PREPARATION

ENGINE MECHANICAL . . . . . . . . . . . . . . . . . . . PP–1

EMISSION CONTROL . . . . . . . . . . . . . . . . . . . . PP–6
ELECTRONIC FUEL INJECTION . . . . . . . . . . PP–7
COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PP–11
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . PP–15
IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PP–20
STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PP–22
CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PP–25
 PP–1
PREPARATION – ENGINE MECHANICAL

ENGINE MECHANICAL
PP3CT–01

SST (Special Service Tools)

09032–00100 Oil Pan Seal Cutter

09201–01055 Valve Guide Bushing Remover & Re

placer 5.5

09201–41020 Valve Stem Oil Seal Replacer

09202–70020 Valve Spring Compressor

(09202–00010) Attachment

09213–54015 Crankshaft Pulley Holding Tool

09222–30010 Connecting Rod Bushing Remover

& Replacer

09223–15030 Oil Seal & Bearing Replacer Rear crankshaft seal

09223–22010 Crankshaft Front Oil Seal Crankshaft timing sprocket

Replacer

09308–10010 Oil Seal Puller Front crankshaft seal

09309–37010 Transmission Bearing Replacer Front crankshaft seal

09330–00021 Companion Flange Holding Tool Crankshaft pulley

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–2
PREPARATION – ENGINE MECHANICAL

09843–18030 Tacho–pulse Pickup Wire No.2

09843–18040 Diagnosis Check Wire No.2

09950–50012 Puller C Set

(09951–05010) Hanger 150 Crankshaft pulley

(09952–05010) Slide Arm Crankshaft pulley

(09953–05020) Center Bolt 150 Crankshaft pulley

(09954–05020) Claw No.2 Crankshaft pulley

09950–70010 Handle Set

(09951–07100) Handle 100 Drive belt idler pulley bearing

Rear crankshaft oil seal

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–3
PREPARATION – ENGINE MECHANICAL
PP2NQ–04

RECOMMENDED TOOLS
09200–00010 Engine Adjust Kit .

09258–00030 Hose Plug Set . Plug for vacuum hose, fuel hose
etc.

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–4
PREPARATION – ENGINE MECHANICAL
PP2NR–01

EQUIPMENT
Abrasive compound Valve
Caliper gauge
CO/HC meter
Compression gauge
Connecting rod aligner
Cylinder gauge
Dial indicator
Dye penetrant
Engine tune–up tester
Groove cleaning tool Piston ring groove
Heater
Magnetic finger
Micrometer
Pin hole grinder Piston pin hole of piston
Piston ring compressor
Piston ring expander
Plastigage
Precision straight edge
Press
Ridge reamer Cylinder
Soft brush
Solvent
Spring tester Valve spring
Steel square Valve spring
Tachometer
Thermometer
Torque wrench
Torx wrench socket set Stud bolt
Hand held tester
Valve seat cutter
V–block
Vernier calipers
Wire brush

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–5
PREPARATION – ENGINE MECHANICAL
PP2NS–02

SSM (Special Service Materials)

08826–00080 Seal Packing Black or equivalent
(FIPG)

08826–00100 Seal Packing 1282B,

THREE BOND 1282B or equivalent
(FIPG)

08833–00070 Adhesive 1324,

THREE BOND 1324 or equivalent

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–6
PREPARATION – EMISSION CONTROL

EMISSION CONTROL
PP1PW–02

EQUIPMENT
MITYVAC (Hand–held vacuum pump)
Torque wrench

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–7
PREPARATION – ELECTRONIC FUEL INJECTION

ELECTRONIC FUEL INJECTION

PP3CV–01

SST (Special Service Tools)

09023–38400 Union Nut Wrench 14mm Fuel line pipe

09268–21010 Fuel Hose Puller Metallic connector

09268–41047 Injection Measuring Tool Set

(09268–41110) Adaptor

(09268–41300) Clamp

(90467–13001) Clip

(95336–08070) Hose

09268–45014 EFI Fuel Pressure Gauge

(09268–41250) T Joint

09817–16011 Back–up Light Switch Tool Knock sensor

09842–30080 EFI Inspection Wire ”H” Injector

09843–18030 Tacho–pulse Pickup Wire No.2

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–8
PREPARATION – ELECTRONIC FUEL INJECTION

09843–18040 Diagnosis Check Wire No.2

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–9
PREPARATION – ELECTRONIC FUEL INJECTION
PP2JW–04

RECOMMENDED TOOLS
09082–00040 TOYOTA Electrical Tester.

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–10
PREPARATION – ELECTRONIC FUEL INJECTION
PP0JY–11

EQUIPMENT
Fuel tube connector (Part No. 90923–07025)
Retainer (Part No. 90923–07010)
Graduated cylinder Injector
Hand–held tester
Soft brush Throttle body
Sound scope Injector
Tachometer
Torque wrench

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–11
PREPARATION – COOLING

COOLING
PP0HL–01

SST (Special Service Tools)

09230–01010 Radiator Service Tool Set

09231–14010 Punch

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–12
PREPARATION – COOLING
PP0HM–01

RECOMMENDED TOOLS
09082–00040 TOYOTA Electrical Tester.

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–13
PREPARATION – COOLING
PP0HN–02

EQUIPMENT
Heater Thermostat
Radiator cap tester
Thermometer Thermostat
Torque wrench
Vernier calipers

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–14
PREPARATION – COOLING
PP0HO–06

COOLANT
Item Capacity Classfication
Engine coolant
LHD w/ Cold area specification 8.1 liters (8.5 US qts, 7.5 lmp. qts)
w/o Cold area specification 7.4 liters (7.8 US qts, 6.5 lmp. qts) ”Toyota Long Life Coolant” or equivalent
RHD w/ Cold area specification 8.3 liters (8.7 US qts, 7.3 lmp. qts)
w/o Cold area specification 7.5 liters (7.9 US qts, 6.6 lmp. qts)

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–15
PREPARATION – LUBRICATION

LUBRICATION
PP0HP–02

SST (Special Service Tools)

09228–06501 Oil Filter Wrench

09816–30010 Oil Pressure Switch Socket

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–16
PREPARATION – LUBRICATION
PP0HQ–02

RECOMMENDED TOOLS
09200–00010 Engine Adjust Kit .

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–17
PREPARATION – LUBRICATION
PP0K5–07

EQUIPMENT
feeler gauge
Oil pressure gauge
Straight edge
Torque wrench

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–18
PREPARATION – LUBRICATION
PP0HS–04

LUBRICANT
Item Capacity Classification
Engine oil API grade SH, Energy–Conserving II or SJ, En-
Drain and refill ergy–Conserving or ILSAC multigrade engine oil
w/ Oil filter change 3.7 liters (3.9 US qts, 3.3 lmp. qts)
w/o Oil filter change 3.5 liters (3.7 US qts, 3.1 lmp. qts)
Dry fill 4.2 liters (4.4 US qts, 3.7 lmp. qts)

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–19
PREPARATION – LUBRICATION
PP29V–01

SSM (Special Service Materials)

08833–00080 Adhesive 1344 Oil pressure switch
THREE BOND 1344
LOCTITE 242 or equivalent

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–20
PREPARATION – IGNITION

IGNITION
PP2JN–02

RECOMMENDED TOOLS
09082–00040 TOYOTA Electrical Tester.

09200–00010 Engine Adjust Kit .

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–21
PREPARATION – IGNITION
PP2JO–01

EQUIPMENT
Spark plug cleaner

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–22
PREPARATION – STARTING

STARTING
PP0KA–03

SST (Special Service Tools)

09286–46011 Injection Pump Spline Shaft
Puller

09810–38140 Starter Magnet Switch Nut Wrench

14

09820–00030 Alternator Rear Bearing Replacer

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–23
PREPARATION – STARTING
PP0JX–02

RECOMMENDED TOOLS
09082–00040 TOYOTA Electrical Tester.

09258–00030 Hose Plug Set . Plug for vacuum hose, fuel hose
etc.

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–24
PREPARATION – STARTING
PP0KC–02

EQUIPMENT
Dial indicator Commutator
Magnetic finger Steel ball
Press Magnetic switch terminal kit part
Pull scale Brush spring
Sandpaper Commutator
Torque wrench
V–block Commutator
Vernier calipers Commutator, Brush

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–25
PREPARATION – CHARGING

CHARGING
PP3CU–01

SST (Special Service Tools)

09238–47012 Water Pump Bearing Remover & Front beaing
Replacer Pulley

09285–76010 Injection Pump Camshaft Bearing Front bearing

Cone Replacer Rear bearing
Rotor
Pully

09820–00021 Alternator Rear Bearing Puller Rear bearing

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

PP–26
PREPARATION – CHARGING
PP0KE–03

RECOMMENDED TOOLS
09082–00040 TOYOTA Electrical Tester.

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)

 PP–27
PREPARATION – CHARGING
PP2JU–04

EQUIPMENT
Battery specific gravity gauge Except maintenance–free battery
Ohmmeter
Torque wrench
Vernier calipers Rotor (Slip ring)

1ZZ–FE, 3ZZ–FE ENGINE (RM782E)