ASTM
ASTM
                                                                  3
                                                                      B232/B232M − 11
                                                                   TABLE 1      Continued
                                                      Stranding                                Stranding                                Nominal
            Size
                              Code                      Design                Aluminum Wires                      Steel Wires            O.D. of       Mass,
                                           Class
                             WordsA                   Aluminum/                   Diameter,                       Diameter,            Conductors,   lb/1000 ft
    cmil           AWG                                   Steel      Number                     Layers      Number               Layers     in.
                                                                                     in.                             in.
    167   800      000    Pigeon           AA, A         6/1            6          0.1672         1           1     0.1672        0      0.502        230.5
    159   000      ...    Guinea          AA (HS)       12/7           12          0.1151         1           7     0.1151        1      0.576        396.3
    134   600      ...    Leghorn         AA (HS)       12/7           12          0.1059         1           7     0.1059        1      0.530        335.5
    133   100       00    Quail            AA, A         6/1            6          0.1489         1           1     0.1489        0      0.447        182.8
    110   800      ...    Minorca         AA (HS)       12/7           12          0.0961         1           7     0.0961        1      0.481         276.3
    105   600        0    Raven            AA, A         6/1            6          0.1327         1           1     0.1327        0      0.398        145.2
    101   800      ...    Petrel          AA (HS)       12/7           12          0.0921         1           7     0.0921        1      0.461        253.8
     83   690        1    Robin            AA, A         6/1            6          0.1181         1           1     0.1181        0      0.354         115.0
     80   000      ...    Grouse          AA (HS)        8/1            8          0.1000         1           1     0.1670        0      0.367        148.8
     66   360        2    Sparate          AA, A         7/1            7          0.0974         1           1     0.1299        0      0.325        106.63
     66   360        2    Sparrow          AA, A         6/1            6          0.1052         1           1     0.1052        0      0.316         91.2
     41   740        4    Swanate          AA, A         7/1            7          0.0772         1           1     0.1029        0      0.257        66.95
     41   740        4    Swan             AA, A         6/1            6          0.0834         1           1     0.0834        0      0.250        57.35
     33   090        5    ...                A           6/1            6          0.0743         1           1     0.0743        0      0.223        45.51
     26   240        6    Turkey           AA, A         6/1            6          0.0661         1           1     0.0661        0      0.198        36.02
A
  Code words shown are provided here for information only. These code names apply to Class AA Bare Aluminum Conductors, Steel Reinforced (ACSR) as shown above.
They do not apply to Class A products shown in the above table.
   Conversion factors:
1 cmil = 5.067 E – 0.4 mm2
1 in. = 2.54 E + 01 mm
1 lb/1000ft = 1.488 E + 00 kg/km
1 ft = 3.048 E – 01 m
1 lb = 4.536 E – 01 kg
1 lbf = 4.448 E – 03 kN
  9.2 The number and diameter of aluminum and steel wires                            10.1 The rated strength of a completed conductor shall be
and the area of cross section of aluminum wires shall conform                     taken as the aggregate strength of the aluminum and steel
to the requirements prescribed in Tables 1-5.                                     components, calculated as follows. The strength contribution
                                                                                  of the aluminum wires shall be taken as the percentage,
   9.3 Where compressed stranding is required in order to                         indicated in Table 6, of the sum of the strengths of the
insulate the conductor properly, one or more aluminum layers                      1350-H19 wires, calculated from their specified nominal wire
of any stranded conductor consisting of 7 wires or more may be                    diameter and the appropriate specified minimum average
slightly compressed. The nominal diameter of the compressed                       tensile strength given in Specification B230/B230M. The
conductor is 3 % below the nominal diameter of noncom-                            strength contribution of the steel core wires shall be taken as
pressed conductor and the area of cross section after compress-                   the percentage, according to the number of layers of steel
ing is in accordance with Section 13.                                             wires, indicated in Table 6, of the sum of the strengths of the
  9.4 For “HS” (High Strength) type conductors as denoted in                      steel wires, calculated from their specified nominal wire
Table 1 and Table 2, unless specified by the customer, the                         diameter and the appropriate specified minimum stress at 1 %
                                                                              4
                                                      B232/B232M − 11
                TABLE 2 Construction Requirements—Aluminum Conductors, Steel Reinforced (ACSR)
                                                               Stranding                                Nominal
                                                                                                         Outside
Size,           Stranding            Aluminum Wires                             Steel Wires                          Mass,
        Class                                                                                          Diameter of
mm2              Design                                                                                              kg/km
                                       Diameter,                                Diameter,              Conductors,
                            Number                    Layers         Number                   Layers
                                          mm                                       mm                     mm
1250     AA      84/19        84          4.35          4                  19     2.61          2        47.85       4274
1250     AA      76/19        76          4.58          4                  19     2.14          2        47.34       4023
1250     AA      72/7         72          4.70          4                   7     3.13          1        46.99       3901
                                                               5
                                                              B232/B232M − 11
                                                           TABLE 2       Continued
                                                                       Stranding                                 Nominal
                                                                                                                  Outside
    Size,               Stranding            Aluminum Wires                             Steel Wires                              Mass,
               Class                                                                                            Diameter of
    mm2                  Design                                                                                                  kg/km
                                               Diameter,                                Diameter,               Conductors,
                                    Number                    Layers         Number                   Layers
                                                  mm                                       mm                      mm
     140        AA       18/1         18          3.15          2                   1     3.15          0          15.75         451.5
     125        AA       26/7         26          2.47          2                   7     1.92          1          15.64         503.7
     125        AA       24/7         24          2.58          2                   7     1.72          1          15.48         474.9
     125        AA       18/1         18          2.97          2                   1     2.97          0          14.85         401.3
extension given in Specification B498/B498M, B606, B802/                      12.2 In the calculation of the electrical resistance of a
B802M, or B803, whichever is applicable.                                   conductor, the zinc-coated or Zn-5A1-MM coated steel core
  10.2 Rated strength and breaking strength values shall be                wires may be included.
rounded to three significant figures, in the final value only, in             13. Variation in Area
accordance with the rounding method of Practice E29.
                                                                              13.1 The area of cross section of the aluminum wires of a
  10.3 Rated strength of various constructions are given in                conductor shall be not less than 98 % of the area specified.
Table 3 or Table 4.                                                        Unless otherwise specified by the purchaser, the manufacturer
                                                                           may have the option of determining the cross-sectional area by
11. Density                                                                either of the following methods, except that in case of question
  11.1 For the purpose of calculating mass per unit length,                regarding area compliance, the method of 13.1.2 shall be used:
cross sections, etc., the density of aluminum 1350 shall be                   13.1.1 The area of cross section may be determined by
taken as 2705 kg/m3 [0.0975 lb/in.3] at 20°C (Explanatory Note             calculations from diameter measurements, expressed to four
5).                                                                        decimal places, of the component aluminum wires at any point
                                                                           when measured perpendicularly to their axes.
   11.2 For the purpose of calculating mass per unit length,
                                                                              13.1.2 The area of cross section of the aluminum wires of a
cross sections, etc., the density of galvanized or aluminized
                                                                           conductor may be determined by Test Method B263. In
steel wire shall be taken as 7780 kg/m3 [0.281 lb/in.3] at 20°C.
                                                                           applying that test method the increment in mass per unit length
                                                                           resulting from stranding may be the applicable value specified
12. Mass Per Unit Length and Electrical Resistance
                                                                           in 12.1 or may be calculated from the measured component
   12.1 The mass per unit length and electrical resistance of a            dimensions of the sample under test. In case of question
unit length of stranded conductor are a function of the length of          regarding area compliance, the actual mass per unit length
lay. The approximate mass and electrical resistance may be                 increment due to stranding shall be calculated.
determined using the standard increments shown in Table 6.
When greater accuracy is desired, the increment based on the               14. Workmanship, Finish, and Appearance
specific lay of the conductor may be calculated (Explanatory                  14.1 The conductor shall be clean and free of imperfections
Note 6).                                                                   not consistent with good commercial practice.
                                                                       6
                                                          B232/B232M − 11
                            TABLE 3 Rated Strength Aluminum Conductors, Steel Reinforced (ACSR)
              Size
                                       Stranding Design    ACSR/GA2                 ACSR/GA3      ACSR/GA4    ACSR/GA5,
                              Class                                    ACSR/GC2
    cmil             AWG                Aluminum/Steel     ACSR/MA2,                ACSR/MA3,     ACSR/MA4,   ACSR/MA5,
                                                                         kips
                                                              kips                     kips          kips        kips
2   312 000           ...      AA           76/19            56.7        54.8          58.5         59.9        60.4
2   167 000           ...      AA           72/7             49.8        48.4          51.3         52.3        52.7
2   156 000           ...      AA           84/19            60.3        57.7          62.8         64.8        65.4
1   780 000           ...      AA           84/19            51.0        48.9          53.1         54.7        55.2
1   590 000           ...      AA           54/19            54.5        51.6          57.5         59.7        60.4
1   590 000           ...      AA           45/7             42.2        40.5          43.9         45.1        45.5
1   510 000           ...      AA           54/19            51.7        48.9          54.5         56.6        57.3
1   510 000           ...      AA           45/7             40.1        38.5          41.6         42.8        43.2
1   431 000           ...      AA           54/19            49.1        46.4          51.7         53.7        54.4
1   431 000           ...      AA           45/7             38.3        36.9          39.8         41.0        41.3
1   351 000           ...      AA           54/19            46.3        43.8          48.8         50.7        51.3
1   351 000           ...      AA           45/7             36.2        34.8          37.6         38.7         39
1   272 000           ...      AA           54/19            43.6        41.2          46.0         47.7        48.3
1   272 000           ...      AA           45/7             34.1        32.8          35.4         36.4        36.7
1   272 000           ...      AA           36/1             26.4        26.0          27.0         27.4        27.6
1   192 500           ...      AA           54/19            41.9        39.7          44.1         45.7        46.3
1   192 500           ...      AA           45/7             32.0        30.7          33.2         34.1        34.4
1   113 000           ...      AA           54/19            39.1        37.0          41.2         42.7        43.2
1   113 000           ...      AA           45/7             29.8        28.7          31.0         31.9        32.2
1   033 500           ...      AA           54/7             36.6        34.6          38.6         40.2        40.7
1   033 500           ...      AA           45/7             27.7        26.6          28.8         29.6        29.8
1   033 500           ...      AA           36/1             21.4        21.1          21.9         22.3        22.4
    954 000           ...      AA           54/7             33.8        32.0          35.7         37.1        37.6
    954 000           ...      AA           45/7             25.9        24.9          26.9         27.7        27.9
    954 000           ...      AA           36/1             19.8        19.5          20.3         20.6        20.7
    900 000           ...      AA           54/7             31.9        30.2          33.7         35.0        35.4
    900 000           ...      AA           45/7             24.4        23.5          25.4         26.1        26.3
    795 000           ...      AA           30/19            38.4        35.8          41.1         43.1        43.7
    795 000           ...      AA           54/7             28.2        26.6          29.7         30.9        31.3
    795 000           ...      AA           45/7             22.1        21.2          22.9         23.5        23.7
    795 000           ...      AA           26/7             31.5        29.6          33.5         34.9        35.4
    795 000           ...      AA           24/7             27.9        26.4          29.5         30.6        31.0
    795 000           ...      AA           36/1             16.8        16.5          17.2         17.4        17.5
    715 500           ...      AA           30/19            34.6        32.2          36.9         38.7        39.3
    715 500           ...      AA           26/7             28.4        26.6          30.1         31.4        31.9
    715 500           ...      AA           24/7             25.5        24.1          26.9         27.9        28.3
    666 600           ...      AA           26/7             26.4        24.8          28.0         29.3        29.7
    666 600           ...      AA           24/7             23.7        22.4          25.0         26.0        26.3
    636 000           ...      AA           30/19            31.5        29.4          33.6         35.2        35.8
    636 000           ...      AA           30/7             30.4        28.7          33.2         34.9        35.4
    636 000           ...      AA           26/7             25.2        23.6          26.8         27.9        28.3
    636 000           ...      AA           24/7             22.6        21.4          23.9         24.8        25.1
    636 000           ...      AA           36/1             13.8        13.5          14.0         14.2        14.3
    636 000           ...      AA           18/1             15.7        15.3          16.3         16.7        16.9
    605 000           ...      AA           30/19            30.0        28.0          32.0         33.5        34.0
    605 000           ...      AA           30/7             28.9        27.3          31.6         33.2        33.7
    605 000           ...      AA           26/7             24.3        22.8          25.8         26.9        27.3
    605 000           ...      AA           24/7             21.6        20.4          22.7         23.6        23.9
    556 500           ...      AA           30/7             27.8        25.8          29.7         31.2        31.7
    556 500           ...      AA           26/7             22.6        21.2          24.0         25.0        25.3
    556 500           ...      AA           24/7             19.8        18.7          20.9         21.7        22.0
    556 500           ...      AA           18/1             13.7        13.4          14.3         14.6        14.8
    477 000           ...      AA           30/7             23.8        22.1          25.5         26.8        27.2
    477 000           ...      AA           26/7             19.5        18.4          20.7         21.6        21.9
    477 000           ...      AA           24/7             17.2        16.2          18.1         18.8        19.0
    477 000           ...      AA           18/1             11.8        11.5          12.3         12.6        12.7
    397 500           ...      AA           30/7             20.3        18.9          21.7         22.8        23.1
    397 500           ...      AA           26/7             16.3        15.3          17.2         18.0        18.2
    397 500           ...      AA           24/7             14.6        13.9          15.4         16.0        16.2
    397 500           ...      AA           18/1             9.94         9.7          10.4         10.6        10.7
    336 400           ...      AA           30/7             17.3        16.2          18.5         19.4        19.7
    336 400           ...      AA           26/7             14.1        13.3          14.9         15.5        15.7
    336 400           ...      AA           18/1             8.68         8.4          8.96         9.17        9.24
    300 000           ...      AA           26/7             12.7        12.0          13.4         14.0        14.2
    266 800           ...      AA           26/7             11.3        10.6          11.9         12.4        12.6
    266 800           ...      AA           18/1             6.88         6.7          7.1          7.27        7.32
    211 600          0000     AA, A          6/1             8.35        7.95          9.01         9.41        9.55
    211 300           ...    AA (HS)        12/7             20.7        18.9          22.6         24.0        24.4
    203 200           ...    AA (HS)        16/19            28.4        25.8          31.1         33.1        33.7
    190 800           ...    AA (HS)        12/7             18.7        17.0          20.4         21.6        22.1
    176 900           ...    AA (HS)        12/7             17.3        15.8          18.9         20.1        20.4
    167 800           000     AA, A          6/1             6.62        6.30          7.15         7.46        7.57
                                                              7
                                                               B232/B232M − 11
                                                           TABLE 3     Continued
               Size
                                            Stranding Design    ACSR/GA2                              ACSR/GA3         ACSR/GA4         ACSR/GA5,
                                  Class                                              ACSR/GC2
     cmil             AWG                    Aluminum/Steel     ACSR/MA2,                             ACSR/MA3,        ACSR/MA4,        ACSR/MA5,
                                                                                       kips
                                                                   kips                                  kips             kips             kips
     159 000          ...        AA (HS)         12/7                16.0               14.6             17.4              18.4             18.8
     134 600          ...        AA (HS)         12/7                13.6               12.4             14.8              15.7             16.0
     133 100           00         AA, A           6/1                5.30               5.05             5.72              5.97             6.05
     110 800          ...        AA (HS)         12/7                11.3               10.3             12.2              13.0             13.2
     105 600            0         AA, A           6/1                4.38               4.12             4.65              4.85             4.91
     101 800          ...        AA (HS)         12/7                10.4               9.46             11.2              11.9             12.1
      83 690            1         AA, A           6/1                3.55               3.34             3.76              3.92             3.98
      80 000          ...        AA (HS)          8/1                5.20               4.89             5.73              6.04             6.15
      66 360            2         AA, A           7/1                3.64               3.39             3.90              4.09             4.15
      66 360            2         AA, A           6/1                2.85               2.68             3.01              3.14             3.18
      41 740            4         AA, A           7/1                2.36               2.20             2.52              2.64             2.68
      41 740            4         AA, A           6/1                1.86               1.76             1.97              2.05             2.07
      33 090            5           A             6/1                1.49               1.41             1.57              1.64             1.66
      26 240            6         AA, A           6/1                1.19               1.12             1.26              1.30             1.32
15. Mechanical and Electrical Tests                                           16.2 All inspections and tests shall be made at the place of
  15.1 Tests for mechanical and electrical properties of alu-               manufacture unless otherwise especially agreed upon between
minum wires shall be made before stranding (Explanatory Note                the manufacturer and the purchaser at the time of the purchase.
7).                                                                           16.3 The manufacturer shall afford the inspector represent-
   15.2 All aluminum wires composing the conductors shall be                ing the purchaser all reasonable access to manufacturer’s
capable of meeting the bending properties stated in Specifica-               facilities to satisfy him that the material is being furnished in
tion B230/B230M after stranding.                                            accordance with this specification.
   15.3 Routine production testing after stranding is not re-               17. Packaging and Package Marking
quired. However, when such tests are requested by the pur-                    17.1 Package sizes and kind of package, reels or coils, shall
chaser and agreed to by the manufacturer at the time of placing             be agreed upon between the manufacturer and the purchaser at
the order (or made for other reasons) aluminum wires removed                the time of placing the order. Recommended package sizes are
from the completed conductor shall have tensile strengths of                shown in Table 7 or Table 8 (Explanatory Note 9).
not less than 95 % of the minimum tensile strength specified
                                                                              17.2 There shall be only one length of conductor on a reel.
for the wire before stranding. The electrical resistivity shall
                                                                            (See Table 9.)
meet the minimum resistivity specified for the wire before
stranding. Elongation tests may be made for information                       17.3 The conductors shall be protected against damage in
purposes only and no minimum values are assigned (Explana-                  ordinary handling and shipping. If heavy wood lagging is
tory Note 7). The frequency of these tests shall be agreed upon             required, it shall be specified by the purchaser at the time of
between the purchaser and the manufacturer.                                 placing the purchase order.
   15.4 Tests for demonstration of rated strength of the com-                  NOTE 1—Multiple lengths per package are allowable only when the
pleted conductor are not required by this specification but may              bare conductor is intended for re-manufacture, such as adding a covering
                                                                            or insulation. In such cases, the position of each end of a length is to be
be made if agreed upon between the manufacturer and the
                                                                            clearly marked and the length of each portion shall be shown on the tag
purchaser at the time of placing an order. If tested, the breaking          attached to the end of the conductor.
strength of the completed conductor shall be not less than the
                                                                               17.4 The net mass, length, size, kind of conductors,
rated strength if failure occurs in the free length at least 1 in.
                                                                            stranding, type of coating, class of zinc or Zn-5A1-MM coating
[25 mm] beyond the end of either gripping device, or shall be
                                                                            (if used), and any other necessary identification shall be
not less than 95 % of the rated strength if failure occurs inside,
                                                                            marked on a tag attached to the end of the conductor inside the
or within 1 in. [25 mm] of the end of, either gripping device
                                                                            package. This same information, together with the purchase
(Explanatory Note 8).
                                                                            order number, the manufacturer’s serial number (if any), and
  15.5 Tests for all properties of zinc-coated, or Zn-5A1-MM                all shipping marks and other information required by the
coated steel wires shall be made before stranding (Explanatory              purchaser shall appear on the outside of each package.
Note 7).
                                                                            18. Keywords
16. Inspection                                                                18.1 aluminum conductor; concentric-lay-stranded alumi-
  16.1 Unless otherwise specified in the contract or purchase                num conductor; electrical conductors; electrical conductors,
order, the manufacturer shall be responsible for the perfor-                aluminum; steel-reinforced conductors; stranded aluminum
mance of all inspection and test requirements specified.                     conductors
                                                                      8
                                          B232/B232M − 11
                TABLE 4 Rated Strength—Aluminum Conductor, Steel Reinforced (ACSR)
                                                Rated Strength (by type of steel core wire)
Size,   Class         Stranding     ACSR/GA2         ACSR/GC2            ACSR/GA3             ACSR/GA4   ACSR/GA5
mm2                    Design       ACSR/MA2,           kN               ACSR/MA3,            ACSR/MA4   ACSR/MA5,
                                       kN                                   kN                   kN         kN
1250    AA             84/19           306               293                 319                329         332
1250    AA             76/19           269               260                 278                284         286
1250    AA             72/7            250               242                 257                262         264