Blackhawk
Blackhawk
2248KW 2248KW
2454KW 2454KW
2460KW 2460KW
2554BR 2548KOE
2560BR 2554KOE
2560KOE
4420785 10/2017
About This Manual
Congratulations on the purchase of your new Dixie Chopper mower! When operated and
maintained as directed, Dixie Chopper is confident that this mower will provide you with years of
excellent performance, durability, and trouble free service.
Should you ever have any questions regarding the operation, maintenance, or safety of your
mower, please contact your authorized Dixie Chopper dealer who has been specially trained in
the operation and service of Dixie Chopper mowers.
Please take time to record the information about your new Dixie Chopper mower in the space
below for future reference. Such information may be needed when you contact your authorized
Dixie Chopper dealer with questions.
Your Dixie Chopper dealer is the best source for genuine parts and accessories to keep your
mower running and cutting its best. The replacement parts found within this manual are
available through all authorized dealers.
Illustrations and photographs used in this manual were current as of date of print. Despite this
effort, production changes may have occurred after the time of the purchase of your Dixie
Chopper; therefore, your unit may vary slightly from what is depicted in this manual.
All information, illustrations, and specifications contained in this manual were in effect at the
time of publication. Dixie Chopper reserves the right to change, modify, and/or discontinue
specifications and/or design without notice. If there is a change that has been made to your
mower which is not shown or reflected in this manual, please see your authorized Dixie
Chopper dealer before operating and/or servicing equipment.
Authorized Dealer:
Topic Page#
Quick Reference Parts ....................................................1-4
Decals..............................................................................5-6
Frame ..............................................................................7-8
Drive Axles.....................................................................9-10
Deck Lift Linkage ......................................................... 11-12
Deck Lift Pedal ............................................................13-14
Parking Brake ..............................................................15-16
Steering Controls.........................................................17-18
48” Deck ......................................................................19-20
54” Deck ......................................................................21-22
60” Deck ......................................................................23-24
Deck Spindles..............................................................25-26
OCDC ..........................................................................27-28
Kawasaki Engine .........................................................29-30
Kohler Engine ..............................................................31-32
Fenders .......................................................................33-34
Seat Pan......................................................................35-36
Fuel System.................................................................37-38
BlackHawk Schematic ...................................................... 39
BlackHawk HP Non-EFI Schematic.................................. 40
BlackHawk HP EFI Schematic ......................................... 41
General Bolt Torque Specifications .................................. 42
Index............................................................................43-45
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 ii 10/2017
Quick Reference Parts
BlackHawk with 22HP (FS651V) and
2248KW 2454KW 2460KW
24HP (FS730V) Kawasaki Engine
Spark Plug 902453
Air Filter Outer 11013-7046 (Order from Kawasaki Dealer)
Air Filter Inner 11013-0752 (Order from Kawasaki Dealer)
Fuel Filter 49019-0014 (Order from Kawasaki Dealer)
Oil Filter 49065-7007 (Order from Kawasaki Dealer)
Engine Oil (Case of 12 Quarts) See Engine Manual
Drive System Oil 903452 - Fluid - Oil, HT-1000, Dixie, 3 x 1 Gallon
Drive System Filter 903418
Drive System Belt 4354028
LH Drive Axle 4350232
RH Drive Axle 4350231
Blade Standard X (Factory Equipped) 30227-50X 301245 30227-60X
Blade Twist 30227-50T 301245T 30227-60T
Engine to Deck Belt 4353467 4353468 4350706
Anti-Scalp Roller 300365
Complete Spindle Assembly 4356567
Seat 4357427
Fuel Cap 400886
Throttle Cable Assembly 401590
Choke Cable Assembly 600072
Tire - DUP-400338
Rim - 400956
Outer Bearing - 10205
Front Tire Assembly Inner Bearing - 67205
Bearing Spacer - 900342
Assembly DUP-400438
Tire - 401885
Rear Tire Assembly Rim - 400871
Assembly 401886
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 1 10/2017
Quick Reference Parts
BlackHawk with 25H Stratton Engine 2554BR 2560BR
Spark Plug 900735
Air Filter Primary 902891
Air Filter Secondary N/A
Fuel Filter 900803
Oil Filter 902506
Engine Oil (Case of 12 Quarts) See Engine Manual
Drive System Oil 903452 - Fluid - Oil, HT-1000, Dixie, 3 x 1 Gallon
Drive System Filter 903418
Drive System Belt 4354028
LH Drive Axle 4350232
RH Drive Axle 4350231
Blade Standard X (Factory Equipped) 301245 30227-60X
Blade Twist 301245T 30227-60T
Engine to Deck Belt 4353468 4350706
Anti-Scalp Roller 300365
Complete Spindle Assembly 4356567
Seat 4357427
Fuel Cap 400886
Throttle Cable Assembly 401590
Choke Cable Assembly 600072
Tire - DUP-400338
Rim - 400956
Outer Bearing - 10205
Front Tire Assembly Inner Bearing - 67205
Bearing Spacer - 900342
Assembly DUP-400438
Tire - 401885
Rear Tire Assembly Rim - 400871
Assembly 401886
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 2 10/2017
Quick Reference Parts
BlackHawk HP with 22HP (FX691V)
2248KW 2454KW 2460KW
and 24HP (FX730V) Kawasaki Engine
Spark Plug 902453
Air Filter Outer 11013-7044 (Order from Kawasaki Dealer)
Air Filter Inner 11013-0745 (Order from Kawasaki Dealer)
Fuel Filter 49019-0014 (Order from Kawasaki Dealer)
Oil Filter 49065-7007 (Order from Kawasaki Dealer)
Engine Oil (Case of 12 Quarts) See Engine Manual
Drive System Oil 903452 - Fluid - Oil, HT-1000, Dixie, 3 x 1 Gallon
Drive System Filter 903418
Drive System Belt 4354028
LH Drive Axle 4354769
RH Drive Axle 4354768
Blade Standard X (Factory Equipped) 30227-50X 301245 30227-60X
Blade Twist 30227-50T 301245T 30227-60T
Engine to Deck Belt 4353467 4353468 4350706
Anti-Scalp Roller 300365
Complete Spindle Assembly 4356567
Seat 4364126
Fuel Cap 400886
Throttle Cable Assembly 401590
Choke Cable Assembly 600072
Tire - DUP-400338
Rim - 400956
Outer Bearing - 10205
Front Tire Assembly Inner Bearing - 67205
Bearing Spacer - 900342
Assembly DUP-400438
Tire - 401885
Rear Tire Assembly Rim - 400871
Assembly 401886
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 3 10/2017
Quick Reference
BlackHawk HP with 25 Kohler EFI 2548KOE 2554KOE 2560KOE
2548KOE 2554KOE 2560KOE
Engine -CA -CA -CA
Spark Plug 902951
Air Filter Primary 901392
Air Filter Secondary 901395
Fuel Filter 901246
Oil Filter 901513
Engine Oil (Case of 12 Quarts) See Engine Manual
Drive System Oil 903452 - Fluid - Oil, HT-1000, Dixie, 3 x 1 Gallon
Drive System Filter 903418
Drive System Belt 4354028
LH Drive Axle 4354769
RH Drive Axle 4354768
Blade Standard X (Factory Equipped) 30227-50X 301245 30227-60X
Blade Twist 30227-50T 301245T 30227-60T
Engine to Deck Belt 4353467 4353468 4350706
Anti-Scalp Roller 300365
Complete Spindle Assembly 4356567
Seat 4364126
Fuel Cap 400886
Throttle Cable Assembly 401590
Charcoal Canister N/A 4221120 N/A 4221120 N/A 4221120
Tire - DUP-400338
Rim - 400956
Outer Bearing - 10205
Front Tire Assembly Inner Bearing - 67205
Bearing Spacer - 900342
Assembly DUP-400438
Tire - 401885
Rear Tire Assembly Rim - 400871
Assembly 401886
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 4 10/2017
Decals
800978
800977
800817
800842
DUP-800842
DUP-800817
PARKING
BRAKE
800845
DUP-800845
L
800843
48” CUT800722
DUP-800843
800959
30229
54” CUT800723
60” CUT
30229 65408
DUP-800722 (48”)
DUP-800723 (54”)
65409 (60”)
Part No. Description
4383106 Decal Kit
4389727 Deck Decal Kit
DUP-800722 Decal - 48” Cut
DUP-800723 Decal - 54” Cut
65409 Decal - 60” Cut
800987 Decal - OCDC
800976 Decal - Engine Guard
800978 Decal - BlackHawk (BlackHawk Models)
800977 Decal - BlackHawk HP (BlackHawk HP Models)
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 5 10/2017
Decals
800975
800976 800846
800846
30229
30229
DUP-800722 (48”)
DUP-800723 (54”)
65409 (60”)
672608
O
FF
FUEL 672608
O
800986
N
800987
800986
800987
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 6 10/2017
Frame
25
21
21 19
25
27
20 24
20 28
25
29
30 15
25 21
21
25
5
4
3 18
2 26 21
15 21 21
2
6 1
8 17
7 14
9 13
11
16
12
10D
10C 10D
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 7 10/2017
Frame
Item Part No. Description Qty.
1 676197 G/D Kit-Frame Weldment 1
2 10206 Bearing, Race Front Fork 4
3 10207 Bearing, Upper Front Fork 2
4 N-183 Nut, 1-14 Nyloc Jam 2
5 401410 Cap, Dust Front Fork 2
6 97171 Bearing, Bottom 2
7 10208 Seal, Front Fork 2
8 F-100 Fitting, 3/16 Drive-In Grease 2
9 DUP-101016 Weldment-Fork, Black 2
10 DUP-400438 Assembly, Wheel Front 2
10A DUP-400338 Tire-13 x 6.5-6 Motorcycle Tread 2
10B 400956 Rim 6 x 3.5, No Offset 2
10C 10205 Bearing, Outer 4
10D 67205 Bearing, Inner 4
10E 900342 Spacer, Wheel Inner M/C Narrow 5
11 B-122 Bolt, 5/8-7-1/2 HHCS PT Gr.5, Clear Zinc 2
12 N-156 Nut, 5/8-11 Nyloc Jam Gr.A, Clear Zinc 2
13 4356172.25 Weld-Front Frame Rail, Black 1
14 B-353 Bolt - 1/2-13 x 1-1/4 Carr Gr.8, Clear Zinc 4
15 N-223 Nut, 1/2-13 Flange Top Lock Gr.G, Clear Zinc 8
16 4421365 G/D Kit-Front Rail Insert 1
17 N-153 Nut, 5/16-18 Netsert (.150 - .321), Yellow Zinc 4
18 B-338 Bolt, 5/16-18 x 3/4” SHCS Button Flange SS 4
19 4399232.25 Bracket - Upper Crash Guard 1
20 B-136 Bolt - 3/8-16 x 1-1/4” CARR FT Gr.5, Clear Zinc 4
21 N-216 Nut - 3/8-16 Flange Nyloc, Gr A Clear Zinc 12
22
23
24 4399354 Bracket - Muffler Guard 1
25 B-135 Bolt - 3/8-16 x 1 CARR FT Gr.5, Clear Zinc 12
26 4358326.52 Weld - Hitch Receiver, E-Coat 1
27 4356174.25 ASM - Roll Bar, Black 1
28 B-348 Bolt - 1/2-13 x 3-1/4 HHCS PT Gr.5, Clear Zinc 4
29 W-197 Washer - .530 x 1.094 x .075 Flat, Clear Zinc 4
30 4420516.25 Weld-Control Box, Black 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 8 10/2017
Drive Axles
10
3
11
15 11
14 16
11
12
5
6 20
19 7
9
13 8
5
2A 2
1A 1
6
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 9 10/2017
Drive Axles
Item Part No. Description Qty.
1 4379219 Transmission - HTE LH (BlackHawk Models) 1
1A 4354769 Transmission - HTJ LH (BlackHawk HP Models) 1
2 4379220 Transmission - HTE RH (BlackHawk Models) 1
2A 4354768 Transmission - HTJ RH (BlackHawk HP Models) 1
3 B-139 Bolt - 1/2-13 x 1-3/4 HHCS FT Gr.5 Clear Zinc 8
4 N-223 Nut - 1/2-13 Flange Top Lock, Gr.G, Clear Zinc 8
5 401886 ASM - Complete Rear Wheel, 23 x 10.50-12, Turf Tread 2
5A 400871 Tire - 23 x 10.5-12 Turf Tread 2
5B 401885 Asm - Rim, 12 x 8.5, -1” Offset 2
6 N-113 Nut, 1/2-20 Wheel Lug Gr.A, Clear Zinc 8
7 4356107.51 Idler Arm - Transmission, Anodize 1
8 B-140 Bolt - 3/8-16 x 3 HHCS PT Gr.5, Clear Zinc 1
9 W-106 Washer - 3/8 x 1-1/2 x .072 Flat Fender Thick, Clear Zinc 1
10 301001 Tube - .406 ID x 1.00 OD x 2.031 L, Clear Zinc 1
11 N-216 Nut - 3/8-16 Flange Nyloc, Gr A Clear Zinc 2
12 4356106 Pulley - Flat Idler, 6” 1
13 B-294 Bolt - 3/8-16 x 2-1/4 HHCS FT Gr.5, Clear Zinc 1
14 4363566.50 Spacer - .625 OD x .385 ID x .235 L, Clear Zinc 1
15 300898 Cap - Pulley Bearing Cover, Clear Zinc 1
16 4420995 Spring - Ext., 11.888 LB/In, 1.25 OD, 4.500 FLIH, 2S, Clear Zinc 1
17
18
19 4354028 Belt - A-Section, Raw Edge Cog, 66.452 EL 1
20 P-151 Pin - .093 x 2 Cotter, Clear Zinc 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 10 10/2017
Deck Lift Linkage
27
B
28
30
33 29
19
5
4 B
3 18
2 1 17
25
32 2
24
5
20 4
3
31
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 11 10/2017
Deck Lift Linkage
Item Part No. Description Qty.
1 4360226.50 Rod - Deck Lift Connecting Rod, Clear Zinc 1
2 300031 Trunnion - 3/4-10 x 1-1/8” Hex Clear Zinc 2
3 N-238 Nut - 3/4-16 Flange Spiral, Gr.8, Clear Zinc 2
4 W-167 Washer, 3/4 x 1-1/4 x .085 Flat, Clear Zinc 2
5 C-116 Clip - 3/4 Side-Mount External Retaining 2
6
7
8
9
10
11
12
13
14
15
16
17 4381767 Deck Height Control Link, Clear Zinc 1
18 B-438 Bolt - 3/8-16 x 3/4 x 1/2 Shoulder, Nylon Thread Locking, Gr.5, Clear Zinc 1
19 4421071 Pin - 1/2” x 3.13” Magnetic Selector, Black Knob, Clear Zinc 1
20 4391226 Weld - Deck Stabilizer 2
21
22
23
24 P-109 Pin - 5/8 x 5 Pin42 Vac Clevis, Clear Zinc 2
25 C-128 Clip - 5/8 x 1-3/4 Locking Cotter, Clear Zinc 2
26
27 4394769.50 Bracket - Travel Lock Hook, Clear Zinc 1
28 4395761 Spring - Torsion, .0686 Lb/In, .556 OD, 89 deg, LH, Clear Zinc 1
29 B-369 Bolt - 3/8 x 3/4 Shoulder SHCS 5/16-18 Alloy Steel, ZNCoat 1
30 N-144 Nut - 5/16-18 Nylon Jam Gr.A, Clear Zinc 1
31 N-197 Nut - 3/4-10 Nylon Jam Gr.A, Clear Zinc 1
32 W-119 Washer - 5/8 ID x 1 OD Fla Machine, Clear Zinc 2
33 W-216 Washer - 3/8 x 3/4 x .030 Flat, Nylon 2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 12 10/2017
Deck Lift Pedal
21
27
17
25 11
12
20
19
22 4
23
24
7
3 21
10 30 17
9 2 25
14
26 15 20
21
8 19
1
13
28 26 24
25 29 23
17 21 22
16
20
2 17
29
5 3 28
2 25
18
5 20
22 18
4
23 24 24 23
22
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 13 10/2017
Deck Lift Pedal
Item Part No. Description Qty.
1 4420581.50 Weld - Front Deck Lift Cross Shaft, Clear Zinc 1
2 4356972.50 Bracket - Front Cross Shaft Saddle, Clear Zinc 2
3 B-458 Bolt - 5/16-18 x 1 HHCS FT Gr.8, Clear Zinc 6
4 N-237 Nut - 5/16-18 Flange Toplock Gr.G, Clear Zinc 6
5 F-109 Fitting - 3/16 x .1 Drive-In Grease, Clear Zinc 2
6 4420157 Rod - Deck Lift Foot Pedal, Anodize 1
7 B-275 Bolt - 5/8-18 x 2” HHCS FT Gr.5, Clear Zinc 1
8 N-219 Nut - 1/4-20 Flange Nylock Gr.A, Clear Zinc 2
9 W-111 Washer - 5/8 x 1.073 x .156 Lock, CLear Zinc 1
10 W-181 Washer - 5/8 x 1- 5/16 x 1/8 Flat, CLear Zinc 1
11 671833.50 Weld, Rear Deck Lift Cross Shaft, Clear Zinc 1
12 K-119 Key-1/4 x 1-3/4 Square 1
13 4360306.50 Weld, Rear Deck Lift Spring Connector, Clear Zinc 1
14 4359848.50 Weld - Rear LH Deck Lift, Clear Zinc 1
15 B-108 Bolt - 3/8-16 x 1 HHCS FT Gr.5, Clear Zinc 1
16 B-257 Bolt, 1/4-20 x 1-3/4 HHCS PT Gr.5, Clear Zinc 2
17 301740 Rod - Deck Lift Mount Bushing 4
18 B-412 Rod End - 1/2-13 x 4-1/2 FT Alloy Steel, Clear Zinc 2
19 B-439 Bolt - 1/2-13 x 6-1/2 Rod End FT Alloy, Clear Zinc 2
20 N-157 Nut, 1/2-13 Flange Whiz, Clear Zinc 4
21 N-218 Nut - 1/2-13 Flange Nylock Gr.A, Clear Zinc 4
22 P-167 Pin - 1/2 x 1-3/4 Clevis, Clear Zinc 4
23 W-166 Washer - 7/16 Flat, Clear Zinc 4
24 C-131 Clip - 1/2 Shaft Locking Hairpin 4
25 301931 Tube - Deck Adjustment Spacer, Clear Zinc 4
26 4421022 Spring - Ext., 28.196 LB/IN, 1.700 OD 5.875 FL1H, E-Coat, Black 2
27 P-181 Pin - 7/16 x 2-1/4 Clevis, Gr.8, Clear Zinc 1
28 4360646 Bearing - SAE 840 Bronze Self Align 2
29 N-176 Nut - 1/4-20 Nyloc Gr.A, Clear Zinc 4
30 B-102 Bolt - 1/4-20 x 3/4 HHCS FT Gr.5, Clear Zinc 4
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 14 10/2017
Parking Brake
11
13
4
1
11 3
8
10
6 12
7
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 15 10/2017
Parking Brake
Item Part No. Description Qty.
1 20224 Clip - 5/64 x 1-1/4 Cotter, Clear Zinc 1
2 40214 Tie Zip, 15”L x .18”W (Not shown) 3
3 4392471.25 Weld - Ratcheting Lever Mount, Black 1
4 4392476 Lever Ratcheting Hand Brake, Type 19 1
5 4392477 Cable - Brake 1
6 4395017.25 Bracket - Brake Cable, LH, Black 1
7 4395018.25 Bracket - Brake Cable, RH, Black 1
8 4395051 Cable - Brake 1
9 B-104 Bolt - 5/16 - 18 x 3/4 Carr Ft Gr.5, Clear Zinc 4
10 B-444 Bolt - 1/4 - 20 x 1 Carr Gr.5, Clear Zinc 4
11 N-217 Nut - 5/16-18 Flange Nyloc Gr A, Clear Zinc 4
12 N-219 Nut - 1/4-20 Flange Nyloc Gr A, Clear Zinc 4
13 P-102 Pin - 3/8 x 1-1/4 Clevis, Clear Zinc 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 16 10/2017
Steering Controls
21 22
3
17
23
25
24
18
12
4 19
5
10
13
11 8
15
13
16D 1 16A
8 9 16B
16
2
9
12 10 14 3 16C
20 16E
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 17 10/2017
Steering Controls
Item Part No. Description Qty.
1 N-144 Nut - 5/16-18 Nylon Jam Gr.A, Clear Zinc 2
2 B-313 Bolt - 5/16-18 x 7/8 HHCS FT Gr.5, Clear Zinc 2
3 N-215 Nut, M8-1.25 Nyloc Gr.8, Clear Zinc 4
4 4365686 Damper - Steering 2
5 B-136 Bolt, 3/8-16 x 1-1/4 Carr FT Gr.5, Clear Zinc 4
6 N-216 Nut - 3/8-16 Flange Nylock Gr.A, Clear Zinc 4
7
8 N-218 Nut - 1/2-13 Flange Nylock Gr.A, Clear Zinc 4
9 4347406 Bushing - 3/4 OD x 5/8 ID x 1/2 L, Type J 8
10 500013 Switch - Steering 2
11 W-212 Washer - Belleville 5/8 ID x 1-1/4 OD x .04 Thick, Clear Zinc 2
12 B-433 Bolt, #10-24 x 1 Gr.8, Clear Zinc 4
13 N-169 Nut, #10-24 Hex W/ Star Washer, Clear Zinc 4
14 N-204 Nut, 5/16-24 Nyloc Jam Gr.A, Clear Zinc 2
15 B-434 Bolt, 1/2-13 x 2 x 5/8” Shoulder Gr.5, Clear Zinc 2
16 4347426 ASM - Steering Control Linkage (Incl. 16A-16E) 2
16A 200568 Rod - End Spherical 5/16-24 Female Thread, Yellow Zinc 2
16B N-226 Nut, 5/16-24, Half Jam RH Thread, Gr.5, Clear Zinc 2
16C N-225 Nut, 5/16-24, Half Jam LH Thread, Gr.5, Clear Zinc 2
16D 4347427 Rod - Steering Linkage, Yellow Zinc 2
16E 200709 Rod - End, Spherical Stud, Female LH, Yellow Zinc 2
17 4350307.50 Weld - Steering Control Arm LH, Clear Zinc 1
18 B-443 Bolt - 5/8-11 x 6 HHSF PT Gr.8, Clear Zinc 2
19 4388168.50 Steering Control Mount, Clear Zinc 2
20 4350187.51 Steering Control Block, Anodize 2
21 4379226.50 Weld - Steering Control Arm RH, Clear Zinc 1
22 401052 Grip - Steering Handle 2
23 DUP-400090 Spring - Comp., Open & Ground, .625 ID x .812 L 2
24 B-158 Bolt - 3/8-16 x 1-1/2 HHCS PR Gr.5, Clear Zinc 2
25 W-104 Washer - 7/16 x 1 x .063 Flat, Clear Zinc 2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 18 10/2017
48” Deck
2 12
2 19 2
12 29
19
24 28
2
13 24 2
13 30 10
20 23
2 16 11
2
27
26
6
17 2
21
2
13
5 25
20
34
34 31
18
4 2
3 17
7 21
2 22
14
8 33
9 7 1 22 7
7 7 10 9
3 9
32
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 19 10/2017
48” Deck
Item Part No. Description Qty.
1 N-217 Nut, 5/16-18 Flange Nyloc Gr.A, Clear Zinc 3
2 N-216 Nut - 3/8-16 Flange Nyloc, Gr A Clear Zinc 28
3 300365J Roller - 5” x 2.75” x 5/8” ID Anti-Scalp 5
4 300892 Bushing - Gauge Wheel Spacer, Clear Zinc 3
5 B-374 Bolt, 3/8-16 x 4-1/2” Carr PT Gr.5, Clear Zinc 3
6 4362887 Stud, Threaded 3
7 B-135 Bolt, 3/8-16 x 1” Carr FT Gr.5, Clear Zinc 8
8 300389 Roller Pin Weldment 1
9 B-190 Bolt, 3/8-16 x 1-1/2” Carr PT Gr.5, Clear Zinc 12
10 W-106 Washer, 3/8 x 1-1/2 x .72 Flat Fender Thick, CLear Zinc 2
11 301001 Tube - .406 ID x 1.00 OD x 2.031 L, Clear Zinc 1
12 4354306 Cap - Pulley Bearing Cover, Clear Zinc 2
13 N-219 Nut, 1/4-20 Flange Nyloc Gr.A, Clear Zinc 14
14 B-304 Bolt, 1/4-20 x 3/4 Carr FT Gr.5, Clear Zinc 8
15
16 302554 Guide - Belt 6
17 4354946 Cover, Belt 2
18 301209 Spring - Extension 1
19 4350726 Idler Pulley - 6 Flat 2
20 W-102 Washer - 5/16 x 3/4 x .063 Flat, Clear Zinc 6
21 4372306 Bushing, Flanged 6
22 441668 Bolt, Carriage 1/4-20 x 1-1/4 6
23 B-223 Bolt, 3/8-16 x 2-1/4” Carr FT Gr.5, Clear Zinc 2
24 4350806.52 Bracket - Idler Mount, E-Coat 2
25 4421251.25 Bracket - Step, Black 1
26 4356089.51 Arm - Idler, Black Anodized 1
27 B-337 Bolt, 3/8-16 x 3” Carr FT Gr.5, Clear Zinc 2
28 300849 Pulley - Idler 5” 1
29 300868 Cap - Pulley Bearing Cover, Clear Zinc 1
30 300999 Bushing - Belt Guide, Black 1
31 4387366 Guide - Belt 2
32 B-208 Bolt, 3/8-16 x 3” HHCS PT Gr.8, Clear Zinc 1
33 4420940 Kit - Deck 48” with Decals 1
34 4421131.52 Bracket - Deck UP Stop, E Coat 2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 20 10/2017
54” Deck
2
12
19
2 2
24
37 29
23 2
Models prior to S/N 18001674
28
15 29
13 16
13 24 2
20 23 10 2
2
2 11
30 34
17 26
21 34 27
36 2
20 13
16 17
25
5
35 6
31
18 21 2
4 2
3 35
7
2 22
9 14 33
8
13 9
7
3 1 7
9 22
10
7
32
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 21 10/2017
54” Deck
Item Part No. Description Qty.
1 N-217 Nut, 5/16-18 Flange Nyloc Gr.A, Clear Zinc 2
2 N-216 Nut - 3/8-16 Flange Nyloc, Gr A Clear Zinc 31
3 300365J Roller - 5” x 2.75” x 5/8” ID Anti-Scalp 5
4 300892 Bushing - Gauge Wheel Spacer, Clear Zinc 3
5 B-374 Bolt, 3/8-16 x 4-1/2” Carr PT Gr.5, Clear Zinc 3
6 4362887 Stud, Threaded 2
7 B-135 Bolt, 3/8-16 x 1” Carr FT Gr.5, Clear Zinc 11
8 300389 Roller Pin Weldment 1
9 B-190 Bolt, 3/8-16 x 1-1/2” Carr PT Gr.5, Clear Zinc 12
10 W-106 Washer, 3/8 x 1-1/2 x .72 Flat Fender Thick, CLear Zinc 2
11 301001 Tube - .406 ID x 1.00 OD x 2.031 L, Clear Zinc 1
12 4354306 Cap - Pulley Bearing Cover, Clear Zinc 1
13 N-219 Nut, 1/4-20 Flange Nyloc Gr.A, Clear Zinc 16
14 B-304 Bolt, 1/4-20 x 3/4 Carr FT Gr.5, Clear Zinc 8
15 300829J Puley - Flat Idler5” With Insert 1
16 302554 Guide - Belt 6
17 4354946 Cover, Belt 2
18 301209 Spring - Extension 1
19 4350726 Idler Pulley - 6 Flat 2
20 W-102 Washer - 5/16 x 3/4 x .063 Flat, Clear Zinc 6
21 4372306 Bushing, Flanged 6
22 441668 Bolt, Carriage 1/4-20 x 1-1/4 6
23 B-223 Bolt, 3/8-16 x 2-1/4” Carr FT Gr.5, Clear Zinc 2
24 4350806.52 Bracket - Idler Mount, E-Coat 2
25 4399274.25 Bracket - Step, Black 1
26 4356089.51 Arm - Idler, Black Anodized 1
27 B-337 Bolt, 3/8-16 x 3” Carr FT Gr.5, Clear Zinc 2
28 300849 Pulley - Idler 5” 1
29 300868 Cap - Pulley Bearing Cover, Clear Zinc 2
30 300999 Bushing - Belt Guide, Black 1
31 4387366 Guide - Belt 2
32 B-208 Bolt, 3/8-16 x 3” HHCS PT Gr.8, Clear Zinc 1
33 4392391 Kit - Deck 54” with Decals 1
34 4421097.25 Weld Bracket, Stabilizer, Black 2
35 4421131.52 Bracket - Deck UP Stop, E coat 2
36 B-102 Bolt - 1/4-20 x 3/4” HHCS FT, Clear Zinc 2
37 672867.52 Plate-54” Deck Stab, Reinforce, E-coat 2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 22 10/2017
60” Deck
2
12
19 2
2
38 24 29
23
Models prior to S/N 18001674 2 28
29 2
13 30
20 15
2 24
2 2 2
10
17 23
21 11
35 34 2
34
26 13 17
27 20
5 16 18
13
31 6
21
4 2 33 2
3
37
36
22
2 7 37
9 14
8
13
7 9 25
22
3 9 1
10
32
7 7
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 23 10/2017
60” Deck
Item Part No. Description Qty.
1 N-217 Nut, 5/16-18 Flange Nyloc Gr.A, Clear Zinc 2
2 N-216 Nut - 3/8-16 Flange Nyloc, Gr A Clear Zinc 31
3 300365 Roller - 5” x 2.75” x 5/8” ID Anti-Scalp 5
4 300892 Bushing - Gauge Wheel Spacer, Clear Zinc 3
5 B-374 Bolt, 3/8-16 x 4-1/2” Carr PT Gr.5, Clear Zinc 3
6 4362887 Stud, Threaded 2
7 B-135 Bolt, 3/8-16 x 1” Carr FT Gr.5, Clear Zinc 11
8 300389 Roller Pin Weldment 1
9 B-190 Bolt, 3/8-16 x 1-1/2” Carr PT Gr.5, Clear Zinc 12
10 W-106 Washer, 3/8 x 1-1/2 x .72 Flat Fender Thick, CLear Zinc 2
11 301001 Tube - .406 ID x 1.00 OD x 2.031 L, Clear Zinc 1
12 4354306 Cap - Pulley Bearing Cover, Clear Zinc 1
13 N-219 Nut, 1/4-20 Flange Nyloc Gr.A, Clear Zinc 16
14 B-304 Bolt, 1/4-20 x 3/4 Carr FT Gr.5, Clear Zinc 8
15 300829 Puley - Flat Idler5” With Insert 1
16 302554 Guide - Belt 6
17 4354946 Cover, Belt 2
18 301209 Spring - Extension 1
19 4350726 Idler Pulley - 6 Flat 2
20 W-102 Washer - 5/16 x 3/4 x .063 Flat, Clear Zinc 6
21 4372306 Bushing, Flanged 6
22 441668 Bolt, Carriage 1/4-20 x 1-1/4 6
23 B-223 Bolt, 3/8-16 x 2-1/4” Carr FT Gr.5, Clear Zinc 2
24 4350806.52 Bracket - Idler Mount, E-Coat 2
25 4399274.25 Bracket - Step, Black 1
26 4356089.51 Arm - Idler, Black Anodized 1
27 B-337 Bolt, 3/8-16 x 3” Carr FT Gr.5, Clear Zinc 2
28 300849 Pulley - Idler 5” 1
29 300868 Cap - Pulley Bearing Cover, Clear Zinc 2
30 300999 Bushing - Belt Guide, Black 1
31 4387366 Guide - Belt 2
32 B-208 Bolt, 3/8-16 x 3” HHCS PT Gr.8, Clear Zinc 1
33 4392473 Kit - Deck 60” with Decals 1
34 4421098.25 Weld - Bracket, Stabilizer, Black 2
35 4421131.52 Bracket - Deck UP Stop, E Coat 1
36 4421313.52 Bracket - Deck UP Stop, E Coat 1
37 B-102 Bolt - 1/4-20 x 3/4” HHCS FT, Clear Zinc 2
38 672869.52 Plate-60” Deck Stab, Reinforce, E-Coat 2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 24 10/2017
Deck Spindles
6A 6B 6C
4A 4B 4C
5A 5B 5C
3
2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 25 10/2017
Deck Spindles
Item Part No. Description Qty.
1 4356567 Housing - Spindle Bearing 3
2 B-121 Bolt - 5/8-18 x 2-1/2” HHCS PT Gr.5, Clear Zinc 6
3 W-100 Washer - 5/8 x 2 x .136 Belleville, Plain 6
4A 4355447 Sheave - Pulley, 5.28 EDB (48” Deck) 3
4B 4355532 Sheave - Pulley, 5.90 EDB (54” Deck) 3
4C 4394752 Sheave - Pulley, 6.35 EDB (60” Deck) 3
5A 30227-50X Blade - 50 X-Style (48” Deck) 3
5B 301245 Blade - Cutting Deck (54” Deck) 3
5C 30227-60X Blade - 60 X-Style (60” Deck) 3
6A 4353467 Belt - B Section, Wrapped, 152.00 EL (48” Deck) 1
6B 4353468 Belt - B Section, Wrapped, 163.216 EL (54” Deck) 1
6C 4350706 Belt - B Section, Wrapped, 173.015 EL (60” Deck) 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 26 10/2017
OCDC
23
26
27 19 24
21 28 21
19 17
23 22 21
18
29
21
20
10
10 21 25
11 16 23
6 14 15
1 9 13
6 12
6 7
2
2
4
6
31
30
5
8
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 27 10/2017
OCDC
Item Part No. Description Qty.
1 301265 Bracket - Chute Delfector, Black 1
2 B-364 Bolt - 1/2 x 3/8 x 3/8-16 x 5/8” HHCS Shoulder Alloy Steel 2
3
4 301529 Chute Deflector 1
5 B-108 Bolt, 3/8-16 x 1 HHCS FT Gr.5, Clear Zinc 6
6 N-216 Nut, 3/8-16 Flange Nylock, Gr. A, Clear Zinc 10
7 4421239.25 Bracket - Cable Mount, Black 1
8 B-259 Bolt - 5/16-18 x 1 Carr FT Gr.5, Clear Zinc 2
9 N-217 Nut, 5/16-18 Flange Nylock, Gr. A, Clear Zinc 2
10 DUP-301413 Assembly - Clevis, Clear Zinc 2
11 4389467 Cable - Push Pull 44” (48” Deck) 1
11A 4369706 Cable - Push Pull 48” (54” Deck) 1
11B 4389468 Cable - Push Pull 50” (60” Decks) 1
12 4368426.50 Tube - OCDC Spring Bushing, Clear Zinc 1
13 97390 Spring - Diesel Engaging 40lb 1
14 W-113 Washer - 5/16 x 7/8 x .08 Flat, Clear Zinc 1
15 20224J Clip - 5/64 x 1-1/4 Cotter, Clear Zinc 1
16 4367290.25 Bracket - OCDC Cable Mount, Black 1
17 B-135 Bolt, 3/8-16 x 1” Carr FT Gr.5, Clear Zinc 2
18 4367286.50 Bracket, OCDC Pedal, Clear Zinc 1
19 B-382 Bolt, 3/8 x 1 Shoulder HHCS 5/16-18 Alloy Steel, ZNCoat 2
20 4389366.50 Bushing - OCDC, Clear Zinc 1
21 N-144 Nut, 5/16-18 Nylon Jam Gr.A, Clear Zinc 6
22 4367287.50 Plate - OCDC Link, Clear Zinc 1
23 B-366 Bolt, 3/8 x 5/16 Shoulder HHCS 5/16-18 Gr.2, Clear Zinc 3
24 4367288.50 Plate - OCDC Cam, Clear Zinc 1
25 4377468.50 Bracket - OCDC Pedal Lock, Clear Zinc 1
26 DUP-301736 Rod - Foot Pedal, Anodize 1
27 W-216 Washer - 5/8 x 1.073 x .156 Lock, CLear Zinc 1
28 B-275 Bolt - 5/8-18 x 2” HHCS FT Gr.5, Clear Zinc 1
29 B-369 Bolt - 3/8 x 3/4 Shoulder SHCS 5/16-18 Alloy Steel, ZNCoat 1
30 W-104 Washer - 7/16 ID x 1 OD x 1/16 6
31 671635 Kit - OCDC Baffle (Includes Decals) 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 28 10/2017
Kawasaki Engine
24
25
1C
1B
1A
1
18
19
17
20
5
22 15
21
23 16
14
30 2
6 3
3 4
4
28 8
7
26
27 12
29 11
10
9
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 29 10/2017
Kawasaki Engine
Item Part No. Description Qty.
1 DUP-600583 Engine - Kawasaki 22HP, FS651V, W/Solenoid (BlackHawk Models) 1
1A 600585 Engine - Kawasaki 22HP, FX691V, W/Solenoid (BlackHawk HP Models) 1
1B 600584 Engine - Kawasaki 24HP, FS730V, W/Solenoid (BlackHawk Models) 1
1C 600586 Engine - Kawasaki 24HP, FX730V, W/Solenoid (BlackHawk HP Models) 1
2 W-158 Washer, 1/2 x 1-5/8 x .131 Tooth Belleville 1
3 W-104 Washer, 7/16 x 1 x .063 Flat, Clear Zinc 4
4 B-436 Bolt - 3/8-16 x 1-1/2 Hex Tap Bolt FT, Gr.5, Clear Zinc 4
5 600589 Muffler - Kawasaki FS FX 1
6 4420833.50 Bracket - Clutch Stop, Clear Zinc 1
7 4421142 Pulley-Engine, 5.173 EDA 1
8 K-116 Key, 1/4 x 3-3/4” Square 1
9 B-328 Bolt, 7/16-20 x 1-1/2 HHCS FT Gr.5, Clear Zinc 1
10 W-144 Washer, 7/16 x 1-1/2 x .108 Belleville SS 1
11 600422J Spacer - .406 ID x 2.00 OD x .25 Th, Clear Zinc 1
12 4357267 Clutch - Ogura 2.5 GT Fe01S 3
13 900309 Tie - 7” Wire (Not Shown) 1
14 N-212 Nut, M8-1.25 Hex Gr.5, Clear Zinc 4
15 902038 Gasket, Exhaust 2
16 W-163 Lock washer, M8 4
17 C-122 Clamp - 3/4 Vinyl Closed Loop 1
18 B-209 Bolt - 1/4-20 x 3/4 HHCS FT, SS 1
19 W-153 Washer - 1/4 SS Flat, Plain 1
20 N-219 Nut - 1/4-20 Flange Nyloc Gr.A, Clear Zinc 1
21 C-112 Clamp - 1/2” Rubber Coated Clamp 1
22 B-172 Bolt - 1/4-20 x 1 HHCS Gr.5, Clear Zinc 1
23 N-102 Nut - 1/4-20 Flange Whiz Gr.5, Clear Zinc 1
24 B-220 Bolt - M8-1.25 x 20 HHCS FT Gr. 8.8, Clear Zinc 1
25 W-161 Washer, M8 Flat 1
26 600030-1 Hose, 1/2” ID x 3/4” OD Fuel Line, 1” 1
27 W-113 Washer - 5/16 x 7/8 x .08 Flat, Clear Zinc 1
28 B-116 Bolt-1/2x1 Shoulder SHCS 3/8-16 Alloy Steel, Clear Zinc 1
29 N-216 Nut-3/8-16 Flange Nyloc, Gr.A, Clear Zinc 1
30 4421464-10 Tube -3/8” ID x 1/2” OD x x10”L Split Loom 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 30 10/2017
Kohler Engine
1
17
19
20
18
21
3
23 15
22
5
24 16
14
25 2
6
4
4
28 8
7
26
27
12
29 11
10
9
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 31 10/2017
Kohler Engine
Item Part No. Description Qty.
1 600588 Engine - Kohler, 25HP EFI, Confidant, EZT740, 747CC 1
2 W-158 Washer, 1/2 x 1-5/8 x .131 Tooth Belleville 1
3 S-115 Stud, 5/16-18 x 1-3/4 F/Seat, Clear Zinc 4
4 B-317 Bolt - 3/8-16 x 1-1/4 Hex Self Tapping 4
5 600592 Muffler - Kohler EFI Confidant 1
6 4420833.50 Bracket - Clutch Stop, Clear Zinc 1
7 4421142 Pulley-Engine, 5.173 EDA 1
8 K-116 Key, 1/4 x 3-3/4” Square 1
9 B-328 Bolt, 7/16-20 x 1-1/2 HHCS FT Gr.5, Clear Zinc 1
10 W-144 Washer, 7/16 x 1-1/2 x .108 Belleville SS 1
11 600422 Spacer - .406 ID x 2.00 OD x .25 Th, Clear Zinc 1
12 4357267 Clutch - Ogura 2.5 GT Fe01S 3
13 900309 Tie - 7” Wire (Not Shown) 1
14 N-103 Nut, 5/16-18 Hex Gr.5, Clear Zinc 4
15 901509 Gasket, Exhaust 2
16 W-163 Lock washer, M8 4
17 600436 Hose - Drain Pan Oil W/E-Z Valve 1
18 C-122 Clamp, 3/4 Vinyl Closed Loop 1
19 B-209 Bolt, 1/4-20 x 3/4 HHCS FT, SS 1
20 W-153 Washer - 1/4 SS Flat, Plain 1
21 N-219 Nut, 1/4-20 Flange Nyloc Gr.A, Clear Zinc 1
22 C-112 Clamp - 1/2” Rubber Coated Clamp 1
23 B-172 Bolt - 1/4-20 x 1 HHCS Gr.5, Clear Zinc 1
24 N-102 Nut - 1/4-20 Flange Whiz Gr.5, Clear Zinc 1
25 4421464-10 Tube -3/8” ID x 1/2” OD x x10”L Split Loom 1
26 600030-1 Hose, 1/2” ID x 3/4” OD Fuel Line, 1” 1
27 W-113 Washer - 5/16 x 7/8 x .08 Flat, Clear Zinc 1
28 B-116 Bolt-1/2x1 Shoulder SHCS 3/8-16 Alloy Steel, Clear Zinc 1
29 N-216 Nut-3/8-16 Flange Nyloc, Gr.A, Clear Zinc 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 32 10/2017
Fenders
BlackHawk HP BlackHawk HP
BlackHawk Models Non-EFI Models EFI Models
23 22 27
25 20 20A
17 20 17 17
18 18 18
13 13 13
26
21 21A
14 14 14
16 16 16
12 24 12 12
19 19 19
15 19 15 19 15 19
40 41 38
40 14
28 41
14
28 32 39 37
30 36 33
14 39 40
28
14
34
39 29 35
8
14
14 28
28
14
30
31 6 1
39
29
28 40
14
39
7
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 33 10/2017
Fenders
Item Part No. Description Qty.
1 4380587 Fender - Molded LH 1
2
3
4
5
6 DUP-500053 Plug - Accessory 1
7 800985 Decal - Max Fill 1
8 4395670 Fender - Molded RH 1
9
10
11
12 4387846 Plate - Control Panel (BlackHawk Models) 1
12A 4364028 Plate - Control Panel (BlackHawk HP Models) 1
13 B-103 Bolt - 1/4-20 x 1/2” HHCS FT, SS 5
14 W-153 Washer - 1/4 Flat SS, Plain 14
15 401590 Assembly - Throttle Full Throttle Detent 1
16 401833L Bracket - Throttle Stop 1
17 B-203 Bolt - #10-24 x 3/4” HHCS FT, SS 2
18 W-152 Washer - #10 Flat SS, Plain 2
19 C-105 Clip - #10-24 No-Slip Clip-On Nut, Black Phosphate 2
20 600072 Cable - Choke 63” Long (Non-EFI Models) 1
20A 400227 Plug - Finishing 3/8” x 15/32” Plastic F/D (EFI Models) 1
21 4357767 Gauge - Main Display Carbureted (BlackHawk HD Non-EFI Models) 1
21A 4357246 Gauge - Main Display EFI (BlackHawk HD EFI Models) 1
22 500017 Switch - Ignition, 5 Amp (BlackHawk Models) 1
23 500243 Key - Ignition, Molded Insert (BlackHawk Models) 2
24 4385206 Gauge - Multi Function Tach, Hour, Fuel (BlackHawk Models) 1
25 4174684 Switch - PTO (BlackHawk Models) 1
26 4130134 Hole Plug (BlackHawk Models) 1
27 DUP-400266 Plug - Snap In Plastic Black 1/2” (BlackHawk Models) 1
28 B-209 Bolt - 1/4-20 x 3/4” HHCS FT, SS 7
29 B-441 Bolt - 1/4-20 x 3/4” Button SHCS, SS 2
30 4360689.25 Plate - Inner Fender, Black 2
31 N-219 Nut - 1/4-20 Flange Nyloc, Gr A Clear Zinc 6
32 500194 Battery - Small 350 Cold Cranking Amps 1
33 4355184.25 Bracket - Battery, Black 1
34 B-107 Bolt - 5/16-18 x 3/4” HHCS FT Gr. 5, Clear Zinc 2
35 W-113 Washer - 5/16 x 7/8 x .08 Flat, Clear Zinc 2
36 N-217 Nut - 5/16-18 Flange Nyloc, Gr A Clear Zinc 2
37 4388268 Asm - Cable Battery 4 Ga, Red 16” 1
38 500197 Cable - Battery, Negative 14” 1
39 B-102 Bolt - 1/4-20 x 3/4” HHCS FT, Clear Zinc 8
40 W-102 Washer, 5/16 x 3/4 x .063 Flat, Clear Zinc 8
41 N-102 Nut, 1/4-20 Flange Whiz Gr.5, Clear Zinc 2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 34 10/2017
Seat Pan
BlackHawk BlackHawk HP
9A 9F
3
8
1 2 3
6 8
BlackHawk
5 30
1
3 8
14 7 4
10 31
28 22 BlackHawk HP
25 30A30B
27
23
1 24
25
15
19 1
26
19
21 29
22
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 35 10/2017
Seat Pan
Item Part No. Description Qty.
1 N-144 Nut - 5/16-18 Nylon Jam Gr.A, Clear Zinc 4
2 B-366 Bolt - 3/8 x 5/16 Shoulder HHCS 5/16-18 Gr.2, Clear Zinc 2
3 B-390 Bolt - 5/16 x 1/2 Shoulder SHCS 1/4-20 Alloy Steel, ZNCoat 4
4 401323 Spring - Extension 2
5 4364127.50 Bracket - Seat Latch, Clear Zinc 1
6 4386924.25 Weldment - Seat Pan, Black 1
7 B-400 Bolt - 3/8 x 1/2 Shoulder SHCS 5/16-18 Alloy Steel, ZNCoat 2
8 N-176 Nut - 1/4-20 Nyloc Gr.A, Clear Zinc 4
9 4357427 Seat - Non Suspension (BlackHawk Models) (Incl 9A-9E) 1
9A 402052 Kit - Seat Cover, Back Rest, Seat King, 600 Series, Dixie Chopper 1
9B 402056 Kit - Seat Cover, Bottom, Seat King, 600 Series, Dixie Chopper 1
9C 4391666 Kit - Armrest, Adjustable, Poly, SK 1
9D 4391706 Kit - Seat Belt, Retractable, SK 1
9E 4391726 Kit - Seat Tracks, 4” Travel, 1” Studs, Short Arm, SK 1
9F 4364126 Seat - Suspension, SI (BlackHawk HP Models) (Incl 9G-9L) 1
9G 402042 Kit - Seat Cover, Back Rest, Seats Inc 1
9H 4394046 Kit - Armrest, Adjustable, Poly, SI 1
9J 4394047 Kit - Seat Belt, Retractable, SI 1
9K 402063 Kit - Seat Tracks, 4” Travel, HD, .65” Studs, SI 1
9L 902602 Switch - I-Pole N/O Snap Mount Low Profile 1
10 N-217 Nut - 5/16-18 Flange Nyloc Ga.A, Clear Zinc 4
11
12
13
14 4399506.25 Bracket - Floor Pan, Black 1
15 900068 Pad - Rubber 6
16
17
18
19 B-338 Bolt - 5/16-18 x 3/4 SHCS Button Flange, SS 2
20
21 4383026 Bracket - Deck Slider Guide 2
22 B-102 Bolt - 1/4-20 x 3/4 HHCS FT Gr.5, Clear Zinc 3
23 402005J Bumper - GBR 6 2
24 B-172 Bolt - 1/4-20 x 1 HHCS FT Gr.5, Clear Zinc 1
25 W-102 Washer - 5/16 x 3/4 x .063 Flat, Clear Zinc 3
26 N-219 Nut - 1/4-20 Flange Nyloc Gr.A, Clear Zinc 2
27 900069 Grommet - Rubber 1
28 C-113 Clamp - 1 Rubber Coated 1
29 N-102 Nut - 1/4-20 Flange Whiz 1
30 4382339 Harness - Wiring Main Rope (BlackHawk Models) 1
30A 500239 Harness - Wiring (BlackHawk HP Kawasaki Models) 1
30B 500240 Harness - Wiring EFI (BlackHawk HP Kohler Models) 1
31 500192 Harness - Wiring Adapter (BlackHawk Models) 1
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 36 10/2017
Fuel System
22
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 37 10/2017
Fuel System
Item Part No. Description Qty.
1 4359746 Assembly - Tank, Fuel Complete (Incl 2-8) 1
2 400886 Cap, Fuel Tank, 3.5 Ratchet, 1 Way Check 1
3 4367208 Sensor - Fuel Level 1
4 4374166 Gasket - Fuel Level Sensor 1
5 B-289 Bolt - #10-24 x 1/2 Indented HHCS FT, Clear Zinc 5
6 4420055 Assembly - Adapter Tank 1
7 DUP-600595 Valve - Remote Vent, 1/4 Barb 2
8 600605 Grommet - Rollover, Viton 2
9 B-437 Bolt - 5/16-18 x 1 Self Tapping Hex Head, Clear Zinc 1
10 4356171.25 Bracket - Fuel Tank Support, Black 1
11 900068 Pad - Rubber 4
12 B-135 Bolt, 3/8-16 x 1 Carr FT Gr.5, Clear Zinc 2
13 N-216 Nut - 3/8-16 Flange Nyloc, Gr A Clear Zinc 2
14 4374810.25 Bracket - Fuel Tank Cover, Black 1
15 B-209 Bolt - 1/4-20 x 3/4” HHCS FT, SS 2
16 W-153 Washer - 1/4 Flat SS, Plain 2
17 N-219 Nut - 1/4-20 Flange Nyloc, Gr A Clear Zinc 2
18 4374807 Tank - Evap Expansion 1
19 4374808 Cover - Evap Expansion 1
20 600398 Hose, Gas Line 1/4” EPA 15 g/m2/24h /IN
21 600399 Hose, Gas Line 3/16” EPA 15g/m2/24h /IN
22 40213 Clamp, 1/4” Hose (Red) 8 / 10
23 C-125 Clamp, Spring Hose 3/16 2/4
24 4389131 Plug - Rubber (On Port 3 of EVAP Expansion Tank) 1
25 DUP-401207 Valve - Ball In-Line Panel Mount 1
26 4221120 Canister - 800cc Carbon (CA Models Only) 1
27 401998 Weldment - Canister Mount, Black (CA Models Only) 1
28 4387967 Clip - Fir Tree Mount Cable Tie 2
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 38 10/2017
BlackHawk Schematic
Optional
Deck Lift
20A Switch
Ye/Wh Optional
Fuse 1 Ye/Wh
Rd Og/Wh 2
3 Rd/Wh M Deck Lift
Rd/Wh
4 Rd/Wh Actuator
Bk 5
12V 6 Ye/Wh
Battery
Bk
– +
Rd
Accessory Optional
Power Outlet Light
Rd Optional Switch
Bk Headlight
Bk Pu Pu
Rd
30A Key Switch
M
Rd Fuse
Rd Rd Rd Rd B I Pu
C1-2
Bu S Bu
M Wh
Starter 30A Bk G
Fuse
Rd
To Voltage Regulator
Wh
To Ignition Coils (Kill)
Bk Bk
Rd To Engine Oil Switch
Pu
To Fuel Solenoid
Gauge
C1-3
+12V Switched Pu
Bk/Wh
Tach Signal Wrap Around Spark Fuel Level
Fuel Level Bk Plug Lead
Sender
Bk Bk
Ground
Bk
Wh Wh
Wh Bk
C1-5
Wh
Roll
RH Handle
Switch (N.O.)
Switch
Ye Gn
Brake PTO
LH Handle Switch
Switch Switch
Gn 1 3 Og 9
3
Gn Gn Gn Gn 2 4 Ye Bu 8
Deck 5
2 LBu
Clutch Og 7
1 Pu
Bu Pk 4
C1-4 Bu Bk Pk
Safety Control
Module
Engine Kill Wh Wh
1
Start Signal Wh/Bu 2
LBu
Ye Ye
Interlock Circuit
Pu 3 Bu Seat
Start 4
Switch
Ground Bk Bk
Gn 6 Gn Bn 1 3 Pu
Interlock 7
Seat Switch Og Bn
Pu 8 Pu
Ignition 9
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 39 10/2017
BlackHawk HP Non-EFI Schematic
12V
Battery
– +
Bk Rd
Accessory
Power Outlet
Rd
30A Bk 30A
Rd Fuse Fuse
Rd Rd
M To Voltage Regulator
Bu Wh
To Ignition Coils (Kill)
Gn
To Engine Oil Switch
Starter Pu
To Fuel Solenoid
Wh
Bk
Optional
Roll
Headlight
Switch (N.O.)
Bk Pu/Wh
Optional
M Deck Lift
Console Actuator
Fuel Solenoid Pu
1 Wh
Engine Kill 2 Rd/Wh Brake
Deck Lift Actuator 3
4 Switch
Deck Lift Actuator Og/Wh
5 Gn Gn 1 3 Og
Interlock Power 6
Headlight Pu/Wh Gn
7 Rd Deck Clutch 2 4
+12V 8
PTO Clutch Pk Pk Bk
9 Pk
PTO Clutch 10
PTO Clutch Gnd Bk
Gnd
11 Bk LH Handle
12 Bu
Start 13 Gn
Switch
Engine Oil Switch 14
Fuel Level Gy
15
Gn Ye
16
Gn
17 Og
Brake Signal 18
Neutral Ye
19 Rd
+12V 20 Bn
Seat Switch 21 Bk/Wh
RH Handle
Tach Signal 22 Wrap Around Spark
PTO Clutch Gnd 23
Bk
Plug Lead
Switch
Gnd Bk
24
Ye Ye
Fuel Level
Sender Seat
Bk Switch
Gy
Bn 3 1 Gn
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 40 10/2017
BlackHawk HP EFI Schematic
12V Battery
– +
Bk Rd
Accessory To Starter Post
Power Outlet
Rd
Bk 30A
Fuse
Rd
Ye To Starter Post
Wh
Bu
Gn
To Engine Connector
Diagnostic Connector LBn
Pu
Wh
Bk
Fuel
30A Relay Roll
Optional Fuse 87A Pu Switch (N.O.)
Ye Ye
Headlight 30 87
Bk Pu/Wh 85 86 Bk
Optional
M Deck Lift
Console Actuator
Fuel Relay Pu
1 Wh
Engine Kill 2 Rd/Wh Brake
Deck Lift Actuator 3
4 Switch
Deck Lift Actuator Og/Wh
5 Gn Gn 1 3 Og
Interlock Power 6
Headlight Pu/Wh Gn
7 Rd Deck Clutch 2 4
+12V 8
PTO Clutch Pk Pk Bk
9 Pk
PTO Clutch 10
PTO Clutch Gnd Bk
Gnd
11 Bk LH Handle
12 Bu
Start 13 Gn
Switch
Engine Oil Switch 14
Fuel Level Gy
15
Gn Ye
16
Gn
17 Og
Brake Signal 18
Neutral Ye
19 Rd
+12V 20 Bn
Seat Switch 21 Bk/Wh
RH Handle
Tach Signal 22 Wrap Around Spark
PTO Clutch Gnd 23
Bk
Plug Lead
Switch
Gnd Bk
24
Ye Ye
Fuel Level
Sender Seat
Bk Switch
Gy
Bn 3 1 Gn
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 41 10/2017
General Bolt Torque Specifications
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 42 10/2017
Index
Numerics 4354028 ..................................10 4369706 ................................. 28
101016 ..................................... 8 4354086 ............................30, 32 4372306 ..................... 20, 22, 24
10205 ....................................... 8 4354306 ......................20, 22, 24 4420055 ................................. 38
10206 ....................................... 8 4354768 ..................................10 4374166 ................................. 38
10207 ....................................... 8 4354769 ..................................10 4374807 ................................. 38
10208 ....................................... 8 4354946 ......................20, 22, 24 4374808 ................................. 38
200568 ................................... 18 4355184.25 .............................34 4374810.25 ............................. 38
200709 ................................... 18 4356089.51 .................20, 22, 24 4377468.50 ............................. 28
20224 ............................... 16, 28 4356106 ..................................10 4379219 ................................. 10
300031 ................................... 12 4356107.51 .............................10 4379220 ................................. 10
300365 ....................... 20, 22, 24 4356171.25 .............................38 4379226.50 ............................. 18
300389 ....................... 20, 22, 24 4356172.25 ...............................8 4379546.25 ............................. 16
300829 ............................. 22, 24 4356174.25 ...............................8 4379547.25 ............................. 16
300849 ....................... 20, 22, 24 4356543 ..................................36 4379814 ................................. 34
300868 ....................... 20, 22, 24 4356966.25 .............................12 4380628 ................................... 8
300892 ....................... 20, 22, 24 4356972.50 .............................14 4380707 ................................. 34
300898 ................................... 10 4357246 ..................................34 4381706 ................................. 34
300999 ....................... 20, 22, 24 4357267 ............................30, 32 4381767 ................................. 12
301001 ................. 10, 20, 22, 24 4357427 ..................................36 4381806 ................................. 36
301209 ....................... 20, 22, 24 4357767 ..................................34 4382339 ................................. 36
301265 ................................... 28 4358209 ....................................8 4382986.25 ............................. 16
301529 ................................... 28 4358326.52 ...............................8 4383026 ................................. 36
301740 ................................... 14 4358967 ..................................34 4383106 ................................... 5
301931 ................................... 14 4359486.50 .............................14 4383810 ................................. 16
302554 ....................... 20, 22, 24 4359746 ..................................38 4385206 ................................. 34
400227 ................................... 34 4359826.50 .............................18 4385547.25 ............................. 36
400871 ................................... 10 4359847.52 .............................12 4386924.25 ............................. 36
400886 ................................... 38 4359848.50 .............................14 4387366 ..................... 20, 22, 24
400956 ..................................... 8 4360226.50 .............................12 4387846 ................................. 34
401052 ................................... 18 4360306.50 .............................14 4387967 ................................. 38
401323 ................................... 36 4360646 ..................................14 4388168.50 ............................. 18
401410 ..................................... 8 4360688.50 .............................32 4388268 ................................. 34
401590 ................................... 34 4360689.25 .............................34 4389047 ................................. 10
401833L .................................. 34 4361547 ..................................16 4389131 ................................. 38
401885 ................................... 10 4361548 ..................................16 4389157 ................................. 34
401886 ................................... 10 4362887 ......................20, 22, 24 4389366 ................................. 28
401998 ................................... 38 4363566.50 .............................10 4389467 ................................. 28
402005 ................................... 36 4363766 ..................................34 4389605 ................................. 28
402042 ................................... 36 4364028 ..................................34 4389727 ................................... 5
402052 ................................... 36 4364030 ..................................34 4390110 ................................. 12
402056 ................................... 36 4364126 ..................................36 4391666 ................................. 36
402063 ................................... 36 4364127.50 .............................36 4391706 ................................. 36
40213 ..................................... 38 4364206.25 .................20, 22, 24 4391726 ................................. 36
4130134 .................................. 34 4364746.25 .............................12 4393987 ................................. 34
4174684 .................................. 34 4365027.50 .............................10 4394046 ................................. 36
4221120 .................................. 38 4365686 ..................................18 4394047 ................................. 36
4347406 .................................. 18 4366866 ..................................12 439468 ................................... 28
4347426 .................................. 18 4367208 ..................................38 441668 ....................... 20, 22, 24
4347427 .................................. 18 4367286.50 .............................28 500013 ................................... 18
4350187.51 ............................. 18 4367287.50 .............................28 500017 ................................... 34
4350307.50 ............................. 18 4367288.50 .............................28 500192 ................................... 36
4350726 ...................... 20, 22, 24 4367290.25 .............................28 500194 ................................... 34
4350806.52 ................. 20, 22, 24 4368426.50 .............................28 500197 ................................... 34
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 43 10/2017
Index
500239 ................................... 36 B-257 ......................................14 K
500240 ................................... 36 B-259 ......................................28 K-116 ................................ 30, 32
500243 ................................... 34 B-275 ......................................28 K-118 ...................................... 14
600072 ................................... 34 B-289 ......................................38 N
600398 ................................... 38 B-294 ......................................10 N-102 ................... 30, 32, 34, 36
600399 ................................... 38 B-304 ....................16, 20, 22, 24 N-103 ..................................... 32
600422 ............................. 30, 32 B-328 ................................30, 32 N-108 ..................................... 36
600436 ................................... 32 B-337 ..........................20, 22, 24 N-113 ..................................... 10
600584 ................................... 30 B-338 ..................................8, 36 N-144 ......................... 18, 28, 36
600585 ................................... 30 B-348 ........................................8 N-152 ..................................... 36
600586 ................................... 30 B-353 ........................................8 N-153 ................................. 8, 36
600588 ................................... 32 B-364 ......................................28 N-156 ................................. 8, 14
600589 ................................... 30 B-366 ................................28, 36 N-169 ..................................... 18
600592 ................................... 32 B-369 ......................................28 N-176 ............................... 14, 36
600605 ................................... 38 B-374 ..........................20, 22, 24 N-183 ....................................... 8
65409 ....................................... 5 B-382 ......................................28 N-204 ..................................... 18
67205 ....................................... 8 B-390 ................................12, 36 N-212 ..................................... 30
67258 ..................................... 12 B-400 ......................................36 N-215 ..................................... 18
800976 ..................................... 5 B-403 ......................................14 N-216 .. 8, 10, 12, 18, 20, 22, 24,
800977 ..................................... 5 B-433 ......................................18 28, ......................................... 38
800978 ..................................... 5 B-434 ......................................18 N-217 . 16, 20, 22, 24, 28, 34, 36
800985 ................................... 34 B-436 ................................30, 32 N-218 ............................... 14, 18
800987 ..................................... 5 B-437 ......................................38 N-219 12, 14, 16, 20, 22, 24, 30,
900068 ............................. 36, 38 B-438 ......................................12 32, ............................. 34, 36, 38
900069 ................................... 36 B-439 ......................................14 N-223 ................................. 8, 10
900309 ............................. 30, 32 B-441 ......................................34 N-225 ..................................... 18
900342 ..................................... 8 B-445 ......................................14 N-226 ..................................... 18
900396 ................................... 36 C N-237 ..................................... 14
901509 ................................... 32 C-105 ......................................34 N-238 ..................................... 12
902038 ................................... 30 C-112 ................................30, 32 N-241 ..................................... 12
902602 ................................... 36 C-113 ......................................36 P
97171 ....................................... 8 C-116 ......................................12 P-102 ...................................... 16
97390 ..................................... 28 C-122 ................................30, 32 P-151 ...................................... 10
B C-125 ......................................38 P-167 ...................................... 14
B-102 .......................... 12, 34, 36 C-128 ......................................12 P-179 ...................................... 12
B-103 ...................................... 34 C-131 ......................................14 P-180 ...................................... 34
B-104 ...................................... 16 D P-181 ...................................... 14
B-107 ................................ 16, 34 DUP-301413 ............................28 S
B-108 ................................ 20, 28 DUP-301736 ............................28 S-115 ...................................... 32
B-122 ........................................ 8 DUP-400090 ............................18
B-135 .... 8, 12, 20, 22, 24, 28, 38 W
DUP-400266 ............................34
B-136 .................................. 8, 18 W-102 ............. 20, 22, 24, 34, 36
DUP-400338 ..............................8
B-137 ...................................... 36 W-104 ......................... 18, 28, 30
DUP-400438 ..............................8
B-139 ...................................... 10 W-106 ................... 10, 20, 22, 24
DUP-401207 ............................38
B-140 ...................................... 10 W-111 ..................................... 28
DUP-500053 ............................34
B-158 ................................ 12, 18 W-113 ......................... 16, 28, 34
DUP-600583 ............................30
B-172 .......................... 30, 32, 36 W-125 ..................................... 12
DUP-600595 ............................38
B-190 .......................... 20, 22, 24 W-144 ............................... 30, 32
DUP-800722 ..............................5
B-203 ...................................... 34 W-152 ..................................... 34
DUP-800723 ..............................5
B-208 .......................... 20, 22, 24 W-153 ................... 30, 32, 34, 38
F W-158 ............................... 30, 32
B-209 .................... 30, 32, 34, 38 F-100 ........................................8
B-220 ...................................... 30 W-161 ..................................... 30
F-109 ......................................14 W-163 ............................... 30, 32
B-223 .................... 10, 20, 22, 24
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 44 10/2017
Index
W-166 ..................................... 14
W-167 ..................................... 12
W-197 ....................................... 8
W-212 ..................................... 18
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 45 10/2017
Index
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • (765) 246-7737 • www.dixiechopper.com
4420785 46 10/2017
DIXIE CHOPPER
6302 E. County Road 100 N.
Coatesville, Indiana 46121
www.dixiechopper.com