Manualslib.

com - Simplified Manuals

Manuals / Brands / KYMCO Manuals / Scooter / MOVIE 150 / Owner's manual / PDF

KYMCO MOVIE 150 OWNER'S MANUAL

Quick Links
Locations of Parts & Controls
Maintenance Schedule
Engine Oil
Engine Oil Replacement
Spark Plug
Battery & Fuse
Tires
Table of Contents
Table of Contents
Forward
Scooter Safety
Accessories & Modifications
Locations of Parts & Controls
Locations of Parts & Controls
Ignition Switch
Security shutter
Instruments
Right-hand Handlebar Switch
Left-hand Handlebar Switch
Fuel Recommendation
Seat
Pre-ride Inspection
Starting the Engine
Maintenance Schedule
Engine Oil
Engine Oil Replacement
Transmission Fluid Change
Air Filter Element Change
Throttle Operation
Spark Plug
Brake Fluid Level Inspection
Brake inspection
Battery & Fuse
Tires
 MOVIE 150
Scooter

Do not remove this Owner’s Manual from the vehicle. Read this
manual carefully before operating the vehicle as it contains
important safety information.

Owner’s Manual
C 2012 KYMCO. All rights reserved. Printed in Taiwan. www.kymco.com Version:T300-SE30BC-US-A5
Date: 2012.04.11

Downloaded from www.Manualslib.com manuals search engine

 TABLE OF CONTENTS

SECTION 1 - SAFETY................................... 1 - 6 SECTION 4 - MAINTENANCE....................19- 33

Forward .........................................................1 Maintenance Schedule..............................20 - 21
Scooter Safety.............................................2 - 3 Engine Oil.....................................................23
Accessories & Modifications.............................4 Engine Oil Replacement.................................24
Locations of Parts & Controls.........................5 - 6 Transmission Fluid Change............................26
Air Filter Element Change...............................27
SECTION 2 - CONTROLS & FEATURES....7 - 15 Throttle Operation..........................................27
Ignition Switch ................................................7
Spark Plug....................................................28
Security shutter...............................................8
Brake Fluid Level Inspection...........................29
Instruments...................................................9
Brake inspection............................................30
Right-hand Handlebar Switch..........................12
Battery & Fuse...............................................31
Left-hand Handlebar Switch............................12
Tires.............................................................32
Fuel Recommendation...................................14
Seat.............................................................15
EMISSION CONTROL..............................33

SECTION 3 - OPERATION.........................16 - 18 KYMCO LIMITED WARRANTY.................34

Pre-ride Inspection........................................16
Starting the Engine........................................17 S P E C I F I C AT I O N S . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5

Downloaded from www.Manualslib.com manuals search engine

 SECTION 1 -
FORWARD & SAFETY INTRODUCTION

Thank you for purchasing this KYMCO Movie 150 scooter, and welcome to the KYMCO riding family.
Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the proper
operation of your scooter controls, its features, capabilities, and limitations.
To ensure a long, trouble-free life for your scooter, provide it with the proper care and maintenance as
described in this manual.
For replacement parts and accessories, you should always use genuine KYMCO products, as they have
been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.
Keep this owner's manual aboard your scooter at all times so that you can refer to it whenever you need
information. This manual should be considered a permanent part of the scooter and should remain with the
scooter when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the latest
product information available at the time of publication. Due to improvements or other changes, there may be
information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product
and publication changes at any time without notice and without incurring any obligation.

Downloaded from www.Manualslib.com manuals search engine

 SCOOTER SAFETY
IMPORTANT SAFETY INFORMATION Keep your scooter in safe condition
Your scooter can provide you many years of For safe riding, it's important to inspect your
service and pleasure if you take responsibility for scooter before every ride and perform all
your own safety and understand the challenges recommended maintenance. Never exceed load
that you can meet on the road. There is much that limits, and only use accessories that have been
you can do to protect yourself when you ride. You approved by KYMCO for this scooter.
will find many helpful recommendations
throughout this manual. Here are some very Inspect your scooter before riding
important safety tips: Do not forget to perform an entire safety inspection
to ensure you, and your passenger's safety, before
Wear a helmet each ride.
Scooter safety equipment starts with a quality
helmet. One of the most serious injuries you can Be extra safety conscious on bad
weather days
suffer in a crash is a head injury. Always wear a
properly approved helmet. You should also wear Riding on bad weather days, especially wet ones,
suitable eye protection. requires extra caution. Braking distance can
double on a rainy day. Stay off of the painted
Make yourself easy to see surfaces, manhole covers and greasy appearing
To make yourself more visible, wear bright areas on the pavement, as they can be especially
reflective clothing, position yourself so other slippery. Use extreme caution at railway crossings
drivers can see you, signal before turning or and on metal gratings and bridges. Whenever your
changing lanes, and use your horn when it will help are in doubt about the road conditions, slow down.
others notice you.
Modification
Know your limits Modification of your scooter, or removal of original
Ride within the boundaries of your own skill at all equipment may render the vehicle unsafe or illegal.
times. Knowing these limits and staying within Obey all applicable equipment regulations in your
them will help you to avoid accidents. area.
2

Downloaded from www.Manualslib.com manuals search engine

 SCOOTER SAFETY
PROTECTIVE APPAREL 3
1
For your safety, always wear an approved
motorcycle or scooter helmet, eye protection,
boots, gloves, long pants, and a long- sleeved shirt 2 4
or jacket whenever you ride your scooter.
Helmets and protection
Your helmet is your most important piece of riding
gear because it offers the best protection against
head injuries. Your helmet should fit your head
comfortably and securely. Always wear a face
shield or goggles to protect your eyes and to aid
your vision.
Additional riding gear 5
In addition to a helmet and eye protection, you 1 Wear gloves
should also use: 2 Clothes should be fit properly (not too tight or
Sturdy boots with nonslip soles to help protect your loose)
feet and ankles. 3 Always wear a helmet. You should also wear
Leather gloves to keep your hands warm and help eye protection
prevent blisters, cuts, burns and bruises. 4 Wear bright or reflective clothing
A motorcycle or scooter riding suit or jacket that has
been designed for comfort as well as protection. 5 Footwear should be the proper size, have low
Bright colored and reflective clothing can help make heels, and offer ankle protection
you more noticeable in traffic. Be sure to avoid loose
clothes that could get caught on any part of your
scooter.
WARNING
Be sure you and your passenger always wear an
WARNING approved motorcycle helmet that fits properly.
Not wearing a helmet increases your chance of You should also wear eye protection and other
serious injury or death in a crash. protective apparel when you ride.
3

Downloaded from www.Manualslib.com manuals search engine

 ACCESSORIES & MODIFICATION
There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct
control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable
accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test
each accessory on the market or combinations of all the available accessories; however, your KYMCO
dealer can assist you in selecting quality accessories and then install them correctly.

Use extreme caution when selecting and installing the accessories for your
scooter.

No modifications
KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way
that would change its design or operation.

WARNING
Improper accessories or modifications can make your scooter unsafe and can lead to an accident.
Never modify your scooter through the improper installation or use of accessories. All parts and
accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use
on this scooter and should be installed and used according to instruction. If you have any questions,
consult an authorized KYMCO dealer.

Downloaded from www.Manualslib.com manuals search engine

 LOCATION OF PARTS & CONTROLS

1 Rear Brake Lever

3 9
2 Headlamp

3 Fuel Filler Cap

1
4 Side Stand
8
2
5 Engine Number
7
6 Air Filter

7 Left Turn Signal Lamp

8 Taillamp, Stoplamp

9 Luggage Box

4 5 6

NOTE: Your scooter may differ slightly in appearance from the images in this manual.

Downloaded from www.Manualslib.com manuals search engine

 LOCATION OF PARTS & CONTROLS

17 16
10 Muffler

11 Oil Filler Cap/dipstick

15
12 Rear Passenger Foot Peg

13 Center Stand
14
14 Right Turn Signal Lamp

15 Front Brake Lever

16 Right Handlebar Switch

17 Ignition Switch

10 11 13 12

NOTE: Your scooter may differ slightly in appearance from the images in this manual.

Downloaded from www.Manualslib.com manuals search engine

 SECTION 2 -
CONTROLS&FEATURES
IGNITION SWITCH
To operate the ignition switch and it's functions:
“ ” Position:
All electrical circuits are off. The engine will not
start or run.
“ ” Position:
The ignition circuit is "ON" and engine can now be
started. The key can not be removed from the
ignition switch in this position.

“ ” Position:
To lock the steering, turn the handlebar all the way
to the left, push down and turn the key to the " "
position and remove the key. All electrical circuits
are off.
“ ” Position:
To open the fuel filler cap, turn the key to the " "
position. Make sure that the key is at the " "
position when starting the engine.

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES
SECURITY SHUTTER
To open the ignition switch security
shutter:

Push the shut-button on the ignition switch cover

and then the shutter should be closed.

To shut the ignition switch security

shutter:

Insert the specific key until the fillister is

facing the pin.
Turn clockwise and then the security shutter
should be opened.

The keys have a unique code that is stamped on

the tab supplied with the keys. This code is not
stamped on the scooter and is not recorded in the
vehicle's basic documentation for security
reasons. Since this code is required if you need
replacement keys, record this important code in
the box provided on the inside, rear cover of this
Owner's Manual.

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES
Instruments
Odometer/Tripmeter: Press the "mode" button
to toggle between the overall and trip mileage,
or to reset the tripmeter.
Press the “ADJ.” button for two second, then
displays the ODO, TRIP or empty mode.
Press the “ADJ.” and “MODE” button
simultaneously at the TRIP mode, then the
figure reset automatically.
Speedometer: Indicates the road speed in MHP
(miles-per-hour). The meter face also indicates
road speed in K/PH (kilometers per hour).

Turn Signal Indicator Light: Flashes when either

turn signal is being used.
High Beam Indicator Light:This light is
illuminated when the headlight high beam is on.
MODE ADJ.
Fuel refill indicator “ “: This indicator lights
when the fuel tank is near empty to alert the rider
to refill the fuel tank as soon as possible.
Tachometer: Indicates the engine speed in the
revolutions per minute (RPM)

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES

Clock

Oil service indicator: Lights when the scooter

has reached the oil service interval mileage.
The indicator also lights when the ignition is
turned "ON" but should go out once the engine
is running.
Press the 〝 ADJ.〞 button for two second,
then displays the ODO, TRIP or empty mode.

Press the 〝 ADJ.〞 and 〝 MODE 〞 button

simultaneously at the empty mode, then the
indicator go out automatically.

10

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES
Multifunction display - Digital clock
The clock indicates the time in hours and minutes 5. To change the minute display, press the MODE
when the ignition is “ON”. button until the “minute” digits begin flashing

To adjust the clock’s time manually, follow

this procedure:
1. Turn the ignition switch “ON”
2. Press and hold the ADJUST button for more
than two seconds to select the ODO mode. 6. To set the minute display, press the ADJUST
NOTE: The digital clock can be only adjusted in button until it displays the correct “minute” time
ODO mode, don’t select the tripmeter or oil service
meter mode if you want to adjust the time on the
clock.
3. Press and hold both the Mode button and Adjust
button at the same time for more than two seconds. 7. To end the clock adjustment, press both the
The “hour” digits will be begin flashing, indicating the MODE and ADJUST buttons at the same time.
clock time can be adjusted. The display will stop flashing automatically. The
adjustment will be cancelled if any button is not
pressed within approximately ten seconds

4. To set the hour display, press the ADJUST button

until it displays the correct “hour” time

11

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES
Right handlebar switch
Electric starter button " " position:
Press the electric starter button to activate the
starter motor.
NOTE: The starter motor will not engage unless
a brake lever is squeezed at the same time the
starter button is pressed.

Left handlebar switch

Turn signal switch :
Use the turn signal indicator to signal to other traffic
your intention to turn or change lanes. The turn
signal light on the dash will flash to alert the rider
that the switch is engaged.
" " for turning to the "left".
" " for turning to the "right".
To cancel the turn signal, press the switch in when
it is in the center position.

Horn button :
Press the horn button to sound the horn.

12

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES
Dimmer switch 4 :
4
" " switch position turns the headlight low beam
on. 5
" " switch position turns the headlight high beam
on and the high beam indicator light on the dash is
activated as well.

Passing light button 5 :

Use this button to rapidly flick the headlamp high
beam on and off to signal other vehicles that you
wish to pass.

Front brake lever (right handlebar)

Apply the front brake only by squeezing the right
hand brake lever gently towards the grip. The
brake light will illuminate when the lever is
squeezed.

Rear brake lever (left handlebar)

Apply the rear brake only by squeezing the left
hand brake lever gently towards the grip. The
brake light will illuminate when the lever is
squeezed.

13

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES
Fuel level inspection / Refilling
When the fuel level gauge needle approaches "E"
(indicating the tank is nearly empty) refill the tank
with unleaded gasoline.
To open the fuel filler cap:
Turn the ignition switch key from the " "position
to the " " position, and the fuel filler cap 6 will
open.
Fuel recommendation
Use unleaded gasoline with a research octane
number of 91 or higher to prevent from spark plug
and exhaust component damaged.
After refueling, be sure to close the filler cap
securely.

WARNING
Gasoline is highly flammable and explosive. You
can be burned or seriously injured while handling
fuel.
* Stop the engine and keep heat, sparks, and
flame away. 6
* Refuel only out doors.
* Clean up fuel spills immediately.
14

Downloaded from www.Manualslib.com manuals search engine

 CONTROLS & FEATURES
Seat
To unlock the seat
With the ignition key at the " " position (the
engine is running), push the key in and turn it
counterclockwise from " " to the " " position.

With the ignition key in the " " position (the

engine is not running), turn the counterclockwise
from the " " to the " " position.

Pull up on the back portion of the seat to lift it up.

Helmet holder
To use the helmet holders, open the seat and hook
your helmet's fastener ring to the holder 7 and
close the seat securely.
7

WARNING
Use the helmet holder only when your scooter is
parked. Do not ride with a helmet hanging from
the holder.

15

Downloaded from www.Manualslib.com manuals search engine

 SECTION 3 -
OPERATION
Pre-ride inspection
For your safety, it is very important to take a few 4. Tires: Check condition and inflation pressure
moments before each ride to walk around your (page 33).
scooter and check its condition. If you detect any 5. Throttle: Check for smooth operation and that it
problem, be sure to address it immediately, or have closes completely in all steering positions (page
it corrected by your KYMCO dealer. 27).
6. Lights and horn: Check that headlight, tail/brake
WARNING light, turn signals, indicators and horn function
properly.
Improperly maintaining your scooter or failing to
correct a problem before riding can cause a 7. Steering: Check for condition and smoothness.
crash in which you can be seriously hurt or killed.
Always perform a pre-ride inspection before
every ride and correct any problems.

1. Engine oil level: Add engine oil if required (page

23). Check for leaks.
2. Fuel level: Fill fuel tank when necessary (page
14). Check for leaks.
3. Front and rear brakes: Check operation, make
sure there is no brake fluid leakage (page 29).

16

Downloaded from www.Manualslib.com manuals search engine

 OPERATION
Starting the engine
Always follow the proper starting procedure
described here and on the following pages.

CAUTION
To protect the catalytic converter in your
scooter's exhaust system, avoid idling for
extending periods of time and do not use leaded
gasoline.

CAUTION
To prevent damage to the starter motor, do not
operate the starter motor for more than five
seconds at a time. If the scooter fails to start
immediately, check the fuel level and the battery
condition, and allow the starter motor to cool
before attempting to start the engine again.

1. Place your scooter on its center stand and put

the side stand up.
2. Insert the ignition key and rotate the ignition
switch to " " ON.

17

Downloaded from www.Manualslib.com manuals search engine

 OPERATION
3. Squeeze the left (rear) brake lever.

NOTE: The electric starter will only work when

the left (rear) or right(front) brake lever is
squeezed.

4. With the throttle closed, press the starter

button .
Release the starter button as soon as the
engine starts.

CAUTION
Operating your scooter's engine with
insufficient oil pressure can cause serious
engine damage.

5. Keep the throttle closed while warming up the

engine

6. Keep the engine to warm up fully before riding.

18

Downloaded from www.Manualslib.com manuals search engine

 SECTION 4 -
MAINTENANCE
The importance of maintenance
Maintaining your scooter properly is essential for WARNING
safe, economical and trouble-free riding. It will also If your scooter tips over or becomes involved in a
help reduce air pollution and maximize fuel crash, be sure your KYMCO dealer inspects all
economy. major parts, even if you are able to make some
repairs.
To help you properly care for your scooter, the Improperly maintaining this scooter or failing to
following pages in this Owner's Manual include a correct a problem before you ride could result in
maintenance schedule to help you make sure your a crash in which you could be seriously hurt or
scooter is serviced at the appropriate intervals. killed.

These instructions are based on the assumption

that your scooter will be used exclusively for its
designed purpose. Sustained high speed WARNING
operation or operation in unusually wet or dusty When performing maintenance on your scooter
conditions will require more frequent service than you may need to start the engine. Running your
specified in the maintenance schedule. Consult scooter's engine indoors or in a garage can be
your KYMCO dealer for recommendations hazardous. Exhaust gas contains carbon
applicable to your individual needs and use. monoxide, a gas that is colorless and odorless,
and can cause death or severe injury.
NOTE: Always follow the inspection and Operate the engine only where these is
maintenance recommendations and schedules in
this Owner's Manual. adequate ventilation, preferably outdoors.

19

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Maintenance schedule
Perform the pre-ride inspection (see page 16) at each scheduled maintenance period. This interval should
be judged by odometer reading or months, whichever comes first.

Maintenance schedule legend (see page 21 and 22):

I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE
The maintenance schedule on the flowing two pages specifies the maintenance required to keep your Movie
150 scooter in peak operating condition. Maintenance work should be performed in accordance with
KYMCO standards and specifications by properly trained and equipped technicians. Your KYMCO dealer
meets all of these requirements.
Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are
* technically qualified.

** In the interest of safety, we recommend these items be serviced only by your KYMCO dealer.
KYMCO recommends that your KYMCO dealer road test your scooter after each periodic
maintenance service is completed.
Maintenance schedule notes (see page 21 and 22):
1. At higher odometer readings, repeat at the frequency interval established here.
2. Service more frequently if the scooter is ridden in unusually wet or dusty areas.
3. Service more frequently when riding in rain or at full throttle.
4. Clean every 1,200 mi (2,000 km) after replacement and replace every 3,000 mi (5,000 km).
5. Replace every 2,500 mi (4,000 km).
6. Replace every 2 years. Replacement requires mechanical skill.
20

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE

FREQUENCY WHICHEVER
COMES ODOMETER READING [NOTE (1)]
FIRST
X 1000 km 0.3 1 3 5 7 9 11 REFER
X 1000 mi 0.2 0.6 1.8 3 4.2 5.4 6.6 TO
ITEM NOTE MONTH 3 6 12 18 24 30 PAGE
＊ AIR CLEANER NOTE 2 I R I R I R 27
SPARK PLUGS NOTE 4 R R R R 28
＊ THROTTLE OPERATION I I 27
＊ VALVE CLEARANCE A A A A -
＊ FUEL LINE I I -
CRANKCASE BREATHER NOTE 3 C C C C C C -
ENGINE OIL R R R R R R R 23
＊ ENGINE OIL STRAINER C C C C -
SCREEN
＊ ENGINE IDLE SPEED I I I -
TRANSMISSION OIL NOTE 5 R R R R 26
＊ DRIVE BELT I -

21

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE

WHICHEVER
FREQUENCY
COMES ODOMETER READING [NOTE (1)]
FIRST
X 1000 km 0.3 1 3 5 7 9 11 REFER
X 1000 mi 0.2 0.6 1.8 3 4.2 5.4 6.6 TO
ITEM NOTE MONTH 3 6 12 18 24 30 PAGE
＊＊ CLUTCH SHOE WEAR I -
BRAKE FLUID NOTE 6 I I I R I 29
BRAKE PAD WEAR I I I I I I -
BRAKE SYSTEM I I I I I I -
＊ BRAKE LIGHT SWITCH I I -
＊＊ STEERING BEARINGS I I I -
＊ HEADLIGHT AIM I I -
＊ NUTS, BOLTS, FASTENERS I I I -
＊＊ WHEELS/TIRES I I I I I I 32

22

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Engine oil Engine oil level inspection
Engine oil recommendation Check the engine oil level each day before riding
your scooter. The level must be maintained
Use a premium quality 4-stroke engine oil to between the upper and lower level marks on
ensure longer service life of your scooter. Only use the oil filler cap/dipstick .
oils that have a SD rating above per the API
service classification.
Engine oil viscosity : SAE 15W-40
If these viscosities are not available, select an
alternative engine oil according to the chart shown
below.
ENGINE OIL VISCOSITIES
20W-40,
20W-40 , 20W-50
20W-50

15W-40,
15W-40 , 15W-50
15W-50

10W-40
10W-40

10W-30
10W-30 1. Start the engine and let it idle for a few minutes.
20W-40 5W-50
, 20W-50
CAUTION
-10 0 10 20 30 400C Running the engine with insufficient oil pressure
can cause serious engine damage.
0
0 20 40 60 80 100 F
2. Stop the engine and put the scooter on its center
Engine oil capacity: 0.95 qt (0.9 L) stand on level ground.
23

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
3. After a few minutes, remove the oil filler NOTE: Change the engine oil with the engine at
cap/dipstick, wipe it clean, and reinsert the oil normal operating temperature and the scooter on
filler cap/dipstick without screwing it in. Remove its center stand to assure complete and rapid
the oil filler cap/dipstick. The oil level should be draining.
between the upper and lower marks on the oil
filler cap/dipstick.
4. If required, add the specified oil (see page 23)
so the oil level touches the upper level mark on
the dipstick. Do not overfill.
5. Reinstall the oil filler cap/dipstick . Check for
oil leaks.

WARNING
The engine and related components can
become very hot. Use care when inspecting the
oil level so you do not burn yourself. If needed, let
the engine and exhaust system cool before
working in those areas.

Engine oil replacement 1. Remove the oil filler/dipstick from the right
crankcase cover.
Engine oil quality is the primary factor that affects
engine longevity. Change your scooter's engine oil 2. Place a suitable container (drain pan) under the
as specified in the maintenance schedule (see left crankcase.
page 21).
24

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
3. Remove the oil drain plug from the crankcase
to drain the oil. CAUTION
Running the engine with insufficient oil pressure
4. Reinstall the drain plug and tighten it to the can cause serious engine damage.
specified torque.

Oil drain plug torque: 18 lb-ft (25 N-m)

5. Add oil to the engine per the amounts listed

below, and reinstall the oil filler/dipstick.

Engine oil capacity: 0.85 qt (0.8 L)

NOTE: Amounts are after draining the oil
only.
6. Start the engine and let it idle for 2 - 3 minutes.

7. Stop the engine and check the oil level on the

dipstick when the scooter is parked on the
center stand, on level ground.

8. Adjust the oil level as required (so the level

reaches the upper mark on the dipstick).
Replace the dipstick and inspect for any leaks.

25

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Transmission fluid change
1. Place the scooter on its center stand.

2. Remove the transmission fluid drain bolt .

3. Remove the transmission fluid filler bolt , then

slowly rotate the rear wheel to drain the fluid.

4. Fill the transmission with the recommend fluid to

the capacity listed below.

Transmission fluid type: SAE 90

Transmission fluid capacity:

0.11 qt (0.10 L)

5. Install the transmission filler bolt and tighten it to

the specified torque.

Transmission fluid filler/drain bolt

torque: 15 lb-ft (20 N-m)

26

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Air cleaner filter element
The air cleaner filter element should be serviced
at regular intervals by a KYMCO dealer, unless you
have the proper tools, service data and are
technically qualified to do so.
Have the element serviced more often when riding
in unusually wet or dusty areas.

CAUTION
Using the wrong KYMCO air cleaner element or
a non-KYMCO air cleaner element which is not
of equivalent quality may cause premature
engine wear or performance problems.

Throttle operation
1. Before each ride, check for smooth throttle grip
rotation from the fully open to the fully closed
position at both full steering positions. 2－6 mm
(0.08－0.24 in)
2. Measure the throttle grip free play at the throttle
grip flange (per the illustration right).
Throttle free play:
0.08-0.24 in (2.0 - 6.0 mm)

27

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Spark plug
CAUTION
Remove the carbon deposits from the spark plug An improper spark plug may have an incorrect fit
with a small wire brush or a spark plug cleaning or heat range for your engine. This may cause
machine. After cleaning (or when installing a new severe engine damage which will not be covered
spark plug) readjust the spark plug gap to specified under warranty. Never use a spark plug with an
limit by using a spark plug gap thickness gauge. improper heat range, as severe engine damage
The spark plug should be replaced periodically. could result.
Whenever removing the carbon deposits, be sure
to observe the color of the removed spark plug's Spark plug gap: 0.024 - 0.028 in
porcelain tip. This color tells you whether or not the (0.6 - 0.7 mm)
standard spark plug is suitable for your type of
riding. Under normal usage, a spark plug's
porcelain tip should be light brown or tan color.
If the spark plug porcelain tip is very white or
glazed appearing, then the spark plug has been
operating too hot. In such a situation, you should
replace the standard spark plug with a spark plug
that has a colder heat range (usually a higher
number; consult with your KYMCO dealer when
selecting an alternate spark plug).

Recommended spark plug: CR8E (NGK)

28

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Brake fluid
Brake fluid level inspection L
With the scooter in an upright position, check the
front and rear fluid level.

The level should be above the lower level mark. If

the level is at or below the lower level mark "L",
check the brake pads for wear.

NOTE: Other checks - make sure there are no

fluid leaks. Check for deterioration or cracks in the
hoses and fittings.

WARNING
Worn brake pads should be replaced
immediately. If the pads are not worn, have your
brake system inspected for leaks. Do not ride
your scooter unless the brakes are in perfect
working order.

Brake fluid type: DOT 4

29

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE

Brake inspection
Inspect the brake pad and shoe thickness to verify
there is enough material for the brakes to function
properly.

If the wear indicator grooves in the brake pads are

no longer visible , it is an indication that the
brake pads are worn and require replacement.
0.4 -0.6 in (10-20 mm)

WARNING
The brakes will wear quickly if the lever is
continually applied during riding (dragging the
brake).
Consult your KYMCO dealer for braking system
service.

30

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Battery Fuse
Your KYMCO scooter is equipped with a When frequent fuse failures occur, it usually
maintenance-free (sealed) type battery so it is not indicates a short circuit or an overload in the
necessary to check the battery's electrolyte level or electrical system.
add distilled water.
NOTE: See your KYMCO dealer for electrical
NOTE: If your battery seems weak and/or is system diagnosis and repair.
leaking electrolyte (causing hard starting or other
electrical troubles), contact your KYMCO dealer
immediately. WARNING
Never use a fuse with a different rating from that
CAUTION specified. Serious damage to the electrical
Your battery is a maintenance-free type and can system or a fire may result, causing a dangerous
be permanently damaged if the cap strip is loss of lights or engine power.
removed.

Fuse Specification: 15A

BATTERY

31

Downloaded from www.Manualslib.com manuals search engine

 MAINTENANCE
Tires
NOTE: Check the tire inflation pressure and tire
WARNING tread condition at the periods listed in the periodic
Failure to follow these warnings may result in an maintenance schedule. For maximum safety and
accident due to tire failure. The tires on your scooter good tire life, the tire pressures should be
are a crucial link between your scooter and the road. inspected more often.
You and your passenger's personal safety are
dependant upon the condition of your scooter's tires. Tire pressure
Follow these instructions: Insufficient air pressure in the tires not only
Check tire condition and pressure, and adjust the accelerates tire wear but it also affects the stability
inflation pressure before each ride. of your scooter. Under-inflated tires make smooth
Avoid overloading your scooter. cornering difficult and overinflated tires decrease
Replace a tire when worn to the specified limit, or if you the amount of tire in contact with the ground, which
find any damage such as cuts or cracks. can lead to skids and loss of control. Make sure
Always use the proper size and type of tires as that the tire pressures on your scooter are within
specified in this Owner's Manual. the specified limits at all times.
Balance the wheel after tire installation.
Read this section of Owner's Manual carefully. NOTE: Tire pressure should only be adjusted
when the tires are cold.
Failure to perform a reasonable break-in of the tires
2
could cause tire slip and loss of control. Front tire (rider only): 25.0 PSI (1.75 kg/cm )
Use extra care when riding on new tires as the grip Rear tire (rider only): 29.0 PSI (2.0 kg/cm2 )
will be limited. Perform proper break-in of the tires, as 2
stated in the break-in recommendation section of this Front tire (rider & passenger):25.0 PSI (1.75 kg/cm )
2
manual. Avoid hard acceleration, hard cornering, and Rear tire (rider & passenger): 32.0 PSI (2.25 kg/cm )
hard braking for the first 100 miles (160 km).

32

Downloaded from www.Manualslib.com manuals search engine

 EMISSION CONTROL
Crankcase Emission Control System
Your Movie 150 engine is equipped with a closed crankcase system. Blow-by gases are routed back in to the
combustion chamber via the intake system. This system does not allow the blow-by gases to enter the
atmosphere.

Exhaust Emission Control System

The exhaust emissions from your Movie 150 scooter are controlled by engine design, factory-set fuel
delivery, ignition settings, and exhaust system design. This system also includes a catalyzer in the exhaust
system.

Noise Exhaust Emission Control System

The engine, intake and exhaust systems of your Movie 150 scooter were designed to comply with federal,
state and local noise level requirements. Do not modify the engine ,intake or exhaust components, as doing
so will affect compliance these noise level requirements.
Please do not modify or change any KYMCO-designed components that may alter the sound or emission
level from your Movie 150 scooter.

33

Downloaded from www.Manualslib.com manuals search engine

 KYMCO LIMITED WARRANTY

34

Downloaded from www.Manualslib.com manuals search engine

 SPECIFICATIONS - Movie 150
Dimensions Chassis
Overall length............................77 in (1920 mm) Tire size, front .....................................110/70-12
Overall width.............................28 in ( 700 mm ) Tire size, rear......................................130/70-12
Overall height............................45 in (1135 mm) Brake(front)......................................... Disk type
Wheel base........................ .......51 in (1284 mm) Brake(rear).......................................... Disk type

Capacities Electrical
Engine oil ..................................0.95 US qt (0.9 L) Ignition type ........................................ ..... ...CDI
Transmission oil.......................0.13 US qt (0.12 L) Battery..................................................12v9Ah
Fuel tank...................................7.74 US qt (7.5 L) Headlight..................................12v 35W/35W * 2
Net weight...................................249 lbs (118 kg) Tail/brake light.......................................12v LED
Turn signal light................................12v 21W X 4
Engine Main Fuse................................................... 15A
Type .....................Four-stroke, air-cooled SOHC
3
Displacement......................149 cm (8.94 cu. in)
Bore and stroke.....2.36in X 2.18in (59 X 54.5 mm)
Compression ratio.......................................11:1
Max. Horsepower.......................13.5ps/8500rpm
Spark plug................................................CR8E
Idle speed......................................... 1800 RPM
Cooling system..................................air-Cooled
Starting system............................Electric starter
Transmission.............................. Automatic CVT

35

Downloaded from www.Manualslib.com manuals search engine