Operators Manual

Installation, Operation & Service

Gas Floor Model Kettles

MODELS:
Stationary - KGL-40, KGL-60, KGL-80, KGL-100
Tilting - KGL-40-T, KGL-60-T, KGL-80-T
Short Series - KGL-40-SH, KGL-60-SH,
KGL-40-TSH

KGL-40

KGL-40SH

KGL-40-T

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Enodis Phone: (216) 481-4900 Fax: (216) 481-3782

Visit our web site at www.clevelandrange.com
SE95003-1 Rev. 1
 FOR THE USER

IMPORTANT!
ENSURE KETTLE IS AT ROOM TEMPERATURE AND
PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE
PRIOR TO REMOVING ANY FITTINGS.

FOR YOUR SAFETY WARNING: Improper installation,

adjustment, alteration, service or
DO NOT STORE OR USE GASOLINE maintenance can cause property
OR ANY OTHER damage, injury or death. Read the
FLAMMABLE LIQUIDS AND installation operating and
VAPOURS IN THE VICINITY maintenance instructions
OF THIS OR ANY OTHER thoroughly before installing or
APPLIANCE. servicing this equipment.

IMPORTANT
The following points are to insure the safe installation and operation of this equipment:

• Insure all gas and electrical supplies match rating plate and electrical stickers.

• Observe all clearance requirements.

• Disconnect the electrical power supply to the appliance before cleaning or servicing unit.

• All service must be performed by a qualified Cleveland Range Technician.

• Do not obstruct the flow of combustion and ventilation air.

The installation and connection must comply with current local codes, or in the absence of local codes, with
CAN/CGA-B149.1 and .2 installation code or with the national fuel gas code, ANSI Z223.1-L988.

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall
be obtained by consulting your local gas supplier.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kpa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2
psig. (3.45 kpa).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

 TABLE OF CONTENTS
Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping Damage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specification Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operating Instructions Operating Controls & Indicators Drawing . . . . . . . . . . . . . . . . . . . 7
Operating the Kettle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Approximate Boiling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Parts Wrap Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Relief Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical Component Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trunnion Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tangent Draw-Off Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Gas Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
Gear Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Console Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance Inspection and Maintenance Checklist . . . . . . . . . . . . . . . . . . . . 20
Kettle Safety Inspection Checklist . . . . . . . . . . . . . . . . . . . . . 21-22
Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hinge Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Kettle Won't Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Kettle Not Hot Enough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Kettle Gets too Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . 27
Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pressure Relief Valve Periodic Testing . . . . . . . . . . . . . . . . . . . . . 29
Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Kettle Jacket Filling & Draining Procedures . . . . . . . . . . . . . . . . 30
Gas Kettle Orifice Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Field Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-36
Symbols Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38
Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
 INSTALLATION
INSPECTION CLEARANCE REQUIREMENTS/
Before unpacking visually inspect the unit for evidence DRAIN LOCATIONS
of damage during shipping.
Note: Dimensions, clearance requirements and
If damage is noticed, do not unpack the unit, follow suggested drain locations are shown on the applicable
shipping damage instructions. SPECIFICATION DRAWING (page #3-6).

SHIPPING DAMAGE INSTALLATION

INSTRUCTIONS 1. Position the unit in
it's permanent 4 7/8" (124mm)
If shipping damage to the unit is discovered or
location, and level
suspected, observe the following guidelines in 120 120
the unit by turning
preparing a shipping damage claim.
the adjustable feet. 7/16"Ø, 3 HOLES
ON 3 1/8" (80mm) B.C.D.
1. Write down a description of the damage or the 2. Once positioned
reason for suspecting damage as soon as it is and leveled, FLANGED FOOT DETAIL
discovered. This will help in filling out the claim permanently (REAR LEGS ONLY)
forms later. secure the unit's
flanged feet to the
2. As soon as damage is discovered or suspected, floor using 5/16" lag bolts and floor anchors
notify the carrier that delivered the shipment. (supplied by the installer). Three bolts are required
to secure each of the flanged feet.
3. Arrange for the carrier's representative to examine
the damage. 3. Seal joints of flanged feet with a silicone sealant.

4. Fill out all carrier claims forms and have the

examining carrier sign and date each form. GAS
ENSURE THE GAS SUPPLY MATCHES THE
KETTLE'S REQUIREMENTS AS STATED ON THE
GENERAL RATING PLATE.
Installation of the kettle must be accomplished by It is recommended that a sediment trap (drip leg) be
qualified installation personnel working to all applicable installed in the gas supply line. If the gas pressure
local and national codes. Improper installation of exceeds 14” water column, a pressure regulator must
product could cause injury or damage. be installed, to provide a maximum of 14” water column
gas pressure to the gas control valve.
This equipment is built to comply with applicable
standards for manufacturers. Included among those Connect the gas line to the manual valve located at the
approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., rear of the control box.
CSA, CGA, ETL, and others. Many local codes exist,
and it is the responsibility of the owner/installer to Installation must be in accordance with local codes
comply with these codes. and/or the National Fuel Gas Code ANSI Z223.1 Latest
Edition (USA) or the latest Installation Codes for Gas
Observe all clearance requirements to provide proper Burning Appliances and Equipment CAN/ CGA B149.1
make-up air flow. Do not obstruct the flow of combustion and CAN/ CGA B149.2 (Canada). Use a gas pipe joint
and ventilation air. Check rating plate to ensure that compound which is resistant to L.P. gas. Test all pipe
kettle has been equipped to operate with the type of joints for leaks with soap and water solution. Ensure that
gas available at the installation. the gas pressure regulator is set for the manifold
pressure indicated on the gas rating plate.

The appliance and its individual shut-off valve must be

VENTILATION disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
Gas fired kettles are only to be installed under a
excess of 1/2 psi (3.45 kPa). The appliance must be
ventilation hood in a room which has provisions for
isolated from the gas supply piping system by closing
adequate make up air. Further information can be
its individual manual shut-off valve during any pressure
obtained by referring to the U.S.A. National Fire
testing of the gas supply piping system at test
Protection Associations NFPA96 regulations. These
pressures equal to or less than 1/2 psi (3.45 kPa).
standards have also been adopted by the National
Building Code in Canada.

1
ELECTRICAL INSTALLATION CHECKS
ENSURE THE ELECTRICAL SUPPLY MATCHES THE Although the kettle has been thoroughly tested before
KETTLE'S REQUIREMENTS AS STATED ON THE leaving the factory, the installer is responsible for
RATING LABEL. ensuring the proper operation of kettle once installed.
A cord and plug are supplied with the unit. Simply plug
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE
the unit into any grounded outlet rated for a minimum of
DURING A POWER FAILURE.
10 amps. The wiring diagram is located on the back of
the console access panel.
KEEP APPLIANCE AND AREA FREE AND CLEAR OF
WARNING: Electrical Grounding Instructions. COMBUSTIBLES.

This unit is equipped with a three-prong (grounding) 1. Before turning the kettle on, read the
plug for your protection against shock hazard and vacuum/pressure gauge. The gauge's needle
should be plugged directly into a properly grounded should be in the green zone. If the needle is in the
three-prong receptacle. Do not cut or remove the "VENT AIR" zone, follow air venting procedure.
grounding prong from this plug. Standard supply 2. Supply power to the kettle by placing the fused
voltage is 115 volts A.C., however, optional A.C. disconnect switch to the "ON" position.
voltages can be supplied on special order. A separate
fused disconnect switch must be supplied and installed 3. Turn on main gas supply to unit. Open the kettle's
in the high voltage electrical supply line. The kettle shut-off valve (located at back of console).
when installed, must be electrically installed and
grounded in accordance with local codes, or in the 4. Turn the temperature control knob to "1" (Min.). The
absence of local codes, with National Electrical Code, green LED light should remain lit, indicating the burner
ANSI/NFPA 70-1990 (USA) or the Canadian Electrical is lit, until the set temperature is reached. Then the
Code, CSA C22.2, Part 1 (Canada). green light will cycle on and off, indicating the burner
is cycling on and off to maintain temperature.

5. Tilt the kettle forward. The red "LOW WATER" light

WATER should be lit when the kettle is in a tilted position.
The sealed jacket of the gas-fired kettle is precharged This light indicates that the burner has automatically
with the correct amount of a water-based formula, and been shut off by the kettle's safety circuit. This is a
therefore, no water connection is required to the kettle normal condition when the kettle is in a tilted
jacket. The kettle can be equipped with optional hot and position.
cold water taps, the taps require 1/2" copper tubing as
6. Raise the kettle to the upright position. The red
supply lines.
"LOW WATER" light should go out when the kettle is
upright. If the red light remains lit in the upright
position, it indicates a low water condition, and
CLEANING water must be added to the reservoir before the
kettle can be operated. Refer to the RESERVOIR
After installation the kettle must be thoroughly cleaned FILL PROCEDURES (page #28).
and sanitized prior to cooking. See CLEANING
INSTRUCTIONS (page #9) for detailed information and 7. Turn the temperature control knob to "10" (Max.) and
suggested cleaners. allow the kettle to preheat. The green light should
remain on until the set temperature is reached. Then
the green light will cycle ON and OFF, indicating the
burner is cycling ON and OFF to maintain
temperature.

2
Specification Drawing -
Stationary, KGL-40, KGL-60, KGL-80, KGL-100

K
J
A 3 (77 mm) H
4" (102 mm)
7/16" (11 mm) Ø 4 7/8"
L 3 HOLES ON 124 Ø mm
3 1/8" (80 mm) Ø
M B.C.D.
N
O 120º
TYP
C
B 1 5/8" (42 mm) Ø

1" (25 mm) 9/16"

MAX. ADJUSTMENT 14 mm

VALVE FLOOR DRAIN FLANGED FOOT DETAIL

OPENING 12" (305 mm) WIDE x
P 12" (305 mm) LONG
S

3" (77 mm)

MINIMUM
CLEARANCE
T
(I.D.) 75º

G
(COVER
OPEN)
H C

D
4" (102 mm) RECOMMENDED
RECOMMENDED FLOOR SLOPE
1" (26 mm) per 4' (1220 mm)

F
PIPE DRAIN RECOMMENDED
E min. valve size plus 1" (26 mm)

UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFF VALVE,

SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

DIMENSIONS
GALS./
LITERS A B C D E F G H J K L M N O P S T I.D.
40 IN 35 1/8 37 32 1/4 40 1/2 9 1/4 16 71 1/2 9 9/16 17 3/4 25 15/16 10 3/8 18 5/8 26 7/8 28 1/2 4 5/8 24 1/2 26
150 mm 893 940 820 1029 235 407 1817 243 451 659 264 474 683 724 118 648 661
60 IN 38 1/4 39 34 1/4 43 1/2 8 3/4 14 1/4 75 8 15/16 19 1/8 29 5/16 10 3/8 18 5/8 27 7/8 30 1/4 5 1/4 27 29 1/2
225 mm 972 991 870 1105 223 362 1905 228 486 745 264 474 709 769 134 686 750
80 IN 41 5/8 42 3/8 35 1/2 45 1/2 8 3/4 15 1/2 79 9 1/4 20 3/4 32 1/4 10 3/8 18 5/8 29 5/8 31 1/2 6 5/8 29 33
300 mm 1058 1077 902 1156 223 394 2007 235 528 820 264 474 753 801 169 737 839
100 IN 44 43 1/2 36 1/2 47 1/2 8 3/4 15 1/2 83 1/2 9 1/8 21 7/8 34 5/8 10 3/8 18 5/8 31 1/4 32 1/2 7 1/2 30 1/2 35 1/2
375 mm 1118 1105 928 1207 22.3 394 2121 232 556 880 264 474 794 826 191 775 902

GAS ELECTRIC WATER H C CLEARANCE

NATURAL PROPANE B.T.U. RATING 120V-1 Phase, 60 Hz, 10 1/2" dia. Soft RIGHT = 3"
H C
amps Copper Tubing LEFT = 3"
Piping: 3/4" N.P.T. Piping: 3/4" N.P.T. 40 gal. 140,000 REAR = 3"
(each)
Supply pressure: Supply pressure: 60 gal. When ordered Allow 6" space minimum
4.00" W.C. minimum 4.00" W.C. minimum 80 gal. 190,000 with optional from rear and sides when
14.00" W.C. maximum 14.00" W.C. maximum 100 gal. faucet. located near combustible
Manufacturer must be notified if unit will be operated above 2,000 ft. altitude. walls. 12" recommended on
right side for service

NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted.
Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.
Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.
Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

3
 Specification Drawing -
Tilting, KGL-40-T, KGL-60-T, KGL-80-T

A 2 1/4" 3"
(57 mm) 2 1/2"
(64 mm) (77 mm)
REF M
REF

2 1/2"
(64 mm)
E
7/16" (11 mm) Ø 4 7/8"
L 3 HOLES ON 124 Ø mm
3 1/8" (80 mm) Ø
C P B.C.D.
B F
120º
Q TYP
1 5/8" (42 mm) Ø
4 1/8"
(105 mm)
VALVE OPENING
1" (25 mm) 9/16"
D MAX. ADJUSTMENT 14 mm

FLANGED FOOT DETAIL

N O

HANDWHEEL REPLACED
BY SWITCH FOR
POWER TILT OPTION

S I.D.
H C

G 4" (102 mm) RECOMMENDED

RECOMMENDED FLOOR SLOPE
1" (26 mm) per 4' (1220 mm)

H
PIPE DRAIN RECOMMENDED
K min. valve size plus 1" (26 mm)
J

3" (77 mm)

MIN.
CLEARANCE
UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFF VALVE,
SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

DIMENSIONS
GALS./
LITERS A B C D E F G H J K L M N O P Q S I.D.
40 IN 45 3/4 42 1/2 38 35 9 42 1/4 71 40 1/2 15 1/2 23 1/4 19 35 3/4 4 3/8 24 33 63 26
150 mm 1163 108 966 889 229 1074 1804 1029 394 591 483 909 112 610 839 1601 661
60 IN 49 3/8 46 41 1/2 37 11 3/4 47 1/4 75 43 3/4 15 1/4 24 1/2 22 39 3/8 6 28 37 68 29 1/2
225 mm 1255 1169 1055 940 299 1201 1905 1112 388 623 559 1001 153 712 940 1728 750
80 IN 53 49 44 1/2 39 14 3/4 51 78 44 3/4 14 25 25 43 7 30 40 72 33
300 mm 1347 1245 1131 991 375 1296 1982 1137 356 635 635 1093 178 762 1016 1829 839

GAS ELECTRIC WATER H C CLEARANCE

NATURAL PROPANE B.T.U. RATING 120V-1 Phase, 60 Hz, 10 1/2" dia. SoftRIGHT = 0"
H C
amps Copper LEFT = 0"
Piping: 3/4" N.P.T. Piping: 3/4" N.P.T. 40 gal. 140,000
Tubing (each) REAR = 3"
Supply pressure: Supply pressure: 60 gal.
4.00" W.C. minimum 4.00" W.C. minimum When ordered Allow 6" space minimum
80 gal. 190,000 from rear and sides when
14.00" W.C. maximum 14.00" W.C. maximum with optional
100 gal. faucet. located near combustible
Manufacturer must be notified if unit will be operated above 2,000 ft. altitude. walls. 12" recommended on
right side for service

NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted.
Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.
Installation of backflow preventers, vacuum breakers and other specific codr requirements is the responsibility of the owner and installer.
Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

4
Specification Drawing - 4" (102 mm) RECOMMENDED
RECOMMENDED FLOOR SLOPE
Short Series, KGL-40-SH, KGL-60-SH, 1" (26 mm) per 4' (1220 mm)

PIPE DRAIN RECOMMENDED

min. valve size plus 1" (26 mm)

7/16" (11 mm) Ø 4 7/8"

3 HOLES ON 124 Ø mm
3 1/8" (80 mm) Ø
B.C.D.

120º
TYP
1 5/8" (42 mm) Ø

1" (25 mm) 9/16"

MAX. ADJUSTMENT 14 mm

FLANGED FOOT DETAIL

DIMENSIONS
MODEL NO A B C D E F G H J K L M N P Q S T
KGL-40SH IN 33 41.6 43.3 37.5 69 15.5 7.3 6.7 11 28 35.5 8.2 21.6 11.5 20.8 43.5 23
mm 838 1056 1099 953 1752 394 185 170 279 711 902 208 549 292 528 1105 584
KGL-60SH IN 33.5 44 43.5 37.5 71 12.1 7.3 5.5 12.6 30.5 35.5 8.2 22.2 13.7 22.1 44.5 24.5
mm 850 1117 1104 953 1803 307 185 140 320 775 902 208 564 348 561 1130 622

GAS ELECTRIC WATER CLEARANCE

NATURAL PROPANE BTU RATING 120V-1Phase, 60 Hz. 1/2" diameter RIGHT = 0"
Piping 3/4" N.P.T. Piping 3/4" N.P.T. 190,000 10 amps Soft Copper LEFT = 0"
Supply pressure Supply pressure Tubing each REAR = 0"
4.00" W.C. Min. 11.00" W.C. Min. When ordered Allow 6" space min.
14.00" W.C. Max. 14.00" W.C. Max. with optional from rear and sides
faucet When located near
combustible walls

NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted.
Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.
Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.
Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

5
 Specification Drawing -
Short Series, KGL-40-TSH

7/16" (11 mm) Ø 4 7/8"

3 HOLES ON 124 Ø mm
3 1/8" (80 mm) Ø
B.C.D.

120º
TYP
1 5/8" (42 mm) Ø

FOOT LOCATION &

1" (25 mm) 9/16" FLOOR DRAIN DETAIL
MAX. ADJUSTMENT 14 mm

FLANGED
FOOT DETAIL

SPECIFICATIONS
NOTES

NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted.
Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.
Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.
Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

6
 OPERATING INSTRUCTIONS
9 6

10

5
7
8

Operating Controls & Indicators

ITEM # DESCRIPTION FUNCTION

1. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate
in this condition (see RESERVOIR FILL PROCEDURES on page #28.
2. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle
Solid State temperature in increments from 1 (Min.) to 10 (Max.).
Temperature Control (see the TEMPERATURE RANGE CHART on page #8).
3. Heat Indicator Light (Green) When lit, indicates that the kettle's burner is on.
Cycles ON-OFF with burner.

4. Ignition Failure Indicator Light Indicates failure of heating system to ignite.

(Amber)

5. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as
vacuum in inches of mercury.

6. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is
(not shown) an excess steam build-up in the jacket, this valve opens
automatically to relieve this pressure.

7. Water Level Sight Glass Displays water level in steam jacket.

8. Tilt Wheel Used for tilting the kettle on hand tilt models. In power tilt models
there is a toggle switch in same location.
9. Flue
10. Tangent Draw-Off Valve Used for draining product or wash water from kettle. It is supplied as
standard equipment on stationary kettles and is optional on tilting kettles.

7
OPERATING THE KETTLE 4. Place food product into the kettle. The green Heat
Indicator Light (3) will cycle on and off indicating
the burners are cycling on and off to maintain the
DO NOT ATTEMPT TO OPERATE set temperature.

! THIS APPLIANCE DURING A POWER

FAILURE.
KEEP APPLIANCE AND AREA FREE
AND CLEAR OF COMBUSTIBLES.
NOTE: Do not fill kettle above
recommended level marked on outside
of kettle.

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE NOTE: The red Low Water Indicator Light (1) should not be
LIP. SERIOUS INJURY COULD RESULT IF KETTLE lit during kettle operation. This light indicates that the burners
TIPPED OVER, SPILLING HOT CONTENTS. have been automatically shut off by the kettle's safety circuit.
IF YOU ARE COOKING AN EGG OR MILK It is normal for the red light to come on when the kettle is in a
PRODUCT, DO NOT PRE-HEAT KETTLE. tilted position. However, the kettle cannot be operated when
the red light remains lit while the kettle is in the upright
position. This indicates a low water condition, and water must
1. Before turning kettle on, read the Vacuum/Pressure
be added to the reservoir. Refer to Reservoir Fill Procedures
Gauge (5). The gauges needle should be in the
on page #28 for details.
green zone. If the needle is in the " VENT AIR "
zone, refer to the KETTLE VENTING 5. When cooking is completed turn On/Off Switch/Solid
INSTRUCTIONS (page #27). Any air that may be State Temperature Control (2) to the "OFF' position.
present will increase cooking times. Once heated,
the kettle's normal maximum operating pressure is NOTE: A five minute complete shut-of period is
approximately 10-12 psi while cooking a water base required before relighting.
product.
6. Pour the contents of the kettle into an appropriate
2. Ensure that the electrical service to the kettle is container by tilting the kettle forward. Care should
turned on at the fused disconnect switch. be taken to pour slowly enough to avoid splashing
off the product.
Temperature Approximate NOTE: As with cleaning food soil from any cookware, an
Control Product Temperature important part of kettle cleaning is to prevent food from
Setting °F °C drying on. For this reason, cleaning should be completed
1. 120 49 immediately after cooked foods are removed. Refer to the
Cleaning Instructions (page #9) for detailed kettle washing
2. 135 57 procedures.
3. 150 66
4. 165 74
5. 180 82
6. 195 91
APPROXIMATE BOILING TIMES
7. 210 99 The accompanying chart shows approximate times
required for gas kettles of various capacities to boil
8. 225 107 water with the lid open. The ON/OFF Switch/Solid State
9. 245 118 Temperature Control (2) must be set at “10” throughout
the heat-up period. Water will boil about 1/3 faster if the
10. 265 130 kettle is filled only to the outer steam jacket’s welded
NOTE: Certain combinations of ingredients will seam resulting in a kettle filled to 2/3 capacity.
result in temperature variations
Temperature Range Chart
Kettle Capacity Minutes
3. Preheat the kettle by turning the ON/OFF KGL, KGL-T
Switch/Solid State Temperature Control (2) to the
40 gallon 35
desired temperature setting (see above
"Temperature Range Chart"). The Heat Indicator 60 gallon 47
Light (Green) (3) will remain lit, indicating the 80 gallon 60
burner is on, until the temperature setting is
reached. When the green light goes off, the 100 gallon 75
burners are off, and preheating is complete. KGL-SH, KGL-TSH
NOTE: When cooking egg and milk products, the kettle 60 gallon 27
should not be preheated, as products of this nature adhere to 80 gallon 34
hot cooking surfaces. These types of food should be placed in
the kettle before heating is begun. Approximate Boiling Times

8
 CLEANING INSTRUCTIONS
CARE AND CLEANING c) In a sink, wash and rinse the inside of the
valve body using a nylon brush.
Your kettle must be cleaned regularly to maintain
its fast, efficient cooking performance, and to d) Reassemble the draw-off valve by
ensure its continued safe, reliable operation. reversing the procedure for disassembly.
The valve's hex nut should be hand tight
only.
WARNING: Do not use
chloride base detergents. 6. Rinse kettle interior thoroughly, then drain the
There is a growing number of rinse water. Do not leave water sitting in unit
non-chloride cleaners when not in use.
available. If unsure of the
7. Using mild soapy water and a damp sponge,
cleaners chlorine content
wash the exterior of the kettle, rinse, and dry.
consult the supplier. Also
avoid cleaners containing
Chloride Cleaners quaternary salt as they can NOTE: For more difficult
cause the stainless steel to pit cleaning applications one of
and rust. the following can be used:
alcohol, baking soda, vinegar,
WARNING: If any gaskets or seals are found or a solution of ammonia in
defective, replace or repair immediately. (See water.
Service Parts Drawings for part identification.) Avoid the use of chloride
Steel Pads
cleansers, which may damage
1. Place the kettle's On-Off Switch/Solid State the kettle's stainless steel
Temperature Control (2) to the "OFF" position. surface.
2. Prepare a warm water and mild detergent
solution in the kettle. WARNING: Steel wool should never be used for
cleaning the cooking chamber of the kettle.
3. Remove food soil inside the kettle using a
Particles of steel wool become embedded in the
nylon brush.
cooking surface and rust, which may corrode the
WARNING: Do not use a stainless steel.
metal bristle brush or scraper,
as this may permanently NOTE: Unit should not be cleaned with a water jet.
damage the kettle's stainless
steel surface.
8. Leave the cover off when the kettle is not in
use.
Wire Brush & Scrapers

4. Loosen food which is stuck to the kettle by

allowing it to soak at a low temperature RECOMMENDED CLEANERS FOR SPECIFIC
setting. SITUATIONS
5. If the kettle is equipped with a draw-off valve,
Job Cleaning Agent Comments
it should be cleaned as follows:
Routine Cleaning Soap, Ammonia Apply with cloth or
a) Remove drain screen from bottom of Detergent, Medallion sponge
kettle. Thoroughly wash and rinse the Fingerprints Arcal 20, Lac-O-Nu Provides barrier film
screen either in a sink or a dishwasher, & Smears Ecoshine

then replace it into the kettle. Stubborn Stains Cameo, Talc, Zud Rub in direction
& Discolouration First Impression of polish lines
b) Disassemble the draw-off valve first by Grease & Fatty Acids, Easy-Off, De-Grease It Excellent removal
turning the valve knob counter-clockwise, Blood, Burnt-On Foods Oven Aid on all finishes

then turning the large hex nut counter- Grease & Oil Any good commercial Apply with sponge
detergent or cloth
clockwise until the valve stem is free of
Restoration/ Benefit, Super Sheen
the valve body. Passivation

9
 SERVICE PARTS

WRAP COVERS

BACK

TOP

LEFT SIDE
RIGHT SIDE

FRONT

KETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACK

KGL-40 KE01479-X KE53483-4 KE54253-X KE01432-X KE02186-1

KGL-60 KE01479-1 KE53483-5 KE54253-1 KE01432-1 KE02186-2

KGL-80 KE01479-2 KE53483-6 KE54253-2 KE01432-2 KE02186-3

KGL-100 KE01479-3 KE53483-7 KE54253-3 KE01432-3 KE02186-4

KGL-40-T KE01479-X KE53483-X KE54253-X KE01432-X KE02186-1

KGL-60-T KE01479-1 KE53483-1 KE54253-1 KE01432-1 KE02186-2

KGL-80-T KE01479-2 KE53483-2 KE54253-2 KE01432-2 KE02186-3

KGL-40-SH KE01479-4 KE53483-6 KE54253-2 KE01432-2 KE02186-3

KGL-60-SH KE01479-5 KE53483-7 KE54253-3 KE01432-3 KE02186-4

KGL-40-TSH KE01479-4 KE53483-2 KE54253-2 KE01432-2 KE02186-3

10
PRESSURE RELIEF
ASSEMBLY

4 5

3
6
8

ITEM NO. PART NO. DESCRIPTION QTY.

PRESSURE RELIEF VALVE ASSEMBLIES
1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1
KE01450-1 FOR CE KETTLES (INCLUDES #2-6) 1
2. FA05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE 1
3. FI00151 STREET ELBOW, 90°, 1/2", BRASS 2
4. FI00178 TEE, 1/2" FPT, BRASS 1
SAFETY VALVES
5. KE54941-5 1/2" FPT, 50 PSI., FOR ASME KETTLES 1
KE54941-31 1/2" FPT, 50 PSI., FOR CE KETTLE 1
6. KE54223 BLOW DOWN TUBE 1
7. KE54864 ACCESS PANEL 1
8. FA11518-4 THUMB SCREW, 10-32 X 1/2" L 1

11
HINGE ASSEMBLY

9
4

7
11
8

6 10

1
9
5

12 13 2 3

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 11 SE00120-1 HINGE ASSEMBLY - KGL-40/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE00120-2 KGL-60/T, KGL-80/T, KGL-40-T/SH . . . . . . . . . . . . . . . .1
SE00120-3 KGL-100/T, KGL-60-T/SH . . . . . . . . . . . . . . . . . . . . . . . .1
1. KE50882 HINGE BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE51217 HINGE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE50121-2 HINGE SPRING - KGL-40/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50121-1 KGL-60/T, KGL-80/T, KGL-100/T,
KGL-40-T/SH, KGL-60-T/SH . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE50823-1 HINGE PIN - KGL-40/T, KGL-60/T, KGL-80/T, KGL-40-T/SH . . . . . . . . . .1
KE50823-2 KGL-100/T, KGL-60-T/SH . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE50824 HINGE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE50819-1 HINGE END PIECE, LHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE50820 HINGE INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE50819 HINGE END PIECE, RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. FA11284 SCREW, SOCKET HEAD, 1/4-20 X 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
10. FA11507 CUTTING SCREW, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. KE54907-10 PLUG BUTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE50151-12 KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. COVER HANDLE (SPECIFY MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12
ELECTRICAL COMPONENT BOX

ITEM ON. PART NO. DESCRIPTION QTY.

KE01422 ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53439 COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53440 COVER, COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53599-1 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. KE53838-27 TRANSFORMER, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53444 TRANSFORMER BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE54833-3 SNAP-IN BUSHING, 0.875" DIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE53469 IGNITION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50303 BRACKET, SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE50753-7 RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50753-8 RELAY, 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE55069-6 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. FI05050 BRASS NUT, 7/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE53436 AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53432 AIR PRESSURE SWITCH BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE53838-20 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SIGHT GLASS
ITEM ON. PART NO. DESCRIPTION QTY. HI

LO
1. KE50955 RETAINING COVER . . . . . . . . 1
4
2. KE52871 GASKET . . . . . . . . . . . . . . . . . 1 3
3. KE51053-1 SIGHT GLASS . . . . . . . . . . . . 1 2
4. FA05002-30 ”O” RING . . . . . . . . . . . . . . . . 1 1

13
 For the following units
TRUNNION ASSEMBLY 1 with covers
KGL-40-T
KGL-60-T
KGL-80-T

ITEM PART DESCRIPTION QTY.

NO. NO.

1. KE00354 TRUNNION BEARING ASSEMBLY . . . . . .1 6

2. KE00351 TRUNNION BEARING ASSEMBLY . . . . . .1

3
3. KE51711 ROLLER BEARING . . . . . . . . . . . . . . . . . 2
4 2
4. KE51571-1 SPHERICAL WASHER . . . . . . . . . . . . . . . .1 5 For the following units
with or with-out covers
5. FA95081-3 BOLT, 5/16-18 X 1/2" . . . . . . . . . . . . . . . . .1 KGL-40-TSH

For the following units

6. KE51886 GREASE NIPPLE . . . . . . . . . . . . . . . . . . . .1 with-out covers
KGL-40 KGL-80 KGL-40-SH
KGL-60 KGL-100 KGL-60-SH

7
TANGENT DRAW-OFF VALVE 6
5
4

3
2
1

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 7. TD-2 DRAW-OFF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TD-3 DRAW-OFF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. FA95049 WING NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FA21050 ACCORN NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FA21501-1 ACCORN NUT, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE52755 KNOB, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50018 KNOB, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52754 HEX NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50016 HEX NUT, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52753 RETAINER, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50013 RETAINER, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE52752 PISTON, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
107487 PISTON, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FA05002-24 "O" RING, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FA05002-38 "O" RING, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE50972-B VALVE BODY, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE50973-B VALVE BODY, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14
GAS CONTROL ASSEMBLY Air Blower
Primary
Air Orifice

Stationary Models 2
23 24
22
25 21
3

26 Secondary
Air 4
Orifice
27 7
20
19
18
22 17 5
16

28 Gas Orifice 6
29 Ignitor

Burner 4

Gas Valve 8
9
10
34 28 11

Shut-Off Valve 12

13 15
14
30

25
31 32 33 34

Tilting 30
Models 29

35

15
GAS CONTROL ASSEMBLY
ITEM ON. PART NO. DESCRIPTION QTY.
1. KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53441-1 BLOWER, 220V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE54420 AIR INTAKE WASHER (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE54420-1 AIR INTAKE WASHER (PROPANE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE54239 CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE01426-4 MIXING CHAMBER, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE01426-1 MIXING CHAMBER, 60 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE01426-2 MIXING CHAMBER, 80 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE01426-3 MIXING CHAMBER, 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE53523 1/4” TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE53402 AIR ORIFICE, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53402-1 AIR ORIFICE, 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53402-2 AIR ORIFICE, 40 GALLON KETTLES (FOR FRANCE ONLY) . . . . . . . . . . . . . . . . . . . . . . .1
KE53402-3 AIR ORIFICE, 60 - 100 GALLON KETTLES (FOR FRANCE ONLY) . . . . . . . . . . . . . . . . . .1
7. KE01449 BLOWER MOUNTING PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE53618 SIGHT GLASS GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE53617 SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE53619 SIGHT GLASS RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE00515 THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE50556-2 WATER LEVEL PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE53437 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE53570 GASKET FOR IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. FI05257 SHUT-OFF COCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FI05213 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. KE53422 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. FA05002-4 “O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. GAS ORIFICES:
KE53403-4 NATURAL GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . .1
KE53403-5 PROPANE GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . .1
KE53403-6 NATURAL GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . .1
KE53403-7 PROPANE GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . .1
KE53403-8 NATURAL GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .1
KE53403-9 PROPANE GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .1
KE53403-10 NATURAL GAS - 2000' UP TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . .1
KE53403-11 PROPANE GAS - 2000' TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . .1
KE53403-12 NATURAL GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .1
KE53403-13 PROPANE GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .1
KE53403-10 NATURAL GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . .1
KE53403-14 PROPANE GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . .1
20. FA05002-29 “O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. FI05226-4 NIPPLE, 1/2" NPT, 5 5/16" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. FI00073 UNION, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. FI00133 ELBOW, 1/2", STREET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. KE93909 STRIP, TO HOLD BLOWER DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. FI00040-1 ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. FI00579 NIPPLE, 1/2" NPT, 4" LONG, KGL-60-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FI05226-2 NIPPLE, 1/2" NPT, 4" LONG, KGL-80-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. KE55004-3 RETAINING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
28. FI00573 NIPPLE, 1/2" NPT, 1 1/8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
29. FI05231 BUSHING, 3/4 - 1/2" NPT FLUSH, BLACK IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
30. F01518-1 GAS SHUT-OFF VALVE, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
31. FI05226 NIPPLE, 1/2" NPT, 8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
32. FI05222 SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
33. FI05223 SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
34. KE02053 GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
35. KE53515 GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
36. FI00607 NIPPLE, 3/4" NPT, 1 1/2" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16
GEARBOX ASSEMBLY

8
4
5
6
5
7
5
6
5
9 4
2
3 42
1 25 26 27 28
39

41
10
40

14
15
30 33 34 23 25
32 35 36 24
13
12
11

22
38

37 31
32

21
16 19 20
17
18

17
GEARBOX ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE52836-2 TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE50315 WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FA95005 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52193 THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
5. KE52192 THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
6. KE52191 ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA30088 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. FA95008 JAM NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. KE55057-4 LID FOR GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FA95062 PAN HD. PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. KE00508 HANDWHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. FA19501 HANDWHEEL ALLEN SCREW, HEX SOCKET . . . . . . . . . . . . . . . . . . . .2
13. KE51730 TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
14. FA19177 HEX SOCKET SET SCREW 5/16-24 X 1/2 . . . . . . . . . . . . . . . . . . . . . . .1
15. FA20047 JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. KE53137-3 MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. KE53184 CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . .1
18. KE53138-1 CONTACT BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
19. KE50580 WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. FA00012 "O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. KE50579 CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. KE51007 MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
FA10139 MACHINE SCREW #6-32 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
KE50498 MICRO SWITCH INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
FA32004 TOOTH LOCK WASHER #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
23. KE50582 CPLG. ONTARIO BELTING #G-100 5/8 BORE . . . . . . . . . . . . . . . . . . . .2
24. FA95014 SQUARE KEY 3/16 X 3/16 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE50583 RUBBER INSERT, ONTARIO BELTING "BUNA N" . . . . . . . . . . . . . . . . .1
26. KE52832 MOTOR "BODINE" #NSH-54RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. FA10487 HEX HD SCREW 1/4-20 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
28. FA31008 SPLIT LOCKWASHER 1/4" DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
29. FA20026 HEX NUT 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
30. KE517112 LEFT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
31. KE517111 RIGHT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
32. KE51712 GREASE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
33. KE01889 MICRO SWITCH TRIGGER/WORM GEAR WELDMENT . . . . . . . . . . . . . . . . . . .1
34. FA10772 SOCKET HD. CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
35. FA20048 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
36. FA95050 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
37. FA95055-1 SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
38. FA19201 HEX SOCKET SET SCREW 3/8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
39. KE50581 BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
40. KE54535 EDGE CONNECTOR (11 PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
41. KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
42. KE50473 GROUND LUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18
CONSOLE
CONTROLS

6
9

11
3

7 9
5

4 1 USED
PRIOR
TO
10
JANUARY
15
0
2000
8 9
50

0
0

10 20
20

30
0

25
2
0 0
AI R
NT

40
VE

30
0
50
35
ps60 0
i
kP 40
a 0

10

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE50504 SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1
2. SK50062 RUBBER BOOT (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . .1
3. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 . . . . . . . . . . . . . . . . .1
KE50988-2 POTENTIOMETER (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1
4. KE51005 RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE50568-1 L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE50567-2 L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. FA05002-18 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
10. KE50429-2 PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE5555-5-B LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE95457 LABEL (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19
 MAINTENANCE
INSPECTION AND MAINTENANCE CHECKLIST
Cleveland Range equipment requires little preventative maintenance. We do however provide the following
chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.

INSPECTION AND MAINTENANCE CHECKLIST

The following checks should be completed every six months or more frequently if unit is in a high volume
facility.

WARNING: It is imperative that damaged seals be repaired immediately to prevent equipment failure
and/or damage.

ITEM CHECK

KETTLE CONSOLE COVER Inspect gasket material for integrity. Replace if necessary.
Insure all screws are in place and firmly holding down the cover.
If not replace/tighten screws.

HAND WHEEL (hand tilt models only) Check hand wheel for tightness. If loose tighten allen screw.

TILTING (tilting models only) Check that kettle tilts smoothly.

Grease as described in LUBRICATION PROCEDURE (page #23).

ON/OFF SWITCH/ Check for damage. Replace if necessary.

TEMPERATURE CONTROL

PRESSURE GAUGE Check that the gauge does not have moisture on its inside face.
Replace if moisture is present.
Check that the gauge shows a vacuum (needle is well into the Green
zone) when cold and shows between 25-40 psi when unit is hot.
If not follow VACUUM LEAK TEST PROCEDURE (page #27).

PRESSURE RELIEF VALVE Check pressure relief valve as described in PRESSURE RELIEF VALVE
TESTING PROCEDURE (page #29).

TEMPERATURE CHECK Following CALIBRATING PROCEDURE (page #29) check the inner kettle
surface temperature with a digital surface thermometer and adjust
if required.

LUBRICATION Grease trunnion housings and gear/worm assembly as

recommended in LUBRICATION INSTRUCTIONS on page #23).

GEAR/WORM Inspect for play. Tighten Allen screws if required.

ASSEMBLY

SPRING ASSIST COVER Check cover is tightly secured to handle and insure spring is holding
cover up - adjust if required. Refer to HINGE ADJUSTMENT
INSTRUCTIONS (page #23)

20
KETTLE SAFETY INSPECTION CHECKLIST
Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of
equipment. Inspections must include testing of the pressure relief valve and checks of the operating
system to insure that it has not been altered.
No safety features designed into the equipment should ever be tampered with. Tampering
with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of
this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

SAFETY VALVE:
1 ✘
Plug

✔
✘
2 Tube
diameter
reduced
This illustrations show the
correct configuration of a
factory installed Safety Valves.
Any modifications are
unacceptable. ✘
Frozen,
Incorrect Installations 3 stuck, or
plugged
Safety valve has plug threaded into the
1
✘
discharge opening preventing any steam from
escaping.
Plumbed to
drain or
2 Safety valve’s tube diameter has been
reduced.
water line

Safety valve is sticking, frozen shut or plugged.

4
3 To test, refer to page #29, PRESSURE RELIEF
VALVE PERIODIC TESTING.
21
Safety valve is plumbed to a drain or water
4 line creating back pressure and reducing flow.

21
SAFETY THERMOSTAT: Incorrect
Installations
1 2 3
✔
Safety thermostat
1 probe is not
completely
inserted into
tubing.
Probe Safety thermostat
fully
inserted
2 probe is removed
from tubing.
in tube

Wiring is properly
✘
Probe
✘
Probe
✘
Thermostat
3 Safety thermostat
electrical
connection is
connected removed removed electrically bypassed.
partially completely bypassed

Low Water Level Probe:

(A)
(B)

✔ Probe properly
attached
✘ Probe bypassed by
running (A) an
additional wire
✘ Probe bypassed by
(B) grounding the
connecting wire

Operating Air
Thermostat: Switch:

265º 260º - 270º

✔
Wiring is

✔ MAXIMUM
KETTLE
TEMPERATURE
properly
connected

If maximum temperature
is not in this range (on Incorrect
empty kettle), refer to the Installation
CALIBRATING
PROCEDURE on
✘
Switch
page #29.
electrically
bypassed

22
LUBRICATION PROCEDURE HINGE ADJUSTMENT
Lubricate the following parts every three months to INSTRUCTIONS 3/8" Allen wrench
insure smooth operation and reduce wear.

Adjusting
TRUNNION
Screw HOUSING,
WORM SCREW
Worm AND TILT GEAR
Screw and
Tilt These parts are
Gear accessed through the
Cross
1. Insert 3/8" Allen wrench.
top cover of the
Bar 2. Turn clockwise to relieve tension on spring.
console.
3. While tension is released remove one of the two
Apply grease to gear slotted screws.
teeth. Check for 4. To prevent Allen wrench from springing back
excessive play and adjust with adjusting screw located abruptly while the second slotted screw is removed,
on top of cross bar. insert a pin (approximately 1/8") in the hole where
the first slotted screw was removed from.
KETTLE 5. Remove second slotted screw.
Trunnion Housing
Grease Nipple TRUNNIONS 6. While holding Allen wrench remove pin.
On the left hand side of 7. Turn Allen wrench clockwise to tighten or
the kettle there are two counter-clockwise to loosen tension to produce
grease nipples on the desired effect.
top back portion of the 8. Re-insert pin in one of the two holes.
trunnion housing. On the 9. Tighten one slotted screw in the other hole (it
right hand side of the may be necessary to turn Allen wrench slightly to
kettle you must remove align holes).
the console cover to 10. Remove pin and repeat step number 9 for other
access the two grease slotted screw.
nipples.

TROUBLESHOOTING GUIDES
GENERAL 3. With the contacts of the relay closed, 120VAC is
sent to the blower and primary coil of the
1. To turn the unit on, turn the switch to the on 120VAC/24VAC transformer.
position. ■ From the secondary of the 24VAC transformer
■ Power is sent to primary side of the power is sent to the normally open contacts of the
120vac/16vac transformer. air switch.
■ Power is sent to the normally closed high limit. ■ When the air from the blower closes the air
switch, 24VAC is sent to the Th terminal of the
■ From the high limit power is sent to the normally
ignition module.
open contacts of the 12VDC relay and the L1 and
L2 terminals of the ignition module. 4. With both 120VAC (at L1 and L2) and 24VAC (at
Gnd and Th) to the ignition module then 120VAC
2. From the secondary of the transformer 16VAC is
will be sent to the surface igniter.
sent to the controller.
5. After the ignition module has been energized for 24
■ Power is sent to the red LED (low water indicator
seconds the module will send 24VAC to the gas
light) from terminal 4 of the controller.
valve.
■ If the water probe is grounded through water the
■ The gas will touch the hot igniter and ignite.
LED will go off.
■ The kettle will build pressure until the controller is
■ If the water probe is not grounded the LED will
satisfied by the thermistor at the setting of the
remain on and the unit will not heat.
potentiometer.
■ If the resistance of the thermistor is higher than
■ The controller will then turn off the heat circuit
the setting of the potentiometer( the unit is calling
until the temperature of the kettle is below the
for heat) then 16VDC is sent to the coil of the relay
setting
and the green LED (heat indicator light)
■ The 12VDC relay will close until the unit reaches
temperature

23
TROUBLESHOOTING GUIDES (continued)

PROBLEM:
KGL Does red light Does red light go
Add water to
come on when unit Yes off shortly after No
Kettle Won't is first turned on? unit is turned on?
jacket of Kettle.
Heat

No Yes

With the
Replace Is 16 VAC
Is 16 VAC at the potentiometer set
the on/off measured across
Yes secondary side of No Yes at 10, is 12 VDC at
switch (toggle Pins 9 and 10 on
the transformer? the coil of the
or rotary). the controller?
relay?

Yes
No
Replace the Does the relay pull
No
relay. in? Replace the
Is there Power to high limit.
Replace the
Yes the primary of the
transformer. Yes
transformer? Yes

With the high limit

temporarily Replace
Is there power to the wire to
No No bypassed, is No
the blower? the blower.
power at the
blower?

Yes
Supply power
to the kettle.

Replace Does the blower

No
blower. turn?

Yes

Is there 24 VAC at
Replace the Is there power to
the secondary of Replace the
ignition No Yes the ignition No
the ignition DC relay.
transformer transformer?
transformer?

Yes

Replace Is there 24 VAC to

Is there 120 VAC Replace the air
ignition No Yes the igniton No
to the igniter? switch.
module. module?

Yes

Does the ignitor Replace the

No
glow? ignitor.

Yes
No
Does the gas
valve get 24 VAC
Does the gas Replace gas
20 sec. after the Yes No
valve open? valve
ignitor is
energized?

24
TROUBLESHOOTING GUIDES (continued)

PROBLEM: With kettle pot

KGL See Problem: empty and
Does the kettle
Kettle won't No Yes temperature knob Unit is
Kettle Not heat at all?
heat. set at 10, is the Yes operating
Hot Enough temperature of the properly
surface of the pot
260 degrees?

No

Vent
When unit is cold
the kettle per
(room temp) is the
instructions in No
pressure gauge in
the manual.
the green?
Replace the Replace the
high limit? blower
Yes

No No
When the unit is
Replace calling for heat
Is there voltage to Is the blower
controller. (the green light is No Yes
the blower? turning?
on), is there flame
at the burner?

Yes Yes
Yes

Is the Is the resistance of

potentiometer the thermister
Replace the Replace the air
resistance 50,000 Yes 100,000 ohms No
thermister. switch
ohms at low and 0 +10% at room
ohms at high? temperature?

No

Replace the
potentiometer.

PROBLEM: KGL Kettle Has Delayed Ignition

Replace blower
Replace ignitor.
and air switch.

No No

Does the gas

Is the gas valve get 24 VAC
Does the ignior Is the blower
Delayed Igniton pressure to the Yes Yes 20 seconds after Yes
glow evenly turning?
burner 3.5" W.C.? the ignitor is
energized?

No No Yes

Adjust or Replace the

replace the gas ignition Replace burner
Valve. module.

25
TROUBLESHOOTING GUIDES (continued)

PROBLEM:
KGL Kettle With the kettle
empty and the
Gets Too The temperature set at
kettle is working Yes
Hot properly.
10, is the surface
temp 260-265
degrees?

No

Does the kettle

Is the resistance of
continue to call for
;the thermister
heat (green light Replace the
Yes 100,000 ohms + No
stays on) when thermister.
10% at room
the kettle reaches
temperature?
260-265 degrees?

No Yes

Is the resistance of
Is there supply the potentiometer
Replace the Replace the
No voltage to the coil 50,000 ohms at No
gas valve. potentiometer
of the gas valve? the low setting and
0 ohms at high?

Yes Yes

Is there any DC
Replace the Replace the
No voltage to the coil
Relay controller
of the relay?

Yes

Replace the
controller

PROBLEM: Red Add Water LED Stays On

Add the proper Does Red LED stay on

amount of distilled after adding the proper
No
water and rust amount of distilled
inhibitor. water and rust inhibitor?

Yes

Clean or Is the red LED on

replace water No with probe
probe. grounded?

Yes

Does the red LED

Replace the stay on with a
Replace the
wire harness in No jumper between Yes
controller.
the trunion. pins 5 and 7 on
the controller?

26
KETTLE VENTING VACUUM LEAK TEST
Pressure
INSTRUCTIONS Relief Valve PROCEDURE
150 200
If the kettle will not hold vacuum, test for leaks at:
100
250
50
20 30 A. Water Level Probe.
10 40 300
0 0
B. Pressure Relief Valve/Pressure Gauge and
50
IR

350
NT A

connecting plumbing.
VE

60
psi 400 Valve
kPa
Ring C. Boiler Drain Cap.
Access
Panel D. Sight Glass.
LEAK TEST PROCEDURE:
The following venting procedure should be followed when the 1. Heat kettle until unit cycles off.
Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:
2. Shut off power to the kettle at the fused disconnect
NOTE: Check for and eliminate leaks prior to venting switch.
(See REPAIRING LEAKS IN STEAM JACKETED KETTLE
FITTINGS on page #27). 3. Spread Bubble Type Leak Detector over suspected
areas and watch closely for bubbles.
DANGER: PRESSURE RELIEF 4. Repair areas as required.
VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN REPAIRING LEAKS IN STEAM
SERIOUS BURNS. KEEP FACE,
HANDS AND BODY CLEAR OF DISCHARGE. JACKETED KETTLE FITTINGS
If unit will not hold a vacuum the most likely cause is a
leak at one of the fittings.
DANGER: WORKING ON MACHINES Often, the easiest way to eliminate a leak is reseal the
WITH POWER COULD RESULT IN suspect areas.
SEVERE ELECTRICAL SHOCK.
1. Water Level Probe
Remove,clean threads, apply teflon thread sealant
5
6 1. Remove Access Panel from
and reinstall.
7 back of main kettle console.
4 2. Pressure Relief Valve
8
2. Turn kettle ON and set temperature
control to 10, heat the empty kettle A/ Inspect for signs of leaks. Replace if required.
3
until unit cycles off. B/ Remove, clean threads, apply teflon thread
9
2 3. Vent kettle by pulling Valve Ring sealant and reinstall.
1
10 eight to fifteen times, holding
valve open for two seconds 3. Pressure Gauge
OFF each time.
A/ Inspect face of gauge. If it contains moisture
NOTE: If unit cycles ON, stop
on the inside of face replace.
venting and wait for kettle to cycle
OFF before continuing. B/ Check tightness of plumbing connection to
4. Turn kettle OFF. Add cold water pressure Gauge.
to kettle until its surface
temperature is below 100°F. The 3. Sight Glass
pressure gauge needle should A/ Check tightness of sight glass.
be in the green zone, indicating a
vacuum in the kettle’s jacket. B/ Replace "O" ring if required.

150 200
100
250 5. If needle is in the green zone then
20 30
50
10 40 300
venting was successful. If not
0 0
50
repeat procedure.
IR

350
NT A
VE

60
psi 400
kPa

27
RESERVOIR FILL 150 200
1. Ensure kettle is at room
temperature and pressure
PROCEDURES 50
100
20 30
250
gauge showing zero or less
10 40 300 pressure.
0 0
50

IR
350
WARNING: IMPROPER REFILLING OF

NT A
2. Shut off power to the kettle

VE
60
KETTLE JACKET WILL RESULT IN psi kPa
400
at the fused disconnect
IRREVERSIBLE DAMAGE TO UNIT. switch.

The kettle's water level must be maintained at the

proper level. Under normal operating conditions, the Pressure
sealed water reservoir should never require the addition Relief Valve
of water.

If the red "low water" light comes on during use (while

the kettle is in an upright position), the water level has
Console Valve
reached a critically low level. The low water protection Ring
Cover
control has automatically shut off the gas burner. The
following procedure must be completed before further
use: Access
Panel

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH 3. Remove Console Cover and Access Panel.
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE, 4. Pull Pressure Relief Valve
HANDS AND BODY CLEAR OF DISCHARGE. Ring open to insure vessel is
not pressurized.
5. Remove 1/4" copper tubing
Pressure and reducer bushing.
Relief Valve
DANGER: WORKING ON MACHINES
WITH POWER COULD RESULT IN Important- Pull ring on
6. Add distilled water using a
SEVERE ELECTRICAL SHOCK. Pressure Relief Valve prior funnel if necessary. Fill the
to removal to insure vessel unit to the high level mark on
is not pressurized.
the Sight Glass.
7. Apply a thread sealant (i.e.
NOTE: Have a qualified service technician repair the Teflon tape) to the reducer
leakage problem and add water to the unit. Ensure that bushing threads and replace.
the red "low water" light is on when the kettle is upright. Sight 8. Replace Console Cover and
Glass Access Panel.
On tilting kettles, it is normal for the red light to come on
when the kettle is in a tilted position. 9. Restore power to unit at the
fused disconnect switch.
CAUTION: Only distilled water should be used when 10. The kettle must now be
adding water to a partially filled water reservoir (If unit is vented. (Refer to the KETTLE
completely empty see KETTLE JACKET FILLING & VENTING INSTRUCTIONS on
DRAINING PROCEDURES on page #30). Local tap page #27).
water conditions may cause kettle damage which is not
covered under warranty. Rust inhibitor is purchased
locally. Read directions and do not exceed
manufacturer's recommendation (excessive rust
inhibitor can also cause solidification).

28
PRESSURE RELIEF VALVE NOTES:

PERIODIC TESTING If valve appears to be sticking replace pressure relief

valve.
If foreign material is discharged then drain kettle and
Pressure
Relief Valve replace pressure relief valve.

See KETTLE JACKET FILLING AND DRAINING

PROCEDURES on page #30 for full instructions on the
correct method for draining and refilling kettle jacket.
Valve
Ring
Access WARNING: Improper refilling of kettle jacket will result
Panel in irreversible damage to unit.

5. Replace Access Panel.

Most insurance agencies require periodic testing of
pressure relief valves used on pressure vessels. This
procedure will allow you to safely and quickly test your 6. Reconnect main power at fused disconnect switch..
kettle's pressure relief valve. We recommend this test
be performed twice a year.
CALIBRATING PROCEDURE
DANGER: PRESSURE RELIEF
VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT Solid State Temperature Adjustment
WITH SKIN COULD RESULT IN Control Box Pot
SERIOUS BURNS. KEEP FACE,
HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK.

NOTE: The following instruction is intended for use by

qualified service personnel.
1. Insure the unit has a vacuum before you begin
calibrating procedures. If unit requires venting refer
WARNING: Kettle surface will be hot and steam will to KETTLE VENTING INSTRUCTIONS on
be released during testing. Take necessary precautions page #27.
including the use of gloves and eye protection to
6 2. Turn kettle ON and set
prevent personal injury. 5
7 temperature control to 10.
5
6 1. With the kettle empty, turn 4
7 unit ON and set temperature 8 3. Allow the unit to cycle twice.
4
control to 10. Allow the kettle 3 4. Check temperature of the
8 to heat until the unit cycles 9 inner kettle surface with a
3 off. 2 digital surface thermometer.
9 10
1 5. Temperature should be
2 2. Switch unit OFF and
10 disconnect main power at between 260°F and 265°F.
1 OFF
fused disconnect switch. 6. Using a screw driver adjust
OFF temperature by turning the
3. Remove Access Panel at potentiometer on the Solid State Temperature
back of main kettle console. Control Box. Turn very little. Turn clockwise to
4. Pull Pressure Relief Valve INCREASES and counter-clockwise to DECREASE
Ring open for a maximum of temperature.
one second. Repeat test 7. Allow the unit to cycle twice.
three to four times. Each time 8. Check temperature of the inner kettle surface with
the mechanism should move a digital surface thermometer.
freely and be accompanied
by a rapid escape of steam. 9. Repeat steps 4. through 8. until unit is calibrated.

29
KETTLE JACKET FILLING & 150 200
1. Ensure kettle is at room
temperature and pressure
DRAINING PROCEDURES 50
100
20 30
250
gauge showing zero or less
10 40 300 pressure.
Under normal circumstances the kettle does not require 0 0
50
the draining of all fluid. If the red “low water” light is on,

IR
350

NT A
2. Shut off power to the kettle

VE
follow the RESERVOIR FILL PROCEDURES (page #28) psi
60
400
kPa at the fused disconnect
in this manual.
switch.
If unit must be drained follow the procedures described
on the following pages.

WARNING: IMPROPER REFILLING OF Pressure

KETTLE JACKET WILL RESULT IN Relief Valve
IRREVERSIBLE DAMAGE TO UNIT.

Use only a mixture of water and rust inhibitor to refill

Valve
kettle jacket (see instructions below). Console Ring
Contact your local water treatment company and Cover
Access
purchase rust inhibitor with the specifications described Panel
below. Drain Plug Location

Recommended Corrosion
3. Remove Console Cover and Access Panel.
Inhibitors for Closed Systems
4. Pull Pressure Relief Valve Ring open to insure
DESCRIPTION vessel is not pressurized.
Recommended for our units is a blend of SODIUM 5. Remove 1/4" copper tubing and reducer bushing.
NITRITE and BORAX for corrosion inhibition of ferrous 6. Remove Drain Plug cap and allow water to drain.
metals and axoles for copper and copper alloy
7. Replace Drain Plug cap and add water until it
corrosion protection. Product should be formulated for
shows on sight glass.
hot or cold closed recalculating water systems.
8. Repeat steps 6 & 7 until water drains clear.
Source the chemicals stated above from your local
water treatment company. Mix only with water and 9. Apply a thread sealant (i.e. Teflon tape) to the Drain
follow manufactures recommended mixing rate. Plug cap and replace.
10. Add distilled water and rust inhibitor using a funnel
DISPOSAL OF INHIBITOR
if necessary. Fill the unit to the high level mark on
Do not dispose of chemicals in any system which may the Sight Glass.
discharge into water supplies used for drinking or 11. Apply a thread sealant (i.e. Teflon tape) to the
washing or that could accidentally discharge into such reducer bushing threads and replace.
systems, or into stream accessible to animals.
12. Replace Console Cover and Access Panel.
Follow all Federal, State and local codes when
disposing of product. 13. Restore power to unit at the fused disconnect
switch.
14. The kettle must now be vented. (Refer to the
KETTLE VENTING INSTRUCTIONS on page #27).
DANGER: WORKING ON MACHINES
WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK.

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN WARNING: IMPROPER REFILLING OF
SERIOUS BURNS. KEEP FACE, KETTLE JACKET WILL RESULT IN
HANDS AND BODY CLEAR OF DISCHARGE. IRREVERSIBLE DAMAGE TO UNIT.

DANGER: EXTREMELY DANGER: EXTREMELY

HOT SURFACES. HOT SURFACES.
WORK ONLY ON COLD KETTLE. WORK ONLY ON COLD KETTLE.

30
GAS KETTLE
ORIFICE REPLACEMENT

NOTE: Use thread sealant compatible with propane gas on

all threaded piping connections.

1. Disconnect electrical connection.

2. Shut off main gas supply and disconnect kettle from
supply line.
3. Remove main kettle CONSOLE COVER.
1. Remove Console Cover
4. Remove PLUG and SPRING.
5. 2. Remove
Remove Plug and
GAS ORIFICE and Spring
“O” RING.
6. Replace first with new “O” RING and then GAS ORIFICE.
3. Remove Orifice
7. Replace SPRING and PLUG.
8. 4. Replace
Replace withCONSOLE
main kettle new Orifice
COVER.and "O" ring
9. 5.
Reconnect
Replaceelectrical
Spring supply.
and Plug

6. Replace Console Cover "O" Ring

Gas Orifice
Spring
Plug
Console Cover

Kettles BTU's per Gas Water # of

Hour Type Column Orifices
KGL-40, 140000 Natural Gas 3.5 1
KGL-40-T, 140000 Propane 3.5 1
KGL-60 to 100,
KGL-60-T to 80-T,
190000 Natural Gas 3.5 1
KGL-40-TSH,
190000 Propane 3.5 1
KGL-40-F to 60-F,
KGL-40-SH to 60-SH,

31
FIELD CONVERSION
INSTRUCTIONS
Natural Gas to Propane Gas

Kettles BTU's per Gas Water # of

Hour Type Column Orifices “O” RING
KGL-40, 140000 Natural Gas 3.5 1 GAS ORIFICE
KGL-40-T, 140000 Propane 3.5 1
KGL-60 to 100, SPRING
KGL-60-T to 80-T,
190000 Natural Gas 3.5 1 PLUG
KGL-40-TSH,
190000 Propane 3.5 1
KGL-40-F to 60-F,
KGL-40-SH to 60-SH,

CONSOLE COVER

Conversion Parts Required

KGL-40
Part No. Description Quantity
KE95591 Conversion Label 1
NOTE: Use thread sealant compatible with propane gas
KE54420-1 Air Intake Washer 1
on all threaded piping connections.
KE53403-5 Gas Orifice 1
1. Disconnect electrical connection. FA05002-29 “O” Ring 1

2. Shut off main gas supply and disconnect kettle from

supply line. KGL-60 to 100
Part No. Description Quantity
3. Remove main kettle CONSOLE COVER.
KE95591 Conversion Label 1
4. Remove PLUG and SPRING. KE54420-1 Air Intake Washer 1
KE53403-7 Gas Orifice 1
5. Remove GAS ORIFICE and “O” RING.
FA05002-29 “O” Ring 1
6. Replace first with new “O” RING and then GAS
ORIFICE.
NOTE: Changing the gas type
7. Replace SPRING and PLUG. requires a new Rating Label be affixed
8.
9.
Replace main kettle CONSOLE COVER.
Reconnect electrical supply.
! to the unit.

When ordering conversion parts, it is

essential to provide both the Model #
and the Serial # of the unit in order to facilitate
completion of this label in the factory.

32
 WIRING DIAGRAMS
Diagram #1:
Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz

3
1

4
2
5

20 6

7
8 10

9 11

19

16
13
18
17

15

14

KE90407-E

33
Diagram #1 (continued):
Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz

ITEM NO. PART NO. DESCRIPTION QTY.

1 KE55069-6 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2 KE53436 AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3 KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4 KE53838-20 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5 KE53437 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6 KE53515 GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7 KE50567-2 L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8 KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9 KE50568-1 L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10 SE00114 POTENTIOMETER WITH ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11 KE50753-7 RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12 KE53838-20??? TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13 KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
14 FA20047 JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53137-3 MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53184 CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15 KE50581 BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16 KE51007 MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
17 KE50579 CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18 KE52832 MOTOR "BODINE" #NSH-54RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19 KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20 KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

34
Diagram #2 (see Diagram #1 for common parts):
Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 60Hz

ITEM NO. PART NO. DESCRIPTION QTY.

21 KE53838-2 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22 KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21

22

KE90407-1F

35
Diagram #3 (see Diagram #1 for common parts):
Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 50Hz

ITEM NO. PART NO. DESCRIPTION QTY.

23 KE53441-1 BLOWER, 220V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24 KE53838-2 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25 KE50753-8 RELAY, 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23

24

25

KE90407 2E

36
 ✔

Symbol Legend (page 1 of 2)

❐ English ❐ French ❐ Spanish
✔ ✔
❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional

✔
RISK OF ELECTRICAL SHOCK
DANGER DE SECOUSSE ÉLECTRIQUE
PELIGRO DE ELECTROCHOQUE
PERICOLO DI SCOSSA
STROMSCHLAG-GEFAHR

✔ ✔
✔ ✔
SPLASHPROOF
ANTIÉCLABOUSSURES
A PRUEBA DE SALPICADURAS
PROTETTO CONTRO GLI SPRUZZI
SPRITZWASSERDICHT
✔ ✔
✔ ✔
DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE
COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT
✔
DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO

✔
✔
DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA
✔
STROMVERSORGUNG AUSSCHALTEN, BEVOR AM GERÄT GEARBEITET WIRD ✔
✔ ✔
MAIN POWER ON
ALIMENTATION ÉLECTRIQUE ✔ MARCHE
ALIMENTACION PRINCIPAL
✔ ENCENDIDO

HAUPTSTROM
✔
ALIMENTAZIONE ✔ ACCESO
AN

✔ ✔

OFF PAUSE, INTERRUPTION

ARRÊT PAUSE, INTERRUPTION
APAGADO PAUSA, INTERRUPCION
SPENTO PAUSA, INTERRUZIONE
AUS PAUSE, UNTERBRECHUNG
✔

CONTINUE RESET
CONTINUER RÉENCLENCHER
CONTINUAR RECONECTAR
CONTINUA RESET
WEITER NULLSTELLEN

START OF ACTION STOP OF ACTION

DÉBUT DE L'ACTION ARRÊT DE L'ACTION
INICIAR FUNCIONAMIENTO PARAR FUNCIONAMIENTO
INIZIO OPERAZIONE ARRESTO OPERAZIONE
FUNKTION STARTEN FUNKTION STOPPEN

FAST START FAST STOP, EMERGENCY

DÉMARRAGE RAPIDE ARRÊT RAPIDE D'URGENCE
INICIO RAPIDO PARADA RAPIDA, EMERGENCIA
AVVIAMENTO RAPIDO ARRESTO RAPIDO, EMERGENZA
SCHNELLER START SCHNELLER STOPP, NOTFALL

37
Symbol Legend (page 2 of 2)

✔
❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional

AUTOMATIC TEMPERATURE CONTROL LOW WATER

COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE NIVEAU BAS DE L'EAU
AJUSTE AUTOMATICO DE TEMPERATURA NIVEL DE AGUA BAJO
CONTROLLO AUTOMATICO TEMPERATURA LIVELLO BASSO
AUTOMATISCHE TEMPERATURREGELUNG ✔ WASSERSTAND NIEDRIG
✔
✔
BURNER AND/OR ELEMENT ENERGIZED IGNITION FAILURE
BRÛLEUR ET/OU ÉLÉMENT ALLUMÉ PANNE D'ALLUMAGE
QUEMADOR O ELEMENTO ENCENDIDO ✔ FALLO DE ENCENDIDO
✔ FIAMMA E/O ELEMENTO ATTIVATI MANCATA ACCENSIONE
BRENNER ODER ELEMENT EINGESCHALTET ✔ ZÜNDUNGSFEHLER
✔
✔

HEATING COOLING
✔ ÉBULLITION REFROIDISSEMENT
CALEFACCION REFRIGERACION
RISCALDAMENTO ✔
✔ RAFFREDDAMENTO
✔ HEIZUNG KÜHLUNG

HEAT ADJUSTMENT MIXER BRIDGE

✔ RÉGLAGE DE LA CHALEUR
REGULACION DE CALOR
PONT DU MÉLANGEUR
PUENTE DE MEZCLADORA
REGOLAZIONE RISCALDAMENTO ✔ MENSOLA MESCOLATORE
WÄRMEREGULIERUNG MISCHER-BRÜCKE

LEFT KETTLE RIGHT KETTLE

BOUILLOIRE GAUCHE BOUILLOIRE DROITE
✔ HERVIDOR IZQUIERDO ✔ HERVIDOR DERECHO
BOLLITORE SINISTRO BOLLITORE DESTRO
LINKER KOCHKESSEL RECHTER KOCHKESSEL

MIX LIFT
✔ MÉLANGER LEVER
MEZCLAR LEVANTAR
MESCOLATURA SOLLEVARE
MISCHEN HEBEN

UP DOWN
HAUT BAS
ARRIBA ABAJO
SU GIÙ
RAUF RUNTER

HOT WATER COLD WATER

EAU CHAUDE EAU FROIDE
AGUA CALIENTE AGUA FRIA
ACQUA CALDA ACQUA FREDDA
HEISSES WASSER KALTES WASSER

38
SPARE PARTS LIST

The following is a spare parts listing of parts that wear during normal us or are apt to be
misplaced during normal operation. These parts should be kept on hand to prevent loss
time due to a minor problem.

PART NUMBER DESCRIPTION QUANTITY

KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50753-7 RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE55069-6 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00515 THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50580 WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FA00012 "O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50581 BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

The following is a recommended list of space parts that may be required if the service
agency is of some distance away or if down time must be kept to a minimum and spare
parts are required for the service agent on site.

PART NUMBER DESCRIPTION QUANTITY

KE54941-5 1/2" FPT, 50 PSI., FOR ASME KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE54941-31 1/2" FPT, 50 PSI., FOR CE KETTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-27 TRANSFORMER, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53469 IGNITION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53436 AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-20 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52752 PISTON, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50010 PISTON, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50568-1 L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50567-2 L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50429-2 PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
`KE53437 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE02053 GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53137-3 MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53184 CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53138-1 CONTACT BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

39