HRC (High Rupturing Capacity) fuses:
1. Construction
An HRC fuse consists of:
1. Fuse Body
o Made of high-strength ceramic or steatite.
o Provides mechanical strength and withstands high temperature and pressure
during fault interruption.
2. Fuse Element
o Usually made of silver, copper, or tin alloy.
3. Filling Material
o Quartz powder or silica sand fills the fuse body.
o Absorbs heat and extinguishes the arc quickly.
4. End Caps
o Made of copper or brass, plated with silver.
o Used to connect the fuse to the circuit.
5. Arc-quenching Medium
o Quartz powder turns into a glass-like substance under arc heat, absorbing energy.
2. Working Principle
Under normal current: The fuse element carries current without overheating.
Under fault condition:
1. Fault current causes the fuse element to overheat.
2. Element melts and opens the circuit.
3. An arc forms between the melted ends.
4. Quartz powder melts and forms silica glass, quenching the arc.
5. Circuit is isolated safely.
3. Characteristics
Current-Time Characteristics:
o Inverse time characteristic: Higher fault current → faster operation.
o Accurate and predictable melting times.
Breaking Capacity:
o Can interrupt very high fault currents (up to 80 kA or more).
Low Power Loss:
o Minimal heat under rated load.
High Reliability:
o No maintenance; once blown, must be replaced.
4. Applications
Protection of:
o Transformers
o Motors
o Capacitor banks
o High-voltage switchgear
Widely used in:
o Distribution networks
o Industrial power systems
o Short-circuit and backup protection for circuit breakers