Quiz (team A , Team B, Team C)

Round 1

1.What is the product manufactured in our division?

a) wiring harness b) Brake system c) Steering wheel d) dashboard

2.What are the part application we supplied?

a) Mirror b) Airbag c) seat beat sensor d) All

3. From below What are the process we doing here?

a) heat treatment b) Moulding c) Plating D) all

4) From below customer whom we supplied our parts directly?

a) Hyundai b) Mahendra c) Maruti d) Tata Ficosa

Round 2

1. In our division What is the certificate we received for quality?

a) ISO 9001 b) ISO 14001 c) IATF TS 16949 d) ISO 18000

2.What is the expansion of QMS ?

a) Quality management system b) Quantity Measuring system c) Quarter mentor system d) Quality
monitoring system

3. What is the expansion of EMS ?

a) Ensuring mecal system b) Environment management system c) Expanded memory system d)

Emergency management system

4. What is the expansion of ISO ?

a) International standardization for organization

b) Indian standard organization

c) International organization for standardization

d) Industrial system for organization

Round 3

1.Which month declared as Quality month ?

a) December b) October c) September d) November

2. From below Who should followed Quality principles?

a) operators b) Management c) Quality team d) All

3. Quality principles are defined by

a) Quality team b) customer c) international Quality standards d) supplier

4. Who are all need to more concentrate about Quality during part production?

a) IPQC b) Operators c) Engineers d) All

Round 4

1.what is the expansion of PPE?

a) people protection equipment b) Personal protective equipment c) personal production

encouragement d) product personal equipment

2. What is the expansion of FIFO?

a) First out First in b) First in First aid c) First in First out d) Fast internet First outlook

3. What is the expansion of PPM ?

a) parts per million b) Parts produced monitoring c) parts per meter d) Produced parts measuring

4. What is the expansion of ERT?

a) Emergency rent transport b) Emergency response transit c) Emergency response team

d) Expert reaction team

Round 5

1.What is the main goal of Quality?

a) to achieve customer satisfaction b) to achieve Production Quantity c) To achieve on time delivery

d) to achieve internal PPM.

2.What is the use of Part segregation in produced parts during rejection find out?

a) Quantity increased b) Rejection part not mix with ok parts c) For engaging into work d) no use

3.What is the use to set internal PPM?

a) To control rejection b) To control inventory c) To control time d) To control discipline

4.What is the use to set zero defect in Automobile industry?

a) To achieve projects b) To save people life c) To achieve Production Quantity d) To achieve Quality

Round 6

1.For what purpose yellow colour bins used?

a) Rejection b) Ok c) Rework / Hold d) Child parts

2. Which colour tags are used to identify rejection parts?

a) Blue b) yellow c) red d) White

3.For what purpose we use sensors used in rejection bins?

a) To avoid rejection b) To avoid delay time c) to increase cycle time d) to avoid good part /bad part
mixup

4.For what purpose we use Job card?

a) Identification b) traceability c) Production Qty d) All

Round 7

1.From below what are the changes happened during production?

a) Man b) Machine c) Method c) All

2.After Breakdown recovery first part should get approval?

a) No b) yes c) may be d) sometimes

3.Why Breakdown should be informed to Quality?

a) To ensure product Quality b) To Ensure Breakdown timing c) to ensure Production Quantity

d) To ensure product Quality

4) Why Work instruction should be displayed?

a) to ensure identification b) To verify the work method c) need only for Quality team d) no use

Round 8

1.How 5s principles helped in Quality?

2. What is the purpose of maintaining constant bins and constant volume?

3. What is the purpose of maintaining daily check list?

4. What is the purpose of poke yoke check list?

Round 9

1.what is the use of 4M monitoring?

2.What is the use of Zero defect monitoring?

3.What is the use of Master samples?

4. what is the use of Poke yoke?

Round 10

1.Name any one customer complaints in Autoliv customer?

2.Name any one customer complaints in TATA FICOSA customer?

3.Name any one customer complaints in Sanden vikas customer?

4.Name any one customer complaints in Rane TRW customer?

Round 11

1.What is the meaning of APS?

2.APS Pillars any three?

3.Identification practice linked which S ?

Round 12

1.What is the meaning of jidoko?

2.What is the meaning of TPM?

3.What is the meaning of preventive maintenance?

4.What is the meaning of corrective action and preventive action?

1. Full form of 4M?

A. Man/Machine/Maker/Material
B. Mistake/Machine/Maker/Material
C. Man/Machine/Material/Method
D. Man/Machine/Material/Measure

2. Changes can be classified into Planned change/Unplanned change/Abnormal

situation
A. True
B. False

3. Write the abbreviation of ECN ______________________________

4. Write the abbreviation of PCN ______________________________

5. Write the abbreviation of SCN ______________________________

6. Which department is responsible for “Man” changes?

A. Production
B. Maintenance
C. Purchase
D. Process Engineering
E. Quality

7. Which department is responsible for “Machine” changes?

A. Production
B. Maintenance
C. Purchase
D. Process Engineering
E. Quality

8. Which department is responsible for “Material” changes?

A. Production
B. Maintenance
C. Purchase
D. Process Engineering
E. Quality

9. Which department is responsible for “Method” changes?

A. Production
B. Maintenance
C. Purchase
D. Process Engineering
E. Quality
10. Any changes in Man/Machine/Method/Material should mandatorily informed to
which department?
A. Production
B. Maintenance
C. Purchase
D. Process Engineering
E. Quality

11. Any changes that affects the product quality or design or production method
(Process flow) is called
A. Major change
B. Minor change

12. Any changes that won’t affect the product quality or design or production method
(Process flow) is called
A. Major change
B. Minor change

13. Any changes due to complaints, Continual Improvement, Improving manufacture

capability is denoted as
A. Engineering Change Note (ECN)
B. Process Change Note (PCN)
C. Supplier Change Note (SCN)

14. Inspection of the parts produced before any planned/unplanned change is called
A. Retroactive inspection
B. Suspected lot inspection
15. Inspection of the parts produced after any planned/unplanned change is called
A. Retroactive inspection
B. Suspected lot inspection
16. What are the Unexpected Changes?

A. Tool & Fixture Issues [ Broken / Damage]

B. Machine breakdown
C. Operator sickness during working
D. All the above

17. What are the Expected Changes?

A. Man, Material, Method, Machine

B. Power failure
C. Operator sickness during working
D. All the above

18. ECN approval by?

A. CFT team
B. Operation Head
C. Customer
D. Project team

19. PCN approval by?

A. CFT team
B. Operation Head
C. Customer
D. Project team
20. Any changes from Drawing specification and product specification is

A. Engineering Change Note (ECN)

B. Process Change Note (PCN)
C. Supplier Change Note (SCN)

1. Selection criteria for least count of an instrument

A. 1/10th of tolerance
B. 1/10th of process variation
C. 1/3rd of id

2. Elements of a measurement system

A. Inspector, instrument, part, characteristic etc.
B. Inspector, instrument, part, characteristic, checking method etc.
C. Instrument

3. Appropriate statistical study to capture precision

A. Bias
B. Linearity
C. R&R

4. Appropriate statistical study to capture accuracy for one fixed range

A. Bias
B. Linearity
C. R&R

5. Appropriate statistical study to capture accuracy over the entire operating range
(Process Variation)
A. Bias
B. Linearity
C. Stability

6. Appropriate statistical study to capture variation in bias w.r.t time

A. Bias
B. R&r
C. Stability

7. Repeatability represents variation due to

A. Equipment / instrument
B. Appraiser
C. Appraiser part interaction
8. Reproducibility represents variation due to
A. Equipment / instrument
B. Appraiser
C. Appraiser part interaction

9. GR&R study of average and range method provides all constituents of total
variation except
A. Variation due to equipment
B. Variation due to appraiser
C. Variation due to interaction between appraiser & part

10. GR&R study acceptance criteria

A. GR&R > 30% of tolerance (tol.) or total variation TV)
B. GR&R < 10% tol or TV
C. GR&R < 10% tol or tv & upto 30% tol. or TV considering the cost of repair
etc.

11. Repeatability is high due to

A Inherent variation of equipment
B Excessive within part variation
C Not rounded off to the half of the l.c.
D All of the above
E None of the above

12. Reproducibility is high due to

A. lack of appraiser’s skill
B. Excessive within part variation
C. Wrong instrument used
D. All of the above
E. None of the above

13. Acceptance criteria for Bias study is

A. > 30
B. < 30
C. Zero should lie between two bias limits
D. 90

14. Acceptance criteria for Kappa study is

A. > 75
B. <10
C. <40
D. None of the above

15. MSA Should be conducted before

 A) SPC
B) FMEA
C) APQP
D) CAN BE CONDUCTED AT ANY TIME

1. Who developed seven qc tools?

A. Pareto
B. Deming
C. Juran
D. Ishikawa

2. Appraisal costs are those costs incurred when trying to stop problems, failures
and errors from occurring.
A. False
B. True

3. What type of chart is shown below?

A. Cp
B. Run
C. Control
D. Process capability

4. A defect is known as
A. Physical damage
B. Aesthetic non conformance
C. Non conformance to parameter
D. All above

5. The preferred method for achieving total quality in process output is to:
A. Build and install an error-proof process and maintain it.
B. Rely on operator self-inspection and self-correction.
C. Rely on a team of highly trained and dedicated inspectors.
D. Perform inspection at the next process.
6. Tally Mark (IIII II) is equal to
A. 8
B. 7
C. 6
D. 5

7. The tool used to show movement of product is

A. Histogram
B. Control chart
C. Process flow chart
D. Scatter diagram

8. Skewness in the data is presented by

A. Process flow chart
B. Histogram
C. Pareto diagram
D. Cause and effect diagram

9. Which tool is also known as 80-20 rule?

A. Histogram
B. Pareto diagram
C. Cause and effect diagram
D. Scatter diagram

10. Which tool is also named as Fishbone diagram?

A. Pareto diagram
B. Scatter diagram
C. Ishikawa diagram
D. Histogram
11. In Pareto Table, data has to be arranged in _________
A. Ascending order
B. Descending order
C. Any order
D. None of the above

12. _________ is a group technique for generating new, useful ideas.

A. Flow Diagram
B. Pareto Diagram
C. Scatter Diagram
D. Brainstorming

13. Cause and Effect Diagram is used to identify____________

A. Actual Causes
B. Sub Causes
C. Root Causes
D. Possible Causes

14. Accuracy is
A. Closeness of individual data points
B. Closeness of data points to target value
C. Closeness of mean value to target value
D. None of the above

15. Precision is
A. Closeness of individual data points
B. Closeness of data points to target value
C. Closeness of mean value to target value
D. None of the above