Re29583 2011-05
Re29583 2011-05
11
Replaces: 07.03
1/20
in 4-way design
Type 4WS.2E...
HAD5892 HAD5893
Size 10 Type 4WSE2ED 10-5X/...B...K31EV Type 4WS2EM 10-5X/...B...K31EV
Component series 5X
Maximum operating pressure 315 bar
Maximum flow 180 l/min
Ordering code
10 5X B K31 E V *
Symbols
Valves with electric and mechanical return, with OBE Valves with mechanical return, without OBE
(example: 4WSE2ED 10-5X…ET…) (example: 4WS2EM 10-5X…ET…)
U
G
A B
A B
a, b
P T a, b
P T
4/20 Bosch Rexroth AG Hydraulics 4WS.2E... RE 29583/05.11
Function, section
4WS(E)2EM10-5X/... External control electronics, type 4WS2EM10-5X/...
Valves of type 4WS(E)2EM10-5X/... are electrically operated, (separate order)
2-stage directional servo-valves. They are mainly used to External control electronics (servo amplifier) serve the actua-
control position, force and velocity. tion of the valve, amplifying an analog input signal (command
These valves consist of an electro-mechanical converter value) so that with the output signal, the servo valve is actu-
(torque motor) (1), a hydraulic amplifier (nozzle flapper plate ated in a flow-controlled form.
principle) (2) and a control spool (3) in a sleeve (2nd stage), Integrated control electronics, type 4WSE2EM10-5X/...
which is connected to the torque motor via a mechanical return. and 4WSE2ED10-5X/...
An electrical input signal at the coils (4) of the torque motor To amplify the analog input signal, control electronics (10) espe-
generates a force by means of a permanent magnet which cially adjusted to this valve type are integrated. They are located
acts on the armature (5), and in connection with a torque in the torque motor cover cap. The valve zero point can be ad-
tube (6) results in a torque. This causes the flapper plate (7) justed by means of an externally accessible potentiometer.
which is connected to the torque tube (6) via a pin to move 4WSE2ED10-5X/...
from the central position between the two control nozzles (8),
In addition to the mechanical control by the return spring,
and a pressure differential is created across the front faces of
valves of this types are equipped with the electric spool posi-
the control spool. This pressure differential results in the con-
tion detection and control. The control spool position is deter-
trol spool changing its position, which results in the pressure
mined by an inductive position transducer (11). The position
port being connected to one actuator port and, at the same
transducer signal is compared to the command value by inte-
time, the other actuator port being connected to the return
grated control electronics (10). Any possible control deviation
flow port.
is amplified electrically and fed to the torque motor as control
The control spool is connected to the flapper plate or the signal. With the additional electric return, higher dynamical
torque motor by means of a bending spring (mechanical re- values can be achieved by the electric controller gain in the
turn) (9). The position of the control spool is changed until the small signal range than with the purely mechanical version.
feedback torque across the bending spring and the electro- The additionally available mechanical return ensures that in
magnetic torque of the torque motor are balanced and the case the electric voltage supply fails, the valve spool is posi-
pressure differential at the nozzle flapper plate system be- tioned in the zero range.
comes zero.
The valve is only available with integrated control electronics.
The stroke of the control spool and consequently the flow of The valve zero point can be adjusted by means of an exter-
the servo valve are controlled in proportion to the electrical nally accessible potentiometer.
input signal. It must be noted that the flow depends on the
Note:
valve pressure drop.
Changes in the zero point may result in damage to the sys-
tem and may only be implemented by instructed specialists.
1
4
5
6
2
7
Type 4WS2EM10...
3
TA P TB
A B
RE 29583/05.11 4WS.2E... Hydraulics Bosch Rexroth AG 5/20
Section
Type 4WSE2EM10...
10
TA P TB
A B
Type 4WSE2ED10...
10
11
TA P TB
A B
6/20 Bosch Rexroth AG Hydraulics 4WS.2E... RE 29583/05.11
Technical data (For applications outside these parameters, please consult us!)
general
Weight with mechanical return kg 3.56
with mechanical and electric return and inte- kg 3.65
grated control electronics
Installation position Optional, if it is ensured that during start-up of the system the
pilot control is supplied with sufficient pressure (≥ 10 bar).
Storage temperature range °C –20 to +80
Ambient temperature range °C –20 to +60 valve with OBE
–30 to +100 valve without OBE
1) The cleanliness classes specified for the components must 2) QV, L = Zero flow in l/min
be adhered to in hydraulic systems. Effective filtration pre- 3) QV rated = Rated flow (complete valve) in l/min
vents faults and at the same time increases the service life 4) pP = Operating pressure in bar
of the components.
For the selection of the filters see www.boschrexroth.com/filter
RE 29583/05.11 4WS.2E... Hydraulics Bosch Rexroth AG 7/20
Technical Data (For applications outside these parameters, please consult us!)
Hydraulic fluid Classification Suitable sealing materials Standards
Mineral oils and related hydrocarbons HL, HLP NBR, FKM DIN 51524
Flame-resistant – Water-containing HFC NBR ISO 12922
Important information on hydraulic fluids! – Flame-resistant – water-containing: Maximum pressure
difference per control edge 175 bar, otherwise, increased
– For more information and data on the use of other hydrau-
cavitation erosion!
lic fluids refer to data sheet 90220 or contact us!
Tank pre-loading < 1 bar or > 20 % of the pressure differ-
– There may be limitations regarding the technical valve ence. The pressure peaks should not exceed the maxi-
data (temperature, pressure range, service life, mainte- mum operating pressures!
nance intervals, etc.)!
– The flash point of the process and operating medium used
must be 40 K higher than the maximum solenoid sur-
face temperature.
electric
Return system Mechanical "M" Mechanical and electric "D"
Protection class of the valve according to EN 60529 IP 65 with mating connector mounted and locked
Type of signal Analog
Rated current per coil mA 30
Resistance per coil Ω 85
Inductivity with 60 Hz and Connection in series H 1.0
100 % rated current Connection in parallel H 0.25
In case of actuation using non-Rexroth amplifiers, we recommend a superimposed dither signal
Important: Information on the environment simulation testing for the areas EMC (electromagnetic compatibility), climate
and mechanical load see data sheet 29583-U (declaration on environmental compatibility).
Available accessories
Service case with test device for continuous valves with Service case with test device for servo valves for ex-
integrated electronics type VT-VETSY-1 according to data ternal electronics type VT-SVTSY-1 according to data
sheet 29685. sheet 29681.
A
B
Mating connec- Current control Voltage control
C
tor assignment Control "13" Control "9"
D
Re A +15 V +15 V
Dither E
Supply voltage B –15 V –15 V
signal F
C ⊥ ⊥
PE
D ±10 mA ±10 V
Command value
E Re = 100 Ω Re ≥ 50 kΩ
Type 4WSE2ED 10-5X... Measuring output F 1) ±10 mA 2) +10 V against ⊥ 2)
Zero point setting for control spool Load max. 1 kΩ Ri ≈ 4.7 kΩ
1) In valves with mechanical return, part F is not used.
2) With nominal spool stroke
A
A
B Current con- Max. 150 mA Max. 150 mA
sumption at the B
C
mating connec- D
D tor port 0 to ±10 mA ≤ 0.2 mA
Re E
E
Sensitivity
F
setting Ri
PE
Dither signal
setting
Important: Electric signals taken out via control electronics (e.g. actual value) must not be used for switching off
safety-relevant machine functions!
A
B F
C E
D
Ø8…Ø13,5
85
RE 29583/05.11 4WS.2E... Hydraulics Bosch Rexroth AG 9/20
200 8
7
6
100
90 5
75
60 4
45
40 3
30
Flow in l/min →
20 2
15
10 1
1
10 20 30 40 50 60 70 100 200 300
Valve pressure differential in bar →
Δp = Valve pressure differential (inlet pressure pP minus load pressure pL and minus return flow pressure pT)
60
40
20
-100 -80 -60 -40 -20 -5 Tolerance field
Typical 5 20 40 60 80 100
flow curve 20
Command value in %
40
60
80
90
100
110
P → B; A → T
10/20 Bosch Rexroth AG Hydraulics 4WS.2E... RE 29583/05.11
Characteristic curves: Type 4WS.2EM 10 and 4WSE2ED 10 (measured with HLP 32, ϑoil = 40 °C ± 5 °C)
Transition function with pressure rating 315 bar, step response without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 5, 10, 20 l/min Rated flow 5, 10, 20 l/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 0 10 20
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with pressure rating 315 bar, stroke frequency without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 5, 10, 20 l/min Rated flow 5, 10, 20 l/min
5 –315 5 –315
0 –270 0 –270
Amplitude ratio in dB →
Amplitude ratio in dB →
Phase angle in° →
–30 0 –30 0
10 100 200 10 20 50 100 200 500 700
20 50 500 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
Dependency of the frequencyf at –90° on the operating pressure p and the inlet amplitude
4WS.2EM 10 4WSE2ED 10
Rated flow 5, 10, 20 l/min Rated flow 5, 10, 20 l/min
100 100
90 90
Inlet amplitude in % →
Inlet amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at –90° in Hz → Frequency at –90° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
RE 29583/05.11 4WS.2E... Hydraulics Bosch Rexroth AG 11/20
Characteristic curves: Type 4WS.2EM 10 and 4WSE2ED 10 (measured with HLP 32, ϑoil = 40 °C ± 5 °C)
Transition function with pressure rating 315 bar, step response without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 30 l/min Rated flow 30 l/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with pressure rating 315 bar, stroke frequency without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 30 l/min Rated flow 30 l/min
5 –315 5 –315
0 –270 –270
Amplitude ratio in dB →
0
Amplitude ratio in dB →
Phase angle in° →
–30 0 –30 0
10 20 50 100 200 500 700 10 20 50 100 200 500 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
Dependency of the frequencyf at –90° on the operating pressure p and the inlet amplitude
4WS.2EM 10 4WSE2ED 10
Rated flow 30 l/min Rated flow 30 l/min
100 100
90 90
Inlet amplitude in % →
Inlet amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at –90° in Hz → Frequency at –90° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
12/20 Bosch Rexroth AG Hydraulics 4WS.2E... RE 29583/05.11
Characteristic curves: Type 4WS.2EM 10 and 4WSE2ED 10 (measured with HLP 32, ϑoil = 40 °C ± 5 °C)
Transition function with pressure rating 315 bar, step response without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 45 l/min Rated flow 45 l/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with pressure rating 315 bar, stroke frequency without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 45 l/min Rated flow 45 l/min
5 5
0 0
Amplitude ratio in dB →
Amplitude ratio in dB →
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
Dependency of the frequencyf at –90° on the operating pressure p and the inlet amplitude
4WS.2EM 10 4WSE2ED 10
Rated flow 45 l/min Rated flow 45 l/min
100 100
90 90
Inlet amplitude in % →
Inlet amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at –90° in Hz → Frequency at –90° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
RE 29583/05.11 4WS.2E... Hydraulics Bosch Rexroth AG 13/20
Characteristic curves: Type 4WS.2EM 10 and 4WSE2ED 10 (measured with HLP 32, ϑoil = 40 °C ± 5 °C)
Transition function with pressure rating 315 bar, step response without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 60 l/min Rated flow 60 l/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with pressure rating 315 bar, stroke frequency without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 60 l/min Rated flow 60 l/min
5 5
0 0
Amplitude ratio in dB →
Amplitude ratio in dB →
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
Dependency of the frequencyf at –90° on the operating pressure p and the inlet amplitude
4WS.2EM 10 4WSE2ED 10
Rated flow 60 l/min Rated flow 60 l/min
100 100
90 90
Inlet amplitude in % →
Inlet amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at –90° in Hz → Frequency at –90° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
14/20 Bosch Rexroth AG Hydraulics 4WS.2E... RE 29583/05.11
Characteristic curves: Type 4WS.2EM 10 and 4WSE2ED 10 (measured with HLP 32, ϑoil = 40 °C ± 5 °C)
Transition function with pressure rating 315 bar, step response without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 75 l/min Rated flow 75 l/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with pressure rating 315 bar, stroke frequency without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 75 l/min Rated flow 75 l/min
5 5
0 0
Amplitude ratio in dB →
Amplitude ratio in dB →
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
Dependency of the frequencyf at –90° on the operating pressure p and the inlet amplitude
4WS.2EM 10 4WSE2ED 10
Rated flow 75 l/min Rated flow 75 l/min
100 100
90 90
Inlet amplitude in % →
Inlet amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300325
Frequency at –90° in Hz → Frequency at –90° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
RE 29583/05.11 4WS.2E... Hydraulics Bosch Rexroth AG 15/20
Characteristic curves: Type 4WS.2EM 10 and 4WSE2ED 10 (measured with HLP 32, ϑoil = 40 °C ± 5 °C)
Transition function with pressure rating 315 bar, step response without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 90 l/min Rated flow 90 l/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with pressure rating 315 bar, stroke frequency without flow
4WS.2EM 10 4WSE2ED 10
Rated flow 90 l/min Rated flow 90 l/min
5 5
0 0
Amplitude ratio in dB →
Amplitude ratio in dB →
Phase angle in° →
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
Dependency of the frequencyf at –90° on the operating pressure p and the inlet amplitude
4WS.2EM 10 4WSE2ED 10
Rated flow 90 l/min Rated flow 90 l/min
100 100
90 90
Inlet amplitude in % →
Inlet amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300325
Frequency at –90° in Hz → Frequency at –90° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
16/20 Bosch Rexroth AG Hydraulics 4WS.2E... RE 29583/05.11
32
96
80
64
60
10
9,5
M6
10 4 6 7 5 8
3,7
9,5
1 Cap X A B Y
46
65
2 Mating connector
(order separately, see page 7) TA TB
3 Space required for removing the mating connector,
also take care of connection cable!
4 Exchangeable filter element with seals 1,5
Material no.: R961001950 12,5 24 54
102
5 Profile seal for filter screw 16 x 1.5, part of item 4
127
6 Name plate
7 Identical seal rings for ports A, B, P, TA and TB 25,5 9
11
0,01/100
8 Identical seal rings for ports X and Y
Ports X and Y are also pressurized in case of "inter- Rzmax 4 F1 P F2
nal" pilot oil supply. X Y
A B
9 Processed valve mounting faces, porting pattern ac-
68
47
111
80
64
60
10
2,5
M6
11 5 7 8 6 9
3,7
1 Cap with integrated control electronics
2 Electric zero point setting:
9,5
65
4 Space required for removing the mating connector,
also take care of connection cable! TA TB
5 Exchangeable filter element with seals
Material no.: R961001950
6 Profile seal for filter screw 16 x 1.5, part of item 5
1,5
12,5 24 54
7 Name plate 102
127
8 Identical seal rings for ports A, B, P, TA and TB
9 Identical seal rings for ports X and Y 25,5 10
11
47
111
80
64
60
10
44,5 2,5 M6
159
3,7
2 Electric zero point setting:
After removal of the SW2.5 plug screw, the zero
point can be corrected using a potentiometer
9,5
65
A B
5 Exchangeable filter element with seals
Material no.: R961001950 TA TB
6 Profile seal for filter screw 16 x 1.5, part of item 5
7 Name plate
54
1,5
24
8 Identical seal rings for ports A, B, P, TA and TB
102
9 Identical seal rings for ports X and Y
Ports X and Y are also pressurized in case of "inter- 25,5 10
11
ing the pressure drop from B → T with rated flows Required surface quality T T1
> 45 l/min. of the counterpart
11 Valve mounting screws F4 F3
For reasons of stability, exclusively the following 105
valve mounting screws may be used:
4 hexagon socket head cap screws
ISO 4762-M6x70-10.9-flZn-240h-L
(friction coefficient 0.09 – 0.14 according to
Subplates according to data sheet 45054 must be ordered
VDA 235-101) (included in the delivery)
separately.
RE 29583/05.11 4WS.2E... Hydraulics Bosch Rexroth AG 19/20
Flushing plate with porting pattern according to ISO 4401-05-05-0-05 (dimensions in mm)
Symbol
3
1 R-ring 13 x 1.6 x 2 (A, B, P, TA and TB)
2 R-ring 11.18 x 1.6 x 1.78 (X, Y)
3 Mounting screws
46,5
40,5
For reasons of stability, exclusively the following
mounting screws may be used:
4 hexagon socket head cap screws
ISO 4762-M6x50-10.9-flZn-240h-L
9,5
(friction coefficient 0.09 - 0.14 according to 1
VDA 235-101) (included in the delivery)
To ensure proper operation of the servo-valves, it is neces- 2 6,6
sary to flush the system before commissioning. 2
The following values are guidelines for the flushing time
12
per system: P
t = Flushing time in h A B
V = Tank capacity in l
X Y
70
V
t≥ •5 QV = Pump flow in l/min
QV TA TB
When topping up more than 10 % of the tank capacity, flush-
ing must be repeated.
The use of a directional valve with port in accordance with 18 90 2
ISO 4401-05-05-0-05 is suited better than a flushing plate.
This valve can also be used for flushing the actuator ports.
Also refer to catalog sheet RE 07700.
20/20 Bosch Rexroth AG Hydraulics 4WS.2E... RE 29583/05.11
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging