Operator Manual English: Scrubber-Dryer
Operator Manual English: Scrubber-Dryer
Scrubber-Dryer
English EN
Operator Manual
TENNANT N.V.
Industrielaan 6 5405 AB
P.O. Box 6 5400 AA Uden- The Netherlands
europe@tennantco.com
www.tennantco.com
Specifications and parts are subject to change without notice.
Original instructions, copyright E2006- 2016 Tennant Company
Printed in The Netherlands. All rights reserved.
TABLE OF CONTENTS
SAFETY LABELS
The safety labels appear on the machine in the locations indicated. Replace labels if they are missing or become
damaged or illegible.
WARNING LABEL -
Spinning Pad. Keep
Hands Away.
Located on scrub
head.
WARNING LABEL -
Batteries emit hydrogen
gas. Explosion or fire
can result. Keep sparks
and open flame away
when charging. Keep
battery compartment
FOR SAFETY LABEL - open when charging.
Read manual before Located at bottom side of
operating machine. recovery tank.
Located on recovery tank
cover.
MACHINE COMPONENTS
13
14
15
16
28
1
15
2 17 21
20
19
18
6
4
7
22
5 8
23
27
10
25
24
11 26
12
1. Control Handle 16. FaST- PAK Carton Compartment (FaST Model)
2. Control Handle Start Bail ec- H2O System Module (ec- H2O Model)
3. Upper & Lower Control Panels 17. Batteries
4. Recovery Tank Drain Hose 18. Off- Aisle Wand Solution Hose Coupler
5. On- board Battery Charger 19. Recovery Tank
6. Squeegee Lift Lever 20. Recovery Tank Cover
7. Rear Fill-Port 21. Cup Holder
8. Solution Tank Level/Drain Hose 22. Solution Tank
9. Squeegee Vacuum hose 23. Disk Scrub Head
10. Wall Rollers 24. Pad Release Plunger
11. Squeegee Assembly 25. Pad Driver Window
12. Solution Tank Clean-Out Port 26. Scrub Head Skirt
13. Recovery Tank Support Stand 27. Parking Brake
14. Control Board 28. Cylindrical Brush Scrub Head
15. Bucket Fill Port/Clean- out Port
3 5
4 6
8 9
10
13
14
15
12 11 12
MACHINE INSTALLATION
UNCRATING MACHINE
1. Carefully check the shipping crate for signs of
damage. Report damage at once to carrier.
2. Check the contents list. Contact distributor for
missing items.
Contents:
S 4- 6 V Batteries- Optional FIG. 1
S 3- Battery Cable Jumpers
3. Carefully install the batteries into the battery
S Battery Tray compartment tray (Figure 2). Arrange the battery
S Squeegee Assembly posts as shown (Figure 3).
S 2- Pad drivers (Disk Model)
S 2- Brushes (Cylindrical Brush Model)
3. To uncrate your machine, remove the shipping
hardware and straps that secure the machine to
the pallet. Carefully back machine down ramp.
ATTENTION: Do not roll machine off pallet unless a
ramp is used, machine damage may occur.
ATTENTION: To prevent possible machine damage,
install batteries after removing machine from
shipping pallet.
FIG. 2
INSTALLING BATTERIES
4. Connect the battery cables to the battery posts as
WARNING: Batteries emit hydrogen gas. shown (Figure 3), RED TO POSITIVE (+) and
Explosion or fire can result. Keep sparks and open BLACK TO NEGATIVE (- ).
flame away. Keep battery compartment open when
charging.
180A/5H
FOR SAFETY: When servicing machine, wear 200A/5H
personal protection equipment as needed. Avoid
contact with battery acid. BLACK
Machine
Battery Specifications: Front
Four 6 volt,180A/5h or 200A/5h deep cycle batteries.
Maximum battery dimensions:
190 mm W x 275 mm L x 284 mm H. RED
Conventional Scrubbing: For best cleaning results use the appropriate brush
Water and detergent from the solution tank flow to the type for your cleaning application. Refer to the Parts
floor through a solution valve. The brushes use the manual for part number information.
detergent and water to scrub the floor clean. As the
Polypropylene Bristle Scrub Brush (Black) -
machine moves forward, the squeegee wipes the dirty
This general purpose polypropylene bristle scrub brush
solution from the floor into the recovery tank.
is used for scrubbing lightly compacted soilage. This
ec-H2O NanoClean Scrubbing (ec-H2O Model): brush works well for maintaining concrete, wood and
When using the ec-H2O NanoClean technology, normal grouted tile floors.
water passes through a module where it is electrically
Soft Nylon Bristle Scrub Brush (White) -
converted into a cleaning solution. The electrically
Recommended for cleaning coated floors without
converted water attacks the dirt, allowing the machine
removing finish. Cleans without scuffing.
to easily scrub away the suspended soil. The converted
water then returns to normal water in the recovery tank. Super Abrasive Bristle Scrub Brush (Gray) -
Nylon fiber impregnated with abrasive grit to remove
Foam Scrubbing (FaST Model):
stains and soilage. Strong action on any surface.
(FaST- Foam activated Scrubbing Technology)
Performs well on buildup, grease, or tire marks.
Unlike conventional scrubbing, the FaST system injects
the FaST- PAK concentrate formula with a small Polishing Pad (White) -
amount of water and air onto the floor. The mixture Used to maintain highly polished or burnished floors.
creates a large volume of expanded wet foam for the Buffing Pad (Red) - Used for light duty scrubbing
brush to scrub the floor clean. As the machine moves without removing floor finish.
forward, the foam collapses and the squeegee
recovers the dirty solution into the recovery tank Scrubbing Pad (Blue) - Used for medium to
leaving the floor clean dry and slip free. heavy- duty scrubbing. Removes dirt, spills, and scuffs
and leaves surface clean ready for recoating.
Stripping Pad (Brown) - Used for stripping of floor
finish to prepare the floor for recoating.
Heavy Duty Stripping Pad (Black) - Used for
aggressive stripping of heavy finishes/sealers, or very
heavy duty scrubbing.
2 mm
FIG. 4
3. Mount the squeegee assembly to the squeegee Lock Nut
pivot bracket and secure with knobs (Figure 5).
FIG. 8
INSTALLING BRUSHES/PADS
FIG. 9
FIG. 6
3. Set the yellow spring clips to the open position to Cylindrical Brush Model:
make brush installation easier. Press clips down
1. Raise scrub head off the floor and remove key.
and outward to set (Figure 10).
2. Remove idler plate from scrub head by pressing
the spring tab downward (Figure 13).
FIG. 10
4. Align the pad driver or brush under the motor hub
and push it upward to engage hub (Figure 11). FIG. 13
3. Attach idler plate to the brush end that has the
double row of bristles (Figure 14). Install brush.
Double row of
bristles
FIG. 11
5. To remove the pad driver or brush, raise the scrub
head and push the pad release plunger downward FIG. 14
(Figure 12).
4. Check the brushes to ensure they are properly
adjusted (See ADJUSTING SCRUB HEAD
BRUSHES).
FIG. 12
6. Check the scrub head to ensure that it is properly
adjusted (See ADJUSTING SCRUB HEAD
BRUSHES).
ec-H2O NanoClean WATER CONDITIONING INSTALLING FaST- PAK CARTON (FaST Model)
CARTRIDGE (ec-H2O NanoClean model) ATTENTION: The FaST- PAK Concentrate Formula
(ec-H2O models labeled ec-H2O NanoClean) is specifically designed for the FaST system.
NEVER use a substitute. Machine damage may
The ec-H2O system is equipped with a water result.
conditioning cartridge. The cartridge is designed to
protect the machine’s plumbing system from potential 1. Pull out the hose connector from the FaST- PAK
scaling. The cartridge is located behind the right side carton and remove cap (Figure 17).
brush motor (Figure 15).
The cartridge is required to be replaced when it reaches
its maximum water usage or expiration time of when the
cartridge was activated, which ever comes first.
Depending on machine usage a new cartridge can last
up to 24 months.
FIG. 17
2. Open the battery compartment. Connect the
FaST- PAK carton to the supply hose and place
carton in compartment (Figure 18). Make sure the
hose does not get pinched.
FIG. 15
All cartridges are labeled with a manufacture date. The
shelf-life of an un-installed cartridge is one year from
manufacture date. For new cartridge replacement, the
ecH2O module timer must be reset. See ec-H2O
NanoClean WATER CONDITIONING CARTRIDGE
REPLACEMENT.
ATTENTION: During first time use and after replacing
the water conditioning cartridge, the ec-H2O system
will automatically override the selected solution flow
rate for up to 75 minutes.
The ec-H2O system indicator light will blink green/red FIG. 18
when it’s time to replace cartridge (Figure 16). 3. When the supply hose is not in use, connect the
storage plug to prevent the FaST system from
drying out and clogging up the hose. (Figure 19).
FIG. 16
FIG. 19
FIG. 21
3. FaST Model: Press the FaST system switch to the
on ( I ) position (Figure 22).
ec- H2O Model: Press the ec- H2O system switch
to the on ( I ) position (Figure 22). The ec- H2O
system indicator light will not turn on until the
machine starts scrubbing.
ATTENTION: ec-H2O NanoClean Models- During first
time use and after replacing the water conditioning
cartridge, the ec-H2O system will automatically
override the selected solution flow rate for up to 75
minutes.
FIG. 22 FIG. 25
IMPORTANT: NEVER turn the FaST/ec- H2O system 7. Adjust the speed control knob to a desired
switch on when conventional scrubbing. Conventional scrubbing speed (Figure 26).
cleaning detergents/restorers may cause failure to the
FaST/ec- H2O solution system. Drain, rinse and refill NOTE: 45- 60 meters per minute is the recommended
scrubbing speed.
solution tank with cool clean water before operating the
FaST/ec- H2O system.
4. Lower the squeegee assembly to floor by lowering
the squeegee lift lever (Figure 23).
FIG. 26
8. Press the brush pressure and solution flow buttons
to increase (+) or decrease (- ) as needed (Figure
27). To shut off the solution flow, continue to press
FIG. 23
the decrease button (- ) until the lights turn off.
5. Press the 1- STEP scrub button (Figure 24).
FIG. 27
FIG. 24
NOTE: The solution flow cannot be adjusted when the
6. Pull the control handle bail to start scrubbing machine is set for FaST scrubbing or for ec-H2O
(Figure 25). To reverse the machine, simply push scrubbing on ec-H2O models manufactured before
the control handle bail forward. Raise squeegee ec-H2O NanoClean models.
when reversing machine.
FIG. 30
ec-H2O SYSTEM
INDICATOR LIGHT CODE CONDITION
Solid green Normal operation
Blinking green/red Water conditioning
cartridge expired.
Replace cartridge.
FIG. 29
Solid or blinking* red Contact Service Center
WHILE OPERATING MACHINE *Verify if cleaning detergent was added to solution tank.
If ec-H2O system was operated with cleaning
WARNING: Flammable materials or reactive detergent, drain solution tank, add clear water and
metals can cause an explosion or fire. Do not operate the ec-H2O system until the indicator light
code clears.
pickup.
1. Overlap each scrub path by 5 cm.
2. Keep the machine moving to prevent damage to
floor finish.
3. Do not operate machine in areas where the
ambient temperature is above 43 C (110 F). Do
not operate scrubbing functions in areas where the
ambient temperature is below freezing 0 C (32 F)
ec-H2O Models
(ec-H2O models manufactured before ec-H2O BATTERY CHARGE LEVEL INDICATOR
NanoClean)
The battery charge level indicator displays the charge
If an alarm sounds and the ec- H2O system indicator level of the batteries (Figure 32). When the batteries
light begins to blink red, the ec- H2O module must be are fully charged, all five indicator lights will glow. As
flushed to resume ec- H2O operation (See ec- H2O the batteries discharge, the indicator lights will begin to
MODULE FLUSH PROCEDURE) (Figure 31). go out from right to left.
NOTE: When the alarm sounds and the light blinks red, When the discharge level reaches the red light, the
the machine will bypass the ec- H2O system. To operator will have approximately one minute to
continue scrubbing, turn the ec- H2O switch off and continue scrubbing. When the red light begins to flash
change over to conventional scrubbing. the scrubbing functions will automatically shut off to
ATTENTION: (ec- H2O model) Do not allow solution alert the operator to recharge the batteries. By pressing
tank to run dry. ec- H2O module failure may result the 1- STEP Scrub button, when the red light is
if operated without water for an extended period. flashing, the operator will get an additional minute of
scrubbing.
FIG. 31
FIG. 32
ec- H2O SYSTEM
INDICATOR LIGHT CODE CONDITION
Solid green Normal operation
Blinking red Flush ec- H2O module
Solid red Contact Service Center
FIG. 35
4. Attach the off- aisle wand to the hoses (Figure 36).
FIG. 33
1. Park the machine on a level surface, turn key off Operating the Off- Aisle Wand:
and set parking brake if equipped.
1. Turn the key and wand switch to the on ( I )
FOR SAFETY: Before leaving or servicing machine, position (Figure 37). The FaST/ec- H2O system
stop on level surface, set parking brake if equipped switch is disabled when operating the wand.
and turn off machine.
2. Connect the solution hose to the coupler at the
lower right side of machine (Figure 34).
FIG. 37
FIG. 34
FIG. 40
3. After draining, open the recovery tank and clean
out the tank (Figure 41).
FIG. 39
4. After scrubbing, turn off the wand switch and
squeeze the trigger for five seconds to relieve the
water pressure before disconnecting the solution
hose.
FIG. 41
4. Clean the float shut-off screen and debris tray
located in the recovery tank (Figure 42).
FIG. 42
FIG. 45
FIG. 47
FIG. 48
5. Connect the charger’s AC power supply cord into a
properly grounded receptacle (Figure 49).
NOTE: The machine will not operate when charging.
FIG. 49
22 Tennant T5 (NIL)
OPERATION
6. By pressing the arrow button on the charger you 7. Once the charging cycle begins, the indicator lights
can view the following information (Figure 50). will progress from red, yellow to green. When the
Three- digits + the following code: green indicator light comes on, the charging cycle
is done. Unplug the charger cord.
A = Charging current
U = Battery Voltage If the charger detects a problem, the charger will
h = Charging time display an error code (See ON- BOARD BATTERY
CHARGER ERROR CODES).
C = Charging ampere- hours [Ah]
E = Energy used [Kwh]
FIG. 50
FIG. 51
5. Connect the charger’s AC power supply cord into a
properly grounded receptacle.
FIG. 53
6. Connect the charger’s DC cord into the machine’s
battery receptacle (Figure 52). 4. If scrub head is not level, loosen the lock nut and
turn the scrub head leveling screw to level. Tighten
down the lock nut once head is level (Figure 54).
Lock
Nut
FIG. 52
7. The supplied charger will automatically begin FIG. 54
charging and shut off when fully charged.
NOTE: The machine will not operate when charging.
FOR SAFETY: Do not disconnect the charger’s DC
cord from the machine’s receptacle when the
charger is operating. Arcing may result. If the
charger must be interrupted during charging,
disconnect the AC power supply cord first.
Even
Pattern
Uneven Tapered
Pattern Pattern
INCORRECT BRUSH PATTERNS
FIG. 55 FIG. 57
To Inspect the Brush Pattern: 2. To level the scrub head, loosen the lock nut and
turn the leveling screw clockwise to lower the rear
1. Position the machine on a dry dusty floor or apply a of the scrub head or counter- clockwise to lower the
powdered substance, such as chalk.
front (Figure 58).
2. Disconnect the drive motor wire connector to keep
machine from moving forward (Figure 56).
FIG. 58
3. Recheck brush pattern.
FIG. 56 NOTE: Replace brushes when worn to 15mm.
3. Lower the scrub head to the floor and apply
maximum brush pressure.
4. Shut off the solution flow.
5. Pull the control handle bail to create a brush
pattern on the floor.
6. Raise the scrub head and pull the machine away.
7. Observe the brush pattern on floor. If the brush
pattern is uneven or tapered, adjustment is
required.
8. Reconnect drive motor wire.
FIG. 59
3. Hold the brush plug shaft with a wrench and loosen
the 6mm hex screw (Figure 60).
FIG. 60
4. To lower the brush end, turn the shaft clockwise for
the front brush and counter- clockwise for the rear
brush. Retighten hex screw (Figure 61).
FIG. 61
5. Recheck brush pattern.
NOTE: Replace brushes when worn to 15mm.
MAINTENANCE CHART
8
4
12 1
11
13
5 14 10
2
9
FIG. 62 FIG. 66
2. Rinse and clean out the recovery tank (Figure 63). 6. Clean the solution tank filter (Figure 67).
FIG. 63 FIG. 67
3. Remove the recovery tank float shut- off screen 7. Rotate pad or replace when worn (Figure 68).
and clean (Figure 64).
Disk Model
FIG. 68
FIG. 64
8. Replace brushes when they no longer clean 11. Remove debris buildup from the underside of the
effectively or when the bristles are worn to the cylindrical brush scrub head, including the idler
yellow indicator (Figure 69). plates and drive hubs (Figure 72).
15mm
Cylindrical
Brush Model
FIG. 71
FIG. 74
FIG. 78
18. Check the battery electrolyte level weekly (See
BATTERY MAINTENANCE).
19. Clean wet/lead acid batteries to prevent corrosion
FIG. 75 and check for loose battery cable connections (See
BATTERY MAINTENANCE).
15. Inspect the condition of the scrub head skirt,
replace if worn or damaged (Figure 76).
MONTHLY MAINTENANCE
1. Periodically check the belt tension on the two brush
motors. Tighten the belt if you’re able to twist it
beyond 90_ at midpoint (Figure 79).
FOR SAFETY: Before leaving or servicing machine,
stop on level surface, turn off machine, remove key
and set parking brake if equipped.
FIG. 76
16. FaST Model: Connect the FaST- PAK supply hose
to the storage plug when not in use (Figure 77).
Remove any dried concentrate from the hose
connector by soaking it in warm water.
FIG. 77
17. Recharge the batteries (Figure 78). See
CHARGING BATTERIES.
FIG. 80
FIG. 81
5. Clean the parking brake clamp with a cleaning
solvent.
6. Check the machine for loose nuts and bolts.
7. Check the machine for leaks.
FIG. 82
BATTERY MAINTENANCE NOTE: Make sure the battery caps are in place while
charging. There may be a sulfur smell after charging
FOR SAFETY: Before leaving or servicing machine, batteries. This is normal.
stop on level surface, turn off machine, remove key
and set parking brake if equipped. CHECKING CONNECTIONS / CLEANING
FOR SAFETY: When servicing machine, wear After every 200 hours of use, check for loose battery
personal protection equipment as needed. Avoid connections and clean the surface of the batteries,
contact with battery acid. including terminals and cable clamps to prevent battery
corrosion. Use a scrub brush with a strong mixture of
MAINTENANCE-FREE BATTERIES baking soda and water (Figure 83). Do not remove
Maintenance-free (Sealed AGM) batteries do not battery caps when cleaning batteries.
require watering. Cleaning and other routine
maintenance is still required.
FLOODED (WET) LEAD-ACID BATTERIES
The flooded (wet) lead-acid batteries require routine
watering as described below. Check the battery
electrolyte level weekly.
The electrolyte level should be slightly above the
battery plates as shown before charging (Figure 82).
Add distilled water if low. DO NOT OVERFILL. The
electrolyte will expand and may overflow when
charging. After charging, distilled water can be added
up to about 3 mm (0.12 in) below the sight tubes. FIG. 83
12/14 Slots on
opposite edge
FIG. 84
MOTOR MAINTENANCE
Replace motor carbon brushes as indicated. Contact
trained personnel for carbon brush replacement.
FIG. 91
3. Disconnect the two hose connectors from cartridge
by pressing the gray collars inward and pulling the
FIG. 89
connectors outward (Figure 92).
3. Replace the water and air filter. An 8mm hex wrench
is required to install the new water filter (Figure 90).
Water Filter
(50 Mesh/Brown)
Gray Collar
FIG. 92
Air Filter
(50 Mesh/Brown)
FIG. 90
5. Reconnect the two hoses to new cartridge and 2. Pour 1 gallon (4 liters) of white or rice vinegar into
re-strap cartridge to holder. Make sure the hose the solution tank at full strength. Do not dilute.
connectors are fully inserted into new cartridge. (p/n 1050552 - Vinegar, 2.5 gals/10 ltrs)
6. Reset timer for new cartridge. NOTE: Use white or rice vinegar only. The acidity
level should be between 4- 8%. Do not use other acids
Carefully read and understand all steps first before for this procedure.
performing procedure.
3. Disconnect the black connector fitting at the scrub
a. Turn key on. head and place the hose into a bucket (Figure 95).
b. Press and hold the service switch, located on To access the connector fitting, you may have to
the ec-H2O module, for 10 seconds. After remove the front cover from the machine.
releasing service switch, the three solution flow
indicator lights will begin to (ripple) move back
and forth (Figure 94).
c. Within 5 seconds after releasing the service
switch, while the three indicator lights are
moving back and forth, quickly press and
release the solution flow button located on
ec-H2O module (Figure 94).
The three indicator lights will then blink three
times to indicate timer has been reset.
Repeat process if the three indicator lights do
not blink three times.
TRANSPORTING MACHINE
FIG. 98
FIG. 99
IMPORTANT: Before operating machine, the antifreeze
must be flushed from the module as described below.
If the antifreeze is not properly flushed from the
ec- H2O system, the ec- H2O module may detect an
error and not function (ec- H2O switch indicator light
will turn red). If this occurs, reset key and repeat the
flush procedure as described below.
TROUBLESHOOTING
TROUBLESHOOTING - Continued
PROBLEM CAUSE SOLUTION
Vacuum motor will not operate Squeegee is raised off floor Lower squeegee
Discharged batteries Charge batteries
Faulty control board Contact Service Center
Faulty vacuum motor or wiring Contact Service Center
Worn carbon brushes Contact Service Center
Little or no solution flow Solution tank is empty Fill solution tank
Clogged solution tank filter Clean solution tank filter
Discharged batteries Charge batteries
Clogged solution valve Remove valve and clean
Faulty control board Contact Service Center
Poor water pickup Recovery tank is full or excessive Drain recovery tank
foam buildup
Loose drain hose cap Tighten cap
Clogged float shut- off screen located Clean screen
in recovery tank
Clogged squeegee assembly Clean squeegee assembly
Worn squeegee blades Replace or rotate squeegee blades
Incorrect Squeegee blade deflection Adjust Squeegee blade height
Loose vacuum hose connections Secure hose connections
Clogged vacuum hose Remove clogged debris
Damaged vacuum hose Replace vacuum hose
Recovery tank cover not in place Properly position cover
Damaged recovery tank cover seal Replace seal
Faulty vacuum motor Contact Service Center
Poor scrubbing performance Debris caught in brush Remove debris
Worn brushes/pads Replace brushes/pads
Incorrect brush pressure setting Adjust pressure setting
Wrong brush/pad type. Use correct brush/pad
Reduced run time Batteries not fully charged Fully recharge batteries
Defective batteries Replace battery
Batteries need maintenance See BATTERY MAINTENANCE
Faulty battery charger Repair or replace battery charger
Solution flow and brush pressure Supervisor controls are activated Contact your Supervisor
buttons and FaST system switch (lockout feature)
are locked
TROUBLESHOOTING - Continued
PROBLEM CAUSE SOLUTION
FaST Model: FaST System does FaST system switch is not turned on Turn on FaST system switch
not operate or operate correctly
FaST- PAK supply hose not connected Connect supply hose
Clogged FaST- PAK supply hose or Soak in warm water to unclog
connectors
Empty FaST- PAK carton Replace FaST- PAK carton
Kink in FaST- PAK supply hose Undo hose kink
Clogged FaST solution system Contact Service Center
Faulty FaST system on/off switch Contact Service Center
Faulty pump Contact Service Center
Clogged solution tank filter Drain solution tank. Remove solution
tank filter, clean and reinstall
Clogged detergent orifice/filter screen Replace orifice/filter screen
(See FaST SYSTEM
MAINTENANCE)
Clogged FaST solution inlet filter Contact Service Center
Faulty control board Contact Service Center
ec- H2O system indicator light Defective light or module Contact Service Center
does not turn on
No water flow Clogged module Contact Service Center
Defective solution pump Replace solution pump
Light #4
* ec-H2O models manufactured before ec-H2O NanoClean models - If the optional solution flow rates are required, contact an Authorized Service Center.
MACHINE DIMENSIONS
1.120 mm
B
A