PanelMaster Design Guide

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 EAE Elektroteknik A.Ş. bu katalog içinde yer alan bilgilerde haber vermeksizin değişiklik yapma hakkını saklı tutar.
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EAE Elektroteknik A.Ş. reserves rights to make changes within this document without any further notice.
Index
General 4-7
Tests / Certificates 8-11

Form / Separation Classes 12-13

Enclosure Selection 16-17

ACB Separation Modules 18-19

ACB Terminal / Flat Separation Modules 20-21

Horizontal MCCB Separation Modules 22-23

Vertical MCCB Separation Modules 24-25

Box Type Separation Modules for Horizontal MCCB Outgoings 26

MCCB Riser Plate 27
Main Busbar Separation Modules 28-29
Busbar Section Separation Modules 30
Partial Door Application 31

Internal Arc Modules and Seismic Plinth Profiles 32-33

Accessories 34-35

Insulators 36-40

Technical Information 41-43

PanelMaster Design Steps 44-45

Sample Panel Design 46-50

IP-IK Protection Class 51

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Wide configuration options

Flexible Configuration
• Plain Door
• Glazed Door
• Partial Door
• Door with Ventilation
• Front and Rear Access
• With Cover Plate
• IP31, IP41, IP55
Top Natural Ventilation Modules

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 U or L
Shaped
Front & Rear Door Black to Back Installation Installation

Thanks to prefabricated
modular design that
provides wide variety of
dimensions.

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Freedom of switchgear brand selection

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PanelMaster Tests / Certificates:

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Type Test (IEC 61439-1/2) :

Purpose:
IEC 61439-1 / 2 standard contains essential conditions in order to ensure the safety of life and property in low
voltage type test panel systems. It contains mechanical test as well as fully equipped panel electrical tests. The
verification of the temperature rise and the short circuit protection are the most important tests. It consist of
Design Verification and Routine Tests.

There are two type of manufacturers

Original Manufacturer Assembly Manufacturer

Both manufacturer have responsibilities as below.

Responsibilities of Original Manufacturer and

Assembly Manufacturer (IEC 61439-1/2)
Manufacturing of Low Voltage Enclosures
Original Manufacturer

Making design verification by testing,

calculation or comparation method and get
certification.
Preparing installation manuals for panel
builders

Assembly and electrical installation of panels

Assembly Manufacturer

based on original manufacturer installation

guides.
Making routine test verification

Preparing the panel as ready to use by making

all installations, get ready for the shipment

In order to make a type-tested panel, both manufacturers must fulfill their responsibilities.

In order for the original manufacturer to produce type-tested panels, all requirements that stipulated by IEC
61439-1 / 2 type tests must be fulfilled.

� Strength of materials and parts (IEC 61439-1 - 10.2)

� Degree of protection of enclosures (IEC 61439-1 - 10.3)
� Clearances and creepage distances (IEC 61439-1 - 10.4)
� Protection against electric shock and integrity of protective circuits ( IEC 61439-1 - 10.5)
� Incorporation of switching devices and components (IEC 61439-1 - 10.6)
� Internal electrical circuits and connections (IEC 61439-1 - 10.7)
� Terminals for external conductors (IEC 61439-1 - 10.8)
� Dielectric properties (IEC 61439-1 - 10.9)
� Verification of temperature rise (IEC 61439-1 - 10.10)
� Short-circuit withstand strength (IEC 61439-1 - 10.11)
� Electromagnetic compatibility (IEC 61439-1 - 10.12)
� Mechanical operation (IEC 61439-1 - 10.13)
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Internal Arc Test ( IEC 61641 ) :

Purpose: By the current and pressure formed after the arc in the panel is damped in a controlled manner to
ensure the safety of the people and property.

Criteria: The following criteria should be met after the test.

• Doors and covers do not open and remain effectively in place and provide a minimum level of protection
in accordance with the requirements of IP1X
• No parts of the ASSEMBLY are ejected which have a mass of more than 60 g except those which are
dislodged and fall between the ASSEMBLY and the indicators
• Arcing does not cause holes to develop in the external parts of the enclosure below 2 m, at the sides
declared to be accessible as a result of burning
• The indicators do not ignite.
• The protective circuit for accessible parts of the enclosure is still effective in accordance with IEC
61439-2
• The ASSEMBLY is capable of confining the arc to the defined area where it was initiated, and there is
no propagation of the arc to other areas within the ASSEMBLY
• After clearing of the fault or after isolation or disassembly of the affected functional units in the defined
area, emergency operation of the remaining ASSEMBLY is possible. This is verified by a dielectric test,
but with a test voltage of 1,5 times the rated operational voltage for 1 min.

Internal Arc Faults threaten personnel and equipment safety. Safety measures against internal arc faults are as
important as type tests. The high current generated after the arc should be damped by the plates placed on the
flow path and the pressure generated by the arc flow stopper placed at the beginning and end of the enclosure.

For this reason, it is very important for the safety of people and property that the enclosures to be used pass the
IEC 61641 internal arc test successfully and certifed according to that.

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Seismic Test ( IEC 60068 ) :

Purpose: In earthquakes, the low voltage enclosure are intended to work according to the following criteria.

3 different earthquake levels are described in the standard.

Earthquake Description and Scale

Earthquake Description ag m/sn² Richter Scale

Light and moderate earthquakes 2 < 5,5

Moderate and strong earthquakes 3 5,5 – 7 arası

Strong and very strong earthquakes 5 >7

Criterias

Criteria 0: Devices that does not show any faults during and after the test.
Criteria 1: Devices that experiences a fault during the test but returns to normal after the test.
Criteria 2: Devices that has experienced a failure during the test and requires re-installation and adjustment
after the test but does not require any part replacement or repair.

It is very important that low voltage enclosures have seismic certification according to IEC 60068 for the avoid
any energy interruption in earthquake-risk areas.

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Form / Separation Classes (IEC 61439-2) :

Purpose: It is aimed to ensure the safety of people and property by preventing direct or indirect contact to
energized parts during normal operation or maintenance in low voltage enclosures. For this purpose, the
functional units and busbars are positioned in different sections according to the form class.

Form 1 Form 2a

• No internal separation • Sepatation of busbars from all functional units.

• Terminals not separated from busbars.

Form 2b

• Separation of busbars from all functional units.

• Terminals separated from busbars.

Rule 1: Images are representative images created to describe form classes. May vary in applications.

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 Form 3a Form 4a

• Separation of busbars from all functional units • Separation of busbars from all functional units
• Separation of all functional units from one another • Separation of all functional units from one another
• Separation of terminals for external conductors and external • Separation of terminals for external conductors associated with a functional
conductors from the functional units, but not from the unit from the terminals of any other functional unit and the busbars
terminals of other functional units • Seperation of the external conductors from the busbars
• Terminals not separated from busbars • Separation of the external conductors associated with a functional unit
from other functional units and their terminals
• External conductors need not be separated from each other
• Terminals in same compartment as associated functional unit

Form 3b Form 4b

• Separation of busbars from all functional units • Separation of busbars from all functional units
• Separation of all functional units from one another • Separation of all functional units from one another
• Separation of terminals for external conductors and external conductors • Separation of terminals for external conductors associated with a functional
from the functional units, but not from the terminals of other functional units unit from the terminals of any other functional unit and the busbars
• Terminals and external conductors separated from busbars • Seperation of the external conductors from the busbars
• Separation of the external conductors associated with a functional unit
from other functional units and their terminals
• External conductors need not be separated from each other
• Terminals not in same compartment as associated functional unit

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 ACB Separation
Horizontal MCCB Module
Separation Module

Main Busbar Separation

Module

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 Busbar Section
Separation Module Busbar Section

Vertical MCCB
Separation Module

Cable Section
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Enclosure Selection :

ENCLOSURE

Ventilation Busbar Trunking

Module Set Vertical Profile Set Additional Plinth Module Riser Module
Height
Depth
Width

600 ESMS0306 EGBZ0306 EGHM0306 EGBY0306

300 800 ESMS0308 EGBZ0308 EGHM0308 EGBY0308
1000 ESMS0310 EGBZ0310 EGHM0310 EGBY0310
600 ESMS0406 EGBZ0406 EGHM0406 EGBY0406
400 800 ESMS0408 EGBZ0408 EGHM0408 EGBY0408
1000 ESMS0410 EGBZ0410 EGHM0410 EGBY0410
600 ESMS0506 EGBZ0506 EGHM0506 EGBY0506
500 800 ESMS0508 EGBZ0508 EGHM0508 EGBY0508
1000 ESMS0510 EGBZ0510 EGHM0510 EGBY0510
600 ESMS0606 EGBZ0606 EGHM0606 EGBY0606
600 800 ESMS0608 EGBZ0608 EGHM0608 EGBY0608
1000 ESMS0610 EGBZ0610 EGHM0610 EGBY0610
2000 ESDP20
600 ESMS0706 EGBZ0706 EGHM0706 EGBY0706
700 800 ESMS0708 EGBZ0708 EGHM0708 EGBY0708
1000 ESMS0710 EGBZ0710 EGHM0710 EGBY0710
600 ESMS0806 EGBZ0806 EGHM0806 EGBY0806
800 800 ESMS0808 EGBZ0808 EGHM0808 EGBY0808
1000 ESMS0810 EGBZ0810 EGHM0810 EGBY0810
600 ESMS1006 EGBZ1006 EGHM1006 EGBY1006
1000 800 ESMS1008 EGBZ1008 EGHM1008 EGBY1008
1000 ESMS1010 EGBZ1010 EGHM1010 EGBY1010
600 ESMS6606 EGBZ1206 EGHM1206 EGBY1206
1200 800 ESMS6608 EGBZ1208 EGHM1208 EGBY1208
1000 ESMS6610 EGBZ1210 EGHM1210 EGBY1210
600 ESMS7706 EGBZ1406 EGHM1406 EGBY1406
1400 800 ESMS7708 EGBZ1408 EGHM1408 EGBY1408
1000 ESMS7710 EGBZ1410 EGHM1410 EGBY1410
Rule 1: If the enclosure height is 2200mm; Vertical Profile Set, Fixed Cover Plate Rail Set, Fixed Cover and Front Door, Order Codes 2 digits, should be changed from 20 to 22.
(For Example ESDP20 should be ESDP22.)
Rule 2 : 100mm plith is included in Module Set Standard Supply Content.
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Rule 3 : The switchgear is only allowed for Partial Door applications, to came out of the switchboard door.
 COVER / FIX PLATES, DOORS

Fixed Cover Fixed Panel Fixed Panel D0 Type D1 Type D3 Type C0 Type C1 Type
Plate Rail Set (Rear Use) (Side Use) Front Door Front Door Front Door Front Door Front Door

EGSK2006
- EGSK2003 EGSK2008 ESOK2003D0 ESOK2003D1 - - -
EGSK2010
EGSK2006
EGOS2004 EGSK2004 EGSK2008 ESOK2004D0 ESOK2004D1 ESOK2004D3 ESOK2004C0 ESOK2004C1
EGSK2010
EGSK2006
EGOS2005 EGSK2005 EGSK2008 ESOK2005D0 ESOK2005D1 ESOK2005D3 ESOK2005C0 ESOK2005C1
EGSK2010
EGSK2006
EGOS2006 EGSK2006 EGSK2008 ESOK2006D0 ESOK2006D1 ESOK2006D3 ESOK2006C0 ESOK2006C1
EGSK2010
EGSK2006
EGOS2007 EGSK2007 EGSK2008 ESOK2007D0 ESOK2007D1 ESOK2007D3 ESOK2007C0 ESOK2007C1
EGSK2010
EGSK2006
EGOS2008 EGSK2008 EGSK2008 ESOK2008D0 ESOK2008D1 ESOK2008D3 ESOK2008C0 ESOK2008C1
EGSK2010
EGSK2006
EGOS2010 EGSK2010 EGSK2008 ESOK2010D0 ESOK2010D1 ESOK2010D3 - -
EGSK2010
EGSK2006
EGOS2066 EGSK2006 * EGSK2008 ESOK2066D0 ESOK2066D1 ESOK2066D3 - -
EGSK2010
EGSK2006
EGOS2077 EGSK2007** EGSK2008 ESOK2077D0 ESOK2077D1 ESOK2077D3 - -
EGSK2010
Rule 4 : If enclosure door is ventilated type, F type ventilated cover plate must be used behind of the door ventilation area.
(*) If enclosure width is 1200 mm; it should be use 2 pieces of 600mm Fixed Panel for rear side.
(*) If enclosure width is 1400 mm; it should be use 2 pieces of 700mm Fixed Panel for rear side.
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 ACB Separation Modules :

TYPE 1 (650 mm) TYPE 2 (750 mm)

Without HM module and Busbar Module - ACB terminals are horizontal With HM Module - Busbar terminals are vertical acc. to front door - ACB terminals are vertical

With HM Module - Without Busbar Module - ACB terminals are horizontal With HM Module - Busbar terminals are horizontal acc. to front door, ACB terminals are horizontal

Without HM module - Main busbar connected to ACB - with 1 set curent transformer

With HM module - Main busbar connected to ACB - with 1 set curent transformer

SB Modules, width and depts (mm), according to ACB Brands

ABB CHINT EATON GE LEGRAND MITSUBISHI SCHNEIDER SIEMENS
Pole

Current
Fixed Withdrawable Fixed Withdrawable Fixed Withdrawable Fixed Withdrawable Fixed Withdrawable Fixed Withdrawable Fixed Withdrawable Fixed Withdrawable

600x600 600x800 600x600 600x800 600x600 600x600 600x600 600x800 600x600 600x800 600x600 600x600 600x600 700x800 600x600 600x800
1000 600x800 700x800 700x800 700x800 600x800 600x800 700x800 700x800 600x800 600x800 700x800 700x800 800x800 800x800 600x800 600x800
600x600 600x800 600x600 600x800 600x600 600x600 600x600 600x800 600x600 600x800 600x600 600x600 600x600 700x800 600x600 600x800
1250 600x800 700x800 700x800 700x800 600x800 600x800 700x800 700x800 600x800 600x800 700x800 700x800 800x800 800x800 600x800 600x800
600x600 600x800 600x600 600x800 600x600 600x600 600x600 600x800 600x600 600x800 600x600 600x600 600x600 700x800 600x600 600x800
1600
600x800 700x800 700x800 700x800 600x800 600x800 700x800 700x800 600x800 600x800 700x800 700x800 800x800 800x800 600x800 600x800
600x600 600x800 600x600 600x800 700x600 700x600 600x600 600x800 600x600 600x800 700x600 700x600 600x600 700x800 600x600 600x800
2000
600x800 700x800 700x800 700x800 800x800 800x800 700x800 700x800 600x800 600x800 800x800 800x800 800x800 800x800 600x800 600x800
600x600 600x800 700x600 700x800 700x600 700x600 600x600 700x800 600x600 600x800 700x600 700x600 600x600 700x800 700x600 700x800
2500
600x800 700x800 800x800 800x800 800x800 800x800 700x800 800x800 600x800 600x800 800x800 800x800 800x800 800x800 800x800 800x800
600x600 700x800 700x600 700x800 700x600 700x600 700x600 700x800 600x600 700x800 700x600 700x600 600x600 700x800 700x600 700x800
3200 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800 800x800
600x800 700x800 800x800 800x800 700x800 700x800 700x800 700x800 600x800 700x800 1000x800 1000x800 600x800 700x800 700x800 700x800
4000 800x1000 1000x1000 1000x800 1000x1000 800x1000 800x1000 800x1000 800x1000 800x1000 800x1000 1200x1000 1200x1000 800x1000 800x1000 800x1000 800x1000
1000x800 1000x800 - - 1200x800 1200x800 1000x800 1000x800 - - 1000x800 1000x800
- 1000x800 1000x800 1000x800 1000x800
5000
1200x1000 1200x1000 - - 1400x1000 1400x1000 1200x1000 1200x1000 - - 1200x1000 1200x1000
- 1200x1000 1200x1000 1200x1000 1200x1000
1000x800 1000x800 - - 1200x800 1200x800 1000x800 1000x800 - - 1000x800 1000x800
- 1000x800 1000x800 1000x800 1000x800
6300
1200x1000 1200x1000 - - 1400x1000 1400x1000 1200x1000 1200x1000 - - 1200x1000 1200x1000
- 1200x1000 1200x1000 1200x1000 1200x1000

Rule 1 : The distance between the ACB terminals and the bottom horizontal profile of the panel must be at least 200 mm. All dimensions are in millimeters.

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TYPE 3 (850 mm) TYPE 4 (950 mm)

With HM Module - Busbar terminals are horizontal acc. to front door- ACB terminals are With HM Module - Busbar terminals are vertical acc. to front door- ACB terminals
horizontal - with 1 set current transformer are horizontal- with 1 set current transformer
With HM Module - Busbar terminals are vertical acc. to front door - ACB terminals With HM Module - Busbar terminals are horizontal acc. to front door- ACB terminals
are horizontal are horizontal- with 2 set current transformer
Without HM Module - Busbar terminals are horizontal acc. to front door - ACB terminals are Without HM Module - Busbar terminals are vertical acc. to front door - ACB terminals
horizontal are horizontal

Without HM module - Main busbar connected ACB - with 2 sets current transformer Without HM Module - Busbar terminals are horizontal acc. to front door - ACB terminals
are horizontal - with 1 set current transformer

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ACB Separation Modules - SB

H Type 1 (650 mm) Type 2 (750 mm) Type 3 (850 mm) Type 4 (950 mm)
WxD
600x600 PMSB650606XX PMSB750606XX PMSB850606XX PMSB950606XX
600x800 PMSB650608XX PMSB750608XX PMSB850608XX PMSB950608XX
600x1000 PMSB650610XX PMSB750610XX PMSB850610XX PMSB950610XX
700x600 PMSB650706XX PMSB750706XX PMSB850706XX PMSB950706XX
700x800 PMSB650708XX PMSB750708XX PMSB850708XX PMSB950708XX
700x1000 PMSB650710XX PMSB750710XX PMSB850710XX PMSB950710XX
PM SB 65 06 06 XX
800x600 PMSB650806XX PMSB750806XX PMSB850806XX PMSB950806XX
800x800 PMSB650808XX PMSB750808XX PMSB850808XX PMSB950808XX
800x1000 PMSB650810XX PMSB750810XX PMSB850810XX PMSB950810XX
Module Type Separation Class
1000x600 PMSB651006XX PMSB751006XX PMSB851006XX PMSB951006XX
1000x800 PMSB651008XX PMSB751008XX PMSB851008XX PMSB951008XX
1000x1000 PMSB651010XX PMSB751010XX PMSB851010XX PMSB951010XX Module Height Enclosure Depth
1200x600 PMSB651206XX PMSB751206XX PMSB851206XX PMSB951206XX
1200x800 PMSB651208XX PMSB751208XX PMSB851208XX PMSB951208XX Enclosure Width
1200x1000 PMSB651210XX PMSB751210XX PMSB851210XX PMSB951210XX
1400x600 PMSB651406XX PMSB751406XX PMSB851406XX PMSB951406XX
1400x800 PMSB651408XX PMSB751408XX PMSB851408XX PMSB951408XX
1400x1000 PMSB651410XX PMSB751410XX PMSB851410XX PMSB951410XX

Rule 2 : The XX section at the end of the SB order codes differs according to the All dimensions are in millimeters.

separation/form class of the switchboard. 19

For Form 1 panels, XX should be replaced by F1, for Form 2b panels, 2b and for Form 4b panels, 4b.
ACB Terminal Separation Modules :

SB Module

TF Module

Side View 1 Side View 2

ACB Terminal Separation Modules - TF

Depth
600 800 1000
Height
150 PMTF1506 PMTF1508 PMTF1510

200 PMTF2006 PMTF2008 PMTF2010

250 PMTF2506 PMTF2508 PMTF2510

Rule 1 : These modules are used to separate ACB terminals in Form 4B enclosures.

Rule 2 : These modules do not need to be used in Form 2B panels.

Rule 3 : Each order code is a set and consists of two plates.

Rule 4 : For enclosures with a depth of 1000 mm, the TF module should be selected by calculating the total TF usage area by reducing 50 mm. (Side View 2)

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Flat Separation Modules :

Flat Separation Module - DF

Width
500 600 700 800 1000 1200 1400
Height
100 PMDF1005 PMDF1006 PMDF1007 PMDF1008 PMDF1010 PMDF1012 PMDF1014

150 PMDF1505 PMDF1506 PMDF1507 PMDF1508 PMDF1510 PMDF1512 PMDF1514

200 PMDF2005 PMDF2006 PMDF2007 PMDF2008 PMDF2010 PMDF2012 PMDF2014

250 PMDF2505 PMDF2506 PMDF2507 PMDF2508 PMDF2510 PMDF2512 PMDF2514

300 PMDF3005 PMDF3006 PMDF3007 PMDF3008 PMDF3010 PMDF3012 PMDF3014

350 PMDF3505 PMDF3506 PMDF3507 PMDF3508 PMDF3510 PMDF3512 PMDF3514

Rule 1 : If required by the employer, the DF modules are used to cover the live parts that are open on the front of the enclosure.

Rule 2 : A 100 mm DF must be used to cover the areas where the vertical MCCB’s are connected to the main busbar and busbar trunking module.

(For busbar trunking module and vertical MCCB connections without ventilation module, 200 mm DF must be used.)

Note : In order to prevent the formation of electromagnetic field, Flat separation modules are produced from aluminum material.

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Horizontal MCCB Separation Modules :

SG Module for MCCB without motor SI Module for MCCB without motor
(Cover plate application) (Partial door application)

MG Module for MCCB with motor MF Module for MCCB with motor
(Cover plate application) (Partial door application)

Horizontal MCCB’s Separation Modules

3 Pole
H Form 150 mm 200 mm 250 mm 250 mm
W Class (up to 250 A) (up to 400 A) (up to 630 A) (up to 1600 A)
PMSG1505K13352B PMSG2005K13452B PMSG2505K13452B PMSG2505K13702B
500
COVER PLATE APPLICATION

PMSG1505K13354B PMSG2005K13454B PMSG2505K13454B PMSG2505K13704B

PMSG1506K13352B PMSG2006K13452B PMSG2506K13452B PMSG2506K13702B
600 PMSG1506K13354B PMSG2006K13454B PMSG2506K13454B PMSG2506K13704B
PM SG

PMSG1507K13352B PMSG2007K13452B PMSG2507K13452B PMSG2507K13702B

700
PMSG1507K13354B PMSG2007K13454B PMSG2507K13454B PMSG2507K13704B
PMSG1508K13352B PMSG2008K13452B PMSG2508K13452B PMSG2508K13702B
800
PMSG1508K13354B PMSG2008K13454B PMSG2508K13454B PMSG2508K13704B
PMSG1510K13352B PMSG2010K13452B PMSG2510K13452B PMSG2510K13702B
1000
PMSG1510K13354B PMSG2010K13454B PMSG2510K13454B PMSG2510K13704B
PMSI15053352B - PMSI25053452B PMSI25053702B
500
PARTIAL DOOR APPLICATION

PMSI15053354B - PMSI25053454B PMSI25053704B

PMSI15063352B - PMSI25063452B PMSI25063702B
600
PMSI15063354B - PMSI25063454B PMSI25063704B
PM SI

PMSI15073352B - PMSI25073452B PMSI25073702B

700
PMSI15073354B - PMSI25073454B PMSI25073704B
PMSI15083352B - PMSI25083452B PMSI25083702B
800 PMSI15083354B - PMSI25083454B PMSI25083704B
PMSI15103352B - PMSI25103452B PMSI25103702B
1000
PMSI15103354B - PMSI25103454B PMSI25103704B
PMMG1505K13352B PMMG2005K13452B PMMG2505K13452B PMMG2505K13702B
500
COVER PLATE APPLICATION

PMMG1505K13354B PMMG2005K13454B PMMG2505K13454B PMMG2505K13704B

WITH MOTOR MCCB

PMMG1506K13352B PMMG2006K13452B PMMG2506K13452B PMMG2506K13702B

600
PMMG1506K13354B PMMG2006K13454B PMMG2506K13454B PMMG2506K13704B
PM MG

PMMG1507K13352B PMMG2007K13452B PMMG2507K13452B PMMG2507K13702B

700 PMMG1507K13354B PMMG2007K13454B PMMG2507K13454B PMMG2507K13704B
PMMG1508K13352B PMMG2008K13452B PMMG2508K13452B PMMG2508K13702B
800
PMMG1508K13354B PMMG2008K13454B PMMG2508K13454B PMMG2508K13704B
PMMG1510K13352B PMMG2010K13452B PMMG2510K13452B PMMG2510K13702B
1000
PMMG1510K13354B PMMG2010K13454B PMMG2510K13454B PMMG2510K13704B
PMMF15053352B - PMMF25053452B PMMF25053702B
500
PARTIAL DOOR APPLICATION

PMMF15053354B - PMMF25053454B PMMF25053704B

WITH MOTOR MCCB

PMMF15063352B - PMMF25063452B PMMF25063702B

600
PMMF15063354B - PMMF25063454B PMMF25063704B
PM MF

PMMF15073352B - PMMF25073452B PMMF25073702B

700
PMMF15073354B - PMMF25073454B PMMF25073704B
PMMF15083352B - PMMF25083452B PMMF25083702B
800
PMMF15083354B - PMMF25083454B PMMF25083704B
PMMF15103352B - PMMF25103452B PMMF25103702B
1000
PMMF15103354B - PMMF25103454B PMMF25103704B
Rule 1 : Insulators are included in the scobe of supply for SG, SI, MG and MF type modules.

Rule 2 : In this table, the order codes of SG and MG modules with cover type K1 are given. Modules with cover types K0 and K2 must be selected according to the form class.

Rule 3 : In Form 2b panels where SG and MG will be used, 2 cover type K1 switch modules are selected for each section and the other switch modules are selected as cover type K0.

Rule 4 : In Form 4b panels where SG and MG will be used, 1 cover type K2 switch modules are selected for each section and the other switch modules are selected as cover type K1.

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 K0 K1 K2

K2 K1

K1 K0

K1 K1

Form 4b Form 2b
MCCB FRAME
4 Pole PM CV 105 PM CV 140
200 mm 250 mm 350 mm
(up to 250 A) (up to 630 A) (up to 1600 A) EG OM EG OM

PMSG2005K14352B PMSG2505K14452B PMSG3505K14702B PM CV 105 PM CV 140

PMSG2005K14354B PMSG2505K14454B PMSG3505K14704B

PMSG2006K14352B PMSG2506K14452B PMSG3506K14702B
PMSG2006K14354B PMSG2506K14454B PMSG3506K14704B
PMSG2007K14352B PMSG2507K14452B PMSG3507K14702B
PMSG2007K14354B PMSG2507K14454B PMSG3507K14704B
PMSG2008K14352B PMSG2508K14452B PMSG3508K14702B
PM CO 105 PM CO 140
PMSG2008K14354B PMSG2508K14454B PMSG3508K14704B
PMSG2010K14352B PMSG2510K14452B PMSG3510K14702B EG OM
EG OM
PMSG2010K14354B PMSG2510K14454B PMSG3510K14704B PM CO 140
PM CO 105 PM CV 140
- PMSI25054452B PMSI35054702B PM CV 105

- PMSI25054454B PMSI35054704B
- PMSI25064452B PMSI35064702B
- PMSI25064454B PMSI35064704B
- PMSI25074452B PMSI35074702B
- PMSI25074454B PMSI35074704B
- PMSI25084452B PMSI35084702B Note: For Schneider NSX 100-250 A MCCB only PMCV105, for NSX 400/630 A
- PMSI25084454B PMSI35084704B
MCCB only PMCV140 should be used. For other brand MCCB’s, up to 250 A, PMCV 105
- PMSI25104452B PMSI35104702B
- PMSI25104454B PMSI35104704B and PMCO105 (105 mm width), up to 630 A PMCV 140 and PMCO140 (140 mm width)

PMMG2005K14352B PMMG2505K14452B PMMG3505K14702B should be used together.

PMMG2005K14354B PMMG2505K14454B PMMG3505K14704B
PMMG2006K14352B PMMG2506K14452B PMMG3506K14702B PM MG 15 06 K1 3 35 2B
PMMG2006K14354B PMMG2506K14454B PMMG3506K14704B PM SG 15 06 K1 3 35 2B
PMMG2007K14352B PMMG2507K14452B PMMG3507K14702B
PMMG2007K14354B PMMG2507K14454B PMMG3507K14704B
PMMG2008K14352B PMMG2508K14452B PMMG3508K14702B Module Type Form Class
PMMG2008K14354B PMMG2508K14454B PMMG3508K14704B
PMMG2010K14352B PMMG2510K14452B PMMG3510K14702B Module Height
Insulator Type
PMMG2010K14354B PMMG2510K14454B PMMG3510K14704B
- PMMF25054452B PMMF35054702B Pole Qty
Enclosures Width
- PMMF25054454B PMMF35054704B
- PMMF25064452B PMMF35064702B
SM Cover Type
- PMMF25064454B PMMF35064704B
- PMMF25074452B PMMF35074702B
- PMMF25074454B PMMF35074704B PM MF 15 06 3 35 2B
- PMMF25084452B PMMF35084702B
PM SI 15 06 3 35 2B
- PMMF25084454B PMMF35084704B
- PMMF25104452B PMMF35104702B
- PMMF25104454B PMMF35104704B
Module Type Form Class
Rule 5 : Panel width for horizontal MCCB’s up to 250 A should be minimum 500 mm, Panel width for horizontal MCCB’s

up to 630 A should be minimum 600 mm, Panel width for horizontal MCCB’s up to 1600 A should be minimum 700 mm. Module Height
Insulator Type
Rule 6 : MCCB modules with a height of 200 mm cannot be used in partial door applications.

Rule 7 : According to the MCCB size to be used in PM SG and PM SI module, SY (Riser Plate) should be selected separately. Pole Qty
Enclosures Width
(SY Riser Plates do not neet to be used for PM MF and PM MG modules.) 23
Rule 8 : For each MCCB’s, the MCCB frame should be used.
Vertical MCCB Separation Modules :

Vertical MCCB Separation Modules

TD COVER PLATE APPLICATION TU PARTIAL COVER APPLICATION

Pole 450 mm 550 mm 650 mm 750 mm 450 mm 550 mm 650 mm 750 mm

Width Depth (up to 250 A) (up to 630 A) (up to 1600 A) (up to 1600 A) (up to 250 A) (up to 630 A) (up to 1600 A) (up to 1600 A)
Qty

500 600 3P-4P PMTD450506 PMTD550506 PMTD650506 PMTD750506 PMTU450506 PMTU550506 PMTU650506 PMTU750506

500 800 3P-4P PMTD450508 PMTD550508 PMTD650508 PMTD750508 PMTU450508 PMTU550508 PMTU650508 PMTU750508

500 1000 3P-4P PMTD450510 PMTD550510 PMTD650510 PMTD750510 PMTU450510 PMTU550510 PMTU650510 PMTU750510

600 600 3P-4P PMTD450606 PMTD550606 PMTD650606 PMTD750606 PMTU450606 PMTU550606 PMTU650606 PMTU750606

600 800 3P-4P PMTD450608 PMTD550608 PMTD650608 PMTD750608 PMTU450608 PMTU550608 PMTU650608 PMTU750608

600 1000 3P-4P PMTD450610 PMTD550610 PMTD650610 PMTD750610 PMTU450610 PMTU550610 PMTU650610 PMTU750610

700 600 3P-4P PMTD450706 PMTD550706 PMTD650706 PMTD750706 PMTU450706 PMTU550706 PMTU650706 PMTU750706

700 800 3P-4P PMTD450708 PMTD550708 PMTD650708 PMTD750708 PMTU450708 PMTU550708 PMTU650708 PMTU750708

700 1000 3P-4P PMTD450710 PMTD550710 PMTD650710 PMTD750710 PMTU450710 PMTU550710 PMTU650710 PMTU750710

800 600 3P-4P PMTD450806 PMTD550806 PMTD650806 PMTD750806 PMTU450806 PMTU550806 PMTU650806 PMTU750806

800 800 3P-4P PMTD450808 PMTD550808 PMTD650808 PMTD750808 PMTU450808 PMTU550808 PMTU650808 PMTU750808

800 1000 3P-4P PMTD450810 PMTD550810 PMTD650810 PMTD750810 PMTU450810 PMTU550810 PMTU650810 PMTU750810

1000 600 3P-4P PMTD451006 PMTD551006 PMTD651006 PMTD751006 PMTU451006 PMTU551006 PMTU651006 PMTU751006

1000 800 3P-4P PMTD451008 PMTD551008 PMTD651008 PMTD751008 PMTU451008 PMTU551008 PMTU651008 PMTU751008

1000 1000 3P-4P PMTD451010 PMTD551010 PMTD651010 PMTD751010 PMTU451010 PMTU551010 PMTU651010 PMTU751010

Rule 1 : For each MCCB, the isolator must be selected from the insulator set selection table according to the current of the MCCB.

Rule 2 : If current transformers connected to MCCB, the module height should be increased by 100 mm.

Rule 3 : Depending on the MCCB size used in each module, the MCCB riser plate (SY) must be selected separately.

24
 Form 2B

TG
PM TD 65 08 06

Module Type Enclosures Depth

Module Height Enclosures Width

FG

Form 4B

TG+BS

PM IT 3 35 2B

Module Type Form Class

Pole Qty Insulator Size

FG

Insulator Sellection according to Busbar Size

TM COVER PLATE + MOTORISED MCCB APPLICATION TN PARTIAL DOOR + MOTORISED MCCB APPLICATION
Insulator Size 35 45 70
TG 20x10 mm 30x10 mm 50x10 mm
450 mm 550 mm 650 mm 750 mm 450 mm 550 mm 650 mm 750 mm
(up to 250 A) (up to 630 A) (up to 1600 A) (up to 1600 A) (up to 250 A) (up to 630 A) (up to 1600 A) (up to 1600 A) FG 20x10 mm 30x10 mm 50x10 mm

PMTM450506 PMTM550506 PMTM650506 PMTM750506 PMTN450506 PMTN550506 PMTN650506 PMTN750506

PMTM450508 PMTM550508 PMTM650508 PMTM750508 PMTN450508 PMTN550508 PMTN650508 PMTN750508

PMTM450510 PMTM550510 PMTM650510 PMTM750510 PMTN450510 PMTN550510 PMTN650510 PMTN750510 Vertical MCCB Seperation Module Insulator Sets
PMTM450606 PMTM550606 PMTM650606 PMTM750606 PMTN450606 PMTN550606 PMTN650606 PMTN750606 MCCB≤250 A MCCB≤630 A MCCB≤800 A MCCB≤1600 A
PMTM450608 PMTM550608 PMTM650608 PMTM750608 PMTN450608 PMTN550608 PMTN650608 PMTN750608 2B PMIT3352B PMIT3452B PMIT3702B
PMTM450610 PMTM550610 PMTM650610 PMTM750610 PMTN450610 PMTN550610 PMTN650610 PMTN750610 3P PMFG670
4B PMIT3354B PMIT3454B PMIT3704B
PMTM450706 PMTM550706 PMTM650706 PMTM750706 PMTN450706 PMTN550706 PMTN650706 PMTN750706
2B PMIT4352B PMIT4452B PMIT4702B
PMTM450708 PMTM550708 PMTM650708 PMTM750708 PMTN450708 PMTN550708 PMTN650708 PMTN750708 4P PMFG870
4B PMIT4354B PMIT4454B PMIT4704B
PMTM450710 PMTM550710 PMTM650710 PMTM750710 PMTN450710 PMTN550710 PMTN650710 PMTN750710

PMTM450806 PMTM550806 PMTM650806 PMTM750806 PMTN450806 PMTN550806 PMTN650806 PMTN750806

PMTM450808 PMTM550808 PMTM650808 PMTM750808 PMTN450808 PMTN550808 PMTN650808 PMTN750808

PMTM450810 PMTM550810 PMTM650810 PMTM750810 PMTN450810 PMTN550810 PMTN650810 PMTN750810

PMTM451006 PMTM551006 PMTM651006 PMTM751006 PMTN451006 PMTN551006 PMTN651006 PMTN751006

PMTM451008 PMTM551008 PMTM651008 PMTM751008 PMTN451008 PMTN551008 PMTN651008 PMTN751008

PMTM451010 PMTM551010 PMTM651010 PMTM751010 PMTN451010 PMTN551010 PMTN651010 PMTN751010

25
Box Type Seperation Modules for Horizontal MCCB Outgoings :

PM CK 15

Module Type

Module Height

Form 4b Box Type Separation Modules for Horizontal MCCB Outgoings - CK

150 mm 200 mm 250 mm 350 mm
PMCK15 PMCK20 PMCK25 PMCK35

Rule 1 : These products can be optionally used for separating horizontal MCCB outgoings on Form 4b panels, according to customer specific demand.

Rule 2 : These products do not need to be used in Form 2B panels.

Rule 3 : If this boxes are used behind the horizontal MCCB separation modules, the panel depth must be at least 800 mm

Rule 4 : If this boxes are used in the cable section, the cable section width should be at least 400 mm up to 630 A and a minimum 600 mm up to 1600 A.

SY - MCCB Riser Plates

ABB CHINT EATON GE
Model 3P 4P Model 3P 4P Model 3P 4P Model 3P 4P
TMAX-T1 EGSY80*150 EGSY105*200 NM8S-125 EGSY105*200 EGSY140*200 NZM1-LZM1 EGSY90*200 EGSY140*200 FD EGSY80*150 EGSY140*200

TMAX-T2 EGSY90*200 EGSY140*200 NM8S-250 EGSY105*200 EGSY140*200 NZM2-LZM2 EGSY105*200 EGSY140*200 FE EGSY105*200 EGSY140*200

TMAX-T3 EGSY105*200 EGSY140*200 NM8S-400 EGSY140*300 EGSY210*300 NZM3-LZM3 EGSY140*200 EGSY210*300 FG EGSY140*300 EGSY210*300

TMAX-T4 EGSY105*200 EGSY140*200 NM8S-630 EGSY140*300 EGSY210*300 NZM4-LZM4 EGSY210*400 EGSY280*400 FK EGSY210*400 EGSY280*400

TMAX-T5 EGSY140*300 EGSY210*300 NM8S-800 EGSY210*400 EGSY280*400

TMAX-T6 EGSY210*300 EGSY280*300 NM8S-1250 EGSY210*400 EGSY280*400

TMAX-T7 EGSY210*300 EGSY280*300 NM8S-1600 EGSY210*400 EGSY280*400

26
 MCCB Riser Plate :

400
400
300 300
300 300

150 200 200 200 300

210 210 220 280 280 290

80 90 105 140 140

EGSY80*150 EGSY90*200 EGSY105*200 EGSY140*200 EGSY140*300 EGSY210*300 EGSY210*400 EGSY220*300 EGSY280*300 EGSY280*400 EGSY290*300

Rule 1 : SY riser plates must be selected separately for each MCCB to be used in MCCB separation modules.

According to MCCB Brands

LEGRAND MITSUBISHI SCHNEIDER SIEMENS
Model 3P 4P Model 3P 4P Model 3P 4P Model 3P 4P
DPX³160 EGSY90*200 EGSY140*200 NF125 EGSY105*200 EGSY140*200 NSX100 EGSY105*200 EGSY140*200 3VL1 EGSY105*200 EGSY140*200

DPX³250 EGSY105*200 EGSY140*200 NF160 EGSY105*200 EGSY140*200 NSX160 EGSY105*200 EGSY140*200 3VL2 EGSY105*200 EGSY140*200

DPX³630 EGSY140*300 EGSY210*300 NF250 EGSY105*200 EGSY140*200 NSX250 EGSY105*200 EGSY140*200 3VL3 EGSY105*200 EGSY140*200

DPX³1600 EGSY210*400 EGSY280*400 NF400 EGSY140*300 EGSY210*300 NSX400 EGSY140*200 EGSY210*300 3VL4 EGSY140*300 EGSY210*300

NF630 EGSY140*300 EGSY210*300 NSX630 EGSY140*300 EGSY210*300 3VL5 EGSY210*300 EGSY280*300

NF800 EGSY210*300 EGSY280*300 NSX800 EGSY220*300 EGSY290*300 3VL6 EGSY210*400 EGSY280*400

NS1000 EGSY220*300 EGSY290*300 3VL7 EGSY210*400 EGSY280*400

NS1250 EGSY220*300 EGSY290*300 3VL8 EGSY210*400 EGSY280*400

NS1600 EGSY220*300 EGSY290*300

27
 Main Busbar Separation Modules

FA FB

200 mm 200 mm
300 mm 200 mm 300 mm
200 mm

300 mm
300 mm 350 mm
350 mm
300 mm
350 mm

200 mm
300 mm

Aluminium Aluminium

Top and Bottom Open Top Open, Bottom Closed

FA Tipi FB Tipi
200 mm 300 mm 350 mm 200 mm 300 mm 350 mm 200 mm
H
* Up to 120x10mm² * Up to 160x10mm² * Up to 160x10mm² * Up to 120x10mm² * Up to 160x10mm² * Up to 160x10mm² * Up to 120x10mm²
WxD
400x600 PMFA200406 PMFA300406 PMFA350406 PMFB200406 PMFB300406 PMFB350406 PMFC200406
400x800 PMFA200408 PMFA300408 PMFA350408 PMFB200408 PMFB300408 PMFB350408 PMFC200408
400x1000 PMFA200410 PMFA300410 PMFA350410 PMFB200410 PMFB300410 PMFB350410 PMFC200410
500x600 PMFA200506 PMFA300506 PMFA350506 PMFB200506 PMFB300506 PMFB350506 PMFC200506
500x800 PMFA200508 PMFA300508 PMFA350508 PMFB200508 PMFB300508 PMFB350508 PMFC200508
500x1000 PMFA200510 PMFA300510 PMFA350510 PMFB200510 PMFB300510 PMFB350510 PMFC200510
600x600 PMFA200606 PMFA300606 PMFA350606 PMFB200606 PMFB300606 PMFB350606 PMFC200606
600x800 PMFA200608 PMFA300608 PMFA350608 PMFB200608 PMFB300608 PMFB350608 PMFC200608
600x1000 PMFA200610 PMFA300610 PMFA350610 PMFB200610 PMFB300610 PMFB350610 PMFC200610
700x600 PMFA200706 PMFA300706 PMFA350706 PMFB200706 PMFB300706 PMFB350706 PMFC200706
700x800 PMFA200708 PMFA300708 PMFA350708 PMFB200708 PMFB300708 PMFB350708 PMFC200708
700x1000 PMFA200710 PMFA300710 PMFA350710 PMFB200710 PMFB300710 PMFB350710 PMFC200710
800x600 PMFA200806 PMFA300806 PMFA350806 PMFB200806 PMFB300806 PMFB350806 PMFC200806
800x800 PMFA200808 PMFA300808 PMFA350808 PMFB200808 PMFB300808 PMFB350808 PMFC200808
800x1000 PMFA200810 PMFA300810 PMFA350810 PMFB200810 PMFB300810 PMFB350810 PMFC200810
1000x600 PMFA201006 PMFA301006 PMFA351006 PMFB201006 PMFB301006 PMFB351006 PMFC201006
1000x800 PMFA201008 PMFA301008 PMFA351008 PMFB201008 PMFB301008 PMFB351008 PMFC201008
1000x1000 PMFA201010 PMFA301010 PMFA351010 PMFB201010 PMFB301010 PMFB351010 PMFC201010
1200x600 PMFA201206 PMFA301206 PMFA351206 PMFB201206 PMFB301206 PMFB351206 PMFC201206
1200x800 PMFA201208 PMFA301208 PMFA351208 PMFB201208 PMFB301208 PMFB351208 PMFC201208
1200x1000 PMFA201210 PMFA301210 PMFA351210 PMFB201210 PMFB301210 PMFB351210 PMFC201210
1400x600 PMFA201406 PMFA301406 PMFA351406 PMFB201406 PMFB301406 PMFB351406 PMFC201406
1400x800 PMFA201408 PMFA301408 PMFA351408 PMFB201408 PMFB301408 PMFB351408 PMFC201408
1400x1000 PMFA201410 PMFA301410 PMFA351410 PMFB201410 PMFB301410 PMFB351410 PMFC201410

Rule 1 : If the main busbar passes through the bottom of the panel, the main busbar module shall be positioned at least 50 mm above the horizontal profile of the panel.

Rule 2 : If the main busbar passes through the bottom of the panel, the position of the earth busbar must be taken into account.

Rule 3 : In case of cable connection to the main busbar, PM KR (cable gland) accessory on the module should be used.

28
 FC FD

200 mm
300 mm 300 mm 300 mm
200 mm
350 mm 350 mm
300 mm

Aluminium Aluminium

Top Closed, Bottom Open Top and Bottom Closed

FC Tipi FD Tipi
300 mm 350 mm 200 mm 300 mm 350 mm
* Up to 160x10mm² * Up to 160x10mm² * Up to 120x10mm² * Up to 160x10mm² * Up to 160x10mm²

Aluminium
PMFC300406 PMFC350406 PMFD200406 PMFD300406 PMFD350406
PMFC300408 PMFC350408 PMFD200408 PMFD300408 PMFD350408
PMFC300410 PMFC350410 PMFD200410 PMFD300410 PMFD350410
PMFC300506 PMFC350506 PMFD200506 PMFD300506 PMFD350506
PMFC300508 PMFC350508 PMFD200508 PMFD300508 PMFD350508
PMFC300510 PMFC350510 PMFD200510 PMFD300510 PMFD350510
PMFC300606 PMFC350606 PMFD200606 PMFD300606 PMFD350606
PMFC300608 PMFC350608 PMFD200608 PMFD300608 PMFD350608
PMFC300610 PMFC350610 PMFD200610 PMFD300610 PMFD350610
PMFC300706 PMFC350706 PMFD200706 PMFD300706 PMFD350706 PM KR 05 - 5 SETS
PMFC300708 PMFC350708 PMFD200708 PMFD300708 PMFD350708
PMFC300710 PMFC350710 PMFD200710 PMFD300710 PMFD350710
PMFC300806 PMFC350806 PMFD200806 PMFD300806 PMFD350806
PMFC300808 PMFC350808 PMFD200808 PMFD300808 PMFD350808
PMFC300810 PMFC350810 PMFD200810 PMFD300810 PMFD350810
PM FA 20 06 08
PMFC301006 PMFC351006 PMFD201006 PMFD301006 PMFD351006
PMFC301008 PMFC351008 PMFD201008 PMFD301008 PMFD351008
PMFC301010 PMFC351010 PMFD201010 PMFD301010 PMFD351010 Enclosure Depth
Module Type
PMFC301206 PMFC351206 PMFD201206 PMFD301206 PMFD351206
PMFC301208 PMFC351208 PMFD201208 PMFD301208 PMFD351208 Module Height Enclosure Width
PMFC301210 PMFC351210 PMFD201210 PMFD301210 PMFD351210
PMFC301406 PMFC351406 PMFD201406 PMFD301406 PMFD351406
PMFC301408 PMFC351408 PMFD201408 PMFD301408 PMFD351408
PMFC301410 PMFC351410 PMFD201410 PMFD301410 PMFD351410

Rule 4 : If main busbar is below the ACB, main busbar separation modules with a height of 350 mm should be used up to 160x10 mm².

Rule 5 : In double-layer busbar systems, if main busbar is below the ACB, a 350 mm FA type and a 200 mm FB module should be used.

Rule 6 : In double-layer busbar systems, if main busbar is above the ACB, two 200 mm FA type modules should be used.

29
Busbar Section Separation Modules :

BB Module

SO Module

Busbar Section Separation Module - BB Busbar Section Separation Module - SO

Height Depth BB Width SO
200 600 PMBB0206 300 EGSO2020
200 800 PMBB0208 400 EGSO2030
200 1000 PMBB0210 600 EGSO2050
300 600 PMBB0306
300 800 PMBB0308
300 1000 PMBB0310
350 600 PMBB03506
350 800 PMBB03508
350 1000 PMBB03510
400 600 PMBB0406
400 800 PMBB0408
400 1000 PMBB0410
2000 600 PMBB2006
2000 800 PMBB2008
2000 1000 PMBB2010
2200 600 PMBB2206
2200 800 PMBB2208
2200 1000 PMBB2210

Rule 1 : 1 SO fixed cover should be used for all busbar sections.

(It is not necessary to use SO for cable sections).

Rule 2 : For the busbar sections to be used in the middle, 2 full length BBs should be used or sufficient BB parts should be selected.
(If the busbar section has a SK (fixed cover), it is sufficient to use BB on the other side.)

Rule 3 : It is not necessary to use the BB modules for cable sections.

Rule 4 : Cable section width should be minimum 400 mm.

Minimum Busbar Section Width according to Busbar Cross Section

Busbar Cross Section For Single Layer Busbar For Double Layer Busbar

Up to 100x10 mm 300 mm 600 mm

120x10 mm - 160x10 mm 400 mm 600 mm

30
Partial Door Application :

50 150

200
200

650

700
50
350

250

300
50
650

700

YA

PK Partial Door
Width
500 600 700 800 1000
Height
200 ESPK0205 ESPK0206 ESPK0207 ESPK0208 ESPK0210
200 ESPK0205D1 ESPK0206D1 ESPK0207D1 ESPK0208D1 ESPK0210D1
300 ESPK0305 ESPK0306 ESPK0307 ESPK0308 ESPK0310
300 ESPK0305D1 ESPK0306D1 ESPK0307D1 ESPK0308D1 ESPK0310D1
400 ESPK0405 ESPK0406 ESPK0407 ESPK0408 ESPK0410
500 ESPK0505 ESPK0506 ESPK0507 ESPK0508 ESPK0510
600 ESPK0605 ESPK0606 ESPK0607 ESPK0608 ESPK0610
700 ESPK0705 ESPK0706 ESPK0707 ESPK0708 ESPK0710
800 ESPK0805 ESPK0806 ESPK0807 ESPK0808 ESPK0810
900 ESPK0905 ESPK0906 ESPK0907 ESPK0908 ESPK0910
1000 ESPK1005 ESPK1006 ESPK1007 ESPK1008 ESPK1010
1100 ESPK1105 ESPK1106 ESPK1107 ESPK1108 ESPK1110
1200 ESPK1205 ESPK1206 ESPK1207 ESPK1208 ESPK1210
YA Profile ESYA05 ESYA06 ESYA07 ESYA08 ESYA10
Front Bar ESOET05 ESOET06 ESOET07 ESOET08 ESOET10

Rule 1 : The partial door system is applicable for panels from 500 mm to 1000 mm in width.

Rule 2 : YA Profile and Front Bar should be selected separately for partial door application.

Rule 3 : When the YA Profile is positioned over the main busbar module, the PK measurement differs according to the module as follows;

a) The height of the PK module is the same as the height of the busbar module at the top.

b) The PK height is always 50 mm higher than the SB and MCCB module height.

c) The PK height is 50 mm less than the main busbar module height used in the middle of the panel.

Rule 4 : For IP31 panels, partial doors to be used at bottom should be D1 type. (For example: ES PK 0206 D1)

Rule 5 : Only for partial door applications, switchgears can come out of the door.

31
Internal Arc Modules :

200 mm 200 mm

PanelMaster Internal Arc Modules - IB

Depth
600 800 1000
Height
2000 PMIB2006 PMIB2008 PMIB2010

2200 PMIB2206 PMIB2208 PMIB2210

Rule 1 : If internal arc protection is required, an internal arc protection module should be placed on both sides of the panel.

Rule 2 : Order codes includes one pieces of module, in order to cover both sides it should be ordered 2 pcs.

Current Stopper Plate for Main Busbars - ID

Depth 600 800 1000
PMID06 PMID08 PMID10

Rule 3 : ID current stop plates should be used to each point where the main busbars terminate.

Rule 4 : Four double-layer busbars, 2 pcs ID current stop plates should be used to each point where the main busbars terminate.

Current Stopper Plate for Vertical Distribution Busbars

Depth
600 800 1000
Width
300 PMIY0306 PMIY0308 PMIY0310

400 PMIY0406 PMIY0408 PMIY0410

600 PMIY0606 PMIY0608 PMIY0610

Rule 5 : ID current stop plates should be used to each point where the vertical distribution busbars terminate.

32
Seismic Plinth Profiles :

5 mm

Seismic Plinth Profiles - SS

Width 300 400 500 600 700 800 1000 1200 1400
EGSS03 EGSS04 EGSS05 EGSS06 EGSS07 EGSS08 EGSS10 EGSS12 EGSS14

Rule 1 : If seismic protection is required, seismic base profiles should be used according to panel width.

Rule 2 : Order code contain a set of seismic profiles for the panel section.

Rule 3 : In facilities where seismic protection is required, precautions should be taken according to the rules specified in the specifications (seismic hanger, steel rope, etc. installation).

Rule 4 : For IP31 panels which contains ventilation module, for each section EG HMT LIFTING KIT should be used.

Rule 5 : For IP55 panels EG AT 01 should be used for each section.

33
Accessories :

Mounting Cover A Type F Type

Plates Plate Cover Plate Cover Plate

Module
Width
Height

50 EGMP0506 - - -
100 EGMP1006 EGOM1006 - -
150 EGMP1506 EGOM1506 EGOM1506A EGOM1506F
200 EGMP2006 EGOM2006 EGOM2006A EGOM2006F
250 EGMP2506 EGOM2506 - -
300 EGMP3006 EGOM3006 - -
600
350 EGMP3506 EGOM3506 - -
400 EGMP4006 - - -
500 EGMP5006 - - -
600 EGMP6006 - - -
650 - EGOM6506 - -
750 - EGOM7506 - -
50 EGMP0507 - - -
100 EGMP1007 EGOM1007 - -
150 EGMP1507 EGOM1507 EGOM1507A EGOM1507F
200 EGMP2007 EGOM2007 EGOM2007A EGOM2007F
250 EGMP2507 EGOM2507 - -
300 EGMP3007 EGOM3007 - -
700
350 EGMP3507 EGOM3507 - -
400 EGMP4007 - - -
500 EGMP5007 - - -
600 EGMP6007 - - -
650 - EGOM6507 - -
750 - EGOM7507 - -
50 EGMP0508 - - -
100 EGMP1008 EGOM1008 - -
150 EGMP1508 EGOM1508 EGOM1508A EGOM1508F
200 EGMP2008 EGOM2008 EGOM2008A EGOM2008F
250 EGMP2508 EGOM2508 - -
300 EGMP3008 EGOM3008 - -
800
350 EGMP3508 EGOM3508 - -
400 EGMP4008 - - -
500 EGMP5008 - - -
600 EGMP6008 - - -
650 - EGOM6508 - -
750 - EGOM7508 - -
50 EGMP0510 - - -
100 EGMP1010 EGOM1010 - -
150 EGMP1510 EGOM1510 EGOM1510A EGOM1510F
200 EGMP2010 EGOM2010 EGOM2010A EGOM2010F
250 EGMP2510 EGOM2510 - -
300 EGMP3010 EGOM3010 - -
1000
350 EGMP3510 EGOM3510 - -
400 EGMP4010 - - -
500 EGMP5010 - - -
600 EGMP6010 - - -
650 - EGOM6510 - -
750 - EGOM7510 - -

34
 RS Special SP Special MC Mounting Rail MB Mounting Rail
Mounting Rail Mounting Profile (Through Depth) (Through Depth)

EGRS06 EGSP06 EGMC0500 EGMB0500

EGRS07 EGSP07 EGMC0600 EGMB0600

EGRS08 EGSP08 EGMC0700 EGMB0700

EGRS10 EGSP10 EGMC0900 EGMB0900

35
Insulators :

PM MT
These insulators should be placed at both ends of the panel sections for standard busbar distribution.

Aluminium

Stainless
Steel
Stainless
Steel

PM MT 10 2 3 A125 D06

Module Type Enclosure Depth

Busbar Cross Section Distance Between Phases

Busbar Qty Pole Qty

PM MT Insulator Selection Table

3P 4P
Distance 2 Busbar 3 Busbar 2 Busbar 3 Busbar
Enclosure Depth
Between Phases per Pole per Pole per Pole per Pole

600 125 PMMT1023A125D06 - - -

800 125 PMMT1023A125D08 - PMMT1024A125D08 -

1000 125 PMMT1023A125D10 - PMMT1024A125D10 -

800 150 PMMT1023A150D08 PMMT1033A150D08 - -

1000 150 PMMT1023A150D10 PMMT1033A150D10 PMMT1024A150D10 PMMT1034A150D10

800 200 PMMT1023A200D08 PMMT1033A200D08 - -

1000 200 PMMT1023A200D10 PMMT1033A200D10 - -

Rule 1 : For panels which has main busbar current up to 3200 A, distance between phases can be selected as 125 mm, 150 mm or 200 mm.

Rule 2 : For panels which has main busbar current up to 4000 A, 5000 A and 6300 A, distance between phases can be selected as 150 mm or 200 mm.

Rule 3 : For formed panels with a depth of 1000 mm, the distance between the 4-pole main busbar phase should be maximum 150 mm.

Rule 4 : Please check the PanelMaster design and application rules in order to determine which phase distances to be used at which depths.

Rule 5 : Each order code includes a set of insulators for 1 panel section.

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Insulators :

PM MA
This insulator should be used at certain distances in between PMMT insulators, according to the short circuit
current of the panel.
(Please check the PanelMaster Design and Application Rules for determination of insulator installation distances)

Aluminium

Stainless
Steel

Aluminium

PM MA 10 2 3 A125

Module Type Distance Between Phases

Busbar Cross Section Pole Qty

Busbar Qty

PM MA Insulator Selection Table

3P 4P
Distance 2 Busbar 3 Busbar 2 Busbar 3 Busbar
Between Phases per Pole per Pole per Pole per Pole

125 PMMA1023A125 - PMMA1024A125 -

150 PMMA1023A150 PMMA1033A150 PMMA1024A150 PMMA1034A150

200 PMMA1023A200 PMMA1033A200 PMMA1024A200 PMMA1034A200

37
Insulators :

PM MP
This insulator is suitable for vertical distribution busbars located in busbar section and it should be used at appropriate
distances, according to the short circuit current of the panel.
(Please check the PanelMaster Design and Application Rules for determination of insulator installation distances)

Galvanised

Stainless
Steel
Aluminium

PM MP 10 2 3 A125 D06

Module Type Enclosure Depth

Busbar Cross Section Distance Between Phases

Busbar Qty Pole Qty

PM MP Insulator Selection Table

3P 4P
Distance 2 Busbar 3 Busbar 2 Busbar 3 Busbar
Enclosure Depth
Between Phases per Pole per Pole per Pole per Pole

600 125 PMMP1023A125D06 - - -

800 125 PMMP1023A125D08 - PMMP1024A125D08 -

1000 125 PMMP1023A125D10 - PMMP1024A125D10 -

800 150 PMMP1023A150D08 PMMP1033A150D08 - -

1000 150 PMMP1023A150D10 PMMP1033A150D10 PMMP1024A150D10 PMMP1034A150D10

800 200 PMMP1023A200D08 PMMP1033A200D08 - -

1000 200 PMMP1023A200D10 PMMP1033A200D10 - -

38
Insulators :

PM ME
This insulator should be used at the bottom of the vertical distribution busbars.

PM ME 10 2 3 D06

Module Type Enclosure Depth

Busbar Cross Section Pole Qty

Busbar Qty

Galvanised

PM ME Insulator Selection Table

3P 4P
2 Busbar 3 Busbar 2 Busbar 3 Busbar
Enclosure Depth
per Pole per Pole per Pole per Pole

600 PMME1023D06 - - -

800 PMME1023D08 PMME1033D08 PMME1024D08 -

1000 PMME1023D10 PMME1033D10 PMME1024D10 PMME1034D10

39
Insulators :

EB GF
This insulators used for ACB and MCCB’s busbar connections.

PM GF Insulator Selection Table

Enclosure Width GF50 GF75
600 PMGF5006 PMGF7506
700 PMGF5007 PMGF7507
800 PMGF5008 PMGF7508
1000 PMGF5010 PMGF7510
1200 - PMGF7512
1400 - PMGF7514

Rule 1 : It should be used GF75 for ACB’s connection busbar and GF50 for MCCB’s connection busbar.

40
Busbar Cross Section and Short Circuit Currents :

PanelMaster Main Busbar Cross Section

IP31 IP55

Distribution Neutral Earthing Distribution Neutral Earthing

Current Main Busbar Main Busbar
Busbar Busbar Busbar Busbar Busbar Busbar
1x(30x10) 1x(30x10)
1000 A 1x(60x10) 1x(50x10) or 1x(40x5) 1x(60x10) 1x(50x10) or 1x(40x5)
1x(60x10) 1x(60x10)
2x(40x10) 1x(40x10) 2x(40x10) 1x(40x10)
1250 A or 2x(30x10) or 1x(40x5) or 2x(30x10) or 1x(40x5)
1x(80x10) 1x(80x10) 1x(80x10) 1x(80x10)
2x(50x10) 1x(50x10) 2x(50x10) 1x(50x10)
1600 A or 2x(40x10) or 1x(50x5) or 2x(40x10) or 1x(50x5)
1x(100x10) 1x(100x10) 1x(100x10) 1x(100x10)
2x(60x10) 1x(60x10) 2x(60x10) 1x(60x10)
2000 A or 2x(50x10) or 1x(30x10) or 2x(50x10) or 1x(30x10)
1x(120x10) 1x(120x10) 1x(120x10) 1x(120x10)
1x(80x10) 1x(100x10)
2500 A 2x(80x10) 2x(80x10) or 1x(40x10) 2x(100x10) 2x(80x10) or 1x(50x10)
2x(80x10) 2x(100x10)
1x(100x10) 1x(120x10)
3200 A 2x(100x10) 2x(100x10) or 1x(50x10) 2x(120x10) 2x(100x10) or 1x(60x10)
2x(100x10) 2x(120x10)
1x(120x10) 2x(100x10)
4000 A 2x(120x10) 2x(120x10) or 1x(60x10) 3x(120x10) 2x(120x10) or 1x(100x10)
2x(120x10) 3x(120x10)
2x(100x10) 3x(160x10) 2x(120x10)
5000 A 3x(120x10) 3x(120x10) or 1x(100x10) or 3x(120x10) or 1x(120x10)
3x(120x10) 2x2x(100x10) 2x2x(100x10)
2x(100x10) 2x(120x10)
6300 A 2x2x(100x10) 2x2x(100x10) or 1x(100x10) 2x2x(120x10) 2x2x(100x10) or 1x(120x10)
2x2x(100x10) 2x2x(120x10)

Distance Between Insulators according to Short Circuit Current

Distance
Between 125 mm 150 mm 200 mm
Phases
Current Cross section/kA 50 65 85 100 50 65 85 100 50 65 85 100
1000 A 1x(60x10) 44 cm 32 cm 19 cm 14 cm 49 cm 37 cm 22 cm 16 cm 56 cm 43 cm 33 cm 27 cm
1x(80x10) 51 cm 32 cm 19 cm 14 cm 56 cm 39 cm 22 cm 16 cm 65 cm 50 cm 38 cm 27 cm
1250 A
2x(40x10) 47 cm 32 cm 19 cm 14 cm 50 cm 38 cm 22 cm 16 cm 55 cm 42 cm 32 cm 27 cm
1x(100x10) 55 cm 32 cm 19 cm 14 cm 63 cm 39 cm 22 cm 16 cm 72 cm 56 cm 38 cm 27 cm
1600 A
2x(50x10) 54 cm 32 cm 19 cm 14 cm 58 cm 39 cm 22 cm 16 cm 65 cm 50 cm 38 cm 27 cm
1x(120x10) 55 cm 32 cm 19 cm 14 cm 66 cm 39 cm 22 cm 16 cm 79 cm 61 cm 38 cm 27 cm
2000 A
2x(60x10) 55 cm 32 cm 19 cm 14 cm 65 cm 39 cm 22 cm 16 cm 73 cm 57 cm 38 cm 27 cm
2x(80x10) 55 cm 32 cm 19 cm 14 cm 55 cm 32 cm 22 cm 16 cm 55 cm 32 cm 19 cm 14 cm
2500 A
2x(100x10) 55 cm 32 cm 19 cm 14 cm 66 cm 39 cm 22 cm 16 cm >100 cm 65 cm 38 cm 27 cm
2x(100x10) 55 cm 32 cm 19 cm 14 cm 66 cm 39 cm 22 cm 16 cm >100 cm 65 cm 38 cm 27 cm
3200 A
2x(120x10) 55 cm 32 cm 19 cm 14 cm 66 cm 39 cm 22 cm 16 cm >100 cm 65 cm 38 cm 27 cm
2x(120x10) - - - - 66 cm 39 cm 22 cm 16 cm >100 cm 65 cm 38 cm 27 cm
4000 A
3x(120x10) - - - - 66 cm 39 cm 22 cm 16 cm 66 cm 65 cm 38 cm 27 cm
3x(120x10) - - - - 66 cm 39 cm 22 cm 16 cm 66 cm 39 cm 22 cm 16 cm
5000 A 3x(160x10) - - - - 66 cm 39 cm 22 cm 16 cm >100 cm 39 cm 22 cm 16 cm
2x2x(100x10) - - - - >100 cm >100 cm >100 cm 62 cm >100 cm >100 cm >100 cm 62 cm
2x2x(100x10) - - - - - - - - >100 cm >100 cm >100 cm 62 cm
6300 A
2x2x(120x10) - - - - - - - - >100 cm >100 cm >100 cm >100 cm

Rule 1 : Please refer to PanelMaster Design and Application Rules for different insulation distances.

Rule 2 : If there is any conflict between the technical information contained in this document and the technical information contained in the PanelMaster Design and
Application Rules, the information in the PanelMaster Design and Application Rules is valid.

Rule 3 : In order to use the busbar cross sections according to IP31, the panel must be formed according to IP31 rules. In this context, the HM module must be used in all
IP31 panels and the front doors must be selected from the types of doors with air opening in order to provide air flow.

41
Busbar Hole Templates :

42
Cable Connection Terminals :

PanelMaster Cable Connection Terminals

1x(30x10) 1x(40x10) 1x(50x10) 1x(60x10)

2 pcs 240 mm² cable can be connected. 2 pcs 240 mm² cable can be connected. 2 pcs 240 mm² cable can be connected. 4 pcs 240 mm² cable can be connected.

2x(30x10) 2x(40x10) 2x(50x10) 2x(60x10)

4 pcs 240 mm² cable can be connected. 4 pcs 240 mm² cable can be connected. 4 pcs 240 mm² cable can be connected. 8 pcs 240 mm² cable can be connected.

2x(80x10) 3x(60x10) 3x(80x10) 2x(100x10)

8 pcs 240 mm² cable can be connected. 12 pcs 240 mm² cable can be connected. 12 pcs 240 mm² cable can be connected. 12 pcs 240 mm² cable can be connected.

2x(120x10) 3x(100x10) 4x(120x10)

12 pcs 240 mm² cable can be connected. 18 pcs 240 mm² cable can be connected. 18 pcs 240 mm² cable can be connected.

43
PanelMaster Design Steps :

For starting the

panel design following
informations are needed:
a) Single line diagram
b) IP protection class
c) Switchgear brand
d) Short circuit current
e) Form / Separation class

Based on this information,

the panel layout drawings
are created.

(In order to design Panel layout drawing,

you can get benefit from sample panel
designs at page 46-50. )

Select panel mainframe Select Select

according to panel front view. ACB Separation Modules MCCB Separation Modules
according to ACB informations. according to MCCB informations.

(page 16 - 17) (page 18 - 20) (page 22 - 25)

44
 Select Main Busbar
Separation Modules and
Select insulators Finally; Select
Busbar Section
according to busbar system and cover plates and doors.
Separation Modules according to
short circuit current.
busbar system.

(page 28 - 30) (page 36 - 40) (page 17 and 34/35)

45
Sample Panel Design :

Sample single line diagram

46
Determine the CB’s which have Busbar Trunking Connections

Place all Circuit Breakers with Busbar Trunking at upper part of panels

47
Sample Panel Design :

Place all ACB’s with cable connection below the ACB’s which has busbar trunking connections.
(In order to use 2 ACB in the same formed section, the height of the panel should be selected as 2200 mm and ventilation module should be used.)

For easy connections, the MCCB’s can be positioned horizontally in a separate section.
(If there is enough space at below of the ACB’S, MCCB’s can be positioned verticaly at this area.)

48
In order to make easy connections, main busbar can be placed in the middle.
(Main busbar should continue up to last MCCB section.)

Distribution busbar is positioned vertically for busbar sections in order to supply horizontal Circuit Breakers.

49
Sample Panel Design :

Cover plates of appropriate size are selected

Panel doors are selected and panel design is finalized.

50
 Degree of Protection - IP

IK Mechanical Impact Protection

0,25 kg 0,25 kg 0,25 kg 0,25 kg 0,25 kg 0,25 kg 0,5 kg 1,7 kg 5 kg 5 kg
140 mm

200 mm

280 mm

400 mm

400 mm

300 mm

200 mm

400 mm
56 mm

80 mm

IK Value 01 02 03 04 05 06 07 08 09 10

Impact value (Joule) 0.14 0.20 0.35 0.50 0.70 1 2 5 10 20

Falling Height (mm) 56 80 140 200 280 400 400 300 200 400

Equivalent Weight (kg) 0.25 0.25 0.25 0.25 0.25 0.25 0.50 1.70 5 5

51
 PMTASREH-1219-1000
52