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ME2307 Tutorial 04 05 06

The document contains detailed calculations and design considerations for various types of springs and drive systems, including helical, conical, and laminated springs. It provides formulas for stress, load, and power requirements in mechanical systems, as well as specifications for dimensions and materials. Additionally, it discusses torque, RPM, and performance metrics for different mechanical components.

Uploaded by

Hemal Menuka
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
5 views10 pages

ME2307 Tutorial 04 05 06

The document contains detailed calculations and design considerations for various types of springs and drive systems, including helical, conical, and laminated springs. It provides formulas for stress, load, and power requirements in mechanical systems, as well as specifications for dimensions and materials. Additionally, it discusses torque, RPM, and performance metrics for different mechanical components.

Uploaded by

Hemal Menuka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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18 o 2022

ME2307 Tutonial ot

comp ression helical spring


tension helico sprinq
Conical spmi ng
volute spring
helical tersien spring
spira tursin sprng
laminated / leaf spring
dise/belle ville spring
w = 100o N

S
n=
Sa
30
O.08m
c
G 85000 Nm

D o.o25 m wahl Stress 7 = K

Fac

Gd
SnWc
GA
KE
c+6s)
asSume d o. oo4m K , 3224
d= mm

= ods max shear = K wc


3nW
Sthess
c 5sooo K O.oo+ xO.e8 induced J Td
3 o x loco
1,3224 x 8x looo x . 8393
C 0. o48399
x C.oo4

o.048393
=I.ol$5 Gha
85000 4 So)
30 x looo

C t/3, 33

C= 4 83 73
DEI9.3573 mm

+d =
(19. 36+ ) mm23. 36 mm
p+d25m itnble
W 225o N 2750 N .D
S
.n
=
6mm Crange) 1). length
C5 ( t.pitch.
Z 420 x lo la

G = 8+000 N

.LF LS t max S+ CA
design for i g i t
writh 5tanding max1mm
_x 275o38 mm
load

LF =lo+2) 9.1305+33(o.S x39)


T Le 47 52 147.52 mm

16

pitch =p

LE 147.52
e+a)-
2Tx 420 x |02

9.1305 mm P 1 3 .4109 mm
D = 5 . 6527 mm

mner
diameer ot D-d

outer D+d
diameter
T Coil

s
=/8nWp)= Sn wc
Gd

(eds 8tooo x 9. 13o3 * 6


BWc 3
5x Soox 53

n = J . 20 35
mm

P t.2 x1o° a
S = 1omm t 9 5 mm

S. 35 mm

G 8oo00 Nm

w =
(1.2x 10°Pa) x T *@.o3 m)
w 3392. 92 N

W=3392. 92x +5
35

Sn we w= 4362. 32 N
Gd

D Sx 12.0656

D=60.328 mm

Zmax

l . 3105 45 8xnx 4362. 92 x 5


Soooe x 12.0656

n 9. 957

hlo

8wCK=g324g-42 n lo+2 12

= 8x 39q2. 42x 5 x 13/oS LF = n d+Smax c.15 8max


TX 5oo x |o°

P LE)

d o.ol064| n

d lo .6t mm P (2 12. 0654) +


x Cl15 x +5)

d 12. 0656 mim


P 7. 86 70 mm
ME2307 Tutorial o5

Obele drives 250 mm

ope drives mm
choin rives.

N 15o Ypm da = 9oc mm

N2 336 rpm
di=75e mm e2 120
de=Sa mm 07 2x)e a
d 900 mm
du I5o mm P= 78o k
O. 35
P
.no slip
N4=dix d
N daxd max abt = T

150 450 I5o T 2 *lo Pa 0.25m x e. Oc? m


T 50a N
is 500 p

.slip-2 e evch dive n = pe


o.95
T2 T e
N4 15o x/750 x9o0 Ta 2/62.al N
+6o x 1So

N+= 1440.6 pm
P TTa) v
P -T) * ( od )
P (+500 - 2162.01) x(TX O9* 836)
6o
P 7. ol87 kW

P - 32. +7 kW
vTNd
bo
T T Te

Tmwx Tbt

m bt P cky m) P=T-Tav
2
Te mv

v-bele

28 30 P CTT2)v
N 1500 pm
d 300 mm PC-7a). /NTed)
a=.750 mm
=0.
3
12
P .
5223.79-1213. +7)Ceo.3 xlSo
P= 12oo ky mn
7x1o R N Max Power 94490. 94 W
P =

P= 9t.+9 kW
Tmax Tbt Ta P=2 94, 49) kw
= 7x 1o° Pa 75oxo

525oN or max power

Te mv
= Jav

= Pa- Ia.

Te 2o0 75o
V 925oA
Pa
0
T 21. 20 53 N 5250 *o
3 120o x 750

T Tma Te v = 44. 695


T= 5228. 79 N

n E cosec P v
TNd N

4. 0 959
O. 12x T
Sin 15
6o x
N
Ta 5223.79 T O3

Ta 1218. 47 N N 2907. 23 7pm


P = 6o000 W

N 75 pm N2 3oo rpm = l65 m

da I. 5m

Sih =
a= 35o mm Sin 0.2727
P= looo ko m 2 x l 65

2x 1o° a
H= o.28
SinCo.2727) 15. 33

S= Cl8o -2x)
LTC+)+ 2x + 2.589 rad

cosec B
Ni e N2 d2
d= ) 28 3s
17.5°
d 75
d o.6m bo0 mm
T2 5. 38 N
-6 2
Tmax Ta = 2 xlo Pa 350x 1o m

max 700 N
P=T-TB)v
P=Bo3. 69 - 45. 3i)Ts oo x
Te P= lo. 8+58 a kw
mv Pa C
Teopo 532)(s0 = B25

lq4. 31 N nam ot 6okWx 1LS


T Tmax-Te bets o.8t58 kw
reguired
TF 700 -

8.25) N =
691- 75 N 8.2981 7 beksS
Ti=(7oo - 194.91) 50 5, 67 N

L 6.7214 m
Shafe
Palley
Key
ME2307 Tatoria o66

O tsin
' 2 sin2e
clockwise Counter -cleckwise

G.=
(Px Soo)- CRx 20o) -
CFx 5o) =
o

loo (Soo) P goo)R +G) F

P 2ooxBoo)+ C50x2too)]
Boo

Z = Fr F = P215oN
F : S60 N
a-15 m

Fa2+00 N . fer self loeking concinon P=o

F =R :+RN F- RN 200
(2400N
R o3
90
RN 8ooo N
3o00 200 666.67 mm
24 o0
E G o

5o)o
(Px3oo) kv x2o) + (Fx
-

Csoo) P= (2oo) R -(5o) F


200 3ooe)-C 5ox2hoo)
x

8o0

P 185o N
650 N
m= 228 k
d o 54m

N 24 5e vpm
=0.4

v = utat

RN65oN
c = 123. 2 8 - 4 .2235
F R = o. 4 x 65
F 26o N
= 30. 37 S

braking 260N xo.5),,


t1que
= 70. 2 Nm

., = 128.28 todJ5'

I = mr 223

16. 6212 kg m

Z I
7 0 . 2 Nm

16.6212 km
K 4 .2235 rds

v u 2as
+ 29
o = 123. 23) - 2x 4. 2235) s

& 1 4 8 + 1948. 12 m rao

hm of 3 1 0 , o5 revs
revs
types of cutches
D. suitable matenials or clotches.
i. design orsideratons of clurehes.

P loox|0w T npWR
N 24o0 pm
So*to
T 5oo Nm
500 x o = 2x o.3x 0.1ln x 125 T2

500x1oE 0.0743
t = l. 25 T2
T 188. 84 ynm
P= 0.07 x lo a T 2S6. 05 mm
O3

D.s 4o x 3) N.mm
p r 8 spnngs are required = = S20

k= 4ox lo N
w oI) x (188. 8tmm
dmensions of he ntpon plote
wE 3922. 66 N
Litia compresson in spmhgs

ininal 3922. 66 N
=l25 r2 320 Nmm
Comprssion
fer unitrm 7
wear
PrC S 12, 2583 mm
ntehSiy of
pessures 2
nner radias

G o. 07 T2

w = 27TGCn-2
awul load 7
On tntron
W 2Tx O. o72C1.25T2 - n)
plate
w = o.1) 2

R = 1 5 + 1)n = .125 T
2
P= 25 kw o.255

N 3ooo rpm
T un WR
795 77. 5 = o.25S 2 x o. 157! x x L l29 n

Po N mm Y 882859. 12
r2 95,93 mm
awe
thast

r 119.92 mm
(Os)

um torm
war P:r =c w= o.157/ x 19,92
wear
P-Y2c w
2259. 22 N

w =
27C Cr-2) d 239. 84 mm
dz 191. 36 mm
TF huWR
w o.157l x
G5. )
T =5+88 xP w 1445, 72 N
N

P T o
25oo0
30oo
7,5775 Nm
79577. 5 W mm

T pn WR

R l. 125 r2

w 2Tx o. ! ra)C 0.25 T)


wE 0. 1571

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