5) 2.5 180…265 1.6 6.5 10 140MT-C3E-C10 100-E09 1655 1000GH-016 —(5)
140M-C2E-C16 100-C12
22F-A4P2N103 0.75 (1.0) 4.2 180…265 2.0 8.2 15 140MT-C3E-C16 100-E12 1655 1000GH-016 —(5)
140M-D8E-C25 100-C23
22F-A8P0N103 1.5 (2.0) 8.0 180…265 5.4 22.3 35 140MT-D9E-C25 100-E26 1655 1000GH-025 —(5)
100-C30
22F-A011N103 2.2 (3.0) 11.0 180…265 5.9 24.3 40 140M-F8E-C32 100-E30 1655 1000GH-025 —(5)
200…240V AC (±10%) – 1-phase Input, 0…230V 3-phase Output, with Filter
140M-C2E-B63 100-C09
22F-A1P6N113 0.2 (0.25) 1.6 180…265 1.3 5.3 10 140MT-C3E-B63 100-E09 1655 1000GH-016 —(5)
140M-C2E-C10 100-C09
22F-A2P5N113 0.4 (0.5) 2.5 180…265 1.6 6.5 10 140MT-C3E-C10 100-E09 1655 1000GH-016 —(5)
140M-C2E-C16 100-C12
22F-A4P2N113 0.75 (1.0) 4.2 180…265 2.0 8.2 15 140MT-C3E-C16 100-E12 1655 1000GH-016 —(5)
140M-D8E-C25 100-C23
22F-A8P0N113 1.5 (2.0) 8.0 180…265 5.4 22.3 35 140MT-D9E-C25 100-E26 1655 1000GH-025 —(5)
100-C30
22F-A011N113 2.2 (3.0) 11.0 180…265 5.9 24.3 40 140M-F8E-C32 100-E30 1655 1000GH-025 —(5)
(1) For IEC applications, a DC fuse is mandatory when these terminals are connected. Connect the fuse close to the terminal. Use the specified part number from Hinode.
(2) The AIC ratings of the Bulletin 140M/140MT Motor Protector Circuit Breakers may vary. See the Motor Protection Circuit Breaker and Motor Circuit Protector Specifications Technical Data,
publication 140-TD005 or 140M-TD002.
(3) Manual Self-protected (Type E) Combination Motor Controller, UL Listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL Listed for use on 480V or 600V Delta/Delta,
corner ground, or high-resistance ground systems.
(4) When using a Manual Self-protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this
column. Application specific thermal considerations may require a larger enclosure.
(5) This drive rating does not support this function.
(6) Catalog suffix ending with ‘4’, such as N104 and N114, indicate that an internal brake IGBT is supplied.
Input/Output Ratings
Approvals
TED 966X TED 966X
LIS LIS
Specifications
Category Specification
Altitude, max (without derating) 1000 m (3300 ft)
Maximum Surrounding Air Temperature (without
derating)
IP20 –10…+50 °C (14…122 °F)
IP20 Zero Stacking –10…+40 °C (14…104 °F)
Cooling Method
Convection 120V, 1-phase, 0.75 kW (1 Hp) and below
240V, 1-phase, 0.4 kW (0.5 Hp) and below
240V, 3-phase, 0.75 kW (1 Hp) and below
480V, 3-phase, 0.75 kW (1 Hp) and below
Environment Fan All other drive ratings.
Storage Temperature –40…+85 °C (–40…+185 °F)
Important: Drive must not be installed in an area where the ambient atmosphere
contains volatile or corrosive gas, vapors, or dust. If the drive is not going to be
Atmosphere installed for a period of time, it must be stored in an area where it will not be
exposed to a corrosive atmosphere.
Relative Humidity 0…95% noncondensing
Shock (operating) 15 g peak for 11 ms duration (±1.0 ms)
Vibration (operating) 1 g peak, 5…2000 Hz
Specifications (Continued)
Category Specification
Carrier Frequency 2…10 kHz. Drive rating based on 4 kHz
Frequency Accuracy
Digital Input Within ±0.05% of set output frequency
Analog Input Within 0.5% of maximum output frequency
Speed Regulation - Open Loop with Slip Compensation ±2% of base speed across a 40:1 speed range
Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-
Stop Modes
Control Hold and S-curve.
Two independently programmable acceleration and deceleration times. Each time
Acceleration/Deceleration may be programmed from 0…600 s in 0.1 s increments.
150% Overload capability for up to 1 min
Intermittent Overload 200% Overload capability for up to 3 s
Provides class 10 motor overload protection according to NEC article 430 and
Electronic Motor Overload Protection motor over temperature protection according to NEC article 430.126 (A) (2). UL
508C File 29572.
Product Dimensions
a i
b g j
e
h
k*
d c
Shipping
Frame a b c d e f g h i j k Weight
72.0 59.0 174.0 151.6 ∅ 5.4 ∅ 5.4 5.2 136.0 90.9 81.3 1.6
A —
(2.83) (2.32) (6.85) (5.97) (0.21) (0.21) (0.20) (5.35) (3.58) (3.20) (3.5)
100.0 89.0 174.0 163.5 ∅ 5.4 ∅ 5.4 5.2 0.5 136.0 90.9 81.3 2.1
B (3.94) (3.50) (6.85) (6.44) (0.21) (0.21) (0.20) (0.02) (5.35) (3.58) (3.20) (4.6)
130.0 116.0 260.0 247.5 ∅ 5.5 ∅ 5.5 6.0 1.0 180.0 128.7 4.8
C —
(5.12) (4.57) (10.24) (9.74) (0.22) (0.22) (0.24) (0.04) (7.09) (5.07) (10.6)
386.0 405.0
(15.20) (15.94)
AUTOMATION
ROCKWELL
A
B
E
D
C
72.0
(2.83)
50.0
(1.97)
31.0 2)
(1.22) 5.5 (0.2
54.0
(2.13)
229.0
218.5 (9.02)
(8.60)
218.5
(8.60)
74.0
(2.91)
229.0
216.0 (9.02)
(8.50)
216.0
(8.50)
90.0
(3.54)
309.0
(12.17) 309.0
(12.17)
297.0 297.0
(11.69) (11.69)
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation. You can view or download
publications at rok.auto/literature.
Resource Description
PowerFlex 4M Adjustable Frequency AC Drive User Manual, Describes how to configure, use, and troubleshoot PowerFlex 4M drives.
publication 22F-UM001
PowerFlex Dynamic Braking Resistor Calculator Application Technique, Provides information on dynamic braking and how to determine dynamic braking
publication PFLEX-AT001 requirements.
PowerFlex AC Drive Performance Specifications per Ecodesign Regulation Provides specifications per Ecodesign Regulation (EU) 2019/1781 and UK SI 2021 No. 745,
(EU) 2019/1781 and UK SI 2021 No. 745 Technical Data, including efficiency class.
publication PFLEX-TD003
Drives in Common Bus Configurations Application Technique, publication Provide the necessary guidelines, considerations, and limitations for the proper application
DRIVES-AT002 of PowerFlex drives used in common bus configurations.
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Describes how to install, protect, wire, and ground pulse-width modulated AC drives.
Installation Instructions, publication DRIVES-IN001
Preventive Maintenance Checklist of Industrial Control and Drive System Provides a checklist and guidelines for performing preventive maintenance.
Equipment Service Bulletin, publication DRIVES-TD001
Describes how to configure and use EtherNet/IP devices to communicate on the EtherNet/IP
EtherNet/IP Network Devices User Manual, publication ENET-UM006 network.
Ethernet Reference Manual, publication ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.
Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides
Safety Guidelines for the Application, Installation, and Maintenance of general guidelines for the application, installation, and maintenance of solid-state control in
Solid-state Control, publication SGI-1.1 the form of individual devices or packaged assemblies incorporating solid-state
components.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Helps configure complete, valid catalog numbers and build complete quotes based on
Product Selection and Configuration tools, rok.auto/systemtools detailed product information.
Rockwell Automation Global Short-circuit Current Ratings (SCCR) Tool, Provides coordinated high-fault branch circuit solutions for motor starters, soft starters,
rok.auto/sccr and component drives.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
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Allen-Bradley, Compact I/O, Connected Components Workbench, ControlLogix, DriveExecutive, DriveTools, expanding human possibility, MicroLogix, PanelView, PowerFlex, Rockwell Automation,
SLC, and TechConnect are trademarks of Rockwell Automation, Inc.
ControlNet, DeviceNet, and EtherNet/IP are trademarks of ODVA, Inc.
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Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
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