PPGN
PPGN
Design Cost
USD 45,900,000 (EDCF Loan)
2
REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
2. Target of PED / DED in PGN Project
3
REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
3. F/S Review and Enhancement.
a. Typical Cross Section
Road Class Design Speed Road Width Remark
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
3. F/S Review and Enhancement.
b. Review of Road (Typical Cross Section)
Typical Cross
Section
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
3. F/S Review and Enhancement.
d. Section B
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
3. F/S Review and Enhancement.
f. Enhancement of Section A Minimize soil
cutting
@30m → @50m @100m → @150m
(Eco friendly)
Maximize
Navigation Clearance
50.3 m. →51.4 m.
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
3. F/S Review and Enhancement.
g. Enhancement of Section B Applied mid-span
Joint
@30m → (Aesthetics of Br.)
@50m @100m → @150m
Adjustment for
vertical alignment
⮚ Alt. of superstructure type for CSB to orthotropic St. box girder → Improvement of Seismic resistance and
Structural safety
⮚ Increasing span length of the App. Br.
→ Shortening of Geo.Survey & Construction period
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.1 Cable-stayed Bridge (Section A)
a. Pier b. Shear Block of Pier
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.1 Cable-stayed Bridge (Section A)
c. Pylon
A-type Pylon
Steel anchorage box is applied
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.1 Cable-stayed Bridge (Section A)
Based on the case study of foundation types considering deep water depth and weak ground conditions, the
consultant has outlined some conditions for selecting the foundation type as follows:
• No connection between pile and footing. (Considering the high water depth)
• To secure on the resistance capacity of the seabed, apply the Deep Cement Mixing (DCM) Method among
the piles.
• To reduce construction period, it will be necessary to prepare a method that does not require a dry dock.
Recommended Foundation Type – Steel Caisson Method
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.1 Cable-stayed Bridge (Section A)
✔ As indicated in the geotechnical investigation data, the ground condition of Section A is too poor to resist the
CSB load. To address this issue, the Consultant investigated three (3) samples of pylon foundations installed in
deep sea conditions as shown the Table below.
Items Rion-Antirion Bridge Izmit-Bay Suspension Bridge Bataan-Cavite Bridge
Figure 1
Bridge
• Multi-span Cable-Stayed Br. • Suspension Bridge • Cable-Stayed Bridge
Type
Main Span
• 560 m • 1550 m • 900 m
Length
Water
• 60.0 m • 40.4 m • 37.3 m
Depth
Ground • Undrained shear strength • Shear strength • Shear strength
Condition : 30~50 kPa at the sea bed : 55~69 kPa at the 51.5m depth : 20~50 kPa at the sea bed (PY1)
PGA
• 0.48 g (2,000 years) • 0.87 g (2,475 years) • 0.942 g (2,500 years)
(Return period)
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.2 PSC Box (Section A)
a. Review of PSC Box Segments Configuration
Item Profile of PSC Box Bridge
Alt 1
Alt 2
· To reduce F/T(Form Traveller) and Derrick Crain weight for the optimal design of superstructure,
the composition of Alt 1 is more appropriate than Alt 2
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.2 PSC Box (Section A)
b. Review of Alternative Bridge Plans Due to Ground Conditions
- Section A initially planned a 150m PSC Box bridge. but regarding to F/S and recent surveys, the soil
conditions are too weak to support the heavy self-weight of the PSC Box bridge.
- Therefore, the Consultant are now exploring alternative bridge types suitable for these ground conditions by
span lengths, superstructure types, and foundation types, as shown below.
1. PSC Box Girder Case (L=150 m.)
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.2 PSC Box (Section A)
c. Result of the foundation Reaction(Pile Diameter=3.0 m.)
1. PSC Box Girder(L=150 m.) 2. PSC Box Girder(L=100 m.)
50,000 50,000
45,000 Pile Reaction Force 45,000 Pile Reaction Force
47,385
40,000 40,000
38,198
Pile Reaction Force[kN]
4X4
5X5
6X6
3X3
4X4
5X5
6X6
Pile Array Pile Array
3. General Steel Deck Girder(L=100 m.) 4. HiTAB Girder with Steel Deck (L=100 m.)
50,000
50,000
45,000 Pile Reaction Force
45,000 Pile Reaction Force
40,000
Pile Reaction Force[kN]
Bearing Capacity
40,000 Bearing Capacity
4X4
5X5
6X6
3X3
4X4
5X5
6X6
Pile Array
Pile Array 16
REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.2 PSC Box (Section A)
d. Cases for reviewing construction costs
CASE 1 : The initially planned
bridge type, PSC Box
Girder, with 150 m.
span length
Heavy self-weight case
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
e. Result in terms of Construction Cost
1. Superstructure 2. Substructure(Pier)
70,000 7,000
60,000 Thousand Dollar [$] Slightly 6,000 Thousand Dollar [$] Little
50,000 5,000
40,000
higher 4,000 effect
30,000 3,000
20,000 2,000
10,000 1,000
0 0
CASE 1
CASE 2
CASE 3
CASE 4
CASE 1
CASE 2
CASE 3
CASE 4
3. Foundation(Pile Cap & Pile) 4. Total Sum
700,000
700,000 600,000 Thousand Dollar [$]
600,000 Thousand Dollar [$] Fairly 500,000 Fairly
500,000
400,000 low 400,000 low
300,000 300,000
200,000 200,000
100,000 100,000
0 0
CASE 1
CASE 2
CASE 3
CASE 4
CASE 1
CASE 2
CASE 3
CASE 4
CASE3 is $20 million
(4X
(8X
(4X
(9X
3)
8)
4)
9)
Cross section
Pile Layout
Pile Reaction Rmax=18,731 < Pd=19,934 kN Rmax=18,523 < Pd=19,934kN Rmax=19,523 < Pd=19,934kN Rmax=18,711kN < Pd=19,934kN
• Heavy superstructure weight • Heavy superstructure weight • Light superstructure weight • Light superstructure weight
• Huge foundation size • Huge foundation size • Small foundation size • Smallest foundation size
Features
• High cost • High cost • Relatively low cost • Lowest cost
• Long construction period • Long construction period • Short construction period • Short construction period
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
4. Review of Bridge
4.2 PSC Box (Section A)
g. Conclusion of Bridge Plan Alternatives
1. Considering the weak ground conditions, the PSC Box Grider Bridge with a 150 m. span does not guarantee
the stability of the foundation due to it’s heavy self-weight.
2. Several bridge types were reviewed based on the minimum span length of 100 m. Among them, the
possibility has been confirmed in steel girder bridges with light self-weight, and the superstructure type that
can optimize the foundation type is the HiTAB Grider with steel deck bridge.
3. The patented HiTAB Girder Bridge not only ensures economic and constructability by optimizing the
foundation size but also is superior to other types in terms of landscape plan, so the Consultant recommends
the HiTAB Girder with steel deck Bridge.
HiTAB Girder Bridge PSC Box Bridge
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5. Detailed Engineering Design
5.1. Road Alignment of Section A
I.C No. 2
I.C No. 1
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.2. Road Alignment of Section B
Sub-total 19.47km.
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.3. Main Bridge (Cable-stayed Bridge) of Section A
Span L = 100 + 260 + 680 + 260 + 100 = 1,400 m. Superstructure Steel Box with Orthotropic Deck / H=3.2 m.
Navigation Clearance 480 m. X 51.0 m. Pylon A Type / H=225.2 m.(above Tower base)
Main Cable Total Cable No. = 144 EA / MS Type Intermediate/End Pier H-Type / H=44~40 m, Bored Pile (D=2.5 m.)
Tie-Down Cable Total Cable No. = 16 EA / MS Type Pylon Foundation Bored Pile (D=2.5m)
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.3. Main Bridge (Cable-stayed Bridge) of Section A
PYLON (PY) Description Intermediate and End Pier (MP and EP) Description
Foundation Foundation
PileCap PileCap
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.4. Approach Bridge (Advanced Steel Girder Bridge) of Section A
Superstructure Advanced Steel Girder with a steel deck Girder Height 2.5m ~ 5.0m
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.4. Approach Bridge (Advanced Steel Girder Bridge) of Section A
Foundation
CL OF ROAD
BORED PILE
(D=2.500)
2.500 400
Steel Casing Bored Pile
(Reinforced Concrete)
Pile Length
CL OF PIER
3@6.250=18.750
L=116 to 130 m.
23.750
D=Φ2.5m
400 2.500
Num.=16 ea
PC HOUSE
fck=36MPa
400 2.500 3@6.250=18.750 2.500 400
23.750 PileCap
23.75m×23.75mx3.0m
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.5. Approach Bridge (PSC Beam Bridge) of Section A
Sta. 1+042 to Sta. 3+120 at Panay site
Span at Panay site L = 69@30 = 2,070 m.(2,077 m.) Superstructure PSC I-Girder
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
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Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.5. Approach Bridge (PSC Beam Bridge) of Section A
Sta. 1+050 to Sta. 3+120 at Panay site
Type2
Pier of PSC Beam (Panay) Type1 Description Pier of PSC Beam (Panay) Type2 Description
Foundation Foundation
D=Φ2.0m D=Φ2.0m
Num.=10 ea Num.=11 ea
PileCap PileCap
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.5. Approach Bridge (PSC Beam Bridge) of Section A
Sta. 5+610 to Sta. 5+890 at Guimaras Type1 (Pier 85, 86, 87) Description
Foundation
Cast In Place Bored Pile
Type2 (Reinforced Concrete)
Pile Length
L=77 / 71 / 71 m.
D=Φ2.5m, Num.=12 ea
PileCap
17.5mx23.75mx3.0m
Pile Length
L=70 / 27 m.
D=Φ2.5m, Num.=8 ea
PileCap
11.25m×23.75mx3.0m
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.6. Main Bridge (Cable-stayed Bridge) of Section B
Span L = 100 + 260 + 680 + 260 + 100 = 1,400 m. Superstructure Steel Box with Orthotropic Deck / H=3.2 m.
Main Cable Total Cable No. = 144 EA / MS Type Intermediate/End Pier H-Type / H=52~54 m.
Tie-Down Cable Total Cable No. = 16 EA / MS Type Foundation Bored Pile D=3.0 m.
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
5.7. Approach Bridge (PSC Box Girder Bridge) of Section B
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
e. Approach Bridge (PSC Box Girder Bridge) of Section B
Foundation
Pile Length
L=86 m. (Average)
D=Φ2.5m
Num.=12 ea
PileCap
27.5m×20.0mx4.0m
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
f. Approach Bridge (PSC Beam Bridge) of Section B
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
f. Approach Bridge (PSC Beam Bridge) of Section B
Sta. 2+600 to Sta. 3+660 at Guirmaras site
Foundation
Pile Length
L=65 m. (Average)
D=Φ2.5m
Num.=6 ea
PileCap
20.0mx12.5mx3.0m
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REPUBLIC OF THE PHILIPPINES
DEPARTMENT OF PUBLIC WORKS AND
HIGHWAYS
Panay-Guimaras-Negros ISLAND BRIDGES PROJECT
Thank you!
감사합니다!