3MZ-FE INTAKE – INTAKE AIR CONTROL SYSTEM                                               IT–3
VSV Assembly for IAC
                                                                                        ECM
                                                  Valve Assembly No.3
                                                                             33
                                                                                   AICV
                                                  VSV Assembly for IAC
                          EFI Relay               Valve Assembly No.2
   EFI
                     5                3                                      15
                                                                                   ACIS
                     2                1                                        8
                                                                                   MREL
                                                                               1
                                                                                   E1
Main
                                                                                                            IT
 Battery
                                                                                               A085562E01
 Vacuum Gauge
                              ON-VEHICLE INSPECTION
                              1.   INSPECT INTAKE AIR CONTROL SYSTEM
                                   (a) Using a 3-way connector, connect vacuum gauge to
                                       the actuator hose.
                                   (b) Connect the intelligent tester to the DLC3.
                                   (c) Start the engine.
                                   (d) On the intelligent tester, enter the ACTIVE TEST
                                       mode.
                 A085554E01
                                       Standard
                                          Switch Condition                  Switch Condition
                                                                   Approx. 27.6 kPa (200 mmHg, 7.9
                                              VSV ON
                                                                                in.Hg)
                                             VSV OFF                     0 kPa (0 mmHg, 0 in.Hg)
     IT–4                                  3MZ-FE INTAKE – INTAKE AIR CONTROL SYSTEM
                                                                  INSPECTION
                                                                  1.   INSPECT INTAKE AIR CONTROL VALVE ASSEMBLY
                                                                       NO.3
                                                                       (a) Apply 26.7 kPa (200 mmHg, 7.9 in.Hg) of vacuum to
                                                                           the actuator. Check if the valve rotates open, as
                                                                           shown in the illustration.
                                                                       (b) Apply the vacuum for 1 minute. The actuator should
                                                                           continue to be keeping the valve open.
                                          Valve
                                                     A085561E01
                                                                           If the result is not as specified, replace the IAC valve
                                                                           assembly No. 3.
                                                                  2.   INSPECT VACUUM SWITCHING VALVE FOR IAC
                                                 Ohmmeter              VALVE ASSEMBLY NO.3
                                                                       (a) Check the VSV resistance.
                37 to 44 Ω                                                 Resistance
                                           2
                                                                          Tester Connection                Specified Condition
                                                                                1-2                      37 to 44 Ω at 20°C (68°F)
                                                                           1 - Body ground
                                                                                                             10 kΩ or higher
                                                                           2 - Body ground
                                1                                          If the result is not as specified, replace the VSV
                                                                           assembly No. 3.
                                                 Ohmmeter
                10 kΩ or Higher
      Body Ground
                                     2
IT
                                1
                                                     A085569E01
                                                                       (b) Check VSV operation.
                       Filter                                              (1) Check that air flows from port E to the filter.
                        E
                                           Air
                                                     A075333E01
                                                                           (2) Apply battery voltage across the terminals.
                                                                               Check that air flows from port E to port F.
                                                                               If the result is not as specified, replace the VSV
                                                                               assembly No. 3.
            F
                   E                Air
                                Battery
                                                     A075334E01
                                  3MZ-FE INTAKE – INTAKE AIR CONTROL SYSTEM                                                 IT–5
                                                          3.   INSPECT AIR CLEANER CAP SUB-ASSEMBLY
                                                               (a) Cover port C with your finger, and check that air
                                                                   flows from port B to port A.
                                                               (b) Cover port C with your finger, and check that air
                                                                   does not flow from port A to port B.
                                                               (c) Cover ports A and C with your fingers, and apply 60
                                                                   kPa (450 mmHg, 18 in.Hg) of vacuum to port B for 1
                                                                   minute. Check that there is no change in the
                                                                   vacuum after 1 minute.
                                                A085559            If the result is not as specified, replace the air
                                                                   cleaner cap.
                                                          4.   INSPECT VACUUM SWITCHING VALVE FOR IAC
Ohmmeter             33 to 39 Ω                                VALVE ASSEMBLY NO.2
                                                               (a) Check the VSV resistance.
                      2                       1                    Resistance
                                                                  Tester Connection               Specified Condition
                                                                        1-2                     33 to 39 Ω at 20°C (68°F)
                                                                   1 - Body ground
                                                                                                    10 kΩ or higher
                                                                   2 - Body ground
                                                                   If the result is not as specified, replace the VSV
                                                                   assembly.
Ohmmeter     10 kΩ or Higher
                          2                       1
                                                                                                                                   IT
           Body Ground                       A085570E01
                                                               (b) Check VSV operation.
           Air                                                     (1) Check that air flows from port E to the filter.
                                    Filter
                                             FI06393E02
                                                                   (2) Apply battery voltage across the terminals.
     Air                                                           (3) Check that air flows from port E to port F.
                                                                       If the result is not as specified, replace the VSV
                                                                       assembly.
F
                              Battery
                                             S004523E02
                                   3MZ-FE INTAKE – INTAKE AIR CONTROL SYSTEM                       IT–1
INTAKE AIR CONTROL SYSTEM
3MZ-FE INTAKE
ENGINE
PARTS LOCATION
                                                          IAC VALVE ASSEMBLY NO.2
                                          ECM
                   VSV ASSEMBLY FOR IAC
                   VALVE ASSEMBLY NO.2
    AIR CLEANER
    SUB-ASSEMBLY
                                                                                                           IT
                VSV ASSEMBLY FOR IAC
                VALVE ASSEMBLY NO.3                                          ENGINE ROOM R/B AND
                                                                             ENGINE ROOM J/B
                                       IAC VALVE ASSEMBLY NO.3
                                                                                EFI RELAY
                                                                                EFI FUSE
                                                                                              A109048E01
     IT–2                         3MZ-FE INTAKE – INTAKE AIR CONTROL SYSTEM
                                               SYSTEM DIAGRAM
                                                                     IAC Valve Assembly No.2
                                                                         Throttle Valve
                                                                            Air Cleaner Cap Sub-assembly
     VSV Assembly for IAC
     Valve Assembly No.2
                                                                                               IAC Valve
                                                                                               Assembly No.3
IT
                                                          VSV Assembly for IAC
                                                          Valve Assembly No.3
                            ECM             Engine Speed
                                            Throttle Opening Angle
                                                                                                           A085571E01
     IT–6                       3MZ-FE INTAKE – INTAKE AIR CONTROL VALVE
                                                  INTAKE AIR CONTROL VALVE
      Lever                                       REMOVAL
                                                  1.   REMOVE INTAKE AIR CONTROL VALVE ASSEMBLY
                                                       NO.2
                                                       (a) Remove the 3 bolts and nut.
                                                       (b) Rotate the lever to the closed position as shown in
                                                           the illustration and pull out the IAC valve.
                                     A081629E01        (c) Remove the gasket from the intake air surge tank.
                                     Valve        INSPECTION
              Lever
                                                  1.   INSPECT INTAKE AIR CONTROL VALVE ASSEMBLY
                                                       NO.3
                                                       (a) Apply 26.7 kPa (200 mmHg, 7.9 in.Hg) of vacuum to
                                                           the actuator. Check if the actuator rod pulls the lever
                                                           and causes the valve to rotate open, as shown in
                                                           the illustration.
                                                       (b) Apply the vacuum for 1 minute. Check that the
                 Actuator Rod
                                     A085563E01
                                                           actuator rod does not return.
                                                           If the result is not as specified, replace the IAC valve
                                                           assy No. 2.
IT
3MZ-FE INTAKE – INTAKE AIR CONTROL VALVE                           IT–7
            INSTALLATION
            1.   INSTALL INTAKE AIR CONTROL VALVE ASSEMBLY
                 NO.2
                 (a) Install a new gasket to the intake air surge tank.
                 (b) Install the IAC valve with the 3 bolts and nut.
                     Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
                                                                          IT