MECMILL

MECMILL PLUS

UNIVERSAL MILLING MACHINES

 MECMILL
MULTITASKING
FOR LARGE
MACHINING
INTERFACE FOR HEAD CHANGE
OPERATIONS / Thanks to the flexibility of the head change interface,
which is installed on the ram, the machine can be equipped
with all the interchangeable heads that Mecof produces:
from those with continuous positioning to those with
5 simultaneous axes.

The MECMILL series was designed for today‘s

growing need for a multitasking machining
centre. Thanks to its modular configuration and
automatic head changer, it knows no limits. The
most diverse rotary tables on the market can MACHINE COLUMN
be mounted in front of the machine, as well as 4
/ Box-in-box structure in electro-welded steel with
a wide range of turning tables, which can also heavily ribbed structure, resistant to deflection and
torsion as well as vibration insensitive.
have a cross travel if required. A variety of
accessories, such as turning heads and special-
size head holders, complete the mill/turn DIRECT DRIVE SPINDLE 4 NUMERICAL CONTROL
configuration for even the most demanding / Direct drive transmission ensures high reliability
customers. and long-life of the machine spindle line / Sinumerik ONE
/ Heidenhain TNC7
/ Heidenhain TNC640

RAM SADDLE
/ Box-in-box structure for the highest geometric
and thermal stability
 MECMILL PLUS
FLEXIBLE,
MODULAR:
MULTI-TALENT
INTERFACE FOR HEAD CHANGE
FOR BIG TASKS / Thanks to the flexibility of the head change interface,
which is installed on the ram, the machine can be equipped
with all the interchangeable heads that Mecof produces:
from those with continuous positioning to those with
5 simultaneous axes.

Created on the basis of the same requirements

as the MECMILL, the MECMILL PLUS also has an
extremely flexible configuration to adapt to
the varied demands of the market: from the
modular configuration that can reach 5000 mm MACHINE COLUMN
axis travel in vertical to 20000 mm and more in 4
/ Box-in-box structure in electro-welded steel with
horizontal. Great accuracy and repeatability is heavily ribbed structure, resistant to deflection and
offered by the electro-welded steel structure torsion as well as vibration insensitive.
and the box-in-box design of ram and column.
Large machining volumes allow the placement
of large components or smaller parts that can DIRECT DRIVE SPINDLE 4 NUMERICAL CONTROL
be milled, drilled, threaded or turned. All this / Direct drive transmission ensures high reliability
and long-life of the machine spindle line / Sinumerik ONE
thanks to generously sized floor plates and/ / Heidenhain TNC7
or rotary tables with the possibility of working / Heidenhain TNC640
in ‚pendulum‘ mode thanks to the separation of
tooling spaces by protective screens, for agile
and continuous production.

RAM SADDLE
/ Box-in-box structure for the highest geometric
and thermal stability
 UNIVERSAL MILLING MACHINES
TECHNICAL HIGHLIGTHS
2.0

Turning head for supporting a special boring bar: 120 mm

diameter, length up to 1500 mm for turning operations up to
1000 mm depth.

Example layout of a multitasking solution based on a milling/turning application. Universal milling head for turning operations. Spindle clamping
torque 1.000 Nm Opposite machines - Master and slave machine with master and slave CNC. The milling center is equipped with SANT-anticollision software.
Turning table with 150 rpm, plate diameter 3000 mm, load capacity of 20 tonnes and a traversing axis of 1500 mm. .

Additional turning table with 260 rpm, plate diameter 1400 mm and load capacity of 3 tonnes.
MECMILL HPC3
LAYOUT
10/06/2022
Application fields - machining results:
X=10000; Y=1600; Z=3500
1/2 1:20 1:35

/ General engineering / Railway

CAMERA G. .
MEC/0754 0

2.0

/ Energy / Oil and gas

/ Mold and die / Earthmoving
/ Automotive / Naval
/ Aerospace / Defense
 UNIVERSAL MILLING MACHINES
HIGHLIGHTS
TECHNICAL HIGHLIGTHS / High dynamics and precision thanks to milling heads with torque motors
/ Machine ready for Industry 4.0
/2
 5 ° undercut on the fork type milling heads with high-speed spindle
/D
 irect drive technology on all mechanical milling heads and a wide range of applicable heads
with high-speed spindle
/A
 utomatic tool changer installed on the column up to 120 pockets or automatic tower tool
changer up to 203 pockets
/M
 achine configuration according to customer’s requirement

THE SINUMERIK ONE

The Sinumerik ONE, the digital native CNC, with Operate user
interface is ergonomically located on the operator cabinet and
can be swivelled approx. 90°, USB and a 230 volt outlet on the side
are included in the standard version as well as a robust monitor
22“ touchscreen for industrial use. Available highlights: Shopmill/
machining cycles, Machining simulation, Tool management, EMCO
Diagnostics, and many others.

POMO and POVT Operator paltform with vertical (up to 2500 mm) and cross travel (up to 800 mm). THE HEIDENHAIN TNC7 Full automatic head changing system up to 4 heads storage WONDER B.R.A. BALANCING RAM ASSET
The Heidenhain TNC7, with a new customizable user interface and The automatic electromechanical device counterbalances the ram drop. It is controlled by the machine‘s numerical control and it can be
smart functions is ergonomically located on the operator cabinet. adjusted according to the different milling heads installed. The system improves the geometric accuracy, straightness and parallelism of the
It can be swivelled approx. 90°, USB and a 230 volt outlet on the ram during vertical and cross axis movement.
side are included in the standard version as well as a robust
monitor 24“ touchscreen for industrial use.
 UNIVERSAL MILLING MACHINES
MECMILL MILLING HEADS MECMILL PLUS MILLING HEADS

Universal milling head with automatic millesimal positioning Milling head with horizontal spindle Fork type milling head with high-speed spindle (SPAZIO 21) Universal milling head with automatic millesimal positioning Milling head with offset spindle up to 2000 Nm Fork type milling head with high-speed spindle (SPAZIO 20)
and torque motors
General engineering - energy - mold and die - automotive - General engineering - energy - mold and die - automotive - railway - Mold and die - automotive - aerospace - defense General engineering - energy - mold and die - aautomotive - General engineering - energy - mold and die - automotive - railway Energy - mold and die - automotive - aerospace - defense
aerospace - railway - oil and gas - earthmoving - naval - defense oil and gas - earthmoving - naval - defense aerospace - earthmoving - defense - oil and gas - earthmoving - naval - defense

All milling heads are air/oil lubricated and liquid cooled.

 UNIVERSAL MILLING MACHINES
MACHINE OVERALL DIMENSIONS MACHINE OVERALL DIMENSIONS
MECMILL with floor plate MECMILL with floor plate
and rotary table

6000 mm (Z=3500 mm)

6750 mm (Z=4000 mm) 6000 mm (Z=3500 mm)
6750 mm (Z=4000 mm)

11400 mm (X=6000 mm) 11400 mm (X=6000 mm)

13450 mm (X=8000 mm) 13450 mm (X=8000 mm)
15800 mm (X=10000 mm) 15800 mm (X=10000 mm)
17800 mm (X=12000 mm) 17800 mm (X=12000 mm)
6900 mm (with Y=1600 mm and 19800 mm (X=14000 mm)
floor plate 2500 x 6000 mm) 19800 mm (X=14000 mm)
24200 mm (X=16000 mm) 8800 mm (with Y=1600 mm, rotary table 24200 mm (X=16000 mm)
2000 x 2000 mm translation 1500 mm)
 UNIVERSAL MILLING MACHINES
MACHINE OVERALL DIMENSIONS TECHNICAL DATA

MECMILL PLUS with floor plate

Universal milling head with automatic
Linear axes MECMILL MECMILL PLUS millesimal positioning MECMILL MECMILL PLUS
Linear axes
Longitudinal axis travel MECMILL
6000 - 16000 mm MECMILL
6000 - 16000PLUS
mm Power S1/S6 38 / 57 kW 38 / 57 kW - 50 / 61 kW
Cross axis travel
Longitudinal axis travel 1600
6000 mm
- 16000 mm 1600
6000 -- 1850
16000mm
mm Torque S1/S6 1000 / 1500 Nm 1000 / 1500 Nm - 1500 / 1800 Nm
Vertical axis
Cross axis travel
travel 3500 - 4000 mm
1600 mm 4000 - 5000 mm
1850 mm Rotation speed 15 ÷ 6000 rpm 15 ÷ 6000 rpm - 15 ÷ 5000 rpm
RAM dimensions
Vertical axis travel 500
3500x/500 mmmm
4000 550
4000x 600 mmmm
/ 5000 Tool taper standard ISO 50 DIN 69871 ISO 50 DIN 69871
Feedrate 30 m/min 25 m/min Option BIG PLUS BIG PLUS
Option HSK-100-A DIN 69893 HSK-100-A DIN 69893
Spindle motor
Numerical control
Standard
Heidenhain 40 kW 1200 Nm
TNC7 40 kW 1200 Nm
TNC7 High-speed spindle 50 / 63 kW
Optional
Siemens Sinumerik One 50 kW 1500One
Sinumerik Nm Power S1 / S6 50 / 63 kW 50 / 63 kW
Torque S1 / S6 100 / 125 Nm 100 / 125 Nm
6700 mm (Z=4000 mm) Tool/workpiece
Spindle motor cooling system Rotation speed 12000 / 20000 rpm 12000 / 20000 rpm
7900 mm (Z=5000 mm)
Low pressure
Standard 28
40 l/min,
kW 12006 bar
Nm 28
40 l/min;
kW 12006 bar
Nm Tool taper HSK 100-A / HSK 63-A HSK 100-A / HSK 63-A
Optional
High pressure (through the spindle) 20 l/min, 20/40/60 / 80 bar 50 kW
20 1500
l/min; Nm
20/40/60 / 80 bar
High-speed spindle 45 / 58 kW
Tool/workpiece
Options cooling system Power S1 / S6 45 / 58 kW 45 / 58 kW
Low pressure 28 l/min, 6 bar 28 l/min; 6 bar Torque S1 / S6 300 / 372 Nm 300 / 372 Nm
Universal milling head with automatic millesimal positioning 6000 ÷ 8000 rpm 6000 ÷ 8000 rpm
20 l/min, Rotation speed 12000 rpm 12000 rpm
High pressure
Milling (through
head with offset the spindle)
spindle 3000 rpm 20/40/60 bar 20 l/min;
3000 rpm 20/40/60 bar
Tool taper HSK 100-A HSK 100-A
Fork type milling head with high-speed spindle 24000 rpm 24000 rpm
Options
Automatic tool magazine 40 / 60 / 80 / 100 / 120 / 203 pockets 40 / 60 / 80 / 100 / 120 / 203 pockets
High-speed spindle 42 / 55 kW
Automatic head magazine
Universal milling head with automatic millesimal positioning 2 /3/
6000 4 pockets
÷ 8000 rpm 2 /3/
6000 4 pockets
÷ 8000 rpm
Power S1 / S6 42 / 55 kW 42 / 55 kW
Milling head with offset spindle 3000 rpm 3000 rpm
Torque S1 / S6 67 / 87.5 Nm 67 / 87.5 Nm
Universal milling head with torque motors and high speed spindle - 24000 rpm
Rotation speed 24000 rpm 24000 rpm
High speed spindle in special support for universal milling head 18000 rpm -
Tool taper HSK 63-A HSK 63-A
Automatic tool magazine 40 / 60 / 80 / 100 /120 pockets 40 / 60 / 80 / 100 /120 pockets
Automatic head magazine 2 / 3 pockets 2 / 3 pockets

Universal milling head with automatic

12300 mm (X=6000 mm) millesimal positioning MECMILL MECMILL PLUS
14300 mm (X=8000 mm)
Power S1/S6 38 / 57 kW 38 / 57 kW - 50 / 61 kW
8500 mm (with Y=1850 mm and 16230 mm (X=10000 mm)
floor plate 3000 x 6000 mm) 18400 mm (X=12000 mm) Torque S1/S6 1000 / 1500 Nm 1000 / 1500 Nm - 1500 / 1800 Nm
20600 mm (X=14000 mm) Rotation speed 15 ÷ 6000 rpm 15 ÷ 6000 rpm - 15 ÷ 5000 rpm
24300 mm (X=16000 mm)
Tool taper standard ISO 50 DIN 69871 ISO 50 DIN 69871
 UNIVERSAL MILLING MACHINES
MACHINE OVERALL DIMENSIONS
MECMILL PLUS with floor plate
and rotary table

6700 mm (Z=4000 mm)

7900 mm (Z=5000 mm)

12300 mm (X=6000 mm)

14300 mm (X=8000 mm)
16230 mm (X=10000 mm)
18400 mm (X=12000 mm)
20600 mm (X=14000 mm)
10200 mm (with Y=1850 mm, rotary table
24300 mm (X=16000 mm)
2500 x 2500 mm translation 2000 mm)
 beyond standard

EN9085 . 03/24 . Technical modifications reserved. Errors and omissions excepted.

EMCO GmbH / Salzburger Str. 80 / 5400 Hallein-Taxach / Austria / T +43 6245891-0 / F +43 624586965 / info.at@emco-world.com

EMCO MECOF, Mecof S.r.l. / Via Molino 2 / 15070 Belforte Monferrato (AL) / Italy / T +39 0143 8201 / F +39 0143 823088 / info@emco-mecof.it

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