Pro - Z - 500 2
Pro - Z - 500 2
Operator’s Manual
Pro Z Series
500/700/900
Steering Wheel
Table of Contents
Safe Operation Practices......................................... 2 Troubleshooting..................................................... 28
Assembly & Set-Up..................................................10 Replacement Parts................................................. 29
Controls & Operation..............................................14 Attachments & Accessories................................... 29
Service..................................................................... 20 Warranties.............................................................. 30
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all
models and the model depicted may differ from yours.
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
WARNING! Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling.
WARNING! This machine is equipped with an internal combustion engine and should not be
used on or near any unimproved forest-covered, brush-covered or grass-covered land unless
the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or
state laws (if any). If a spark arrestor is used, it should be maintained in effective working
order by the operator. In the state of California the above is required by law (Section 4442 of
the California Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrestor for the muffler is available through your nearest engine
authorized service dealer or contact the service department, P.O. Box 361131, Cleveland, Ohio
44136-0019.
This spark ignition system complies with Canadian ICES-002.
DANGER! The engine manufacturer has supplied an engine owner’s manual for information
regarding US Environmental Protection Agency (EPA) and California Air resources Board (CARB)
regulations relating to emission control systems, maintenance, and warranty. Making any
unauthorized alterations or modifications to the engine, fuel, or venting systems may violate EPA
and/or CARB regulations. Further information may be obtained from the engine manufacturer.
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
2
Training 9. Always wear appropriate clothing and personal protective
equipment (e.g. safety glasses, long pants, gloves, hearing
1. Read the Operator’s manual and other training material. If protection , safety shoes, hard hat) when operating or
the operator(s) or mechanic(s) cannot read English it is the maintaining this machine. Long hair, loose fitting clothing
owner’s responsibility to explain this material to them. or jewelry may get entangled in moving parts. Follow all
federal, state and local guidelines regarding the use of
2. Become familiar with the safe operation of the machine,
personal protective equipment.
operator controls, and safety signs.
10. Be aware of the mower and attachment discharge direction
3. All operators and mechanics should be trained to operate
and do not point it at anyone. Do not operate the mower
or service the equipment. The owner is responsible for without the discharge cover or entire grass catcher in its
training them. proper place.
4. Never let children under the age of 16 or untrained people 11. Do not put hands or feet near rotating parts or under the
operate or service the equipment. Local regulations may cutting deck. Contact with the blade(s) can amputate
further restrict the age of the operator. hands and feet.
5. The owner/operator can prevent and is responsible for 12. A missing or damaged discharge cover can cause blade
accidents or injuries occurring to them, other people or contact or thrown object injuries.
property.
13. Stop the blade(s) when crossing gravel drives, walks, or
General Operation roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
1. Read, understand, and follow all instructions on the
roadways. This machine is not intended for use on any
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place public roadway.
for future and regular reference by each operator and for 15. Do not operate the machine while under the influence of
ordering replacement parts. alcohol or drugs.
2. Be familiar with all controls and their proper operation. 16. Mow only in daylight or good artificial light.
Know how to stop the machine and disengage the controls 17. Never carry passengers.
quickly.
18. Back up slowly. Always look down and behind before and
3. Do not allow anyone to operate or maintain this machine while backing to avoid a back-over accident.
who has not read the manual. Never permit children under
the age of 16 to operate this machine. 19. Slow down before turning. Operate the machine smoothly.
Avoid erratic operation and excessive speed. Be aware of
4. Do not remove any shields, guards, labels or safety devices. your direction of travel to avoid accidents.
If a shield, guard, label or safety device is damaged or
does not function, repair or replace it before operating the 20. Disengage blade(s), set parking brake, stop engine and wait
machine. until the blade(s) come to a complete stop before removing
grass catcher, emptying grass, unclogging chute, removing
5. To help avoid blade contact or a thrown object injury, any grass or debris, or making any adjustments.
keep bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if 21. Never leave a running machine unattended. Always stop
anyone enters the area. on level ground, turn off blade(s), place drive speed control
pedals in neutral, set parking brake, stop engine and
6. Thoroughly inspect the area where the equipment is to be
remove key before leaving the operator position.
used. Remove all stones, sticks, wire, bones, toys, and other
foreign objects that could be picked up and thrown by the 22. Use extra care when loading or unloading the machine
blade(s). Thrown objects can cause serious personal injury. on a trailer or truck. The machine should not be driven on
unstable, unsecured or inadequate ramps because the
7. Evaluate the terrain to determine what accessories and
machine could tip over causing serious personal injury.
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved 23. Check overhead clearances carefully before driving under
by the machine manufacturer. low hanging tree branches, wires, door openings etc.,
8. Plan your mowing pattern to avoid discharge of material where the operator and/or ROPS may be struck which
toward roads, sidewalks, bystanders and the like. Also, could result in serious injury and/or machine tip over.
avoid discharging material against a wall or obstruction 24. Muffler and engine become hot and can cause a burn. Do
which may cause discharged material to ricochet back not touch.
toward the operator.
25. Disengage the blades, set the parking brake to the ‘ON’
position and make sure the speed control pedals are in
the neutral position before attempting to start the engine.
Only start the engine from the operator’s position.
26. Do not attempt to mow unusually tall, dry grass (e.g.,
pasture) or piles of dry leaves. Dry grass or leaves may
contact the engine exhaust and/or build up on the mower
deck presenting a potential fire hazard.
27. Do not stop or park the machine over dry leaves, grass,
debris or other combustible material.
31. Use only accessories and attachments approved for this 6. Use extra care with grass catchers or other attachments.
machine by the machine manufacturer. Read, understand These can change the stability of the machine.
and follow all instructions provided with the approved Do Not:
accessory or attachment.
1. Do not turn on slopes unless necessary; then turn slowly
32. Data indicates that operators, age 60 years and above, are uphill and use extra care while turning.
involved in a large percentage of riding mower-related
injuries. Operators should evaluate their ability to operate 2. Do not mow near drop-offs, ditches or embankments. The
this machine safely enough to protect themselves and machine could suddenly turn over if a wheel is over the
others from serious injury. edge of a cliff, ditch, or if an edge caves in.
33. Do not operate or start machine if there is fuel or oil leaks; 3. Do not operate on slopes or near the edge of water such as
repair immediately. a lake, pond, river or stream where the machine could slip,
tip or roll-over into the water.
34. When looking for oil leaks, never run your hand over
hydraulic hoses, lines or fittings. Never tighten or adjust 4. Do not try to stabilize the machine by putting your foot on
hydraulic hoses, lines or fittings while the system is under the ground.
pressure. If high-pressure oil penetrates the skin seek 5. Do not use a grass catcher on slopes steeper than 15
immediate medical attention or gangrene and permanent degrees.
damage may result. Do not check for hydraulic leaks with
6. Do not mow on wet grass. Reduced traction could cause
your hands, use paper or cardboard instead. Wear gloves
sliding and/or loss of control.
and safety glasses when checking for leaks.
7. Do not tow heavy pull behind attachments (e.g. loaded
35. Do not operate machines that have been damaged or have
dump cart, lawn roller, etc.) on slopes greater than 5
not been properly maintained. If the machine has been
degrees. When going downhill, the extra weight tends
damaged, then have it repaired.
to push the machine and may cause loss of traction and
36. When operating this machine in the forward direction, do loss of control (e.g. machine may speed up, braking and
not allow the speed control pedals to return to the neutral steering ability are reduced, attachment may jack-knife and
position on their own. Always operate them smoothly and cause machine to overturn).
avoid any sudden movements of the pedals when starting
or stopping. Children
37. If situations occur which are not covered in this manual use 1. Tragic accidents can occur if the operator is not alert to the
care and good judgement. Contact your customer service presence of children. Children are often attracted to the
representative for assistance. machine and the mowing activity. They do not understand
the dangers. Never assume that children will remain where
Slope Operation you last saw them.
Slopes are a major factor related to loss of control and tip-over a. Keep children out of the mowing area and in
accidents that can result in severe injury or death. All slopes watchful care of a responsible adult other than the
require extra caution. If you cannot back up the slope or if you operator.
feel uneasy on it, do not mow it or drive on the slope. b. Be alert and turn machine off if a child enters the
For your safety, use the slope gauge included as part of this area.
manual to measure slopes before operating this machine on a c. Always look behind and down for small children. Use
sloped or hilly area. If the slope is greater than 20 degrees/35 slow speed.
percent as shown on the slope gauge, do not operate this d. Never carry children, even with the blade(s) shut off.
machine on that area or serious injury could result. They may fall off and be seriously injured or interfere
with safe machine operation.
Do:
e. Use extreme care when approaching blind corners,
1. Mow across slopes, not up and down. Exercise extreme
doorways, shrubs, trees or other objects that may
caution when changing direction on slopes. block your vision of a child who may run into the
2. Watch for holes, ruts, bumps, rocks, or other hidden path of the machine.
objects. Uneven terrain could overturn the machine. Tall f. To avoid back-over accidents, always disengage
grass can hide obstacles. blades before traveling in reverse.
3. Use slow speed. Choose a low enough speed so that you g. Keep children away from hot or running engines.
will not have to stop while on the slope. Avoid starting They can suffer burns from a hot muffler.
or stopping on a slope. If the tires are unable to maintain h. Remove key when machine is unattended to
traction, disengage the blades and proceed slowly and prevent unauthorized operation.
carefully straight down the slope.
4 Section 2 — Important Safe Operation Practices
2. Never allow children under 16 years of age to operate this 3. Seat belts shall be used and shall be properly fastened
machine. Children 16 and over should read and understand the about the operator’s waist at all times, except when the
instructions and safe operation practices in this manual and on ROPS are:
the machine and should be trained and supervised by an adult.
a. Not properly installed and/or not properly secured
Towing onto the machine.
1. Do not tow heavy tow-behind attachments (e.g. loaded b. Damaged in such manner that their structural
dump cart, lawn roller, etc.) on slopes greater than 5 integrity has been compromised.
degrees. c. Not in their fully upright and locked position.
2. Tow only with a machine that has a hitch designed for 4. Seat belts are attached to the movable portion of the seat
towing. Do not attach towed equipment except at the when suspension seats are utilized, and therefore the seat-
hitch point. mounting base must be secured to its pivot means and the
3. Follow the manufacturer’s recommendation for weight pivot means latched to the frame of the machine. Seat belts
limits for towed equipment and towing on slopes. are attached to the seat or the frame of the machine when
non-suspension (standard) seats are provided, however, if
4. Never allow children or others in or on towed equipment.
a suspension kit is added to a seat, the seat belt must be
5. On slopes, the weight of the towed equipment may cause attached to the movable portion of the seat or suspension
loss of traction and loss of control. mechanism, the seat-mounting base must be secured to its
6. Travel slowly and allow extra distance to stop. pivot means, and the pivot means be latched to the frame
of the machine.
7. Make wide turns to avoid jack knifing
DANGER: If ROPS are folded down or missing,
Transporting Machines seat belts shall not be fastened. Worn or damaged
seat belt assemblies must be replaced prior to
1. This machine is not intended for use on public roads.
operator use.
Machines operated on public roads must comply with state
& local ordinances, SAE J137, and ANSI/ASABE S279 (lighting 5. A brush guard or canopy may deflect tree limbs, clothes
and marking requirements). lines, and other obstacles that otherwise could come in
2. Use care when loading or unloading machines onto trailers contact with the ROPS. Contact of ROPS and/or canopies
and trucks. by items such as tree limbs, clothes lines, guy wires, and
buildings, could create hazardous conditions whereby
3. If ramps are used, they must be full width, stable, have an the machine could experience a tip-over or roll-over. A
adequate capacity rating and be secured to the trailer or canopy may provide protection for the operator from some
truck. Ramp angle should not exceed 15 degrees and trailer environmental exposure (sunlight, rain, etc.).
or truck should be parked on level terrain.
6. The ROPS and seat belt are integral parts of this machine
4. Machines must be secured onto trailers and trucks with and should not be tampered with, modified in any manner,
straps, chains, cables, ropes, or other means deemed or removed.
adequate for that purpose. The front and rear of the
machines must be secured to the trailer or truck in both the 7. Inspect the ROPS and seat belt assemblies on a regular
lateral and vertical directions. basis for damage and improper operation. Replace all
components that are damaged or are not functioning
Operator Protective System (OPS) properly with authorized replacement parts.
1. This machine is equipped with an Operator Protective 8. The ROPS extends above and behind the operator position,
System (OPS), which includes: and therefore the operator must be aware of potential
contact of the ROPS with items such as trees, buildings,
a. A Roll Over Protective Structure (ROPS) of the fixed doorways, clothes lines, utility wires, etc., that could cause
or folding configuration. the machine to tip-over or rollover. Use caution in (or avoid)
b. Seat belt assembly with retractable function. areas where the ROPS could come in contact with any
structures, trees, etc.
2. ROPS are structures designed to provide a crush-resistant
space for the operator when properly seat-belted within 9. Inspect the ROPS and seat belt assemblies on a regular
the designated seating area of the machine in the event of basis for damage and improper operation. Replace all
a machine tip-over or roll-over. Folding ROPS shall be used components that are damaged or are not functioning
in their fully upright and locked configurations except in properly with authorized replacement parts.
those circumstances whereby they need to be momentarily 10. Failure to use the seat belt properly could result in serious
folded-down to avoid contact with items such as tree injury or death if an accidental overturn occurs. In order
limbs, clothes lines, guy wires, utility poles, buildings, etc. for the ROPS to be effective, the seat belt must be securely
At other times and conditions, ROPS shall be in their fully fastened around the operator at all times when the
upright and locked configurations. operator is on the machine. Contact with the ROPS during
an overturn could cause serious injury or death.
DANGER: Damaged ROPS must be replaced
prior to operator use! 11. The ROPS will not prevent machine from tip-overs or roll-overs.
12. Do not assume ROPS will protect you in a tip-over or roll-
over. Injuries may still occur.
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
Symbol Description
READ THE OPERATOR’S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
WARNING—THROWN OBJECTS
This machine may pick up and throw objects which can cause serious personal injury.
WARNING—THROWN OBJECTS
This machine may pick up and throw objects which can cause serious personal injury.
BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
DANGER — CHILDREN
Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured
or interfere with safe machine operation.
DANGER — BACK-OVER
To avoid back-over accidents, always disengage blades before traveling in reverse.
Contents of Carton
• Zero-Turn Tractor (1) • Steering Wheel (1) • Seat Tilt Knob Assembly & Hardware Pack (1)
• Seat Mounting Hardware (1) • Battery Installation Hardware (1) • Tractor Operator’s Manual (1)
• Engine Operator’s Manual (1)
NOTE: This Operator’s Manual covers several 3. The two hydrostatic transmissions are Position Roll Over Protective System (ROPS)
models. Tractor features may vary by model. Not equipped with a bypass valve that will allow
all features in this manual are applicable to all you to manually move the tractor short 1. Remove the cotter pin (a) from the locking
tractor models and the tractor depicted may differ distances. pin (b), slide the locking pin (b) out of the
from yours. ROPS on the left and right side of the ROPS.
4. Engage the transmission bypass valves by
See Figure 2-3.
NOTE: All references in this manual to the left or pulling the bypass lever (a) outward then
right side and front or back of the machine are upward and all the way back. See Figure 2-2.
from the operating position only. Exceptions, if
any, will be specified.
Tractor Preparation
TOOLS NEEDED: Safety glasses, leather gloves, wire
cutters. (b)
1. Remove the upper crating material from
the shipping pallet, and cut any bands or tie
straps securing the tractor to the pallet. (a)
(a) (b)
2. Use the deck lift pedal (a) to raise the deck
to its highest position and secure in place
with the clevis pin (b) attached to the
tractor. See Figure 2-1.
Figure 2-3
Figure 2-2 2. Move the upper ROPS section to the fully
(b) upright position, insert the locking pins (b)
Warning! Do not tow the tractor,
(a) and secure in place with the cotter pins (b).
even with the bypass valves
See Figure 2-3.
engaged. Serious transmission
damage will result from doing so.
10
Steering Wheel Column Operator’s Seat 5. Remove the clevis pin (a) and cotter pin (b)
securing the recliner bearing plate in the
The steering wheel column is tilted all the way 1. Remove the two flange lock nuts (b) and seat back position. See Figure 2-9.
back for shipping purposes. To tilt the column shoulder bolts (a) from the manual bag. See
forward, rotate the steering column adjustment Figure 2-6.
lever (a) counterclockwise, place the column in
the desired position and then rotate the steering
column adjustment lever clockwise to secure the
column in place. See Figure 2-4.
(a)
(a)
(b) (b)
(b)
(a)
Figure 2-9
6. Tilt the seat forward until the recliner
Figure 2-6 bearing plate (c) is below the clevis pin
(a) (a) and then re-insert the cotter pin (b) to
2. Place the seat into position and secure the secure the seat in place. See Figure 2-10.
seat into place with the hardware as shown in
Figure 2-6.
Figure 2-4
3. Remove the shoulder screw (a) and flange lock
NOTE: Be sure that the steering column nut (b) from manual bag and install the seat
adjustment lever is tight to prevent the lockout bracket (c) as shown in Figure 2-7.
column from moving when operating the
machine.
Steering Wheel
IMPORTANT! Do not use impact tools to install or
remove the steering wheel. Doing so may cause
damage to critical power steering components. (b) (a)
1. Remove the hardware for attaching the (b)
steering wheel from beneath the steering (c)
wheel cap (a). Carefully pry off the steering
wheel cap (a) to remove the hardware.
2. With the wheels of the machine pointing (a) (c) Figure 2-10
straight forward, place the steering wheel (b) 7. Remove the seat tilt knob assembly from
over the steering shaft. the bag and install as shown in Figure 2-11.
3. Place the belleville washer (c) over the
steering wheel (b) and secure with the hex
Figure 2-7
lock screw (d). See Figure 2-5.
4. Insert the wiring harness (a) into the bottom
of the seat as shown in Figure 2-8.
(e)
(b) (a)
(b)
(a) (a)
Figure 2-11
NOTE: Be sure to orient the recliner bearing
plate (a) and install the washers (b) as shown
in Figure 2-11. The thicker washer is on the
Figure 2-5 outside.
4. Place the steering wheel cover over the center 8. Slide the recliner bearing plate (a) onto
Figure 2-8
of the steering wheel and push downward the recliner pin (e). Then align the spiral on
until it “clicks” into place. NOTE: When the wiring harness (a) is the inside of the recliner knob (c) with the
connected, be sure to push the excess wire recliner pin (e).
from the wire harness (a) into the seat box 9. Use a wrench to hand tighten the hex screw (d)
hole before continuing. until the recliner knob (c) is difficult to turn.
NOTE: Do not use power tools to install.
10. Gradually loosen the hex screw (d) until the
recliner knob moves freely. Do not loosen
the hex screw more than one full turn.
Section 2 — Assembly & Set-Up 11
Seat Adjustment The seat tilt is controlled by the knob on the left To adjust the height of the arm rests (700 and 900
of the seat. Turn the knob rearward to tilt the series) , lift the arm rest and rotate the knob under
Proper steering column and seat adjustment will seat back, turn the knob forward to tilt the seat the arm rest right or left to increase or decrease the
result in the following (to adjust the seat see below): forward. See Figure 2-13. height. See Figure 2-16.
In the neutral position with hands on the steering
wheel,
• Operator’s upper arms should be relaxed
and approximately vertical.
• Operator’s forearms should be
approximately horizontal.
• Operator’s back should stay in contact with
the seat back.
• Steering column should not contact
operator’s legs.
Check the results of any adjustments to the
conditions described above. Repeat any
adjustment procedures as required until all
conditions are met.
Figure 2-13 Figure 2-16
This machine is equipped with an adjustable seat,
which includes a retractable seat belt assembly and The mechanical suspension mechanism (500 and The air ride (900 series) can be adusted up or down
an Operator Presence Sensor (OPS). The OPS in the 700 series) incorporates weight/ride adjustment using the height adjustment lever on the front
form of a switch, is integrated into the seat bottom controls for operators in the 100 to 280 lb. weight of the seat. Press the lever to the left (+) to raise
and is connected to the machine electrical system. range. Turn the knob on the front of the seat the height of seat and to the right (-) to lower the
clockwise to increase the weight capacity and height of the seat. See Figure 2-17.
The seat can be adjusted forward and backward, counter-clockwise to decrease. See Figure 2-14.
the armrests can be adjusted up and down (700
and 900 series) , the mechanical suspension
mechanism weight/ride adjustment controls
can be adjusted for weights between 125- and
275-pounds (500 and 700 series) or air ride (a)
adjustment (900 series), a lumbar support can
be adjusted and the seat can tilt forward and
backward.
NOTE: The seat base must be secured by the latch,
otherwise, the seat assembly could tilt forward.
The Operator Presence Sensor must be connected
to the electrical wiring harness.
To move the seat forward or back, locate the seat
adjustment rod under the seat. Push the rod to
the left and slide the seat forward or back into the
desired position and release the rod when the seat Figure 2-17
is in the desired position. See Figure 2-12. Figure 2-14
To vary the lumbar support (700 and 900 series) Checking Tire Pressure
move the lever on the right of the seat up and Warning! Maximum tire pressure
down. See Figure 2-15. under any circumstances is 12 psi on
rear tires and 25 psi on front tires.
Equal tire pressure should be
maintained at all times.
Inflation Pressure
Rear Tires — 10-12 psi max
Front Tires — 20-25 psi max
The tires on your tractor may be over-inflated for
shipping purposes. Reduce the tire pressure before
operating the tractor. Recommended operating
(a) tire pressure is 10-12 psi on rear tires and 20-25 psi
on front tires.
Figure 2-12
Lubrication & Grease Points
Before operating the tractor, refer to the Service
Figure 2-15 section of this manual to check the lubrication and
grease points. Grease and lubricate if necessary.
Figure 2-18
3. Position the red boot (d) over the positive
battery terminal (a) to insulate it and help
protect it from corrosion.
4. Attach the black cable (g) to the negative
battery terminal (b) with the bolt (e) and hex
nut (f). See Figure 2-18.
NOTE: If the battery is put into service after
the date shown on top/side of battery,
charge the battery prior to operating the
machine.
The ignition switch is located push the knob downward to choke. Having the choke in the ON position helps
on the RH console to the rear of disengage the clutch. the engine to start during initial start-up. During
the throttle control. The ignition The PTO knob must be in the normal operation the choke should be OFF.
switch has three positions as “OFF” position when starting the engine.
follows: Parking Brake Lever
ON
OFF — The engine and electrical system are Hour Meter & Service Minder The parking brake lever is located to the
turned off. left of the operator’s seat. When pulled up
ON — The tractor electrical system is energized. it engages the parking brake and when
pushed down it releases the brake.
START — The starter motor will turn over the
engine. Release the key immediately when the 0.0 NOTE: If the forward or reverse drive pedal
P
1.75"
2.75"
3.75"
4.75"
1.50"
2.50"
3.50"
4.50"
1.25"
2.25"
3.25"
4.25"
1"
2"
3"
4"
5"
on the right side of the tractor, to of each of the two fuel tanks
the right of the forward drive pedal, The deck height index consists of several holes or a single gauge to the right
along the running board. Ground located on the left of the foot platform. Each hole of the operator’s seat on
speed is also controlled with the corresponds to a 1⁄4” change in the deck height the RH console. The gauges
reverse drive pedal. The further position ranging from 1” at the lowest notch to 5” measure the fuel level in each
downward the pedal is pivoted, the faster the at the highest notch. tank.
tractor will travel. The pedal will return to its
original/neutral position when it’s not pressed. Deck Lift Pedal
Fuel Tank Caps The deck lift pedal is located on the left front corner
of the foot platform, and is used to raise and lower
The fuel tank caps are located on the top of the fuel
the mowing deck.
tank on the left and right side of the seat. Turn the fill
cap counter-clockwise to remove and clockwise until To raise the mowing deck to the transport position,
it clicks three times to tighten. Always re-install the push the pedal all the way forward until the deck
fuel cap tightly onto the fuel tank after removing. transportation lock snaps into position. To remove
Fuel Valves
Warning! Never fill the fuel tank the deck from the transport position push forward The fuel valves are located near the rear of each
when the engine is running. If the on the deck lift pedal and pull up on the deck lock fuel tank. The valve controls the fuel flow from
engine is hot from recently running, rod. To position the deck push the pedal all the way the right and left tank and also can shut off fuel
allow to cool for several minutes forward, remove the clevis pin and reinsert it in the flow to the engine. Rotate the valve clockwise
before refueling. Highly flammable desired cutting height and slowly release pressure to open the flow from the tank(s). Rotate the
gasoline could splash onto the on the pedal until you reach the clevis pin. valve conterclockwise to stop the flow from the
engine and cause a fire. tank(s). The fuel tanks can be operated together,
Transport Lock independantly or shut the fuel flow off completely.
Seat Adjustment Lever (Not Shown) The transport lock is located TRANSPORT LOCK
NOTE: IF both tanks are on, and one is empty the
The seat adjustment lever is located below on the left side of the engine will not start. Be certain to make sure both
the front/right of the seat. The lever allows for operator’s seat and is used to tanks have fuel or that the empty tank’s fuel valve
adjustment forward or rearward of the operator’s lock the deck in the transport is closed.
seat. Refer to the Assembly & Set-Up section for position. Press down on the
instructions on adjusting the seat position. deck lift pedal and lift up on Accessory Switch Receptacles
the deck lift release lever to
Seat Tilt Knob (Not Shown) release the deck. The two receptacles for optional accessories are on
the RH console. See the Attachments & Accessories
The seat tilt knob is located on the left side of the Transmission Oil Expansion Reservoir section for information. The receptacles are for
seat. Refer to the Assembly & Set-Up section for switches for an optional electric deck lift, lights
instructions on adjusting the seat tilt. (Not Shown, If Equipped) and/or an auxiliary switch.
The transmission oil expansion reservoir is
Arm Rest Height Knobs (Not Shown, connected by hoses to the RH and LH transmission Before Operating Your Machine
If Equipped) assemblies, and is located under the seat. The 1. Before you operate the tractor, study this
function of the reservoir is to hold the natural manual carefully to familiarize yourself
The arm height knobs are located under the seat
expansion of transmission oil that occurs as the with the operation of all the instruments
arms and can be used to adjust the height of the
arm rests. Refer to the Assembly & Set-Up section transmission warms up during operation. DO NOT and controls. It has been prepared to help
for instructions on adjusting the arm rest position. FILL THE RESERVOIR. you operate and maintain your machine
Under normal operating conditions, no oil should efficiently.
Mechanical Suspension Mechanism (Not be added to the reservoir. The COLD oil level 2. Fill the fuel tank with only clean, fresh,
Shown, If Equipped) should be approximately 1⁄4” above the bottom of unleaded gasoline with a pump sticker
the reservoir. octane rating of 87 or higher. When the
The mechanical suspension mechanism is located fuel reaches 1⁄2” below the bottom of the fill
NOTE: Prior to the initial operation of the tractor, the
on the front of the seat and can adjust the weight/ neck, stop. DO NOT OVERFILL. Space must
ride adjustment for operators in the 125- to oil level in the reservoir may be slightly higher than
the maximum due to air in the oil lines. Operation be left for expansion.
275-pound weight range. Refer to the Assembly
& Set-Up section for instructions on adjusting the of the tractor will eventually purge the air from the 3. Never use gasoline containing more than
mechanical suspension mechanism. lines and the oil level will settle to the maximum. 10% ethanol or methanol.
Lumbar Support Lever (Not Shown, If Steering Column Adjustment Lever 4. Check the engine oil level as instructed in
the Engine Operator’s manual.
Equipped) 5. Check the transmission oil level. The
The lumbar support lever is located on the right transmission oil expansion reservoir is
side of the seat on the seat back. Refer to the located beneath the operator’s seat. Always
Assembly & Set-Up section for instructions on wipe off the area around the reservoir fill
adjusting the lumbar support. neck before checking the oil level to prevent
dirt from contaminating the oil. Remove the
Seat Prop (Not Shown) The steering column adjustment lever is located cap and make sure the oil level is a 1/4” above
The seat prop is located on the left, rear side of the on the right side of the steering column. To adjust the bottom of the reservoir. If the oil level is
operator’s seat. It is used to prop the seat forward. the angle of the steering column rotate the lever low, fill with Castrol™ (Syntec®) Edge™.
counterclockwise, move the steering column to
6. Check the tire inflation pressures 10-12 psi
Seat Latch (Not Shown) the desired position and then rotate the lever
for the rear tires, 20-25 psi for the front tires.
clockwise to lock it into position.
The seat latch is located below the rear, center of NOTE: New tires are over-inflated in order to
the operators seat. The latch is used to secure the NOTE: Be sure that the steering column
properly seat the bead to the rim.
seat into the operating position. Lift the latch and adjustment lever is tight to prevent the column
from moving when operating the tractor. 7. Check that all nuts, bolts and screws are tight.
tilt the seat forward access the area under the seat.
8. Check the tension of the deck drive belts.
Section 3 — Controls & Operation 15
a. Remove the deck cover 1. Open the fuel valve(s). Cold Weather Starting
b. The tension of the deck drive NOTE: If both tanks are on, and one is empty When starting the engine at temperatures near or
belts are maintained by a spring the engine will not start. Be certain to make below freezing, ensure the correct viscosity motor
mechanism that adjusts for wear and sure both tanks have fuel or that the empty oil is used in the engine and the battery is fully
stretch. tank’s fuel valve is closed. charged. Start the engine as follows:
c. Examine the belts for cuts, fraying, 2. Operator must be sitting in the tractor
1. Be sure the battery is in good condition.
and excessive wear. Replace if any of seat with both drive control pedals in the
neutral/start position. A warm battery has much more starting
these are detected. capacity than a cold battery.
3. Engage the parking brake.
d. Replace the deck cover. 2. Use fresh winter grade fuel. Winter grade
4. Make certain the PTO is in the disengaged gasoline has higher volatility to improve
9. Check if deck is level. When correctly (down) position.
adjusted the mower deck should be level starting. Do not use gasoline left over from
side to side, and the front of the deck should 5. Lift the choke knob (if equipped) into the summer.
be approximately 1⁄4” lower than the rear of ON position.
3. Follow the previous instruction for Starting
deck. If deck needs to be leveled, refer to NOTE: If the engine is warmed up, it may the Engine.
the Service section. not be necessary to choke the engine.
NOTE: Some tractors are equipped with EFI
Using Jumper Cables To Start Engine
10. Lubricate all pivot points listed in the
Service section. (Electronic Fuel Injection) engines and are Warning! Batteries contain sulfuric
not equipped with a choke. acid and produce explosive gasses.
11. Adjust the seat for operator’s maximum Make certain the area is well
comfort, visibility and for maintaining 6. Move the throttle control to midway
between the SLOW and FAST ventilated, wear gloves and eye
complete control of the machine. Refer protection, and avoid sparks or
positions.
to the Assembly & Set-Up section for flames near the battery.
instructions on adjusting the seat. 7. Turn the ignition key clockwise to the START
position and release it as soon as the engine If the battery charge is not sufficient to crank the
Safety Interlock System starts; however, do not crank the engine engine, recharge the battery. If a battery charger
continuously for more than 10 seconds at a is unavailable and the tractor must be started, the
This machine is equipped with a safety interlock time. If the engine does not start within this aid of a booster battery will be necessary. Connect
system for the protection of the operator. If the time, turn the key to OFF and wait at least 30 the booster battery as follows:
interlock system should ever malfunction, do not seconds to allow the engine’s starter motor 1. Connect the end of one cable to the
operate the machine. Contact your authorized Cub to cool. Try again after waiting. If after a few disabled tractor battery’s positive terminal;
Cadet Dealer. attempts the engine fails to start, do not then connect the other end of that cable to
keep trying to start it with the choke closed the booster battery’s positive terminal.
• The safety interlock system prevents the as this will cause flooding and make starting
engine from cranking or starting unless more difficult. 2. Connect one end of the other cable to the
the speed control pedals are in the neutral booster battery’s negative terminal; then
position, the parking brake is engaged, and 8. Once the engine starts, push the choke (if connect the other end of that cable to the
equipped) halfway down and as the engine frame of the disabled tractor, as far from the
the PTO knob is disengaged.
warms, push the choke (if equipped) all the battery as possible.
• To avoid sudden movement when way down.
disengaging the parking brake, the safety 3. Start the disabled tractor following the
interlock system will shut off the engine if the Electric Throttle/EFI (Electronic Fuel Injection) normal starting instructions previously
speed control pedals are moved to a position Engines provided; then disconnect the jumper cables
other than the neutral position when the in the exact reverse order of their connection.
1. Open the fuel valve(s).
parking brake is engaged. 4. Have the tractor’s electrical system checked
NOTE: To prime a dry fuel system, turn the and repaired as soon as possible to
• The safety interlock system will shut off the ignition switch to the ON position for one eliminate the need for jump starting.
engine if the operator leaves the seat before minute. Allow the fuel pump to cycle and
engaging the parking brake. prime the system. Turn the ignition switch Stopping the Engine
• The safety interlock system will shut off to the OFF position.
1. Place the PTO switch in the disengaged
the engine if the operator leaves the seat NOTE: If both tanks are on, and one is empty position.
with the PTO knob engaged, regardless of the engine will not start. Be certain to make
2. Engage the parking brake.
whether the parking brake is engaged. sure both tanks have fuel or that the empty
tank’s fuel valve is closed. 3. Move the throttle to the SLOW
NOTE: The PTO knob must be in the position and allow the engine to idle for
disengaged position to restart the engine. 2. Operator must be sitting in the tractor
about one minute.
seat with both drive control pedals in the
Starting the Engine neutral/start position. 4. Turn the ignition key to the OFF position and
remove the key from the ignition switch.
3. Engage the parking brake.
For throttle/choke or throttle/automatic EFI NOTE: Always remove the key from the
engines proceed below, for electronic throttle/EFI 4. Make certain the PTO is in the disengaged
ignition switch to prevent accidental
engines, skip ahead to the Electronic Throttle/EFI (down) position.
starting or battery discharge if the
(Electronic Fuel Injection) Engines section. 5. Turn the ignition key clockwise to the START equipment is left unattended.
position and release it as soon as the engine
Manual Throttle/Choke or Throttle/Automatic EFI starts; however, do not crank the engine 5. Close the fuel shut-off valve(s).
(Electronic Fuel Injection) Engines continuously for more than 10 seconds at a Practice Operation (Initial Use)
time. If the engine does not start within this
Warning! This machine is equipped Operating a zero-turn tractor is not like operating
time, turn the key to OFF and wait at least 60
with a safety interlock system designed seconds to allow the engine’s starter motor a conventional type riding tractor. Although and
for protection of the operator. Do not to cool. Try again after waiting. because a zero turn tractor is more maneuverable,
operate the machine if any part of the
NOTE: Failure to follow these guidelines can getting used to operating the speed control
interlock system is malfunctioning.
burn out the starter motor. pedals and the steering wheel takes some practice.
Periodically check the functions of the
interlock system for proper operation. NOTE: Upon start-up, a metallic ticking It is strongly recommend that you locate a
may occur. Run engine for five minutes. If reasonably large, level and open “practice area”
Warning! For personal safety, the the noise continues, run the engine at the where there are no obstructions, pedestrians, or
operator must be sitting in the starting position for 20 minutes. If the noise
tractor seat when starting the animals. You should practice operating the tractor
persists, take the tractor to your authorized
engine. for a minimum of 30 minutes.
service dealer.
16 Section 3 — Controls & Operation
Carefully move (or have moved) the tractor to 1. Slowly push the forward drive pedal Driving the Tractor In Reverse
the practice area. When performing the practice forward. The tractor will start to move
Warning! Always look behind and
session, the PTO knob should not be engaged. While forward. See Figure 3-1.
down on both sides of the tractor
practicing, operate the tractor at approximately 1⁄2-3⁄4
before backing up. Always look
throttle and at less than full speed in both forward behind while traveling in the reverse
and reverse. direction.
Always wear appropriate clothing and personal 1. Slowly push the reverse drive pedal forward.
protection equipment (e.g. safety glasses, The tractor will start to move in the reverse
long pants, gloves, hearing protection, safety direction. See Figure 3-2.
shoes, hard hat) when operating or maintaining
this machine. Follow all federal, state and
local guidelines regarding the use of personal
protective equipment.
Carefully practice maneuvering the machine using
the instructions in the following section “Driving
the Tractor.” Practice until you are confident that
you can safely operate the tractor.
Table Notes: This table is a general outline of suggested settings, mowing conditions may vary.
Inner Baffle: The inner baffle regulates grass discharge. Remove the inner baffle for high-volume grass and install the inner baffle for precision cutting.
Discharge Baffle: The discharge baffle enhances the grass discharge pattern. The discharge baffle reduces clumping and should be removed for mulching.
Gauge Wheels: The gauge wheels reduce scalping, help with precision cutting and reduce turf defacement during turns.
Rear Rollers: The rear rollers reduce scalping and gives grass a striped appearance.
Cutting Blades: The cutting blades cut grass, create grass lift and discharge grass through the discharge chute.
Discharge Chute: The discharge chute controls the mower deck discharge and enhances the discharge pattern
NOTE: To avoid damaging grass, no more than 1⁄3 of the grass height should be removed during a single cutting (i.e. if the grass is 6” tall, cut it to 4”).
† — After first 300 hours, change hydrostatic fluid and filter in transaxles
* — Perform more frequently under dusty conditions.
20
OIL CHART Number of Oil Points Description
Apply a few drops of SAE engine oil, grease, DAILY
or use a spray lubricant. Apply the oil to both 4 Deck Suspension Pivots
sides of pivot points. Wipe off any excess. Start
engine and operate mower briefly to insure 4 Height Adjustment Turnbuckle Clevis Pin
that oil spreads evenly. 2 Height Adjustment Handle Pivots
2 Height Adjustment Stop Pivots
2 Deck Lift Linkage Pivots
2 Transport Handle Pivots
1 Transport Handle Pin
2 Deck Frame Up-and-Down Pivots
WEEKLY
1 Seat Hinge
2 Speed Control Linkage Rod End Bearings
2 Pump Control Lever Pivots
1 Brake Lever Pivot Clevis Pin
1 Brake Lever Control Rod Pivot
1 Brake Control Rod Swivel Joint
4 Brake Rod Clevis Pins
2 Brake Shaft Assembly Pivots
2 Grass Collection System Lid Hinges (If Mower is so equipped)
Engine Oil Spindle Lubricant: Use only Shell Alvania RL 2 grease. This grease is an
amber-colored grease designed for high speed bearing applications. It
• Shell Rotella® T Triple Protection™ 15W40
has a base oil viscosity that reduces running losses, has been formulated
• Shell Rimula® 15W40 for low noise, has excellent corrosion protection, and has excellent
• Reference your engine manual for other approved options bearing lubrication.
Hydrostatic Fluid General Purpose Lubrication: Use any NLGI grade 2 multi-purpose
grease. Shell Albida EP2 is recommended. Shell Albida EP 2 is a red-colored
• Cub Drive System Fluid Plus (Shell TT-SB) multi-purpose grease designed for heavy-duty bearing applications. It has
• Castrol™ (Syntec®) Edge™ 5W50 high base oil viscosity for mechanical stability, has been formulated for high
load, low-speed applications, and has excellent lubrication and corrosion
protection.
Section 4 — Service 21
NOTE: This Operator’s Manual covers several 5. While holding the free end of the Tires
models. Tractor features may vary by model. oil drain hose over the oil collection
Not all features in this manual are applicable to container, unscrew the square-head Check the tire air pressure after every 50 hours
all tractor models and the tractor depicted may hose plug from the end of the hose. See of operation or weekly. Keep the tires inflated to
Figure 4-1. Drain the engine oil into the the recommended pressures. Improper inflation
differ from yours.
collection container. will shorten the tire service life and produce
an uneven cut. See the tire side wall for proper
Maintenance 6. After draining the oil, wipe any residual inflation pressures. Observe the following
oil from the oil drain hose. Thread the guidelines:
Warning! Before performing square head plug into the drain hose
any maintenance or repairs, fitting and fully tighten the plug. • Do not inflate a tire above the maximum
disengage the PTO, move the pressure shown on the sidewall of the tire.
7. Refill the engine with new oil. Refer to the
drive control levers fully outward Engine Operator’s Manual for information • Do not reinflate a tire that has been run flat
in the neutral position engaging regarding the volume and weight of or seriously under inflated. Have it inspected
the parking brake, stop the engine oil. and serviced by a qualified tire mechanic.
engine and remove the key to
8. Place the hose back into the clip securing it
prevent unintended starting.
to the frame.
Battery Information
Lubrication Lubrication Warning!
• Should battery acid
• Using a pressure lubricating gun, Using a pressure lubricating gun, lubricate accidentally splatter into the
lubricate the front caster wheel axles all grease fittings and points as noted in the eyes or onto the skin, rinse the
with Cub Cadet 251H EP grease after Lubrication Chart on page 21 and refer to the affected area immediately with
every 10 hours of service. applicable figures below. clean cold water. If there is any
further discomfort, seek prompt
• Periodically lubricate all other pivot medical attention.
points with a quality lubricating oil. • If acid spills on clothing, first
Engine dilute it with clean water, then
neutralize with a solution of
Refer to the Engine Operator’s Manual for all ammonia/water or baking soda/
engine maintenance intervals, procedures, water.
specifications and instructions. • NEVER connect (or disconnect)
battery charger clips to the
Changing the Engine Oil battery while the charger is
turned on, as it can cause sparks.
Warning ! If the engine has
been recently run, the engine, • Keep all sources of ignition
(cigarettes, matches, lighters)
muffler and surrounding metal away from the battery. The gas
surfaces will be hot and can generated during charging can
cause burns to the skin. Exercise be combustible.
caution to avoid burns. • As a further precaution, only
Maintain oil level as instructed in Engine Figure 4-1 charge the battery in a well
ventilated area.
Operator’s Manual. Be careful not to spill oil on
any of the belts. • Always shield eyes and
protect skin and clothing when
To complete an oil change, proceed as follows: working near batteries.
1. Run the engine for a short time to warm • Batteries contain sulfuric acid
the engine oil. The oil will flow more and may emit explosive gases.
Use extreme caution when
freely and carry away more impurities. handling batteries. Keep batteries
Use care to avoid burns from hot oil. out of the reach of children.
2. Locate the oil drain hose on the engine. Battery Maintenance
See Figure 4-1.
• The battery is filled with battery acid and
then sealed at the factory. However, even a
“maintenance free” battery requires some
maintenance to ensure its proper life cycle.
• Spray the terminals and exposed wire
with a battery terminal sealer, or coat
Figure 4-2 the terminals with a thin coat of grease
or petroleum jelly, to protect against
corrosion.
• Always keep the battery cables and
terminals clean and free of corrosion.
• Avoid tipping. Even a sealed battery will
leak electrolyte when tipped.
Warning! Batteries contain
sulfuric acid and may emit
Figure 4-1 explosive gases. Use extreme
caution when handling batteries.
3. Remove the hose from the clip securing Keep batteries out of the reach of
it to the frame. children.
4. Route the free end of the oil drain hose Battery Storage
toward an appropriate oil collection 1. When storing the tractor for extended
container with at least a 2.5 quart periods, disconnect the negative battery
Figure 4-3
capacity, to collect the used oil. cable. It is not necessary to remove the
Lubricate all other pivot points with a quality battery.
NOTE: Avoid getting oil on the muffler
lubricating oil as noted in the Oil Chart.
when draining.
22 Section 4— Service
2. All batteries discharge during storage. Using the Transmission Bypass Rods 2. Turn the reservoir cap counter-clockwise
Keep the exterior of the battery clean, to remove, then check the oil level in the
especially the top. A dirty battery will If for any reason the tractor will not drive or you reservoir. Oil should be visible at the
discharge more rapidly. wish to move the tractor, the two hydrostatic bottom of the cup, but the oil level must
transmissions are equipped with a bypass NOT be above the “FULL COLD” line. See
3. The battery must be stored with a full
rod that will allow you to manually move the Figure 4-6. DO NOT FILL THE RESERVOIR.
charge. A discharged battery can freeze
tractor short distances. 3. If necessary to add oil because of some
sooner than a charged battery. A fully
charged battery will store longer in cold Warning! Do not tow the type of leakage, use a Cub Drive System
temperatures than hot. tractor, even with the bypass rod Fluid Plus (Shell TT-SB) or Castrol™ (Syntec®)
Edge™ 5W50 and add only enough oil to
4. Recharge the battery before returning to engaged. Serious transmission
bring the level to the “FULL COLD” line.
service. Although the tractor may start, damage will result from doing so.
Reinstall the cap and fully tighten.
the engine charging system may not 1. Engage the transmission bypass valves NOTE: Prior to the initial operation of the
fully recharge the battery. by pulling the bypass lever (a) upward tractor, the oil level in the reservoir may
Removing the Battery and all the way back. See Figure 4-5. be slightly higher than the maximum
due to air in the oil lines. Operation of
1. Slide the seat all the way forward. the tractor will eventually purge the air
2. Remove the hex washer screw securing the from the lines and the oil level will settle
battery hold-down bracket to the frame. to the maximum.
Then flip the battery hold-down bracket up
to free the battery. See Figure 4-4 Tractor Storage
If your tractor is not going to be operated
for an extended period of time (30 days to
approximately six months), the tractor should
be prepared for storage. Store the tractor in a
(a) dry and protected location. If stored outside,
cover the tractor (including the tires) to protect
it from the elements. The procedures outlined
below should be performed whenever the
tractor is placed in storage.
1. Change the engine oil and filter following
Figure 4-5 the instructions provided in the Engine
Operator’s Manual packed with this
2. To release the bypass lever (a), push the
lever forward. manual.
Warning! Never store the tractor
Hydrostatic Transmission with fuel in the tank indoors or in
Figure 4-4 Your zero turn tractor is equipped with dual poorly ventilated enclosures,
3. Remove the hex cap screw and sems nut integrated hydrostatic pumps/transaxles that where fuel fumes may reach an
securing the black negative battery lead are sealed and are maintenance-free. However, open flame, spark or pilot light as
to the negative battery post (marked this model is equipped with a transmission oil on a furnace, water heater,
expansion reservoir. Under normal operating clothes dryer, etc.
NEG). Move the cable away from the
conditions, the oil level in the expansion
negative battery post. reservoir does not need to be checked and 2. If storing the tractor for 30 days or more:
4. Remove the hex cap screw and sems nut no additional oil is needed. If checking the a. To prevent gum deposits from
securing the red positive battery lead to reservoir oil level, proceed as follows: forming inside the engine’s
the positive battery post (marked POS). carburetor and causing possible
Warning! Check the oil level
5. Carefully lift the battery out of the malfunction of the engine,
ONLY before starting the tractor
the fuel system must be either
tractor. when the transmission oil is fully
completely emptied, or the
NOTE: On some models it may be cooled. gasoline must be treated
necessary to slide the battery left or 1. Clean the reservoir cap and the area with a stabilizer to prevent
right to remove it. around the cap to prevent debris from deterioration.
contaminating the transmission oil. See
6. Install the battery by repeating the
Figure 4-6.
Warning! Fuel left in the fuel
above steps in the reverse order. tank deteriorates and will cause
serious starting problems.
(a)
(b) (d)
(c)
(a) (a)
Figure 4-12
CAUTION: There is a certain
amount of spring tension due to Figure 4-14
the weight of the deck. When
removing the lift linkage from the 2. Route the PTO belt (a) as shown in Figure Figure 4-16
deck the tension of the springs will 4-14. After routing the belt around the
Warning! Avoid pinching
go from the deck to the deck lift PTO pulley (b), use a 1⁄2” drive in the idler
injuries. Never place your fingers
pedal. Not capturing the deck lift pulley bracket (c) and turn towards the
on the idler spring or between
pedal while removing the lift right of the tractor to finish routing the
the belt and a pulley while
linkage from the deck will cause it belt around the idler pulley (d). removing the belt.
to snap back. 3. Reinstall the deck. 6. Route the new belt as shown in Figure
6. Remove the hex screws (a) flange lock 4-16. Then reinstall the deck and PTO
nuts (b) securing the front deck control Replacing the Deck Belt belt as instructed on pages 24-25.
rods (c) to the deck. See Figure 4-13. 1. Set the parking brake. Remove ignition
key and both spark plug caps. Replacing the Blades
2. Remove the PTO belt, (refer to Deck Warning! Before performing
Removal on page 24). any maintenance, disengage the
3. To remove the belt covers (a) , remove PTO, engage the parking brake
the wing knobs (b) from the carriage lever, turn the ignition key to the
(c) (c) “OFF” position and remove the
screws (c) securing it to the deck. See
(a) (a) Figure 4-15. key from the switch. Protect your
(b) (b) hands by using heavy gloves
when handling the blades. When
(a) servicing the mower deck, be
careful not to cut yourself on the
sharpened blades.
(b) 1. Remove the deck as instructed in the
Deck Removal section on page 24.
Figure 4-13 2. Jack up the front of the mowing deck about
(c) one foot and block it in that position.
7. Turn front wheels as if to make a pivot
turn. 3. Wrap a rag around one end of the
(c)
blade (a) and grasp it to prevent it
8. Shift the deck toward the right side of the from turning, or secure the blade (a) by
mower and remove. placing a block of wood (b) between the
9. To install reverse the process. (b) blade (a) and the deck housing (c). See
Figure 4-17.
Figure 4-15
4. The speed nut should hold the carriage
screw (c) and tab bolt in place, if not
re-install as shown in Figure 4-15.
(c)
(b)
(a)
Figure 4-17
26 Section 4— Service
4. Use a 1-1⁄8” socket wrench on the pulley Sharpening the Blades Changing the Spindle Assembly
side of the hex screw (a) See Figure 4-18.
1. Set the parking brake. 1. Remove the deck as instructed in the
Deck Removal section on page 24.
2. Clean any debris from the blades. Keep
(a) blades sharp and free of build up at all 2. Jack up the front of the mowing deck
times. about one foot and block it in that
position.
3. To properly sharpen the cutting blades,
remove equal amounts of metal from 3. Remove the deck cover.
both ends of the blades along the 4. Remove the drive belts. See Replacing
cutting edges, parallel to the trailing the Deck belt on page 25.
edge, at a 25°-30° angle. Always grind
each cutting blade edge equally to 5. Remove the blade. See Replacing the
(c) maintain proper blade balance. See Blades on page 25.
Figure 4-19. 6. Using a 9⁄16 wrench or socket ratchet
(b) remove the flange lock nuts, and the
hex flange bolts. Remove the spindle
assembly. See Figure 4-20.
Figure 4-18
5. Remove the flange lock nut (b) at the
blade (c) using a 1-1⁄8” wrench and
remove the blade.
6. To replace the blade reverse the above
process and tighten nut to 100-120 lb ft.
NOTE: When replacing the blade, be (a)
sure to install the blade with the side of
the blade marked ‘‘Bottom’’ or “Grass
Side” (or with a part number stamped in
it) facing the ground when the mower is
in the operating position. Figure 4-19
NOTE: Add a small amount of multi- Warning! If a blade is bent or
purpose grease to the bolt threads to otherwise damaged, replace the
avoid corrosion and galvanic action. blade with a new one. Use only
Warning! Never mow with dull original equipment blades. (c)
blades. Blades that are bent Warning! A poorly balanced
should be replaced. The cutting (b)
blade will cause excessive
blades are sharp and can cause vibration, may damage the
severe injury. Wrap the cutting machine and/or result in
surface of the blade with a rag to personal injury.
avoid injury.
4. Test the blade’s balance using a blade
balancer. Grind metal from the heavy Figure 4-20
side until it balances evenly.
7. Reverse the process to install the spindle
NOTE: When replacing the blade, be assembly.
sure to install the blade with the side of
the blade marked ‘‘Bottom’’ or “Grass Changing the Transmission Drive Belt
Side” (or with a part number stamped in Several components must be removed and
it) facing the ground when the mower is special tools used in order to change the
in the operating position. tractor’s transmission drive belt. See your Cub
Cadet dealer to have the transmission drive
Warning! Use a torque wrench
belt replaced.
to tighten the blade spindle hex
flange nut to between 100 lbs-ft
and 120 lbs-ft.
Tractor Creeping
Creeping is the slight forward or backward
movement of the mower when the throttle
is on and the speed control pedals are in the
neutral position. If your mower creeps, see your
Cub Cadet service dealer.
Section 4 — Service 27
Troubleshooting 5
Problem Cause Remedy
Excessive vibration 1. Cutting blade loose or unbalanced. 1. Tighten blade and spindle.
2. Damaged or bent cutting blade. 2. Replace blade.
Uneven cut 1. Deck not leveled properly. 1. Perform side-to-side deck adjustment.
2. Dull blade. 2. Sharpen or replace blade.
3. Uneven tire pressure. 3. Check tire pressure in all four tires.
Mower will not mulch grass 1. Engine speed too low. 1. Place throttle in FAST (rabbit) position.
(If Equipped w/Mulching Kit) 2. Wet grass. 2. Do not mulch when grass is wet.
3. Excessively high grass. 3. Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting swath.
4. Dull blade. 4. Sharpen or replace blade.
Engine will not start 1. One or both of the fuel tanks is empty. 1. Fill the empty tank(s) or shut of the fuel valve
to the empty tank.
28
Replacement Parts 6
Part Number Description
954-05127 Deck Belt (54” Decks)
954-04319 Deck Belt (60/72” Decks)
925-1707D Battery
Phone (800) 965-4CUB to order replacement parts or a complete Parts Manual (have your full model number and serial number
ready). Parts Manual downloads are also available free of charge at www.cubcadet.com.
29
FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MTD Consumer Group Inc, the United States Environmental Protection Agency (EPA), and for those products certified for sale in the state of
California, the California Air Resources Board (CARB) are pleased to explain the evaporative emission control system (ECS) warranty on your
2015-2016 small off-road equipment (outdoor equipment). In California, new outdoor equipment must be designed, built and equipped to
meet the State’s stringent anti-smog standards (in other states, outdoor equipment must be designed, built, and equipped to meet the U.S. EPA
small off-road spark ignition engine regulations). MTD Consumer Group Inc must warrant the ECS on your outdoor equipment for the period of
time listed below, provided there has been no abuse, neglect, or improper maintenance of the outdoor equipment.
Your ECS may include parts such as fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other
associated emission-related components.
Where a warrantable condition exists, MTD Consumer Group Inc will repair your outdoor equipment at no cost to you including diagnosis,
parts, and labor.
063015 Rev. C
CUB CADET LLC
MANUFACTURER’S LIMITED WARRANTY FOR
PRO Z 500/700/900 ZERO-TURN COMMERCIAL RIDING MOWER
IMPORTANT: To obtain warranty coverage owner must present an In Canada
original proof of purchase and applicable maintenance records to the Contact MTD Products Limited, Kitchener, ON N2G 4J1, call 1-800-668-
servicing dealer. Please see the operator’s manual for information on 1238 or log on to our website at www.mtdcanada.com.
required maintenance and service intervals. Without limiting the foregoing, this limited warranty does not provide
The limited warranty set forth below is given by Cub Cadet LLC with coverage in the following cases:
respect to new merchandise purchased or leased and used in the a. Routine maintenance items such as lubricants, filters, blade
United States and/or its territories and possessions, and by MTD sharpening, tune-ups, brake adjustments, clutch adjustments,
Products Limited with respect to new merchandise purchased or deck adjustments, and normal deterioration of the exterior finish
leased and used in Canada and/or its territories and possessions (either due to use or exposure.
entity respectively, “Cub Cadet”). b. Service completed by someone other than an authorized service
Cub Cadet warrants this product (excluding its Normal Wear Parts, dealer.
Engines, Batteries and Attachments as described below) against c. Cub Cadet does not extend any warranty for products sold or
defects in material and workmanship for a period of three (3) years exported outside of the United States and/or Canada, and their
commencing on the date of original retail purchase or lease and will, respective possessions and territories, except those sold through
at its option, repair or replace, free of charge, any part found to be Cub Cadet’s authorized channels of export distribution.
defective in materials or workmanship.
d. Replacement parts and\or accessories that are not genuine Cub
Normal Wear Parts are warranted to be free from defects in material Cadet parts.
and workmanship for a period of thirty (30) days or one hundred (100)
operation hours, whichever comes first, commencing on the date of e. Transportation charges and service calls.
original retail purchase or lease. Normal wear parts include, but are not There are no implied warranties, including without limitation any
limited to items such as: belts, blades, blade adapters, grass bags, rider implied warranty of merchantability or fitness for a particular
deck wheels, seats, and tires. purpose. No warranties shall apply after the applicable period
Engines are warranted to be free from defects in material and of express written warranty above. No other express warranties
workmanship for a period of three (3) years commencing on the date of beyond those mentioned above, given by any person or entity,
original retail purchase or lease. including a dealer or retailer, with respect to any product, shall
bind Cub Cadet. The exclusive remedy is repair or replacement of
Batteries have a one-year prorated limited warranty against defects in the product as set forth above.
material and workmanship, with 100% replacement during the first
three months. After three months, the battery replacement credit is The terms of this warranty provide the sole and exclusive remedy
based on the months remaining in the twelve (12) month period dating arising from the sale and/or lease of the products covered hereby.
back to the original date of original sale or lease. Any replacement Cub Cadet shall not be liable for any incidental or consequential
battery will be warranted only for the remainder of the original loss or damage including, without limitation, expenses incurred
warranty period. for substitute or replacement lawn care services or for rental
expenses to temporarily replace a warranted product.
Attachments — Cub Cadet warrants attachments for this product
against defects in material and workmanship for a period of one (1) Some jurisdictions do not allow the exclusion or limitation of incidental
year, commencing on the date of the attachment’s original purchase or or consequential damages, or limitations on how long an implied
lease. Attachments include, but are not limited to items such as: grass warranty lasts, so the above exclusions or limitations may not apply to
collectors and mulch kits. you.
This limited warranty shall only apply if this product has been operated In no event shall recovery of any kind be greater than the amount of
and maintained in accordance with the Operator’s Manual furnished the purchase price of the product sold. Alteration of safety features
with the product, and has not been subject to misuse, abuse, neglect, of the product shall void this warranty. You assume the risk and
accident, improper maintenance, alteration, vandalism, theft, fire, liability for loss, damage, or injury to you and your property and/or to
water, or damage because of other peril or natural disaster. Damage others and their property arising out of the misuse or inability to use
resulting from the installation or use of any part, accessory or the product.
attachment not approved by Cub Cadet for use with the product(s) This limited warranty shall not extend to anyone other than the original
covered by this manual will void your warranty as to any resulting purchaser or to the person for whom it was purchased as a gift.
damage. In addition, Cub Cadet may deny warranty coverage if the
HOW LOCAL LAWS RELATE TO THIS WARRANTY: This limited
hour meter, or any part thereof, is altered, modified, disconnected or
warranty gives you specific legal rights, and you may also have other
otherwise tampered with.
rights that vary in different jurisdictions.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF
OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS, through
your local authorized service dealer. To locate the dealer in your area:
In the U.S.A.
Check your Yellow Pages, or contact Cub Cadet LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, call 1-877-282- 8684
or log on to our website at www.cubcadet.com.
Cub Cadet LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019, Phone: 1-877-282-8684
MTD Products Limited, Kitchener, ON N2G 4J1, Phone: 1-800-668-1238
GDOC-100214 REV. A