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TOOL ENGINEERING Course Code : 315369

Programme Name/s : Production Engineering
Programme Code : PG
Semester : Fifth
Course Title : TOOL ENGINEERING
Course Code : 315369

I. RATIONALE
Machining success hinges significantly on the quality of the tools employed. Optimal tool selection, considering
factors such as shape, size, and material is paramount for achieving efficient and top-notch machining results
Employing jigs and fixtures facilitates swift and secure tool positioning, thereby enhancing machining outcomes
This course empowers students with the expertise to choose the best-suited tools for diverse machining
assignments. Furthermore, it comprehensively covers the design aspects of cutting tools, jigs, and fixtures,
imparting essential knowledge about these fundamental elements of machining.

II. INDUSTRY / EMPLOYER EXPECTED OUTCOME

Use different tools, dies, jigs and fixtures as per the requirement.

III. COURSE LEVEL LEARNING OUTCOMES (COS)

Students will be able to achieve & demonstrate the following COs on completion of course based learning

CO1 - Evaluate cutting tool geometry and its tool signatures.

CO2 - Apply locating and clamping concept to a given component.
CO3 - Design a jig and fixture for a given component.
CO4 - Analyze the press tool operation required for a specific component.
CO5 - Compute parameters of bending and drawing dies.

IV. TEACHING-LEARNING & ASSESSMENT SCHEME

Learning Scheme Assessment Scheme
Actual
Contact Based on LL & TL Based
Theory
Course Course Hrs./Week on SL
Course Title Abbr Credits Paper Total
Code Category/s SLH NLH Practical
Duration Marks
FA- SA-
CL TL LL Total FA-PR SA-PR SLA
TH TH
Max Max Max Min Max Min Max Min Max Min
TOOL
315369 TEN DSC 4 - 2 - 6 2 3 30 70 100 40 25 10 25# 10 - - 150
ENGINEERING
Total IKS Hrs for Sem. : 0 Hrs
Abbreviations: CL- ClassRoom Learning , TL- Tutorial Learning, LL-Laboratory Learning, SLH-Self Learning
Hours, NLH-Notional Learning Hours, FA - Formative Assessment, SA -Summative assessment, IKS - Indian
Knowledge System, SLA - Self Learning Assessment
Legends: @ Internal Assessment, # External Assessment, *# On Line Examination , @$ Internal Online
Examination
Note :

1. FA-TH represents average of two class tests of 30 marks each conducted during the semester.
2. If candidate is not securing minimum passing marks in FA-PR of any course then the candidate shall be
declared as "Detained" in that semester.
3. If candidate is not securing minimum passing marks in SLA of any course then the candidate shall be
declared as fail and will have to repeat and resubmit SLA work.
4. Notional Learning hours for the semester are (CL+LL+TL+SL)hrs.* 10 Weeks
5. 1 credit is equivalent to 30 Notional hrs.
6. * Self learning hours shall not be reflected in the Time Table.
7. * Self learning includes micro project / assignment / other activities.

V. THEORY LEARNING OUTCOMES AND ALIGNED COURSE CONTENT

Theory Learning Outcomes Learning content mapped with Theory Suggested Learning
Sr.No
(TLO's)aligned to CO's. Learning Outcomes (TLO's) and CO's. Pedagogies.

MSBTE Approval Dt. 24/02/2025 Semester - 5, K Scheme

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TOOL ENGINEERING Course Code : 315369

Theory Learning Outcomes Learning content mapped with Theory Suggested Learning
Sr.No
(TLO's)aligned to CO's. Learning Outcomes (TLO's) and CO's. Pedagogies.
TLO 1.1 Explain the principles of metal Unit - I Fundamentals of cutting tool
cutting. 1.1 Mechanics of metal cuttings.
TLO 1.2 Differentiate between orthogonal 1.2 Types of metal cutting process:
and oblique cutting processes as per Orthogonal and Oblique.
given criteria. 1.3 Cutting Forces: shear angle and
Model
TLO 1.3 Calculate cutting forces in metal Merchant’s Circle.
Demonstration
1 cutting. 1.4 Cutting tool geometry: Single point
Video
TLO 1.4 Describe the geometry of a single cutting tool and its tool signature.
Demonstrations
point cutting tool. 1.5 Cutting tool materials: Types,
TLO 1.5 Select a suitable cutting tool composition, properties and
materials for specific applications. applications.
TLO 1.6 Interpret ISO designation for 1.6 Carbide inserts: Types, ISO -
carbide inserts. designation and Applications.
TLO 2.1 Describe the concepts of locating
and clamping in the context of Unit - II Locating and clamping
manufacturing. devices
TLO 2.2 Apply the 3-2-1 principle to 2.1 Locating and clamping: Concept,
constrain and position workpieces definition.
effectively for machining operations. 2.2 Degree of freedom: Concept, Model
TLO 2.3 Classify locators based on their significance and 3-2-1 principle. Demonstration
2
types. 2.3 Locators: Type, construction, Video
TLO 2.4 Explain working mechanisms of working and applications. Demonstrations
clamping devices in securing workpieces 2.4 Clamping devices: Types,
during machining. constructions, working and application,
TLO 2.5 Describe fool-proofing 2.5 Fool proofing and ejecting
techniques used in locating and clamping techniques.
devices.
Unit - III Jigs and fixtures
TLO 3.1 Explain the importance of jigs
3.1 Introduction to Jigs and fixtures,
and fixtures in machining operations.
difference between jigs and fixtures.
TLO 3.2 Describe applications of jigs in
3.2 Jigs: Types ,construction, working
various machining operations.
and applications. Model
TLO 3.3 Describe applications of fixture
3 3.3 Fixtures: Types , construction, Demonstration
in various machining operations.
working and Applications. Demonstration
TLO 3.4 Explain factors to be considered
3.4 Design considerations for the jigs
while designing jigs and fixtures.
and fixtures.
TLO 3.5 Explain modular flexible fixture
3.5 Introduction to modular flexible
system design.
fixture system design.
Unit - IV Press tools
4.1 Press tools: Types, operations,
TLO 4.1 Identify the components of press components, functions and working.
tools and their functions. 4.2 Dies:Cutting, non-cutting dies and
TLO 4.2 Differentiate between cutting their terminologies.
and non-cutting dies. 4.3 Die clearance: Concept, meaning,
TLO 4.3 Discuss reasons for providing die definition, Reasons, effects and methods
Demonstration
clearance and its effects. of application.
4 Video
TLO 4.4 Calculate cutting forces in press 4.4 Cutting force: Methods to calculate
Demonstrations
operations. cutting forces.
TLO 4.5 Evaluate strategies to reduce 4.5 Methods of reducing cutting forces:
cutting forces and optimize efficiency. Shear angle on punch and die,
TLO 4.6 Calculate the percentage stock staggering of punches.
utilization in strip layouts. 4.6 Strip layout: Concept, importance,
method to prepare, and determining
percentage stock utilization.

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TOOL ENGINEERING Course Code : 315369

Theory Learning Outcomes Learning content mapped with Theory Suggested Learning
Sr.No
(TLO's)aligned to CO's. Learning Outcomes (TLO's) and CO's. Pedagogies.
Unit - V Bending and Drawing dies
5.1 Bending dies: Type, Parts and
TLO 5.1 Describe the functions of each
functions of bending die. Bending
components / parts of the given die.
allowances and spring back.
TLO 5.2 Compute Bending Pressure for a
5.2 Method to compute bending Demonstration
given component.
5 pressure. Video
TLO 5.3 Describe the construction
5.3 Drawing dies: Types, construction, Demonstrations
features of drawing dies.
working and applications of drawing
TLO 5.4 Calculate blank size for a given
dies.
component.
5.4 Method to determine blank size for
drawing operation.

VI. LABORATORY LEARNING OUTCOME AND ALIGNED PRACTICAL / TUTORIAL EXPERIENCES.

Practical / Tutorial / Laboratory Sr Laboratory Experiment / Practical Titles Number Relevant
Learning Outcome (LLO) No / Tutorial Titles of hrs. COs
LLO 1.1 Interpret a tool signature. Interpret a tool signature., Re-sharpen a
LLO 1.2 Re-sharpen a single point cutting 1 single point cutting tool as per given tool 2 CO1
tool. signature.
LLO 2.1 Draw Merchant’s circle to
illustrate the relationships between
*Draw and analyze Merchant’s circle to
cutting force components
2 understand the relationships between 2 CO1
LLO 2.2 Estimate magnitude of cutting
cutting force components.
forces developed during machining
processes.
LLO 3.1 Classify cutting tools based on Categorize cutting tools on the basis of
geometry, application , material 3 their geometry, application, material 2 CO1
composition , and method of use composition, and method of usage.
LLO 4.1 Identify different locating
*Enumerate and draw various locating
devices
4 devices utilized for securely positioning 2 CO2
LLO 4.2 Illustrate different locating
diverse work pieces.
devices
LLO 5.1 Identify various clamping
*Enumerate and draw various clamping
devices
5 devices employed to securely holding 2 CO2
LLO 5.2 Illustrate various clamping
diverse work pieces.
devices
LLO 6.1 Apply design principles to create
a jig or fixture.
*Design a jig or fixture for a given simple
LLO 6.2 Idenify devices used to 6 2 CO3
component.
accurately positions a specified
component.
LLO 7.1 Draw a detailed assembly and
part drawings of the designed jig. Draw assembly and detailed drawing of
7 2 CO3
LLO 7.2 Specify all required dimensions, the designed jig.
features, and annotations.
LLO 8.1 Draw a detailed assembly and
part drawings of the designed fixture. Draw assembly and detailed drawing of
8 2 CO3
LLO 8.2 Specify all required dimensions, the designed fixture.
features, and annotations.
LLO 9.1 Identify various operations
List different operations performed using
performed using press tools.
9 press tools, providing examples where 2 CO4
LLO 9.2 Enumerate the applications of
applicable.
these operations in manufacturing.
LLO 10.1 Draw a progressive cutting die
design for a specific component. *Design a progressive cutting die for a
10 2 CO4
LLO 10.2 List multiple stages of given component (example washer).
operations.

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TOOL ENGINEERING Course Code : 315369

Practical / Tutorial / Laboratory Sr Laboratory Experiment / Practical Titles Number Relevant
Learning Outcome (LLO) No / Tutorial Titles of hrs. COs
LLO 11.1 Design a strip layout that
optimizes material usage for a given
*Prepare a Strip layout of a given
component.
11 component for maximum utilization of 2 CO4
LLO 11.2 Understand alterante way of
material.
strip layout for maximum utilization of
material.
LLO 12.1 Apply bending principles to
design a die for a specified component. Design a bending die for a given
12 2 CO5
LLO 12.2 Understand the effect of spring Component.
back of material.
LLO 13.1 Determine the initial blank size
needed for a drawing operation. *Calculate a blank size for deep drawing
13 2 CO5
LLO 13.2 Comprehend the importance of a simple.
the draw ratio
Note : Out of above suggestive LLOs -
'*' Marked Practicals (LLOs) Are mandatory.
Minimum 80% of above list of lab experiment are to be performed.
Judicial mix of LLOs are to be performed to achieve desired outcomes.

VII. SUGGESTED MICRO PROJECT / ASSIGNMENT/ ACTIVITIES FOR SPECIFIC LEARNING / SKILLS
DEVELOPMENT (SELF LEARNING)

Micro project

Prepare a model of various dies/single point cutting tools

Collect the various inserts and specify their ISO designation.
Identify various clamping and locating device available in workshop of the institute.

Assignment

Prepare or download specifications for the following:

i. Tools and equipment available in the Tool Engineering laboratory.
ii. Machinery available in the Tool Engineering laboratory.
Conduct a market survey of local dealers for tools, equipment, machinery, and raw materials, and prepare a
report.
Visit an industrial press shop and compile a report that includes:
i. Safety precautions observed during the visit.
ii. Identification of challenges or problems encountered by the industry

No SLA

NA

Note :

Above is just a suggestive list of microprojects and assignments; faculty must prepare their own bank of
microprojects, assignments, and activities in a similar way.
The faculty must allocate judicial mix of tasks, considering the weaknesses and / strengths of the student in
acquiring the desired skills.
If a microproject is assigned, it is expected to be completed as a group activity.
SLA marks shall be awarded as per the continuous assessment record.
For courses with no SLA component the list of suggestive microprojects / assignments/ activities are
optional, faculty may encourage students to perform these tasks for enhanced learning experiences.
If the course does not have associated SLA component, above suggestive listings is applicable to Tutorials
and maybe considered for FA-PR evaluations.

VIII. LABORATORY EQUIPMENT / INSTRUMENTS / TOOLS / SOFTWARE REQUIRED

Sr.No Equipment Name with Broad Specifications Relevant LLO Number

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TOOL ENGINEERING Course Code : 315369

Sr.No Equipment Name with Broad Specifications Relevant LLO Number
1 Bench Grinder -1 Qty 1
2 Single point cutting tool- 2 Qty 1,3
3 Inserts of different geometries. 1,3
4 Locating and Clamping Devices for Lathe, drilling and milling machines. 4,5,6,7,8
5 Press Machine (maximum 1 Ton Capacity) 4,5,9,10
6 Press tool must include Die and Punch, Die holder, punch holder, tie rods. 4,5,9,10,12,13

IX. SUGGESTED WEIGHTAGE TO LEARNING EFFORTS & ASSESSMENT PURPOSE (Specification Table)
Sr.No Unit Unit Title Aligned COs Learning Hours R-Level U-Level A-Level Total Marks
1 I Fundamentals of cutting tool CO1 10 4 6 6 16
2 II Locating and clamping devices CO2 6 4 4 4 12
3 III Jigs and fixtures CO3 8 4 4 6 14
4 IV Press tools CO4 10 4 6 6 16
5 V Bending and Drawing dies CO5 6 2 4 6 12
Grand Total 40 18 24 28 70

X. ASSESSMENT METHODOLOGIES/TOOLS

Formative assessment (Assessment for Learning)

Test
Term Work
Seminar/Presentation

Summative Assessment (Assessment of Learning)

Practical
Theory
End semester examination

XI. SUGGESTED COS - POS MATRIX FORM

Programm
Specific
Programme Outcomes (POs)
Outcomes*
(PSOs)
Course PO-5
Outcomes PO-1 Basic Engineering
(COs) and PO-2 PO-3 Design/ PO-4 Practices for PO-7 Life
PO-6 Project PSO- PSO- PS
Discipline Problem Development Engineering Society, Long
Management 1 2 3
Specific Analysis of Solutions Tools Sustainability Learning
Knowledge and
Environment
CO1 3 2 2 2 2 - -
CO2 3 3 3 2 2 - -
CO3 3 3 3 2 2 - -
CO4 3 3 3 2 2 - -
CO5 3 3 3 2 2 - -
Legends :- High:03, Medium:02,Low:01, No Mapping: -
*PSOs are to be formulated at institute level

XII. SUGGESTED LEARNING MATERIALS / BOOKS

Sr.No Author Title Publisher with ISBN Number
A Textbook of machine tools
1 Sharma, P C S. Chand Limited (2021), ISBN:9788121923620, 812192362X
and tool Design
Tool Engineering and Khanna Publication ( 8th Edition, 2021), New Delhi ISBN :
2 Nagpal, G H
Design 817409203X

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TOOL ENGINEERING Course Code : 315369

Sr.No Author Title Publisher with ISBN Number
Donaldson, McGraw Hill Education, New Delhi (4th Edition,
3 Tool Design
Cyrll 2022),Edition3, ISBN: 9780070153929, 0070153922
McGraw Hill Education, New Delhi, (6th Edition, 2020),
4 Joshi, P H Jigs and Fixtures
ISBN:9780070680739
5 Sharma, P C Production Engineering S. Chand Limited (9th edition, 2021), ISBN:8121901111

XIII . LEARNING WEBSITES & PORTALS

Sr.No Link / Portal Description
Tool Geometry: Single Point Cutting
1 https://www.youtube.com/watch?v=2E1UW_MxSWg
Tool Specifications
2 https://www.youtube.com/watch?v=I0nIHfQ6E-E Cutting Tools
3 https://www.youtube.com/watch?v=7yzvno4AvKw Jigs and Fixtures For Machine Shops
Design and Applications of Jigs and
4 https://www.youtube.com/watch?v=vOo2MCYPsm4
Fixtures
https://www.youtube.com/watch?v=PhIFSTj-
5 8WU&list=PLwdnzlV3og Mechanics of Sheet Metal Forming
oVIP4OxvoWMZXQYJdHn5NE9&index=1
6 https://www.youtube.com/watch?v=xz7fHwF8uVk Modular flexible fixture systems
Note :

Teachers are requested to check the creative common license status/financial implications of the suggested
online educational resources before use by the students

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