BULLETIN NO.
SERVICE PARTS LIST 54-24-0380
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN DATE
Feb. 2009
1/2" HAMMER-DRILL
WIRING INSTRUCTION
SERIAL
CATALOG NO. 5387-20 NUMBER A68A 58-01-0127
EXAMPLE:
00 0 Component Parts (Small #) Are Included
When Ordering The Assembly (Large #).
SEE REVERSE SIDE
FOR SERVICE &
GREASE NOTES
FIG. PART NO. DESCRIPTION OF PART QTY.
224 02-02-0125 BALL - 3.6mm 1
225 02-02-0155 BALL - 3.7mm 1
226 02-02-0115 BALL - 3.8mm 1
227 02-02-0160 BALL - 3.9mm 1
228 02-02-0110 BALL - 4.0mm 1
229 45-88-0315 WASHER 1
FIG. PART NO. DESCRIPTION OF PART QTY. 238 40-50-0150 RETAINING SPRING 1
4 48-76-5010 QUIK-LOK CORD SET 1 239 42-70-0085 SHIFTING CLIP 1
8 12-99-5381 SERVICE NAMEPLATE 1 240 42-70-0090 SHIFTING CLIP 1
104 42-14-0115 AIR DEFLECTION RING 1 241 40-50-0335 PRESSURE SPRING 1
105 18-07-0121 FIELD 1 420 31-40-0095 GEARCASE 1
106 16-07-0124 ARMATURE ASSEMBLY 1 425 28-28-0025 DIAPHRAGM ASSEMBLY 1
107 22-84-0940 FAN 1 605 43-46-0172 DEPTH GAGE 1
108 02-04-0063 BALL BEARING 1 701 48-66-0087 1/2" CHUCK (INCLUDES #800) 1
109 02-04-0064 BALL BEARING 1 48-66-4040 CHUCK KEY HOLDER (NOT SHOWN) 1
110 45-22-0055 SLEEVE 1 705 49-15-5300 SIDE HANDLE 1
111 42-92-0145 BEARING COVER 1 800 48-66-3280 CHUCK KEY 1
114 45-30-0210 VINYL SLUG 4 801 05-80-0430 6MM LH SCREW 1
120 23-94-0041 WIRE ASSEMBLY - BLACK 2 1000 14-46-0030 BOLT KIT (3 BOLTS REQUIRED) 1
121 23-94-0042 WIRE ASSEMBLY - BLACK 2 1100 14-38-0145 HOUSING w/BACK HANDLE 1
1200 14-46-0020 MAINTENANCE SET (NOT SHOWN)
123 42-70-1100 FIELD CENTERING CLIP 2 (INCLUDES TUBE TYPE 'E' GREASE) 1
124 23-94-0043 WIRE ASSEMBLY - RED 1 1201 22-16-0065 CARBON BRUSH SET (2 PER PKG) 1
125 23-94-0044 WIRE ASSEMBLY - RED 1 1202 05-81-0932 SCREW 2
136 23-66-0034 SWITCH 1 1203 45-06-0025 SEAL 1
201 38-50-0100 SPINDLE 1 1204 22-56-0050 BLADE HOUSING ASSEMBLY 1
202 45-88-8295 WASHER 1 1206 45-22-0540 RUBBER SLEEVE 1
203 40-50-8890 VIBRATION SPRING 1
204 02-04-1830 BALL BEARING 1 FIG. NOTES:
205 44-84-0295 RATCHET (SET OF 2) 1 106,1100,1206 RUBBER SLEEVE (BEARING CUP) TO BE PLACED
206 44-90-0004 SEAL RING 1 INTO MOTOR HOUSING ASSEMBLY PRIOR TO
207 44-90-0019 RETAINING RING 1 INSTALLING ARMATURE ASSEMBLY.
208 45-88-1300 WASHER 1
209 32-75-0045 SPINDLE GEAR 1 111,220 DEMPLE IN BEARING COVER TO FACE PIN.
210 44-90-0065 SHIFT RING 1
211 32-75-0055 SPINDLE GEAR 1 209,210 FLATS OF SHIFT RING TO FACE SPINDLE GEAR.
212 45-88-0335 WASHER 1
213 44-60-1490 PIN 1 223-228 THE CORRECT SIZE BALL MUST BE CHOSEN TO
214 44-10-0025 SHIFT LEVER 1 PROPERLY SHIM OUT THE END PLAY IN THE
217 44-60-1470 PIN 1 SPINDLE. SPINDLE IS TO HAVE A SMALL AMOUNT
218 45-88-8345 THRUST WASHER 2 OF END PLAY WITHOUT BEING TIGHT.
219 44-10-0035 SHIFT LEVER 1
220 44-60-1480 PIN 1
221 32-60-0065 REDUCTION GEAR 1 MILWAUKEE ELECTRIC TOOL CORPORATION
222 44-60-1475 PIN 2 13135 W. LISBON RD., BROOKFIELD, WI 53005
223 02-02-0105 BALL - 3.4mm 1 Drwg. 3
5387-20 SERVICE AND GREASE NOTES
Greasing Instructions
Type "E" Grease, No. 49-08-4122 (Included in Maintenance Set No. 14-46-0020)
Type "U" Grease, No. 49-08-0150
1. Clean ratchets faces (205) completely and apply a light coat of type "U" grease, No. 49-08-0150.
2. Place 1/16 oz. of type "E" grease, No. 49-08-4122, in and around the ratchet cavity of the gearcase (420).
Other than the mating faces, lightly coat the ratchets (205) with Type "E" Grease, No. 49-08-4122.
3. Coat spindle splines (201), pin (213) and ball (223-228) with 1/16 oz. of type "E" grease, No. 49-08-4122.
4. Place 1/8 oz. of type "E" grease, No. 49-08-4122, in gear cavity of diaphragm (425).
5. Grease gear assembly (parts 208, 209, 210, 211, 212, 217, 218, 221, 222, 229, 239, 240 and 241) using 5/8 oz.
type "E" grease, No. 49-08-4122.
6. Using type "E" grease, No. 49-08-4122, lightly grease O-ring on Item (219) before assembly to gearcase.
Total amount of type "E" grease: approximately 1 oz.
See Note 6
See Note 1
Lightly coat with Type "U"
See Note 4
1/8 oz. Type "E"
See Note 3 See Note 5
1/16 oz. Type "E" 1/4 oz. Type "E"
See Note 2
See Note 5
3/8 oz. Type "E"
See Note 2
1/16 oz. Type "E"
