Dlpa 3005
Dlpa 3005
1 Features 3 Description
• High-efficiency, high-current RGB LED driver The DLPA3005 is a highly-integrated power
• Drivers for external buck FETs up to 16 A management IC optimized for DLP® Pico™ Projector
• Drivers for external RGB switches systems. The DLPA3005 supports LED projectors
• 10-bit programmable current per channel up to 16 A per LED and up to 32 A for series
• Inputs to select color-sequential RGB LEDs LEDs, enabled by an integrated high efficiency
• Generation of DMD high voltage supplies buck controller. Additionally, the drivers control the
• Two high efficiency buck converters to generate RGB switches, supporting the sequencing of R, G,
the DLPC343x and DMD supply and B LEDs. The DLPA3005 contains five buck
• One high efficiency, 8-bit programmable buck converters, two of which are dedicated for DLPC low
converter for fan driver application or general voltage supplies. Another dedicated regulating supply
power supply. General purpose buck2 (PWR6) is generates the three timing-critical DC supplies for the
currently supported. DMD: VBIAS, VRST, and VOFS.
• Two LDOs supplying auxiliary voltages
The DLPA3005 contains several auxiliary blocks
• Analog MUX for measuring internal and external
which can be used in a flexible way. This enables
nodes such as a thermistor and reference levels
a tailor-made Pico Projector system. One 8-bit
• Monitoring/protections: thermal shutdown, hot die,
programmable buck converter can be used, for
and undervoltage lockout (UVLO)
instance, to drive rgb projector FAN or to make
2 Applications auxiliary supply line. General purpose buck2 (PWR6)
is currently supported. Two LDOs can be used for a
Portable DLP® Pico™ projectors
lower-current supply, up to 200 mA. These LDOs are
predefined to 2.5 V and 3.3 V.
Through the SPI, all blocks of the DLPA3005 can be
addressed. Features included are the generation of
the system reset, power sequencing, input signals
for sequentially selecting the active LED, IC self-
protections, and an analog MUX for routing analog
information to an external ADC.
Device Information
PART NUMBER PACKAGE BODY SIZE (NOM)
DLPA3005(1) HTQFP (100) 14.00 mm × 14.00 mm
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
DLPA3005
DLPS071A – OCTOBER 2015 – REVISED FEBRUARY 2023 www.ti.com
Table of Contents
1 Features............................................................................1 8.2 Typical Application.................................................... 45
2 Applications..................................................................... 1 8.3 System Example With DLPA3005 Internal Block
3 Description.......................................................................1 Diagram.......................................................................48
4 Revision History.............................................................. 2 9 Power Supply Recommendations................................49
5 Pin Configuration and Functions...................................4 9.1 Power-Up and Power-Down Timing..........................50
6 Specifications.................................................................. 8 10 Layout...........................................................................53
6.1 Absolute Maximum Ratings........................................ 8 10.1 Layout Guidelines................................................... 53
6.2 ESD Ratings............................................................... 9 10.2 Layout Example...................................................... 56
6.3 Recommended Operating Conditions.........................9 10.3 Thermal Considerations..........................................56
6.4 Thermal Information....................................................9 11 Device and Documentation Support..........................59
6.5 Electrical Characteristics...........................................10 11.1 Device Support........................................................59
6.6 SPI Timing Parameters............................................. 16 11.2 Third-Party Products Disclaimer............................. 59
7 Detailed Description......................................................17 11.3 Related Links.......................................................... 59
7.1 Overview................................................................... 17 11.4 Receiving Notification of Documentation Updates.. 59
7.2 Functional Block Description.....................................17 11.5 Support Resources................................................. 59
7.3 Feature Description...................................................18 11.6 Trademarks............................................................. 60
7.4 Device Functional Modes..........................................37 11.7 Electrostatic Discharge Caution.............................. 60
7.5 Programming............................................................ 39 11.8 Glossary.................................................................. 60
7.6 Register Maps...........................................................43 12 Mechanical, Packaging, and Orderable
8 Application and Implementation.................................. 45 Information.................................................................... 60
8.1 Application Information............................................. 45 12.1 Package Option Addendum.................................... 61
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (October 2015) to Revision A (February 2023) Page
• Removed unsupported General Purpose Buck Converters and battery mode in Features ...............................1
• Updated with new support for series LEDs, removed unsupported buck converters, and updated System
Block Diagram in Description .............................................................................................................................1
• Updated Pin Configuration and Functions ......................................................................................................... 4
• Removed INT_Z from Input Voltage range Table and updated the max value of CH1,2,3_SWITCH,
ILLUM_A,B_FB in Recommended Operating Conditions ..................................................................................9
• Updated with new support for series LEDs, removed unsupported General Purpose Buck Converters in
Electrical Characteristics ................................................................................................................................. 10
• Removed unsupported General Purpose Buck Converters and battery mode in Overview ............................17
• Updated the System Block Diagram in Functional Block Description ..............................................................17
• Removed unsupported General Purpose Buck Converters in Supply .............................................................18
• Updated register names in Monitoring .............................................................................................................19
• Removed battery mode in Auto LED Turn Off Functionality ............................................................................ 20
• Updated with new support for series LEDs in RGB Strobe Decoder ...............................................................25
• Updated Break Before Make (BBM) ................................................................................................................ 26
• Updated register name in Openloop Voltage ...................................................................................................26
• Updated register name in Illumination Monitoring ........................................................................................... 27
• Updated register names in Power Good ..........................................................................................................27
• Updated register name in DMD Supplies ........................................................................................................ 30
• Removed unsupported General Purpose Buck Converters in DMD/DLPC Buck Converters ......................... 31
• Updated register name in DMD Monitoring ..................................................................................................... 33
• Removed unsupported General Purpose Buck Converters 1 and 3 in Buck Converters ................................ 34
• Removed unsupported General Purpose Buck Converters in LDO Bucks ......................................................34
• Removed unsupported General Purpose Buck Converters 1 and 3 and updated register names in General
Purpose Buck Converter ..................................................................................................................................34
• Removed unsupported General Purpose Buck Converters 1 and 3 in Buck Converter Monitoring ................ 35
• Removed unsupported General Purpose Buck Converters 1 and 3 in Power Good .......................................35
• Removed light sensor use-case and updated register names in Measurement System .................................36
• Removed unsupported General Purpose Buck Converters and battery mode in Interrupt ............................. 41
• Updated Register Maps ................................................................................................................................... 43
• Updated Application Information for a series LED use case............................................................................ 45
• Updated the System Block Diagram in Typical Application ............................................................................. 45
• Removed unsupported General Purpose Buck Converters and battery mode in Design Requirements ........ 45
• Updated System Example With DLPA3005 Internal Block Diagram ................................................................48
• Removed battery mode in Power Supply Recommendations ......................................................................... 49
• Updated the High AC Current Paths in a Buck Converter Diagram and removed battery mode in Layout
Guidelines ........................................................................................................................................................53
• Removed unsupported General Purpose Buck Convert in SPI Connections .................................................. 54
• Updated RLIM Routing ......................................................................................................................................54
• Updated LED Connection ................................................................................................................................ 54
• Updated Layout Example ................................................................................................................................ 56
• Updated Thermal Considerations .................................................................................................................... 56
ACMPR_LABB_SAMPLE
PWR2_SWITCH
PWR5_SWITCH
PWR6_SWITCH
PWR7_SWITCH
PWR5_BOOST
PWR6_BOOST
PWR2_PGND
PWR5_PGND
PWR6_PGND
PWR7_PGND
PWR2_VIN
PWR5_VIN
PWR6_VIN
PWR7_VIN
CH_SEL_1
CH_SEL_0
PWR2_FB
PWR5_FB
PWR6_FB
PROJ_ON
PWR7_FB
RESET_Z
DGND
INT_Z
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
PWR2_BOOST 76 50 PWR7_BOOST
ACMPR_IN_1 77 49 SPI_MOSI
ACMPR_IN_2 78 48 SPI_SS_Z
ACMPR_IN_3 79 47 SPI_MISO
ACMPR_IN_LABB 80 46 SPI_CLK
ACMPR_OUT 81 45 SPI_VIN
ACMPR_REF 82 44 CW_SPEED_PWM_OUT
PWR_VIN 83 43 CLK_OUT
PWR_5P5V 84 42 THERMAL_PAD
VINA 85 41 ILLUM_B_COMP2
AGND 86 40 ILLUM_B_COMP1
PWR3_OUT 87 39 ILLUM_A_COMP2
PWR3_VIN 88 DLPA3005 38 ILLUM_A_COMP1
PWR4_OUT 89 37 ILLUM_B_PGND
PWR4_VIN 90 36 ILLUM_B_SW
SUP_2P5V 91 35 ILLUM_B_FB
SUP_5P0V 92 34 ILLUM_B_VIN
PWR1_PGND 93 33 ILLUM_B_BOOST
PWR1_FB 94 32 ILLUM_A_PGND
PWR1_SWITCH 95 31 ILLUM_A_SW
PWR1_VIN 96 30 ILLUM_A_VIN
PWR1_BOOST 97 29 ILLUM_A_FB
DMD_VOFFSET 98 28 ILLUM_A_BOOST
DMD_VBIAS 99 27 ILLUM_LSIDE_DRIVE
DMD_VRESET 100 26 ILLUM_HSIDE_DRIVE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
8
9
N/C
DRST_LS_IND
DRST_5P5V
DRST_PGND
DRST_VIN
DRST_HS_IND
ILLUM_5P5V
ILLUM_VIN
CH1_SWITCH
CH1_SWITCH
RLIM_1
RLIM_BOT_K_2
RLIM_K_2
RLIM_BOT_K_1
RLIM_K_1
RLIM_1
CH2_SWITCH
CH2_SWITCH
CH1_GATE_CTRL
CH2_GATE_CTRL
CH3_GATE_CTRL
RLIM_2
RLIM_2
CH3_SWITCH
CH3_SWITCH
6 Specifications
6.1 Absolute Maximum Ratings
Over operating free-air temperature (unless otherwise noted)(1)
MIN MAX UNIT
ILLUM_A,B_BOOST –0.3 28
ILLUM_A,B_BOOST (10 ns transient) –0.3 30
ILLUM_A,B_BOOST vs ILLUM_A,B_SWITCH –0.3 7
ILLUM_LSIDE_DRIVE –0.3 7
ILLUM_HSIDE_DRIVE –2 28
ILLUM_A_BOOST vs ILLUM_HSIDE_DRIVE –0.3 7
ILLUM_A,B_SW –2 22
ILLUM_A,B_SW (10-ns transient) –3 27
PWR_VIN, PWR1,2,3,4,5,6,7_VIN, VINA, ILLUM_VIN, ILLUM_A,B_VIN,
–0.3 22
DRST_VIN
PWR1,2,5,6,7_BOOST –0.3 28
PWR1,2,5,6,7_BOOST (10 ns transient) –0.3 30
PWR1,2,5,6,7_SWITCH –2 22
PWR1,2,5,6,7_SWITCH (10 ns transient) –3 27
PWR1,2,5,6,7_FB –0.3 6.5
PWR1,2,5,6,7_BOOST vs PWR1,2,5,6,7_SWITCH –0.3 6.5
(1) Operation outside the Absolute Maximum Ratings may cause permanent device damage. Absolute Maximum Ratings do not imply
functional operation of the device at these or any other conditions beyond those listed under Recommended Operating Conditions. If
outside the Recommended Operating Conditions but within the Absolute Maximum Ratings, the device may not be fully functional, and
this may affect device reliability, functionality, performance, and shorten the device lifetime.
Electrostatic Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins(2) ±2000
V(ESD) (1) V
discharge Charged device model (CDM), per JEDEC specification JESD22-C101, all pins(3) ±500
(1) Electrostatic discharge (ESD) to measure device sensitivity and immunity to damage caused by assembly line electrostatic discharges
in to the device.
(2) JEDEC document JEP155 states that 500 V HBM allows safe manufacturing with a standard ESD control process.
(3) JEDEC document JEP157 states that 250 V CDM allows safe manufacturing with a standard ESD control process.
Input voltage range ACMPR_REF, CH_SEL_0,1, SPI_CLK, SPI_MOSI, SPI_SS_Z –0.1 3.6 V
RLIM_BOT_K_1,2 –0.1 0.1
ACMPR_IN_1,2,3, LABB_IN_LABB –0.1 1.5
SPI_VIN 1.7 3.6
RLIM_K_1,2 –0.1 0.25
ILLUM_A,B_COMP1,2 –0.1 5.7
Ambient temperature range 0 70 °C
Operating junction temperature 0 120 °C
(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics Application
Report.
(2) The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board,
but since the device is intended to be cooled with a heatsink from the top case of the package, the simulation includes a fan and
heatsink attached to the DLPA3005. The heatsink is a 22 mm × 22 mm × 12 mm aluminum pin fin heatsink with a 12 × 12 × 3 mm
stud. Base thickness is 2 mm and pin diameter is 1.5 mm with an array of 6 × 6 pins. The heatsink is attached to the DLPA3005 with
100 um thick thermal grease with 3 W/m-K thermal conductivity. The fan is 20 × 20 × 8 mm with 1.6 cfm open volume flow rate and
0.22 in. water pressure at stagnation.
(3) The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific JEDEC
standard test exists, but a close description can be found in the ANSI SEMI standard G30-88.
(4) The junction-to-top characterization parameter, ψJT, estimates the junction temperature of a device in a real system and is extracted
from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the
fan and heatsink described in note 2.
(5) The junction-to-board characterization parameter, ψJB, estimates the junction temperature of a device in a real system and is extracted
from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the
fan and heatsink described in note 2.
6.21 V gives margin above 6.0 V to protect against the case where someone suddenly removes VIN’s power supply which causes
the VIN voltage to drop rapidly. Failure to keep VIN above 6.0V before the mirrors are parked and VOFS, VRST, and VBIAS supplies
are properly shut down can result in permanent damage to the DMD. Since 6.21 V is .21 V above 6.0 V, when UVLO trips there is
time for the DLPA3005 and DLPC343x to park the DMD mirrors and do a fast shut down of supplies VOFS, VRST, and VBIAS. For
whatever UVLO setting is used, if VIN’s power supply is suddenly removed enough bulk capacitance should be included on VIN inside
the projector to keep VIN above 6.0V for at least 100us after UVLO trips.
(7) UVLO should not be used for normal power down operation, it is meant as a protection from power loss.
(8) General purpose buck2 (PWR6) is currently supported.
(9) Supports up to 32 A for series LEDs based on reference hardware design.
7 Detailed Description
7.1 Overview
The DLPA3005 is a highly integrated power management IC optimized for DLP Pico Projector systems. It targets
accessory applications up to several hundreds of lumen and is designed to support a wide variety of high-current
LEDs. Section 7.2 shows a typical DLP Pico Projector implementation using the DLPA3005.
Part of the projector is the projector module, which is an optimized combination of components consisting of,
for instance, DLPA3005, LEDs, DMD, DLPC chip, memory, and optional sensors and fan. The front-end chip
controls the projector module. More information about the system and projector module configuration can be
found in a separate application note.
Within the DLPA3005, several blocks can be distinguished. The blocks are listed below and subsequently
discussed in detail:
• Supply and monitoring: Creates internal supply and reference voltages and has functions such as thermal
protection
• Illumination: Block to control the light. Contains drivers, strobe decoder for the LEDs and power conversion
• External Power FETs: Capable for 16 A
• DMD: Generates voltages and their specific timing for the DMD. Contains regulators and DMD/DLPC buck
converters
• Buck converter: General purpose buck converter
• Auxiliary LDOs: Fixed voltage LDOs for customer usage
• Measurement system: Analog front end to measure internal and external signals
• Digital control: SPI interface, digital control
7.2 Functional Block Description
Projector Module
SUPPLIES
SYSPWR and
MONITORING
DC External
CHARGER
SUPPLIES
ILLUMINATION Power
FETs
FLASH
BUCK
FAN CONVERTER
(GEN.PURP)
OPTICS
HDMI
RECEIVER
DLPC3439 DLPA3005
FRONT-
VGA
END PROJ_ON DMD HIGH
FLASH, CHIP DIGITAL
CONTROL
VOLTAGE DMD
Processor
SDRAM
GENERATION
RESET_Z
KEYPAD
DLPC3439 DMD/DPP Buck 1.1V
MEASUREMENT
BUCKS Buck 1.8V
SD CARD
SENSORS SYSTEM
LDO 2.5V
READER, AUX LDOs
VIDEO LDO 3.3V TI Device
DECODER,
etc
FLASH Non-TI Device
CTRL / DATA
1. Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control.
2. SUP_5P0V and SUP_2P5V rise to a precharge level with SYSPWR, and reach the full level potential after PROJ_ON is pulled
high.
7.3.1.2 Monitoring
Several possible faults are monitored by the DLPA3005. If a fault has occurred and what kind of fault it is can
be read in Main Status register. Subsequently, an interrupt can be generated if such a fault occurs. The fault
conditions for which an interrupt is generated can be configured individually in the Interrupt Mask register.
Copyright © 2023 Texas Instruments Incorporated Submit Document Feedback 19
Product Folder Links: DLPA3005
DLPA3005
DLPS071A – OCTOBER 2015 – REVISED FEBRUARY 2023 www.ti.com
SYSPWR
LDO
ILLUMINATION 100n ILLUM
DRIVER 16V
A (B)
LOUT
COUT
VLED
³2SHQORRS´
feedback
circuitry
PEXT
RGB
QEXT
STROBE
DECODER REXT
RLIM
IDAC[0:9]
LOUT
ILLUMINATION VLED
Gain
Buck Converter
COUT rLED
RWIRE
RON
VRLIM
RLIM
When current is flowing through an LED, a forward voltage is built up over the LED. The LED also represents
a (low) differential resistance which is part of the load circuit for VLED. Together with the wire resistance (RWIRE)
and the RON resistance of the FET switch a voltage divider is created with RLIM that is a factor in the loop gain
of the ILED control. Under normal conditions, the loop is able to produce a well regulated LED current up to 16
Amps.
Since this voltage divider is part of the control loop, care must be taken while designing the system.
When, for instance, two LEDs in series are connected, or when a relatively high wiring resistance is present in
the loop, the loop gain will reduce due to the extra attenuation caused by the increased series resistances of
rLED + RWIRE +RON. As a result, the loop response time lowers. To compensate for this increased attenuation, the
loop gain can be increased by selecting a higher gain for the programmable gain block. The gain increase can
be set through register ILLUM_BW_BCx.
Under normal circumstances the default gain setting (00h) is sufficient. In case of a series connection of two
LEDs setting 01h or 02h might suffice.
As discussed previously, wiring resistance also impacts the control-loop performance. It is advisable to prevent
unnecessary large wire length in the loop. Keeping wiring resistance as low as possible is good for efficiency
reasons. In case wiring resistance still impacts the response time of the loop, an appropriate setting of the gain
block can be selected. The same goes for connector resistance and PCB tracks. Note that every milliohm (mΩ)
counts. These precautions help to ensure the proper functioning of the ILED current loop.
7.3.2.2 LDO Illumination
This regulator is dedicated to the illumination block and provides an analog supply of 5.5 V to the internal
circuitry. It is recommended to use 1-µF capacitors on both the input and output of the LDO.
7.3.2.3 Illumination Driver A
The illumination driver of the DLPA3005 is a buck controller for driving two external low-ohmic N-channel FETs
(Figure 7-4). The theory of operation of a buck converter is explained in the application note Understanding
Buck Power Stages in Switchmode Power Supplies. For proper operation, selection of the external components
is very important, especially the inductor LOUT and the output capacitor COUT. For best efficiency and ripple
performance, an inductor and capacitor should be chosen with low equivalent series resistance (ESR).
29 ILLUM_A_FB
30 ILLUM_A_VIN
SYSPWR
28 ILLUM_A_BOOST
DG 2x68µ
16V
26 ILLUM_HSIDE_DRIVE 100n
ILLUMINATION 16V
RG
DRIVER 31 ILLUM_A_SW CG
VLED
A DG LOUT
1µH COUT
27 ILLUM_LSIDE_DRIVE 20A 2x68µ
RG 10V
32 ILLUM_A_PGND CG Low_ESR
Several factors determine the component selection of the buck converter, such as input voltage (SYSPWR),
desired output voltage (VLED) and the allowed output current ripple. Configuration starts with selecting the
inductor LOUT.
The value of the inductance of a buck power stage is selected such that the peak-to-peak ripple current flowing
in the inductor stays within a certain range. Here, the target is set to have an inductor current ripple, kI_RIPPLE,
less than 0.3 (30%). The minimum inductor value can be calculated given the input and output voltage, output
current, switching frequency of the buck converter (ƒSWITCH= 600 kHz), and inductor ripple of 0.3 (30%):
VOUT
˜ ( VIN VOUT )
VIN
L OUT
k I _ RIPPLE ˜ IOUT ˜ fSWITCH (1)
1
fRES 15kHz
2 ˜ S ˜ L OUT ˜ COUT (2)
Example: COUT= 110 µF given that LOUT= 1 µH. A practical value is 2 × 68 µF. Here, a parallel connection of two
capacitors is chosen to lower the ESR even further.
The selected inductor and capacitor determine the output voltage ripple. The resulting output voltage ripple
VLED_RIPPLE is a function of the inductor ripple kI_RIPPLE, output current IOUT, switching frequency ƒSWITCH and the
capacitor value COUT:
k I _ RIPPLE ˜ IOUT
VLED _ RIPPLE
8 ˜ fSWITCH ˜ COUT (3)
Example: kI_RIPPLE= 0.3, IOUT= 16 A, ƒSWITCH= 600 kHz and COUT= 2 x 68 µF results in an output voltage ripple
of VLED_RIPPLE= 7 mVpp
C OUT 2 2 2
I 2 , MAX u V1 V2 I1
L OUT (4)
Depending on the selected external FETs, the following three components might need to be added for each
power FET:
• Gate series resistor (RG)
• Gate series diode (DG)
• Gate parallel capacitance (CG)
It is advisable to have placeholders for these components in the board design.
The gate series resistors can be used to slow down the enable transient of the power FET. Since large currents
are being switched, a fast transient implies a potential risk on ringing. Slowing down the turn-on transient
reduces the edge steepness of the drain current and thus reduces the induced inductive ringing. A resistance of
a few Ohm typically is sufficient.
The gate series resistance is also present in the turn-off transient of the power FET. This might have a negative
effect on the non-overlap timing. In order to keep the turn-off transient of the power FET fast, a parallel diode
with the gate series resistance can be used. The cathode of the diode should be directed to the DLPA3005
device in order have fast gate pull-down.
A third component that might be needed, depending on the specific configuration and FET selection, is an extra
gate-source filter capacitance. Specifically, for the higher supply voltages this capacitance is advisable. Due to a
large drain voltage swing and the drain-gate capacitance, the gate of a disabled power FET might be pulled high
parasitically.
For the low-side FET this can happen at the end of the non-overlap time while the power converter is supplying
current. For that case the switch node is low at the end of the non-overlap time. Enabling the high-side FET pulls
high the switch node. Due to the large and steep switch node edge, charge is injected through the drain-gate
capacitance of the low-side FET into the gate of the low-side FET. As a result the low-side FET can be enabled
for a short period of time causing a shoot-through current.
For the high-side FET a dual case exists. If the power converter is discharging VLED, the power converter
current is directed inward and thus at the end of the non-overlap time the switch node is high. If at that moment
the low-side FET is enabled, via the gate-drain capacitance of the high-side FET charge is being injected into the
gate of the high-side FET potentially causing the device to switch on for a short amount of time. That will cause a
shoot through current as well.
To reduce the effect of the charge injection through the drain-gate capacitance, an extra gate-source filter
capacitance can be used. Assuming a linear voltage division between gate-source capacitance and gate-drain
capacitance, for a 20V supply voltage the ratio of gate-source capacitance and gate-drain capacitance should be
kept to about 1:10 or larger. It is advised to carefully test the gate-drive signals and the switch node for potential
cross conduction.
Sometimes dual FETs are used to spread out power dissipation (heat). To prevent parasitic gate-oscillation
a structure, as shown in Figure 7-5 is suggested. Each gate is being isolated with RISO to damp potential
oscillations. A resistance of 1 Ohm is typically sufficient.
DG RISO
RG RISO
CG
Figure 7-5. Using RISO to Prevent Gate Oscillations When Using Power FETs in Parallel
Finally, two other components need to be selected in the buck converter. The value of the input-capacitor (pin
ILLUM_A_VIN) should be equal or greater than the selected output capacitance COUT, in this case ≥2 × 68 µF.
The capacitor between ILLUM_A_SWITCH and ILLUM_A_BOOST is a charge pump capacitor to drive the high
side FET. The recommended value is 100 nF.
7.3.2.4 RGB Strobe Decoder
The DLPA3005 contains circuitry to sequentially control the three color-LEDs (red, green, and blue). This
circuitry consists of three drivers to control external switches, the actual strobe decoder, and the LED current
control (Figure 7-6). The NMOS switches are connected to the cathode terminals of the external LED package
and turn on and off the currents through the LEDs.
PEXT
RGB 19 CH1_GATE_CTRL
QEXT
STROBE 20 CH2_GATE_CTRL
DECODER
21 CH3_GATE_CTRL REXT
15 RLIM_K_1
14 RLIM_BOT_K_1
13 RLIM_K_2 9.4m
2W
12 RLIM_BOT_K_2
60 CH_SEL_0
From host
61 CH_SEL_1
From host
The NMOS FETs P, Q, and R are controlled by the CH_SEL_0 and CH_SEL_1 pins. CH_SEL[1:0] typically
receive a rotating code switching from RED to GREEN to BLUE and then back to RED. The relation between
CH_SEL[0:1] and which switch is closed is indicated in Table 7-1.
Besides enabling one of the switches, CH_SEL[1:0] also selects a 10-bit current setting for the control IDAC
that is used as the set current for the LED. This set current together with the measured current through RLIM
is used to control the illumination driver to the appropriate VLED. The current through the 3 LEDs can be set
independently by registers SWx_IDAC(x), 0x03 to 0x08 (Table 7-1).
Each current level can be set from off to 150 mV/RLIM in 1023 steps:
For single LED, the maximum current for RLIM= 9.4 mΩ is thus 16A.
For two LEDs in series, the maximum current is 32A, thus RLIM (for example, RLIM= 4.7 mΩ to support
configuration for 32A) need to change for higher LED current.
For proper operation a minimum LED current of 5% of ILED_MAX is required.
7.3.2.4.1 Break Before Make (BBM)
The switching of the three LED NMOS switches (P, Q, R) is controlled such that a switch is returned to the
OPEN position first before the subsequent switch is set to the CLOSED position (BBM), Figure 7-7. The dead
time between opening and closing switches is controlled through the BBM register. Switches that already are in
the CLOSED position and are to remain in the CLOSED state, are not opened during the BBM delay time.
SW_IDAC SW_IDAC
TIME TIME
Figure 7-8. LED Current Without (Left) and With (Right) Transient Current Limit
input of the comparator while the fraction of the VLED voltage is connected to the plus input. Triggering occurs
when the plus input rises above the minus input and an OVP fault is set. The fraction of the VINA must be set
between 1 V and 4 V to ensure proper operation of the comparator.
ILLUM_A_FB VINA
(VLED)
Settings: Settings:
reg 0x19h [4:0] reg 0x0Bh [4:0]
VLED / VLED_RATIO
+ OVP_trigger
VINA / VINA_RATIO
1V< VIN- <4V
The fraction of the ILLUM_A_FB voltage is set by the register VLED_OVP_VLED_RATIO, while the setting of the
fraction of the VINA voltage is done by register VLED_OVP_VIN_RATIO. In general, an OVP fault is set when:
VLED/VLED_RATIO ≥ VINA/VINA_RATIO
thus when:
Clearly, the OVP level is ratio-metric; that is, can be set to a fixed fraction of VINA.
100 100
98 98
96 96
94 94
EFFICIENCY (%)
EFFICIENCY (%)
92 92
90 90
88 88 VLED = 3.0V
VLED = 3.0V
VLED = 4.0V
86 VLED = 4.0V 86 VLED = 5.0V
VLED = 5.0V
84 84 VLED = 6.0V
VLED = 6.0V
VLED = 6.3V
VLED = 6.3V
82 82
80 80
0 2 4 6 8 10 12 14 16 6 8 10 12 14 16 18 20
IOUT (A) D001
ILLUM_A_VIN (V) D001
Figure 7-10. Illumination Driver Plus Power FETs Figure 7-11. Illumination Driver Plus Power FETs
Efficiency (VILLUM_A_IN= 12 V) Efficiency vs VILLUM_A_IN (IOUT = 16 A)
V DC Th 185 mV
I OC
R DS ( ON ) R DS ( ON ) (6)
Note that the RDS(ON) should be taken from the FET data sheet at high-temperature , that is, at overcurrent the
FETs will likely by hot.
For example, the CSD17510Q5A NexFET has an RDS(ON) of 7 mΩ at 125°C. Using this FET will result in an
overcurrent level of 26 A. This FET would be a good choice for a 16 A application.
For the low-side FET and the three LED selection FETs the RDS(ON) selection is mainly governed by the power
dissipation due to conduction losses. The power dissipated in these FETs is given by:
³
2
PDISS IDS ( t )R DS ( ON )
t (7)
In which IDS is the current running through the respective FET. The lower the RDS(ON) , the lower is the
dissipation.
For example, the CSD17501Q5A has RDS(ON)= 3 mΩ. For a drain-source current of 16 A with a duty cycle of
25% (assuming the FET is used as LED selection switch), the dissipation is about 0.2 W in this FET.
7.3.4 DMD Supplies
This block contains all the supplies needed for the DMD and DLPC (Figure 7-12). The block comprises:
• LDO_DMD: for internal supply
• DMD_HV: regulator generates high voltage supplies
• Two buck converters: for DLPC/DMD voltages
The DMD supplies block is designed to work with the DMD and the related DLPC. The DMD has its own set
of supply voltage requirements. Besides the three high voltages, two supplies are needed for the DMD and the
related DLPC (DLPC343x-family for instance). These supplies are made by two buck converters.
The EEPROM of the DLPA3005 is factory programmed for a certain configuration, such as which buck
converters are used. Which configuration is programmed in EEPROM can be read in the capability register.
It concerns the following bits:
• DMD_BUCK1_USE
• DMD_BUCK2_USE
7.3.4.1 LDO DMD
This regulator is dedicated to the DMD supplies block and provides an analog supply voltage of 5.5 V to the
internal circuitry.
7.3.4.2 DMD HV Regulator
The DMD HV regulator generates three high voltage supplies: DMD_VRESET, DMD_VBIAS, and
DMD_VOFFSET (Figure 7-13). The DMD HV regulator uses a switching regulator (switch A-D), where the
inductor is time shared between all three supplies. The inductor is charged up to a certain current value (current
limit) and then discharged into one of the three supplies. If not all supplies need charging the time available will
be equally shared between those that do need charging.
LDO DMD
(DRST_5P5V)
A MBR0540T1
6 DRST_HS_IND
VRST
2 DRST_LS_IND 1µ/50V
D 10µH/0.7A
100 DMD_VRESET
C
DMD B
HIGH VOLTAGE 4 DRST_PGND 470n/50V
REGULATOR 99 DMD_VBIAS
VBIAS
98 DMD_VOFFSET
VOFS
G 1µ/50V
F
E
97 PWR1_BOOST
100n
96 PWR1_VIN 6.3V
SYSPWR
H RSN1 CSN1 2x10µ
DMD/DLPC 95 PWR1_SWITCH 16V
PWR1
I
93 PWR1_PGND 3.3µH
3A
94 PWR1_FB
V_DMD-DLPC-1
2x22µ
6.3V
Low_ESR
76 PWR2_BOOST
100n
75 PWR2_VIN 6.3V
SYSPWR
J RSN2 CSN2 2x10µ
DMD/DLPC 74 PWR2_SWITCH 16V
PWR2
K 3.3µH
73 PWR2_PGND
3A
72 PWR2_FB
V_DMD-DLPC-2
2x22µ
6.3V
Low_ESR
as general purpose LDOs. Table 7-2 provides an overview of the possible DMD overvoltage faults and their
threshold levels.
7.3.5 Buck Converters
The DLPA3005 contains one general purpose buck converter and a supporting LDO (LDO_BUCKS). The
programmable 8-bit buck converter can generate a voltage between 1 V and 5 V and have an output current
limit of 3 A. General purpose buck2 (PWR6) is currently supported. One buck converter and the LDO_BUCKS is
depicted in Figure 7-15.
The two DMD/DLPC buck converters discussed earlier in Section 7.3.4 have the same architecture as these
three buck converters and can be configured in the same way.
1µ/16V
83 PWR_VIN
SYSPWR
LDO
BUCKS 84 PWR_5P5V
1µ/6.3V
PWRx_BOOST
100n
PWRx_VIN 6.3V
SYSPWR
RSNx CSNx 2x10µ
General Purpose PWRx_SWITCH 16V
BUCKx
LOUT
PWRx_PGND 3.3µH
3A
PWRx_FB
V_OUT
COUT
2x22µ
6.3V
Low_ESR
load current to the level of the reference voltage. The skip mode can be enabled/disabled the buck converter in
register BUCK_SKIP_ON.
7.3.5.3 Buck Converter Monitoring
The buck converter block is continuously monitored for system failures to prevent damage to the DLPA3005 and
peripherals. Several possible failures are monitored such as a too high or too low output voltage. The possible
faults are summarized in Table 7-3.
Table 7-3. Buck Converter Fault Indication
POWER GOOD
BLOCK REGISTER BIT THRESHOLD (RISING EDGE)
Gen.Buck2 BUCK_GP2_PG_FAULT Ratio 72%
OVERVOLTAGE
Gen.Buck2 BUCK_GP2_OV_FAULT Ratio 120%
100 100
95 95
90 90
85 85
EFFICIENCY (%)
EFFICIENCY (%)
80 80
75 75
70 70 VOUT = 1V
VOUT = 1V
VOUT = 2V VOUT = 2V
65 65
VOUT = 3V VOUT = 3V
60 VOUT = 4V 60 VOUT = 4V
VOUT = 5V VOUT = 5V
55 55
50 50
0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3 3.3 6 8 10 12 14 16 18 20
IOUT (A) D001 VIN (V) D001
Figure 7-16. Buck Converter Efficiency vs IOUT (VIN Figure 7-17. Buck Converter Efficiency vs VIN (IOUT
= 12 V) = 1 A) Schematic
ACMPR_REF 82
From host
SYSPWR/xx
ILLUM_A_FB/xx
ILLUM_B_FB/xx
CH1_SWITCH
CH2_SWITCH
CH3_SWITCH
RLIM_K1
RLIM_K2
VREF_1V2 MUX
VOTS 81 ACMPR_OUT
VPROG1/12
VPROG2/12
ACMPR_IN_LABB 80 V_LABB
To host
S/H ACMPR_IN_1
ACMPR_IN_2
ACMPR_LABB_SAMPLE 55 ACMPR_IN_3 AFE
The multiplexer (MUX) connects to a wide range of nodes. Selection of the MUX input can be done through
register AFE_SEL. Signals that can be selected:
• System input voltage, SYSPWR
• LED anode cathode voltage, ILLUM_A_FB
• LED cathode voltage, CHx_SWITCH
• V_RLIM to measure LED current
POWERDOWN
PROJ_ON = high
VRESET = OFF
VBIAS = OFF
VOFFSET = OFF
DMD_EN = 0 VLED = OFF
PROJ_ON = low || FAULT = 0 SPI interface enabled
WAIT D_CORE_EN = high
RESET_Z = high
VRESET = OFF
VBIAS = OFF
VOFFSET = OFF
DMD_EN = 1 STANDBY VLED = OFF
& FAULT = 0 SPI interface enabled
D_CORE_EN = high
RESET_Z = low
DMD_EN = 0
PROJ_ON = low || FAULT = 1 VRESET = ON
VBIAS = ON
ACTIVE 1 VOFFSET = ON
VLED = OFF
SPI interface enabled
D_CORE_EN = high
RESET_Z = high
VLED_EN = 0 VLED_EN = 1
VRESET = ON
DMD_EN = 0 VBIAS = ON
PROJ_ON = low || FAULT = 1 VOFFSET = ON
VLED = ON
ACTIVE 2
SPI interface enabled
D_CORE_EN = high
RESET_Z = high
7.5 Programming
This section discusses the serial protocol interface (SPI) of the DLPA3005 as well as the interrupt handling,
device shutdown and register protection.
7.5.1 SPI
The DLPA3005 provides a 4-wire SPI port that supports two SPI clock frequency modes: 0 MHz to 36 MHz
and 20 MHz to 40 MHz. The clock frequency mode can be set in register DIG_SPI_FAST_SEL. The interface
supports both read and write operations. The SPI_SS_Z input serves as the active low chip select for the
SPI port. The SPI_SS_Z input must be forced low for writing to or reading from registers. When SPI_SS_Z is
forced high, the data at the SPI_MOSI input is ignored, and the SPI_MISO output is forced to a high-impedance
state. The SPI_MOSI input serves as the serial data input for the port; the SPI_MISO output serves as the
serial data output. The SPI_CLK input serves as the serial data clock for both the input and output data. Data
at the SPI_MOSI input is latched on the rising edge of SPI_CLK, while data is clocked out of the SPI_MISO
output on the falling edge of SPI_CLK. Figure 7-20 illustrates the SPI port protocol. Byte 0 is referred to as
the command byte, where the most significant bit is the write/not-read bit. For the W/nR bit, a 1 indicates a
write operation, while a 0 indicates a read operation. The remaining seven bits of the command byte are the
register address targeted by the write or read operation. The SPI port supports write and read operations for
multiple sequential register addresses through the implementation of an auto-increment mode. As shown in
Figure 7-20, the auto-increment mode is invoked by simply holding the SPI_SS_Z input low for multiple data
bytes. The register address is automatically incremented after each data byte transferred, starting with the
address specified by the command byte. After reaching address 0x7Fh the address pointer jumps back to 0x00h.
Set SPI_CS_Z=1 here to write/read one register location Hold SPI_CS_Z=0 to enable auto-increment mode
SPI_SS_Z
SPI_MISO Data for A[6:0] Data for A[6:0]+1 Data for A[6:0]+(N-2)
SPI_CLK
SPI_MOSI W/nR A6 A5 A4 A3 A2 A1 A0 N7 N6 N5 N4 N3 N2 N1 N0
Register Address
SPI_CLK
SPI_SS_Z
SPI_CLK
tCDS tCDH
SPI_MOSI
7.5.2 Interrupt
The DLPA3005 has the capability to flag for several faults in the system, such as overheating, power good
and over voltage faults. If a certain fault condition occurs one or more bits in the interrupt register will be set.
The setting of a bit in the Main Status register triggers an interrupt event, which pulls down the INT_Z pin.
Interrupts can be masked by setting the respective MASK bits in the Interrupt Mask register. Setting a MASK
bit prevents the INT_Z from being pulled low for the particular fault condition. Some high-level faults comprise
multiple low-level faults. The high-level faults can be read in Main Status register, while the lower-level faults can
be read in Detailed status register1 through Detailed status register 4. Table 7-6 provides an overview of the
faults and how they are related.
Table 7-6. Interrupt Registers
HIGH-LEVEL MID-LEVEL LOW-LEVEL
DMD_PG_FAULT
BUCK_DMD1_PG_FAULT
BUCK_DMD1_OV_FAULT
BUCK_DMD2_PG_FAULT
DMD_FAULT BUCK_DMD2_OV_FAULT
SUPPLY_FAULT LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT
LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT
LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT
LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT
BUCK_GP2_PG_FAULT
BUCK_GP2_OV_FAULT
ILLUM_BC1_PG_FAULT
ILLUM_BC1_OV_FAULT
ILLUM_FAULT
ILLUM_BC2_PG_FAULT
ILLUM_BC2_OV_FAULT
PROJ_ON_INT
TS_SHUT
TS_WARN
Projector Module
SUPPLIES
SYSPWR and
MONITORING
DC External
CHARGER
SUPPLIES
ILLUMINATION Power
FETs
FLASH
BUCK
FAN CONVERTER
(GEN.PURP)
OPTICS
HDMI
RECEIVER
DLPC3439 DLPA3005
FRONT-
VGA
END PROJ_ON DMD HIGH
FLASH, CHIP DIGITAL
CONTROL
VOLTAGE DMD
Processor
SDRAM
GENERATION
RESET_Z
KEYPAD
DLPC3439 DMD/DPP Buck 1.1V
MEASUREMENT
BUCKS Buck 1.8V
SD CARD
SENSORS SYSTEM
LDO 2.5V
READER, AUX LDOs
VIDEO LDO 3.3V TI Device
DECODER,
etc
FLASH Non-TI Device
CTRL / DATA
The DLPA3005 has three built-in buck switching regulators to serve as projector system power supplies. Two
of the regulators are fixed to 1.1 V and 1.8 V for powering the DLP chip set. The remaining one buck regulator
is available for general purpose use and its voltage is programmable. The regulator can be used to drive
variable-speed fan or to power other projector chips such as the front-end chip. The only power supply needed
at the DLPA3005 input is SYSPWR from an external DC power supply. The entire projector can be turned on
and off by using a single signal called PROJ_ON. When PROJ_ON is high, the projector turns on and begins
displaying images. When PROJ_ON is set low, the projector turns off and draws just microamps of current on
SYSPWR.
8.2.2 Detailed Design Procedure
To connect the 0.47 1080 DMD (DLP4710), two DLPC3439s, and DLPA3005, see the reference design
schematic. When a circuit board layout is created from this schematic a very small circuit board is possible.
An example small board layout is included in the reference design data base. Layout guidelines should be
followed to achieve reliable projector operation. The optical engine that has the LED packages and the DMD
mounted to it is typically supplied by an optical OEM who specializes in designing optics for DLP projectors.
The component selection of the buck converter is mainly determined by the output voltage. Table 8-1 shows the
recommended value for inductor LOUT and capacitor COUT for a given output voltage.
Table 8-1. Recommended Buck Converter LOUT and COUT
VOUT (V) LOUT (µH) COUT (µF)
MIN TYP MAX MIN MAX
1 – 1.5 1.5 2.2 4.7 22 68
1.5 – 3.3 2.2 3.3 4.7 22 68
3.3 – 5 3.3 4.7 22 68
The inductor peak-to-peak ripple current, peak current and RMS current can be calculated using Equation
8, Equation 9 and Equation 10 respectively. The inductor saturation current rating must be greater than the
calculated peak current. Likewise, the RMS or heating current rating of the inductor must be greater than the
calculated RMS current. The switching frequency of the buck converter is approximately 600 kHz (ƒSWITCH).
VOUT
˜ ( VIN _ MAX VOUT )
VIN _ MAX
IL _ OUT _ RIPPLE _ P P
L OUT ˜ fSWITCH (8)
IL _ OUT _ RIPPLE _ P P
IL _ OUT _ PEAK IL _ OUT
2 (9)
1
IL _ OUT(RMS) IL _ OUT 2 ˜ IL _ OUT _ RIPPLE _ P P
2
12 (10)
The capacitor value and ESR determines the level of output voltage ripple. The buck converter is intended for
use with ceramic or other low ESR capacitors. Recommended values range from 22 to 68 μF. Equation 11 can
be used to determine the required RMS current rating for the output capacitor.
Two other components need to be selected in the buck converter configuration. The value of the input-capacitor
(pin PWRx_VIN) should be equal or greater than halve the selected output capacitance COUT. In this case CIN 2
× 10 µF is sufficient. The capacitor between PWRx_SWITCH and PWRx_BOOST is a charge pump capacitor to
drive the high side FET. The recommended value is 100 nF.
Since the switching edges of the buck converter are relatively fast, voltage overshoot and ringing can become
a problem. To overcome this problem a snubber network is used. The snubber circuit consists of a resistor and
capacitor that are connected in series from the switch node to ground. The snubber circuit is used to damp the
parasitic inductances and capacitances during the switching transitions. This circuit reduces the ringing voltage
and also reduces the number of ringing cycles. The snubber network is formed by RSNx and CSNx. More
information on controlling switch-node ringing in synchronous buck converters and configuring the snubber can
be found in Analog Applications Journal.
8.2.2.1 Component Selection for General-Purpose Buck Converters
The theory of operation of a buck converter is explained in Understanding Buck Power Stages in Switchmode
Power Supplies Application Note. This section is limited to the component selection. For proper operation,
selection of the external components is very important, especially the inductor LOUT and the output capacitor
COUT. For best efficiency and ripple performance, an inductor and capacitor should be chosen with low
equivalent series resistance (ESR).
8.2.3 Application Curve
As the LED currents that are driven time-sequentially through the red, green, and blue LEDs are increased,
the brightness of the projector increases. This increase is somewhat non-linear, and the curve for typical white
screen lumens changes with LED currents as shown in Figure 8-2. For the LED currents shown, it’s assumed
that the same current amplitude is applied to the red, green, and blue LEDs. The thermal solution used to
heatsink the red, green, and blue LEDs can significantly alter the curve shape shown.
1
0.9
RELATIVE ILLUMINANCE LEVEL
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 1 2 3 4 5 6 7 8 9 10 11 12
LED CURRENT (A) D001
depicted in Figure 9-2. For proper discharge timing and levels, select the capacitors such that CVOFFSET is equal
to CVRESET and CVBIAS is ≤ CVOFFSET, CVBIAS.
1. Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control.
2. SUP_5P0V and SUP_2P5V rise to a precharge level with SYSPWR, and reach the full level potential after PROJ_ON is pulled
high.
1. Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control.
2. SUP_5P0V and SUP_2P5V rise to a precharge level with SYSPWR, and reach the full level potential after PROJ_ON is pulled
high.
10 Layout
10.1 Layout Guidelines
For switching power supplies, the layout is an important step in the design, especially when it concerns high
peak currents and high switching frequencies. If the layout is not carefully done, the regulator could show
stability issues and/or EMI problems. Therefore, it is recommended to use wide and short traces for high current
paths and for their return power ground paths. For the DMD HV regulator, the input capacitor, output capacitor,
and the inductor should be placed as close as possible to the IC. In order to minimize ground noise coupling
between different buck converters it is advised to separate their grounds and connect them together at a central
point under the part. For the DMD HV regulator, the recommended value for the capacitors is 1 µF for VRST and
VOFS, 470 nF for VBIAS. The inductor value is 10 µH.
The high currents of the buck converter concentrate around pins VIN, SWITCH and PGND (Figure 10-1 ). The
voltage at the pins VIN, PGND and FB are DC voltages while the pin SWITCH has a switching voltage between
VIN and PGND. In case the FET between pins 63 – 64 is closed the red line indicates the current flow while the
blue line indicates the current flow when the FET between pins 62 – 63 is closed.
These paths carry the highest currents and must be kept as short as possible.
For the LDO DMD, it is recommended to use a 1 µF/16 V capacitor on the input and a 10 µF/6.3 V capacitor on
the output of the LDO.
For LDO bucks, it is recommended to use a 1 µF/16 V capacitor on the input and a 1 µF/6.3 V capacitor on the
output of the LDO.
65 PWR6_BOOST
100n
64 PWR6_VIN 6.3V
SYSPWR
General RSN6 CSN6 2x10µ
Purpose 63 PWR6_SWITCH 16V
BUCK2 3.3µH
3A
66 PWR6_FB Regulated Output
Voltage
2x22µ
6.3V
Low_ESR
62 PWR6_PGND
The trace to the VIN pin carries high AC currents. Therefore, the trace should be low resistive to prevent voltage
drop across the trace. Additionally, the decoupling capacitors should be placed as close to the VIN pin as
possible.
The SWITCH pin is connected alternately to the VIN or GND. This means a square wave voltage is present on
the SWITCH pin with an amplitude of VIN, and containing high frequencies. This can lead to EMI problems if not
properly handled. To reduce EMI problems, a snubber network (RSN6 and CSN6) is placed at the SWITCH pin
to prevent and/or suppress unwanted high frequency ringing at the moment of switching.
The PGND pin sinks high current and should be connected to a star ground point such that it does not interfere
with other ground connections.
The FB pin is the sense connection for the regulated output voltage which is a DC voltage; no current is flowing
through this pin. The voltage on the FB pin is compared with the internal reference voltage in order to control the
loop. The FB connection should be made at the load such that I•R drop is not affecting the sensed voltage.
10.1.1 SPI Connections
The SPI interface consists of several digital lines and the SPI supply. If routing of the interface lines is not done
properly, communication errors can occur. It should be prevented that SPI lines can pickup noise and possible
interfering sources should be kept away from the interface.
Pickup of noise can be prevented by ensuring that the SPI ground line is routed together with the digital lines
as much as possible to the respective pins. The SPI interface should be connected by a separate own ground
connection to the DGND of the DLPA3005 (Figure 10-2). This prevents ground noise between SPI ground
references of DLPA3005 and DLPC due to the high current in the system.
CLK
MISO
MOSI
DLPC
SS_Z
SPI
Interface SPI_GND
DLPA3005
GND - VGND-DROP +
DGND
VIN I
DLPA3005 PCB
Interfering sources should be kept away from the interface lines as much as possible. If any power lines are
routed too close to the SPI_CLK it could lead to false clock pulses and, thus, communication errors.
10.1.2 RLIM Routing
RLIM is used to sense the LED current. To accurately measure the LED current, the RLIM _K_1,2 lines should
be connected close to the top-side of measurement resistor RLIM, while RLIM_BOT_K_1,2 should be connected
close to the bottom-side of RLIM. RLIM _K_1,2 and RLIM_BOT_K_1,2 should all have separate traces from their
IC pins to their RLIM connection point.
The switched LED current is running through RLIM. Therefore, low-ohmic power and ground connections for
RLIM are strongly advised.
10.1.3 LED Connection
High switching currents run through the wiring connecting the external RGB switches and the LEDs. Therefore
special attention needs to be paid here. Two perspectives apply to the LED-to-RGB switches wiring:
1. The resistance of the wiring, Rseries
2. The inductance of the wiring, Lseries
The location of the parasitic series impedances is depicted in Figure 10-3.
VLED
RSERIES
CDECOUPLE
LSERIES
Close to
VLED, RLIM
SW
VRLIM RLIM
Figure 10-3. Parasitic Inductance (LSeries) and Resistance (Rseries) in Series with LED
Currents up to 16 A can run through the wires connecting the LEDs to the RGB switches. Some noticeable
dissipation can be caused. Every 10 mΩ of series resistances implies for 16 A average LED current a parasitic
power dissipation of 2.5 W. This might cause PCB heating, but more important overall system efficiency is
deteriorated.
Additionally the resistance of the wiring might impact the control dynamics of the LED current. It should be
noted that the routing resistance is part of the LED current control loop. The LED current is controlled by VLED.
For a small change in VLED (ΔVLED) the resulting LED current variation (ΔILED) is given by the total differential
resistance in that path, as:
(12)
' VLED
' ILED
• rLED R series R on _ SW _ Q 3 ,Q 4 ,Q 5 R LIM
where
• rLED is the differential resistance of the LED.
• Ron_SW_P,Q,R the on resistance of the strobe decoder switch.
In this expression Lseries is ignored since realistic values are usually sufficiently low to cause any noticeable
impact on the dynamics.
All the comprising differential resistances are in the range of 12.5 mΩ to several 100’s mΩ. Without paying
special attention a series resistance of 100 mΩ can easily be obtained. It is advised to keep this series
resistance sufficiently low, that is, <10 mΩ.
The series inductance plays an important role when considering the switched nature of the LED current. While
cycling through R,G and B LEDs, the current through these branches is turned-on and turned-off in short time
duration. Specifically turning off is fast. A current of 16 A goes to 0 A in a matter of 50 ns. This implies a voltage
spike of about 1 V for every 5 nH of parasitic inductance. It is recommended to minimize the series inductance of
the LED wiring by:
• Short wires
• Thick wires / Multiple parallel wires
• Small enclosed area of the forward and return current path
If the inductance cannot be made sufficiently low, a Zener diode needs to be used to clamp the drain voltage of
the RGB switch such it does not surpass the absolute maximum rating. The clamping voltage need to be chosen
between the maximum expected VLED and the absolute maximum rating. Take care of sufficient margin of the
clamping voltage relative to the mentioned minimum and maximum voltage.
A proper layout requires short traces and separate power grounds to avoid losses from trace resistance and to
avoid ground shifting. Use high quality capacitors with low ESR to keep capacitor losses minimal and to maintain
an acceptable voltage ripple at the output.
Use a RC snubber network to avoid EMI that can occur when switching high currents at high frequencies. The
EMI may have a higher amplitude and frequency than the switching voltage.
10.3 Thermal Considerations
Power dissipation must be considered when implementing integrated circuits in low-profile and fine-pitch
surface-mount packages. Many system related issues may affect power dissipation: thermal coupling, airflow,
adding heat sinks and convection surfaces, and the presence of other heat-generating components. In general,
there are three basic methods that can be used to improve thermal performance:
• Improve the heat sinking capability of the PCB.
• Reduce thermal resistance to the environment of the chip by adding or increasing heat sink capability on top
of the package.
• Add or increase airflow in the system.
Power delivered to the LEDs can be greater than 50 W and the power dissipated by the DLPA3005 can be
considerable. For proper DLPA3005 operation, the details below outline thermal considerations for a DLPA3005
application.
The recommended junction temperature for the DLPA3005 is below 120°C during operation. The equation that
relates junction temperature, Tjunction, is given by:
where Tambient is the ambient temperature, Pdiss is the total power dissipation, and RθJA is the thermal resistance
from junction to ambient.
The total power dissipation may vary depending on the application of the DLPA3005. The main contributors in
the DLPA3005 are typically:
• Buck converters
• LDOs
§ 1 ·
Pdiss _ buck Pin Pout Pout ¨¨ 1¸¸
© Kbuck ¹ (14)
where ηbuck is the efficiency of the buck converter, Pin is the power delivered to the input of the buck converter,
and Pout is the power delivered to the load of the buck converter. For the buck converter PWR1,2,6, the
efficiency can be determined using the curves in Figure 7-16.
For the LDO, the power dissipation is given by:
where Vin is the input supply voltage, Vout is the output voltage of the LDO, and Iload is the load current of
the LDO. The voltage drops over the LDO (Vin-Vout) can be relatively large; a small load current can result
in significant power dissipation. For this situation, a general purpose buck converter can be a more efficient
solution.
The LDO DMD provides power to the boost converter, and the boost converter provides high voltages for
the DMD; that is, VBIAS, VOFS, VRST. The current load on these lines can increase up to Iload,max=10 mA.
Assuming the efficiency of the boost converter, ηboost, is 80%, the maximum boost converter power dissipation,
Pdiss_DMD_boost,max, can be calculated as:
§ 1 ·
Pdiss _ DMD _ boost ,max Iload ,max VBIAS VOFS VRST u ¨ 1¸ | 0.1W
© Kboost ¹ (16)
Compared to the power dissipation of the illumination buck converter, the power dissipation of the boost
converter is negligible. However, the power dissipation of the LDO DMD, Pdiss_LDO_DMD should be given
consideration in the case of a high supply voltage. The worst-case load current for the LDO is given by:
The following examples calculate of the maximum ambient temperature and the junction temperature based on
known information.
If it is assumed that the total dissipation Pdiss_DLPA3005= 2.5 W, Tjunction,max= 120°C, and RθJA= 7°C/W (refer to
Section 6.4), then the maximum ambient temperature can be calculated using Equation 13:
If the total power dissipation and the ambient temperature are known as:
If the combination of ambient temperature and the total power dissipation of the DLPA3005 does not produce an
acceptable junction temperature, that is, <120°C, there are two approaches:
1. Use larger heat sink or more airflow to reduced RθJA .
2. Reduce power dissipation in DLPA3005:
• Use an external buck converter instead of an internal general purpose buck converter.
• Reduce load current for the buck converter.
76 50
DLPA3005D
100 26
1 25
11.6 Trademarks
Pico™ and TI E2E™ are trademarks of Texas Instruments.
is a trademark of Texas Instruments.
DLP® is a registered trademark of Texas Instruments.
is a registered trademark of Texas Instruments.
All trademarks are the property of their respective owners.
11.7 Electrostatic Discharge Caution
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled
with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may
be more susceptible to damage because very small parametric changes could cause the device not to meet its published
specifications.
11.8 Glossary
TI Glossary This glossary lists and explains terms, acronyms, and definitions.
www.ti.com 10-Dec-2020
PACKAGING INFORMATION
Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) Ball material (3) (4/5)
(6)
DLPA3005DPFD ACTIVE HTQFP PFD 100 90 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 DLPA3005D
DLPA3005DPFDR ACTIVE HTQFP PFD 100 1000 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 DLPA3005D
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com 10-Dec-2020
Addendum-Page 2
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