Tool News

New Product Information

New Tools Available – April 2016

Customer Appreciation Tool Set

Model: All Models • Commercial grade Cat® branded tools for Cat • 128 pieces
Warranty: Six Months customers • Includes ¼” and ½” drive ratchets/sockets
• Packaged in a high-density foam-lined Cat • Wrenches and sockets are metric sizes
carrying case that keeps tools firmly in place
Part No. Description Dimensions Weight
400 x 552 x 102 mm 14.2 kg
497-8174 Customer Appreciation Tool Kit
(15 ¾ x 21 ¾ x 4 ¾ in) (31 lb 6 oz)

Contents Description
Combination Wrenches 8 - 19 mm
1-1/2 Stubby Flat; 3”,4”, 6”, 8” Flat;
Screwdrivers
1-1/2” and 4” Phillips #2, 3” Phillips #1
8” Needle Nose with Cutter, 7-1/2” Gripper with Cutter,
Pliers
6-1/2” Diagonal Cutter, 9-1/2” Water Pump Style
1/2” Drive Tools 10” Ratchet, 15” Breaker Bar, 5” Extension
1/2” Sockets 10 - 22, 24, 27, 30, 32, 34 mm
1/4” Drive Tools 5-1/2” Ratchet, 6” Handle, 2” Extension, 4” Extension
1/4” Sockets 4 mm, 4.5 mm, 5 mm, 5.5 mm, 6 - 13 mm
Prybar 19” Rolling Head
Hammer 4 lb
Drive Impact Swivel Adaptor 1/2”
Drive Impact Swivel Adaptor 1/4”
Square Drive-to-Hex Adapter 1/4 to 1/4”
Square Drive-to-Hex Adapter 1/2 to 5/16”
Pickup Tool Telescoping, Magnetic
Long Ball Hex Key Set 1.5 - 10 mm with holder
1/4” Hex Screwdriver Bit Set in Plastic Case with Hex Shank Bit Holder (31 pieces)
5/16” Hex Bits Assorted Flat, Phillips, Torx, Triple Sq, Square (18 pieces)

Socket Extension
Warranty: Six Months • Proto brand • Features a pin design to hold on sockets
• Used in hard-to-reach areas where an • Black oxide finish
extended length is required • 3/8” drive
Part No. Description Dimensions Weight
477-4616 Socket Extension 304.8 mm (12 in) 0.29 kg (10 oz)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information Tool News - April 2016

Fluke 123B Scopemeter, 20 MHz Dual Channel

Model: All Models European Union Compliant, CE marked • Optional wifi adapter connected to internal
Warranty: Manufacturer’s • This tool replaces 152-7213. USB port wirelessly transfers information
to PC, laptop or Fluke Connect® mobile app.
• Shielded test leads for oscilloscope, (WiFi USB radio available from Fluke, WiFi not
resistance and continuity measurements permitted in all countries)
• Resistance, continuity, diode and capacitance • Rugged design to withstand 3g vibration,
meter measurements 30g shock, and rated IP51 according to EN/
• Save or recall data and instrument setups IEC60529
• Li-Ion rechargeable battery with seven-hours • Highest safety rating in the industry: safety
operation (four-hour charge time) rated for CAT IV 600 V

Part No. Description Dimensions Weight

Fluke 123B Scopemeter, 259 x 132 x 55 mm 1.4 kg (3.2 lb)
506-8279
20 MHz Dual Channel (10.2 x 5.2 x 2.15 in) including battery pack

Item Item Included

1 Fluke Test Tool -
2 Rechargeable Li-ion Battery Pack yes
3 Switch Model Power Supply, Adapter/Battery Charger yes
4 Shielded Test Leads with Black Ground Leads yes
5 Test Lead Black (For Grounding) yes
6 Hook Clips (red, blue) yes
7 Banana-to-BNC Adapters (black) yes (x1)
8 Safety Information and CD-ROM with User Manuals yes

Power Cords Included:

Country / Region Plug Style Manufacturer’s Part No.
North America NEMA 5-15P YL-1212
Continental Europe Schuko CEE7 YL-1212
United Kingdom UK BSI 363 YL-6012
Australia/New Zealand Australia AS/NZS3112 YL-4612
Switzerland Switzerland SEV1011 YL-4612
Italy Italy CEI 23-16 YL-4512
Brazil Brazil NBR14136 YP-04/YC-12

Arm Sprocket Puller

Model: C32, D3, D3B, 931, 931B, D4, D4C, D4D, • Set of three forged arms used in hydraulic • If seal adapter is present, use 6V-3143. If no
D4E, 941,951, D5, D5B, D6, D6B, 561B,561D D6, puller applications (previously 5F-9306 when seal adapter is present, use 1U-7325.
561C D6D, 955K, 955L, 977K, 977L, D6G, D7G, sold individually)
SR5 Generator, 215 Excavator
Part No. Description Dimensions Weight
Warranty: Six Months 490-0737 Arm Sprocket Puller 19 x 485 x 51 mm (0.8 x 19 x 2 in) 2 kg (4.5 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information Tool News - April 2016

Track Repair Group, 100T

Model: D9 and Smaller SALT Track-Equipped European Union Compliant, CE marked • Reuse contact tooling from previous 5P-2379
Machines, Excavators with GLT Track • 492-1988 press hardware only. Also order: 100T track repair group.
Warranty: Six Months –– (1) 478-4034 100T Double-Acting Cylinder Reference
–– (1) 493-0804 Threaded Ram Adapter • NEHS1249, Tool Operating Manual
• A power supply for Double-Acting Cylinders • SEBF8614 Field Repair of Swaged Grease
is also required. See the Hydraulic Pumps & Lubricated Track
Presses section of the catalog. • SEHS8957 Field Servicing Procedure for Non-
• 478-1034 Cylinder, 493-0804 Threaded Positive Pin Retention Sealed/Lubricated Track
Adapter and a compatible power supply are
not included and must be ordered seperately.
• Replaces canceled 5P-2379
Part No. Description Dimensions Weight
492-1988 Track Repair Group, 100T 380 x 350 x 800 mm (15 x 14 x 32 in) 311 kg (700 lb)

Serviceable Parts
492-1989 Back Plate
492-1992 Rod
492-1993 Front Plate
492-1991 Nut Guard
458-2118 Catch Basket
458-2120 1-3/8” ACME Nut
492-1990 Lexan Guard Assembly
493-0804 Ram 100T Tooling Adapter

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information Tool News - April 2016

Piston Seal Installation Tool for Hydraulic Cylinder

Model: Hex Machines • Installs the seal in one quick movement Specifications
Warranty: Six Months without damaging the seal • Tapered Seal Guide
• Inside diameter of pusher can be used to size –– O.D. large end: 154 mm (6.06 in)
outside diameter of seal after installation.
–– O.D. small end: 94 mm ( 3.70 in)
• Installs the plastic portion of the 096-1570
two-piece piston seal on 105-2593 and 247- –– Counter bore diameter: 150 mm (5.90 in)
8873 pistons –– Inside diameter: 76.2 mm (3.00 in)
–– Length : 215 mm (8.46 in)
• Sealing Ring Pusher
–– Inside diameter: 154 mm ( 6.06 in)
–– Length: 247.4 mm ( 9.74 in)
Part No. Item Description
473-9443 - Piston Seal Installation Tool for Hydraulic Cylinder
- 1 Tapered Seal Guide
- 2 Sealing Ring Pusher
130-8364 3 Extension Spring

Grease Bucket Mounting Template

Model: M and K versions of the 12, 14, 120, 140, • A template that allows precise drilling • Proper hole locations prevent contact of the
and 160 Motor Graders locations for mounting a 447-1655 grease bucket with the ring gear.
Warranty: Six Months bucket for lubing the pinion gear
Part No. Description Dimensions Weight
504-2258 Grease Bucket Mounting Template 278 x 130 x 6 mm ( 11 x 5.11 x 0.23 in) 0.868 kg (1.913 lb)

Template

Grease Bucket

Fast-Fill DEF Nozzle (Ground-Level)

Model: Cat Machines with Ground-Level DEF • Improved design replaces the cancelled • No-Spill design offers clean fluid break and
Warranty: Manufacturer’s 449-3224 does not allow dust or dirt into system
• 3/4 inch hose barb makes connecting to • All metal exterior components make it
standard type dispensing hose a breeze suitable for any field environment
• Unique interface eliminates possibility of • When tank is full, the cap snaps back into
cross contamination with other fluids place and rotates 60 degrees, while revealing
a red ring that provides visual cue to operator
Part No. Description Dimensions Weight
506-8793 Fast-Fill DEF Nozzle (Ground Level) 245 X 230 mm (9.64 x 9.05”) 3.9 kg (8.7 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information Tool News - April 2016

Turbocharger Oil Alignment Tool

Model: All C175 Engines • Provides a way to hold the Turbocharger Oil • Keeps components stationary during torquing
Warranty: Six Months Line Fitting during tightening process
• Eliminates misalignment
Part No. Description Dimensions Weight
491-3246 Turbocharger Oil Alignment Tool 2 x 34 x 51 mm (22 x 1.3 x 2 in) 1.2 kg (2.6 lb)

Flywheel Adapter, C175 EPG

Model: C175 EPG Engines • Used For dynamometer testing of C175 EPG • Provides accurate interface for all standard
Warranty: Six Months engines dynamometers
• Eliminates misalignment
Part No. Description Dimensions Weight
467-5334 Flywheel Adapter, C175 EPG 673 dia. x 25 mm thick (26.5 x 1.0 in) 56 kg (124 lb)

Engine Check Valve Driver

Model: 3500 Thermostat Check Valves • Used to install the check valve in the
Warranty: None thermostat housing
Part No. Description Diameter Weight
FT3303 Engine Check Valve Driver 25.5 x 165 mm (1 x 6.49 in) 0.560 kg (1.23 lb)

Valve Spring Compression

Model: G3600 Engines • Provides an alternative method of • Compresses two valve springs at the same
Warranty: None compressing the valve springs time
• Quick and easier to use than the lever style
compressor
Part No. Description Dimensions Weight
FT3306 Valve Spring Compression 178 x 37 x 65 mm (7 x 1.5 x 2.6 in) 2 kg (4.5 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information Tool News - April 2016

SPECIALTY MINING TOOLS

Propel Gearbox Input Shaft Bearing Retaining Nut Torque Tools

Model Usage: 7495 • These service tools are used with the • Improves ability to accurately achieve
Warranty: 6 Months double and triple planetary reduction propel specified torque on retaining nut vs. previous
gearboxes. procedure.
• Both tools are used together during the
500-8348 removal and installation of the input pinion
1-inch shaft.
Square Drive Part No. Description Quantity Required WLL Dimensions Weight
373 x 165 x 20 mm
500-8348 Pinion Driver 1 2000 Nm (1475 ft lb) 3.6 kg (8 lb)
(14.7 x 6.5 x 0.8 in)
372 x 230 x 83 mm
500-8349 Nut Driver 1 2000 Nm (1475 ft lb) 9 kg (20 lb)
(14.7 x 9.1x 3.3 in)
500-8349
1-inch
Square Drive

Slew Gearbox Cavity Cover Plate

Model Usage: 6030-6090 • The cover plate is installed after the removal • Result is increased life of the slew gear
Warranty: 6 Months of the slew gearbox and prevents built up assembly.
material and water from entering into the
slew ring grease lubrication bath during the
cleaning procedure of the cavity.
501-4325
Quantity Diameter
Part No. Description WLL Depth Weight
Required (O.D.)
181 kg 585 mm 45 mm 10.3 kg
501-4325 Slew Gearbox Cavity Cover Plate 1
(400 lb) (23 in) (1.8 in) (22.7 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information Tool News - April 2016

SPECIALTY MINING TOOLS

Swing Pinion Shaft Assembly Removal & Installation Tool

Model Usage: 7495 • Provides quick and safe removal and • Swing pinion shaft is securely attached to this
Warranty: 6 Months installation of the swing pinion shaft tool with (6) bolts.
assembly. • Includes forklift attachment pockets
Quantity
501-4326 Part No. Description WLL Dimensions Weight
Required
Swing Pinion Shaft Assembly 3175 kg 914 x 914 x 660 mm 270 kg
501-4326 1
Removal & Installation Tool (7000 lb) (36 x 36 x 26 in) (595 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools