COMPANY

PROFILE
Create. Enhance. and
Sustain.

Ganga R. K. Industries Pvt. Ltd.

Kotecha Steel Forge & Cast Industries Pvt. Ltd.
(A Government of India Recognized Export House)
(An ISO-9001:2015 & IATF-16949:2016 Certified Company)

www.rgkgroup.net 1
 INTRODUCTION
Annual Group Turnover
$ 28.2 Million
RGK GROUP companies include –
• Ganga R K Industries Pvt. Ltd.
• Kotecha Steel Forge & Cast Industries Pvt. Ltd.

NODULAR
Specializes in

1
44+ years of experience
Casting &

3
Precision
• Engineering field
• Manufacturing
Grey Cast FABRICATION
Iron with
• Casting Machined Machined
• Forging Components
Components FORGING

2
• Fabrication With Heat
Treatment
• Gear Shop &

4
With 300+ employees. Machine
Components
GEAR SHOP
with
Skiving Gear
cutting M/C &
Our Goals are to find a local representative, sustainable Inspection
partnership and Joint Venture partner who is interested in the 2
expansion of his business and have a special technical
knowledge with experience to develop new products with us.
 ABOUT US
• Under the visionary leadership of Mr. R.G. Kotecha, RGK Group of
Industries in Rajkot, Gujarat, India, has thrived since 1979. We are a
leading Manufacturer & Exporter specializing in Casting and Forging
components and sub-assembly for Agriculture, Construction, Transport,
Food & Beverage, Power, Solar, Pumps, and more.

• With a qualified team of 300+ employees, we achieve an annual group

turnover of $28.2 million. 92% of our castings are supplied to OEM
manufacturers in the USA (65%), Europe (12%), Other countries (15%)
& India (8%). Our goal is to find a sustainable strategic partnership and
Technical Joint Venture partner for utilization of our state of art
infrastructure and facility for product expansion and development.

3
 ABOUT US
Casting:
• With two Foundries
1) State-of-the-art DISA High Pressure line & Arpha-450
2) Hand molding & Arpha-300
Both the foundries having fully advanced testing equipment, we ensure top-notch manufacturing processes. Our expertise includes CI Casting &
Nodular Casting part weight range from 0.1 kg to 120 kg and 150 Molds per Hours.

Machine Shop:
• With all state-of-the-art In-house machinery of (16 Turning, 10 VMC, 8 HMC, 7 VTL, etc.) we have a JV with Kranti Industries which comes in top
5 Machinist list in India. We have associated partner with Ashish Engineering, Innovative Engineering, etc. which are expert in precision small part
machining.

Forging:
• We do not have In-house Forging manufacturing facility as our requirement of forgings are hot forge, cold forge, press forge, 0.5 to 6 Tones
forge. So it could be difficult to have such verity of manufacturing In-house. So we have some of the tie-ups as below:
1) Press Forge: Lava
2) 0.5 ton: Lava ,Kamdhenu, Austenite
3) 1-3 ton: Kamdhenu, Austenite, Avadh
4) 3 ton & above: Tirupati, Unique 4
 ABOUT US
Fabrication:
• The Fabrication Department is a cornerstone of our manufacturing process, crafting top-tier components pivotal to our products' integrity
• Skilled Workforce: Our seasoned technicians and craftsmen excel in metal fabrication.
• Custom Solutions: We specialize in tailored, precision-fabricated parts, 3 wheelers, body, chassis parts and assemblies, etc.
• Rigorous Inspection: Each component undergoes meticulous inspection to meet specifications and standards.
• Compliance: We adhere to industry regulations, prioritizing quality and safety
• Our Fabrication Department upholds our commitment to excellence, driving innovation and exceeding customer expectations in metal fabrication

Gear Shop:
• The DVS Pittler PV315 machine serves as a comprehensive machining center, proficient in various gear cutting tasks with a 45-degree helix angle.
It also offers chamfering, OD and ID turning, and drilling through a 12-tool turret, optimizing tool life and maintaining consistent quality. The
machine employs Power Skiving, ensuring high efficiency and precision for both internal and external gears. Its compact design and user-friendly
interface facilitate handling complex geometries and materials with ease.
• The Klingelnberg P26 is a precision measuring center that can inspect various types of gears and other components with high accuracy and
efficiency. It is a fully automatic CNC-controlled machine that can measure dimensions, form, contour and surface roughness in one cycle. It can
handle workpieces up to 400 mm in diameter and 300 kg in weight.

5
 OUR CORE TEAM

Ramnik Kotecha
Founder & MD

Bhavesh Pabari Nishita Chauhan Samir Kotecha

Director Director Director - Foundry

Hiren Vagdama Suresh Kalena Bhautik kaneria Kamlesh Kakkad Rajan Gongane Piyush Viroja
R&D Head Quality Head Supply chain Head Admin Head Vice President Foundry QMS Head
6
 MISSION STATEMENT
Our mission is to produce and continually develop quality products at a competitive price while fostering a
climate where environmental technologies can thrive. We will always strive to service our customer with
the utmost integrity, and to their complete satisfaction. It is our goal to ensure our mission by continuous
self improvement, growth in our operations and employees; while maintaining profitability to the benefit
of our customers, potential partners, employees, and community. All employees will work together in
combining their efforts and skills to ensure our mission and goals are fulfilled in a courteous manner.

VISION STATEMENT
The vision of RGK GROUP is to continue the heritage of our Company and be a premier INDIAN
manufacturer of top quality products. We dedicate ourselves to be the supplier or potential partners
of choice when our type of products are being sought. This vision will be accomplished by sharing the
responsibilities of planning and decision making with all of our employees. RGK will strive to
maintain the image it has developed over the many years with its suppliers, employees and
community as a company of excellence.

7
7
 GEAR
MERGER MANUFACTU
KEY MILESTONE RING WITH
ADVANCED
Kotecha Steel MACHINERY
Forge & Cast
KOTECHA Industries
STEEL FORGE Pvt. Ltd. gear parts
AND CAST manufacturing
INDUSTRIES at Ganga R.K.
Ganga R. K.
PVT. LTD., Industries
BAMANBORE Pvt. Ltd.
2024
Acquisition of DISA MATIC
KUSUM Automated
CASTING PVT. Foundry 2021
LTD., Unit
KOLHAPUR
AGRICON
AGRICON ZAMBIA LTD., 2012
MOZAMBIQUE ZAMBIA
VISION NEXT
INDO AFRO LTD., 2010
INDUSTRIA MOZAMBIQUE
ASIA AGRO DIESELS PVT. LIMITED,
INDUSTRIES LTD., MOZAMBIQUE
2007
INDO LTD., UGANDA
KOYO
BOSCH & 2006
ASIA DIESEL POWER Formerly CUMMINS
R.K. EXPORTS known as Distributor
INDUSTRIES
PRODUCTS 2006
TASHA
STEEL Engine & SEZ-(Kandla) AGRO
Fabrication Pumps
FORGE
& export
INDUSTRIES 2003
(UGANDA)
Govt. Agricultural
Equipment LTD.
recognized
Export
2003
House 1993
1989
1979 1981
www.rgkgroup.ne 8
t
 Rajkot, IND

EXPORT TO
9
 Components Supplied to OEM Manufacturers
WHY US? USA
8%
Others
• Exposure to International Markets & fully developed in house 12% Europe
India
department for international documentation & shipping.
15%

• Continuous Process Improvement & ongoing Product

65%
Development
• Component Scanning, CAD/CAM Processes, Casting Simulation, ERP Centralize
d
Software
reliance to optimize processes & minimize error rates.
• License design software- Solid Edge, Cam Turning, White ray scanner for
reverse engineering, Faro Arm, CMM, Contouring, IQA software for
ballooning and report generation.
• All equipment, machines, complete foundry are IOT compliances.
• Highly Flexible in Manufacturing components ranging from 0.5 kg to 150 ❑ Model Inspection report
kg as well ❑ 3D comparison report
❑ Chemical analysis reports
as batch & mass production.
❑ Microstructure report
❑ Inspection layout report
• Prompt response to inquiries, Aggressive development of model,
❑ CMM report
design, tooling & sample with process chart, on-time delivery,
❑ Quality plan
customized packaging for every client.
• International Port Facility near our Kandla Unit – 20 miles to the Port,
160 miles from Rajkot unit, 280 miles from Kolhapur unit.

10
 FOUNDRY - UNIT
Molding Line Molding Process Line Pouring

Fully Automatic Sand plant with 30

MT/hour Sand Handling system

Molten Metal pouring through Monorail AP 14 Short Blast Machine

11
 FOUNDRY MACHINERY & TESTING EQUIPMENTS
Vertical Cold Box Core Horizontal Cold Box Core Shooter
Core Scratch Hardness Inspection Tensile Testing Machine
Shooter - 30 kg Double station – 10 kg & 20 Kg

Sand Testing Lab Pyrometer with IOT Compliance Spectro Analysis Mechanical Properties Testing

Micro Analysis Micro Scope with IOT Compliance Hardness Testing Each Stage Visual Inspection

12
 DISA MATCH HPML FOUNDRY
https://www.youtube.com/watch?v=oCWgMWjjt30

• DISA HPML Machine Installation has been done

• Capacity is increased by 500 metric tons per month
• Surface finish of casting will be increased further due to high mold
hardness.
• Productivity has been increased due to high molding capacity from 35
mold per hour to 120 mold per hour. Box size is 500 X 600.

13
 PATTERN MANUFACTURING
At our company, we manufacture patterns in-house using our state-of-the-art
Machine shop. This allows us to produce high-precision patterns for casting with the
help of excellent software tools. We can manufacture patterns based on your
specifications as we have an experience and expertise in this area from past 20 years.
Whether you need simple or complex patterns, we have the expertise and the
equipment to deliver quality results. We also believe that the price should be
competitive making it work for both of us

14
 PATTERN MANUFACTURING
At RGK Group of Industries, we believe in using the latest technology available for our pattern making process.
That is why we use Solid Edge software by Siemens to design the casting patterns and simulation software to
test them with report generation. These software tools help us to produce complex patterns with high accuracy
and quality that meet our clients’ expectations.

15
Machine Shop Department

16
 www.rgkgroup.net

MACHINE SHOP FACILITIES Other Machine Shop Facilities

CNC Line with Horizontal Milling Center
CNC Turning Center auto probing with auto probing Turn Mill MACHINES MACHINE COUNT

Turning centre 16

Vertical 10
Machining Centre

Horizontal 8
Machining Centre
Roughness tester & Inspection Room
CMM Inspection Balancing Vertical Turning 7
Height Gauge
Lathe
Honing 5
Drill Tap Centre 2

CMM 3

Welding 2
Automatic Positioner
Positioner
CNC Press Break Honing VTL Line with auto probing
Welding Welding Robot 2

SPM 5

17
 MACHINE SHOP : HMC MACHINES

JYOTI HX 600 - DOOSAN DNM 6700 - VMC DOOSAN NHP 5000 - HMC
HMC

18
 MACHINE SHOP : LMW – CNC TURNING MACHINES

LL20T L5 LL30T L10 LX20T L5

19
ROBODRILL MACHINE FOR PRODUCTION ENHANCEMENT

20
PROBE & IOT COMPLIANCE

Benefits:
• Auto measurement of the inner diameter of the pipe

• Auto measurement of collar & pre Inner diameter

• Auto measurement of the finished bore of the collar

• Auto measurement of step height of the collar

• Auto measurement of the total length of the collar

• Auto tool wear offsetting

• Auto tool selection.

21
GEAR DEPARTMENT – UNDER GANGA R K INDUSTRIES PVT. LTD.
• We would like to introduce our new department under Ganga R K Industries Pvt. Ltd. This unit will
mainly focus on Gear manufacturing and prison gear box assembly.
• Our state-of-the-art facilities and world-recognized machinery allow us to produce high-precision
gears with the latest gear technology. We adhere to all AGMA and DIN standards for gear
manufacturing, ensuring that our customers receive only the highest quality gear solutions.
• We understand the importance of precision in gear manufacturing. That's why we use only the best
equipment and techniques to ensure that every gear meets our high standards. By partnering with
us, you can be confident that you are receiving the best possible gear solutions for your needs.

22
Fabrication Department

23
 FABRICATION DEPARTMENT

• The Fabrication Department is a cornerstone of our manufacturing process,

crafting top-tier components pivotal to our products' integrity
• Skilled Workforce: Our seasoned technicians and craftsmen excel in metal
fabrication.
• Custom Solutions: We specialize in tailored, precision-fabricated parts, 3
wheelers, body, chassis parts and assemblies, etc.
• Rigorous Inspection: Each component undergoes meticulous inspection to meet
specifications and standards.
• Compliance: We adhere to industry regulations, prioritizing quality and safety
• Our Fabrication Department upholds our commitment to excellence, driving
innovation and exceeding customer expectations in metal fabrication

24
 FABRICATION MACHINE SHOP
Weldor make
Shearing machine Amada make turret punch Small Roll forming Big Roll forming

Amada make CNC-Bending

Machine Mechanical bending Machine Power Press ACL-CNC Bending Machine

25
3 WHEELER BODY PARTS

26
CARGO AND SUB ASSEMBLY PARTS

27
FABRICATION PART: TIPPER BODY

28
 AUTOMATIC ROBOTIC WELDING UNIT

We have Introduced a new State of the Art

technology all they way from Japan, OTC robotic
welding cell-unit at our organization.
❑ High weld quality
❑ High accuracy
❑ Consistent torch position and attitude
❑ No interference with tooling and work piece
❑ Flexible attitude
❑ Reduced costs
❑ Gas saving & flow monitoring equipment
❑ Automatic nozzle cleaning and wire cutting
equipment
29
 Job Holding

For hydraulic cylinder For P T Housing (Actuators housing)

30
Destructive test report

31
Welding profiles by robotic welding

32
Hydraulic test

report

33
 Types of test reports

Bend Test

Root bend Face bend

Micro Hardness Test

34
Outsource friction welding

Flash Machining

35
 Hydraulic Parts

Pivot Shaft PT Housing

Developed product as per design by Parker- Hannifin &

assembly used for Caterpillar's construction and earthmoving
machineries

36
HOT DIP GALVANIZING UNIT

37
 HOT DIP GALVANIZING UNIT 700+ TON CAPACITY

Material Hanging Process Hot Dip Process Passivation Process Ready for Assembly Line

38
 HOT DIP GALVANIZING UNIT 700+ TON CAPACITY

Assembly Line Assembly Line Assembly Line Dispatch Area

39
 AUTOMATIC INSPECTION

We at RGK Group of Industries have introduced: IN-

SIGHT2000 VISION SENSOR at KSFCI Unit

• Eliminating human error during Inspection

• Increased throughput
• Higher quality

Manual inspection can be slow, prone to errors, and

often impossible considering the quantity, product size,
lighting conditions, or line speed.

40
 AUTOMATIC INSPECTION

• The In-Sight Explorer: Easy Builder interface provides a fast,

step-
by-step application setup that allows even novice users to
achieve extremely reliable inspection performance in nearly
any production environment.
• Intuitive, point-and-click setup tools accomplish basic pass/fail
inspections.
• Users can create more complex inspection applications using In-
Sight vision systems in the same In-Sight Explorer interface.

41
ASSOCIATE PARTNER FORGING PLANT FACILITIES 1 Ton, 3 Ton & 4 Ton
MPA Hammers
SUPPORTING FACILITIES
0.5 to 150 kg Single Piece Forged
Products
FORGINGS ❖ Hydraulic Extrusion Press Line of Lasco 630TON
• Capacity: 25000 Tons PA 0.5 kg to 150 kg Single Piece Weight. 25,000 TON
❖ MPM Hammers:1 TON, 3 TON and 4 TON Production Capacity (Per Annum)
• Circular shape forging to Near Net Forgings, Shaft, Pinion, Flanges, Bearing, Gears, Crown
Wheels & Rings etc. ❖ Range of Press for Trimming
❖ RingRollingMachinesfor150mmto800mm OD
HYDRAULIC EXTRUSION LINE
• Capacity: 10000 Ton PA. ❖ InductionHeatersof75kw,350kw,650kw& 750kw
• Job Capacity: 5 Kg to 150 Kg Single Piece ❖ CNC MachineShop
Weight
❖ Heat Treatment Shop
• Flash Less Forge
❖ Automatic PaintLine
RING ROLLING MACHINES
❖ Automatic Multi Spindle Drilling Machines
• Capacity: 15,000 Ton PA
• Job Capacity: 5 Kg to 150 Kg Single Piece Weight ❖ In-House Testing Laboratory
• Size: 150 mm to 800 mm OD ❖ Band Saws & Automatic Billet Shearing Machines cutting up t o 350mm square
• Grade: Carbon Steel, Alloy Steel, Stainless Steel, etc...
• Automatic production line from Induction to Presses ❖ Die shop - Die designing and Tool room
❖ Component Design Department with CAD/CAM facilities

42
42
 ASSOCIATE PARTNER PRECISION LOST WAX INVESTMENT CASTING
(FEINGUSS - MICRO FUSIONE)

INFRASTRUCTURE PROCESS
• In-house Dies (Patterns/Tools) manufacturing unit using latest CAD/CAM facilities
(Ideas and Delcam License Software).
Our Plant at a Glance : • Injection and production of wax pattern from Dies (Patterns/tools). All Wax patterns are
• Plant Capacity: The plant has installed capacity to produce 80 Ton/Month of Carbon Steel, Stainless Steel, Special Alloys, Duplex 100% dimensionally checked.
Steel, Non-ferrous & Many more grades as per ASTM – AISI – DIN – SAE – BS Standard and As per your requirements we can • The Wax pattern after forming the tree of the cluster undergoes the ceramic coating
produce it. The plant is having area of around 4000 sq. meter. process. This process is done under Temperature & Humidity controlled rooms so that
• We have Installed Medium Frequency Furnaces of 250kw with 2 crucible 300kgs. made by Inductotherm & shot blasting the best dimensional accuracy and excellent surface finish are achieved.
Machine • After the coating process, the wax is removed by the De-Waxing process, which is done
in an autoclave De-Waxing machine.
In general we can make any intricate • The Ceramic molds are baked at temperatures ranging from 900°C to 1150°C
• Lost Wax Investment Castings for various industries. depending on the geometry and size of the casting. The molten metal is then poured
into the baked ceramic molds.
• Castings weighing from 0.030 Kilograms to 120.00 Kilograms single piece
• The casting then undergoes fettling and finishing process such as Gate Cutting, Gate
Machining / Grinding, Sand Blasting, Shot Blasting, Leaching, Deburring, etc.
Material Poured :
• The casting then undergoes Heat Treatment as per the material specifications.
• Ferrous: Austenitic Stainless Steel, Carbon Steel, Low Alloy Steel, Nickle Based Super Alloy, Heat Resisting Steel, Martensitic • Heat Treatment graphs and cycles are recorded and documented.
Stainless Steel, Duplex Steel, Precipitation Hardened Steel. • All castings are subject to 100% visual inspection.
• Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum Bronze, Brass, Copper, Aluminum. • All critical dimensions are 100% inspected before packing and shipment.
• We also supply castings in machined condition, if asked for.
• Castings can be also supplied with various types of finishing such as passivation, Acid
Pickling, Electro-polishing, Blackening, powder coating, shot blasted, Glass bead
blasted.

43
43
43
 Product portfolio of RGK

• Chain link
• Pulley 3125802
• Pulley 81021477
• Pulley 81015646
• Insert Track

44
 Product portfolio of Hydraulic parts for
assembly in various application

• P. T. Housing
• Shaft
• Shaft Flange
• Piston Sleeve
• Foot Housing
• Cylinder
• Lufkin shaft

45
 Product portfolio of Hydraulic parts for
assembly in various application

• Pivot Shaft
• Hub
• Pistons
• Shafts
• End head
• Piston head

46
 Product portfolio of RGK

Railway trackline Parts Railway transmission Material handeling part

chain Parts

47
 Product portfolio of RGK

RGK Group specializes in durable, precision-engineered components for solar systems, including castings, module mounting
brackets, structures, and fasteners. Our custom casting solutions meet global standards (UL 2703, ASTM A536, ISO 8062-3),
ensuring reliable and efficient solar installations. Trusted by the renewable energy sector for superior quality.

Solar Parts Implementation of Our Products

48
Enclosure for Oil and Gas

49
 Product portfolio of RGK

Pump Parts Engineering Components Valve Components

Food Exhaust
Processing System

50
 Product portfolio of RGK

Control Housing
Housing for Hydraulic
Actuators
51
Product portfolio of RGK

Other Casting Products

52
 Product portfolio of RGK

Rotary Screw Air Compressor Tank

with Air Covers –

S.G. Iron Grade

53
 2023-24 YEAR
ACCOMPLISHMENTS

54
 PITTLER POWER SKIVING
The DVS Pittler PV315 machine serves as a comprehensive
machining center, proficient in various gear cutting tasks with
a 45-degree helix angle. It also offers chamfering, OD and ID
turning, and drilling through a 12-tool turret, optimizing tool
life and maintaining consistent quality. The machine employs
Power Skiving, ensuring high efficiency and precision for both
internal and external gears. Its compact design and user-
friendly interface facilitate handling complex geometries and
materials with ease.
DVS Company will provide a proof of concept by executing
nine jobs on the PV315 machine under their expert guidance
prior to shipment to India
55
 56
Quality Measuring Instrument

KLINGELNBERG P26
GEAR TESTING MACHINE

• Precision measuring center that can

inspect various types of gears and other
components with high accuracy and
efficiency as per international
standards.
 57
Gear Parts
 58
Gear Parts
 FOUNDRY UPGRADATION
• CORE SAND AUTOMIZATION
⚬ Core sand preparation is done automatically without
any human intervention
⚬ This will give us consistent quality and reduce the
sand wastage

59
 FOUNDRY UPGRADATION

• Induction Melting Furnace(500 kg)

⚬ It has the IOT system inbuilt with live temp
readings. On top of it has hydraulic tiliting
mechanism with water cooled leads
⚬ It will help to increase our foundry capacity
up to 250 Tones

60
 FOUNDRY UPGRADATION
• VINAR CASTING COOLING CONVEYOR SYSTEM
⚬ Significantly more effective cooling for any given
throughput and temperature difference
⚬ Minimization of interfaces and therefore less cast
part handling
⚬ Less production area required for cooling cast
parts
⚬ Less hazard points by encapsulation
⚬ Compact plant

61
 AUTOMATIC ROBOTIC WELDING UNIT

We have Introduced a new State of the Art

technology all they way from Japan, OTC
robotic welding cell-unit at our organization.
❑ High weld quality
❑ High accuracy
❑ Consistent torch position and attitude
❑ No interference with tooling and work piece
❑ Flexible attitude
❑ Reduced costs
❑ Gas saving & flow monitoring equipment
❑ Automatic nozzle cleaning and wire cutting
equipment

62
 MACHINE SHOP UPGRADATION

• CMM Apex V 7106 PH 10MQ SP25 (Mitutoyo)

⚬ Precision Measurement: Accurate and repeatable measurements with PH10MQ SP25 probing
system.
⚬ Advanced Probing Technology: PH10MQ SP25 allows fast and flexible measurement of
complex features.
• VMC 850- Jyoti CNC
⚬ Robust design making it convenient for a wide range of parts
⚬ It has inbuilt probing system making it provide accurate and precision parts with zero human
intervention.

63
 MACHINE SHOP UPGRADATION

• Trimos Advance 2D Height Gauge -

⚬ It delivers micrometer-level accuracy for reliable and repeatable
measurements.
⚬ Intuitive touchscreen display ensures effortless operation and minimal
training time.
• SALT TESTING MACHINE
⚬ Dual chamber allows us to assess multiple jobs at a time
⚬ It allows us to test our HDG parts

64
 MACHINE SHOP UPGRADATION

o HMC HX 600-Jyoti
⚬ It has a shower type coolant and a massive 120 auto tool changer system.
o LMW 350 CNC
⚬ Speeds up the production process & produce high precision parts with it’s
advanced features.

65
 MACHINE SHOP UPGRADATION

• UNIVERSAL TESTING MACHINE

⚬ Capable of tensile testing of casting parts
• MEBA BANDSAW CUTTING MACHINE
⚬ Long service life and accurate cutting with High speed cutting

66
 MACHINE SHOP UPGRADATION

o VTL 400 LM-Ace Micromatic

⚬ Its offers robust and reliable machining capabilities for large
and heavy work pieces.

• VMC- VMX 24- HURCO

⚬ high performance capabilities to any machining application.

67
 MACHINE SHOP UPGRADATION

• Contour Measurement machine

⚬ outstanding measurement ability when measuring the
roughness of the inclined surface and arc
• HORIZONTAL HONING MACHINE
⚬ The machine is capable for jobs up to 4000 mm(158 inch)
length

68
 MACHINE SHOP UPGRADATION
• WELDING MACHINE OTC
⚬ Unmatched precision and reliability for consistent weld quality
⚬ capacity to perform for diverse parts and heavy parts up to 500 kg
• BK-Y10T HYDRAULIC RIVETING
⚬ Comparing with traditional pneumatic riveting, hydraulic riveting
machine has advantages like the working condition is good, no noise,
operation is agility, labor intensity is low, rivet speed is high, and the
production efficiency is high.

69
 TECHNOLOGY UPGRADATION

2. New conference Room

• Enhanced Meeting Efficiency

• Better Communication and Collaboration
• Real-Time Updates and Notifications
• Resource Optimization and Cost Savings
• Better Wayfinding
• Better Employee Productivity

70
TECHNOLOGY UPGRADATION

3. 7 acres of land in
Bamanbore area near
foundry, international
airport and highway which
connects to the Mundra
port

4. New Design software-

One click auto Ballooning

71
 2024-25 YEAR
UPGRADATION PLAN

72
 MACHINE SHOP UPGRADATION (Order placed and will be delivered in Feb-25)

• Induction Hardening Equipment

⚬ This furnace will be useful for our shafts.

⚬ This furnace has all the automation required

and therefore it does uniform hardening

o

73
 NEW GALVENIZING PLANT(under technical discussion with manufacturer)

• New automatic hot dip galvanizing plant having a

capacity of 1000 Tones per month
• This Environmental friendly plant creates a
maintenance-free finish and gives gives steel a long
life and durability which lasts for decades

74
 POWDER COATING PLANT(under technical discussion with manufacturer)

• Step into the future of manufacturing excellence as we

gear up to revolutionize our operations with the
upcoming installation of a state-of-the-art powder
coating plant in our factory.
• We aim to follow all the quality parameters as per the
standards and even have developed SOP for the coating
process
• We will have setup in-house Quality lab specific to paint
process and have added all the necessary equipment
such as colorimeter, scratch test and etc.

75
 Design Software

• SolidWorks
• World-class solution for both 2D and 3D
design, offering advanced features for
creating detailed and precise designs.
Additionally, it includes powerful simulation
capabilities, allowing users to test and
visualize their designs in real-world scenarios
 Simulation software

Simulation software models real-world processes

using mathematical formulas, allowing users to
observe operations without performing them. It is
widely used in engineering, science, and business
for design, analysis, and optimization.
Key Features:
• Modeling: Create detailed models of physical
systems.
• Analysis: Test and analyze system behavior under
various conditions.
• Visualization: Visualize processes in 2D or 3D.

• Optimization: Improve system performance

through simulations.
 Camera for Reverse Engineering

1. 3D Scanning: Cameras equipped with 3D scanning

capabilities capture precise measurements of parts,
ensuring they meet design specifications.
2. Defect Detection: High-resolution imaging helps
identify defects or deviations in manufactured parts,
improving overall quality.
3. Design Analysis: Reverse engineering cameras allow
engineers to analyze existing products, understand
their design, and make improvements.
4. Prototyping: Captured data can be used to create
digital models for rapid prototyping and testing.
 Inspection Manager software

The Inspection Manager software is a comprehensive

quality management solution designed for the
manufacturing industry. It automates and
streamlines quality control processes, enhancing
efficiency and accuracy.

Key Features:
1. One-click Ballooning
2. Documents and drawing revision Management
3. Gage/Measurement Tools Management
4. Custom Reports & Standards Templates (FAI,
PPAP. Etc) & Many more
 Faro Arm

The Faro Arm is a portable coordinate measuring

machine (CMM) developed by FARO Technologies
Key Features:
• High Accuracy: Provides precise measurements for
quality control and inspection.
• Portability: Lightweight and easy to transport,
allowing for on-site measurements.
• Versatility: Suitable for a wide range of applications,
including part inspection, reverse engineering, and
CAD-to-part comparison.
• Ease of Use: User-friendly interface with quick setup
and operation.
 Fettling Automation

• Robotic Grinders: Automated grinders equipped with

robotic arms handle complex shapes and large
castings efficiently..
• Surface Finishing: Automated systems perform tasks
such as grinding, polishing, and deburring to achieve
the desired surface finish.
• Dust and Waste Management: Integrated dust
collectors and waste management systems ensure a
clean and safe working environment.
• Consistency and Precision: Ensures uniform quality
and precision in finishing, minimizing defects and
rework.
• Enhanced Safety: Reduces worker exposure to
hazardous conditions, such as dust and noise,
improving overall workplace safety.
 Vision Inspection System

Key Features:
• High-Resolution Cameras: Capture detailed
images of products.
• Specialized Lighting: Provides consistent
illumination for accurate inspection.
• Image Processing Software: Analyzes images to
detect defects, measure dimensions, and verify
assembly.
• Integration: Can be integrated into production
lines for real-time inspection
 Short Blasting Machine

Used to clean, strengthen, or polish metal surfaces

by propelling abrasive media (shots) at high
velocities.

• Efficient Cleaning: Removes rust, scale, paint,

and other contaminants.
• Surface Preparation: Enhances adhesion for
coatings and paints.
• Durability: Improves the strength and
appearance of metal parts.
 Charpy Test Machine

▪ Standardized high strain rate test

which determines the amount
of energy absorbed by a material
during fracture.

▪ Absorbed energy is a measure of

the material's notch toughness
 Two Special Purpose Machine (SPM)

▪ High productivity machine, with

specially designed tooling and
fixture, dedicated for mass
producing the same component
day in and day out
 No-Bake Casting Line

▪ To fulfill the purpose of handle a

variety of complex geometries and
large-scale casting, meeting the
specific requirements of clients in
the manufacturing and heavy
engineering sectors.

▪ Material grades can be possible:

1. Gray Cast Iron
2. SG/Ductile Iron
3. Alloy Steel
REVOLUTIONIZING SUPPLY
CHAIN:
CREATING A CENTER OF
EXCELLENCE

87
 CONCEPT
Developing a Startup for SME Platform that will serve as a hub for all aspects of capacity
expansion,growth, providing our suppliers with access to the latest tools, resources,
expertise and training
Infrastructure and Investment
• 1 Cr investment for a center of excellence to
empower suppliers with advanced facilities of
01 quality room, training center, system
adoption,quality report generation and expert
guidance
Digital Connection
• The center of excellence will offer a digital

02 platform connecting suppliers with potential

customers, facilitating product showcasing and
business growth

Ideation and Due Diligence

• The concept of the supply chain center of
03 excellence emerged from diligent vendor
analysis and IGCC's supply chain due diligence
course

88
 CERTIFICATIONS

www.rgkgroup.net
89
 CERTIFICATIONS

www.rgkgroup.net
90
 MEMBERSHIPS

www.rgkgroup.net
91 91
 AWARDS AND ACHIEVEMENT
As we continue to achieve these prestigious awards consistently since
2003, our commitment to excellence remains unwavering, driving us
forward in our pursuit of manufacturing innovation

www.rgkgroup.ne 92
Ganga R. K. Industries Pvt. Ltd.
Kotecha Steel Forge & Cast Industries Pvt. Ltd.
(A Government of India Recognized Export House) (An
ISO-9001:2015 & IATF-16949:2016 Certified Company)

+91 9825075506
Thank You
Connect with us.
rgkotecha@rgkgroup.net
93