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Intelligent Vacuum Pump User Manual

The user manual for the Intelligent Vacuum Pump (models V700, V900, V1200) provides essential information on product features, technical parameters, operation, care, and maintenance. Key features include intelligent control, real-time vacuum monitoring, and an app for data logging. Safety warnings and troubleshooting guidelines are also included to ensure proper usage and maintenance of the vacuum pump.

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0% found this document useful (0 votes)
45 views22 pages

Intelligent Vacuum Pump User Manual

The user manual for the Intelligent Vacuum Pump (models V700, V900, V1200) provides essential information on product features, technical parameters, operation, care, and maintenance. Key features include intelligent control, real-time vacuum monitoring, and an app for data logging. Safety warnings and troubleshooting guidelines are also included to ensure proper usage and maintenance of the vacuum pump.

Uploaded by

sara
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Intelligent Vacuum Pump

User Manual
V700/V900/V1200
Contents
Disclaimer ···························································································1
Product Features ···············································································2
Technical Parameters ·········································································2
Service Parts ······················································································3
Operation Guide ···············································································4
Care and Maintenance ·······································································9
App Operating Instructions ······························································11
Disclaimer
• The vacuum pump is heavy. Be careful while handling to prevent personal injury.

• Use only ISO 46 mechanical oil to avoid vacuum pump damage.

• Do not cover the exhaust port during vacuum pump operation.

• Do not expose the suction port continuously to atmosphere for more than 3 minutes.
• The air inlet pressure should not exceed 27. 5 bar to avoid sensor damage.

Warning Signs
Sign Name Content

Check the Oil Add ISO 46 mechanical oil before the first use and keep the oil level
Level between the maximum and minimum level

Wear goggles when working with refrigerants . Direct contact with


Wear Goggles
refrigerants may cause injury

Beware of High
The pump surface becomes hot during normal operation. Do not
Temperature
touch the pump body or motor during operation
Burns

Improper use may cause electrical shock hazards


Avoid Electrical Read and follow the instructions carefully and take precautions to
Shock Hazards avoid electrical shock hazards . Confirm that all associated devices
are grounded correctly before power on

Please remove the exhaust cap before starting up


Danger
Check the oil level and prohibit running without oil

-1-
Product Features
•Intelligent Control of Motor and Solenoid Valve

•Leakage Level Judgment

•Vacuum Change in Graph

•4" Touch Screen Display

•Estimated Job Completion Time

• Data Logging and Storage via App

Technical Parameters
Models V700 V900 V1200
Stage 2 stages
Power Supply 110V/60Hz; 220V/50Hz
Motor AC induction motor

Speed Regulation Fixed speed


1-10000microns ±10% of Reading / ±10microns
Vacuum Accuracy
10000-19000 microns ±20% of Reading
Operating Temperature 41°F~104°F (5°C~40°C)
Transmission
30ft / 10m
Distance
Limit Vacuum 15 microns

Pumping Rate 7 CFM (3L/S) 9 CFM (4L/S) 12 CFM (5L/S)

Motor Power 3/4 HP ( 550 W ) 1 HP ( 750 W ) 1 HP ( 750 W )

Fuel Volume 22oz /(650ml) 22 oz /( 650ml) 25.3 oz( 750ml)


Overall Dimension 18.5in×10.5in×14.8in / 4 70mm*267mm*380mm
Weight 34.2lbs / 14.8kg 35.3lbs / 15.3kg 36.8lbs / 16kg
Air Inlet 1/4 SAE ;3/8 SAE

-2-
Service Parts
4 3
2

5
1

6
9

11
10

12

13

① Display screen ⑧ Motor

② Handle ⑨ Motor housing

③ Air inlet ⑩ Power button

④ Solenoid valve ⑪ Vacuum sensor

⑤ Catcher ⑫ Oil window

⑥ Oil tank ⑬ Oil drain plug

⑦ Base

-3-
Operation Guide
Conditions that must be met
1. Place on a flat surface.
2. Confirm the voltage and frequency at the outlet match with the vacuum pump
specifications.
3. Confirm the oil level is within the Min and Max level.
4. Remove the air inlet cap (1/4 SAE fitting as shown in the
1/4 SAE
right image ), connect the pumped system (make sure the pipe
fitting is fit with the air inlet fitting). Tighten the air inlet and
make sure the system and hoses are sealed with no leakage.
5. Plug in the power cord and open the exhaust port.

Interface Introduction

-4-
(1) The status bar on top of the page shows the product model, time, Bluetooth status.
① Model numbers varies depending on the product models.
② Bluetooth not connect; Bluetooth connected.
③ During operation, appear when temperature exceeds the upper alarm limit,
and appear when temperature below the lower alarm limit.
④ Record: close means no data is recorded. Record Open: means that data is
being recorded.
(2) The middle part of the page is the sub-interface button.
① : Real-time measurement interface
Measure

② : Graph
Graph

③ : Vacuum parameter setting


Settings

④ : System parameter display and setting


System

(3) The motor is off by default after power-on. Click " " to start the motor. Click " "
to stop the motor.
When the motor starts, the solenoid valve automatically opens instantly. The solenoid
valve closes automatically after the motor stops to avoid the oil be suck to vacuum sensor.

1. Real time measurement interface


Click the“Measure” button on the main interface to enter the real-time measurement
interface.

-5-
(1) Motor Status: show the current status of the motor.
(2) Motor Temp/Limit: show the surface temperature of the pump chassis and set
the alarm temperature.
(3) Oil Temp/Limit: show vacuum pump oil temperature and set the alarm temperature.
(4) Vacuum Status: display the current vacuum value status, "Decrease", "Stable",
"Rise", "--".
(5) Estimated End Time: when the vacuum is stable, it shows the estimated job
completion time including holding time.
(6) Vacuum Reading Display: Vacuum readings shows when the vacuum of the
system in real-time is below 8000Pa. The waiting time for the vacuum reading
is longer for a larger system.
Note: The vacuum reading varies due to the sensor placement different. The reading
variances is caused by the uneven air flow during the vacuuming process. The farther
the air from the pump, the higher the air density is thus the vacuum reading is higher.
(7) Leakage level: when the vacuum is stable, check the leakage possibility from 0 to
100 levels. 0 represent uncertain leakage. The larger the number, the greater the
possibility of the leakage.
(8) Key: return to the main interface.

2. Graph
Click the “Graph” button on the main interface to view the vacuum change in real time.

STOP

(1) When the vacuum value drops below 8000 Pa, the vacuum change graph is displayed.
(2) The X axis represent time. Y axis represent vacuum. The vacuum value is from 0 Pa
to 8000 Pa.
(3) Key: return to the main interface.

-6-
3. Settings
Click the “Settings”button on the main menu to enter the setting interface.
UnitP/T
Select Unit to set the unit for vacuum and temperature. The selected units are in blue.

Vacuum
Set the minimum vacuum value, logging interval, and recording status.

(1) Minimum Vacuum: set the target vacuum value. The range of the minimum vacuum
value is 1Pa-100Pa. Click the change button to switch the minimum vacuum value;
the display unit changes according to the selected unit.
(2) Logging Interval (S): 1, 5, 10, 30, 60, 120, 300.
(3) Recording Status: The logging can be turned on and off. The upper right corner
shows the logging/recording status.

-7-
Time

(1) Set and save the time then it shows at the top of the screen.
(2) : Change key.
(3) : return to the main interface.
4. System
In the main menu, click the “ System” button to enter the system interface.

(1) Running Time: refer to the accumulated running time of the motor.
(2) Holding Time: refer to the time for the vacuum pump to continue vacuuming
after the target vacuum value is stable.
(3) Flow Rate: refer to the pumping speed of the vacuum pump.
(4) : Change key.
(5) : return to the main interface.

-8-
Other functions
1. Temperature alarm: When the oil temperature or motor chassis temperature exceeds
the upper limit alarm temperature set by the APP, the motor and solenoid valve are
closed, the temperature alarm icon " " is displayed at the top of the screen; When
the temperature decrease within the alarm temperature, the alarm will be cleared, and
the vacuum work continues . If temperature exceeds the offline alarm temperature, the
temperature alarm icon " " will be displayed on the top of the vacuum pump screen,
the motor operation will not be affected.
5. After using the vacuum pump
1. Close the valve between the pump and the pumped container.
2. Turn off the power switch on the pump, unplug the power plug, and remove the
connecting pipe.
3. Finally, close the air inlet cap to prevent dirt or floating particles from entering the
pump cavity.

Care And Maintenance


Precautions
1. When the vacuum is started, the air pressure is relatively high and the pump
exhaust volume is large, thus oil mist will be overflowing with a large amount of
gas. This is a common phenomenon for a rotary vane vacuum pump.
When the vacuum drops to a very low level, the pump exhaust volume is small,
and there will be no oil mist. Therefore, user should regularly monitor the oil level
via the oil window to avoid running out of oil.
2. During operation, storage and transportation, keep the vacuum pump clean to
prevent pollutants such as water, mechanical impurities,etc.from entering the
pump so as not to affect the service life of the vacuum pump and the normal
operation of the system.
3. The oil in the pump should be drained if it is not used for a long time. Store the
pump in a dry and clean environment.
4. The diameter of the pipe is larger than the inner diameter of the air inlet to avoid
affecting the pumping speed.
5. Check the tightness of the pipe connection to prevent leakage. Recommend using
the vacuum grease on the connection and clamp it with a clamp to ensurethe seal.
6. Do not use the pump to pump out gases which contain high level of oxygen,metal
corrosive and explosive gases. In addition, do not pump in any gases that react
with pump oil and containing large amount of water vapor.
7. It is recommended to clean the catcher once every half year.

-9-
How to replace the vacuum pump oil
1. Run the pump for about 3-5minutes until it is warmed up to runs out the pump oil.
2. When the pump is running, open the air inlet port at the same time to let the oil flow
back to the oil tank. The pump must stop when replacing the oil.
Stop the pump and open the oil drain plug. Then open the catcher to speed up the
process of oil exhausting.
3. Tilt the pump body to completely drain the residual oil, and tighten the drain plug.
4. Open the catch device and add the new pump oil.
5. Cover the air inlet cap and start the pump to run-check the oil level after one
minute.If the oil level is below the lower limit, slowly add the oil until it reaches the
normal oil level. Finally, screw on the catcher.

Troubleshooting Guide
Failure
Cause of Issue Troubleshooting Method
Phenomenon
Add oil between the maximum and minimum
1. Insufficient Oil
level

2. Pump oil Emulsified, Polluted Replace with new oil

3. The Oil Inlet Is Blocked or the Oil


Clean the oil inlet and filter
Supply is Insufficient

4. Leakage of the Pump System and Check the system and the connection to
Low Vacuum
Connection prevent the leakage

Check the size of the pumped container,


5. Improper Selection of Pump recalculate and select the appropriate type of
pump

6. Parts Wear and Tear due to Long


Repair or replace with a new pump
Time Used.

1. The Oil Seal Is Damaged Replace oil seal


Oil Leakage
2. Loose or Damaged Tank Tighten the screws and replace the O -ring
Connections

-10-
1. Too Much of Oil Drain the oil to the oil level line

Fuel
Injection 2. The Air Inlet Is Over Pressured for Choose a pump with larger pumping speed
a Long Time

Open the air inlet, start the motor repeatedly


1. Oil Temperature is Too Low
or heat up the pump oil

2. Motor Failure Check and repair


Difficulty
3. Foreign Objects Fallen into the Check and clean
Starting
Pump

4. Power Failure Check and repair


5. The Power Supply Voltage Is Too
Check the power supply voltage
Low

APP Operating Instructions


1. Power on the vacuum pump.
2. Turn on the Bluetooth function of the mobile phone.
3. Open the “Elitech Gauge”APP.

-11-
4. Click "Add Device" to enter the device management interface. And the devices that
can be connected are displayed in red. Click on the top right of the device to
establish a connection. After successful connection,the device bar turns green and
the Bluetooth icon displays .

5. For the connected device, click “ ” at the bottom right of the device to add the
device to the work interface. The bottom of the screen shows that the device has
been added successfully.

6. Click the return button in the upper left corner of the device management interface
to enter the work interface.

-12-
Screenshot

Historical device

Device name

Real-time
vacuum value
Mac address

Search to add
a new device

The interface includes historical devices and the new devices.


(1) The history device displays the previously connected devices, click the device bar
to automatically connect the device. When the connection is successful, and " "
is displayed in the upper left corner.
(2) : after clicking it will search for new devices.
(3) : Bluetooth is not connected, click and try to connect this device.
(4) : Bluetooth has been connected successfully, click to disconnect.
(5) : Motor stop status, click to start running.
(6) : Motor running status, click to stop the motor.
(7) Real-time vacuum value: display the real-time vacuum value.

-13-
7. Click“ ” in the top left corner of the working interface to enter the menu.
(Only some functions related to vacuum pump are described here).

(1) REPORTS
① Job Settings: Click the work button to enter the work list. Add a work list at the top right.
Add work information and save the work.

-14-
② Reporting: Click the report button to enter the report interface.
Click the New report button, select data information by work or time, click the
chart analysis button to view historical graph, click the “Export" button at the
bottom to export data in Excel or PDF.
Click the saved report to view historical Excel and PDF reports,and long press the
report to delete.

③ Screenshot Archive save the screen capture file of the work interface. The file
type is PDF.

-15-
(2) CONFIGURATION
① SettingsClick the “Settings”button to enter the system settings

Keep Screen On: control the backlight of the screen.


Switch language: select language English or Other Languages.
General Alarm Preferences: single sound, single vibration or sound vibration alarm
at the same time.

② Help: Click the "Help" button to enter the help interface; click the ”About” button
to obtain version information; click "User manual" to enter the download interface,
and click the "Start" button to download the vacuum pump user manual.

③ ExitClick the“Exit”button to exit the APP

-16-
8. Device Detail
Click the connected device icon to enter the detailed interface of the device, display the
vacuum pump status, and control the vacuum pump.

Graph

Expected completion
Motor control button
time
Temperature status of
Real-time vacuum
oil and shell
Vacuum status Edit device name

Leakage level
Vacuum unit switch Set logging interval

Recording status
Read historical data

(1) Graph: when the vacuum value drops below 8000Pa, the real-time vacuum graph
will be displayed.
(2) Expected Completion time: when the vacuum status is close to stable, the remaining
vacuuming time will be displayed including the holding time.
(3) Motor Control: motor stop status displays " ", click to run the motor; the motor
running status displays" ", click to stop the motor
(4) Vacuum Value: display the real-time vacuum value.
(5) Temperature Status Of Oil And Shell: According to the setting alarm temperature,
display the temperature status "high", "normal", and "low" .
(6) Extraction Status: display the current vacuum value status, "Decrease", "Stable",
"Rise", "--".

-17-
(7) Leakage Rate: under the stable state of the vacuum value, make a judgment on
the possibility of leakage of the current system, which is represented by 0-100;
0 means the uncertain of the leakage status. The larger the number, the
possibility of leakage is larger.
(8) Device Name: modify the device name, support up to 10 characters and numbers,
click OK to confirm.
(9) Vacuum Unit: select vacuum unit, inHg , Torr, mbar, mTorr, Pa, micron, kPa.
(10) Record Switch: vacuum pump data recording switch, closed by default.
(11) Interval Time: select logging interval, 1S, 5S, 10S, 30S, 1Min, 2 Min, 5 Min.
(12) Read Historical Data: read the value saved by the vacuum pump while recording.
Before reading the data, it will remind whether to delete the data after reading.

9. Setting
(1) Click Settings to set parameters and alarm values of vacuum pump.

-18-
(2) Basic Settings
① Device Name: modify the device name, support up to 10 characters and numbers,
click OK to save the device name.
② Vacuum Unit: select vacuum unit, inHg, Torr, mbar, mTorr, Pa, micron, kPa.

③ Temperature Unit: select the temperature unit, ºC, ºF.

④ Keep Time: the continue working time after reaching the target vacuum, the
setting range is 0 to 200 minutes.
(3) Alarm Settings
① Vacuum Min: when the vacuum reaches the alarm value, the mobile phone will
alarm and vibrate.
② Temperature Alarm Setting: set the max and minimum oil temperature and chassis
temperature alarm. The temperature range of vacuum pump is -50°C to 85°C.The
minimum temperature shall not exceed the max temperature. When the alarm
temperature is triggered, the mobile phone will alarm with sound and vibration.
(4) Record Settings
① Record Switch: set vacuum pump data recording status, closed by default.

② Interval Time: set the logging interval , 1S, 5S, 10S, 30S, 1Min, 2 Min, 5 Min.

iOS system: Enter the APP Store and search for "Elitech Gauge" to download.
Android system: Enter Google Play search for “Elitech Gauge” to download or scan
QR code below to download.

Android system iOS system

-19-
Made in China V1.0

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