PRODUCT NEWS

2023
 G E T H E R.
TO
R.
BETTE
 NEW CATALOGUE SYSTEM
HOW TO REPLACE PRODUCT NEWS BOOKS

  

2022-2 - N032
2024 - N036

2023 - N034
2022-1 2022-2 2023-1 2023 2024-1 2024 GENERAL
N031 N031 + N032 N033 N033 + N034 N035 N035 + N036 CATALOGUE
2022
C009
     
1 2 3

NOTES:
1 The Product News 2022-1 – N031 has been integrated into Product News 2022-2 – N032.

2 The Product News 2023-1 – N033 will be integrated into Product News 2023 – N034.

3 The Product News 2024-1 – N035 will be integrated into Product News 2024 – N036.


 The yearly Product News catalogues (e.g. N032, N034 etc.) will complement the existing
GENERAL CATALOGUE.

 The Product News book ending with -1, can be disposed of after the publishing of the yearly
Product News book.

TRANSITION FROM THE EXISTING TO THE

NEW GENERAL CATALOGUE

+ + =
GENERAL

+
GENERAL
CATALOGUE CATALOGUE

C009 C010

  

NOTES:

 The yearly Product News catalogues (e.g. N032, N034 etc.) will merge into the new GENERAL CATALOGUE.
2
PRODUCT NEWS
2023
NEW PRODUCTS AND SERIES EXPANSIONS AT A GLANCE

Mitsubishi Materials is consistently focusing on specific customer needs to better meet the challenges of the
modern metal working industry. This catalogue shows all the new products and series expansions of the tooling
brand DIAEDGE for turning, milling and drilling applications.

CURRENT, INNOVATIVE, COMPETITIVE

NOTES: This Product News 2023 (N034) complements the General Catalogue C009, and the
Product News 2022-2 (N032).
It contains all new products and series expansions that have been launched after the release
of the N032 book and the C009 catalogue.

We reserve the right to make changes to any item compared to the information and illustrations shown in this
catalogue, e.g. with regard to technical data, construction, equipment provided, material and external appearance.
All dimensions are in millimetres. You will find the latest version of this catalogue on our website:
www.mmc-carbide.com

3
 N034: Index

INDEX
TURNING TOOLS
2023
MC6100 SERIES
Expansion of positive ISO turning insert series for various applications ranging from MC6115
6
for high speed machining through to MC6125 for general applications.

2023
GY
GY monoblock holder expansion for precision machining of small parts.
26
2022-2 1.2 mm GY insert and monoblock holder for precision macining of small parts.
1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm GY inserts with 8° & 15° lead angles.

2023
MP / MT9000
ISO turning insert for difficult-to-cut materials.
46
Expansion of precision negative ISO turning insert series with FS & LS chipbreakers.

MP / MT9000
2022-1 ISO turning insert for difficult-to-cut materials. N032
MP9025 PVD grade, 7° positive insert expansion for ISO-S turning.

2023
MS7025 / MS9025
Expansion of the positive ISO turning insert series for small parts machining.
53

MS7025
2022-2 PVD grade for high precision and stainless steel small parts machining. N032

2023-1
MC5100 SERIES
CVD coated grades for machining cast iron. Ideal for high speed through to interrupted cutting.
67

BC8220
2022-1 PCBN grade for general turning of hardened steels. N032
New BR chipbreaker for excellent chip control when finishing, removing carburized layers,
high load machining and hard-soft machining up to 1 mm depth of cut.
GW MONOBLOCKHOLDER
2022-1 GW system expansion with monoblock holder and 2.39 mm width inserts. N032
Different chipbreakers with 5º and 8º leads now available.

SOLID MILLING TOOLS

2023
VFR
VFR4MB – Highly efficient finish machining of high hardened materials.
82

VFR
2022-1 Expansion of VFR2XLB – Ideal for finishing deep pocket applications. N032

2023-1
MP SERIES
MP3C – For highly efficient chamfer machining, also providing a long tool life.
88

4
 N034: Index

VQ SERIES
2022-2 VQJCS / VQLCS – New end mill with irregular pitch, chipbreaker flute geometry. N032
2022-1 VQN4 / 6MVRB – Corner radius end mills to machine Ni-based alloys.

iMX
2022-2 iMX-C6HV-C – Corner radius type with central coolant hole, 6 flute, irregular helix. N032

INDEXABLE MILLING TOOLS

2023
FMAX
FMAX-MB – Coarse pitch cutter bodies for highly efficient small parts machining
95
and low rigidity machining conditions.

2023
WWX SERIES
WWX200 – Insert range expansion with an L-type chipbreaker.
102
2023-1 WWX200 – A new level of versatility.
High performance 90˚ face milling cutter with new smaller size 09, double-sided trigon inserts.
WWX400 – Insert range expansion with an M-type chipbreaker.
Including large corner radii (RE 1.6 / 2.0 mm) and also with new wiper type inserts.

2023-1
AXD
AXD4000 – New screw-in type for high speed machining of aluminium and titanium alloys.
119

WSF406W
2022-2 New M-type chipbreaker and wiper insert. N032
2022-1 Double sided insert with positive geometry for low cutting resistance.
High efficiency cutting of cast iron.
AJX
2022-1 New arbor type with ultra fine pitch. N032
Expansion of the multi-functional milling range.

DRILLING TOOLS
2023
DFAS
Solid carbide flat bottom drills.
130
High efficiency drilling over a wide range of applications.

DSAS
2022-2 New sizes added to the solid carbide drill series with internal coolant holes for HRSA materials. N032

MINI DVAS
2022-2 Solid carbide TRISTAR drill series. N032
Fast, reliable and accurate.

MPLUS TOOLS
2023
415SD
First choice for high feed machining of titanium alloys.
139

5
MC6100 SERIES
BRINGING THE ULTIMATE HIGH SPEED
CUTTING PERFORMANCE

Interested in more...

B266
www.mhg-mediastore.net
 N034: MC6100 Series

MC6100 SERIES
CVD COATED GRADE FOR STEEL TURNING
Dramatic increase in stability and wear resistance, enabled by utilising the improved coating adhesion and crystal
orientation technology.

MC6115 MC6125
For high speed turning First recommendation for a wide range of applications

"SUPER" NANO TEXTURE TECHNOLOGY

The standard Nano Texture Technology has been improved and developed to be an industry leading standard for
crystal growth of Al2O3 coatings. This Super Nano Texture Technology increases tool life and wear resistance due
to the process that creates fine, dense crystal growth.

MC6100 Conventional A Conventional B

CRYSTAL ORIENTATION The ratio of Al2O3 crystal grains with the same orientation
(Image)

Conventional CVD inserts Nano Texture „Super“ Nano Texture

Grain size and Uniformity of the grain size and growth Uniformity of the growth
growth direction are uneven. direction has improved. direction has drastically improved.

7
 N034: MC6100 Series

MC6100 SERIES
PROTECTION AGAINST SUDDEN FRACTURING
STRENGTHENED CHIPPING RESISTANCE

Cracks that occur during unstable machining are prevented due to the relaxing of the tensile stress in the coating.
MC6100 series has an 80 % reduction in coating tensile stress compared to conventional CVD inserts.

RELAXING THE TENSILE STRESS

Impact stress during machining

Reduced MC6100 series has a much lower level of stress than conventional
tensile
CVD coatings due to the surface treatment. This divides the force of
stress
impacts during machining and protects from sudden fracturing.

MC6100 Series

Large Cracks are generated in the surface of coatings during machining.

tensile
stress
They propagate through the coating into the substrate due to the
large tensile stress in the coating structure. This creates one of the
main causes of sudden insert breakage.

Conventional CVD inserts

SUPER-TOUGH-GRIP

The Super Tough-Grip layer has finer crystal grains that enhance the strength of the adhesion between the coating
layers.

Adhesion strength evaluation*

Al2O3 200%

150%
Super Tough-Grip

100%

TiCN 50%

(Image) 0%
Super-Tough-Grip Conventional
CVD inserts
*Adhesion strength measurement is obtained from a scratch test that records
the force needed to peel the coating layers.

8
 N034: MC6100 Series

MC6115
MC6115 IMPROVES HIGH SPEED MACHINING AND
PROCESS EFFICIENCY WITH A DRAMATIC INCREASE IN
RESISTANCE TO WEAR AND HEAT

Outer Layer
Better identification of corner use.

Super Nano Texture Al2O3 Layer

Outstanding wear resistance especially at high temperatures.​

Super Tough-Grip
Strong adhesion between the tough coating layers.

Fine Granular TiCN Layer

Coating for high wear resistance​.

IMPROVED OUTER COATING (LAYER)

The outer layer of MC6115 restricts chip welding thereby improving the dimensional accuracy and surface
roughness of components. This also enables easy recognition of whether the insert corner can continue
machining.

EXAMPLE WHEN MACHINING DIN 20MNCR5

MACHINING S45C: COMPARISON OF WEAR RESISTANCE

Material DIN 20MnCr5 170HB

Insert CNMG120408-MH AFTER 2 MINUTES OF MACHINING CHROME STEEL
Vc (m / min) 200
f (mm / rev) 0.3
ap (mm) 1.5
Cutting mode Dry cutting

When comparing the high edge

strength MH breaker with a MC6115 Conventional CVD insert
conventional low resistance MH Breaker
Results
chipbreaker, it shows that
MC6115 accomplishes both high
welding and wear resistance.

9
 N034: MC6100 Series

MC6125
FIRST RECOMMENDED GRADE FOR STEEL TURNING
INCREASING TOOL LIFE WITH STABLE PERFORMANCE
OVER A WIDER RANGE OF APPLICATIONS

Outer Layer
Better identification of corner use.

Multiple Layers of Ti compounds and an Al2O3 Layer

Achieves excellent wear resistance.

Super Nano Texture Al2O3 Layer

Outstanding wear resistance especially at high temperatures.​

Super Tough-Grip
Strong adhesion between the tough coating layers.

Fine Granular TiCN Layer

Coating for high wear resistance​.

SPECIAL SMOOTH SURFACE TREATMENT

MC6125 uses a new surface treatment at the cutting edge for increased stability. Additionally, the single layers
are made with a special smoothening preparation that provides greater adhesion to enable a wider range of
applications.

EXAMPLE WHEN MACHINING C45

MACHINING S45C: COMPARISON OF WEAR RESISTANCE

Material C45
0.30
Insert CNMG120408-MH
Vc (m / min) 200 0.25

f (mm / rev) 0.3

Flank wear (mm)

0.20
ap (mm) 1.5
0.15
Cutting mode Wet cutting
0.10

The surface treatment has 0.05

Results improved stability and provided
longer tool life. 0.00
0 10 20 30 40 50 60 70 80

Cutting time (min)

10 : MC6125 : Conventional CVD Insert

 N034: MC6100 Series

MC6100 SERIES
CHIPBREAKER SYSTEM FOR STEEL TURNING
5°, 7° POSITIVE INSERTS
Tolerance

Features Cross section geometry

FINISH CUTTING
Carbon steel, Alloy steel
FIRST RECOMMENDATION FOR FINISHING CARBON STEEL, Corner
3
ALLOY STEEL AND MILD STEEL 6°

ap (mm)
2
Chipbreaker protrusion at the corner tip controls chips even at
small depth of cut. 1
Flank
Maintains the edge strength at the corner and prevents sudden 0 0.1 0.2 0.3 0.4 6°
FP fractures. f (mm / rev)
M
Carbon steel, Alloy steel
ALTERNATIVE CHIPBREAKER FOR FINISHING CARBON 3 Corner
STEEL, ALLOY STEEL, MILD STEEL AND STAINLESS STEEL 18°

ap (mm)
2
Suitable for low depths of cut and low feed rates. 1
Sharp cutting edge and low resistance design achieves Flank
0 0.1 0.2 0.3 0.4
excellent cutting performance. 8°
FV f (mm / rev)
LIGHT CUTTING
Carbon steel, Alloy steel
FIRST RECOMMENDATION FOR LIGHT CUTTING OF CARBON
STEEL, ALLOY STEEL AND MILD STEEL
3 Corner
18°
ap (mm)

2
Sharp cutting edge due to a large rake angle.
Prevents welding of the insert and controls white turbidity of 1
Flank
the surface finish. Chipbreaker protrusion suitable for depth of 0 0.1 0.2 0.3 0.4
cut area achieves a wide range of chip control. 8°
LP f (mm / rev)
M
Carbon steel, Alloy steel
WIPER INSERT FOR LIGHT CUTTING OF CARBON STEEL, 3 Corner
0.12 mm
ALLOY STEEL, MILD STEEL AND STAINLESS STEEL 20°
ap (mm)

2
12°
In comparison to conventional chipbreakers, the surface finish 1
is maintained even if the feed per revolution is doubled. Flank
0 0.1 0.2 0.3 0.4 0.12 mm
Positive land improves sharpness. 16°
SW f (mm / rev) 8°

MEDIUM CUTTING
Carbon steel, Alloy steel
FIRST RECOMMENDATION FOR MEDIUM CUTTING OF
3 0.1 mm Corner
CARBON STEEL, ALLOY STEEL AND MILD STEEL
18°
ap (mm)

2
Good balance of wear resistance and fracture resistance
because of the flat land cutting edge. A wide chip pocket 1
0.1 mm Flank
controls increasing of the cutting resistance and reduces 0 0.1 0.2 0.3 0.4 18°
MP vibration and chip jamming even at large depths of cut. f (mm / rev)
Carbon steel, Alloy steel
ALTERNATIVE CHIPBREAKER FOR MEDIUM CUTTING OF
3 Corner
CARBON STEEL, ALLOY STEEL, MILD STEEL AND STAINLESS 0.18 mm
20°
ap (mm)

2
STEEL 12°
A positive insert and the large rake angle achieve sharp cutting 1
0.18 mm Flank
edge performance. The double breakers and round shape in 0 0.1 0.2 0.3 0.4 20°
MV the rake face achieve a wide range of chip discharge. f (mm / rev) 12°
M
Carbon steel, Alloy steel
3 0.2 mm Corner
WIPER INSERT FOR MEDIUM CUTTING OF CARBON STEEL, 18°
ap (mm)

2
ALLOY STEEL, MILD STEEL AND STAINLESS STEEL 7°
The wiper allows up to two times higher feed. 1
A wide chip pocket prevents chip jamming. 0 0.2 mm Flank
0.1 0.2 0.3 0.4
18°
MW f (mm / rev) 7°
Carbon steel, Alloy steel
ALTERNATIVE CHIPBREAKER FOR MEDIUM CUTTING OF 7
CARBON STEEL, ALLOY STEEL, MILD STEEL, STAINLESS 5
ap (mm)

STEEL AND CAST IRON 3 0.2 mm Flank

Balance of edge strength and sharpness due to a combination 1 15°
0 0.1 0.3 0.5 0.7
of a flat land and large rake angle.
Standard f (mm / rev)
HEAVY CUTTING
Carbon steel, Alloy steel
CHIPBREAKER FOR HEAVY CUTTING OF CARBON STEEL AND 12
0.3 mm
ALLOY STEEL 28°
ap (mm)

8
M A wide groove chipbreaker prevents chips from jamming at
4
large depths of cut.
0 0.2 0.6 1.0 1.4
Small dimples improve chip control at small depths of cut. 11
RR f (mm / rev)
 N034: MC6100 Series

MC6100 SERIES
CHIPBREAKER SYSTEM FOR STEEL TURNING
7° POSITIVE INSERTS
Tolerance

Features Cross section geometry

FINISH CUTTING
Carbon steel, Alloy steel
3 Corner
ALTERNATIVE CHIPBREAKER FOR LIGHT CUTTING OF
18°

ap (mm)
CARBON STEEL AND ALLOY STEEL 2
M
Chip control is improved by having a chipbreaker geometry 1
Flank
suitable for copying. 0 0.1 0.2 0.3 0.4
8°
SVX f (mm / rev)

11° POSITIVE INSERTS

Tolerance

Features Cross section geometry

FINISH CUTTING
Carbon steel, Alloy steel
Corner
FIRST RECOMMENDATION FOR FINISHING CARBON STEEL, 3
ALLOY STEEL, MILD STEEL AND STAINLESS STEEL 18°
ap (mm)

2
M Suitable for low depths of cut and low feed rates. 1
Sharp cutting edge and low resistance design achieves Flank
0 0.1 0.2 0.3 0.4
excellent cutting performance. 8°
FV f (mm / rev)
LIGHT CUTTING
Carbon steel, Alloy steel
FIRST RECOMMENDATION FOR LIGHT CUTTING OF CARBON
STEEL, ALLOY STEEL AND MILD STEEL
3 Corner
18°
ap (mm)

Sharp cutting edge due to a large rake angle. 2

M
Prevents welding of the insert and controls white turbidity of 1
Flank
the surface finish. Chipbreaker protrusion suitable for depth of 0 0.1 0.2 0.3 0.4
cut area achieves a wide range of chip control. 8°
LP f (mm / rev)
MEDIUM CUTTING
Carbon steel, Alloy steel
FIRST RECOMMENDATION FOR MEDIUM CUTTING OF Corner
3
CARBON STEEL, ALLOY STEEL, MILD STEEL, STAINLESS 0.2 mm
20°
ap (mm)

STEEL AND CAST IRON 2

8°
A positive insert and large rake angle achieves sharp cutting 1
Flank
edge performance. Double chipbreaker in the rake face achieve 0.2 mm
0 0.1 0.2 0.3 0.4 20°
MV a wide range of chip discharge. f (mm / rev) 8°
M
Carbon steel, Alloy steel
3 Corner
ALTERNATIVE CHIPBREAKER FOR MEDIUM CUTTING OF 10°
ap (mm)

2
CARBON STEEL, ALLOY STEEL AND STAINLESS STEEL 1
Standard, general purpose chipbreaker. Flank
0 0.1 0.2 0.3 0.4
10°
Standard f (mm / rev)
FOR CAST IRON
Carbon steel, Alloy steel

CHIPBREAKER FOR HEAVY CUTTING OF CAST IRON 3 0°

ap (mm)

Flat top. 2
M
Most effective for unstable machining due to its high edge 1
strength. 0 0.1 0.2 0.3 0.4
Flat Top f (mm / rev)

12
 N034: MC6100 Series

VBMT, WBMT
5° POSITIVE INSERTS (WITH HOLE)
M Class F F L M M

VBMT FP FV LP MP MV
RE

D1 AN
EPSR 5°
35º IC S
M

WBMT MV
EPSR
80º
D1

AN
5°
RE IC S

F L
MC6115

MC6125

Order number IC S RE D1
M

VBMT110302-FP F a a 6.35 3.18 0.2 2.9

VBMT110304-FP F a a 6.35 3.18 0.4 2.9
VBMT110308-FP F a s 6.35 3.18 0.8 2.9
VBMT160404-FP F a a 9.525 4.76 0.4 4.4
VBMT160408-FP F a a 9.525 4.76 0.8 4.4
VBMT110304-FV F a 6.35 3.18 0.4 2.9
VBMT110308-FV F a 6.35 3.18 0.8 2.9
VBMT160404-FV F a 9.525 4.76 0.4 4.4
VBMT160408-FV F a 9.525 4.76 0.8 4.4
VBMT110304-LP L a a 6.35 3.18 0.4 2.9
VBMT110308-LP L a a 6.35 3.18 0.8 2.9
VBMT160404-LP L a a 9.525 4.76 0.4 4.4
VBMT160408-LP L a a 9.525 4.76 0.8 4.4
VBMT160404-MP M a a 9.525 4.76 0.4 4.4
VBMT160408-MP M a a 9.525 4.76 0.8 4.4
VBMT110304-MV M a 6.35 3.18 0.4 2.9
VBMT110308-MV M a 6.35 3.18 0.8 2.9
VBMT160404-MV M a 9.525 4.76 0.4 4.4
VBMT160408-MV M s 9.525 4.76 0.8 4.4
WBMTL30202L-MV M s 4.76 2.38 0.2 2.3
WBMTL30202R-MV M a 4.76 2.38 0.2 2.3
WBMTL30204L-MV M s 4.76 2.38 0.4 2.3
WBMTL30204R-MV M s 4.76 2.38 0.4 2.3

(10 inserts in one case)

24

: Inventory maintained. : Inventory maintained in Japan. 13

 N034: MC6100 Series

CCMT
7° POSITIVE INSERTS (WITH HOLE)
M Class F F L L

CCMT FP FV LP SW
RE

D1
(Wiper)
AN
7° M M M
EPSR IC S
80º
MP MV MW

(Wiper)

F L
MC6115

MC6125

Order number IC S RE D1
M

CCMT060202-FP F a a 6.35 2.38 0.2 2.8

CCMT060204-FP F a a 6.35 2.38 0.4 2.8
CCMT09T302-FP F a a 9.525 3.97 0.2 4.4
CCMT09T304-FP F a a 9.525 3.97 0.4 4.4
CCMT09T308-FP F a a 9.525 3.97 0.8 4.4
CCMT060202-FV F a 6.35 2.38 0.2 2.8
CCMT060204-FV F a 6.35 2.38 0.4 2.8
CCMT09T302-FV F a 9.525 3.97 0.2 4.4
CCMT09T304-FV F a 9.525 3.97 0.4 4.4
CCMT09T308-FV F a 9.525 3.97 0.8 4.4
CCMT060202-LP L a 6.35 2.38 0.2 2.8
CCMT060204-LP L a a 6.35 2.38 0.4 2.8
CCMT060208-LP L a a 6.35 2.38 0.8 2.8
CCMT09T304-LP L a a 9.525 3.97 0.4 4.4
CCMT09T308-LP L a a 9.525 3.97 0.8 4.4
CCMT060202-SW L a a 6.35 2.38 0.2 2.8
CCMT060204-SW L a a 6.35 2.38 0.4 2.8
CCMT09T302-SW L a a 9.525 3.97 0.2 4.4
CCMT09T304-SW L a a 9.525 3.97 0.4 4.4

(10 inserts in one case)

24

14 : Inventory maintained. : Inventory maintained in Japan.

 N034: MC6100 Series

CCMT – 7° POSITIVE INSERTS (WITH HOLE)

F L

MC6115

MC6125
Order number IC S RE D1
M

CCMT060202-MP M a a 6.35 2.38 0.2 2.8

CCMT060204-MP M a a 6.35 2.38 0.4 2.8
CCMT060208-MP M a a 6.35 2.38 0.8 2.8
CCMT080302-MP M s s 7.94 3.18 0.2 3.4
CCMT080304-MP M a s 7.94 3.18 0.4 3.4
CCMT080308-MP M a s 7.94 3.18 0.8 3.4
CCMT09T302-MP M a a 9.525 3.97 0.2 4.4
CCMT09T304-MP M a a 9.525 3.97 0.4 4.4
CCMT09T308-MP M a a 9.525 3.97 0.8 4.4
CCMT120404-MP M a a 12.7 4.76 0.4 5.5
CCMT120408-MP M a a 12.7 4.76 0.8 5.5
CCMT120412-MP M a a 12.7 4.76 1.2 5.5
CCMH060202-MV M a 6.35 2.38 0.2 2.8
CCMH060204-MV M a 6.35 2.38 0.4 2.8
CCMT060204-MW M a a 6.35 2.38 0.4 2.8
CCMT060208-MW M a a 6.35 2.38 0.8 2.8
CCMT09T304-MW M a a 9.525 3.97 0.4 4.4
CCMT09T308-MW M a a 9.525 3.97 0.8 4.4
CCMT120404-MW M a a 12.7 4.76 0.4 5.5
CCMT120408-MW M a a 12.7 4.76 0.8 5.5

(10 inserts in one case)

24

: Inventory maintained. : Inventory maintained in Japan. 15

 N034: MC6100 Series

DCMT
7° POSITIVE INSERTS (WITH HOLE)
M Class F F L

DCMT FP FV LP
RE

D1

AN
7°
EPSR M M
55º IC S

MP MV

F L
MC6115

MC6125

Order number IC S RE D1
M

DCMT070202-FP F a a 6.35 2.38 0.2 2.8

DCMT070204-FP F a a 6.35 2.38 0.4 2.8
DCMT11T302-FP F a a 9.525 3.97 0.2 4.4
DCMT11T304-FP F a a 9.525 3.97 0.4 4.4
DCMT11T308-FP F a a 9.525 3.97 0.8 4.4
DCMT070202-FV F a a 6.35 2.38 0.2 2.8
DCMT070204-FV F a a 6.35 2.38 0.4 2.8
DCMT070208-FV F a 6.35 2.38 0.8 2.8
DCMT11T302-FV F a 9.525 3.97 0.2 4.4
DCMT11T304-FV F a a 9.525 3.97 0.4 4.4
DCMT11T308-FV F a a 9.525 3.97 0.8 4.4
DCMT070202-LP L a 6.35 2.38 0.2 2.8
DCMT070204-LP L a a 6.35 2.38 0.4 2.8
DCMT070208-LP L a a 6.35 2.38 0.8 2.8
DCMT11T302-LP L a a 9.525 3.97 0.2 4.4
DCMT11T304-LP L a a 9.525 3.97 0.4 4.4
DCMT11T308-LP L a a 9.525 3.97 0.8 4.4
DCMT070202-MP M a a 6.35 2.38 0.2 2.8
DCMT070204-MP M a a 6.35 2.38 0.4 2.8
DCMT070208-MP M a a 6.35 2.38 0.8 2.8
DCMT11T302-MP M a a 9.525 3.97 0.2 4.4
DCMT11T304-MP M a a 9.525 3.97 0.4 4.4
DCMT11T308-MP M a a 9.525 3.97 0.8 4.4
DCMT11T312-MP M a a 9.525 3.97 1.2 4.4
DCMT150404-MP M a a 12.7 4.76 0.4 5.5
DCMT150408-MP M a a 12.7 4.76 0.8 5.5
DCMT150412-MP M a a 12.7 4.76 1.2 5.5
DCMT070202-MV M a a 6.35 2.38 0.2 2.8
DCMT070204-MV M a a 6.35 2.38 0.4 2.8
DCMT070208-MV M a a 6.35 2.38 0.8 2.8
DCMT11T302-MV M a a 9.525 3.97 0.2 4.4
DCMT11T304-MV M a a 9.525 3.97 0.4 4.4
DCMT11T308-MV M a s 9.525 3.97 0.8 4.4

(10 inserts in one case)

24

16 : Inventory maintained. : Inventory maintained in Japan.

 N034: MC6100 Series

RCMT, RCMX, SCMT

7° POSITIVE INSERTS (WITH HOLE)
M Class F

RCMT, RCMX Standard RR

D1

F F M

AN FP FV MP
7°
IC S

SCMT
RE
D1

AN
7°

EPSR IC S
90º

F L
MC6115

MC6125

Order number IC S RE D1
M

RCMT0602M0 M a a 6 2.38 — 2.8

RCMT0803M0 M a a 8 3.18 — 3.4
RCMX1003M0 M a a 10 3.18 — 3.6
RCMX1204M0 M s a 12 4.76 — 4.2
RCMX1606M0 M s a 16 6.35 — 5.2
RCMX2006M0 M a a 20 6.35 — 6.5
RCMX1606M0-RR R s a 16 6.35 — 5.2
RCMX2006M0-RR R a s 20 6.35 — 6.5
SCMT09T304-FP F a a 9.525 3.97 0.4 4.4
SCMT09T308-FP F a a 9.525 3.97 0.8 4.4
SCMT09T304-FV F a 9.525 3.97 0.4 4.4
SCMT09T304-LP L a a 9.525 3.97 0.4 4.4
SCMT09T308-LP L a a 9.525 3.97 0.8 4.4
SCMT09T304-MP M a a 9.525 3.97 0.4 4.4
SCMT09T308-MP M a a 9.525 3.97 0.8 4.4
SCMT120404-MP M a a 12.7 4.76 0.4 5.5
SCMT120408-MP M a a 12.7 4.76 0.8 5.5
SCMT120412-MP M a s 12.7 4.76 1.2 5.5

(10 inserts in one case) 24

: Inventory maintained. : Inventory maintained in Japan. 17

 N034: MC6100 Series

TCMT
7° POSITIVE INSERTS (WITH HOLE)
M Class F F L

TCMT FP FV LP
RE

D1

AN M
7°
EPSR IC S MP
60º

F L
MC6115

MC6125

Order number IC S RE D1
M

TCMT090202-FP F a s 5.56 2.38 0.2 2.5

TCMT090204-FP F a a 5.56 2.38 0.4 2.5
TCMT110202-FP F a s 6.35 2.38 0.2 2.8
TCMT110204-FP F a a 6.35 2.38 0.4 2.8
TCMT16T304-FP F a a 9.525 3.97 0.4 4.4
TCMT110204-FV F a 6.35 2.38 0.4 2.8
TCMT16T304-FV F a 9.525 3.97 0.4 4.4
TCMT090204-LP L a a 5.56 2.38 0.4 2.5
TCMT090208-LP L a s 5.56 2.38 0.8 2.5
TCMT110204-LP L a a 6.35 2.38 0.4 2.8
TCMT110208-LP L a a 6.35 2.38 0.8 2.8
TCMT16T304-LP L a a 9.525 3.97 0.4 4.4
TCMT16T308-LP L a a 9.525 3.97 0.8 4.4
TCMT090204-MP M a s 5.56 2.38 0.4 2.5
TCMT090208-MP M a s 5.56 2.38 0.8 2.5
TCMT110202-MP M a a 6.35 2.38 0.2 2.8
TCMT110204-MP M a s 6.35 2.38 0.4 2.8
TCMT110208-MP M a s 6.35 2.38 0.8 2.8
TCMT130304-MP M a a 7.94 3.18 0.4 3.4
TCMT16T304-MP M a a 9.525 3.97 0.4 4.4
TCMT16T308-MP M a a 9.525 3.97 0.8 4.4
TCMT16T312-MP M a a 9.525 3.97 1.2 4.4

(10 inserts in one case)

24

18 : Inventory maintained. : Inventory maintained in Japan.

 N034: MC6100 Series

VCMT, WCMT, XCMT

7° POSITIVE INSERTS (WITH HOLE)
M Class F F L M M

VCMT FP FV LP MP MV
RE
D1

AN
EPSR 7°
35º IC S

F
WCMT XCMT M

EPSR
MP SVX

D1
80º
RE
D1

AN
EPSR 7°
IC S
25°
AN
7°
RE
IC S

F L
MC6115

MC6125

Order number IC S RE D1
M

VCMT110302-FP F a a 6.35 3.18 0.2 2.8

VCMT110304-FP F a a 6.35 3.18 0.4 2.8
VCMT160404-FP F a a 9.525 4.76 0.4 4.4
VCMT160408-FP F a a 9.525 4.76 0.8 4.4
VCMT080202-FV F a 4.76 2.38 0.2 2.4
VCMT080204-FV F a 4.76 2.38 0.4 2.4
VCMT160404-FV F a a 9.525 4.76 0.4 4.4
VCMT160408-FV F a a 9.525 4.76 0.8 4.4
VCMT080202-LP L s 4.76 2.38 0.2 2.4
VCMT080204-LP L a 4.76 2.38 0.4 2.4
VCMT110304-LP L a a 6.35 3.18 0.4 2.8
VCMT110308-LP L a a 6.35 3.18 0.8 2.8
VCMT160404-LP L a a 9.525 4.76 0.4 4.4
VCMT160408-LP L a a 9.525 4.76 0.8 4.4
VCMT110304-MP M a a 6.35 3.18 0.4 2.8
VCMT160404-MP M a a 9.525 4.76 0.4 4.4
VCMT160408-MP M a a 9.525 4.76 0.8 4.4
VCMT160412-MP M a s 9.525 4.76 1.2 4.4
VCMT080202-MV M s 4.76 2.38 0.2 2.4
VCMT080204-MV M a 4.76 2.38 0.4 2.4
WCMT020102-MP M s s 3.97 1.59 0.2 2.3
WCMT020104-MP M s s 3.97 1.59 0.4 2.3
WCMT040202-MP M s s 6.35 2.38 0.2 2.8
WCMT040204-MP M s s 6.35 2.38 0.4 2.8
WCMT040208-MP M s 6.35 2.38 0.8 2.8
WCMT06T304-MP M s s 9.525 3.97 0.4 4.4
WCMT06T308-MP M s s 9.525 3.97 0.8 4.4
WCMTL30202-MP M s s 4.76 2.38 0.2 2.3
WCMTL30204-MP M s s 4.76 2.38 0.4 2.3
XCMT150304-SVX F a 6.35 3.18 0.4 2.8
XCMT150308-SVX F a 6.35 3.18 0.8 2.8

(10 inserts in one case) 24

: Inventory maintained. : Inventory maintained in Japan. 19

 N034: MC6100 Series

CPMH
11° POSITIVE INSERTS (WITH HOLE)
M Class F L

CPMH FV LP
RE

D1

AN
11° M M

EPSR IC S
80º Standard MV

F L
MC6115

MC6125

Order number IC S RE D1
M

CPMH080202-FV F s 7.94 2.38 0.2 3.5

CPMH080204-FV F a 7.94 2.38 0.4 3.5
CPMH090302-FV F s 9.525 3.18 0.2 4.5
CPMH090304-FV F a 9.525 3.18 0.4 4.5
CPMH090308-FV F a 9.525 3.18 0.8 4.5
CPMH080202-LP L a 7.94 2.38 0.2 3.5
CPMH080204-LP L a 7.94 2.38 0.4 3.5
CPMH090302-LP L a 9.525 3.18 0.2 4.5
CPMH090304-LP L s 9.525 3.18 0.4 4.5
CPMH090308-LP L s 9.525 3.18 0.8 4.5
CPMH080204 M s a 7.94 2.38 0.4 3.5
CPMH080208 M s a 7.94 2.38 0.8 3.5
CPMH090304 M s a 9.525 3.18 0.4 4.5
CPMH090308 M s a 9.525 3.18 0.8 4.5
CPMH080204-MV M a 7.94 2.38 0.4 3.5
CPMH080208-MV M a 7.94 2.38 0.8 3.5
CPMH090304-MV M a 9.525 3.18 0.4 4.5
CPMH090308-MV M a 9.525 3.18 0.8 4.5

(10 inserts in one case)

25

20 : Inventory maintained. : Inventory maintained in Japan.

 N034: MC6100 Series

TPMH
11° POSITIVE INSERTS (WITH HOLE)
M Class F L

TPMH FV LP
RE

D1

AN
11° M
EPSR IC S
60º MV

F L
MC6115

MC6125

Order number IC S RE D1
M

TPMH080202-FV F s 4.76 2.38 0.2 2.4

TPMH080204-FV F s 4.76 2.38 0.4 2.4
TPMH090202-FV F s 5.56 2.38 0.2 2.9
TPMH090204-FV F a 5.56 2.38 0.4 2.9
TPMH110302-FV F s 6.35 3.18 0.2 3.4
TPMH110304-FV F a 6.35 3.18 0.4 3.4
TPMH110308-FV F a 6.35 3.18 0.8 3.4
TPMH160302-FV F a 9.525 3.18 0.2 4.4
TPMH160304-FV F s 9.525 3.18 0.4 4.4
TPMH160308-FV F a 9.525 3.18 0.8 4.4
TPMH080202-LP L a 4.76 2.38 0.2 2.4
TPMH080204-LP L a 4.76 2.38 0.4 2.4
TPMH090202-LP L s 5.56 2.38 0.2 2.9
TPMH090204-LP L a 5.56 2.38 0.4 2.9
TPMH110302-LP L s 6.35 3.18 0.2 3.4
TPMH110304-LP L a 6.35 3.18 0.4 3.4
TPMH110308-LP L s 6.35 3.18 0.8 3.4
TPMH160302-LP L s 9.525 3.18 0.2 4.4
TPMH160304-LP L s 9.525 3.18 0.4 4.4
TPMH160308-LP L s 9.525 3.18 0.8 4.4
TPMH080202-MV M a 4.76 2.38 0.2 2.4
TPMH080204-MV M a 4.76 2.38 0.4 2.4
TPMH090202-MV M a 5.56 2.38 0.2 2.9
TPMH090204-MV M a 5.56 2.38 0.4 2.9
TPMH090208-MV M a 5.56 2.38 0.8 2.9
TPMH110302-MV M a 6.35 3.18 0.2 3.4
TPMH110304-MV M a 6.35 3.18 0.4 3.4
TPMH110308-MV M a 6.35 3.18 0.8 3.4
TPMH160304-MV M a 9.525 3.18 0.4 4.4
TPMH160308-MV M s 9.525 3.18 0.8 4.4

(10 inserts in one case)

25

: Inventory maintained. : Inventory maintained in Japan. 21

 N034: MC6100 Series

WPMT
11° POSITIVE INSERTS (WITH HOLE)
M Class M

WPMT MV
EPSR
80º

D1

AN
11°
RE IC S

F L
MC6115

MC6125

Order number IC S RE D1
M

WPMT040202-MV M a 6.35 2.38 0.2 2.8

WPMT040204-MV M s 6.35 2.38 0.4 2.8
WPMT060304-MV M s 9.525 3.18 0.4 4.4
WPMT060308-MV M a 9.525 3.18 0.8 4.4

(10 inserts in one case)

25

22 : Inventory maintained. : Inventory maintained in Japan.

 N034: MC6100 Series

SPMR, SPMN, TPMR, TPMN

11° POSITIVE INSERTS (WITHOUT HOLE)
M Class L M

SPMR, SPMN TPMR, TPMN

RE RE

L M
AN AN
11° 11°

IC S
IC S
MC6115

MC6125

L M
Order number IC S RE D1

SPMR090304 L s s 9.525 3.18 0.4 -

SPMR090308 L a s 9.525 3.18 0.8 -
SPMR120304 L a s 12.7 3.18 0.4 -
SPMR120308 L a s 12.7 3.18 0.8 -
SPMN090308 — s 9.525 3.18 0.8 -
SPMN120304 — s 12.7 3.18 0.4 -
SPMN120308 — a 12.7 3.18 0.8 -
SPMN120312 — a 12.7 3.18 1.2 -
TPMR110304 L a s 6.35 3.18 0.4 -
TPMR110308 L a s 6.35 3.18 0.8 -
TPMR160304 L a s 9.525 3.18 0.4 -
TPMR160308 L a s 9.525 3.18 0.8 -
TPMR160312 L a s 9.525 3.18 1.2 -
TPMN110304 — a 6.35 3.18 0.4 -
TPMN110308 — s 6.35 3.18 0.8 -
TPMN160304 — a 9.525 3.18 0.4 -
TPMN160308 — a 9.525 3.18 0.8 -
TPMN160312 — s 9.525 3.18 1.2 -
TPMN220404 — s 12.7 4.76 0.4 -
TPMN220408 — s 12.7 4.76 0.8 -
TPMN220412 — s 12.7 4.76 1.2 -

(10 inserts in one case)

25

: Inventory maintained. : Inventory maintained in Japan. 23

 N034: MC6100 Series

MC6100 SERIES
RECOMMENDED CUTTING CONDITIONS
5° 7° POSITIVE INSERTS (FOR EXTERNAL TURNING)

F L
Material Properties Conditions Grade Vc f ap
M

F MC6115 FP 295–570 0.04–0.20 0.20–0.90

F MC6115 FV 295–570 0.04–0.20 0.20–0.90
L MC6115 LP 295–570 0.06–0.25 0.20–1.00
L MC6115 SW 295–570 0.06–0.24 0.20–1.50
M MC6115 MP 245–475 0.08–0.30 0.30–2.00
M MC6115 MV 245–475 0.08–0.30 0.30–2.00
M MC6115 MW 245–475 0.10–0.35 0.80–2.50
Mild steel ≤180HB F MC6125 FP 320–505 0.04–0.20 0.20–0.90
F MC6125 FV 320–505 0.04–0.20 0.20–0.90
L MC6125 LP 320–505 0.06–0.25 0.20–1.00
L MC6125 SV 320–505 0.06–0.25 0.20–1.00
L MC6125 SW 320–505 0.06–0.24 0.20–1.50
M MC6125 MP 270–420 0.08–0.30 0.30–2.00
M MC6125 MV 270–420 0.08–0.30 0.30–2.00
M MC6125 MW 270–420 0.10–0.35 0.80–2.50
F MC6115 FP 220–420 0.04–0.20 0.20–0.90
F MC6115 FV 220–420 0.04–0.20 0.20–0.90
L MC6115 LP 220–420 0.06–0.25 0.20–1.00
L MC6115 SW 220–420 0.06–0.24 0.20–1.50
M MC6125 MP 200–310 0.08–0.30 0.30–2.00
M MC6115 MP 180–350 0.08–0.30 0.30–2.00
P
M MC6125 MV 200–310 0.08–0.30 0.30–2.00
M MC6115 MV 180–350 0.08–0.30 0.30–2.00
Carbon and alloy steels 180–280HB M MC6115 MW 180–350 0.10–0.35 0.80–2.50
F MC6125 FP 240–370 0.04–0.20 0.20–0.90
F MC6125 FV 240–370 0.04–0.20 0.20–0.90
L MC6125 LP 240–370 0.06–0.25 0.20–1.00
L MC6125 SV 240–370 0.06–0.25 0.20–1.00
L MC6125 SW 240–370 0.06–0.24 0.20–1.50
M MC6125 MP 200–310 0.08–0.30 0.30–2.00
M MC6125 MV 200–310 0.08–0.30 0.30–2.00
M MC6125 MW 200–310 0.10–0.35 0.80–2.50
F MC6115 FP 155–295 0.04–0.20 0.20–0.90
F MC6115 FV 155–295 0.04–0.20 0.20–0.90
L MC6115 LP 155–295 0.06–0.25 0.20–1.00
M MC6115 MP 130–245 0.08–0.30 0.30–2.00
M MC6115 MV 130–245 0.08–0.30 0.30–2.00
Carbon and alloy steels 280–350HB
F MC6125 FP 170–265 0.04–0.20 0.20–0.90
F MC6125 FV 170–265 0.04–0.20 0.20–0.90
L MC6125 LP 170–265 0.06–0.25 0.20–1.00
M MC6125 MP 140–220 0.08–0.30 0.30–2.00
M MC6125 MV 140–220 0.08–0.30 0.30–2.00

24 Cutting conditions: : Stable cutting : General cutting : Unstable cutting

 N034: MC6100 Series

MC6100 SERIES
RECOMMENDED CUTTING CONDITIONS
11° POSITIVE INSERTS (FOR EXTERNAL TURNING)

F L
Material Properties Conditions Grade Vc f ap
M

F MC6125 FV 320–505 0.04–0.20 0.20–0.90

L MC6125 LP 320–505 0.06–0.25 0.20–1.00
L MC6115 R-Std 245–475 0.08–0.30 0.30–2.00
M MC6125 MV 270–420 0.08–0.30 0.30–2.00
M MC6115 MV 245–475 0.08–0.30 0.30–2.00
Mild steel ≤180HB
M MC6125 R-Std 270–420 0.08–0.30 0.30–2.00
L MC6125 LP 320–505 0.06–0.25 0.20–1.00
L MC6125 R-Std 270–420 0.08–0.30 0.30–2.00
M MC6125 MV 270–420 0.08–0.30 0.30–2.00
M MC6125 R-Std 270–420 0.08–0.30 0.30–2.00
P F MC6125 FV 240–370 0.04–0.20 0.20–0.90
L MC6125 LP 240–370 0.06–0.25 0.20–1.00
L MC6115 R-Std 180–350 0.08–0.30 0.30–2.00
L MC6125 R-Std 200–310 0.08–0.30 0.30–2.00
M MC6125 MV 200–310 0.08–0.30 0.30–2.00
Carbon and alloy steels 180–280HB M MC6115 R-Std 180–350 0.08–0.30 0.30–2.00
M MC6125 R-Std 200–310 0.08–0.30 0.30–2.00
L MC6125 LP 240–370 0.06–0.25 0.20–1.00
L MC6125 R-Std 200–310 0.08–0.30 0.30–2.00
M MC6125 MV 200–310 0.08–0.30 0.30–2.00
M MC6125 R-Std 200–310 0.08–0.30 0.30–2.00

1. R ecommended cutting conditions for 5º/7º/11º positive inserts are provided as a guideline only.
Verify the recommended conditions for each boring bar as cutting conditions for internal machining will vary depending on
the length of overhang.
2. Please use the QR code for a pamphlet of the recommended conditions for the XCMT profile holder insert.

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 25

GY GROOVING SERIES
A WIDE SELECTION OF HOLDERS AND INSERTS
AVAILABLE FOR DIVERSE GROOVING APPLICATIONS

Interested in more...

B140
www.mhg-mediastore.net
 N034: GY Grooving Series

GY GROOVING SERIES
A WIDE SELECTION OF INSERTS
CUTTING OFF

GU Chipbreaker GS Chipbreaker GM Chipbreaker R/L05-GM Breaker R08-GS Breaker R15-GS Breaker GL Breaker
(For mild steel) (Low feeds) (Medium feeds) (Medium feeds) (Low feeds) (Low feeds) (For aluminium
alloys)

GROOVING

GU Chipbreaker GS Chipbreaker GM Chipbreaker GFGS GL Breaker

(For mild steel) (Low feeds) (Medium feeds) (For hardened (For aluminium
materials) alloys)

FOR MULTIFUNCTIONAL GROOVING COPYING / RECESSING

MF Chipbreaker MS Chipbreaker MM Chipbreaker BM Chipbreaker

(G class) (Low feeds) (Medium feeds) (Medium feeds)
MP9015

MP9025
MY5015
VP10RT

VP20RT

NX2525

BC8110
RT9010

RT9020

Breaker

GU Breaker
GS Breaker
GM Breaker
GL Breaker
MF Breaker
MS Breaker
MM Breaker
BM Breaker
Blank Insert
GFGS Honing (PCBN)

27
 N034: GY Grooving Series

GY GROOVING SERIES
A WIDE SELECTION OF HOLDERS AND INSERTS
AVAILABLE FOR DIVERSE GROOVING APPLICATIONS

EXTERNAL • FACE HOLDERS

Corresponding blades to a variety of modular holders with different shank sizes.

10 mm 20 mm
12 mm 25 mm
16 mm 25 x 32 mm 25 x 32 mm
20 mm 32 mm 16 mm 20 mm 25 mm 32 mm

Monoblock type Modular type

Various depths of groove possible with a single tool Various sizes of face grooves from a wide array
using different modular blades. of modular blades.

External grooving Face grooving

INTERNAL HOLDERS

A wide range of holders available from minimum Short shank types are stock standard.
diameter of Ø25 mm.

Monoblock type Modular type Monoblock type Modular type

Min.cutting Min.cutting
diameter diameter
Ø25, Ø32 Ø40, Ø50,
Ø60, Ø70

Short Standard Short Standard

28
 N034: GY Grooving Series

GY GROOVING SERIES
MONOBLOCK HOLDERS FOR EXTERNAL GROOVING
AND FOR SWISS TYPE LATHE MACHINES

Monoblock holder
20 mm × 20 mm
25 mm × 25 mm

Strong insert seating

Stable clamping
For Swiss type lathes

2 corner insert
Insert width 2.0 – 8.0 mm

29
 N034: GY Grooving Series

GY GROOVING SERIES
INNOVATIVE CLAMPING SYSTEM FOR SWISS TYPE LATHES
ENSURES RELIABLE GROOVING

HIGHLY RELIABLE INSERT CLAMP

The safety key locks the insert and prevents The convex geometry ensures high precision
movement. clamping.

Convex
contact face

MONOBLOCKHOLDER FOR SWISS TYPE

AUTOMATIC LATHES
The new geometry with greatly improved rigidity suppresses vibrations and dimensional changes thereby solves
common cutting off problems.

OVERHANG LENGTH COMPATIBLE WITH SWISS TYPE AUTOMATIC LATHES

Head length corresponding to the maximum machining diameter of CNC Swiss type automatic lathes and turret
machines.
LH

30
 N034: GY Grooving Series

GY GROOVING SERIES
FEATURES OF THE HIGH-RIGIDITY HOLDER
FOR SWISS TYPE LATHES

STRONG CLAMP BRIDGE

The strong design of the clamp bridge suppresses chatter and vibration.

THICKER TOOL BASE

Tool deflection caused by cutting resistance is greatly reduced.

Analysis by simulation Analysis by simulation Analysis by simulation

Deflection measurement: 0.044 mm Deflection measurement: 0.013 mm

STRENGTHENING OF THE INSERT CLAMP

The seating face of the insert becomes wider reducing the deformation of the workpiece material.

31
 N034: GY Grooving Series

GY GROOVING SERIES
NEW LINE-UP
LOW RESISTANCE/ LOW FEED BREAKER

GS Breaker for lead angle 8° and 15°

By improving dimensional accuracy, the amount of remaining centre pip is reduced and good surface finishes are
achieved.

CUTTING PERFORMANCE

SUS304 Comparison of cutting off and remaining material

Complete cutting off

GY Remaining pip in the centre: Ø 0.49 mm, Rz: 0.009 mm

GS breaker

Not completely cut off

Conventional A Remaining pip in the centre: Ø 0.58 mm, Rz: 0.043 mm

Not completely cut off

Conventional B Remaining pip in the centre: Ø 1.42 mm, Rz: 0.015 mm

Material SUS304 Ø16mm

CW = 2 mm
Tool
Lead Angle 15°
Vc (m / min) 100
f (mm / rev) 0.03
Cutting mode Wet cutting

32
 N034: GY Grooving Series

GY GROOVING SERIES
CUTTING PERFORMANCE FOR SWISS TYPE LATHES

TOOL HOLDER DEFLECTION COMPARISON

The high rigidity of the tool reduces chatter and vibration thereby improving the component surface finish and also
reduces the remaining pip in the centre.

GY holder
0.10
Amount of holder displacement (mm)

0.08

0.06

0.04

0.02

0.00
GY Conventional A Conventional B

Weight

Amount of
holder displacement

65%
Increased
Rigidity

33
 N034: GY Grooving Series

GY GROOVING SERIES
CUTTING PERFORMANCE FOR SWISS TYPE LATHES

SURFACE FINISH COMPARISON WHEN CUTTING OFF: 1.4301 X5CRNI18-9

The high-rigidity holder suppresses vibration and tool deflection, improving the finished surface.
GY Holder
Rz 1.8 μm Rz 5.6 μm Rz 4.1 μm Rz 5.7 μm

GY Conventional A Conventional B Conventional C

Material 1.4301 Ø25mm

CW = 2 mm
Tool RE = 0.2 mm Excellent
16 x 16 surface
Vc (m / min) 120 finish

f (mm / rev) 0.10

Cutting mode Wet cutting

34
 N034: GY Grooving Series

GY GROOVING SERIES
CUTTING PERFORMANCE FOR SWISS TYPE LATHES

COMPARISON OF THE ACCURACY OF THE WORKPIECE WHEN CUTTING OFF: 1.4301 X5CRNI18-9

GY Holder
Height difference colour

GY Conventional

+15 μm

-15 μm

Displacement
reduced by 50%
compared to
20 μm 40 μm conventional
products

Material 1.4301 Ø25mm

CW = 2 mm
Tool RE = 0.2 mm
16 x 16

Vc (m / min) 120
f (mm / rev) 0.10
Cutting mode Wet cutting

35
 N034: GY Grooving Series

INSERTS

Tolerance
Seat size
MP9015
MP9025
MY5015
VP10RT
VP20RT

NX2525
BC8110
RT9010
RT9020
Order number CW RE R/L CDX L Geometry

GROOVING / CUTTING OFF

GY2M0200D020N-GU a a a D 2.00 ±0.03 0.2 19.7 20.70 GU
GY2M0239E020N-GU a a a E 2.39 ±0.03 0.2 19.8 20.70 (For gummy steel)

GY2M0250E020N-GU a a a E 2.50 ±0.03 0.2 19.5 20.70

GY2M0300F030N-GU a a a F 3.00 ±0.03 0.3 19.3 20.70
REL
GY2M0318F030N-GU a a a F 3.18 ±0.03 0.3 19.3 20.70

CW
GY2M0400G030N-GU a a a G 4.00 ±0.04 0.3 24.2 25.65
RER
GY2M0475H040N-GU a a a H 4.75 ±0.04 0.4 24.2 25.65
CDX
GY2M0500H040N-GU a a a H 5.00 ±0.04 0.4 24.2 25.65
GY2M0600J040N-GU a a a J 6.00 ±0.04 0.4 24.2 25.65
GY2M0635J040N-GU a a a J 6.35 ±0.04 0.4 24.2 25.65 L

GY2M0120B010N-GS a a B 1.20 ±0.03 0.1 12.2 14.70 GS

GY2M0150C010N-GS a a C 1.50 ±0.03 0.1 13.4 14.70 (Low feeds)

GY2M0200D020N-GS a a a D 2.00 ±0.03 0.2 18.7 20.70

GY2M0239E020N-GS a a a E 2.39 ±0.03 0.2 18.5 20.70
GY2M0250E020N-GS a a a E 2.50 ±0.03 0.2 18.5 20.70
GY2M0300F020N-GS a a a F 3.00 ±0.03 0.2 18.5 20.70
GY2M0318F020N-GS a a a F 3.18 ±0.03 0.2 18.5 20.70
REL
GY2M0400G020N-GS a a a G 4.00 ±0.04 0.2 23.9 25.65

CW
GY2M0475H030N-GS a a a H 4.75 ±0.04 0.3 23.9 25.65
GY2M0500H030N-GS a a a H 5.00 ±0.04 0.3 24.0 25.65 RER
CDX
GY2M0600J030N-GS a a a J 6.00 ±0.04 0.3 24.1 25.65
GY2M0635J030N-GS a a a J 6.35 ±0.04 0.3 24.1 25.65
GY2M0800K030N-GS a a K 8.00 ±0.04 0.3 29.1 30.50 L

GY1M0200D020N-GM a a a a a D 2.00 ±0.03 0.2 – 20.70 GM

GY1M0250E020N-GM a a s a a E 2.50 ±0.03 0.2 – 20.70 (Medium feeds)

GY1M0300F030N-GM a a a a a F 3.00 ±0.03 0.3 – 20.70

GY1M0400G030N-GM a a a a a G 4.00 ±0.04 0.3 – 25.65 REL±0.05

GY1M0500H040N-GM H 5.00 ±0.04 0.4 – 25.65

CW

a a a a a

RER±0.05

7°
L

GY2M0150C020N-GM a a a a a C 1.50 ±0.03 0.2 13.9 14.70 GM

GY2M0200D020N-GM a a a a a a D 2.00 ±0.03 0.2 19.4 20.70 (Medium feeds)

GY2M0239E020N-GM a a a a a a E 2.39 ±0.03 0.2 19.4 20.70

GY2M0250E020N-GM a a a a a a E 2.50 ±0.03 0.2 19.4 20.70
GY2M0300F030N-GM a a a a a a F 3.00 ±0.03 0.3 19.4 20.70
GY2M0318F030N-GM a a a a a a F 3.18 ±0.03 0.3 19.4 20.70 REL
GY2M0400G030N-GM a a a a a a G 4.00 ±0.04 0.3 24.4 25.65
CW

GY2M0475H040N-GM a a a a a a H 4.75 ±0.04 0.4 24.3 25.65

RER
GY2M0500H040N-GM a a a a a a H 5.00 ±0.04 0.4 24.3 25.65
CDX
GY2M0600J040N-GM a a a a a a J 6.00 ±0.04 0.4 24.3 25.65
GY2M0635J040N-GM a a a a a a J 6.35 ±0.04 0.4 24.3 25.65
GY2M0800K050N-GM a a a a a K 8.00 ±0.04 0.5 29.3 30.50 L

45

36 : Inventory maintained. : Inventory maintained in Japan.

 N034: GY Grooving Series

INSERTS

Tolerance
Seat size
MP9015
MP9025
MY5015
VP10RT
VP20RT

NX2525
BC8110
RT9010
RT9020
Order number CW RE R/L CDX L Geometry

GROOVING / CUTTING OFF

GY2G0200D005N-GL a D 2.00 ±0.02 0.05 19.5 21.05 GL Breaker
GY2G0250E005N-GL a E 2.50 ±0.02 0.05 19.1 21.05 (For aluminium alloys)
GY2G0300F005N-GL a F 3.00 ±0.02 0.05 18.9 21.05
REL

CW
RER

CDX

CUTTING OFF
GY1M0200D020R05-GM a a D 2.00 ±0.03 0.2 – 20.80 R/L05-GM Breaker
GY1M0200D020L05-GM s a D 2.00 ±0.03 0.2 – 20.80
PSIRL 5°
GY1M0300F030R05-GM a a F 3.00 ±0.03 0.3 – 20.85

CW
GY1M0300F030L05-GM a a F 3.00 ±0.03 0.3 – 20.85
RER±0.05

Left hand insert shown.

GY2M0200D020R05-GM a a D 2.00 ±0.03 0.2 19.5 20.80 R/L05-GM Breaker
GY2M0200D020L05-GM a a D 2.00 ±0.03 0.2 19.5 20.80
GY2M0250E020R05-GM a a E 2.50 ±0.03 0.2 19.5 20.825
REL
GY2M0250E020L05-GM a a E 2.50 ±0.03 0.2 19.5 20.825
CW

GY2M0300F030R05-GM a a F 3.00 ±0.03 0.3 19.5 20.85

PSRIRR 5°
GY2M0300F030L05-GM a a F 3.00 ±0.03 0.3 19.5 20.85
GY2M0400G030R05-GM a a G 4.00 ±0.04 0.3 24.5 25.85 CDX

GY2M0400G030L05-GM a a G 4.00 ±0.04 0.3 24.5 25.85

GY2M0500H040R05-GM a a H 5.00 ±0.04 0.4 24.5 25.95 L
GY2M0500H040L05-GM a a H 5.00 ±0.04 0.4 24.5 25.95 Right hand insert shown.
GY2M0120B010R05-GS s s B 1.20 ±0.03 0.1 12.22 14.70 R/L05-GS Breaker (Low feeds)

REL
CW

RER PSIRR 5°
CDX

L±0.1

GY2G0150C010R08-GS a a C 1.50 ±0.02 0.1 13.17 15.20 R08-GS Breaker (Low feeds)
GY2G0200D020R08-GS a a D 2.00 ±0.03 0.2 18.85 21.30
REL
GY2G0250E020R08-GS E 2.50 ±0.03 0.2 19.04 21.50
CW

a a
RER PSIRR 8°
GY2G0300F020R08-GS a a F 3.00 ±0.03 0.2 18.62 21.50
CDX

L±0.1

GY2G0150C003R15-GS a a C 1.50 ±0.02 0.03 13.17 15.20 R15-GS Breaker (Low feeds)
GY2G0150C010R15-GS a a C 1.50 ±0.02 0.1 13.17 15.20
GY2G0200D003R15-GS a a D 2.00 ±0.03 0.03 18.85 21.30
REL
GY2G0200D010R15-GS D 2.00 ±0.03 0.1 18.85 21.30
CW

a a

GY2G0250E003R15-GS a a E 2.50 ±0.03 0.03 19.04 21.50 RER PSIRR 15°

CDX
GY2G0250E020R15-GS a a E 2.50 ±0.03 0.2 19.04 21.50
GY2G0300F003R15-GS a a F 3.00 ±0.03 0.03 18.62 21.50
L±0.1
GY2G0300F020R15-GS a a F 3.00 ±0.03 0.2 18.62 21.50

45

: Inventory maintained. : Inventory maintained in Japan. 37

 N034: GY Grooving Series

INSERTS

Tolerance
Seat size
MP9015
MP9025
MY5015
VP10RT
VP20RT

NX2525
BC8110
RT9010
RT9020
Order number CW RE R/L CDX L LE Geometry

GROOVING
GY1G0200D020N-GFGS a D 2.00 ±0.03 0.2 — 20.70 2.7 (For hardened
GY1G0239E020N-GFGS a E 2.39 ±0.03 0.2 — 20.70 2.7 material)

GY1G0250E020N-GFGS a E 2.50 ±0.03 0.2 — 20.70 2.7

GY1G0300F020N-GFGS a F 3.00 ±0.03 0.2 — 20.70 2.7 LE
REL
GY1G0318F020N-GFGS F 3.18 ±0.03 0.2 — 20.70 2.7

CW
a

GY1G0400G020N-GFGS a G 4.00 ±0.03 0.2 — 25.65 2.7 RER

ANL 7° ANR 7°
GY1G0475H020N-GFGS a H 4.75 ±0.03 0.2 — 25.65 2.7
GY1G0500H020N-GFGS a H 5.00 ±0.03 0.2 — 25.65 2.7
AN 7°
GY1G0600J020N-GFGS a J 6.00 ±0.03 0.2 — 25.65 2.7 L
MULTIFUNCTIONAL GROOVING
GY2G0200D020N-MF a a a a D 2.00 ±0.02 0.2 19.5 21.05 — MF
GY2G0224D015N-MF*1 a a a a D 2.24 ±0.02 0.15 19.8 21.05 — (Finishing)

GY2G0239E020N-MF s s s s E 2.39 ±0.02 0.2 19.2 21.05 —

GY2G0250E020N-MF a a a a E 2.50 ±0.02 0.2 19.4 21.05 —
GY2G0274E020N-MF*1 a a a a E 2.74 ±0.02 0.2 19.7 21.05 —
GY2G0300F020N-MF a a a a F 3.00 ±0.02 0.2 19.5 21.05 —
GY2G0300F040N-MF a a a a F 3.00 ±0.02 0.4 19.3 21.05 — REL

GY2G0318F020N-MF F 3.18 ±0.02 0.2 19.5 21.05 —

CW
s s s s

GY2G0318F040N-MF s s s s F 3.18 ±0.02 0.4 19.3 21.05 — RER

GY2G0324F020N-MF*1 a a a a F 3.24 ±0.02 0.2 19.5 21.05 — CDX

GY2G0400G020N-MF a a a a G 4.00 ±0.02 0.2 24.9 25.95 —

GY2G0400G040N-MF a a a a G 4.00 ±0.02 0.4 24.7 25.95 — L

GY2G0400G080N-MF a a a a G 4.00 ±0.02 0.8 24.3 25.95 —

GY2G0424G020N-MF*1 a a a a G 4.24 ±0.02 0.2 24.9 25.95 —
GY2G0475H020N-MF s s s s H 4.75 ±0.02 0.2 24.4 25.95 —
GY2G0475H040N-MF s s s s H 4.75 ±0.02 0.4 24.2 25.95 —
GY2G0475H080N-MF s s s s H 4.75 ±0.02 0.8 23.8 25.95 —
GY2G0500H020N-MF a a a a H 5.00 ±0.02 0.2 24.4 25.95 —
GY2G0500H040N-MF a a a a H 5.00 ±0.02 0.4 24.2 25.95 —
GY2G0500H080N-MF a a a a H 5.00 ±0.02 0.8 23.8 25.95 —
GY2G0524H020N-MF*1 a a a a H 5.24 ±0.02 0.2 24.4 25.95 —
GY2G0600J020N-MF a a a a J 6.00 ±0.02 0.2 24.4 25.95 —
GY2G0600J040N-MF a a a a J 6.00 ±0.02 0.4 24.2 25.95 —
GY2G0600J080N-MF a a a a J 6.00 ±0.02 0.8 23.8 25.95 —
GY2G0631J020N-MF*1 a a a a J 6.31 ±0.02 0.2 24.4 25.95 —
GY2G0635J020N-MF s s s s J 6.35 ±0.02 0.2 24.4 25.95 —
GY2G0635J040N-MF s s s s J 6.35 ±0.02 0.4 24.2 25.95 —
GY2G0635J080N-MF s s s s J 6.35 ±0.02 0.8 23.8 25.95 —
GY2M0200D020N-MS a a a a D 2.00 ±0.03 0.2 19.1 20.70 — MS
GY2M0250E020N-MS a a a a E 2.50 ±0.03 0.2 19.1 20.70 — (Low feeds)

GY2M0300F020N-MS a a a a F 3.00 ±0.03 0.2 19.2 20.70 —

GY2M0300F040N-MS a a a a F 3.00 ±0.03 0.4 18.9 20.70 —
GY2M0400G020N-MS a a a a G 4.00 ±0.04 0.2 24.2 25.65 —
REL
GY2M0400G040N-MS a a a a G 4.00 ±0.04 0.4 23.9 25.65 —
CW

GY2M0500H040N-MS a a a a H 5.00 ±0.04 0.4 23.9 25.65 —

GY2M0500H080N-MS a a a a H 5.00 ±0.04 0.8 23.5 25.65 — RER
CDX
GY2M0600J040N-MS a a a a J 6.00 ±0.04 0.4 23.9 25.65 —
GY2M0600J080N-MS a a a a J 6.00 ±0.04 0.8 23.5 25.65 —
GY2M0800K080N-MS a a a K 8.00 ±0.04 0.8 28.5 30.50 — L

*1 Groove width corresponding to the circlip.

45

38 : Inventory maintained. : Inventory maintained in Japan.

 N034: GY Grooving Series

INSERTS

Tolerance
Seat size
MP9015
MP9025
MY5015
VP10RT
VP20RT

NX2525
BC8110
RT9010
RT9020
Order number CW RE R/L CDX L Geometry

MULTIFUNCTIONAL GROOVING
GY2M0200D020N-MM a a a a a a D 2.00 ±0.03 0.2 19.1 20.70 MM Breaker
GY2M0250E020N-MM a a a a a a E 2.50 ±0.03 0.2 19.1 20.70 (Medium feeds)

GY2M0300F020N-MM a a a a a a F 3.00 ±0.03 0.2 19.1 20.70

GY2M0300F040N-MM a a a a a a F 3.00 ±0.03 0.4 18.9 20.70
GY2M0300F080N-MM a a a a a a F 3.00 ±0.03 0.8 18.5 20.70
GY2M0400G020N-MM a a a a a a G 4.00 ±0.04 0.2 24.1 25.65
GY2M0400G040N-MM a a a a a a G 4.00 ±0.04 0.4 23.9 25.65
GY2M0400G080N-MM a a a a a a G 4.00 ±0.04 0.8 23.5 25.65 REL

GY2M0500H040N-MM H 5.00 ±0.04 0.4 23.9 25.65

CW
a a a a a a

GY2M0500H080N-MM a a a a a a H 5.00 ±0.04 0.8 23.5 25.65 RER

GY2M0600J040N-MM a a a a a a J 6.00 ±0.04 0.4 23.9 25.65

CDX
GY2M0600J080N-MM a a a a a a J 6.00 ±0.04 0.8 23.5 25.65
GY2M0800K080N-MM a a a a a a K 8.00 ±0.04 0.8 28.5 30.50
GY2M0800K120N-MM a a a a a K 8.00 ±0.04 1.2 28.1 30.50 L

COPYING / FOR RECESSING

GY2M0200D100N-BM a a a a a a D 2.00 ±0.03 1.00 19.5 20.90 BM Breaker
GY2M0250E125N-BM a a a a a a E 2.50 ±0.03 1.25 19.3 20.90
GY2M0300F150N-BM a a a a a a F 3.00 ±0.03 1.50 19.0 20.90
GY2M0318F159N-BM a a a a a a F 3.18 ±0.03 1.59 18.9 20.90
GY2M0400G200N-BM a a a a a a G 4.00 ±0.04 2.00 23.4 25.80 RE
GY2M0475H238N-BM a a a a a a H 4.75 ±0.04 2.38 22.9 25.80 CW

GY2M0500H250N-BM a a a a a a H 5.00 ±0.04 2.50 22.8 25.80

CDX
GY2M0600J300N-BM a a a a a a J 6.00 ±0.04 3.00 22.5 25.90
GY2M0635J318N-BM a a a a a a J 6.35 ±0.04 3.18 22.3 25.90
GY2M0800K400N-BM a a a a a K 8.00 ±0.04 4.00 26.5 30.80 L

BLANK
GY2B0220D020N a a a D 2.20 ±0.10 0.2 — 21.05 Flat top
GY2B0250D020N a a a D 2.55 ±0.10 0.2 — 21.28
GY2B0270E020N a a a E 2.70 ±0.10 0.2 — 21.05
GY2B0300E020N a a a E 3.05 ±0.10 0.2 — 21.28
GY2B0340F020N a a a F 3.40 ±0.10 0.2 — 21.05
GY2B0360F020N a a a F 3.65 ±0.10 0.2 — 21.28
GY2B0420G020N a a a G 4.20 ±0.10 0.2 — 26.00 2 Edge type
GY2B0460G020N a a a G 4.65 ±0.10 0.2 — 26.18
GY2B0520H020N a a a H 5.20 ±0.10 0.2 — 26.00 REL

GY2B0560H020N H 5.65 ±0.10 0.2 — 26.18 *2

CW

a a a

GY2B0655J020N a a a J 6.55 ±0.10 0.2 — 26.00 RER

GY2B0680J020N a a a J 6.85 ±0.10 0.2 — 26.18
L
GY2B0880K020N a a a K 8.85 ±0.10 0.2 — 30.88
GY1B0220D020N a a a D 2.20 ±0.10 0.2 — 21.07 1 Edge type
GY1B0270E020N a a a E 2.70 ±0.10 0.2 — 21.10 REL

GY1B0340F020N a a a F 3.40 ±0.10 0.2 — 21.00

CW

GY1B0420G020N a a a G 4.20 ±0.10 0.2 — 25.86 RER

GY1B0520H020N a a a H 5.20 ±0.10 0.2 — 25.90
GY1B0655J020N a a a J 6.55 ±0.10 0.2 — 25.90 L

*2 Blank inserts to be ground by the customer.

45

: Inventory maintained. : Inventory maintained in Japan. 39

 N034: GY Grooving Series

GY GROOVING SERIES
EXTERNAL FOR SWISS TYPE LATHES
INSERT SELECTION

Seat
Insert type
size

B GYoo0120Boooo−Breaker shown below

C GYoo0150Coooo−Breaker shown below
D GYoo0200/0224Doooo−Breaker shown below
E GYoo0239/0250/0274Eoooo−Breaker shown below
F GYoo0300/0318/0324Foooo−Breaker shown below

For multifunctional grooving breaker For cutting off breaker

MF MS MM BM 05-GS 08-GS 15-GS 05-GM
Seat Seat
CW (Finish) (Low) (Medium) (Copying) CW (Low) (Low) (Low) (Medium)
size size
Ball shape R R R R/L
2.00 a a a a B 1.20 s
D
2.24 a C 1.50 a a
2.39 a D 2.00 a a
E 2.50 a a a a 2.39 a a a
E
2.74 a 2.50
3.00 a 3.00 a a a
F
RE 0.2 a a a 3.18 a a a
RE 0.4 a a a
RE 0.8 a
F
3.18 a
RE 0.2 a
RE 0.4 a
3.24 a

For grooving/cutting off breaker

GU GS GM GL GFGS
Seat
CW (For gummy steel) (Low) (Medium) (Aluminium) (Hardened steel)
size
Neutral Neutral Neutral Neutral Neutral
B 1.20 a
C 1.50 a a
D 2.00 a a a a a
2.39 a a a a
E
2.50 a a a a a
3.00 a a a a a
F
3.18 a a a a

CORRECT USE OF GY SERIES GS BREAKER

First recommendation
Reduction of cutting resistance Reduction of burrs and core residue
Lead angle Lead angle Lead angle
PSIRR = 0° PSIRR = 8° PSIRR = 15°
Improved fracture resistance Improved fracture resistance

40 : Inventory maintained. : Inventory maintained in Japan.

 N034: GY Grooving Series

GY GROOVING SERIES
LIMITATION OF THE MAXIMUM GROOVE DEPTH
FOR EXTERNAL SWISS TYPE LATHES
In the case of monoblock type holder for Swiss type lathes.
The maximum groove depth is limited by the workpiece diameter.

Max. groove depth

CDX
CDX 2

Workpiece
diameter
Due to interference, the maximum groove depth
is limited by the workpiece diameter.

8 10
Max. groove depth (mm)

Max. groove depth (mm)

7 9

6 8
7
5
6
4 5
3 4
2 3
2
1 GYSR/L1010JX00-o08 GYSR/L1010JX00-o10
1
0
0 16 19 30 45 104 0
0 2023 30 53 95
Workpiece diameter (mm) Workpiece diameter (mm)

12 13
11
Max. groove depth (mm)

Max. groove depth (mm)

12
10 11
9 10
8 9
7 8
6 7
5 6
5
4
4
3
3
2 GYSR/L1212JX00-o12 2 GYSR/L1616JX00-o13
1 1
0 0
0 242628 37 45 91 0 263053 112 180
8

Workpiece diameter (mm) Workpiece diameter (mm)

16
15
Max. groove depth (mm)

14
13
12
11
10
9
8
7
6
5
4
3
2 GYSR/L1616JX00-o16
1
0
0 3344 84 272
8

Workpiece diameter (mm)

41
 N034: GY Grooving Series

GY GROOVING SERIES
CUTTING OFF
FEED PER REVOLUTION
GROOVING, CUTTING OFF
R05-GS Breaker R08-GS Breaker

F F
Seat size

Seat size
E E

D D

0 0.05 0.1 0.15 0.2 0 0.05 0.1 0.15 0.2

f (mm / rev) f (mm / rev)

R/L05-GM Breaker

F
Seat size

0 0.1 0.2 0.3 0.4

f (mm / rev)

f (mm/rev)
Chipbreaker PSIPR Hand
Seat size D Seat size E Seat size F Seat size G
R05-GS 5° R 0.03–0.10 0.03–0.12 0.03–0.14 ―
R08-GS 8° R 0.03–0.08 0.03–0.09 0.03–0.10 ―
R05-GM 5° R/L 0.05–0.15 0.06–0.17 0.07–0.20 0.08–0.23

42
 N034: GY Grooving Series

GY GROOVING SERIES
EXTERNAL FOR SWISS TYPE LATHES
CDX
CW
0

B
LF
LH
1 2 LH 3 TDIA
LH CU
DIA
TDIA CUT
CU

HF

H
HF

HF
H

H
LH 3
HBH

Right hand tool holder shown.

Seat size

Order number CW CDX*2 CUTDIA Hand H B LF LH LH3 HF*1 HBH Fig.

Stock

GYSR1010JX00-B08 R a 10 10 120 17.5 17.5 10 2 1

GYSL1010JX00-B08 L a 10 10 120 17.5 17.5 10 2 1
8 16
GYSR1212JX00-B08 R a 12 12 120 19.5 — 12 — 2
GYSL1212JX00-B08 L a 12 12 120 19.5 — 12 — 2
GYSR1212JX00-B12 R a 12 12 120 19.5 19.5 12 2 1
B 1.20 12 24
GYSL1212JX00-B12 L a 12 12 120 19.5 19.5 12 2 1
GYSR1616JX00-B08 R a 16 16 120 25.0 — 16 — 2
8 16
GYSL1616JX00-B08 L a 16 16 120 25.0 — 16 — 2
GYSR1616JX00-B13 R a 16 16 120 25.0 — 16 — 2
13 26
GYSL1616JX00-B13 L a 16 16 120 25.0 — 16 — 2
GYSR1010JX00-C08 R a 10 10 120 17.5 17.5 10 2 1
GYSL1010JX00-C08 L a 10 10 120 17.5 17.5 10 2 1
8 16
GYSR1212JX00-C08 R a 12 12 120 19.5 — 12 — 2
GYSL1212JX00-C08 L a 12 12 120 19.5 — 12 — 2
GYSR1212JX00-C12 R a 12 12 120 19.5 19.5 12 2 1
C 1.50 12 24
GYSL1212JX00-C12 L a 12 12 120 19.5 19.5 12 2 1
GYSR1616JX00-C13 R a 16 16 120 25.0 — 16 — 2
GYSL1616JX00-C13 L a 16 16 120 25.0 — 16 — 2
13 26
GYSR2012JX00-C13 R s 20 12 120 28.0 — 20 — 3
GYSL2012JX00-C13 L s 20 12 120 28.0 — 20 — 3
GYSR1010JX00-D10 R s 10 10 120 17.5 17.5 10 2 1
10 20
GYSL1010JX00-D10 L s 10 10 120 17.5 17.5 10 2 1
GYSR1212JX00-D12 R a 12 12 120 19.5 19.5 12 2 1
12 24
GYSL1212JX00-D12 L a 12 12 120 19.5 19.5 12 2 1
D 2.00
GYSR1616JX00-D13 R a 16 16 120 25 — 16 — 2
13 26
GYSL1616JX00-D13 L a 16 16 120 25 — 16 — 2
GYSR1616JX00-D16 R s 16 16 120 28 — 16 — 2
16 32
GYSL1616JX00-D16 L a 16 16 120 28 — 16 — 2

: Inventory maintained. : Inventory maintained in Japan. 43

 N034: GY Grooving Series

EXTERNAL FOR SWISS TYPE LATHES

Seat size
Order number CW CDX*2 CUTDIA Hand H B LF LH LH3 HF*1 HBH Fig.

Stock
GYSR1915K00-D17 R s 19.05 15.875 125 28 — 19.05 — 3
GYSL1915K00-D17 L s 19.05 15.875 125 28 — 19.05 — 3
GYSR2012JX00-D17 R s 20 12 120 28 — 20 — 3
GYSL2012JX00-D17 L s 20 12 120 28 — 20 — 3
D 2.24 17 34
GYSR2020K00-D17 R s 20 20 125 35 — 20 — 2
GYSL2020K00-D17 L s 20 20 125 35 — 20 — 2
GYSR2525M00-D17 R s 25 25 150 40 — 25 — 2
GYSL2525M00-D17 L s 25 25 150 40 — 25 — 2
GYSR1010JX00-E10 R s 10 10 120 17.5 17.5 10 2 1
10 20
GYSL1010JX00-E10 L s 10 10 120 17.5 17.5 10 2 1
GYSR1212JX00-E12 R s 12 12 120 19.5 19.5 12 2 1
12 24
GYSL1212JX00-E12 2.39 L s 12 12 120 19.5 19.5 12 2 1
GYSR1616JX00-E13 R s 16 16 120 25 — 16 — 2
13 26
GYSL1616JX00-E13 L s 16 16 120 25 — 16 — 2
GYSR1616JX00-E16 16 32 R s 16 16 120 28 — 16 — 2
GYSL1616JX00-E16 16 32 L s 16 16 120 28 — 16 — 2
E 2.50
GYSR1915K00-E17 17 34 R s 19.05 15.875 125 28 — 19.05 — 3
GYSL1915K00-E17 L s 19.05 15.875 125 28 — 19.05 — 3
GYSR2012JX00-E17 R s 20 12 120 28 — 20 — 3
GYSL2012JX00-E17 L s 20 12 120 28 — 20 — 3
GYSR2020K00-E17 2.74 17 34 R s 20 20 125 35 — 20 — 2
GYSL2020K00-E17 L s 20 20 125 35 — 20 — 2
GYSR2525M00-E17 R s 25 25 150 40 — 25 — 2
GYSL2525M00-E17 L s 25 25 150 40 — 25 — 2
GYSR1212JX00-F12 R s 12 12 120 19.5 19.5 12 2 1
12 24
GYSL1212JX00-F12 L a 12 12 120 19.5 19.5 12 2 1
3.00
GYSR1616JX00-F13 R s 16 16 120 25 — 16 — 2
13 26
GYSL1616JX00-F13 L s 16 16 120 25 — 16 — 2
GYSR1616JX00-F16 R a 16 16 120 28 — 16 — 2
F 3.18 16 32
GYSL1616JX00-F16 L s 16 16 120 28 — 16 — 2
GYSR1915K00-F17 R s 19.05 15.875 125 28 — 19.05 — 3
GYSL1915K00-F17 L s 19.05 15.875 125 28 — 19.05 — 3
3.24 17 34
GYSR2012JX00-F17 R s 20 12 120 28 — 20 — 3
GYSL2012JX00-F17 L s 20 12 120 28 — 20 — 3

*1 Dimensions shown are when the gauge insert is used. If other insert geometries are used then LF, LH, and WF values may
45
vary.
*2 The maximum groove depth is limited by the workpiece diameter.

44 : Inventory maintained. : Inventory maintained in Japan.

 N034: GY Grooving Series

GY GROOVING SERIES
FOR EXTERNAL SWISS
TYPE LATHES
RECOMMENDED CUTTING CONDITIONS
CUTTING SPEED (FOR EXTERNAL GROOVING AND CUTTING OFF)

Material Hardness Grade Vc

VP20RT 155 (100–220)

Mild steel <160HB VP10RT 170 (110–230)
NX2525 150 ( 90–210)
VP20RT 120 ( 80–180)
VP10RT 140 ( 90–190)
160–280HB
P MY5015 180 (110–250)
Carbon steel NX2525 120 ( 70–170)
Alloy steel VP20RT 100 ( 60–140)
VP10RT 110 ( 70–150)
≥280HB
MY5015 150 ( 90–210)
NX2525 95 ( 55–135)
VP20RT 100 ( 60–140)
M Stainless steel ≤270HB
VP10RT 110 ( 70–150)
VP20RT 120 ( 80–180)
Tensile strength
Gray cast iron VP10RT 140 ( 90–190)
≤300MPa
MY5015 120 (140–300)
K
VP20RT 100 ( 60–140)
Tensile strength
Ductile cast iron VP10RT 110 ( 70–150)
≤800MPa
MY5015 150 ( 90–210)
Aluminium alloy Content
RT9010 250 (200–500)
(A6061, 7075) Si<5 %

Aluminium alloy Content

N RT9010 250 (200–500)
(AC4B) 5 %≤Si≤10 %

Aluminium alloy Content

RT9010 150 (100–200)
(ADC12, A390) Si>10 %
MP9015 70 ( 40–100)
MP9025 60 ( 30– 90)
Heat resistant alloy
S — VP20RT 45 ( 30– 60)
Titanium alloy
VP10RT 55 ( 40– 70)
RT9010 55 ( 40– 70)
H Hardened steel ≥50HRC BC8110 100 ( 80–120)

1. For VP10RT, VP20RT, MP9015, MP9025 and MY5015, wet cutting is recommended.

45
MP / MT9000
ISO TURNING INSERTS
FOR DIFFICULT TO CUT MATERIALS

Interested in more...

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 N034: MP / MT9000

MP9005 / MP9015 / MP9025

PVD COATED CARBIDE GRADE

High Al-rich (Al,Ti)N single layer coating

technology

Special cemented carbide substrate

HIGH AL AND CONVENTIONAL COATING COMPARISON

The new technology, high Al-rich (Al,Ti)N single layer coating provides stabilisation of the high hardness phase and
succeeds in dramatically improving wear, crater and welding resistance.

High hardness phase Soft phase Hardness of coating (HV)

3.000 New technology

High Al-rich (Al,Ti)N

2.000
Conventional
technology

1.000
Substrate Substrate

0 25 50 Al Content (at%)

MT9005 / MT9015
CARBIDE GRADE (NON COATED)

MT9015

ISO Grade Concept Application ISO PVD

MP9005/ High quality hard grade focusing on wear Heat resistant alloy
S05 S01
MT9005 resistance Finish-medium cutting
MP9005

MT9005
MP9015

MT9015

Heat resistant alloy

MP9015 First recommendation for general applications S10
Medium-rough cutting
S S
MP9025

Heat resistant alloy

S15 MP9025 Prevents severe damage for increased stability S20
Interrupted – Light-rough cutting
New cemented carbide with sharp cutting edge, Titanium alloy
MT9015 S30
excellent wear and fracture resistance General cutting

47
 N034: MP / MT9000

CHIPBREAKER SYSTEM – NEGATIVE INSERTS /

PRECISION NEGATIVE INSERTS
Tolerance

Features Cross section geometry

FINISHING

Nose
FS
25° 0.22
PRECISION negative inserts
FIRST RECOMMENDATION FOR FINISHING DIFFICULT TO CUT MATERIALS
M
Excellent chip breaking even at very small depths of cut. Flank
The large rake angle and precision grade enables excellent sharpness. 25° 0.44

LIGHT CUTTING
Nose
LS 20° 0.4
Negative inserts / PRECISION negative inserts
FIRST RECOMMENDATION FOR LIGHT CUTTING
OF DIFFICULT TO CUT MATERIALS Flank
Enhanced chip disposal for depths of cut smaller than the corner radius. 0.6
20°

M
MJ Negative inserts Nose
13°
FIRST RECOMMENDATION FOR LIGHT CUTTING
OF DIFFICULT TO CUT MATERIALS
Double sided chipbreaker and a single sided chipbreaker (D type, V type).
The sharp edge produces a good surface finish. Flank
Ideal for heat-resistant and titanium alloys. 9°
The curved edge allows smooth chip discharge.

MEDIUM CUTTING

Nose
MS 25° 0.5
Negative inserts
15°
FIRST RECOMMENDATION FOR MEDIUM CUTTING
OF DIFFICULT TO CUT MATERIALS Flank
Double sided chipbreaker. 25° 0.5
The sharp edge provides superior performance.
15°
M
Nose
MA 0.2
Negative inserts 22°
MULTI-ASSIST CHIPBREAKER 6°
FOR MEDIUM CUTTING OF DIFFICULT TO CUT MATERIALS
Flank
Double sided chipbreaker. 0.2
Positive land provides a sharp cutting action. 22°
6°

ROUGHING

Nose
RS 0.2
Negative inserts 20°
FIRST RECOMMENDATION FOR ROUGH CUTTING 10°
M OF DIFFICULT TO CUT MATERIALS
During low speed cutting the positive land controls chip welding and abrasion Flank
at the depth of cut line. 0.2
20°

CHIP CONTROL RANGE

4 4
RS
2
3 3
MA
ap (mm)

ap (mm)

ap (mm)

2 MS 2
MJ 1
FS
1 1 LS
LS
48 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3
f (mm / rev) f (mm / rev) f (mm / rev)
 N034: MP / MT9000

CNGG, DNGG
NEGATIVE INSERTS (WITH HOLE)

G Class
CNGG
CHIPBREAKER IDENTIFICATION
RE
D1
L
APPLICATION

LS FS
EPSR IC S
80º

DNGG
RE
D1

EPSR
55º IC S

F
MP9005

MP9015

MP9025

L
MT9015

Order number IC S RE D1

CNGG1204V5-FS F a a s 12.7 4.76 0.05 5.16

CNGG120401-FS F a a a s 12.7 4.76 0.1 5.16
CNGG120402-FS F a a a s 12.7 4.76 0.2 5.16
CNGG120404-FS F a a a s 12.7 4.76 0.4 5.16
CNGG120408-FS F a a a s 12.7 4.76 0.8 5.16
CNGG120402-LS L a a a s 12.7 4.76 0.2 5.16
CNGG120404-LS L a a a s 12.7 4.76 0.4 5.16
CNGG120408-LS L a a a s 12.7 4.76 0.8 5.16
DNGG150402-FS F a a a s 12.7 4.76 0.2 5.16
DNGG150404-FS F a a a s 12.7 4.76 0.4 5.16
DNGG150408-FS F a a a s 12.7 4.76 0.8 5.16
DNGG150604-FS F a a a s 12.7 6.35 0.4 5.16
DNGG150608-FS F a a a s 12.7 6.35 0.8 5.16
DNGG150402-LS L a a a s 12.7 4.76 0.2 5.16
DNGG150404-LS L a a a s 12.7 4.76 0.4 5.16
DNGG150408-LS L a a a s 12.7 4.76 0.8 5.16
DNGG150604-LS L a a a s 12.7 6.35 0.4 5.16
DNGG150608-LS L a a a s 12.7 6.35 0.8 5.16

51

: Inventory maintained. : Inventory maintained in Japan. 49

 N034: MP / MT9000

TNGG, VNGG
NEGATIVE INSERTS (WITH HOLE)

G Class
TNGG
CHIPBREAKER IDENTIFICATION
RE
D1
L
APPLICATION

LS FS
EPSR
60º IC S

VNGG

RE
D1

EPSR
35º IC S

F
MP9005

MP9015

MP9025

L
MT9015

Order number IC S RE D1

TNGG160402-FS F a a a s 9.525 4.76 0.2 3.81

TNGG160404-FS F a a a s 9.525 4.76 0.4 3.81
TNGG160408-FS F a a a s 9.525 4.76 0.8 3.81
TNGG160402-LS L a a a s 9.525 4.76 0.2 3.81
TNGG160404-LS L a a a s 9.525 4.76 0.4 3.81
TNGG160408-LS L a a a s 9.525 4.76 0.8 3.81
VNGG1604V5-FS F a a s 9.525 4.76 0.05 3.81
VNGG160401-FS F a a a s 9.525 4.76 0.1 3.81
VNGG160402-FS F a a a s 9.525 4.76 0.2 3.81
VNGG160404-FS F a a a s 9.525 4.76 0.4 3.81
VNGG160408-FS F a a a s 9.525 4.76 0.8 3.81
VNGG160402-LS L a a a s 9.525 4.76 0.2 3.81
VNGG160404-LS L a a a s 9.525 4.76 0.4 3.81
VNGG160408-LS L a a a s 9.525 4.76 0.8 3.81

51

50 : Inventory maintained. : Inventory maintained in Japan.

 N034: MP / MT9000

MP / MT9000
RECOMMENDED CUTTING CONDITIONS
NEGATIVE INSERTS

Material Conditions Grade Vc f ap

L

L LS MP9005 125 – 175 0.10 – 0.25 0.2 – 0.8

M MS MP9005 115 – 160 0.10 – 0.25 0.5 – 4.0
R RS MP9015 105 – 150 0.20 – 0.35 1.0 – 4.0
L LS MP9015 120 – 165 0.10 – 0.25 0.2 – 0.8
Precipitation hardening stainless steels
M M MS MP9015 110 – 150 0.10 – 0.25 0.5 – 4.0
(DIN X5CrNiCuNb17-4)
R RS MP9015 100 – 140 0.20 – 0.35 1.0 – 4.0
L LS MP9025 80 – 95 0.10 – 0.25 0.2 – 0.8
M MS MP9025 75 – 90 0.16 – 0.50 0.5 – 4.0
R RS MP9025 70 – 85 0.20 – 0.35 1.0 – 4.0
L LS MT9015 40 – 85 0.10 – 0.25 0.2 – 0.8
M MS MT9015 40 – 80 0.10 – 0.25 0.5 – 4.0
R RS MT9015 35 – 75 0.20 – 0.35 1.0 – 4.0
Titanium alloy (Ti-6Al-4V)
L LS MT9015 40 – 85 0.10 – 0.25 0.2 – 0.8
M MS MT9015 40 – 80 0.10 – 0.25 0.5 – 4.0
R RS MT9015 35 – 75 0.20 – 0.35 1.0 – 4.0
L LS MP9005 30 – 110 0.10 – 0.25 0.2 – 0.8
S M MS MP9005 30 – 100 0.10 – 0.25 0.5 – 4.0
Ni-based heat-resistant alloy R RS MP9015 20 – 75 0.20 – 0.35 1.0 – 4.0
(Inconel®718, Hastelloy®, L LS MP9015 25 – 85 0.10 – 0.25 0.2 – 0.8
WASPALOY®)
M MS MP9015 25 – 80 0.10 – 0.25 0.5 – 4.0
Cobalt base alloy R RS MP9015 20 – 75 0.20 – 0.35 1.0 – 4.0
(Tribaloy®, Stellite®) L LS MP9025 20 – 30 0.10 – 0.25 0.2 – 0.8
M MS MP9025 20 – 30 0.10 – 0.25 0.5 – 4.0
R RS MP9025 20 – 30 0.20 – 0.35 1.0 – 4.0

1. When cutting conditions are unstable, please refer to page 48 for the recommended chipbreaker and grade.
2. Verify the recommended conditions for each boring bar as cutting conditions for internal machining will vary depending on
the length of overhang.
3. MC7015, MC7025 and MP7035 grade are also recommended for precipitation hardening stainless steels.

PRECISION NEGATIVE INSERTS

Material Conditions F L Grade Vc f ap

F FS MT9015 45 – 95 0.05 – 0.20 0.1 – 0.7

L LS MT9015 40 – 85 0.10 – 0.25 0.2 – 0.8
F FS MT9015 45 – 95 0.05 – 0.20 0.1 – 0.7
Titanium alloy (Ti-6Al-4V)
L LS MT9015 40 – 85 0.10 – 0.25 0.2 – 0.8
F FS MT9015 45 – 95 0.05 – 0.20 0.1 – 0.7
L LS MT9015 40 – 85 0.10 – 0.25 0.2 – 0.8
S
F FS MP9005 60 – 120 0.05 – 0.20 0.1 – 0.7
Ni-based heat-resistant alloy
L LS MP9005 55 – 110 0.10 – 0.25 0.2 – 0.8
(Inconel®718, Hastelloy®,
WASPALOY®) F FS MP9015 45 – 95 0.05 – 0.20 0.1 – 0.7
L LS MP9015 40 – 85 0.10 – 0.25 0.2 – 0.8
Cobalt base alloy
F FS MP9025 35 – 50 0.05 – 0.20 0.1 – 0.7
(Tribaloy®, Stellite®)
L LS MP9025 30 – 45 0.10 – 0.25 0.2 – 0.8

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 51

 N034: MP / MT9000

CUTTING PERFORMANCE
COMPARISON OF FINISHED SURFACE OF INCONEL® 718
Excellent machining and chip breaking abilities provide good surface finishes.

MP9005 FS Conventional A
Material Inconel® 718
Insert CNGG120404
Vc (m / min) 50
f (mm / rev) 0.1
ap (mm) 0.2

Cutting mode Wet cutting

10.0 * 10.0 *
5.0 5.0
0 0
-5.0 -5.0
-10.0 -10.0
0 1.00 2.00 3.00 4.00 0 1.00 2.00 3.00 4.00
Rz 3.0312 μm Rz 4.8944 μm

Conventional B

10.0 *
5.0
0
-5.0
-10.0
0 1.00 2.00 3.00 4.00
Rz 4.2160 μm

MP9005 LS Conventional A

Material Inconel® 718

Insert CNGG120404
Vc (m / min) 50
f (mm / rev) 0.1
ap (mm) 0.5

Cutting mode Wet cutting

10.0 * 10.0 *
5.0 5.0
0 0
-5.0 -5.0
-10.0 -10.0
0 1.00 2.00 3.00 4.00 0 1.00 2.00 3.00 4.00

Rz 3.7020 μm Rz 5.4880 μm

Conventional B

10.0 *
5.0
0
-5.0
-10.0
0 1.00 2.00 3.00 4.00
* Roughness curve Rz 5.4120 μm
Vertical scale: x 2.000.00
Horizontal scale: x 50.00
52
MS6015 / MS7025 / MS9025
MS TURNING SERIES – PVD COATED GRADES
FOR HIGH PRECISION AND SMALL PARTS MACHINING

Interested in more...

B275
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 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

TRANSFORMATION OF MACHINING
ON SWISS TYPE AUTOMATIC LATHES

The first parts to be machined on Swiss type automatic lathes were watch components. The use soon expanded to
machining electrical parts for home appliances, printers as well as automobile component applications such as
sensors and electrification technology parts. The high precision capability of Swiss type lathes has also lent itself
to the machining of parts essential to daily life. These parts include robotic and medical implants as well as simple
but essential parts for water taps. Expanding the type of workpieces is not the only modern advancement, even
higher precision, productivity and quality has become necessary.

DUE TO CHANGES IN MATERIALS AND COMPONENT GEOMETRIES, VARIOUS PROBLEMS HAVE ARISEN THAT
NEED SOLUTIONS:

• Complex workpiece shapes

• Ever more difficult-to-cut materials
• Tighter dimensional tolerances

MITSUBISHI MATERIALS IS COMMITTED TO PRODUCT DEVELOPMENT AND THE COMMERCIALISATION OF NEW

TOOLS THAT HAVE THE CUTTING CAPABILITY AND MACHINE TOOL ADAPTABILITY THAT CUSTOMERS DESIRE
AS FOLLOWS:

• Development of new coating adapted to workpiece

materials and machining methods
• Optimisation of welding, wear and fracture
resistance
• High precision machining enabled by the
development of high quality cutting edge
geometries

54
 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

APPLICATION RANGE

Material Cutting mode Grade P PVD

Continuous cutting P10

Low P20

MS6015
P Steels Medium MS6015 P30

MS7025
High P40
MS7025 P50
Interrupted cutting

Material Cutting mode Grade M PVD

Continuous cutting M10

Low M20

MS7025

MS9025
MS7025
M Stainless steel Medium M30
MS9025
High M40
Interrupted cutting M50

Material Cutting mode Grade S PVD

Continuous cutting S10

Low S20
MS9025

Titanium alloy
S Medium MS9025 S30
(HRSA)
High S40
Interrupted cutting S50

CORRECT AREA OF USE WHEN MACHINING STAINLESS STEEL

Vc (m / min)

MS9025
100

MS7025

0.05
f (mm / rev)

55
 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

IDEAL INSERTS FOR TURNING SMALL PARTS
Set the corner radius to a minus tolerance.

DCGT11T302 M R-SN 02M R 0.2 mm (R 0.15 – R 0.20 mm)

Order number
DCGT11T304 M -SMG 04M R 0.4 mm (R 0.35 – R 0.40 mm)

NEW BREAKER SYSTEM FOR FRONT TURNING

Curved Cutting Edge

FS-P Breaker The curved cutting edge reduces cutting resistance
For Micro-Low Depth of Cut and enables smooth chip evacuation. It also enables
good initial entry to the workpiece and resists
vibration and oscillation during machining.

High Breaker Wall

The high chipbreaker wall ensures that the chips
separate properly and prevents the workpiece from
being damaged when chips are discharged.

Polishing (Mirror-Surface)
LS-P Breaker Welding resistance and chip evacuation are greatly
For Medium to High Depth of Cut improved.

Large Pocket
The large pocket enhances chip evacuation during
high depths of cut and suppresses chip clogging.

Parallel Cutting Edge

The parallel cutting edge greatly improves fracture
resistance during high depths of cut.

EXTREMELY HIGH QUALITY CUTTING EDGE

Technology that provides superior dimensional stability and reduces burrs.

MS7025 / MS9025 Rz = 0.14 μm Conventional Rz = 0.61 μm

56
 N034: MS6015 / MS7025 / MS9025

MS9025
NEW TECHNOLOGY – CONTROLLED VIBRATION OF
THE CUTTING TOOL
Using new machine technology to deliberately vibrate the tool in relation to the cutting direction is an effective way
of breaking chips. This reduces production costs by reducing chip entanglement.

Without controlled With controlled vibration With controlled vibration

vibration frequency = 0.75 / rev frequency = 1.25 / rev

Vibrating direction​

Challenges of controlled vibration machining:

Compared to standard machining there is a greater chance of chipping due to the extra stress on the cutting edge
and also because of the consequences of work hardening.

BENEFITS OF USING MS9025 FOR CONTROLLED VIBRATION MACHINING

1. Excellent fracture resistance due to the inherent toughness of the base material.
2. Effectively suppresses boundary wear damage during machining of difficult-to-cut materials. This is achieved
by the optimised cemented carbide grain size that increases thermal conductivity and heating of the cutting edge.

After 500 passes at 15 m per pass

Workpiece material DIN X5CrNi18-10 (1.4301) Outer diameter (Border line)

Insert DCGT11T302M
Vc (m / min) 100
f (mm / rev) 0.08
ap (mm) 1.0 MS9025
The number of vibration D = 1.25 / rev Damage across the whole cutting edge
External
Cutting mode Continuous cutting
Wet cutting (Oil)

Conventional A

Boundary damage

Conventional B

57
 N034: MS6015 / MS7025 / MS9025

BREAKER SYSTEM – NEGATIVE INSERTS

Tolerance

Features Carbon steel / Alloy steel Cross section geometry

FINISH CUTTING
3
PRECISION FINISHING Flank

ap (mm)
2
Double-sided chipbreaker. 14˚
G 1
A narrow lead chipbreaker for good chip control.
Sharp cutting edge gives a good surface finish. 0 0.1 0.2 0.3 0.4
R/L-FS f (mm / rev)

BREAKER SYSTEM – POSITIVE INSERTS

Tolerance

Features Carbon steel / Alloy steel Cross section geometry

FINISH CUTTING
FIRST RECOMMENDATION FOR FINISHING TITANIUM Nose
ALLOYS 3 14°
Ideal for cobalt chromium alloy and copper alloy.

ap (mm)
2
The sharp edge produces a good surface finish. Flank
1 9°
The curved edge allows smooth chip discharge.
FS-P Lapping of the top surface gives a mirror finish 0 0.1 0.2 0.3 0.4
for improved welding resistance. f (mm / rev)

3
Flank
FINISHING
ap (mm)

2 14˚
G Lead chipbreaker controls chip flow.
1
Sharp cutting edge gives a good surface finish.
SRF 0 0.1 0.2 0.3 0.4
f (mm / rev)

3
Flank
FINISH MACHINING ON AUTOMATIC LATHES
ap (mm)

2 17˚
Lead chipbreaker controls chip flow.
1
Sharp cutting edge gives a good surface finish.
R/L-F 0 0.1 0.2 0.3 0.4
f (mm / rev)

LIGHT CUTTING
LIGHT MACHINING ON AUTOMATIC LATHES Nose
12˚
Designed with parallel cutting edges. 3
Achieves stable chip control over a wide range,
ap (mm)

2
from low to medium depths of cut. Flank
1
Polished (mirror-surface) finish of insert surface
6˚
LS-P drastically improves welding resistance and extends 0 0.1 0.2 0.3
tool life. f (mm / rev)
G
6
Flank
LIGHT MACHINING ON AUTOMATIC LATHES 4 14˚
ap (mm)

Parallel chipbreaker geometry.

2
Excellent chip control at low feed rates.
R/L-SS 0 0.1 0.3
f (mm / rev)
MEDIUM CUTTING

6
MEDIUM CUTTING OF AUTOMATIC LATHE Flank
4 20°
ap (mm)

MACHINING
A parallel chipbreaker. 2
Excellent chip control at low to medium feed rates.
R/L-SN 0 0.1 0.3
f (mm / rev)
G
Nose
14°
3
MEDIUM CUTTING
3D moulded chipbreaker provides good chip control. 2
ap (mm)

G class insert provides a sharp cutting action, allowing Flank

high precision machining. Breaker geometry is suitable 1
9°
SMG for copying and back turning. 0 0.1 0.2 0.3 0.4
58 f (mm / rev)
 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

5° POSITIVE INSERTS (WITH HOLE)

G Class FS-P

VBGT

RE
D1

AN
EPSR 5º
35º IC S
MS6015

MS7025

MS9025

Order number IC S RE D1

VBGT110301M-FS-P F a 6.35 3.18 0.1 2.9

VBGT110302M-FS-P F a 6.35 3.18 0.2 2.9
VBGT110304M-FS-P F a 6.35 3.18 0.4 2.9
VBGT160401M-FS-P F a 9.525 4.76 0.1 4.4
VBGT160402M-FS-P F a 9.525 4.76 0.2 4.4
VBGT160404M-FS-P F a 9.525 4.76 0.4 4.4
VBGT160408M-FS-P F a 9.525 4.76 0.8 4.4

65

: Inventory maintained. : Inventory maintained in Japan. 59

 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

7° POSITIVE INSERTS (WITH HOLE)
L L M

G Class LS-P R/L-SS R/L-SN

CCGH / CCGT

RE M
D1

SMG

AN
7º
EPSR IC S
80º

RE*
MS6015

MS7025

MS9025

L
Order number
M
IC S D1

CCGT0602V5M-LS-P L a 6.35 2.38 0.05 2.8

CCGT060201M-LS-P L a a a 6.35 2.38 0.1 2.8
CCGT060202M-LS-P L a a a 6.35 2.38 0.2 2.8
CCGT09T301M-LS-P L a a a 9.525 3.97 0.1 4.4
CCGT09T302M-LS-P L a a a 9.525 3.97 0.2 4.4
CCGT09T304M-LS-P L a a a 9.525 3.97 0.4 4.4
CCGT060201MR-SS L a 6.35 2.38 0.1 2.8
CCGT060201ML-SS L a 6.35 2.38 0.1 2.8
CCGT060202MR-SS L a 6.35 2.38 0.2 2.8
CCGT060202ML-SS L a 6.35 2.38 0.2 2.8
CCGT09T301MR-SS L a 9.525 3.97 0.1 4.4
CCGT09T301ML-SS L a 9.525 3.97 0.1 4.4
CCGT09T302MR-SS L a 9.525 3.97 0.2 4.4
CCGT09T302ML-SS L a 9.525 3.97 0.2 4.4
CCGT09T304MR-SS L a 9.525 3.97 0.4 4.4
CCGT09T304ML-SS L a 9.525 3.97 0.4 4.4
CCGT060201MR-SN M a a a 6.35 2.38 0.1 2.8
CCGT060201ML-SN M a 6.35 2.38 0.1 2.8
CCGT060202MR-SN M a a a 6.35 2.38 0.2 2.8
CCGT060202ML-SN M a 6.35 2.38 0.2 2.8
CCGT09T301MR-SN M a a a 9.525 3.97 0.1 4.4
CCGT09T301ML-SN M a 9.525 3.97 0.1 4.4
CCGT09T302MR-SN M a a a 9.525 3.97 0.2 4.4
CCGT09T302ML-SN M a 9.525 3.97 0.2 4.4
CCGT09T304MR-SN M a a a 9.525 3.97 0.4 4.4
CCGT09T304ML-SN M a 9.525 3.97 0.4 4.4
CCGT060201M-SMG M a 6.35 2.38 0.1 2.8
CCGT060202M-SMG M a 6.35 2.38 0.2 2.8
CCGT060204M-SMG M a 6.35 2.38 0.4 2.8
CCGT09T301M-SMG M a 9.525 3.97 0.1 4.4
CCGT09T302M-SMG M a 9.525 3.97 0.2 4.4
CCGT09T304M-SMG M a 9.525 3.97 0.4 4.4

* Nominal Value (Max.)

65

60 : Inventory maintained. : Inventory maintained in Japan.

 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

7° POSITIVE INSERTS (WITH HOLE)
L

G Class FS-P R-SRF LS-P

DCGT

L
RE
D1

R/L-SS

AN
EPSR 7º
IC S
55º

RE*
MS6015

MS7025

MS9025

L
Order number IC S D1

DCGT070201M-FS-P F a a 6.35 2.38 0.1 2.8

DCGT070202M-FS-P F a a 6.35 2.38 0.2 2.8
DCGT070204M-FS-P F a a 6.35 2.38 0.4 2.8
DCGT11T301M-FS-P F a a 9.525 3.97 0.1 4.4
DCGT11T302M-FS-P F a a 9.525 3.97 0.2 4.4
DCGT11T304M-FS-P F a a 9.525 3.97 0.4 4.4
DCGT11T301MR-SRF F a a 9.525 3.97 0.1 4.4
DCGT11T302MR-SRF F a a 9.525 3.97 0.2 4.4
DCGT11T304MR-SRF F a a 9.525 3.97 0.4 4.4
DCGT0702V5M-LS-P L a 6.35 2.38 0.05 2.8
DCGT070201M-LS-P L a a a 6.35 2.38 0.1 2.8
DCGT070202M-LS-P L a a a 6.35 2.38 0.2 2.8
DCGT070204M-LS-P L a a a 6.35 2.38 0.4 2.8
DCGT11T301M-LS-P L a a a 9.525 3.97 0.1 4.4
DCGT11T302M-LS-P L a a a 9.525 3.97 0.2 4.4
DCGT11T304M-LS-P L a a a 9.525 3.97 0.4 4.4
DCGT070201MR-SS L a 6.35 2.38 0.1 2.8
DCGT070201ML-SS L a 6.35 2.38 0.1 2.8
DCGT070202MR-SS L a 6.35 2.38 0.2 2.8
DCGT070202ML-SS L a 6.35 2.38 0.2 2.8
DCGT11T301MR-SS L a 9.525 3.97 0.1 4.4
DCGT11T301ML-SS L a 9.525 3.97 0.1 4.4
DCGT11T302MR-SS L a 9.525 3.97 0.2 4.4
DCGT11T302ML-SS L a 9.525 3.97 0.2 4.4
DCGT11T304MR-SS L a 9.525 3.97 0.4 4.4
DCGT11T304ML-SS L a 9.525 3.97 0.4 4.4

* Nominal Value (Max.)

65

: Inventory maintained. : Inventory maintained in Japan. 61

 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

7° POSITIVE INSERTS (WITH HOLE)
M M

G Class R/L-SN SMG

DCGT

RE
D1

AN
EPSR 7º
IC S
55º

RE*
MS6015

MS7025

MS9025

Order number
M
IC S D1

DCGT070201MR-SN M a a a 6.35 2.38 0.1 2.8

DCGT070201ML-SN M a s s 6.35 2.38 0.1 2.8
DCGT070202MR-SN M a a a 6.35 2.38 0.2 2.8
DCGT070202ML-SN M a s s 6.35 2.38 0.2 2.8
DCGT070204MR-SN M a a 6.35 2.38 0.4 2.8
DCGT11T301MR-SN M a a a 9.525 3.97 0.1 4.4
DCGT11T301ML-SN M a s s 9.525 3.97 0.1 4.4
DCGT11T302MR-SN M a a a 9.525 3.97 0.2 4.4
DCGT11T302ML-SN M a s s 9.525 3.97 0.2 4.4
DCGT11T304MR-SN M a a a 9.525 3.97 0.4 4.4
DCGT11T304ML-SN M a s s 9.525 3.97 0.4 4.4
DCGT070201M-SMG M a 6.35 2.38 0.1 2.8
DCGT070202M-SMG M a 6.35 2.38 0.2 2.8
DCGT070204M-SMG M a 6.35 2.38 0.4 2.8
DCGT11T301M-SMG M a 9.525 3.97 0.1 4.4
DCGT11T302M-SMG M a 9.525 3.97 0.2 4.4
DCGT11T304M-SMG M a 9.525 3.97 0.4 4.4

* Nominal Value (Max.)

65

62 : Inventory maintained. : Inventory maintained in Japan.

 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

7° POSITIVE INSERTS (WITH HOLE)
L

G Class R/L-F LS-P

TCGT

RE
D1

AN
EPSR 7º
60º IC S

VCGT

RE
D1

AN
EPSR 7º
35º IC S

RE*
MS6015

MS7025

MS9025

L
Order number IC S D1

TCGT060101MR-F F a 3.97 1.59 0.1 2.3

TCGT060101ML-F F a 3.97 1.59 0.1 2.3
TCGT060102MR-F F a 3.97 1.59 0.2 2.3
TCGT060102ML-F F a 3.97 1.59 0.2 2.3
TCGT060104MR-F F a 3.97 1.59 0.4 2.3
TCGT060104ML-F F a 3.97 1.59 0.4 2.3
VCGT110301M-FS-P F a 6.35 3.18 0.1 2.8
VCGT110302M-FS-P F a 6.35 3.18 0.2 2.8
VCGT110304M-FS-P F a 6.35 3.18 0.4 2.8
VCGT110301M-LS-P L a a 6.35 3.18 0.1 2.8
VCGT110302M-LS-P L a a 6.35 3.18 0.2 2.8
VCGT110304M-LS-P L a a 6.35 3.18 0.4 2.8
VCGT130301M-LS-P L a 7.94 3.18 0.1 3.4
VCGT130302M-LS-P L a 7.94 3.18 0.2 3.4
VCGT130304M-LS-P L a 7.94 3.18 0.4 3.4

* Nominal Value (Max.)

65

: Inventory maintained. : Inventory maintained in Japan. 63

 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

11° POSITIVE INSERTS (WITH HOLE)

G Class FS-P

VPGT

RE
D1

AN
EPSR 11º
35º IC S
MS6015

MS7025

MS9025

Order number IC S RE D1

VPGT080201M-FS-P F a 4.76 2.38 0.1 2.42

VPGT080202M-FS-P F a 4.76 2.38 0.2 2.42
VPGT110301M-FS-P F a 6.35 3.18 0.1 2.85
VPGT110302M-FS-P F a 6.35 3.18 0.2 2.85

65

64 : Inventory maintained. : Inventory maintained in Japan.

 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

RECOMMENDED CUTTING CONDITIONS
F L
Material Properties Conditions Grade Vc f ap
M

F MS6015 FS 150 ( 50 – 250) 0.01 – 0.15 0.2 – 0.7

F MS6015 R/L-F 150 ( 50 – 250) 0.01 – 0.15 0.1 – 0.5
Pure iron L MS6015 LS-P 150 ( 50 – 250) 0.01 – 0.15 0.3 – 3.0
—
Free cutting steel L MS6015 R/L-SS 150 ( 50 – 250) 0.01 – 0.15 0.2 – 1.0
M MS6015 R/L-SN 150 ( 50 – 250) 0.01 – 0.15 0.1 – 0.5
M MS6015 SMG 150 ( 50 – 250) 0.01 – 0.15 0.1 – 2.0
F FS MS6015 200 (150 – 250) 0.01 – 0.15 0.2 – 0.7
F FS-P MS7025 200 (100 – 300) 0.01 – 0.06 0.2 – 0.7
F R/L-F MS6015 200 (150 – 250) 0.01 – 0.15 0.1 – 0.5
F R-SRF MS7025 200 (100 – 300) 0.01 – 0.06 0.1 – 0.5
L LS-P MS6015 200 (150 – 250) 0.01 – 0.15 0.1 – 0.5
P Soft magnetic iron —
L LS-P MS7025 200 (100 – 300) 0.01 – 0.06 0.1 – 0.5
L R/L-SS MS6015 200 (150 – 250) 0.01 – 0.15 0.2 – 1.0
M R/L-SN MS6015 200 (150 – 250) 0.01 – 0.15 0.1 – 0.5
M R/L-SN MS7025 200 (100 – 300) 0.01 – 0.06 0.1 – 0.5
M SMG MS6015 200 (150 – 250) 0.01 – 0.15 0.1 – 2.0
F MS6015 FS 100 ( 50 – 150) 0.01 – 0.15 0.2 – 0.7
F MS6015 R/L-F 100 ( 50 – 150) 0.01 – 0.15 0.1 – 0.5
L MS6015 LS-P 100 ( 50 – 150) 0.01 – 0.15 0.3 – 3.0
Carbon and alloy steels 180–280HB
L MS6015 R/L-SS 100 ( 50 – 150) 0.01 – 0.15 0.2 – 1.0
M MS6015 R/L-SN 100 ( 50 – 150) 0.01 – 0.15 0.1 – 0.5
M MS6015 SMG 100 ( 50 – 150) 0.01 – 0.15 0.1 – 2.0
F MS7025 FS 60 ( 40 – 100) 0.01 – 0.08 0.2 – 0.7
F MS9025 FS-P 100 ( 60 – 150) 0.04 – 0.15 0.2 – 0.7
F MS7025 R/L-F 60 ( 40 – 100) 0.01 – 0.08 0.1 – 0.5
F MS9025 R-SRF 100 ( 60 – 150) 0.04 – 0.15 0.1 – 0.5
Austenitic stainless steel —
L MS7025 LS-P 60 ( 40 – 100) 0.01 – 0.08 0.3 – 3.0
L MS9025 LS-P 100 ( 60 – 150) 0.05 – 0.15 0.3 – 3.0
M MS7025 R-SN 60 ( 40 – 100) 0.01 – 0.08 0.1 – 5.0
M MS9025 R-SN 100 ( 60 – 150) 0.05 – 0.15 0.1 – 5.0
F MS7025 FS-P 60 ( 40 – 100) 0.01 – 0.08 0.2 – 0.7
Ferritic and martensitic F MS7025 R-SRF 60 ( 40 – 100) 0.01 – 0.08 0.1 – 0.5
M —
stainless steel L MS7025 LS-P 60 ( 40 – 100) 0.01 – 0.08 0.3 – 3.0
L MS7025 R-SN 60 ( 40 – 100) 0.01 – 0.08 0.1 – 5.0
F MS7025 FS-P 80 ( 40 – 160) 0.02 – 0.08 0.2 – 1.8
F MS9025 FS-P 100 ( 50 – 180) 0.04 – 0.12 0.2 – 1.8
F MS7025 R-SRF 80 ( 40 – 160) 0.03 – 0.08 0.1 – 0.5
Electromagnetic stainless
steel Hardness F MS9025 R-SRF 100 ( 50 – 180) 0.05 – 0.12 0.1 – 0.5
(DIN X105CrMo17, 230HBW L MS7025 LS-P 80 ( 40 – 160) 0.02 – 0.10 0.3 – 3.0
DIN X30Cr13 etc.)
L MS9025 LS-P 100 ( 50 – 180) 0.04 – 0.15 0.3 – 3.0
M MS7025 R-SN 80 ( 40 – 160) 0.01 – 0.10 0.1 – 5.0
M MS9025 R-SN 100 ( 50 – 180) 0.01 – 0.10 0.1 – 5.0

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 65

 N034: MS6015 / MS7025 / MS9025

MS6015 / MS7025 / MS9025

RECOMMENDED CUTTING CONDITIONS
F L
Material Properties Conditions Grade Vc f ap
M

F MS7025 FS-P 60 ( 40 – 80) 0.01 – 0.10 0.1 – 1.4

F MS9025 FS-P 70 ( 50 – 100) 0.03 – 0.15 0.1 – 1.4
F MS7025 R-SRF 60 ( 40 – 80) 0.01 – 0.10 0.1 – 0.5
Precipitation hardening
stainless steel F MS9025 R-SRF 70 ( 50 – 100) 0.03 – 0.15 0.1 – 0.5
M <450HB
(DIN X5CrNiCuNb16-4, L MS7025 LS-P 60 ( 40 – 80) 0.04 – 0.10 0.2 – 3.0
DIN X7CrNiAl17-7 etc.)
L MS9025 LS-P 70 ( 50 – 100) 0.04 – 0.15 0.2 – 3.0
M MS7025 R-SN 60 ( 40 – 80) 0.03 – 0.10 0.3 – 3.0
M MS9025 R-SN 70 ( 50 – 100) 0.04 – 0.15 0.2 – 3.0
F MS9025 FS-P 80 ( 40 – 140) 0.04 – 0.12 0.2 – 1.4
Heat resistant alloys F MS9025 R-SRF 80 ( 40 – 140) 0.05 – 0.12 0.1 – 0.5
S —
(SUH etc.) L MS9025 LS-P 80 ( 40 – 140) 0.04 – 0.15 0.3 – 3.0
M MS9025 R-SN 80 ( 40 – 140) 0.01 – 0.10 0.1 – 5.0

66 Cutting conditions: : Stable cutting : General cutting : Unstable cutting

MC5100 SERIES
CVD COATED GRADES FOR CAST IRON TURNING
FROM HIGH SPEED THROUGH TO INTERRUPTED TURNING

Interested in more...

B269
www.mhg-mediastore.net
 N034: MC5100 Series

MC5100 SERIES
CVD COATED GRADES FOR CAST IRON TURNING
A CHOICE OF DIFFERENT GRADES IDEALLY SUITED TO ALL TYPES OF CAST IRON MACHINING

The process of casting iron enables complex geometries to be formed in the component that is produced.
Different types of cast irons produce different chips when machined and can cause various types of damage to an
insert. The complex shapes produced in castings also creates challenges because contact with the workpiece can
suddenly change from continuous to interrupted cutting. In response to these challenges, Mitsubishi Materials has
created a series of grades that are able to successfully machine all types of cast iron materials and component
geometries.

CHIP MORPHOLOGY OF CAST IRON

Workpiece Material

Insert

Ductile cast iron Gray cast iron

Continuous type Crack type

"SUPER" NANO TEXTURE TECHNOLOGY

The standard Nano Texture Technology has been improved and developed to be an industry leading standard for
crystal growth of Al2 O3 coatings. This Super Nano Texture Technology increases tool life and wear resistance due to
the fine, dense crystal growth process.

20x

1x
MC5100 Conventional A Conventional B

CRYSTAL ORIENTATION The ratio of Al2O3 crystal grains with the same orientation
(Image)

"Super" Nano Texture Nano Texture Conventional CVD inserts

Uniformity of the growth Uniformity of the grain size and growth Grain size and
direction has drastically improved. direction has improved. growth direction are uneven.

68
 N034: MC5100 Series

MC5100 SERIES
CVD COATED GRADES FOR CAST IRON TURNING

MC5105 MC5115 MC5125

FOR HIGH SPEED CUTTING OF FIRST RECOMMENDED GRADE FOR FOR HEAVY INTERRUPTED
GRAY CAST IRON DUCTILE CAST IRON CUTTING OF DUCTILE CAST IRON
Provides outstanding wear Prevents abnormal cutting edge Demonstrates excellent fracture
resistance when turning gray cast damage and displays excellent resistance that can withstand heavy
iron at up to 1000 m / min cutting wear and fracture resistance when interrupted cutting of high strength
speeds. machining ductile cast iron. ductile cast iron.

TOUGH AND SUB GRIP LAYERS FOR DUCTILE CAST IRON GRADES

The extra strength of the adhesion between the coating layers (1.3 times stronger) suppresses peeling during
machining of ductile cast iron.
Adhesion is 1.3 times* greater!

"Super" Nano texture Al2O3

Al2O3 layer
TOUGH-GRIP
The interface between the layers is controlled at the
Tough-Grip nano level, allowing the Tough-Grip layer extremely Tough-Grip
high levels of adhesion to prevent delamination.
TiCN layer

TiCN layer

SUB-GRIP TiCN layer

By increasing the degree of adhesion between the
carbide substrate and the coating layer, a coating
SUB-Grip layer has been developed that is resistant to peeling SUB-Grip
Carbide substrate even during strong intermittent machining. Carbide substrate
*Compared with conventional grades from Mitsubishi Materials.

FROM THE DEVELOPERS

Since gray cast iron tends to be machined at high speeds (500 – 1000 m / min), it is important to make the Al2O3 film
coating as strong as possible in order to ensure wear resistance. The focus was on the formation of crystals and
the improvement of the intermediate layer of the coating. The coating has also been adjusted to provide excellent
intermittent performance despite using a harder carbide substrate compared to conventional products.

Ductile cast iron is machined at relative low speeds (100 – 300 m / min) and TiCN has a higher hardness.
As for the intermittent cutting performance it was difficult to identify the cause of the edge chipping, but the
investigation results revealed that the peeling of the coating was the cause of chipping so a stronger adhesion
layer was introduced.

The MC5100 series has been expanded to include grades that are optimal for each type of cast iron turning.
These grades will become an indispensable tool for customers that machine cast iron materials.

69
 N034: MC5100 Series

MC5100 SERIES
MC5105
FOR HIGH SPEED CUTTING OF GRAY CAST IRON
Harder and with outstanding wear resistance

"Super" Nano texture

Al2O3 layer
A thick top coating layer.

Super Tough-Grip Intermediate layer suitable for high speed cutting.

TiCN layer

Carbide substrate The substrate adopts a high hardness carbide material.

MC5115
FIRST RECOMMENDED GRADE FOR DUCTILE CAST IRON
Excellent durability and resistance to impacts

"Super" Nano texture

Al2O3 layer
Al2O3 layer with excellent wear resistance.

Tough-Grip Intermediate layer with microstructure suitable for ductile cast iron.

TiCN layer Thick TiCN layer suitable for coping with the hardness of ductile cast iron.

SUB-Grip New adhesion layer with an enhanced resistance to peeling.

Carbide substrate

MC5125
FOR HEAVY INTERRUPTED CUTTING OF DUCTILE CAST IRON
Excellent stability and fracture resistance

"Super" Nano texture

Al2O3 layer
Al2O3 layer with excellent wear resistance.

Tough-Grip Intermediate layer with microstructure suitable for ductile cast iron.

TiCN layer TiCN layer for hardness for heavy interrupted cutting.

SUB-Grip New adhesion layer with an enhanced resistance to peeling.

Carbide substrate

70
 N034: MC5100 Series

MC5100 SERIES
WAY TO SELECT MC5100 SERIES
GRAY CAST IRON

MC5105 is the first recommendation for high speed machining of gray cast iron.
Select a suitable chipbreaker to optimise tool life and reduce wear.
MC5115 is also capable of reliable machining at speeds of 100 – 300 m / min and for unstable cutting conditions.

HIGH SPEED CUTTING 200 – 1000 M / MIN

MC5105 Change to a chipbreaker with a stronger cutting edge geometry.

In case of fracture

CUTTING SPEED 100 – 300 M / MIN

MC5115 Change to a chipbreaker with a sharper cutting edge geometry.

In case of fracture

DUCTILE CAST IRON

MC5115 is the first recommendation for ductile cast iron, including high strength ductile cast iron.
In order to prevent breakage and wear, select a suitable chipbreaker.
MC5125 is also effective for heavy, interrupted and unstable cutting conditions.

FIRST RECOMMENDATION

MC5115 Change to a chipbreaker with a stronger cutting edge geometry.

In case of fracture

In case of wear

HEAVY, INTERRUPTED CUTTING

MC5125 In case of wear

Change to a chipbreaker with a sharper cutting edge geometry.

GRAY CAST IRON DUCTILE CAST IRON

Medium
Medium cutting Rough cutting Heavy cutting Light cutting Rough cutting Heavy cutting
cutting

MK RK LK MK RK
MC5105 MC5105 MC5105 MC5115 MC5115 MC5115 MC5115

MK RK LK MK RK
MC5105 MC5105 MC5105 MC5115 MC5115 MC5115 MC5115

MK RK LK MK RK
MC5105 MC5105 MC5105 MC5125 MC5125 MC5125 MC5125
MC5115 MC5115 MC5115

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 71

 N034: MC5100 Series

MC5100 SERIES
CHIPBREAKER SYSTEM FOR CAST IRON TURNING
The entire range of new chipbreakers has been designed by taking advantage of the properties of the new grades.
Each breaker has the optimum suitability for each respective application.

SELECT A CHIPBREAKER ACCORDING TO THE MACHINING CONDITIONS

Stable cutting (continuous cutting, without scale, etc.) / Low cutting resistance machining

Focus on cutting edge

sharpness NEGATIVE INSERTS

LK breaker 15° 0.15

Positive land provides a sharp cutting edge and 6°

low cutting resistance.

0.20
MA breaker 22°

Positive land provides a sharp cutting edge. 6°

MK breaker 15° 0.25

Optimum balance between sharpness and 3°

high edge strength for general use.

RK breaker 15° 0.35

Extra wide land provides a stable cutting edge for

interrupted machining and removal of scale.

GK breaker 15° 0.25

Versatile standard breaker.
Flat land maintains a stable cutting edge.

Flat top 0°
Flat top focusing on high edge strength.

Focus on cutting edge

strength

Unstable cutting (interrupted cutting, with scale, etc.) / General to heavy cutting

APPLICATION MAP FOR CAST IRON

Continuous, Stable RK LK
Near net shape
Level of machinability

MK
High
strength

Rough
Flat Top
Interrupted, Unstable

Thick, High clamping force Component rigidity Thin, Low clamping force

72
 N034: MC5100 Series

CNMG, CNMA
NEGATIVE INSERTS (WITH HOLE)

M-Class

L M
MC5105
MC5115
Order number MC5125 IC S RE D1 Geometry

CNMG120404-LK L a s 12.7 4.76 0.4 5.16

CNMG120408-LK L a s 12.7 4.76 0.8 5.16
CNMG120412-LK L a s 12.7 4.76 1.2 5.16

CNMG120404-MA M a a 12.7 4.76 0.4 5.16

CNMG120408-MA M a a 12.7 4.76 0.8 5.16
CNMG120412-MA M a a 12.7 4.76 1.2 5.16
CNMG120416-MA M a s 12.7 4.76 1.6 5.16
CNMG160608-MA M a a 15.875 6.35 0.8 6.35
CNMG160612-MA M a a 15.875 6.35 1.2 6.35
CNMG160616-MA M a s 15.875 6.35 1.6 6.35
CNMG120404-MK M a a a 12.7 4.76 0.4 5.16
CNMG120408-MK M a a a 12.7 4.76 0.8 5.16
CNMG120412-MK M a a a 12.7 4.76 1.2 5.16
CNMG120416-MK M s a a 12.7 4.76 1.6 5.16
CNMG160608-MK M s a s 15.875 6.35 0.8 6.35
CNMG160612-MK M a a a 15.875 6.35 1.2 6.35
CNMG160616-MK M a a s 15.875 6.35 1.6 6.35
CNMG190612-MK M s 19.05 6.35 1.2 7.93
RE
CNMG190616-MK M s 19.05 6.35 1.6 7.93
CNMG120404-GK M a a 12.7 4.76 0.4 5.16
CNMG120408-GK M a a 12.7 4.76 0.8 5.16 D1

CNMG120412-GK M a a 12.7 4.76 1.2 5.16

CNMG120416-GK M a s 12.7 4.76 1.6 5.16 IC S
80°
CNMG160612-GK M a s 15.875 6.35 1.2 6.35
CNMG160616-GK M a s 15.875 6.35 1.6 6.35
CNMG120408-RK R a a a 12.7 4.76 0.8 5.16
CNMG120412-RK R a a a 12.7 4.76 1.2 5.16
CNMG120416-RK R a a a 12.7 4.76 1.6 5.16
CNMG160608-RK R s a s 15.875 6.35 0.8 6.35
CNMG160612-RK R a a a 15.875 6.35 1.2 6.35
CNMG160616-RK R a a a 15.875 6.35 1.6 6.35
CNMG190612-RK R s 19.05 6.35 1.2 7.93
CNMG190616-RK R s 19.05 6.35 1.6 7.93
CNMA120404 R a a a 12.7 4.76 0.4 5.16
CNMA120408 R a a a 12.7 4.76 0.8 5.16
CNMA120412 R a a a 12.7 4.76 1.2 5.16
CNMA120416 R a a a 12.7 4.76 1.6 5.16
CNMA160612 R a a a 15.875 6.35 1.2 6.35
CNMA160616 R a a a 15.875 6.35 1.6 6.35
CNMA190612 R a 19.05 6.35 1.2 7.93
CNMA190616 R a 19.05 6.35 1.6 7.93
CNMA190624 R a 19.05 6.35 2.4 7.93

(10 inserts in one case)

79

: Inventory maintained. : Inventory maintained in Japan. 73

 N034: MC5100 Series

DNMG, DNMA
NEGATIVE INSERTS (WITH HOLE)

M-Class

L M
MC5105
MC5115
Order number MC5125 IC S RE D1 Geometry

DNMG110408-LK L a s 9.525 4.76 0.8 3.81

DNMG150404-LK L a s 12.7 4.76 0.4 5.16
DNMG150408-LK L a s 12.7 4.76 0.8 5.16
DNMG150412-LK L s s 12.7 4.76 1.2 5.16
DNMG150604-LK L a s 12.7 6.35 0.4 5.16
DNMG150608-LK L a s 12.7 6.35 0.8 5.16
DNMG150612-LK L a s 12.7 6.35 1.2 5.16
DNMG150404-MA M a s 12.7 4.76 0.4 5.16
DNMG150408-MA M a a 12.7 4.76 0.8 5.16
DNMG150412-MA M s s 12.7 4.76 1.2 5.16
DNMG150604-MA M a s 12.7 6.35 0.4 5.16
DNMG150608-MA M a a 12.7 6.35 0.8 5.16
DNMG150612-MA M a a 12.7 6.35 1.2 5.16
DNMG110408-MK M s a a 9.525 4.76 0.8 3.81
DNMG150404-MK M a a s 12.7 4.76 0.4 5.16
DNMG150408-MK M a a a 12.7 4.76 0.8 5.16 RE
DNMG150412-MK M a a s 12.7 4.76 1.2 5.16
DNMG150604-MK M 12.7 6.35 0.4 5.16

D1
a a a

DNMG150608-MK M a a a 12.7 6.35 0.8 5.16

DNMG150612-MK M a a a 12.7 6.35 1.2 5.16 IC S
55°
DNMG150404-GK M a s 12.7 4.76 0.4 5.16
DNMG150408-GK M a s 12.7 4.76 0.8 5.16
DNMG150412-GK M a s 12.7 4.76 1.2 5.16
DNMG150604-GK M a s 12.7 6.35 0.4 5.16
DNMG150608-GK M a a 12.7 6.35 0.8 5.16
DNMG150612-GK M a s 12.7 6.35 1.2 5.16
DNMG150408-RK R a a s 12.7 4.76 0.8 5.16
DNMG150412-RK R a a s 12.7 4.76 1.2 5.16
DNMG150608-RK R a a a 12.7 6.35 0.8 5.16
DNMG150612-RK R a a a 12.7 6.35 1.2 5.16
DNMA150404 R a a s 12.7 4.76 0.4 5.16
DNMA150408 R a a s 12.7 4.76 0.8 5.16
DNMA150412 R a a s 12.7 4.76 1.2 5.16
DNMA150604 R a a s 12.7 6.35 0.4 5.16
DNMA150608 R a a a 12.7 6.35 0.8 5.16
DNMA150612 R a a a 12.7 6.35 1.2 5.16

(10 inserts in one case)

79

74 : Inventory maintained. : Inventory maintained in Japan.

 N034: MC5100 Series

SNMG, SNMA
NEGATIVE INSERTS (WITH HOLE)

M-Class

L M
MC5105
MC5115
Order number MC5125 IC S RE D1 Geometry

SNMG120408-LK L a s 12.7 4.76 0.8 5.16

SNMG120412-LK L a s 12.7 4.76 1.2 5.16

SNMG120404-MA M a s 12.7 4.76 0.4 5.16

SNMG120408-MA M a s 12.7 4.76 0.8 5.16
SNMG120412-MA M a s 12.7 4.76 1.2 5.16
SNMG120416-MA M a s 12.7 4.76 1.6 5.16
SNMG150612-MA M a a 15.875 6.35 1.2 6.35
SNMG120408-MK M a a s 12.7 4.76 0.8 5.16
SNMG120412-MK M a a s 12.7 4.76 1.2 5.16
SNMG120416-MK M s a s 12.7 4.76 1.6 5.16
SNMG150612-MK M s a s 15.875 6.35 1.2 6.35
SNMG150616-MK M s a s 15.875 6.35 1.6 6.35
SNMG190612-MK M s 19.05 6.35 1.2 7.93
RE
SNMG190616-MK M s 19.05 6.35 1.6 7.93
SNMG120404-GK M a s 12.7 4.76 0.4 5.16
SNMG120408-GK M a a 12.7 4.76 0.8 5.16

D1
SNMG120412-GK M a a 12.7 4.76 1.2 5.16
SNMG120416-GK M a s 12.7 4.76 1.6 5.16
SNMG150612-GK M a s 15.875 6.35 1.2 6.35 IC S
SNMG120408-RK R a a s 12.7 4.76 0.8 5.16
SNMG120412-RK R a a a 12.7 4.76 1.2 5.16
SNMG120416-RK R a a s 12.7 4.76 1.6 5.16
SNMG150612-RK R s a s 15.875 6.35 1.2 6.35
SNMG150616-RK R s a s 15.875 6.35 1.6 6.35
SNMG190612-RK R s 19.05 6.35 1.2 7.93
SNMG190616-RK R s 19.05 6.35 1.6 7.93
SNMA090308 R s s s 9.525 3.18 0.8 3.81
SNMA120408 R a a s 12.7 4.76 0.8 5.16
SNMA120412 R a a a 12.7 4.76 1.2 5.16
SNMA120416 R a a a 12.7 4.76 1.6 5.16
SNMA150612 R a a s 15.875 6.35 1.2 6.35
SNMA150616 R a a a 15.875 6.35 1.6 6.35
SNMA190612 R a 19.05 6.35 1.2 7.93
SNMA190616 R a 19.05 6.35 1.6 7.93

(10 inserts in one case)

79

: Inventory maintained. : Inventory maintained in Japan. 75

 N034: MC5100 Series

TNMG, TNMA
NEGATIVE INSERTS (WITH HOLE)

M-Class

L M
MC5105
MC5115
Order number MC5125 IC S RE D1 Geometry

TNMG160404-LK L a s 9.525 4.76 0.4 3.81

TNMG160408-LK L a s 9.525 4.76 0.8 3.81
TNMG160412-LK L a s 9.525 4.76 1.2 3.81
TNMG160404-MA M a s 9.525 4.76 0.4 3.81
TNMG160408-MA M a a 9.525 4.76 0.8 3.81
TNMG160412-MA M a a 9.525 4.76 1.2 3.81
TNMG160416-MA M a s 9.525 4.76 1.6 3.81
TNMG220408-MA M s s 12.7 4.76 0.8 5.16
TNMG220412-MA M s s 12.7 4.76 1.2 5.16
TNMG220416-MA M a a 12.7 4.76 1.6 5.16
TNMG160404-MK M a a s 9.525 4.76 0.4 3.81
TNMG160408-MK M a a a 9.525 4.76 0.8 3.81
TNMG160412-MK M a a s 9.525 4.76 1.2 3.81
TNMG220408-MK M s a s 12.7 4.76 0.8 5.16
TNMG220412-MK M s s s 12.7 4.76 1.2 5.16 RE
TNMG220416-MK M s s s 12.7 4.76 1.6 5.16
TNMG160404-GK M a s 9.525 4.76 0.4 3.81
TNMG160408-GK M a a 9.525 4.76 0.8 3.81

D1
TNMG160412-GK M a s 9.525 4.76 1.2 3.81
TNMG160416-GK M a s 9.525 4.76 1.6 3.81
IC S
TNMG220408-GK M a s 12.7 4.76 0.8 5.16
TNMG220412-GK M s s 12.7 4.76 1.2 5.16
TNMG160408-RK R a a a 9.525 4.76 0.8 3.81
TNMG160412-RK R a a a 9.525 4.76 1.2 3.81
TNMG160416-RK R a a s 9.525 4.76 1.6 3.81
TNMG220408-RK R a a s 12.7 4.76 0.8 5.16
TNMG220412-RK R a a s 12.7 4.76 1.2 5.16
TNMG220416-RK R a a s 12.7 4.76 1.6 5.16
TNMA160404 R a a s 9.525 4.76 0.4 3.81
TNMA160408 R a a a 9.525 4.76 0.8 3.81
TNMA160412 R a a a 9.525 4.76 1.2 3.81
TNMA160416 R a a a 9.525 4.76 1.6 3.81
TNMA160420 R s s s 9.525 4.76 2.0 3.81
TNMA220408 R a a s 12.7 4.76 0.8 5.16
TNMA220412 R a a s 12.7 4.76 1.2 5.16
TNMA220416 R a a a 12.7 4.76 1.6 5.16

(10 inserts in one case)

79

76 : Inventory maintained. : Inventory maintained in Japan.

 N034: MC5100 Series

VNMG, WNMG, WNMA

NEGATIVE INSERTS (WITH HOLE)

M-Class

L M
MC5105
MC5115
Order number MC5125 IC S RE D1 Geometry

VNMG160404-LK L a s 9.525 4.76 0.4 3.81

VNMG160408-LK L a s 9.525 4.76 0.8 3.81
VNMG160404-MA M a s 9.525 4.76 0.4 3.81
VNMG160408-MA M a s 9.525 4.76 0.8 3.81
VNMG160404-MK M a a s 9.525 4.76 0.4 3.81 RE
VNMG160408-MK M a a a 9.525 4.76 0.8 3.81

D1
VNMG160412-MK M a a a 9.525 4.76 1.2 3.81
VNMG160404-GK M a s 9.525 4.76 0.4 3.81 35° IC S
VNMG160408-GK M a s 9.525 4.76 0.8 3.81
VNMG160412-GK M a s 9.525 4.76 1.2 3.81
VNMA160404 R s a s 9.525 4.76 0.4 3.81
VNMA160408 R s a a 9.525 4.76 0.8 3.81
VNMA160412 R s a s 9.525 4.76 1.2 3.81
WNMG080404-LK L a s 12.7 4.76 0.4 5.16
WNMG080408-LK L a s 12.7 4.76 0.8 5.16
WNMG080412-LK L a s 12.7 4.76 1.2 5.16
WNMG060408-MA M a a 9.525 4.76 0.8 3.81
WNMG060412-MA M a s 9.525 4.76 1.2 3.81
WNMG080404-MA M a s 12.7 4.76 0.4 5.16
WNMG080408-MA M a a 12.7 4.76 0.8 5.16
WNMG080412-MA M a a 12.7 4.76 1.2 5.16
WNMG080416-MA M a s 12.7 4.76 1.6 5.16
WNMG080404-MK M a a s 12.7 4.76 0.4 5.16
80°
WNMG080408-MK M a a a 12.7 4.76 0.8 5.16
WNMG080412-MK M a a a 12.7 4.76 1.2 5.16
WNMG080416-MK M s a s 12.7 4.76 1.6 5.16
WNMG060404-GK M s a 9.525 4.76 0.4 3.81
WNMG060408-GK M 9.525 4.76 0.8 3.81
D1

a s

WNMG080404-GK M a s 12.7 4.76 0.4 5.16

RE
WNMG080408-GK M a a 12.7 4.76 0.8 5.16 IC S

WNMG080412-GK M a a 12.7 4.76 1.2 5.16

WNMG080416-GK M a s 12.7 4.76 1.6 5.16
WNMG080408-RK R a a a 12.7 4.76 0.8 5.16
WNMG080412-RK R a a a 12.7 4.76 1.2 5.16
WNMG080416-RK R a a a 12.7 4.76 1.6 5.16
WNMA060408 R s a s 9.525 4.76 0.8 3.81
WNMA060412 R s a s 9.525 4.76 1.2 3.81
WNMA080404 R a a s 12.7 4.76 0.4 5.16
WNMA080408 R a a a 12.7 4.76 0.8 5.16
WNMA080412 R a a a 12.7 4.76 1.2 5.16
WNMA080416 R a a s 12.7 4.76 1.6 5.16

(10 inserts in one case)

79

: Inventory maintained. : Inventory maintained in Japan. 77

 N034: MC5100 Series

CNMN, SNMN, TNMN

NEGATIVE INSERTS (WITHOUT HOLE)

M-Class

L M
MC5105
MC5115
Order number MC5125 IC S RE D1 Geometry

CNMN120408 R s a s 12.7 4.76 0.8 R RE

CNMN120412 R s a s 12.7 4.76 1.2 R
CNMN120416 R s a s 12.7 4.76 1.6 R

IC S
80°

SNMN120408 R s a s 12.7 4.76 0.8 R RE

SNMN120412 R s a a 12.7 4.76 1.2 R
SNMN120416 R s s s 12.7 4.76 1.6 R
SNMN120420 R s a s 12.7 4.76 2.0 R

IC S

TNMN160408 R s a s 9.525 4.76 0.8 R RE

TNMN160412 R s a s 9.525 4.76 1.2 R
TNMN160416 R s s a 9.525 4.76 1.6 R
TNMN160420 R s a s 9.525 4.76 2.0 R

IC S

CCMT, DCMT
7° POSITIVE INSERTS (WITH HOLE)
L M
MC5105
MC5115
MC5125

Order number IC S RE D1 Geometry

CCMT060204-MK M a a 6.35 2.38 0.4 2.8

RE
D1

CCMT060208-MK M a s 6.35 2.38 0.8 2.8

CCMT09T304-MK M a a 9.525 3.97 0.4 4.4
CCMT09T308-MK M a a 9.525 3.97 0.8 4.4
CCMT120404-MK M a s 12.7 4.76 0.4 5.5 7°
IC S
CCMT120408-MK M a a 12.7 4.76 0.8 5.5 80°
CCMT120412-MK M a s 12.7 4.76 1.2 5.5
DCMT070204-MK M a s 6.35 2.38 0.4 2.8
RE
D1

DCMT070208-MK M a s 6.35 2.38 0.8 2.8

DCMT11T304-MK M a a 9.525 3.97 0.4 4.4
DCMT11T308-MK M a a 9.525 3.97 0.8 4.4 7°
DCMT150404-MK M a s 12.7 4.76 0.4 5.5 55° IC S
DCMT150408-MK M a s 12.7 4.76 0.8 5.5

(10 inserts in one case)

79
78 : Inventory maintained. : Inventory maintained in Japan.
 N034: MC5100 Series

MC5100 SERIES
RECOMMENDED CUTTING CONDITIONS
NEGATIVE INSERTS (FOR EXTERNAL TURNING)

Material Hardness Cutting conditions Grade Vc

MC5105 230–700
MC5105 210–640
< 350MPa
MC5105 195–605
Grey cast iron MC5115 190–350
MC5115 195–365
K
< 450MPa MC5115 180–330
MC5125 95–190
MC5115 175–325
Ductile cast iron < 800MPa MC5115 160–295
MC5125 85–170

Cutting range f ap

Light cutting LK 0.10–0.50 0.50–2.50

Medium cutting MK 0.20–0.55 0.50–4.00
Medium cutting MA 0.20–0.50 0.30–4.00
Medium cutting GK 0.25–0.60 1.50–5.00
Rough cutting RK 0.20–0.60 1.50–6.00
Cast iron cutting Flat 0.20–0.60 2.50–6.00

7° POSITIVE INSERTS (FOR EXTERNAL TURNING)

Material Hardness Cutting conditions Grade Vc

MC5115 170–320
< 450MPa MC5115 130–250
MC5125 60–130
K Ductile cast iron
MC5115 125–240
< 800MPa MC5115 105–200
MC5125 55–115

Cutting range Chipbreaker f ap

Medium cutting MK 0.08–0.30 0.30–2.00

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 79

 N034: MC5100 Series

APPLICATION EXAMPLES
MC5105
COMPARISON OF WEAR RESISTANCE WHEN TURNING DIN GG30 AT CUTTING SPEEDS OF 1000 M / MIN
Adhesion strength evaluation:
Adhesion strength measurement is obtained from a scratch test that records the force needed to peel the coating layers.

Material DIN GG30 After machining for 4 minutes

Tool CNMA120412
Vc (m / min) 1.000
f (mm / rev.) 0.3
ap (mm) 2.0
Coolant Dry cutting
MC5105 Conventional A Conventional B
200%

Adhesion strength 1.6 times

Final image
150%
After machining for After machining for After machining for
23 min 18 min 23 min

100%

50%

MC5105 Conventional A Conventional B

0%
Super Tough-Grip Conventional
CVD inserts

MC5115
COMPARISON OF WEAR RESISTANCE DURING CONTINUOUS CUTTING OF DIN GGG70

Material DIN GGG70 After machining for 16 min

Tool CNMA120412
Vc (m / min) 250
f (mm / rev.) 0.3
ap (mm) 2.0
Coolant Wet cutting
MC5115

After machining for 12 min

MC5115

Conventional A Conventional B Conventional C

0 5 10 15 20 25 30
Cutting time (min)

80 : MC5100 A B C : Conventional tool

 N034: MC5100 Series

APPLICATION EXAMPLES
MC5125
COMPARISON OF FRACTURE RESISTANCE AFTER 10 PASSES OF INTERRUPTED CUTTING OF DIN GGG70

Material DIN GGG70 After machining After machining After machining

for 10 passes for 5 passes for 10 passes
Tool CNMA120412
Vc (m / min) 250
f (mm / rev.) 0.3
ap (mm) 2.0
Coolant Wet cutting

MC5125 Conventional A Conventional B

0 2 4 6 8 10

Cutting time (min)

: MC5100 A B C : Conventional tool 81

VFR
NEXT GENERATION END MILL SERIES
FOR MACHINING HIGH HARDNESS STEELS

Interested in more...

B231
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 N034: VFR

VFR
END MILL SERIES
FOR MILLING HIGH HARDNESS STEELS

NEW COATING TECHNOLOGY

Newly developed (AlCrSi)N multi-layer PVD coating offers higher oxidation resistance and better lubricity, together
with improved wear resistance and adhesion strength. Ideal for milling extremely hard materials up to 70 HRC.

• Improved oxidation resistance

• Higher lubricity

(Al,Cr,Si)N

• Increased wear resistance

(Al,Ti,Si)N • Improved adhesion strength

Ultra micro-grain
carbide substrate

83
 N034: VFR

VFR4MB
HIGHER EFFICIENCIES FROM INCREASED FEED RATES
WHEN FINISH MACHINING
SHORTER MACHINING TIMES WHILE MAINTAINING GOOD SURFACE FINISHES

VERSATILE 4 FLUTE DESIGN

All 4 flutes extend from the centre to the

periphery. This enables high feeds at any
cutting angle and negates the need to calculate
different machining conditions.

ANGLE OF INCLINATION
60°

30°

5°

CORRECT USE OF 2 AND 4 FLUTE GEOMETRIES

2 flute geometries usually have a larger chip pocket and are better for rough
machining at greater depths of cut that produce a larger volume of chips.
4-flute geometries can increase efficiency and reduce wear when used for
finishing at small depths of cut. Additionally, using a 4-flute geometry is
advantageous when machining harder materials at reduced depths of cut.

VFR2SB
(2 flute)

ap
VFR4MB
(4 flute)

Vf
84
 N034: VFR

VFR4MB
CUTTING PERFORMANCE
COMPARISON OF THE SURFACE FINISH - MACHINING HS 6-5-3 (62HRC)
The 4-flute type is superior for high efficiency machining, but when used at the same feed rate as a 2 flute type,
the quality of the finished surface can be improved.

VFR4MB
Ra: 0.27 / Rz: 1.01 Ra: 0.32 / Rz: 1.62
2-Flute conventional product

Material HS 6-5-3 (62HRC)

Tool VFR4MBR0400 / DC=8 mm
n (min-1) 12000
f (mm / min) 3600
ap (mm) 0.2
ae (mm) 0.8
Overhang length (mm) 20
Air blow
Cutting mode
Down(climb) cut

COMPARISON OF WEAR RESISTANCE SURFACE – MACHINING PMHS7-7-7-11 (69HRC)

IMPACT MIRACLE REVOLUTION end mills demonstrate excellent wear resistance even when machining high
hardness workpiece materials.

0.05

0.04
Flank wear (mm)

0.03

0.02

0.01

0
0 5 10 20 30

Cutting length (m)

Material PMHS7-7-7-11 (69HRC) Taken after a cutting length of 20 m

Tool VFR4MBR0100 / DC=2mm

n (min-1) 16000
f (mm / min) 1200
ap (mm) 0.06
ae (mm) 0.2
Overhang length (mm) 17
VFR4MB Conventional A Conventional B
Air blow
Cutting mode
Down(climb) cut
Machine Vertical MC

VFR4MB A B: Conventional tool

85
 N034: VFR

VFR4MB 30°

BALL NOSE, MEDIUM CUT LENGTH, 4 FLUTE

1
BHTA2
DC DCON

RE APMX
LF

DC DCON

RE
APMX
LF

RE

±0.010

DCON = 6 8 ≤ DCON ≤10 DCON = 12

0 0 0
- 0.008 - 0.009 - 0.011

• The 4 flute geometry with a cutting edge extending to the centre achieves a long tool life and enables high
efficiency machining.

Order number Stock RE DC APMX LF BHTA2 DCON ZEFP Type

VFR4MBR0050 a 0.5 1 2.5 50 15 6 4 1

VFR4MBR0100 a 1 2 6 60 15 6 4 1
VFR4MBR0150 a 1.5 3 8 70 15 6 4 1
VFR4MBR0200 a 2 4 8 70 15 6 4 1
VFR4MBR0250 a 2.5 5 12 80 15 6 4 1
VFR4MBR0300 a 3 6 12 80 — 6 4 2
VFR4MBR0400 a 4 8 14 90 — 8 4 2
VFR4MBR0500 a 5 10 18 100 — 10 4 2
VFR4MBR0600 a 6 12 22 110 — 12 4 2

87

86 : Inventory maintained. : Inventory maintained in Japan.

 N034: VFR

VFR4MB
RECOMMENDED CUTTING CONDITIONS
α ≤ 15° α > 15°
Material RE ap ae
n f n f

0.5 40000 8000 40000 3800 0.06 0.10

1.0 40000 9600 40000 5600 0.11 0.20
1.5 40000 12000 32000 5600 0.13 0.30
2.0 32000 11000 24000 4700 0.15 0.40
Hardened steel 2.5 25000 9000 19000 3800 0.20 0.50
(45-55 HRC) 3.0 21000 8400 15000 3400 0.25 0.60
4.0 16000 6400 12000 2600 0.30 0.80
5.0 13000 5200 9600 2200 0.50 1.00
6.0 9000 3600 7200 1700 0.50 1.20
0.5 40000 5600 40000 3100 0.05 0.10
1.0 40000 8000 28000 3100 0.10 0.20
1.5 32000 7700 19000 2900 0.12 0.30
2.0 24000 6200 14000 2500 0.13 0.40
H Hardened steel 2.5 19000 5300 12000 2200 0.15 0.50
(55-65 HRC) 3.0 16000 4800 9600 2000 0.20 0.60
4.0 12000 3600 7200 1600 0.20 0.80
5.0 10000 3200 5800 1300 0.20 1.00
6.0 7000 2200 4300 940 0.30 1.20
0.5 40000 4700 32000 1700 0.03 0.10
1.0 24000 5000 16000 1200 0.06 0.20
1.5 16000 4200 11000 1100 0.07 0.30
2.0 12000 3100 8000 1000 0.08 0.40
Hardened steel 2.5 9600 2700 6000 780 0.08 0.50
(65-70 HRC) 3.0 8000 2300 5000 780 0.09 0.60
4.0 6000 1900 4000 620 0.09 0.80
5.0 4800 1500 3000 550 0.10 1.00
6.0 3600 1100 2200 400 0.10 1.20
≤ae

<ap

1. I f the depth of cut is shallow, the revolution and feed rate can be increased.
Please reduce the feed rate when the surface finish is important.
2. If the rigidity of the machine or the workpiece materials installation is very low, or chattering and noise
are generated, please adjust the revolution, feed rate and depth of cut accordingly.
3. α is the inclination angle of the machined surface.

End mill

RE

α
ap

ae

ae:Pick Feed

87
MS PLUS
SOLID CARBIDE END MILL SERIES

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 N034: MS Plus

MP3C
CHAMFER CUTTER, 3 FLUTE

Long tool life cutter for highly efficient chamfer machining.

SHARP HELIX FLUTE

The optimum helix angle provides great

sharpness and suppresses the occurrence
of burrs.

The chamfer angle is 45º.

SPECIFICATIONS OF 3-FLUTES

High feed machining with an excellent

balance between versatility and chip
evacuation is achieved by adopting the
3-flute design.
High efficiency machining is realised.

END CUTTING EDGE

The end cutting edge can also be used for

V-groove machining.

V-groove machining

89
 N034: MS Plus

MP3C
HIGHLY EFFECTIVE FOR CHAMFER MACHINING
The 3-flute geometry achieves high feed and extended tool life and the effects of the helical flutes suppress the
occurrence of burrs when chamfer machining.

CORNER CHAMFERING V-GROOVING CHAMFERING

1. DLE and GKCD type drills are recommended for centering.

Material JIS S55C

Tool (mm) DC = Ø 6
Vc (m / min) 100
n (min-1) 5300
fz (mm / t.) 0.03
ap (mm) 1.2
Overhang length (mm) 18
Cutting mode Air blow

COMPARISON OF BURRS AFTER CHAMFERING WHEN MACHINING S55C MATERIAL

MP3C
Good surface finish
3-helical flutes

Conventional cutter
Burrs occur
4-straight flutes

Conventional cutter
Burrs occur
2-straight flutes

90
 N034: MS Plus

MS PLUS
SOLID CARBIDE END MILL SERIES
FOR GENERAL MACHINING

(Al,Ti,Cr)N MULTI-LAYER COATING (MS PLUS)

An original coating technology enables multi-layering of (Al,Ti)N and (Al,Cr)N.

Providing the ability to machine a wide range of workpiece materials.

PROPERTIES OF (Al,Ti,Cr)N MULTI-LAYER COATING (MS PLUS)

(Al,Ti,Cr)N
(Al,Ti)N (Al,Cr)N
multilayer

Hardness (HV) 3200 2800 3100

Oxidation
1100 800 1100
temperature (r)

Adhesion (N) 100 80 80

APPLICATION RANGE

Workpiece hardness 50 HRC 55 HRC 60 HRC 65 HRC

MS PLUS

MS PLUS PROVIDES LONG TOOL LIFE ON MATERIALS UP TO 55 HRC.

For steels harder than 55 HRC, IMPACT MIRACLE end mills are recommended.

91
 N034: MS Plus

MP3C
45°
KAPR

CHAMFER CUTTER, 3 FLUTE

DCN BHTA2

DCON
DC
KAPR

APMX
LU
LF

DCN

DCON
DC

KAPR

APMX
LF

DCN

± 0.03

DCON=6 8≤DCON≤10 DCON=12

0 0 0
-0.008 -0.009 -0.011

• The optimum helix angle provides great sharpness and suppresses the occurrence of burrs.
• High feed machining is achieved by adopting 3 flutes.

Order number Stock DC APMX LU LF DCON ZEFP DCN Type

MP3CD0200 a 2 0.85 6 50 6 3 0.3 1

MP3CD0400 a 4 1.85 12 50 6 3 0.3 1
MP3CD0600 a 6 2.85 — 50 6 3 0.3 2
MP3CD0800 a 8 3.8 — 60 8 3 0.4 2
MP3CD1000 a 10 4.75 — 70 10 3 0.5 2
MP3CD1200 a 12 5.75 — 75 12 3 0.5 2

93

92 : Inventory maintained. : Inventory maintained in Japan.

 N034: MS Plus

MP3C
RECOMMENDED CUTTING CONDITIONS
CORNER AND HOLE CHAMFERING

Corner Hole
Material DC Vc n Vf chamfering chamfering

ap
2 100 16000 1400 ≤ 0.6 ≤ 0.4
4 100 8000 720 ≤ 1.2 ≤ 0.8
Carbon steel, 6 100 5300 480 ≤ 1.8 ≤ 1.2
Ductile cast iron,
Non-alloy steel (C≥0.55%) 8 100 4000 360 ≤ 2.4 ≤ 1.6
10 100 3200 290 ≤ 2.5 ≤ 2.0
12 100 2700 240 ≤ 2.5 ≤ 2.4
P
2 70 11000 890 ≤ 0.6 ≤ 0.4
4 70 5600 450 ≤ 1.2 ≤ 0.8
Alloy steel (325HB) 6 70 3700 300 ≤ 1.8 ≤ 1.2
(38−45HRC) 8 70 2800 230 ≤ 2.4 ≤ 1.6
10 70 2200 180 ≤ 2.5 ≤ 2.0
12 70 1900 150 ≤ 2.5 ≤ 2.4
2 60 9500 680 ≤ 0.6 ≤ 0.4
M 4 60 4800 350 ≤ 1.2 ≤ 0.8
Austenitic stainless, 6 60 3200 230 ≤ 1.8 ≤ 1.2
Titanium alloy 8 60 2400 170 ≤ 2.4 ≤ 1.6
S 10 60 1900 140 ≤ 2.5 ≤ 2.0
12 60 1600 120 ≤ 2.5 ≤ 2.4
2 50 8000 480 ≤ 0.6 ≤ 0.4
4 50 4000 240 ≤ 1.2 ≤ 0.8
Hardened steel 6 50 2700 160 ≤ 1.8 ≤ 1.2
H
(45−55HRC) 8 50 2000 120 ≤ 2.4 ≤ 1.6
10 50 1600 96 ≤ 2.5 ≤ 2.0
12 50 1300 78 ≤ 2.5 ≤ 2.4

1. For austenitic stainless steel the use of water-soluble coolant is effective.

2. The revolution and feed rate can be increased with a smaller depth of cut.
3. Vibration may occur if the rigidity of machine or workpiece material is low.
In this case, please reduce the revolution and feed rate proportionately.

93
 N034: MS Plus

MP3C

V-GROOVING

Material DC Vc n Vf ap

2 80 13000 940 ≤ 1.4

4 80 6400 460 ≤ 2.8
Carbon steel, 6 80 4200 300 ≤ 4.2
Ductile cast iron,
Non-alloy steel (C≥0.55%) 8 80 3200 230 ≤ 5.6
10 80 2500 180 ≤ 7.0
12 80 2100 150 ≤ 8.4
P
2 60 9500 620 ≤ 1.4
4 60 4800 310 ≤ 2.8
Alloy steel (325HB) 6 60 3200 210 ≤ 4.2
(38−45HRC) 8 60 2400 160 ≤ 5.6
10 60 1900 120 ≤ 7.0
12 60 1600 100 ≤ 8.4
2 50 8000 460 ≤ 1.4
M 4 50 4000 230 ≤ 2.8
Austenitic stainless, 6 50 2700 160 ≤ 4.2
Titanium alloy 8 50 2000 120 ≤ 5.6
S 10 50 1600 92 ≤ 7.0
12 50 1300 75 ≤ 8.4
2 40 6400 310 ≤ 1.4
4 40 3200 150 ≤ 2.8
Hardened steel 6 40 2100 100 ≤ 4.2
H
(45−55HRC) 8 40 1600 77 ≤ 5.6
10 40 1300 62 ≤ 7.0
12 40 1100 53 ≤ 8.4

1. For austenitic stainless steel the use of water-soluble coolant is effective.

2. The revolution and feed rate can be increased with a smaller depth of cut.
3. Vibration may occur if the rigidity of machine or workpiece material is low.
In this case, please reduce the revolution and feed rate proportionately.

94
FMAX
FEED MAXIMUM
MILLING CUTTER FOR ULTRA EFFICIENT,
HIGH ACCURACY FINISHING

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 N034: FMAX

FMAX
CLASSIFICATION
Minimum Maximum
DCON
Series Use Specification
MS
DC ZEFP WT DC ZEFP WT

Light weight, — — 16 3.30

High feed High rigidity body mm — 160
FMAX — — 24 3.39
finish milling cutter Alloy steel and
aluminium body mm 80 14 1.08 125 24 3.26
High feed finish milling cutter Light weight, High rigidity body 10 1.06 14 1.44
FMAX-LW mm 100 125
Compact and smaller machining centres Alloy steel and aluminium body 16 1.11 20 1.48
High feed finish milling cutter Alloy steel body 4 0.24 10 0.67
FMAX-40/50/63 mm 40 63
Small Diameter 6 0.23 12 0.66
FMAX-MB For Low Rigidity Conditions Coarse pitch type mm 50 4 0.38 125 6 3.81

FMAX-MB
By reducing the number of teeth, finishing can be easily performed even if the machine or work material is not
rigid. Tool installation costs can also be reduced while maintaining the existing insert mounting and cutting edge
adjustment functions.

96
 N034: FMAX

INSERTS FOR SPECIAL APPLICATIONS

GENERAL PURPOSE INSERTS

CBN inserts for gray cast iron reduce the length
of the wiper edge and provide excellent surface
finishes with low cutting forces. These inserts
are disposable and therefore economical
because they don't require re-grinding.

2.5
0.5

RE
DC

LONG EDGE INSERTS

The long edge insert is capable of finish cutting
castings with a gate. This makes it possible to
reduce the number of cutter passes, thereby
shortening cycle times.

8.0 mm
RE 0.4 / 0.8 mm 0.8 mm
RE 0.1 mm
General purpose Burr prevention
insert insert RE 0.8 mm
2.0 mm

DESIGNED FOR HIGH SPEEDS

Anti-fly dovetail clamping mechanism.

Angled face

Dovetail clamp

IDEAL CHIP DISPOSAL

The body protector on the rake face forms chip

shapes that are ideal for efficient dispersal.
Internal coolant also aids this process. The
body is compatible with all through centre
coolant arbors.

Graphical representation

BENEFITS

• Light weight, High rigidity body

• Designed for high speeds
• PCD grade for machining aluminium alloys
• New CBN grade for grey cast iron machining
• High precision

97
 N034: FMAX

FMAX-MB 90°
KAPR

FOR LOW RIGIDITY CONDITIONS

1 2 DCSFMS
DCSFMS
DCONMS
DCONMS KWW
KWW

L8

L8
CBDP
CBDP

LF
LCCB
KAPR

LF
LCCB KAPR
DAH

APMX
DCCB
DC
DAH

APMX
DCCB
DC
Coarse pitch type Right hand tool holder only

ARBOR TYPE

Order number DC DCONMS LF RPMX WT ZEFP * Type

Stock

FMAX-050A04R a 50 22 40 30000 0.38 4 u 1

FMAX-063A04R a 63 22 40 30000 0.70 4 u 1
FMAX-080B04RMB a 80 27 45 24500 1.12 4 u 2
FMAX-100B04RMB a 100 32 50 22000 2.00 4 u 2
FMAX-125B06RMB a 125 40 60 19600 3.81 6 u 2

* For the maximum depth of cut (APMX), please refer to the recommended cutting conditions (ap).
100

MOUNTING DIMENSIONS

Order number CBDP DAH DCCB DCFSMS KWW LCCB L8 Type

FMAX-050A04R 20 11 17 47 10.4 12 6.3 1

FMAX-063A04R 20 11 17 60 10.4 12 6.3 1
FMAX-080B04RMB 24 13 30 55 12.4 11 7 2
FMAX-100B04RMB 32 17 39 75 14.4 10 8 2
FMAX-125B06RMB 36 22 45 100 16.4 12 9 2

98 : Inventory maintained. : Inventory maintained in Japan.

 N034: FMAX

SPARE PARTS

Tool holder number

Insert clamp Micro Fine pitch Cutter

Wrench Adjustment pin
screw adjustment nut adjustment screw clamp bolt

FMAX-040 HSC08030H
FMAX-050 HSC10030H
FMAX-063 KSN2 HSC10030H
TSS04505S KSS2 TKY10T RKY25S
FMAX-080 KSN3 HSCX12030H
FMAX-100 HSCX16035H
FMAX-125 HSCX20035H

1. Clamp torque TSS04505S = 3.5 Nm

2. Please refer to the manual included for instructions how to seat the insert and adjust the run out.

INSERTS
MD2030

MB4120

Order number L LE W1 S BS RE Figure

MD220

GOER1404PXFR2 a a 14.0 5.0 9.0 4.2 2.0 0.4

GOER1408PXFR2 a a 14.0 5.0 9.0 4.2 2.0 0.8

L
5 10°
BS S
5°
RE

W1

General purpose
NP-GOEN1404PXSR05 s 14.0 2.5 9.0 4.2 0.5 0.4
NP-GOEN1408PXSR05 s 14.0 2.5 9.0 4.2 0.5 0.8
L
LE

10°
BS S
RE

W1

General purpose
GOER1408PXFR2-8 s 14.0 8.0 9.0 4.2 2.0 0.8
L
LE

10°
BS S
5°
RE

W1

Long cutting edge

GOER1401ZXFR2 a 14.0 5.0 9.0 4.2 2.0 0.1
L
LE

10°
BS S
5°
RE

W1

Burr prevention

1. I f general-purpose inserts (RE = 0.4 mm, 0.8 mm) and burr prevention inserts are used together, they will not be able to
achieve full performance.
2. Inserts of the same geometry should be used for all teeth.

: Inventory maintained. : Inventory maintained in Japan. 99

 N034: FMAX

FMAX
RECOMMENDED CUTTING CONDITIONS

Material Properties Grade Vc ae ap fz Cutting mode

1000 0.07
K Gray cast iron ≤350MPa MB4120 ≤0.8 DC ≤0.5
(700 – 1300) (0.05 – 0.15)

≤3.0
≤0.2 DC
(0.5 – 3.0)

MD2030 2500 ≤2.5 0.08

Si < 5 % ≤0.5 DC
MD220 (2000 – 3000) (0.5 – 2.5) (0.05 – 0.2)

≤2.0
≤0.8 DC
(0.5 – 2.0)

≤3.0
≤0.2 DC
(0.5 – 3.0)

MD2030 2500 ≤2.5 0.08

5 % ≤ Si ≤ 10% ≤0.5 DC
MD220 (2000 – 3000) (0.5 – 2.5) (0.05 – 0.2)

≤2.0
≤0.8 DC
(0.5 – 2.0)
N Aluminium alloy
≤3.0
≤0.2 DC
(0.5 – 3.0)

MD220 600 ≤2.5 0.08

10% < Si < 15 % ≤0.5 DC
MD2030 (400 – 800) (0.5 – 2.5) (0.05 – 0.2)

≤2.0
≤0.8 DC
(0.5 – 2.0)

≤3.0
≤0.2 DC
(0.5 – 3.0)

MD220 600 ≤2.5 0.08

Si ≥15 % ≤0.5 DC
MD2030 (400 – 800) (0.5 – 2.5) (0.05 – 0.2)

≤2.0
≤0.8 DC
(0.5 – 2.0)

1. Please adjust the depth of cut ap depending on the width of cut ae.
2. When using the long edge insert, please select the conditions depending on depths of cut (ap) excluding the depth of the gate.

100
 N034: FMAX

EFFECTIVE CHIP DISPOSAL RANGE

3
Depth of cut ap (mm)

0
20% 40% 60% 80% 100%

Side cut ae (% of DC)

FINISHED SURFACE ROUGHNESS (RZ) CHART IN RELATION TO REVOLUTION

Cutter body FMAX-125B24R

Insert (Grade) GOER1408PXFR2 (MD2030)
Workpiece ADC12 cylinder head
n (min-1) 8.000 – 12.000
Vc (m / min) 3.140 – 4.710
fz (mm / tooth) 0.08
Vf (mm / min) 15.360 – 23.040
ap (mm) 2.0
ae (mm) 68 x 3 passes
Cutting mode Internal through coolant 4 MPa
Machine Horizontal machining centre

The FMAX cutter offered a smooth finishing operation

with predictable wear and no burrs.
Results
Even at high revolutions the FMAX cutter achieves a
top quality surface finish.

1.50
1.50
Finished surface roughness (μm)

1.40
1.40

1.30
1.30

1.20
1.20

1.10
1.10

1.00
1.00

0.90
0.90

0.08
0.80
8000
8000 10000
10000 12000
12000

Revolution n (min-1)

101
WWX SERIES
A NEW LEVEL OF VERSATILITY

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 N034: WWX Series

WWX SERIES
STABLE AND RELIABLE

High performance 90˚ face milling cutter with double-sided trigon inserts for shoulder, face and copy milling.

The indexable inserts with 6 usable cutting edges offer lower cost per cutting edge and excellent process reliability
thanks to a special negative geometry but with a positive, sharp cutting action.

Precise locating of the inserts ensures a true 90° corner milling operation, eliminating the need for secondary
operations, thereby saving valuable production time and costs.

PRODUCT RANGE WWX200 PRODUCT RANGE WWX400

• Arbor type: DC Ø 40 – 160 mm • Arbor type: DC Ø 50 – 250 mm
• Shank type: DC Ø 25 – 50 mm • Shank type: DC Ø 50 – 80 mm
• Inserts with radii: 0.4 – 0.8 • Inserts with radii: 0.4 / 0.8 / 1.6 / 2.0
• Depth of cut: APMX 5 mm • Depth of cut: APMX 8 mm

APPLICATION
• General machining
• Face milling
• Shoulder milling

FEATURES
• Low cutting force
• Good chip evacuation
• Large variety of grades and breakers available
• Double-sided trigon inserts with 6 cutting edges
• Superior surface finishing

103 103
 N034: WWX Series

WWX SERIES
UNIQUE PROPERTIES

CHOICE AND AVAILABILITY Extra fine pitch Coarse pitch

Diameters 25 – 160 mm (WWX200) / 50 – 250 mm
(WWX400) are all available in coarse, fine and extra-
fine pitch geometries. Providing a wide choice of sizes
means the ideal milling body can be selected for a
huge range of applications.

Additionally, each cutter body has an internal through

coolant supply directed at each insert.

PERFECT 90° WALL MACHINING AND INSERTS

WITH MAXIMUM DEPTH OF CUT UP TO 5 MM
(WWX200) / 8 MM (WWX400)
Clever positioning of the insert generates extremely low
cutting resistance and helps to generate accurate 90º
walls under all machining conditions.

LOW CUTTING FORCE

Innovative geometry generates low cutting forces.
The increased insert thickness provides excellent
resistance to breakage.

LARGE RADIUS OF MINOR CUTTING EDGE

To meet the modern expectations regarding surface
finish quality, a specially defined radius (R = 100 mm)
with a cutting width BS of 0.5 – 1.7 mm, is used as a
wiper geometry across all L, M and R chipbreakers.

BS

104
 N034: WWX Series

WWX SERIES
INSERTS

PRECISE INSERT POSITIONING

IN COMBINATION WITH STRONG INSERT CLAMPING
Four contact surfaces inside the insert pocket, plus use
of a large clamping screw provides precise, but stable
and secure clamping of the inserts.
Therefore, WWX200 / WWX400 can be recommended
for both semi-roughing and finish machining.

Strong X geometry

SHOULDER AND WALL MACHINING

WITHOUT CHIP INTERFERENCE
Use of a convex main cutting edge allows for precise
90° shoulder machining and reduces contact between
ejected chips and the workpiece.

WWX200 / WWX400

Conventional

105
 N034: WWX Series

WWX SERIES
GRADES AND CHIPBREAKERS

An extensive choice of grades and chipbreakers ensures the optimal choice is available for stable and efficient
machining over a wide range of applications.

L-BREAKER
Recommended for machining that requires reduced
cutting loads, or for machining HRSA materials.

M-BREAKER
Outstanding balance of cutting edge sharpness and
stability. First choice all-rounder, suitable for a variety
of materials and applications.

R-BREAKER
First recommendation for interrupted cutting
conditions.

GRADES FOR MACHINING A WIDE RANGE OF MATERIALS

P M K N S H

P10 M10 K10 N10 S10 H10

MC5020
MP6120

MP9120
VP15TF

VP15TF

VP15TF

P20 M20 K20

VP15TF

N20 S20 H20

MP6130

MP7130

MP9130
TF15

P30 M30 K30 N30 S30 H30

P40 M40 K40 N40 S40 H40

MP6120 MC5020 TF15

For general milling of steel. For general milling of cast iron. For general milling of aluminium.

MP6130 MP9120 VP15TF

For interrupted milling of steel. For general milling of HRSA and For stable machining when the
titanium alloy. coating is combined with a high
MP7130 wear and fracture resistant carbide
For general milling of stainless MP9130 substrate.
steel. For interrupted and general milling
of HRSA and Titanium alloy.

106
 N034: WWX Series

NEW
LEVEL OF
VERSATILITY

BENEFITS
• Inserts with the capability to machine up to
APMX = 5 mm (WWX200) / 8 mm (WWX400)
• Unique negative insert design with six cutting edges
for high productivity machining enables lower costs
per component
• Multi-edge, self-locating inserts enable robust and
reliable machining
• Use over several different machining processes
without changing tools provides flexibility

107
 N034: WWX Series

WWX200 90°
KAPR

90˚ FACE MILLING CUTTER

1 DCSFMS 2 DCSFMS
DCON DCON
Ø40 Ø63
Ø50 KWW Ø80 KWW
L8

L8
CBDP

CBDP
LF

LF
LCCB

LCCB

KAPR
KAPR

DAH DAH

APMX
APMX

DCCB DCCB
DC DC

3 DCSFMS 4 DCSFMS
DCON
Ø100 Ø160 DCON
Ø125 KWW
Ø160
L8

DAH KWW

L8
CBDP

CBDP
LF

LF
LCCB

LCCB

KAPR KAPR

DAH
APMX

DCCB
DCCB
APMX

DC DC

Right hand tool holder only.

ARBOR TYPE

Order number Stock APMX DC DCON LF RPMX WT ZEFP Type

WWX200-040A03AR a 5 40 16 40 21600 0.2 3 u 1

WWX200-040A04AR a 5 40 16 40 21600 0.2 4 u 1
WWX200-050A04AR a 5 50 22 40 18600 0.4 4 u 1
WWX200-050A05AR a 5 50 22 40 18600 0.4 5 u 1
WWX200-050A06AR a 5 50 22 40 18600 0.3 6 u 1
WWX200-063A05AR a 5 63 22 40 16000 0.5 5 u 2
WWX200-063A06AR a 5 63 22 40 16000 0.5 6 u 2
WWX200-063A07AR a 5 63 22 40 16000 0.5 7 u 2
WWX200-080A05AR a 5 80 27 50 13600 1.1 5 u 2
WWX200-080A07AR a 5 80 27 50 13600 1.0 7 u 2

108 : Inventory maintained. : Inventory maintained in Japan.

 N034: WWX Series

WWX200 – 90˚ FACE MILLING CUTTER – ARBOR TYPE

Order number Stock APMX DC DCON LF RPMX WT ZEFP Type

WWX200-080A09AR a 5 80 27 50 13600 1.0 9 u 2

WWX200-100B06AR a 5 100 32 50 11700 1.7 6 u 3
WWX200-100B08AR a 5 100 32 50 11700 1.7 8 u 3
WWX200-100B11AR a 5 100 32 50 11700 1.7 11 u 3
WWX200-125B07AR a 5 125 40 63 10100 3.1 7 u 3
WWX200-125B11AR a 5 125 40 63 10100 3.0 11 u 3
WWX200-125B14AR a 5 125 40 63 10100 3.0 14 u 3
WWX200-160C09NR a 5 160 40 63 8600 4.6 9 ― 4
WWX200-160C12NR a 5 160 40 63 8600 4.6 12 ― 4
WWX200-160C16NR a 5 160 40 63 8600 4.6 16 ― 4

1. The maximum spindle speeds RPMX are set to ensure tool and insert stability.
2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. 113
3. = With through coolant holes
4. A set bolt to the arbor is not supplied with the body. Please refer to page 111, when ordering.
5. Please use a set bolt of the FMC type on the cutter body from 40 to 100 in diameter (DC).
6. Please use a set bolt of the FMA type on the cutter body from 125 to 160 in diameter (DC).

MOUNTING DIMENSIONS

Order number CBDP DAH DCCB DCON DCSFMS KWW LCCB L8 Type

WWX200-040A03AR 18 9 13.6 16 37 8.4 13.8 5.6 1

WWX200-040A04AR 18 9 13.6 16 37 8.4 13.8 5.6 1
WWX200-050A04AR 20 11 17 22 47 10.4 11.8 6.3 1
WWX200-050A05AR 20 11 17 22 47 10.4 11.8 6.3 1
WWX200-050A06AR 20 11 17 22 47 10.4 11.8 6.3 1
WWX200-063A05AR 20 11 17 22 50 10.4 11.8 6.3 2
WWX200-063A06AR 20 11 17 22 50 10.4 11.8 6.3 2
WWX200-063A07AR 20 11 17 22 50 10.4 11.8 6.3 2
WWX200-080A05AR 23 13 20 27 56 12.4 11.8 7 2
WWX200-080A07AR 23 13 20 27 56 12.4 11.8 7 2
WWX200-080A09AR 23 13 20 27 56 12.4 11.8 7 2
WWX200-100B06AR 26 32 45 32 78 14.4 16.8 8 3
WWX200-100B08AR 26 32 45 32 78 14.4 16.8 8 3
WWX200-100B11AR 26 32 45 32 78 14.4 16.8 8 3
WWX200-125B07AR 35 42 56 40 89 16.4 21.8 9 3
WWX200-125B11AR 35 42 56 40 89 16.4 21.8 9 3
WWX200-125B14AR 35 42 56 40 89 16.4 21.8 9 3
WWX200-160C09NR 40 ― 56 40 100 16.4 21.8 9 4
WWX200-160C12NR 40 ― 56 40 100 16.4 21.8 9 4
WWX200-160C16NR 40 ― 56 40 100 16.4 21.8 9 4

: Inventory maintained. : Inventory maintained in Japan. 109

 N034: WWX Series

WWX200 90°
KAPR

90˚ FACE MILLING CUTTER

DCON
DC
KAPR

APMX
LH
LF

DCON
DC

KAPR

APMX
LH
LF

Right hand tool holder only.

SHANK TYPE

Order number Stock APMX DC DCON LF RPMX WT LH ZEFP Type

WWX200R2502SA20S a 5 25 20 115 29600 0.3 30 2 u 2

WWX200R2502SA25S a 5 25 25 115 29600 0.4 35 2 u 1
WWX200R2502SA25L a 5 25 25 170 29600 0.6 70 2 u 1
WWX200R2802SA25S a 5 28 25 115 27400 0.4 35 2 u 2
WWX200R2802SA25L a 5 28 25 170 27400 0.6 35 2 u 2
WWX200R3002SA25S a 5 30 25 125 26200 0.5 35 2 u 2
WWX200R3202SA32S a 5 32 32 125 26200 0.7 45 2 u 1
WWX200R3203SA32S a 5 32 32 125 26200 0.7 45 3 u 1
WWX200R3203SA32L a 5 32 32 190 26200 1.0 90 3 u 1
WWX200R3503SA32L a 5 35 32 190 25100 1.1 45 3 u 2
WWX200R4003SA32S s 5 40 32 125 21600 0.8 45 3 u 2
WWX200R4004SA32S s 5 40 32 125 21600 0.8 45 4 u 2
WWX200R5004SA32S s 5 50 32 125 18600 0.9 45 4 u 2
WWX200R5005SA32S s 5 50 32 125 18600 0.9 45 5 u 2
WWX200R5006SA32S s 5 50 32 125 18600 0.9 45 6 u 2

1. The maximum spindle speeds RPMX are set to ensure tool and insert stability.
2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. 113
3. = With through coolant holes

110 : Inventory maintained. : Inventory maintained in Japan.

 N034: WWX Series

WWX200
PARTS SOLD SEPARATELY – SET BOLT
Set bolt
With coolant Without Reference dimensions
Tool holder type hole coolant hole Geometry

Type
Order number Order number a b c d e f g
WWX200-040AooAR HSC08025H ― 1 13 M8x1.25 33 8 5 ― ― f
WWX200-050AooAR HSC10030H HSC10035 1 16 M10x1.5 40 (45) 10 6 ― ―
WWX200-063AooAR HSC10030H HSC10035 1 16 M10x1.5 40 (45) 10 6 ― ―

b
g
a
WWX200-080AooAR HSC12035H HSC12035 1 18 M12x1.75 47 12 10 ― ―
WWX200-100BooAR MBA16033H ― 2 40 M16x2 43 10 14 6 23
d
WWX200-125BooAR MBA20040H ― 2 50 M20x2.5 54 14 17 6 27 c
e
WWX200-160CooNR ― ― 2 50 M20x2.5 54 14 17 6 27

1. Internal coolant is necessary with the set bolt.

SPARE PARTS

*
Tool holder type
Clamp screw Wrench (Insert) Anti-seize lubricant
WWX200 Arbor type
TPS3R TIP10D MK1KS
WWX200 Shank type

* Clamp torque (N • m): TPS3R = 2.0

111
 N034: WWX Series

WWX200
INSERTS
P Steel
Cutting conditions :
M Stainless steel
: Stable cutting : General cutting
K Cast iron : Unstable cutting
N Non-ferrous material Honing:
E: Round F: Sharp edge S: Chamfer + round
S Heat resistant alloy, Titanium alloy
T: Chamfer Z: Stable
H Hardened steel

Geometry
MP6120
MP6130
MP7130
MP9120
MP9130

MC5020
VP15TF
Order number IC S S1 BS RE
Honing

Right hand insert only.

Class

TF15
6NGU0906040PNFR-L G F a 9.0 4.5 5.3 1.3 0.4 EPSR

6NGU0906080PNFR-L G F a 9.0 4.5 5.3 1.3 0.8

6NMU0906040PNER-M M E a a a a a a a 9.0 5.3 6.1 1.6 0.4
6NMU0906080PNER-M M E a a a a a a a 9.0 5.3 6.1 1.2 0.8
RE
6NMU0906080PNER-R M E a a a a a a 9.0 5.3 6.1 1.2 0.8 BS
S
IC S1

(10 inserts in one case)

WWX400
INSERTS
P Steel
Cutting conditions :
M Stainless steel
: Stable cutting : General cutting
K Cast iron : Unstable cutting
N Non-ferrous material Honing:
E: Round F: Sharp edge S: Chamfer + round
S Heat resistant alloy, Titanium alloy
T: Chamfer Z: Stable
H Hardened steel

Geometry
MP6120
MP6130
MP7130
MP9120
MP9130

MC5020
VP15TF

Order number IC S S1 BS RE
Honing

Right hand insert only.

Class

TF15

6NGU1409040PNER-L G E a a a a a a a 14 7 9 1.7 0.4

6NGU1409080PNER-L G E a a a a a a a 14 7 9 1.3 0.8
6NGU1409040PNFR-L G F a 14 7 9 1.7 0.4
6NGU1409080PNFR-L G F a 14 7 9 1.3 0.8
EPSR
6NGU1409040PNER-M G E a a a a a a a 14 7 9 1.7 0.4
6NGU1409080PNER-M G E a a a a a a a 14 7 9 1.3 0.8
6NMU1409040PNER-M M E a a a a a a a 14 7 9 1.7 0.4
6NMU1409080PNER-M M E a a a a a a a 14 7 9 1.3 0.8 RE
BS
S
6NMU1409160PNER-M M E a a a a a a a 14 7 9 0.5 1.6 IC S1

6NMU1409200PNER-M M E a a a a a a a 14 7 9 0.5 2.0

6NMU1409080PNER-R M E a a a a a a a 14 7 9 1.3 0.8
6NMU1409160PNER-R M E a a a a a a a 14 7 9 0.5 1.6
6NMU1409200PNER-R M E a a a a a a a 14 7 9 0.5 2.0
2NGU1406ZNER6C-M G E a a a 14 6.3 ― 6.5 ―

IC S
BS

(10 inserts in one case)

112 : Inventory maintained. : Inventory maintained in Japan.
 N034: WWX Series

WWX200 / 400
RECOMMENDED CUTTING CONDITIONS
CUTTING SPEED / DRY CUTTING

Vc
Cutting
Material Properties Grade
conditions
ae ≤ 0.5 DC ae ≤ 0.8 DC ae = DC

MP6120 240 (200–280) 220 (180–260) 200 (160–240)

MP6130 230 (190–270) 210 (170–250) 190 (150–230)
Mild steel
≤180HB MP6130 210 (170–250) 190 (150–230) 170 (130–210)
VP15TF 210 (170–250) 190 (150–230) 170 (130–210)
MP6120 210 (170–250) 190 (150–230) 170 (130–210)
Carbon steel 180 – MP6130 200 (160–240) 180 (140–220) 160 (120–200)
Alloy steel 280HB MP6130 180 (140–220) 160 (120–200) 140 (100–180)
VP15TF 180 (140–220) 160 (120–200) 140 (100–180)
P
MP6120 200 (160–240) 180 (140–220) 160 (120–200)
Carbon steel 280 – MP6130 190 (150–230) 170 (130–210) 150 (110–190)
Alloy steel 350HB
Alloy tool steel ≤350HB MP6130 170 (130–210) 150 (110–190) 130 ( 90–170)
VP15TF 170 (130–210) 150 (110–190) 130 ( 90–170)
MP6120 140 (120–160) — —
35 – MP6130 120 (100–140) — —
Pre-hardened steel
45HRC MP6130 110 ( 90–130) — —
VP15TF 110 ( 90–130) — —
MP7130 180 (160–200) 160 (140–180) —
MP7130 170 (150–190) 150 (130–170) —
≤200HB VP15TF 170 (150–190) 150 (130–170) —
MP7130 150 (130–170) 130 (110–150) —
VP15TF 150 (130–170) 130 (110–150) —
Austenitic stainless steel
MP7130 170 (150–190) 150 (130–170) —
MP7130 160 (140–180) 140 (120–160) —
>200HB VP15TF 160 (140–180) 140 (120–160) —
MP7130 140 (120–160) 120 (100–140) —
VP15TF 140 (120–160) 120 (100–140) —
MP7130 180 (160–200) 160 (140–180) —
MP7130 170 (150–190) 150 (130–170) —
Ferritic and martensitic
M ≤200HB VP15TF 170 (150–190) 150 (130–170) —
Stainless steel
MP7130 150 (130–170) 130 (110–150) —
VP15TF 150 (130–170) 130 (110–150) —
MP7130 160 (140–180) 140 (120–160) —
MP7130 150 (130–170) 130 (110–150) —
Duplex stainless steel ≤280HB VP15TF 150 (130–170) 130 (110–150) —
MP7130 130 (110–150) 110 ( 90–130) —
VP15TF 130 (110–150) 110 ( 90–130) —
MP7130 140 (120–160) — —
MP7130 130 (110–150) — —
Precipitation hardening
<450HB VP15TF 130 (110–150) — —
Stainless steel
MP7130 110 ( 90–130) — —
VP15TF 110 ( 90–130) — —

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 113

 N034: WWX Series

WWX200 / 400
CUTTING SPEED / DRY CUTTING

Vc
Cutting
Material Properties Grade
conditions
ae ≤ 0.5 DC ae ≤ 0.8 DC ae = DC

MC5020 250 (210–290) 230 (190–270) 210 (170–250)

MC5020 240 (200–280) 220 (180–260) 200 (160–240)
Gray cast iron ≤350MPa VP15TF 240 (200–280) 220 (180–260) —
MC5020 220 (180–260) 200 (160–240) 180 (140–220)
VP15TF 220 (180–260) 200 (160–240) 180 (140–220)
MC5020 220 (180–260) 200 (160–240) 180 (140–220)
MC5020 210 (170–250) 190 (150–230) 170 (130–210)
K Ductile cast iron ≤450MPa VP15TF 210 (170–250) 190 (150–230) —
MC5020 190 (150–230) 170 (130–210) 150 (110–190)
VP15TF 190 (150–230) 170 (130–210) 150 (110–190)
MC5020 180 (140–220) 160 (120–200) 140 (100–180)
MC5020 170 (130–210) 150 (110–190) 130 ( 90–170)
Ductile cast iron ≤800MPa VP15TF 170 (130–210) 150 (110–190) –
MC5020 150 (110–190) 130 ( 90–170) 110 ( 70–150)
VP15TF 150 (110–190) 130 ( 90–170) 110 ( 70–150)
VP15TF 50 ( 30– 70) — —
H Hardened steel 40 – 55HRC
MP6120 40 ( 30– 70) — —

114 Cutting conditions: : Stable cutting : General cutting : Unstable cutting

 N034: WWX Series

WWX200 / 400
RECOMMENDED CUTTING CONDITIONS
CUTTING SPEED / WET CUTTING

Vc
Cutting
Material Properties Grade
conditions
ae ≤ 0.5 DC ae ≤ 0.8 DC ae = DC

MP6120 150 (140–160) 130 (120–140) 120 (110–130)

MP6130 140 (130–150) 120 (110–130) 110 (100–120)
Mild steel
≤180HB MP6130 120 (110–130) 100 ( 90–110) 90 ( 80–100)
VP15TF 120 (110–130) 100 ( 90–110) 90 ( 80–100)
MP6120 150 (140–160) 130 (120–140) 120 (110–130)
Carbon steel 180 – MP6130 140 (130–150) 120 (110–130) 110 (100–120)
Alloy steel 280HB MP6130 120 (110–130) 100 ( 90–110) 90 ( 80–100)
VP15TF 120 (110–130) 100 ( 90–110) 90 ( 80–100)
P
MP6120 140 (130–150) 120 (110–130) 110 (100–120)
Carbon steel 280 – MP6130 130 (120–140) 110 (100–120) 100 ( 90–110)
Alloy steel 350HB
Alloy tool steel ≤350HB MP6130 110 (100–120) 90 ( 80–100) 80 ( 70– 90)
VP15TF 110 (100–120) 90 ( 80–100) 80 ( 70– 90)
MP6120 110 (100–120) — —
35 – MP6130 100 ( 90–110) — —
Pre-hardened steel
45HRC MP6130 80 ( 70– 90) — —
VP15TF 80 ( 70– 90) — —
MP7130 130 (120–140) 110 (100–120) —
MP7130 120 (110–130) 100 ( 90–110) —
≤200HB VP15TF 120 (110–130) 100 ( 90–110) —
MP7130 100 ( 90–110) 80 ( 70– 90) —
VP15TF 100 ( 90–110) 80 ( 70– 90) —
Austenitic stainless steel
MP7130 130 (120–140) 110 (100–120) —
MP7130 120 (110–130) 100 ( 90–110) —
>200HB VP15TF 120 (110–130) 100 ( 90–110) —
MP7130 100 ( 90–110) 80 ( 70– 90) —
VP15TF 100 ( 90–110) 80 ( 70– 90) —
MP7130 130 (120–140) 110 (100–120) —
MP7130 120 (110–130) 100 ( 90–110) —
Ferritic and martensitic
M ≤200HB VP15TF 120 (110–130) 100 ( 90–110) —
Stainless steel
MP7130 100 ( 90–110) 80 ( 70– 90) —
VP15TF 100 ( 90–110) 80 ( 70– 90) —
MP7130 120 (110–130) 100 ( 90–110) —
MP7130 110 (100–120) 90 ( 80–100) —
Duplex stainless steel ≤280HB VP15TF 110 (100–120) 90 ( 80–100) —
MP7130 90 ( 80–100) 70 ( 60– 80) —
VP15TF 90 ( 80–100) 70 ( 60– 80) —
MP7130 120 (110–130) — —
MP7130 110 (100–120) — —
Precipitation hardening
<450HB VP15TF 110 (100–120) — —
Stainless steel
MP7130 90 ( 80–100) — —
VP15TF 90 ( 80–100) — —

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 115

 N034: WWX Series

WWX200 / 400
CUTTING SPEED / WET CUTTING

Vc
Cutting
Material Properties Grade
conditions
ae ≤ 0.5 DC ae ≤ 0.8 DC ae = DC

MC5020 170 (150–190) 150 (130–170) 130 (110–150)

MC5020 160 (140–180) 140 (120–160) 120 (100–140)
Gray cast iron ≤350MPa VP15TF 160 (140–180) 140 (120–160) —
MC5020 140 (120–160) 120 (100–140) 100 ( 80–120)
VP15TF 140 (120–160) 120 (100–140) 100 ( 80–120)
MC5020 170 (150–190) 150 (130–170) 130 (110–150)
MC5020 160 (140–180) 140 (120–160) 120 (100–140)
K Ductile cast iron ≤450MPa VP15TF 160 (140–180) 140 (120–160) —
MC5020 140 (120–160) 120 (100–140) 100 ( 80–120)
VP15TF 140 (120–160) 120 (100–140) 100 ( 80–120)
MC5020 160 (150–170) 140(130–150) 120 (110–130)
MC5020 150 (140–160) 130 (120–140) 110 (100–120)
Ductile cast iron ≤800MPa VP15TF 150 (140–160) 130 (120–140) ―
MC5020 130 (120–140) 110 (100–120) 90 ( 80–100)
VP15TF 130 (120–140) 110 (100–120) 90 ( 80–100)
TF15 500 (300–900) 500 (300–900) 500 (300–900)
N Aluminium alloy Si<5% TF15 500 (300–900) 500 (300–900) 500 (300–900)
TF15 400 (200–800) 400 (200–800) 400 (200–800)
MP9120 80 ( 60–100) — —
Titanium alloy ― MP9120 70 ( 50– 90) — —
MP9130 60 ( 40– 80) — —
S
MP9120 60 ( 50– 70) — —
Heat resistant alloy ― MP9120 50 ( 30– 60) — —
MP9130 40 ( 20– 40) — —
VP15TF 50 ( 30– 70) — —
H Hardened steel 40 – 55HRC
MP6120 40 ( 30– 70) — —

1. T
 o discharge chips effectively, use an air blow when machining. When the air blow is less effective at discharging chips,
we recommend wet cutting.
2. When large vibration occurs, reduce the cutting conditions.
3. For interrupted cutting, reduce the cutting speed and feed rate by 20 %.

116 Cutting conditions: : Stable cutting : General cutting : Unstable cutting

 N034: WWX Series

WWX200
RECOMMENDED CUTTING CONDITIONS
DEPTH OF CUT / FEED PER TOOTH

conditions
ae ≤ 0.5 DC ae ≤ 0.8 DC ae = DC

Coolant
Cutting
Material Properties Grade
ap fz ap fz ap fz

MP6120 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
MP6130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
Mild steel ≤180HB MP6130 R ≤ 3.0 0.16 (0.10–0.20) R ≤ 3.0 0.16 (0.10–0.20) ― ― ―
MP6130 R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
VP15TF R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
MP6120 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)

Carbon steel MP6130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
180 –
Alloy steel MP6130 R ≤ 3.0 0.16 (0.10–0.20) R ≤ 3.0 0.16 (0.10–0.20) ― ― ―
280HB
Alloy tool steel MP6130 R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
VP15TF R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
P
MP6120 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)

Carbon steel 280 – MP6130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
Alloy steel 350HB MP6130 R ≤ 3.0 0.16 (0.10–0.20) R ≤ 3.0 0.16 (0.10–0.20) ― ― ―
Alloy tool steel ≤350HB MP6130 R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
VP15TF R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
MP6120 M ≤ 2.0 0.13 (0.10–0.15) ― ― ― ― ― ―
MP6130 M ≤ 2.0 0.13 (0.10–0.15) ― ― ― ― ― ―
Pre-hardened 35 –
MP6130 R ≤ 2.0 0.16 (0.10–0.20) ― ― ― ― ― ―
steel 45HRC
MP6130 R ≤ 2.0 0.13 (0.10–0.15) ― ― ― ― ― ―
VP15TF R ≤ 2.0 0.13 (0.10–0.15) ― ― ― ― ― ―

Cutting conditions: : Stable cutting : General cutting : Unstable cutting 117

 N034: WWX Series

WWX200
DEPTH OF CUT / FEED PER TOOTH

conditions
ae ≤ 0.5 DC ae ≤ 0.8 DC ae = DC

Coolant
Cutting
Material Properties Grade
ap fz ap fz ap fz

MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —

VP15TF M ≤ 3.0 0.16 (0.10–0.20) M ≤ 3.0 0.16 (0.10–0.20) — — —
≤200HB
MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
VP15TF M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
MP7130 M ≤ 2.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
Austenitic MP7130 M ≤ 2.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
stainless steel MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
VP15TF M ≤ 2.0 0.16 (0.10–0.20) M ≤ 3.0 0.16 (0.10–0.20) — — —
>200HB
VP15TF M ≤ 3.0 0.16 (0.10–0.20) M ≤ 3.0 0.16 (0.10–0.20) — — —
MP7130 M ≤ 2.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
VP15TF M ≤ 2.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
VP15TF M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
M Ferritic and
VP15TF M ≤ 3.0 0.16 (0.10–0.20) M ≤ 3.0 0.16 (0.10–0.20) — — —
martensitic ≤200HB
Stainless steel MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
VP15TF M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
MP7130 M ≤ 2.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
VP15TF M ≤ 2.0 0.16 (0.10–0.20) M ≤ 3.0 0.16 (0.10–0.20) — — —
Duplex stainless VP15TF M ≤ 3.0 0.16 (0.10–0.20) M ≤ 3.0 0.16 (0.10–0.20) — — —
≤280HB
steel MP7130 M ≤ 2.0 0.13 (0.10–0.15) M ≤ 3.0 0.16 (0.10–0.20) — — —
MP7130 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
VP15TF M ≤ 2.0 0.13 (0.10–0.15) M ≤ 3.0 0.16 (0.10–0.20) — — —
VP15TF M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) — — —
MP7130 M ≤ 2.0 0.13 (0.10–0.15) — — — — — —
Precipitation VP15TF M ≤ 2.0 0.16 (0.10–0.20) — — — — — —
Hardening <450HB
stainless steel MP7130 M ≤ 2.0 0.13 (0.10–0.15) — — — — — —
VP15TF M ≤ 2.0 0.13 (0.10–0.15) — — — — — —
MC5020 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
VP15TF R ≤ 3.0 0.16 (0.10–0.20) R ≤ 3.0 0.16 (0.10–0.20) — — —
Gray cast iron ≤350MPa
MC5020 R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) R ≤ 2.0 0.13 (0.10–0.15)
VP15TF R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) R ≤ 2.0 0.13 (0.10–0.15)
K
MC5020 M ≤ 3.0 0.13 (0.10–0.15) M ≤ 3.0 0.13 (0.10–0.15) M ≤ 2.0 0.13 (0.10–0.15)
VP15TF R ≤ 3.0 0.16 (0.10–0.20) R ≤ 3.0 0.16 (0.10–0.20) — — —
Ductile cast iron ≤800MPa
MC5020 R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) R ≤ 2.0 0.13 (0.10–0.15)
VP15TF R ≤ 3.0 0.13 (0.10–0.15) R ≤ 3.0 0.13 (0.10–0.15) R ≤ 2.0 0.13 (0.10–0.15)
TF15 L ≤ 2.0 0.13 (0.10–0.15) L ≤ 2.0 0.13 (0.10–0.15) L ≤ 2.0 0.13 (0.10–0.15)
N Aluminium alloy Si<5%
TF15 L ≤ 3.0 0.13 (0.10–0.15) L ≤ 3.0 0.13 (0.10–0.15) — — —
MP9120 M ≤ 2.0 0.10 (0.05–0.13) — — — — — —
Titanium alloy —
MP9130 M ≤ 2.0 0.10 (0.05–0.13) — — — — — —
S
Heat resistant MP9120 M ≤ 2.0 0.10 (0.05–0.13) — — — — — —
—
alloy MP9130 M ≤ 2.0 0.10 (0.05–0.13) — — — — — —
VP15TF M ≤ 2.0 0.05 (0.05–0.10) — — — — — —
H Hardened steel 40 – 55HRC VP15TF R ≤ 2.0 0.05 (0.05–0.10) — — — — — —
MP6120 R ≤ 2.0 0.05 (0.05–0.10) — — — — — —

118 Cutting conditions: : Stable cutting : General cutting : Unstable cutting

AXD
MULTI FUNCTIONAL MILLING CUTTER
FOR HIGH SPEED MACHINING OF ALUMINIUM
AND TITANIUM ALLOYS

Interested in more...

B116
www.mhg-mediastore.net
 N034: AXD

AXD4000 90°
KAPR

ARBOR TYPE
1 DCSFMS DC
DCON D

DAH
Ø40 KWW

L8
CBDP
CBDP
CH :0°
A.R :+14°–15°

LF
R.R :+21°–+26°

APMX
T :+21°–+26°
I :+14°–+15° DAH DAH
DCCB
DC D

MS DCSFMS
2 DCSFMS DCSFMS 3 DCSFMS DCSFMS
DCON DCON DCON DCON DCON
DAH

DAH

L8

L8
Ø50
KWW KWW KWW Ø125 KWW KWW
L8

L8

Ø63
CBDP

CBDP

Ø80
CBDP

CBDP

CBDP

Ø100 CBDP
LF

LF

LF

LF
LF

LF

APMX

APMX

APMX

APMX
APMX

APMX

DAH DAH DAH DAH DAH

DCCB DC DC

DC DCCB DC DCCB DC

Right hand tool holder only.

DC Set bolt Geometry

Ø40 HFF08043H 1 1 2 3

Ø50, Ø63 HSC10030H

Ø80 12035H 2
Ø100 16040H
Ø125 MBA20040H 3

Order number APMX DC DCON LF RPMX WT ZEFP Type RE

Stock

A TYPE
AXD4000-040A02RA s 15.5 40 16 50 41000 0.3 2 1
AXD4000-040A03RA a 15.5 40 16 50 41000 0.3 3 1
AXD4000-050A02RA s 15.5 50 22 50 35000 0.4 2 2
AXD4000-050A04RA a 15.5 50 22 50 35000 0.4 4 2 0.4
AXD4000A-050A04RD a 15.5 50 22 50 34000 0.4 4 2 –
AXD4000-063A05RA a 15.5 63 22 50 30000 0.6 5 2 3.2

AXD4000-080A05RA a 15.5 80 27 50 27000 1.0 5 2

AXD4000-100A06RA a 15.5 100 32 63 23000 2.0 6 2
AXD4000-125B07RA a 15.5 125 40 63 20000 2.8 7 3

120 : Inventory maintained. : Inventory maintained in Japan.

 N034: AXD

AXD4000 – ARBOR TYPE

Order number APMX DC DCON LF RPMX WT ZEFP Type RE

Stock
B TYPE
AXD4000-40A02RB s 14.8 40 16 50 41000 0.3 2 1
AXD4000-40A03RB a 14.8 40 16 50 41000 0.3 3 1
AXD4000-50A02RB s 14.8 50 22 50 35000 0.4 2 2
AXD4000-50A04RB a 14.8 50 22 50 35000 0.4 4 2 4.0
AXD4000A-050A04RE a 14.8 50 22 50 34000 0.4 4 2 –
AXD4000-63A05RB a 14.8 63 22 50 30000 0.6 5 2 5.0

AXD4000-80A05RB a 14.8 80 27 50 27000 1.0 5 2

AXD4000-100A06RB a 14.8 100 32 63 23000 2.0 6 2
AXD4000-125B07RB a 14.8 125 40 63 20000 2.8 7 3

1. The maximum allowable spindle speeds are set to ensure tool and insert stability.
2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. 126
3. Note for inserts with a corner radius of 1.6 and above, as the corner radius increases the LF dimension decreases.
4. Clamp screws are important parts from the viewpoint of safety. Use clamp screws with the correct part number.
If the spindle speed is equal to or higher than the values shown in Table 2, it is recommended to replace the clamp screws
with new ones when changing inserts.

MOUNTING DIMENSIONS

Order number CBDP DAH DCSFMS KWW L8 DCCB

A TYPE
AXD4000-040A02RA 18 8.5 34 8.4 5.6 12
AXD4000-040A03RA 18 8.5 34 8.4 5.6 12
AXD4000-050A02RA 20 11 45 10.4 6.3 17
AXD4000-050A04RA 20 11 45 10.4 6.3 17
AXD4000A-050A04RD 20 11 45 10.4 6.6 17
AXD4000-063A05RA 20 11 50 10.4 6.3 17
AXD4000-080A05RA 23 13 60 12.4 7 20
AXD4000-100A06RA 26 17 78 14.4 8 26
AXD4000-125B07RA 40 56 90 16.4 9 —
B TYPE
AXD4000-40A02RB 18 8.5 34 8.4 5.6 12
AXD4000-40A03RB 18 8.5 34 8.4 5.6 12
AXD4000-50A02RB 20 11 45 10.4 6.3 17
AXD4000-50A04RB 20 11 45 10.4 6.3 17
AXD4000A-050A04RE 20 11 45 10.4 6.3 17
AXD4000-63A05RB 20 11 50 10.4 6.3 17
AXD4000-80A05RB 23 13 60 12.4 7 20
AXD4000-100A06RB 26 17 78 14.4 8 26
AXD4000-125B07RB 40 56 90 16.4 9 —

: Inventory maintained. : Inventory maintained in Japan. 121

 N034: AXD

AXD4000 90°
KAPR

SCREW-IN TYPE

A
5.5 CRKS

DCSFMS
DCON
DC

S1
0
A
KAPR
APMX
LF
OAL A-A Section

Right hand tool holder only.

Order number APMX DC DCON LF OAL RPMX WT ZEFP Type RE

Stock

A TYPE
AXD4000R252AM1228A a 15.0 25 12.5 28 50 49000 0.06 2 1
AXD4000R282AM1228A a 15.0 28 12.5 28 50 48500 0.07 2 1
AXD4000R322AM1635A a 15.0 32 17.0 35 58 48000 0.15 2 1 0.4–3.2
AXD4000R353AM1635A a 15.0 35 17.0 35 58 41000 0.15 3 1
AXD4000R403AM1635A a 15.0 40 17.0 35 58 38000 0.18 3 1
B TYPE
AXD4000R252AM1228B a 14.8 25 12.5 28 50 49000 0.06 2 1
AXD4000R282AM1228B a 14.8 28 12.5 28 50 48500 0.07 2 1
AXD4000R322AM1635B a 14.8 32 17.0 35 58 48000 0.15 2 1 4.0–5.0
AXD4000R353AM1635B a 14.8 35 17.0 35 58 41000 0.15 3 1
AXD4000R403AM1635B a 14.8 40 17.0 35 58 38000 0.18 3 1

126

MOUNTING DIMENSIONS

Order number CRKS S10 DCON DCSFMS

A TYPE
AXD4000R252AM1228A M12 19 12.5 23.5
AXD4000R282AM1228A M12 19 12.5 23.5
AXD4000R322AM1635A M16 24 17.0 28.5
AXD4000R353AM1635A M16 24 17.0 28.5
AXD4000R403AM1635A M16 24 17.0 28.5
B TYPE
AXD4000R252AM1228B M12 19 12.5 23.5
AXD4000R282AM1228B M12 19 12.5 23.5
AXD4000R322AM1635B M16 24 17.0 28.5
AXD4000R353AM1635B M16 24 17.0 28.5
AXD4000R403AM1635B M16 24 17.0 28.5

122 : Inventory maintained. : Inventory maintained in Japan.

 N034: AXD

AXD4000
PARTS SOLD SEPARATELY
ARBOR MOUNTING SPANNER

S2
S1
T

Order number S1* S2* T

AKY1924050A 24 19 5

* Clamp Torque (N • m) : 19 = 80, 24 = 90

1. Due to the structure of the head, it may not be possible to use a commercially available spanner to attach the arbor.
It is recommended to use the dedicated spanner.

123
 N034: AXD

AXD4000 90°
KAPR

SHANK TYPE

DCON
DC
APMX
LH
LF

DCON
DC
APMX
LH
LF

Right hand tool holder only.

Order number APMX DC DCON LF LH RPMX ZEFP Type RE

Stock

A TYPE
AXD4000R201SA20SA a 15.5 20 20 110 35 15000 1 1
AXD4000R252SA25SA a 15.5 25 25 125 50 49000 2 1
AXD4000R252SA25LA a 15.5 25 25 170 80 49000 2 1
AXD4000R282SA25SA a 15.5 28 25 125 50 48500 2 2
AXD4000R282SA25ELA a 15.5 28 25 220 50 48500 2 2
AXD4000R322SA32SA a 15.5 32 32 150 50 48000 2 1 0.4
–
AXD4000R322SA32LA a 15.5 32 32 200 80 48000 2 1 3.2
AXD4000R352SA32SA a 15.5 35 32 150 50 45000 2 2
AXD4000R352SA32ELA a 15.5 35 32 250 50 45000 2 2
AXD4000R403SA32SA a 15.5 40 32 150 50 41000 3 2
AXD4000R403SA42SA a 15.5 40 42 170 80 41000 3 1
AXD4000R403SA32ELA a 15.5 40 32 250 50 41000 3 2
B TYPE
AXD4000R201SA20SB a 14.8 20 20 110 35 15000 1 1
AXD4000R252SA25SB a 14.8 25 25 125 50 49000 2 1
AXD4000R252SA25LB a 14.8 25 25 170 80 49000 2 1
AXD4000R282SA25SB a 14.8 28 25 125 50 48500 2 2
AXD4000R282SA25ELB a 14.8 28 25 220 50 48500 2 2
AXD4000R322SA32SB a 14.8 32 32 150 50 48000 2 1 4.0
–
AXD4000R322SA32LB a 14.8 32 32 200 80 48000 2 1 5.0
AXD4000R352SA32SB a 14.8 35 32 150 50 45000 2 2
AXD4000R352SA32ELB a 14.8 35 32 250 50 45000 2 2
AXD4000R403SA32SB a 14.8 40 32 150 50 41000 3 2
AXD4000R403SA42SB a 14.8 40 42 170 80 41000 3 1
AXD4000R403SA32ELB a 14.8 40 32 250 50 41000 3 2

1. The maximum allowable revolutions are set to ensure tool and insert stability.
2. When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced. 126
3. Note for inserts with a corner radius of 1.6 and above, as the corner radius increases the LF and LH dimensions decrease.

124 : Inventory maintained. : Inventory maintained in Japan.

 N034: AXD

AXD4000
INSERTS
N Aluminium alloy Cutting conditions:
: Stable cutting : General cutting : Unstable cutting
S Titanium alloy Honing: F: Sharp E: Round
Coated Carbide

MP9120

MT2010
LC15TF
Order number L INSL S BS RE Shape Geometry
Honing
Class

TF15
XDGX175004PDFR-GL G F s a 23.0 17.5 5 1.7 0.4
XDGX175008PDFR-GL G F s a 23.0 17.5 5 1.3 0.8
XDGX175012PDFR-GL G F s s 23.0 17.5 5 0.9 1.2
XDGX175016PDFR-GL G F s a 22.0 17.5 5 1.4 1.6
XDGX175020PDFR-GL G F s a 22.0 17.5 5 1.0 2.0
XDGX175024PDFR-GL G F s s 22.0 17.5 5 0.6 2.4
XDGX175030PDFR-GL G F s a 21.1 17.5 5 0.8 3.0
XDGX175032PDFR-GL G F s s 21.1 17.5 5 0.6 3.2
XDGX175040PDFR-GL G F s a 20.0 17.5 5 0.8 4.0
XDGX175050PDFR-GL G F s a 19.4 17.5 5 0.4 5.0
XDGX175004PDER-GM G E a 23.0 17.5 5 1.7 0.4 L
RE
XDGX175008PDER-GM G E a 23.0 17.5 5 1.3 0.8
XDGX175012PDER-GM G E 23.0 17.5 5 0.9 1.2

BS
a

XDGX175016PDER-GM G E a 22.0 17.5 5 1.4 1.6

30°
XDGX175020PDER-GM G E a 22.0 17.5 5 1.0 2.0 IN
SL
XDGX175024PDER-GM G E a 22.0 17.5 5 0.6 2.4
XDGX175030PDER-GM G E a 21.1 17.5 5 0.8 3.0
XDGX175032PDER-GM G E a 21.1 17.5 5 0.6 3.2
20°
XDGX175040PDER-GM G E a 20.0 17.5 5 0.5 4.0
S
XDGX175050PDER-GM G E a 19.4 17.5 5 0.4 5.0
XDGX175004PDFR-GM G F a a 23.0 17.5 5 1.7 0.4
XDGX175008PDFR-GM G F a a 23.0 17.5 5 1.3 0.8
XDGX175012PDFR-GM G F s a 23.0 17.5 5 0.9 1.2
XDGX175016PDFR-GM G F a a 22.0 17.5 5 1.4 1.6
XDGX175020PDFR-GM G F a a 22.0 17.5 5 1.0 2.0
XDGX175024PDFR-GM G F s a 22.0 17.5 5 0.6 2.4
XDGX175030PDFR-GM G F a a 21.1 17.5 5 0.8 3.0
XDGX175032PDFR-GM G F s a 21.1 17.5 5 0.6 3.2
XDGX175040PDFR-GM G F a a 20.0 17.5 5 0.5 4.0
XDGX175050PDFR-GM G F a a 19.4 17.5 5 0.4 5.0

126

SPARE PARTS
ARBOR TYPE / SCREW-IN TYPE / SHANK TYPE

*
Tool holder type
Clamp screw Wrench Anti-seize lubricant Insert
AXD4000R201SA20SA
TS3SBS
AXD4000R201SA20SB
XDGX1750pp
A TYPE TKY08D MK1KS
TS3SB PDpR-pp
B TYPE
AXD4000A TPS3SB

* Clamp Torque (N • m) : TS3SB(S)=1.5, TPS3SB = 3.0

: Inventory maintained. : Inventory maintained in Japan. 125

 N034: AXD

AXD4000
HOLDER AND INSERT CORNER RADIUS COMBINATION
A Type holder B Type holder

AXD4000–pppppppA AXD4000–pppppppB
AXD4000RppppppppA AXD4000RppppppppB
R0.4 R0.8 R1.2 R1.6 R2.0 R2.4 R3.0 R3.2 R4.0 R5.0
Applicable
insert
corner R
XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX
(RE)
175004PDpR-pp 175008PDpR-pp 175012PDpR-pp 175016PDpR-pp 175020PDpR-pp 175024PDpR-pp 175030PDpR-pp 175032PDpR-pp 175040PDpR-pp 175050PDpR-pp

1. Note there is no compatibility between an insert for an A type holder and for a B type holder.

RECOMMENDED CUTTING CONDITIONS

fz
Material Properties Grade Vc ae ap DC
Ø20 Ø25–Ø28 Ø32–Ø35 Ø40 Ø50–Ø125
<5 <0.05 <0.25 <0.25 <0.25 <0.25
<0.25 DC <10 <0.05 <0.2 <0.2 <0.2 <0.2
<14.5 <0.05 <0.15 <0.15 <0.15 <0.15
<5 <0.05 <0.25 <0.25 <0.25 <0.25
<0.5 DC <10 — <0.2 <0.2 <0.2 <0.2
Aluminium alloy TF15 1000 <14.5 — <0.15 <0.15 <0.15 <0.15
Si<5% GL
(A6061, A7075) LC15TF (200–3000) <5 <0.05 <0.25 <0.25 <0.25 <0.25
<0.75 DC <10 — <0.2 <0.2 <0.2 <0.2
<14.5 — <0.15 <0.15 <0.15 <0.15
<5 <0.05 <0.25 <0.25 <0.25 <0.25
DC <10 — — — — —
<14.5 — — — — —
<5 <0.05 <0.35 <0.35 <0.4 <0.4
<0.25 DC <10 <0.05 <0.3 <0.3 <0.35 <0.35
<14.5 <0.05 <0.25 <0.25 <0.3 <0.3
<5 <0.05 <0.35 <0.35 <0.35 <0.4
<0.5 DC <10 — <0.3 <0.3 <0.3 <0.35
Aluminium alloy TF15 1000 <14.5 — <0.2 <0.25 <0.25 <0.3
N Si<5% GM
(A6061, A7075) MP9120 (200–3000) <5 <0.05 <0.3 <0.3 <0.3 <0.35
<0.75 DC <10 — <0.25 <0.25 <0.25 <0.3
<14.5 — <0.2 <0.2 <0.2 <0.25
<5 <0.05 <0.25 <0.25 <0.3 <0.35
DC <10 — — — — —
<14.5 — — — — —
<5 <0.05 <0.35 <0.35 <0.4 <0.4
<0.25 DC <10 <0.05 <0.3 <0.3 <0.35 <0.35
<14.5 <0.05 <0.25 <0.25 <0.3 <0.3
<5 <0.05 <0.35 <0.35 <0.35 <0.4
Aluminium alloy <0.5 DC <10 — <0.3 <0.3 <0.3 <0.35
(AC4B) <14.5 — <0.2 <0.25 <0.25 <0.3
5%≤Si≤10% 200
MP9120 GM
Si>10% (200–3000) <5 <0.05 <0.3 <0.3 <0.3 <0.35
Aluminium alloy
(ADC12, A390) <0.75 DC <10 — <0.25 <0.25 <0.25 <0.3
<14.5 — <0.2 <0.2 <0.2 <0.25
<5 <0.05 <0.25 <0.25 <0.3 <0.35
DC <10 — — — — —
<14.5 — — — — —

126
 N034: AXD

AXD4000
fz
Material Properties Grade Vc ae ap DC
Ø20 Ø25–Ø28 Ø32–Ø35 Ø40 Ø50–Ø125
<5 <0.05 <0.1 <0.1 <0.1 <0.1
<0.25 DC <10 <0.05 <0.1 <0.1 <0.1 <0.1
<14.5 <0.05 <0.1 <0.1 <0.1 <0.1
<5 <0.05 <0.08 <0.1 <0.1 <0.1
<0.5 DC <10 — <0.08 <0.1 <0.1 <0.1
Titanium alloy 40 <14.5 — <0.08 <0.1 <0.1 <0.1
S MP9120 GM
(Ti6Al4V) (30–60) <5 <0.05 <0.05 <0.08 <0.1 <0.1
<0.75 DC <10 — <0.05 <0.08 <0.1 <0.1
<14.5 — <0.05 <0.08 <0.1 <0.1
<5 <0.05 <0.05 <0.05 <0.05 <0.05
DC <10 — — — — —
<14.5 — — — — —

1. T he cutting conditions above are determined based on high workpiece and machine rigidity, where no vibration occurred.
If vibration occurs, make adjustments according to the machining conditions.
2. Note, vibration may occur in the following conditions.
When using long tool overhang.
When pocket machining corner radii.
When the workpiece is not rigid or has poor clamping rigidity or when the machine rigidity is low, vibrations can occur easily.
If so, reduce cutting conditions such as width and depth of cut and feed per tooth.

AXD4000A
fz
Material Properties Grade Vc ae ap DC
Ø50
≤5 ≤ 0.35
≤0.5 D1 ≤10 ≤ 0.30

MT2010 ≤14.5 ≤ 0.25

4000
TF15 GM ≤5 ≤ 0.30
(200–5000)
MP9120 ≤0.75 D1 ≤10 ≤ 0.25
Aluminium alloy
N (A7050, A7075, Si<5% ≤14.5 ≤ 0.20
A2024, A6061) D1 ≤5 ≤ 0.30
≤5 ≤ 0.20
TF15 4000 ≤0.75 D1 ≤10 ≤ 0.15
GL
LC15TF (200–5000) ≤14.5 ≤ 0.10
D1 ≤5 ≤ 0.20

1. T
 he above cutting conditions are determined based on high workpiece materials and machine rigidity, where no vibration
occurred. If vibrations occur make adjustments according to the machining conditions.
2. Note, vibrations may occur in the following conditions.
When using a long tool overhang.
When pocket machining corner radii.
When the workpiece material has poor clamping rigidity or when the machine rigidity or workpiece material rigidity is low,
vibrations can occur easily, if so, reduce cutting conditions such as width and depth of cut and feed per tooth.

127
 N034: AXD

AXD4000
RAMPING / HELICAL MILLING
1 Ramping 2 Helical milling

2.1 Blind holes, 2.2 Through holes

Flat bottom

L Pitch Pitch
(P) (P)

APMX
L=
tan %
RMPX

APMX

DC DC DC
(DH) (DH)

1 2.1 2.2
DC RE
RMPX L*1 DH max. P max. DH min. P max. DH min. P max.

A TYPE
0.4–1.2 20.7 42 37.1 *2 14 36.1 14 22 2
20 1.6–2.4 19.9 43 34.7 *3 13 34.6 13 22 2
3.0–3.2 18.9 46 33.1 *4 12 33.3 12 22 1
0.4–1.2 23.1 37 47.1 *2 14 46 14 32 8
25 1.6–2.4 22.0 39 44.7 *3 13 44.4 13 32 8
3.0–3.2 18.7 46 43.1 *4 12 43 12 32 7
0.4–1.2 19.2 45 53.1 *2 14 52 14 36 8
28 1.6–2.4 18.5 47 50.7 *3 13 50.4 13 36 8
3.0–3.2 16.7 52 49.1 *4 12 48.9 12 36 7
0.4–1.2 15.4 57 61.1 *2 14 59.9 14 46 11
32 1.6–2.4 14.7 60 58.7 *3 13 58.3 13 46 11
3.0–3.2 13.8 64 57.1 *4 12 56.8 12 46 10
0.4–1.2 13.4 66 67.1 *2 14 65.8 14 50 11
35 1.6–2.4 12.7 69 64.7 *3 13 64.3 13 50 10
3.0–3.2 11.8 75 63.1 *4 12 62.8 12 50 9
0.4–1.2 11.1 80 76.7 *2 14 75.9 14 62 13
40 1.6–2.4 10.4 85 74.3 *3 13 74.2 13 62 12
3.0–3.2 9.7 91 72.7 *4 12 72.7 12 62 11
0.4–1.2 8.2 108 96.7 *2 14 95.6 14 81 14
50 1.6–2.4 7.6 117 94.3 *3 13 94 13 81 13
3.0–3.2 6.9 129 92.7 *4 12 92.4 12 81 11
0.4– 1.2 6.1 146 122.7 *2 14 121.6 14 107 14
63 1.6– 2.4 5.6 159 120.3 *3 13 119.9 13 107 13
3.0–3.2 5.2 171 118.7 *4 12 118.4 12 107 12
0.4– 1.2 4.6 193 156.7 *2 14 155.6 14 141 14
80 1.6– 2.4 4.2 212 154.3 *3 13 153.9 13 141 13
3.0– 3.2 3.8 234 152.7 *4 12 152.4 12 141 12
0.4– 1.2 3.5 254 196.7 *2 14 195.5 14 181 14
100 1.6– 2.4 3.2 278 194.3 *3 13 193.9 13 181 13
3.0– 3.2 2.9 306 192.7 *4 12 192.3 12 181 12
0.4– 1.2 2.7 329 246.7 *2 14 245.5 14 231 14
125 1.6– 2.4 2.5 356 244.3 *3 13 243.8 13 231 13
3.0– 3.2 2.3 386 242.7 *4 12 242.3 12 231 12

128
 N034: AXD

AXD4000 – RAMPING / HELICAL MILLING

1 2.1 2.2
DC RE
RMPX L*1 DH max. P max. DH min. P max. DH min. P max.

B TYPE
4 17.5 47 31.5 10 31.8 10 22 1
20
5 16.6 71 29.5 6 31.1 7 22 1
4 15.1 55 41.5 10 41.4 10 32 5
25
5 13.7 61 39.5 9 40.6 9 32 5
4 14.1 59 47.5 10 47.2 10 36 6
28
5 13 65 45.5 9 46.4 9 36 5
4 12.7 66 55.5 10 55.1 10 46 9
32
5 12 70 53.5 9 54.3 9 46 8
4 10.8 78 61.5 10 61 10 50 8
35
5 10.2 83 59.5 9 60.2 9 50 8
4 8.8 96 71.1 10 70.9 10 62 10
40
5 8.2 103 69.1 9 70.1 9 62 9
4 6.3 135 91.1 10 90.6 10 81 10
50
5 5.8 146 89.1 9 89.8 9 81 9
4 4.6 184 117.1 10 116.6 10 107 10
63
5 4.2 202 115.1 9 115.7 9 107 9
4 3.4 250 151.1 10 150.5 10 141 10
80
5 3.1 274 149.1 9 149.6 9 141 9
4 2.6 326 191.1 10 190.5 10 181 10
100
5 2.4 354 189.1 9 189.6 9 181 9
4 2 424 241.1 10 240.5 10 231 10
125
5 1.8 471 239.1 9 239.6 9 231 9

1. The recommended ramping feed is 0.05 mm / tooth or under.

*1 U sing the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:
L= (maximum depth of cut APMX / tan %). Maximum depth of cut A type is 15.5 mm, B type is 14.8 mm.
*2 Corner radius of 1.2 mm. For other corner radii, use the following formula.
{(DC)–(RE)–0.25}×2
*3 Corner radius of 2.4 mm. For other corner radii, use the following formula.
{(DC)–(RE)–0.25}×2
*4 Corner radius of 3.2 mm. For other corner radii, use the following formula.
{(DC)–(RE)–0.25}×2

MAX. DRILLING DEPTH

DC
RE
Ø20 Ø25 Ø28 Ø32 Ø35 Ø40–Ø125

0.4 5.3 5.2 5.2 5.2 5.3 5.3

0.8 5.3 5.2 5.2 5.2 5.3 5.3
1.2 5.3 5.2 5.2 5.2 5.3 5.3
1.6 4.8 4.6 4.7 4.7 4.9 4.8
A type
2.0 4.8 4.6 4.7 4.7 4.9 4.8
2.4 4.8 4.6 4.7 4.7 4.9 4.8
3.0 4.3 3.7 4.2 4.2 4.4 4.4
3.2 4.3 3.7 4.2 4.2 4.4 4.4
4.0 3.7 2.7 3.7 3.6 3.8 3.8
B type
5.0 3.4 2.3 3.3 3.3 3.5 3.5

129
DFAS
SOLID CARBIDE FLAT BOTTOM DRILLS FOR
HIGH EFFICIENCY DRILLING OF VARIOUS APPLICATIONS

Interested in more...

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 N034: DFAS

DFAS
FOR MACHINING STAINLESS STEEL AND TITANIUM

OPTIMISED CHIP CONTROL AND LOAD REDUCTION

The thinned centre cutting edge generates a low resistance and
thereby creates an optimum chip geometry for a smoother chip
flow.

TRI-COOLING TECHNOLOGY FOR ALL DIAMETERS

Coolant flow is increased without reducing the rigidity of the drill.
The extra coolant flow dramatically improves chip evacuation and
dissipates cutting heat. This enables stable machining of stainless
steel and titanium alloys.

ORIGINAL SHARP CUTTING EDGE SHAPE

Strength is ensured by providing a flat land (gash) at the corner
of the cutting edge, and by adopting a sharp cutting edge over the
cutting edge, burrs are suppressed.

DFAS Conventional

COATED GRADE DP102A

DP102A is a PVD coated cemented carbide grade specialized for drills. The coating has high adhesion and stability
even on a sharp cutting edge. This greatly improves wear resistance and is ideal for drilling small diameter holes
at low speed and feed conditions.

SHARP CUTTING EDGES WITH LONG TOOL LIFE

Material X5CrNi189
Tool / Drill MFE0100X02S030
L/D (mm) 2
Vc (m / min) 25
fr (mm / rev.) 0.007
Machine Vertical MC (BT40)

100 holes 500 holes

Al-Cr-N Based PVD Coating

DFAS Conventional DFAS Conventional

131
 N034: DFAS

DFAS
XR
DP1A 180°

SOLID CARBIDE FLAT BOTTOM DRILLS

SIG 180°

DCONMS
DC
LU
LCF LS

DC=3 3 < DC<6 6 < DC<10 10 < DC<14 OAL

0 0 0 0
– 0.014 – 0.018 – 0.022 – 0.027
4 < DCON<6 6 < DCON<10 10 < DCON<14
0 0 0
– 0.008 – 0.009 – 0.011

Order number DP102A DC L/D LU LCF LS OAL DCON

DFAS0300X03S040 a 3.0 3 9.0 14 39.0 55 4

DFAS0310X03S040 s 3.1 3 9.3 16 37.0 55 4
DFAS0320X03S040 s 3.2 3 9.6 16 37.0 55 4
DFAS0330X03S040 a 3.3 3 9.9 16 37.0 55 4
DFAS0340X03S040 s 3.4 3 10.2 16 37.0 55 4
DFAS0350X03S040 a 3.5 3 10.5 16 37.0 55 4
DFAS0360X03S040 s 3.6 3 10.8 18 35.0 55 4
DFAS0370X03S040 s 3.7 3 11.1 18 35.0 55 4
DFAS0380X03S040 s 3.8 3 11.4 18 35.0 55 4
DFAS0390X03S040 s 3.9 3 11.7 18 35.0 55 4
DFAS0400X03S040 a 4.0 3 12.0 18 35.0 55 4
DFAS0410X03S050 s 4.1 3 12.3 20 40.0 62 5
DFAS0420X03S050 a 4.2 3 12.6 20 40.0 62 5
DFAS0430X03S050 s 4.3 3 12.9 20 40.0 62 5
DFAS0440X03S050 s 4.4 3 13.2 20 40.0 62 5
DFAS0450X03S050 a 4.5 3 13.5 20 40.0 62 5
DFAS0460X03S050 s 4.6 3 13.8 23 37.0 62 5
DFAS0470X03S050 s 4.7 3 14.1 23 37.0 62 5
DFAS0480X03S050 s 4.8 3 14.4 23 37.0 62 5
DFAS0490X03S050 s 4.9 3 14.7 23 37.0 62 5
DFAS0500X03S050 a 5.0 3 15.0 23 37.0 62 5
DFAS0510X03S060 s 5.1 3 15.3 25 39.0 66 6
DFAS0520X03S060 s 5.2 3 15.6 25 39.0 66 6
DFAS0530X03S060 a 5.3 3 15.9 25 39.0 66 6
DFAS0540X03S060 s 5.4 3 16.2 25 39.0 66 6
DFAS0550X03S060 a 5.5 3 16.5 25 39.0 66 6
DFAS0560X03S060 s 5.6 3 16.8 27 37.0 66 6
DFAS0570X03S060 s 5.7 3 17.1 27 37.0 66 6
DFAS0580X03S060 s 5.8 3 17.4 27 37.0 66 6
DFAS0590X03S060 s 5.9 3 17.7 27 37.0 66 6
DFAS0600X03S060 a 6.0 3 18.0 27 37.0 66 6

135

132 : Inventory maintained. : Inventory maintained in Japan.

 N034: DFAS

DFAS – SOLID CARBIDE FLAT BOTTOM DRILLS

Order number DP102A DC L/D LU LCF LS OAL DCON

DFAS0610X03S070 s 6.1 3 18.3 29 44.0 75 7

DFAS0620X03S070 s 6.2 3 18.6 29 44.0 75 7
DFAS0630X03S070 s 6.3 3 18.9 29 44.0 75 7
DFAS0640X03S070 s 6.4 3 19.2 29 44.0 75 7
DFAS0650X03S070 a 6.5 3 19.5 29 44.0 75 7
DFAS0660X03S070 s 6.6 3 19.8 32 41.0 75 7
DFAS0670X03S070 s 6.7 3 20.1 32 41.0 75 7
DFAS0680X03S070 a 6.8 3 20.4 32 41.0 75 7
DFAS0690X03S070 s 6.9 3 20.7 32 41.0 75 7
DFAS0700X03S070 a 7.0 3 21.0 32 41.0 75 7
DFAS0710X03S080 s 7.1 3 21.3 34 44.0 80 8
DFAS0720X03S080 s 7.2 3 21.6 34 44.0 80 8
DFAS0730X03S080 s 7.3 3 21.9 34 44.0 80 8
DFAS0740X03S080 s 7.4 3 22.2 34 44.0 80 8
DFAS0750X03S080 a 7.5 3 22.5 34 44.0 80 8
DFAS0760X03S080 s 7.6 3 22.8 36 42.0 80 8
DFAS0770X03S080 s 7.7 3 23.1 36 42.0 80 8
DFAS0780X03S080 s 7.8 3 23.4 36 42.0 80 8
DFAS0790X03S080 s 7.9 3 23.7 36 42.0 80 8
DFAS0800X03S080 a 8.0 3 24.0 36 42.0 80 8
DFAS0810X03S090 s 8.1 3 24.3 38 45.0 85 9
DFAS0820X03S090 a 8.2 3 24.6 38 45.0 85 9
DFAS0830X03S090 s 8.3 3 24.9 38 45.0 85 9
DFAS0840X03S090 s 8.4 3 25.2 38 45.0 85 9
DFAS0850X03S090 a 8.5 3 25.5 38 45.0 85 9
DFAS0860X03S090 s 8.6 3 25.8 41 42.0 85 9
DFAS0870X03S090 s 8.7 3 26.1 41 42.0 85 9
DFAS0880X03S090 a 8.8 3 26.4 41 42.0 85 9
DFAS0890X03S090 s 8.9 3 26.7 41 42.0 85 9
DFAS0900X03S090 a 9.0 3 27.0 41 42.0 85 9
DFAS0910X03S100 s 9.1 3 27.3 43 45.0 90 10
DFAS0920X03S100 s 9.2 3 27.6 43 45.0 90 10
DFAS0930X03S100 s 9.3 3 27.9 43 45.0 90 10
DFAS0940X03S100 s 9.4 3 28.2 43 45.0 90 10
DFAS0950X03S100 a 9.5 3 28.5 43 45.0 90 10
DFAS0960X03S100 s 9.6 3 28.8 45 43.0 90 10
DFAS0970X03S100 a 9.7 3 29.1 45 43.0 90 10
DFAS0980X03S100 s 9.8 3 29.4 45 43.0 90 10
DFAS0990X03S100 s 9.9 3 29.7 45 43.0 90 10
DFAS1000X03S100 a 10.0 3 30.0 45 43.0 90 10
DFAS1010X03S110 s 10.1 3 30.3 47 52.0 101 11
DFAS1020X03S110 a 10.2 3 30.6 47 52.0 101 11
DFAS1030X03S110 s 10.3 3 30.9 47 52.0 101 11
DFAS1040X03S110 s 10.4 3 31.2 47 52.0 101 11
DFAS1050X03S110 a 10.5 3 31.5 47 52.0 101 11
DFAS1060X03S110 s 10.6 3 31.8 50 49.0 101 11
DFAS1070X03S110 s 10.7 3 32.1 50 49.0 101 11
DFAS1080X03S110 s 10.8 3 32.4 50 49.0 101 11
DFAS1090X03S110 s 10.9 3 32.7 50 49.0 101 11
DFAS1100X03S110 a 11.0 3 33.0 50 49.0 101 11

135

: Inventory maintained. : Inventory maintained in Japan. 133

 N034: DFAS

DFAS – SOLID CARBIDE FLAT BOTTOM DRILLS

Order number DP102A DC L/D LU LCF LS OAL DCON

DFAS1110X03S120 s 11.1 3 33.3 52 51.0 105 12

DFAS1120X03S120 s 11.2 3 33.6 52 51.0 105 12
DFAS1130X03S120 s 11.3 3 33.9 52 51.0 105 12
DFAS1140X03S120 s 11.4 3 34.2 52 51.0 105 12
DFAS1150X03S120 a 11.5 3 34.5 52 51.0 105 12
DFAS1160X03S120 s 11.6 3 34.8 54 49.0 105 12
DFAS1170X03S120 s 11.7 3 35.1 54 49.0 105 12
DFAS1180X03S120 s 11.8 3 35.4 54 49.0 105 12
DFAS1190X03S120 s 11.9 3 35.7 54 49.0 105 12
DFAS1200X03S120 a 12.0 3 36.0 54 49.0 105 12
DFAS1250X03S130 s 12.5 3 37.5 56 52.0 110 13
DFAS1300X03S130 a 13.0 3 39.0 59 49.0 110 13
DFAS1350X03S140 s 13.5 3 40.5 61 51.0 114 14
DFAS1400X03S140 a 14.0 3 42.0 63 49.0 114 14

135

134 : Inventory maintained. : Inventory maintained in Japan.

 N034: DFAS

DFAS
RECOMMENDED CUTTING CONDITIONS

α = 0°
Material DC L/D n fr (Min. – Max.)
(mm / rev.)

0.75 ≤2 23300 0.030 (0.010 – 0.050)

1.0 ≤2 17500 0.030 (0.010 – 0.050)
1.5 ≤2 12200 0.035 (0.015 – 0.055)
2.0 ≤2 9500 0.040 (0.020 – 0.060)
2.5 ≤2 7900 0.050 (0.030 – 0.070)
3.0 ≤2 7900 0.060 (0.040 – 0.080)
Mild steels
4.0 ≤2 5900 0.080 (0.060 – 0.100)
(<180HB)
C10E etc. 5.0 ≤2 4700 0.100 (0.080 – 0.130)
6.0 ≤2 3900 0.130 (0.100 – 0.150)
8.0 ≤2 2900 0.150 (0.130 – 0.170)
10.0 ≤2 2300 0.170 (0.150 – 0.200)
12.0 ≤2 1900 0.200 (0.170 – 0.250)
16.0 ≤2 1400 0.250 (0.200 – 0.300)
20.0 ≤2 1100 0.300 (0.250 – 0.350)
0.75 ≤2 19000 0.030 (0.010 – 0.050)
1.0 ≤2 14300 0.030 (0.010 – 0.050)
1.5 ≤2 10000 0.035 (0.015 – 0.055)
2.0 ≤2 7900 0.040 (0.020 – 0.060)
2.5 ≤2 6600 0.050 (0.030 – 0.070)
3.0 ≤2 7900 0.060 (0.040 – 0.080)
Carbon steels, Alloy steels
4.0 ≤2 5900 0.080 (0.060 – 0.100)
P (180 – 280HB)
DIN Ck45, 41CrMo4 etc. 5.0 ≤2 4700 0.100 (0.080 – 0.130)
6.0 ≤2 3900 0.130 (0.100 – 0.150)
8.0 ≤2 2900 0.150 (0.130 – 0.170)
10.0 ≤2 2300 0.170 (0.150 – 0.200)
12.0 ≤2 1900 0.200 (0.170 – 0.250)
16.0 ≤2 1400 0.250 (0.200 – 0.300)
20.0 ≤2 1100 0.300 (0.250 – 0.350)
0.75 ≤2 16900 0.030 (0.010 – 0.050)
1.0 ≤2 12700 0.030 (0.010 – 0.050)
1.5 ≤2 8400 0.035 (0.015 – 0.050)
2.0 ≤2 6700 0.040 (0.020 – 0.060)
2.5 ≤2 5700 0.050 (0.030 – 0.070)
3.0 ≤2 6800 0.060 (0.040 – 0.080)
Carbon steels, Alloy steels
4.0 ≤2 5100 0.080 (0.060 – 0.100)
(280 – 350HB)
DIN 40CrNiMoA etc. 5.0 ≤2 4100 0.100 (0.080 – 0.130)
6.0 ≤2 3400 0.130 (0.100 – 0.150)
8.0 ≤2 2500 0.150 (0.130 – 0.170)
10.0 ≤2 2000 0.170 (0.150 – 0.200)
12.0 ≤2 1700 0.200 (0.170 – 0.250)
16.0 ≤2 1200 0.250 (0.200 – 0.300)
20.0 ≤2 1000 0.300 (0.250 – 0.350)
0.75 ≤2 10600 0.007 (0.003 – 0.011)
1.0 ≤2 7900 0.007 (0.003 – 0.011)
1.5 ≤2 5300 0.010 (0.005 – 0.015)
2.0 ≤2 4700 0.015 (0.010 – 0.020)
2.5 ≤2 3800 0.015 (0.010 – 0.020)
3.0 ≤2 3100 0.020 (0.010 – 0.030)
Austenitic stainless steels (<200HB) 4.0 ≤2 2300 0.030 (0.020 – 0.040)
M
DIN X5CrNi189, X5CrNiMo1810 etc. 5.0 ≤2 1900 0.040 (0.030 – 0.050)
6.0 ≤2 1500 0.050 (0.040 – 0.060)
8.0 ≤2 1100 0.060 (0.050 – 0.080)
10.0 ≤2 950 0.080 (0.060 – 0.100)
12.0 ≤2 790 0.100 (0.080 – 0.120)
16.0 ≤2 590 0.120 (0.100 – 0.150)
20.0 ≤2 470 0.150 (0.120 – 0.200)

135
 N034: DFAS

DFAS
RECOMMENDED CUTTING CONDITIONS

α = 0°
Material DC L/D n fr (Min. – Max.)
(mm / rev.)

0.75 ≤2 23300 0.030 (0.010 – 0.050)

1.0 ≤2 17500 0.030 (0.010 – 0.050)
1.5 ≤2 12200 0.035 (0.015 – 0.055)
2.0 ≤2 9500 0.040 (0.020 – 0.060)
2.5 ≤2 7900 0.050 (0.030 – 0.070)
3.0 ≤2 7900 0.060 (0.040 – 0.080)
Gray cast irons (<350MPa) 4.0 ≤2 5900 0.030 (0.020 – 0.040)
DIN GG30 etc. 5.0 ≤2 4700 0.040 (0.030 – 0.050)
6.0 ≤2 3900 0.050 (0.040 – 0.060)
8.0 ≤2 2900 0.060 (0.050 – 0.080)
10.0 ≤2 2300 0.080 (0.060 – 0.100)
12.0 ≤2 1900 0.100 (0.080 – 0.120)
16.0 ≤2 1400 0.120 (0.100 – 0.150)
20.0 ≤2 1100 0.150 (0.120 – 0.200)
K
0.75 ≤2 16900 0.010 (0.005 – 0.015)
1.0 ≤2 12700 0.010 (0.005 – 0.015)
1.5 ≤2 10000 0.020 (0.010 – 0.030)
2.0 ≤2 8700 0.030 (0.015 – 0.045)
2.5 ≤2 7300 0.045 (0.025 – 0.065)
3.0 ≤2 6800 0.050 (0.040 – 0.060)
Ductile cast irons (<450MPa) 4.0 ≤2 5500 0.030 (0.020 – 0.040)
DIN GGG40.3 etc. 5.0 ≤2 4400 0.040 (0.030 – 0.050)
6.0 ≤2 3700 0.050 (0.040 – 0.060)
8.0 ≤2 2700 0.060 (0.050 – 0.080)
10.0 ≤2 2200 0.080 (0.060 – 0.100)
12.0 ≤2 1800 0.100 (0.080 – 0.120)
16.0 ≤2 1300 0.120 (0.100 – 0.150)
20.0 ≤2 1100 0.150 (0.120 – 0.200)
0.75 ≤2 42400 0.020 (0.010 – 0.030)
1.0 ≤2 31800 0.020 (0.010 – 0.030)
1.5 ≤2 21200 0.020 (0.010 – 0.030)
2.0 ≤2 17500 0.050 (0.030 – 0.070)
2.5 ≤2 14000 0.060 (0.040 – 0.090)
3.0 ≤2 11600 0.060 (0.040 – 0.090)
Aluminium alloys (Si<5 %) 4.0 ≤2 8700 0.080 (0.060 – 0.100)
N
JIS A6061, A7075 etc. 5.0 ≤2 7000 0.100 (0.080 – 0.130)
6.0 ≤2 5800 0.130 (0.100 – 0.160)
8.0 ≤2 4300 0.160 (0.130 – 0.200)
10.0 ≤2 3500 0.200 (0.160 – 0.240)
12.0 ≤2 2900 0.240 (0.200 – 0.280)
16.0 ≤2 2100 0.280 (0.240 – 0.320)
20.0 ≤2 1700 0.320 (0.280 – 0.360)
3.0 ≤3 3710 0.030 (0.010 – 0.050)
4.0 ≤3 2790 0.040 (0.010 – 0.070)
5.0 ≤3 2230 0.050 (0.020 – 0.080)
6.0 ≤3 1860 0.060 (0.020 – 0.100)
7.0 ≤3 1590 0.070 (0.020 – 0.120)
Titanium alloy 8.0 ≤3 1390 0.080 (0.030 – 0.130)
S
(Ti-6Al-4V, Ti-5Al-5V-5Mo-3Cr) 9.0 ≤3 1240 0.090 (0.030 – 0.150)
10.0 ≤3 1110 0.100 (0.030 – 0.170)
11.0 ≤3 1010 0.110 (0.040 – 0.180)
12.0 ≤3 930 0.120 (0.040 – 0.200)
13.0 ≤3 860 0.130 (0.040 – 0.220)
14.0 ≤3 800 0.140 (0.050 – 0.230)

1. The
 recommended hole depth is DCx2. This should be the depth from the uppermost surface of the work material
when machining on angled surfaces. (Refer to diagram)
DC x 2

2. The table above assumes drilling on a flat surface. For drilling on angled surfaces, adjust the feed rate accordingly.
When the inclination angle α is 30° or less, as a guide adjust the feed rate to 70 % or lower and when the inclination
angle α is greater than 30° adjust the feed rate to 50 % or lower. α
136 3. This tool is for hole drilling only. It cannot be used for cross-feed or helical machining.
DC
 N034: DFAS

APPLICATION EXAMPLE
Material DIN 1.1213 / Cf 53
Tool / Drill DFAS0800X03S080
Component Machine parts
Vc (m / min) 100
fr (mm / rev.) 0.12
L/D (mm) 4.5
Cutting mode Wet cutting

Coolant Internal coolant (Water-soluble)

Machine MC
Cutting noise was reduced and
the number of holes drilled
was increased by 700 % when
Results compared to a conventional
product. The quality of the
machined surface finish was
also improved.

Machining noise

100 200 300 400 500

Number of workpieces

Material DIN 1.0038 / St 37-2

Tool / Drill DFAS1100X03S110
Component Machine parts
Vc (m / min) 104
fr (mm / rev.) 0.12
L/D (mm) 27
Cutting mode Wet cutting

Coolant Internal coolant (Water-soluble)

Machine MC
Cutting noise was reduced and
the number of holes drilled
was increased by 300 % when
Results compared to a conventional
product. The quality of the
machined surface finish was
also improved.

100 200 300

Number of workpieces

DFAS Conventional

The above examples are actual applications, therefore can differ from the recommended conditions. 137
 N034: DFAS

OPERATIONAL GUIDANCE

Drill holding Drill length Drill installation Installation tolerance

Adjusting Screw

A
NG
DC

Thrust bearing type collet chuck

A > DC x 1.5 Do not clamp on the flutes. Run-out < 0.03mm
holds the drill securely.

Thin workpiece Burring and workpiece chipping Coolant method (MFE) Inclined face drilling

NG
If bending
occurs

DC x 1

OK
Support
the workpiece

When machining a deep hole into

an inclined surface, use MFE drill
Lower the feed rate by 50 % at the (L/D=2) as a drill for
Two coolant positions, at the end
end of through cutting. a guide hole.
and at the centre are ideal.
Add a chamfer. Set the drill depth at approx.
DC x 1 to obtain an accurate guide
hole.

138
415SD (MPLUS)
FIRST CHOICE FOR HIGH-FEED MACHINING OF
TITANIUM ALLOYS

Interested in more...

MP111
www.mhg-mediastore.net
 N034: 415SD – MPLUS

415SD (MPLUS)
FOR HIGH-FEED EFFICIENT MACHINING

HIGH-FEED MILLING CUTTER CONCEPT FOR

STABILITY AND HIGH PERFORMANCE

• Unevenly spaced cutting edges reduce vibrations,

especially in long overhang applications.
• Fine and extra fine pitch types enable a highly
efficient cutting performance.
• Carefully selected steel for the tool body is capable
of safely absorbing machining forces. In addition,
the nickel coating increases wear and corrosion
protection.
• The insert location in the holder combined with the
ideal geometry and a precisely positioned coolant
outlet achieves maximum stability and machining
performance.

CUTTING PERFORMANCE

The approach angle of 15° achieves an APMX of

2 mm, which enables a high removal rate but with
low radial forces.

TARGETED APPLICATIONS

The use of different diameters and the precise

positioning of the coolant nozzles enables perfect
chip removal as well as reducing and dissipating the
high temperatures that occur at the cutting edge.

SAFE, PRECISE AND RELIABLE

Exact positioning, secure insert clamping with large

contact surfaces offers the possibility of high-
performance and efficient high-feed machining of
stainless steels and heat resistant materials.

140
 N034: 415SD – MPLUS

415SD (MPLUS)
INSERTS FOR HIGH-FEED EFFICIENT MACHINING

THE PVD-COATED, HIGH-PERFORMANCE GRADE MP9130 FOCUSES ON TITANIUM MACHINING

• High-feed face milling including radial, plunge and ramping operations.

• Ideal for machining components that require a long overhang.
• Highly sutiable for low power machines and low rigidity component clamping.

L-BREAKER M-BREAKER R-BREAKER

Ideal for applications that require First recommendation - ideal High cutting edge stability, for
low cutting resistance. combination of cutting edge heavy interrupted machining or
stability and low cutting difficult cutting conditions.
resistance.

Highest productivity even when applications require

low cutting resistance.

• Low power consumption.

• Designed to achieve low radial cutting forces.
• Process reliability and long tool life, especially
when machining difficult-to-cut materials.
• Stable and robust 4-edge insert for efficient,
high-feed milling.

141
 N034: 415SD – MPLUS

415SD (MPLUS)
HIGH-FEED CUTTER

1 DCSFMS
DCON
KWW

L8
CBDP
LF
415SD
GAMP : 9°

APMX
DAH
GAMF : 5° – 6° DCCB
DC
DCX

DCX Set bolt Geometry Right hand tool holder only.

Ø 50, Ø 52 HSC10035 1
1
Ø 63, Ø 66 HSC12035

ARBOR TYPE

Order number APMX DC DCON DCX LF RMPX WT ZEFP Type

Stock

415SD-050A04AR-E a 2 33.4 22 50 50 3° 0.4 4 1

415SD-050A05AR-E a 2 33.4 22 50 50 3° 0.4 5 1
415SD-052A04AR-E a 2 35.4 22 52 50 3° 0.4 4 1
415SD-052A06AR-E a 2 35.4 22 52 50 3° 0.4 6 1
SDMT12
415SD-063X05AR-E a 2 46.5 27 63 50 2° 0.7 5 1
415SD-063X07AR-E a 2 46.5 27 63 50 2° 0.7 7 1
415SD-066X05AR-E a 2 49.4 27 66 50 1.9° 0.7 5 1
415SD-066X07AR-E a 2 49.4 27 66 50 1.9° 0.7 7 1

1. Please refer to page 144, for maximum depth of cut (APMX). 144

142 : Inventory maintained.

 N034: 415SD – MPLUS

415SD (MPLUS)
HIGH-FEED CUTTER
MOUNTING DIMENSIONS

Order number CBDP DAH DCCB DCON DCSFMS DCX KWW L8 Type

415SD-050A04AR-E 20 11 17 22 47 50 10.4 6.3 1

415SD-050A05AR-E 20 11 17 22 47 50 10.4 6.3 1
415SD-052A04AR-E 20 11 17 22 47 52 10.4 6.3 1
415SD-052A06AR-E 20 11 17 22 47 52 10.4 6.3 1
415SD-063X05AR-E 22 13 19 27 60 63 12.4 7.0 1
415SD-063X07AR-E 22 13 19 27 60 63 12.4 7.0 1
415SD-066X05AR-E 22 13 19 27 60 66 12.4 7.0 1
415SD-066X07AR-E 22 13 19 27 60 66 12.4 7.0 1

INSERTS

Order number Class MP9130 IC S RE Shape

SDMT125530ZEN-L MP9130 L a 12.25 5.56 3.0 S

SDMT125530ZEN-M MP9130 M a 12.25 5.56 3.0

SDMT125530ZSN-R MP9130 R a 12.25 5.56 3.0 IC

SPARE PARTS

Tool holder
Clamp screw Flag Wrench Coolant Nozzle Standard L Wrench Anti-seize Lubricant
415SD TPS43 TIP15W-E HSD04004H12 HKY20R MK1KS

1. Clamp torque (N • m) : TPS43=3.5

COOLANT NOZZLES ARE AVAILABLE WITH VARYING DIAMETERS FOR ADJUSTING COOLANT PRESSURE

←Standard→

Nozzle Dia. Ø0.6mm Ø0.8mm Ø1.2mm Ø1.6mm

Order number HSD04004H06 HSD04004H08 HSD04004H12 HSD04004H16

: Inventory maintained. 143

 N034: 415SD – MPLUS

415SD (MPLUS)
RECOMMENDED CUTTING CONDITIONS
CORRECTION FACTOR BY OVERHANG LENGTH

Overhang Adjustment value

DCX
length Vc ap fz
<2.5xDCX 100% 100% 100%
3.0xDCX 85% 100% 90%
Arbor type 50 – 66 4.0xDCX 80% 80% 80%
5.0xDCX 75% 75% 60%
6.0xDCX 70% 70% 40%

CUTTING SPEED / WET CUTTING

Vc
Cutting
Material Properties Grade APMX
Conditions
ae ≤ 0.5 DC ae ≤ 0.75 DC ae = DC

MP9130 ≤1 55 (40 – 70) 50 (35 – 65) 45 (30 – 60)

S Titanium alloy —
MP9130 ≤2 55 (40 – 70) 50 (35 – 65) 45 (30 – 60)

DEPTH OF CUT / FEED PER TOOTH

conditions

ae ≤ 0.5 DC ae ≤ 0.75 DC ae = DC
Coolant
Cutting

Material Properties Grade

ap fz ap fz ap fz

MP9130 L ≤1 0.7 (0.5 – 0.9) L ≤1 0.6 (0.4 – 0.7) L ≤1 0.5 (0.3 – 0.6)
MP9130 L ≤2 0.6 (0.4 – 0.8) L ≤2 0.5 (0.3 – 0.6) L ≤2 0.4 (0.2 – 0.5)
MP9130 M ≤1 0.7 (0.5 – 0.9) M ≤1 0.6 (0.4 – 0.7) M ≤1 0.5 (0.3 – 0.6)
MP9130 M ≤2 0.6 (0.4 – 0.8) M ≤2 0.5 (0.3 – 0.6) M ≤2 0.4 (0.2 – 0.5)
S Titanium alloy —
MP9130 R ≤1 0.8 (0.6 – 1.0) R ≤1 0.7 (0.4 – 0.9) R ≤1 0.6 (0.4 – 0.8)
MP9130 R ≤2 0.7 (0.5 – 0.9) R ≤2 0.6 (0.3 – 0.8) R ≤2 0.5 (0.3 – 0.7)
MP9130 R ≤1 0.7 (0.5 – 0.9) R ≤1 0.6 (0.4 – 0.7) R ≤1 0.5 (0.3 – 0.6)
MP9130 R ≤2 0.6 (0.4 – 0.8) R ≤2 0.5 (0.3 – 0.6) R ≤2 0.4 (0.2 – 0.5)

144 Cutting conditions: : Stable cutting : General cutting : Unstable cutting

 N034: 415SD – MPLUS

415SD (MPLUS)
MAXIMUM CAPACITIES BY MODE

RAMPING HELICAL DRILLING

• How to derive a locus of the centre of the tool.

ØDC = ØDH - DCX

DCX
Locus of the Desired hole Cutting Diameter
centre of the tool diameter Maximum
RMPX

APMX

• For the depth of cut per pass, refer to the

Ødc
cutting conditions above for helical drilling.
ØtDH
• Set the machine spindle revolution so that the
tool is rotating and cutting in a down cut
direction.

• When ramping and helical cutting, please apply a lower feed (60 % of the calculated feed rate or less).
• The long chips generated can disperse, ensure that adequate safety precautions are taken.

Ramping Helical Drilling

Tool Holder Type DCX DC APMX DH
RMPX
Min. Max.
ARBOR TYPE
41SD-050A04AR-E 50 33.4 2 3 84 97
41SD-050A05AR-E 50 33.4 2 3 84 97
41SD-052A04AR-E 52 35.4 2 3 88 101
41SD-052A06AR-E 52 35.4 2 3 88 101
41SD-063A05AR-E 63 46.5 2 2 110 123
41SD-063A07AR-E 63 46.5 2 2 110 123
41SD-066A05AR-E 66 49.4 2 1.9 116 129
41SD-066A07AR-E 66 49.4 2 1.9 116 129

NOTE FOR PROGRAMMING

When using 415SD (MPLUS), please programme as an RE = 4.3 radius cutter. The approximate uncut portions for
the programme are as follows.

145
 SYMBOLS

Recommended cutting conditions MACHINING TYPE

New / Product expansion Roughing

M
APPLICATION Medium cutting

L
Face milling Light cutting

Chamfer milling Pre-finishing

Shoulder milling with R Finishing

R
R

Face milling close to a wall Fine-finishing

Shoulder milling TOOL MATERIAL

Ultra micro grain carbide

Side milling
Ultra micro grain carbide substrate material.

Cubic boron nitride

Slot milling
Mitsubishi Materials’ original CBN material.

Ceramic
Ramping For high speed efficient machining of super alloys due to
the excellent high temperature strength property.

High hardness powder metallurgy HSS

Pocket milling
High hardness powder metallurgy HSS substrate material.

High grade high alloy HSS

Slot milling with R
RR High grade high alloy HSS substrate material.

Cobalt high speed steel

Copy milling
Cobalt high speed steel substrate material.

High speed steel

T-Slot milling
High speed steel substrate material.

146
 COATING CUTTING EDGE PROPERTIES

SMART MIRACLE Coating

Sharp corner edge
New smooth and dense coating technology for high
Indicates the end mill has a sharp corner edge.
efficiency milling of difficult to cut materials.

CRN Coating Gash land

Newly developed CrN coating for Copper Indicates the end mill cutting edge has a protective
Electrodes machining. chamfer.

Violet Coating
Increased tool life of 2-3 times more than TiN coated Rake angle
products.

DP Coating
Helix angle
New generation coating suitable for a wide
Indicates the helix angle of the end mill.
range of materials.

MIRACLE Coating 140° Point angle

The original Miracle (Al,Ti)N coating.
Indicates the drill point angle.
Also suitable for dry cutting.

(Al, Ti)N Coating

Roughing flute geometry
(Al,Ti)N highly versatile application range.

(Al,Ti,Cr)N multi-layer Coating

Variable helix
For carbon, alloy and hardened steels.

IMPACT MIRACLE Coating

Single phase nano crystal coating technology Rounded gash
has higher film hardness and heat resistance.

MIRACLE Coating
The original MIRACLE (Al,Ti)N coating.
90° Corner angle
Also suitable for dry cutting. KAPR

VFR Coating
The (AlCrSi)N / (AlTiSti)N PVD multilayer coating is ideal for WEB THINNING
machining of extremely hard materials up to 70 HRC.

DLC Coating X
X type point geometry
Hardness similar to CVD diamond coating achieved
X web thinning used at the drill point.
with high adhesion strength.

XR
Diamond Coating XR type point geometry
Suitable for CFRP and CFRP-aluminium materials. XR web thinning used at the drill point.

Diamond Coating S type point geometry

Suitable for graphite machining. Easy cutting geometry.

Diamond Coating N type point geometry

The original CVD diamond coating. Effective when the point web is thick.

CVD Diamond Coating

Unique multi-layer micro-grain diamond crystal control
Chipbreaker
technology drastically improves wear resistance and
smoothness.

147
 SYMBOLS

TOLERANCES

Tolerance of taper angle

Indicates the tolerance of the taper angle.

R tolerance
Indicates the radial tolerance of a ball nose end mill.

R tolerance
Indicates the radial tolerance of the corner radius.

R tolerance
Indicates the radial tolerance of a cutter with a
corner radius.

Outside diameter tolerance

Indicates the diameter tolerance of the end mill.

Peak tolerance
Indicates the tolerance for the end diameter.

Shank diameter tolerance

Shank diameter tolerance

Drill tolerance / diameter

COOLANT HOLES

External coolant

Internal coolant

Internal coolant

Centered, internal coolant hole

Radial, internal coolant holes

Internal coolant holes

Internal coolant holes

148
MEMO

149
 MEMO

150
EUROPEAN SALES COMPANIES

GERMANY
MMC HARTMETALL GMBH
Comeniusstr. 2 . 40670 Meerbusch
Phone + 49 2159 91890 . Fax + 49 2159 918966
Email admin@mmchg.de

U.K.
MMC HARDMETAL U.K. LTD.
Mitsubishi House . Galena Close . Tamworth . Staffs. B77 4AS
Phone + 44 1827 312312
Email sales@mitsubishicarbide.co.uk

SPAIN
MITSUBISHI MATERIALS ESPAÑA, S.A.
Calle Emperador 2 . 46136 Museros / Valencia
Phone + 34 96 1441711
Email comercial@mmevalencia.es

FRANCE
MMC METAL FRANCE S.A.R.L.
6, Rue Jacques Monod . 91400 Orsay
Phone + 33 1 69 35 53 53 . Fax + 33 1 69 35 53 50
Email mmfsales@mmc-metal-france.fr

POLAND
MMC HARDMETAL POLAND SP. Z O.O
Al. Armii Krajowej 61 . 50 - 541 Wroclaw
Phone + 48 71335 1620 . Fax + 48 71335 1621
Email sales@mitsubishicarbide.com.pl

ITALY
MMC ITALIA S.R.L.
Viale Certosa 144 . 20156 Milano
Phone + 39 0293 77031 . Fax + 39 0293 589093
Email info@mmc-italia.it

TURKEY
MMC HARTMETALL GMBH ALMANYA - İZMİR MERKEZ ŞUBESİ
Adalet Mahallesi Anadolu Caddesi No: 41-1 . 15001 35530 Bayraklı / İzmir
Phone + 90 232 5015000 . Fax + 90 232 5015007
Email info@mmchg.com.tr

www.mmc-carbide.com

Order code: N034E

Published by: – A Sales Company of | 2024.08