Dash 8 100 Chap 6-12 TM
Dash 8 100 Chap 6-12 TM
CHAPTER
6−12
Aircraft General
and Servicing
Dash 8 Series 100 Technical Training Manual
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CHAPTER 6 − 12
Aircraft General and Servicing
Aircraft Towing
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Towing Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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CHAPTER 6 − 12
Aircraft General and Servicing
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CHAPTER 6 − 12
Aircraft General and Servicing
APU Oil
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Check Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Window Cleaning
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cleaning Aircraft Windows and Windshields . . . . . . . . 82
Electrical System
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Application of External DC Power . . . . . . . . . . . . . . . . . 86
Removal of External DC Power . . . . . . . . . . . . . . . . . . . 86
Application of External AC (Variable Frequency) Power88
Removal of External AC (Variable Frequency) Power. 88
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The Dehavilland Dash−8 100 series aircraft is manufactured by The Dash−8 100 series has several variants, as detailed in the fol−
Bombardier aerospace, deHavilland division in Downsview, Ontario, lowing chart:
Canada.
With optional, long range fuel tanks, the aircraft has a maximum
range of 1,098 nm (2,034 km).
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Dash 8 Series 100 Technical Training Manual
85ft 0in.
26ft 0in.
Ø13ft 0in
11ft 11in.*
3ft 1in.*
(CLEARANCE 4ft 3in.
STATIC) 25ft 10.4in.
8ft 4in.
24ft 5in.*
4ft 11in. 6ft 8in.
FTSD30600a_001
26ft 1in
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Dash 8 Series 100 Technical Training Manual
General
Chapter 5 of the Aircraft Maintenance Manual provides the following Rough towing 5−50−81
unscheduled Maintenance inspections that must be carried out if
Volcanic ash condition 5−50−86
the aircraft has encountered one of the described events.
Tire failure 5−50−91
Hard Landing 5−50−11 Excessive braking 5−50−96
Severe turbulence 5−50−21
Bird strike 5−50−26 Scheduled maintenance can be found in the Maintenance Program
Manual PSM 1−8−7.
Lightning strike 5−50−31
The scheduled maintenance tasks will be discussed at the end of
Inspect EDP after loss of hydraulic fluid 5−50−33 each chapter, in the Maintenance Practices section of the training
manual.
AC generator after overheat condition 5−50−36
Excessive air manoeuvres 5−50−41
Exceeded gear maximum operation speed
5−50−46
Exceeded maxi flap extended operation speed
5−50−51
Exposure to high or gusty winds 5−50−61
Excessive de−icing 5−50−71
Inspection after autofeather at high power or after power loss with
autofeather armed 5−50−76
Inspection after loss of engine oil pressure due to a cracked PCU
pump housing 5−50−77
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General
The three main reference axes are designated X, Y and Z and ordi−
nates are located along these axes from a point of origin.
The point of origin for the longitudinal axis X, lateral axis Y and verti−
cal axis Z is in front of the aircraft and below the static ground line on
the aircraft centerline.
The point of origin for the 100 series aircraft is located 43.00 inches
forward of aircraft nose.
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Dash 8 Series 100 Technical Training Manual
ZH
HORIZONTAL
STABILIZER XH
ORIGIN
VERTICAL
STABILIZER*
ZW YH
WING XW
YW
ORIGIN
ZN
XN
YN
NACELLE
Z ORIGIN
Y
FTSD10600a_034
Y *INCLUDED IN FUSELAGE
COORDINATE SYSTEM X,
BASIC AIRCRAFT
Y, AND Z
AND FUSELAGE ORIGIN
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Dash 8 Series 100 Technical Training Manual
Aircraft Zones
(AMM Chapter 6−30−00)
General
Major Zone
300 Empennage
800 Doors
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400 − Power Plants and Nacelles 500 − Left Wing 600 − Right Wing
FTSD30600a_055
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General
Within each zone, the panels and doors are identified by the first
letter (allocated in a logical sequence), and the second letter indi−
cates the location of the access, as follows:
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Dash 8 Series 100 Technical Training Manual
112B R 112AR
112 AT
FTSD30600a_007
ZONE 112 : A: T:
1- Maj o r Zo n e Fi r s t Pan e l In Th e P h y s i c al Lo c at i o n L- Le f t
1- Maj o r Su b z o n e 112 Zo n e R- Ri g h t
2 - Zo n e T - To p
B - Bo t t o m
Z- In t e r n al
Access Panels And Doors - Front
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Dash 8 Series 100 Technical Training Manual
Three jacking points are provided for jacking the complete aircraft, Apply parking brake.
located one on each wing rear spar and one in the nose. Individual
jacking at each of the landing gear units, for wheel changing, is pos− Install ground locks on main landing gear and apply nose
sible using jacking pads at the base of the main gear shock struts gear ground lock.
and on the nose gear suspension lever.
If the nose landing gear unit is to be jacked, proceed as
follows:
CAUTION:
THE MAXIMUM AIRCRAFT WEIGHT FOR JACKING THE COM−
Center the nose wheels.
PLETE AIRCRAFT IS MAXIMUM RAMP/TAXI WEIGHT: MODEL
100 34,700 Lbs 15,740 kg Engage castor lock and secure with ball lock pin.
NOTE: Raise jack until wheels are 1 to 2 inches (2.5 to 5.1 cm)
Three men are required, one for each lifting jack. One man is also clear of ground.
required at each wing jack to hold jacking adapter in position until
On completion of maintenance operations, lower jack and
jack makes contact.
remove from vicinity of aircraft.
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Dash 8 Series 100 Technical Training Manual
A B
C D D C
FTSD10600a_033
Aircraft Jacking
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Dash 8 Series 100 Technical Training Manual
Adjust the jacks until the plumb bob point aligns with lateral
Remove the forward right emergency exit door from the aircraft.
mark on the target plate at station Y42.500.
CAUTION: Position the tail stand.
DOOR WILL FALL FREELY INWARD WHEN OUTSIDE OPER−
ATING HANDLE IS ACTUATED. ENSURE ADEQUATE SUP− On completion of maintenance operations, remove tail stand, unlock
PORT IS AVAILABLE INSIDE THE AIRCRAFT TO PREVENT lifting jack extension and lower all three lifting jacks simultaneously
DAMAGE TO DOOR STRUCTURE. until the shock struts support the aircraft.
Lower each jack in turn, with one man to remove jacking adapter.
Suspend plumb bob from hanger at forward emergency exit.
Remove lifting jacks from vicinity of aircraft.
Make sure that the panel located at the upper emergency exit door
opening does not make contact with the plumb bob line at station Remove the plumb bob.
X255.00. Re−install the Emergency exit.
Permit the point of the plumb bob to hang above the target plate not With dc power applied (refer to Chapter 12), and hydraulic power off,
more than 0.5 inches (1.27 cm). press MEMORY RESET then SYSTEM TEST buttons located on
Install ground locks on main landing gear and apply nose gear PSEU front panel, to ensure that PSEU memory is cleared of faults.
ground lock.
Position jack at each jacking point, insert jacking adapter and raise
jack height until jack contacts adapter.
Raise all three lifting jacks simultaneously until aircraft wheels are 1
to 2 inches (2.5 to 5.1 cm) clear of ground.
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Callout Key
1
1. Hangar
2 . P lumb Bob
SERIES 100
Y42.500
X225.000
2
A T ARGET PLAT E
FTSD10600a_012
Aircraft Leveling
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Dash 8 Series 100 Technical Training Manual
Aircraft Towing
(AMM Chapter 9−00−00)
General
WARNING:
Towing is accomplished by attaching a tow bar to the towing spools IF THE NOSE GEAR GROUND LOCK CANNOT BE ENGAGED
located on the nose gear inner cylinder at the suspension lever PROPERLY, IT COULD BE AN INDICATION OF MALFUNCTION
pivot point and observing the following precautions: OF NOSE GEAR LOCKING MECHANISM. IN SUCH A CASE,
IMMEDIATELY SUPPORT AIRCRAFT AT NOSE BEFORE CAR−
CAUTION: RYING OUT ANY INVESTIGATION.
MAXIMUM NORMAL TOWING TURNING LIMITS ARE INDICATED
BY PAINTED ARROWS ON NOSE LANDING GEAR DOORS (120
Towing Sequence
DEGREES EACH WAY FROM CENTER). CARE SHOULD BE
EXERCISED NOT TO EXCEED THE TURNING LIMITS IN ORDER
Nosewheel steering switch "OFF".
TO AVOID DAMAGING THE NOSE GEAR.
Ensure that nose gear ground lock is engaged and that main gear
WARNING: ground lock pins are installed.
BEFORE TOWING AIRCRAFT ENSURE NOSEWHEEL STEER−
ING SWITCH IS "OFF" BEFORE ATTACHING TOW BAR AND Check brake system accumulator pressure gage located in the right
REMAINS "OFF" DURING TOWING, ON COMPLETION OF TOW− hand wing root to ensure sufficient pressure (2500 psi minimum).
ING OR PARKING, NOSEWHEEL MUST BE CENTERED BEFORE Pump up accumulator pressure with hand pump as required.
DISCONNECTING TOW BAR OR INJURY COULD RESULT TO
PERSONNEL FROM MOVING TOW BAR IF THE NOSEWHEEL Station a crewmember in the flight compartment to operate the
SWITCH IS INADVERTENTLY SWITCHED TO "ON" AND NOSE− emergency/ parking brake as necessary.
WHEEL RETURNS TO CENTER.
Limit aircraft towing speed to 5 MPH maximum
CAUTION:
DURING TOWING, ONLY APPLY BRAKE IN AN EMERGENCY.
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Callout Key
1 . To w i n g S p o o l
2
2. Inner Cylinder
3. Suspension Lever
3
1 1
FTSD30600a_009
NOSEWHEEL
To w i n g A t t a c h m e n t P o i n t s
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Park aircraft heading into wind with flaps up, apply the parking Engage the parking brake by pulling the striped parking brake lever
brake, engage gust lock, engage nose gear ground lock, install on the left hand side of the center console, to the PARK position.
main gear ground lock pins, install protective covers and propeller Check the brake system accumulator pressure gage located in the
restraints, as required, close all doors and statically ground the air− right hand wing root to ensure sufficient pressure (2500 psi mini−
craft. Before leaving the aircraft ensure that battery switches are set mum). Pump up accumulator pressure with handpump located in
to OFF the right hand nacelle as required.
Place suitable wheel chocks in front and behind the main and nose− Gust Lock
wheels. The front and rear chocks at each wheel position should be
tied together for greater security. Lock the control surfaces by setting the CONT LOCK lever located
on the center console to the LOCK position. Set the ailerons to the
NOTE: neutral position and ensure that the aileron locks engage. Push
Park aircraft with nose wheel centered. either control column fully forward to engage the elevator locks.
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Dash 8 Series 100 Technical Training Manual
2 3 Callout Key
1. P arking Brake ON
2. B a tte r y S w i tc h e s O F F
3. Gus t Loc k ON
4. S ta ti c C o v e r s I n s ta l l e d
5. P i to t C o v e r s I n s ta l l e d
6. P as s e nge r Door Clos e d
7. Baggage Door Clos e d
8. E x h a u s t C o v e r s ( O p ti o n a l )
9. Flaps Up
10. M a i n G e a r P i n s I n s ta l l e d
11. C h o c k s I n s ta l l e d M a i n & N o s e
12 . P r o p e l l e r T e a th e r I n s ta l l e d
13. I n ta k e P l u g s
14. N o s e W h e e l S tr a i g h t
15. Nos e Ground Loc k
4 5 6 7
FTSD10600a_045
15 14 13 12 10 11 9 8
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Covers
Propeller Restraints
Aircraft Mooring
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Dash 8 Series 100 Technical Training Manual
Aircraft Servicing
(AMM Chapter 12−00−00)
General
Servicing Points
The following are the servicing points on the Dash−8100 series aircraft;
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A C
B HYDRAULIC RESERVOIR
(No. 1 & No. 2 NACELLES)
A BRAKE SYSTEM HANDPUMP
G F D
E PARKING BRAKE
C
ENGINE OIL FILLER SYSTEM ACCUMULATOR
G
(2 PLACES)
INLET
E OVERWING FUEL FILLERS (DOOR OPEN) DOOR
CLOSED
FTSD10600a_028
D GROUND CONDITIONED
AIR CONNECTION
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Aircraft Servicing
(AMM Chapter 12−00−00) cont’d
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QUICK RELEASE
FILL CONNECTION
A RETURN MANIFOLD
(No. 1 & No. 2 NACELLES)
B TOILET SERVICING PANEL C CREW OXYGEN BOTTLE
A B C
D
E
H G F D MAGNETIC DIPSTICK
H PRESSURE REFUEL/ (2 EACH WING)
DEFUEL PANEL
FTSD10600a_029
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Dash 8 Series 100 Technical Training Manual
Aircraft Servicing
(AMM Chapter 12−00−00) cont’d
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Dash 8 Series 100 Technical Training Manual
A GROU
ND PO
WER
28 V D
C
C B
C BATTERIES
Aircraft Servicing Points (3 of 3)
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1
Callout Key
1. Fue l Truc k
2 . G r o u n d A i r C o n d i ti o n i n g
U n i t ( A p u N o t I n s ta l l e d )
6 7 8 3 . T r a c to r ( W i th B a g g a g e C a r ts )
4 . D C E l e c tr i c P o w e r U n i t
5. Tow Bar
6 . T o w i n g T r a c to r
7 . Toile t Se rvic e Ve hic le
8 . A C E l e c tr i c P o w e r U n i t
4
CLEAR − ZONE
FTSD10600a_039
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Dash 8 Series 100 Technical Training Manual
Fueling
General
Avoid fuel spillage as this will greatly increase the fire hazard.
PERSONNEL MUST TAKE EVERY PRECAUTION TO AVOID
FUEL CONTACTING EYES AND SKIN, INHALATION OF FUEL Before refueling the auxiliary fuel tanks (if required) make sure the
VAPORS, AND ACCIDENTAL SWALLOWING OF FUEL. ANYONE main fuel tanks are full.
EXPOSED TO THESE CONDITIONS MUST WASH CONTACTED Prior to carrying out the Pre−Check test operation of the back−up
AREAS THOROUGHLY WITH WATER AND SEEK PROMPT MED− refuel shut−off feature, reduce the refueling pressure to minimum.
ICAL ATTENTION.
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A B
No 1 TANK No 2 TANK
FUEL 2 FUEL 2
1 QTY 1 QTY
POWER ON
LBS X 1000 3 LBS X 1000 3
0 0
T OFF T
SE REFUEL DEFUEL SE
C
DUMP VALVE REFUEL REFUEL DUMP VALVE
OPEN SHUTOFF SHUTOFF OPEN
TANK 1 TANK 1 TANK 1 TANK 1
PRE CHECK BATT
TEST REFUEL
MASTER
GROUND
VALVE TANK TANK CREW
CLOSED 1 2
JACK
PRESSURE REFUEL/
A DEFUEL PANEL
PRESSURE REFUEL/
B DEFUEL ADAPTER Fuelling Points
12−10−28 Page 37
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Dash 8 Series 100 Technical Training Manual
Fueling cont’d
Precautions cont’d
Avoid carrying out other work on the aircraft during a refueling oper−
ation.
Inform the fuel truck operator in advance that APU will be running.
Fuel truck must be parked at least 30 feet (9.2 meters) from the
exhaust .
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FUEL TRUCK
CLEAR ZONES
DURING REFUELING
FUEL VENTS
ft
20
7m
6.2 m
30ft
N O T E : P a r k th e f u e l tr u c k a t AP U EXHAUST
l e a s t 9 . 2 m ( 3 0 f t) a w a y OP ENING
FTSD10600a_02 2
f r o m th e e x h a u s t i f A P U
i s o p e r a ti n g .
12−10−28 Page 39
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Dash 8 Series 100 Technical Training Manual
Fueling cont’d
The aircraft left main fuel tank must contain sufficient fuel to allow
continuous operation of the APU.
EFFECTIVITY: ALL
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AP U ACCESS P ANEL HOT ZONE
5 DEGREES
AP P ROXIMATELY
2.5 METERS
8 FEET AP P ROXIMATELY
20° AP P ROXIMATELY
AP U INTAKE OP ENING
HOT ZONE
FTSD10600a_02 4
AP U EXHAUST
OP ENING
APU Exhaust Gasses − Plan And Elevation Views
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Dash 8 Series 100 Technical Training Manual
Hydraulic Systems
General
· Hyjet IV−A
· Skydrol LD4
· Skydrol 500B4
WARNING:
HYDRAULIC FLUID MAY CAUSE SKIN IRRITATION. AVOID PRO−
LONGED OR REPEATED CONTACT WITH SKIN. IN CASE OF
EYE CONTACT, FLUSH EYES THOROUGHLY WITH WATER
AND SEEK PROMPT MEDICAL ATTENTION. IN CASE OF
INGESTION, SEEK PROMPT MEDICAL ATTENTION.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
RESER. FILL
SUCTION
AIN
DR
SAFE
A EMERGENCY A
RESERVOIR
QUICK RELEASE
FILL CONNECTION
FTSD10600a_049
RETURN MANIFOLD
C
(No. 1 & No. 2 NACELLES)
Hydraulic Systems
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
The following is an outline to servicing the Main hydraulic systems On related engine, hand swing propeller smartly in a counterclock−
on the Dash−8 100 aircraft as per AMM 12−10−29. wise direction (while looking aft) until resistance to rotation is felt.
· Landing gear − Extended.
NOTE:
· Roll spoilers − Retracted. With D.C. ground power on aircraft a pressure reading of between
500−1000 psi should be seen by observer on related pressure
· Wing flaps − Up. gauge in cockpit.
Remove dust caps from FILL port on return manifold and BLEED/ Press the bleeder button while the propeller is hand swung, and
SAMPLE port on rear of ground service panel. bring fluid level to value given on Temp/Quantity graph adjacent to
indicator.
Connect fluid dispenser feed line coupling to FILL port on return
manifold. Release bleeder button.
NOTE:
Ensure hose and supply source are free of air and contamination. Disconnect filling rig and bleed/sample port drain hose and reinstall
dust caps.
Connect drain hose with container to BLEED/SAMPLE port to col−
lect fluid. Repeat on other system.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
1 2
Callout Key
1. Bleeder Button
2. Reservoir
3. Handpump
4. Quantity Indicator
5. Overspill Container Jar
6. Bleed Port
7. Ground Service Panel
8. Return Manifold
9. Fill Port
10. Dipstick
10
9
8
FTSD30600a_014
7 6 5 4 3
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Overspill Container
Accumulation of fluid from the standby power unit pump seal drain
and the reservoir pressure relief valve is collected in the overspill
container.
Contents Check
If fluid level is above SAFE mark, unscrew and remove container jar
from container lid and dump fluid into suitable receptacle.
Install dipstick.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
B
FTSD10600a_047
A B
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Callout Key
1. Fill Connection
RESER. FILL
2. Dust Cap
3. Clamp
SUCTION 4. Reservoir
AIN
DR 5. Dispstick
SAFE
4
3
FTSD30600a_017
1 2
A A
Replenishing Emergency System Reservoir
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
EFFECTIVITY: ALL
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BLEEDING NO. 1
3.0
A. 1. Ensure that the following conditions exist: B. 1. Check supply of Hydraulic System for air
entrapment as follows:
(QTS)
WA R N I N G CHECK THAT MAIN GEAR GROUND LOCK
AND MAIN GEAR DOORS LOCK PINS ARE NOTE: It is recommended that an observer
is in cockpit to check gages. 2.0
INSTALLED BEFORE REPLENISHING
HYDRAULIC SYSTEM.
QUANTITY
(a) On related engine, hand swing propeller smartly
in a counterclockwise direction (while looking aft)
(a) Landing gear - Extended.
until resistance to rotation is felt.
(b) Roll spoilers - Retracted. 1.0
(c) Wing flaps - Up. -50 0 50 100 150 200
(b) With D.C. ground power on aircraft a pressure reading
(d) Parking brake system - Pressurized (2700 to 3000 psi) FLUID TEMP
of between 500-1000 psi should be seen by observer
(e) Main landing gear doors open and door lock pins installed. (°F)
on related pressure gauges in cockpit.
No. 1 MAIN HYDRAULIC SYSTEM
2. Remove dust caps from FILL port on return manifold and (c) Press the bleeder button while the propeller is hand RESERVOIR
BLEED/SAMPLE port on rear of ground service panel. swung and bring fluid level to value given on Temp/
Quantity graph adjacent to indicator.
3. Connect fluid dispenser feed line coupling to FILL port
on return manifold. Connect drain hose with container (d) Release bleeder button. NO. 2
to BLEED/SAMPLE port to collect fluid.
(QTS)
(e) Disconnect filling rig and bleed/sample port drain
NOTE: Ensure hose and supply are hose and reinstall dust caps. 5.0
free or air and contamination.
QUANTITY
4.0
4. Introduce fluid until correct fluid level is attained,
as defined by graph of TEMP / QUANTITY adjacent
to indicator. 3.0
FTSD30600a_015
2.0
N O T E : R e s e r v o i r L a b e l - A p p l i c a b l e To B o t h N o . 1
a n d N o . 2 M a i n S y s t e m R e s e r v o i r. s -50 0 50 100 150 200
FLUID TEMP
(°F)
No. 2 MAIN HYDRAULIC SYSTEM
RESERVOIR
Hydraulic System Servicing
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Landing Gear
General
The shock struts can be charged with nitrogen and hydraulic fluid CAUTION:
without jacking the aircraft. BEFORE RELEASING PRESSURE FROM SHOCK STRUTS,
ENSURE THAT AIRCRAFT IS WELL CLEAR OF HANGAR
When a shock strut has been replaced, or fully recharged, check STRUCTURE AND GROUND EQUIPMENT.
that nitrogen pressure/strut extension is correct as soon as possible
after five landings; refer to servicing curve on applicable instruction ISOLATE ELECTRICAL POWER FROM LANDING GEAR AND
and identification plate. If incorrect, rectify in accordance with appro− DEPRESSURIZE HYDRAULIC SYSTEMS.
priate charging procedure for nose or main gear shock strut.
Precautions
WARNING:
FAILURE TO OBSERVE SAFETY PRECAUTIONS DETAILED IN
THE FOLLOWING PROCEDURES COULD RESULT IN INJURY
TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
CAUTION:
ENSURE THAT CORRECT HYDRAULIC FLUID, SPECIFICATION
MIL− H−5606, IS USED TO FILL SHOCK STRUTS.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
A B
Charging Port
Bleed Port
FTSD10600a_056
Landing Gear
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
The Nose gear shock strut can be serviced with or without the use Connect nitrogen servicing hose kit to charging valve, check that
of a Hydraulic Fluid Dispenser with Adapter. In this section we will swivel nut is loosened and inflate shock strut until Dimension ’X’ is
cover the procedure without the Hydraulic Fluid Dispenser. 1.0 to 3.0 inches (2.54 to 7.62 cm).
Remove valve cap and loosen swivel nut on charging valve and Torque swivel nut and install valve cap.
slowly release all nitrogen pressure until shock strut is fully com−
pressed with aircraft weight on nose gear.
Remove lockwire from valve body and remove charging valve from
shock strut.
Fill shock strut, through charging valve port, with hydraulic fluid.
Continue filling until overflow is free of air bubbles.
EFFECTIVITY: ALL
12−10−33 Page 54
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Dash 8 Series 100 Technical Training Manual
Callout Key
B
1. Va l v e C a p
2. Swivel Nut
3. Va l v e B o d y
4. Preformed Packing
1 2 3 X
S E RV I C E I N S T R U C T I O N S
A N D I D E N T I F I C AT I O N P L AT E
FTSD30600a_008
4
B
C H A R G I N G VA LV E
Nose Gear Shock Strut Servicing
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
As soon as possible after five landings, carry out the following pro−
cedures.
Loosen swivel nut, note nitrogen pressure and measure shock strut
extension Dimension ’X’.
Tighten swivel nut and remove pressure gage from charging valve.
Tighten swivel nut, and disconnect nitrogen servicing hose kit from
charging valve.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
SERVICE INSTRUCTIONS
SHOCK STRUT ASSEMBLY
DHC-8 NOSE GEAR
PRESSURE
PRESSURE
(PSI)
(PSI)
INFORMATION: GAS CHARGE PRESSURE WITH STRUT FULLY
EXTENDED IS 290 PSI. (WHEN DIM. 'X' = 5.17in.) 900 900
700 700
NOTE: As soon as possible after 5 landings,
carry out a nitrogen pressure/shock strut
F T S D 3 0 6 0 0 a _ 0 11
extension check.
500 500
12−10−33 Page 57
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Dash 8 Series 100 Technical Training Manual
WARNING: When shock strut is fully compressed, tighten swivel nut (3) and
CHECK THAT MAIN GEAR GROUND LOCK AND MAIN GEAR close valve on hydraulic fluid return line. If necessary, repeat steps
DOORS LOCK PINS ARE INSTALLED BEFORE SERVICING until discharging fluid is completely free of air bubbles.
SHOCK STRUT. Remove hydraulic fluid return line and charging rig and install dust
cap on lower charging valve.
Remove upper charging valve cover plate from shock strut fairing.
Connect nitrogen servicing hose kit to upper charging valve and
Remove valve cap, loosen swivel nut on upper charging valve and ensure that swivel nut is loosened. Inflate shock strut until strut
slowly release all nitrogen pressure until shock strut is fully com− starts to extend and note pressure at which this occurs.
pressed with aircraft weight on main gear.
From servicing curve, establish shock strut extension Dimension ’X’
Tighten swivel nut (3) and connect hydraulic fluid return line to which corresponds to nitrogen pressure noted in step.
upper charging valve.
Gradually increase nitrogen pressure through upper charging valve
NOTE: until shock strut extension is equal to Dimension ’X’ established in
Return line should be clear plastic tubing to allow observation of air step.
bubbles in discharged hydraulic fluid Tighten swivel nut, and disconnect nitrogen servicing hose kit from
Connect hydraulic fluid charging rig to lower charging valve and upper charging valve. Install valve cap.
pump fluid into shock strut until strut extends 2.0 to 3.0 inches (5.08 Install upper charging valve cover plate on shock strut fairing,
to 7.62 cm).
At upper charging valve, loosen swivel nut (3) and open valve on
hydraulic fluid return line. Allow aircraft weight to fully compress
shock strut and discharge excess fluid and air back to reservoir on
hydraulic fluid charging rig.
EFFECTIVITY: ALL
12−10−33 Page 58
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Dash 8 Series 100 Technical Training Manual
Callout Key
1 NIT ROGEN SERVICING HOSE
1. P re forme d P ac king KIT AND PRESSURE GAUGE
UPPER CHARGING
2. Valve Cap VALVE (NIT ROGEN)
3. Swive l Nut
4. Valve Body
5. Lowe r Charging Valve
(Hy draulic Fluid)
6 . S e r v i c e I n s tr u c ti o n s 4 3 2
A n d I d e n ti f i c a ti o n
A
6
A
0−500 P SI
FTSD10600a_02 5
RETURN
P RSSURE
HYDRAULIC FLUID
Replenishing Main Gear Shock Strut CHARGING RIG
EFFECTIVITY: ALL
12−10−33 Page 59
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Dash 8 Series 100 Technical Training Manual
As soon as possible after five landings, carry out the following pro− Tighten swivel nut , and disconnect nitrogen servicing hose kit from
cedures. upper charging valve.
WARNING:
CHECK THAT MAIN GEAR GROUND LOCK AND MAIN GEAR Install valve cap.
DOORS LOCK PINS ARE INSTALLED BEFORE SERVICING
SHOCK STRUT. Install upper charging valve cover plate on shock strut fairing.
Remove upper charging valve cover plate from shock strut fairing.
Loosen swivel nut , note nitrogen pressure and measure shock strut
extension Dimension ‘X’.
Tighten swivel nut and remove pressure gage from upper charging
valve.
EFFECTIVITY: ALL
12−10−33 Page 60
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Dash 8 Series 100 Technical Training Manual
Callout Key
SERVICE INSTRUCTIONS
SHOCK STRUT ASSEMBLY 1. Nitrogen Charging
DHC-8 MAIN GEAR 1 Va l v e
2 . O i l C h a r g i n g Va l v e
THIS SEQUENCE OF ACTIONS WILL ACHIEVE THE CORRECT
STATE OF THE UNIT REGARDLESS OF ITS PRIOR STATE 2
X
1. REMOVE NITROGEN CHARGING VALVE FAIRING COVER
2. WITH WEIGHT ON WHEELS SLOWLY OPEN NITROGEN CHARGING
VALVE AND ALLOW STRUT TO FULLY COMPRESS
3. REMOVE NITROGEN CHARGING VALVE
4. CONNECT SOURCE OF MIL-H-5606 FLUID TO OIL CHARGING VALVE
3000 3000
5. FILL STRUT UNTIL OVERFLOW FROM UPPER VALVE PORT IS GAS FREE
6. REMOVE OIL SOURCE
7. REPLACE NITROGEN CHARGING VALVE
8. APPLY NITROGEN PRESSURE UNTIL SHOCK STRUT COMMENCES TO
EXTEND AND NOTE PRESSURE REQUIRED TO INITIATE THE 2500 2500
EXTENSION
9. IDENTIFY FROM THE CHART THE DIMENSION 'X' THAT
CORRESPONDS TO THE NOTED PRESSURE
10. ADD FURTHER NITROGEN UNTIL THE MEASURED EXTENSION IS 2000 2000
PRESSURE
PRESSURE
EQUAL TO THE IDENTIFIED VALUE OF 'X'
(PSI)
(PSI)
11. CLOSE NITROGEN CHARGING VALVE DISCONNECT GAS SOURCE
AND REPLACE FAIRING COVER
1500 1500
1000 1000
NOTE: As soon as possible after 5 landings,
carry out a nitrogen pressure/shock strut
extension check.
500 500
WA R N I N G RELEASE INFLATION PRESSURE IN 7 6 5 4 3 2 1 0
STRUT BEFORE DISASSEMBLY 'X' DIMENSION
(IN.)
Main Gear Service Instruction Decals
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
General
NOTE:
Inflate tire to correct pressures with dry nitrogen using a nitrogen
servicing hose kit incorporating a low pressure regulator.
EFFECTIVITY: ALL
12−10−32 Page 62
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Dash 8 Series 100 Technical Training Manual
A B
Example Only Example Only
NOSE LANDING GEAR MAIN LANDING GEAR
T IRE INFLAT ION PRESSURES T IRE INFLAT ION PRESSURES
DSC 2 61 (2 2 .0 * 6.50 − 10) DSC 394 AND DSC 42 8
60 P SI UNLOADED (31.0 *9.7 5 14)
62 P SI LOADED 97 P SI UNLOADED
101 P SI LOADED
B
A
10600a_053
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
General
The air pressure indicator and the air charging valve are
located at the bottom of the parking brake accumulator in right hand
wing to fuselage fairing.
WARNING:
CHECK THAT MAIN GEAR GROUND LOCK AND MAIN GEAR
DOORS LOCK PINS ARE INSTALLED BEFORE SERVICING
PARKING BRAKE ACCUMULATOR.
Re−install panel.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
2 3
4
0
5
PSI
X 1000
FTSD10600a_054
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Oxygen System
General
The Dash−8 100 oxygen system consists of high−pressure cylinders, Smoking, or any kind of open flame is prohibited.
portable and stationary, the configuration is dependent on customer
Charge or discharge oxygen cylinders removed from aircraft in well
order optional equipment. General review of the safety precautions
ventilated areas.
will be reviewed in this section.
An oxygen system must be purged if the system has been opened
The following are the standard configuration; or if system pressure is reduced to less than 25 psi for a period
greater than 2 hours
Nose compartment: Fixed cylinder for the crew stationary oxygen
system. An oxygen cylinder must be purged if pressure is reduced to less
than 25 psig for a period greater than 2 hours (refer to Chapter 12).
Flight compartment: Portable crew cylinder.
Ensure cylinder orifice is pointed away from personnel during dis−
Cabin compartment: Portable passenger, flight attendant and first
charge procedures as high pressure oxygen can penetrate the
aid cylinders.
blood stream if directed against the skin.
WARNING: Ensure rate of charging does not exceed 500 psi pressure rise per
THE FOLLOWING RULES MUST BE STRICTLY ADHERED TO minute
WHEN SERVICING OXYGEN CYLINDERS. Maximum cylinder charge pressure is to be as indicated on the indi−
Ensure that personnel trained in the safety precautions are permit− vidual cylinder.
ted to carry out servicing on oxygen equipment.
EFFECTIVITY: ALL
12−10−35 Page 66
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Dash 8 Series 100 Technical Training Manual
A 10 15
5 20
0 25
OXYGEN PRESS
PSI X 100
B
FTSD30600a_038
C P O R TA B L E
OXYGEN BOTTLE
C
Crew Oxygen System
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
General
The wash water system provides warm water to the sink unit in the
lavatory compartment. The system incorporates a 22 litres (5.8
U.S. gallons) tank for cold water, a filter, a micropump, a 400 watt
heater and a manually operated drain valve for draining the system.
NOTE:
Potable water only must be used to replenish the water systems.
Remove tank filler cap and fill tank to base of filler neck with potable
water.
EFFECTIVITY: ALL
12−10−38 Page 68
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Dash 8 Series 100 Technical Training Manual
2
Callout Key
3 4 1. Sink Unit
2 7 2. Button Switch
1 WATER TANK
3. Sink Drain
Control
4. Heater
5 . D r a i n Va l v e
6. Filter
5
7. Filler Port
8. Door
9. Latch
MICRO
PUMP 6 1 0 . D r a i n Va l v e
8
FTSD30600a_021
10
S t a n d a r d Wa s h Wa t e r S y s t e m
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Operation
Warm water is supplied under pressure to the sink unit by the elec−
trically operated micropump.
The system drain valve and waste from the sink unit are connected
to the overboard drainage system. A flow sensor in the pump auto−
matically switches off the pump if all the water is used.
EFFECTIVITY: ALL
12−10−38 Page 70
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Dash 8 Series 100 Technical Training Manual
MICROPUMP
M WATER
HEATER
28 V DC (D2) R1
5
R SEC
WATER CCW CW K2
PUMP BUTTON TD
SWITCH
S1
K1
DELAY THERMOSWITCH S2
RELAY
LAVATORY
LIGHTING
28 V DC (R3)
5 TO TOILET
L MAIN COMPARTMENT
LAVATORY LIGHTING
LIGHTS
(3321-S3)
FLIGHT
ATTENDANT
SWITCHING
PANEL
FTSD30600a_026
WATER (E2)
15
HTR
28 V DC
R SEC NOTE: In de nt co de is 38 2 1 un less
o the rwise indica te d.
Wa s h Wa t e r S y s t e m E l e c t r i c a l S c h e m a t i c
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Lavatory
General
The Toilet unit located in the forward right hand side of the cabin is Charge tank with 2.5 US gallons (9.5 liters) of anti−freeze solution
externally serviced and electrically operated. (mixed 75% to 25%) through either flush/fill line or manually via toi−
let bowl.
When toilet tank has drained, flush with 10 US gallons (37.85 liters)
of water at 30 to 125 psi.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
1
Callout Key
1. Sewage Drain Plug
2. Flush-Fill Hose
3. Connector
4. Plug Extractor Handle
1
TO EXTRACT PLUG, PUSH
FROM WATER
DISCHARGE TO T-HANDLE FULLY IN TO
SUPPLY
SERVICE RIG OR ENGAGE PLUG, ROTATE
(30 TO 125 PSI)
WASTE CONTAINER HANDLE 1/4 TURN CLOCK-
WISE TO LOCK, AND PULL
FULLY OUT.
To i l e t S e r v i c i n g
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
INLET
(DOOR OPEN) DOOR
CLOSED 1 2
c o n n e c ti o n i s l o c a te d o n l e f t h a n d 1 . G r o u n d A i r C o n d i ti o n i n g
s i d e w i th A P U i n s ta l l e d , o r r i g h t U n i t ( A p u I n s ta l l e d )
h a n d s i d e w h e n A P U i s n o t i n s ta l l e d . 2 . G r o u n d A i r C o n d i ti o n i n g
U n i t ( A p u N o t I n s ta l l e d )
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Fuselage Drains
General
The forward drain lines are from the lavatory compartment and the
passenger door threshold and connect to a common drain pipe.
The common drain pipe connects to the forward drain mast and is
installed at a slight slope to allow drainage when the aircraft is on
the ground.
A vent pipe from the toilet is also incorporated into the forward drain
system.
EFFECTIVITY: ALL
38−30−21 Page 76
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Dash 8 Series 100 Technical Training Manual
Callout Key
1. Sink Drain
2 . Toile t Ve nt
3 . L a v a to r y C o m p a r tm e n t
Floor Drain
4 . D r a i n M a s ts
5. P as s e nge r Door Drains
1 4
2
3
FTSD10600a_035
Waste Drains
EFFECTIVITY: ALL
38−30−21 Page 77
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Dash 8 Series 100 Technical Training Manual
CAUTION:
Engine Oil ALLOW 10 TO 15 MINUTES COOL DOWN BEFORE REMOVING
TANK FILLER CAP. REMOVAL OF FILLER CAP WITH OIL AT
MAXIMUM OPERATING TEMPERATURE COULD CAUSE
General
SPILLAGE BY OIL GUSHING FROM FILLER NECK.
Each engine is equipped with an oil tank, which is an integral part of
Open access panel in engine left side panel to gain access to filler
the compressor inlet case. A filler cap, one for each tank, is acces−
cap and sight glass.
sible through an access panel in the engine cowl center panel.
NOTE:
THE SIGHTGLASS IS GRADUATED TO SHOW OIL, ADD 1, 2, 3,
The oil system has a capacity of approximately 25 liters, tank level
AND MIN. EACH ADD GRADUATION REPRESENTS A CHANGE
can be checked by means of a graduated sight glass window on the
IN TANK LEVEL OF ONE LITRE (ONE QUART U.S.).
right hand side of the engine.
Read sight glass. The normal level with cool oil (approx. 21 degrees
Engine oil levels must be checked within 30 minutes of normal
C) is the OIL mark on the sight glass.
engine shutdown. An established delay is necessary to ensure oil
NOTE:
levels not affected by varying oil temperatures and back−to−tank
When assessing oil loss, consumption for a serviceable engine is
drainage.
considered to be negligible. For maximum permissible oil consump−
NOTE:
tion refer to Engine Maintenance Manual.
Engines left for a period (i.e. overnight) may have misleading oil
level indications. If the engine did not have the level checked within
If oil level is below OIL by less than 1/4 graduation, following engine
30 minutes of the last flight, an engine run must be carried out to
operation of approximately one hour, top up tank to OIL mark on
circulate the oil and bring to normal operating temperatures before
sight glass.
an oil level check can be carried out.
Record quantity of oil added.
Checking the Oil System Level
If oil level is below that described above and there are no fault indi−
cations including external leakage, fault flags on condition panel
CAUTION:
(refer to Chapter 71), or reports of low or fluctuating oil pressure, or
DO NOT INTERMIX DIFFERENT TYPES OF OIL. REFER TO THE
indications of excessive blue smoke at engine exhaust, troubleshoot
P&W MAINTENANCE MANUAL.
engine oil system (refer to Engine Maintenance Manual).
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
1
Callout Key
1. Cowl Center Panel
2. O i l Ta n k A c c e s s D o o r
3. Filler Cap
4. Sight Glass Window
5. E n g i n e O i l Ta n k
A
4
MAX OIL
LITRES 1 ADD
OR U.S.
QUARTS 2
MIN 3
FTSD30600a_027
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
APU Oil
General
CAUTION:
The Auxiliary Power Unit (APU) is located in the rear fuselage on
DO NOT INTERMIX DIFFERENT TYPES OF OIL. IF TYPE OF
the right hand side, aft of the rear pressure dome. It is mounted
OIL IN USE IS NOT AVAILABLE, DRAIN OIL SUMP, CHANGE FIL−
fore and aft on a rectangular frame and is supported from beneath
TER AND REPLENISH SUMP WITH ANOTHER APPROVED OIL.
by four struts.
Replenish sump slowly with oil until floating ball is in the center of
the sight gage. Install oil fill plug.
Check Oil Level
Close access panel
Open access panel 311AB.
Check level of oil in sump through sight gage. Oil is at correct level
when metal floating ball is in the center of the sight gage.
CAUTION:
DO NOT OVERFILL OIL SUMP. AN OVERFILLED SUMP WILL
RESULT IN OIL FOAMING, LOW OIL PRESSURE AND HIGH OIL
TEMPERATURE.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Callout Key
1. O i l Te m p e r a t u r e S e n s o r S w i t c h
2. Oil Pressure Switch
3. Magnetic Drain Plug
4. Oil Level Sight Gage
5. Oil Filler Cap
6. Oil Filter
APU 7. Floating Ball
SIDE VIEW
4
3 2 1
5
FTSD30600a_048
4
7 6
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Window Cleaning
DO NOT EXPOSE THE GLASS WINDSCREENS TO ALUMINUM Rinse thoroughly using clean water and dry using clean, soft cloth
CLEANERS OR METAL BRIGHTENERS. THEY CONTAIN SMALL or sponge; use a straight rubbing motion.
AMOUNTS HYDROFLUORIC ACID WHICH DISSOLVES THE
GLASS SURFACE AND SERIOUSLY AFFECTS THE OPTICAL
AND WATER SHEDDING CHARACTERISTICS OF THE WIN−
DOWS
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
FTSD30600a_050
Windshield Cleaning
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Electrical System
General
EFFECTIVITY: ALL
12−00−05 Page 84
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Dash 8 Series 100 Technical Training Manual
GROU
ND PO
WER
28 V D
C
EXTERNAL POWER
B
CONNECTOR (DC)
A EXTERNAL POWER
CONNECTOR (AC)
C B
C BATTERIES
FTSD10600a_051
Callout Key 2
Electrical Power
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
To apply power to the aircraft DC buses from an external DC power Set EXT PWR switch on DC CONTROL panel to OFF; check that
source, proceed as follows: the green advisory light goes off.
Ensure that the external power source can maintain 1000 AMPS at
a minimum voltage of 28 Volts and maximum of 28.5 Volts.
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
DC SYSTEM
BUS VOLTS MAIN BATT LOAD
LOAD
TEST
DC CONTROL
OFF OFF
DC Electrical System
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
Application of External AC (Variable Frequency) Power Connect a 115−volt Variable Frequency ac power source to the
external AC power receptacle on the aircraft, located on the right
engine nacelle inboardside, to the rear of the main strut hinge point.
WARNING:
HYDRAULIC SERVICES MAY OPERATE. CLEAR PERSONNEL
At DC CONTROL panel, select BATTERY MASTER switch to BAT−
FROM RUDDER, FLAPS, SPOILERS AND LANDING GEAR
TERY MASTER.
BEFORE APPLICATION OF EXTERNAL AC (VARIABLE FRE−
QUENCY) POWER.
On AC CONTROL panel on the overhead console, set EXT
POWER switch to EXT POWER; check that green advisory light
NOTE:
comes on.
If the external does not incorporate a 28−volt DC control power
source, control power is provided from the right essential bus
Reset master caution light if activated.
through the EXT PWR LOGIC circuit breaker (F8).
Pull and clip SPU circuit breakers on the ac circuit breaker panel.
At AC CONTROL panel, select EXT POWER switch to OFF; check
that the green advisory light goes off.
Select SBY HYD PRESS switches − NORM.
EFFECTIVITY: ALL
12−00−05 Page 88
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Dash 8 Series 100 Technical Training Manual
AC SYSTEM
VOLTS LOAD VOLTS LOAD
TEST
AC CONTROL
OFF
GEN 1 GEN 2
INVERTERS
OFF L R OFF
FTSD30600a_058
AC Electrical System
EFFECTIVITY: ALL
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Dash 8 Series 100 Technical Training Manual
00−00−00
Page 90
EFFECTIVITY: ALL
Jan/07