PENNAR ENGINEERED BUILDING SYSTEMS LTD.
An ISO 9001-2008 COMPANY
COMPOSITE STEEL STRUCTURES
High Rise Steel Structural Systems
Construction Methods
Traditionally two competing methods of construction could be
observed both connected with special advantages but also
disadvantages worth mentioning.
Conventional concrete Composite Construction
Construction in steel
construction method
Option -1 Option -2
+ Higher bearing
+ Freedom of form and Shapes + High ratio between bearing
capacity
capacity and weight
+ Easy to handle + Optimized usage of
+ Prefabrication
steel and concrete
+ Thermal resistance + High accuracy
+ Higher stiffness
- Time-consuming shuttering - Low fire resistance
+ Better fire and
- Sensitive to tensile forces corrosion resistance
* Composite construction provides the most economical solution
Structural Components
Composite Columns
Composite Slab & Secondary
beams
Mechanical, Electrical &
Plumbing Integration
Composite Beam Components
Steel Beam
Shear Studs
Metal Deck
Slab
Composite Columns
• Yield Strength upto 450Mpa
• Saving in column sizes
• Protection from fire
• Use of Standard size form work
• Minimum steel consumption
Composite Columns Sizes (at base) Comparison for 11mX11m grid.
(Commercial floor loads considered)
RCC Composite
3m2
*Column Are in Sqm.
2.25m2
1.5m2
0.75m2
0m2
10 Storey 20 Storey 30 Storey
Composite Slab
Components – A) Metal Deck , B) Shear Studs, C) Reinforcement, D) Slab
Composite slab Advantages
No Formwork required
Very less dead weight and hence
saves on foundation cost
Multiple slabs can be casted at
once
Composite action controls
excessive deflection
Overall Floor Beam tonnage is
reduced
MEP Services Integration
Slim Deck systems reduce the beam height to an extent that most MEP
Provisions can be given underneath the beam
If spans are too long then castellated beams can be used. An opening of 200mm
to 600mm can be maintained in a 900mm deep beam
If Deeper opening required, open joist systems are recommended
Mother’s pet - Center Point School @ Nagpur
A B C D E F G
3 3 3 3 3 3 3
ROOF L-27.0
G+3 L-21.0
G+2 L-18.0
G+1 L-14.4
GND L-10.8
G-1 L-7.2
G-2 L-3.6
Base
Y
Composite columns at site
COLD FORMED STEEL BUILDINGS (LGSF)
Light Gauge Steel Framed Structures
LIGHT GAUGE STEEL FRAME COMPOSITE HOUSING
STRUCTURE PROCESS
Recycling 1000 kg of steel saves 1,200 kg of iron ore, 500 kg of coal, 20 kg of
limestone, and the landscape degradation of the quarries to extract them.
LGSF PROCESSING
RAW STEEL AT PLANT COIL ROLLS
GALVANISED/GALVALUME/
COIL SLITTING
BLUESCOPE STEEL COILS
Cold rolled studs and joists are formed in “C” shapes, which
provides lateral strength for studs and vertical strength for
joists and rafters.
Framing Fabrication Transport & Erection Mesh-crete Wall Cladding
Roof with Concrete Slab Roof with Profile Sheeting
Residential House
Farm House
TRANSPORTABLE MODULAR CONTAINERS
TEMPORARY HEALTH CAMPS
MODULAR BUILDINGS
MODULAR TOILETS
EWS Houses at Thiruvallur
1000 HOUSES EACH 380 Sft FOR SRI RAMANUJA MISSION TRUST
Why LGSF Construction?
Monolithic construction system (air-tight) – therefore no thermal bridges.
Higher Flexibility due to material unification (same material for inside and outside
walls, ceilings, floor).
Non-Combustible Construction System.
Very high Green Building rating for fire, thermal and acoustic properties.
High Earthquake Protection (structurally rigid when bound to internal steel frame).
Light and easy to handle – no special equipment (heavy cranes, machinery) needed
on-site.
Economical than alternative “eco” building systems, minimizes handing and
installation
Lesser time, manpower and related costs.
Minimizes wastage and less life cycle cost.
PRE ENGINEERED BUILDINGS
ADVANTAGES OF PEB
Ability to span long distance
Faster occupancy
Cost efficiency
Flexibility of expansion
Earthquake & Hurricane resistant
Single-source responsibility
Factory controlled Quality
Low maintenance
MANUFACTURING FACILITY
State-of-the-art manufacturing facility with a
production capacity of 90,000 MT per annum
ENGINERING TEAM
More than 150 Experienced Engineers
in Design & Detailing Team
Design Department : Engineering Co-Ordinator :
• Design Head :1 • Executive :1
• Design Checkers : 12
• Sr. Designers : 16
• Design Engineers : 35
Detailing Department : 3D- Max studio :
• Detailing Chief :1 • Executive :1
• Sr. Detailing Checker : 15
• Detailing Checkers : 18
• Sr. Detailers : 30
• Detailers : 39
ENGINEERING CODES & SOFTWARE
Metal building Software – MBS, USA
SOFTWARE Staad Pro V8i - US Code and IS Code – Bentley corporation, USA
Auto CAD – Autodesk Inc. USA
Estimation Software – In-house developed
3D Max Studio - Autodesk Inc., USA
X-Steel (Tekla structure) – Trimble , Finland
CODES American
Euro
British
Indian
APPLICATIONS
FACTORY STADIUM
SHOWROOM STADIUM
WAREHOUSE AIRCRAFT HANGAR MULTI-STOREY
APPLICATIONS
COLD FORM STRUCTURE COLD STORAGE
RACKING SYSTEM
OFFICE BUILDING SOLAR STRUCTURES
THE GROWTH STORY OF PEBS PENNAR
Annual Turnover from FY10 to FY17 650*
570
509
486
417
326
278
165
34
REVENUE (INR Cr.)
YEAR FY 10 FY 11 FY 12 FY 13 FY 14 FY 15 FY 16 FY 17 FY 18
Procured orders worth over Rs. 3,500 Cr.
from the date of inception
* Projected Revenue
AWARDS
TV5 Business Leader Award 2015
Construction Week India Awards 2013
Infrastructure Category(Medium)
Infrastructure Company of the Year
IEI Industry Excellence Awards 2015
Construction Week India Awards 2013 Excellence Award
PEB Contractor of the Year
CIDC Vishwakarma Award 2016
Best Professionally Managed Company
IEI Industry Excellence Awards 2013
Excellence Award ACCE(I) Bhagawati Award
Outstanding Design of Industrial Plant
INSDAG National Award 2014 Construction World-Top Challenger Award
Certificate of Commendation Top Challenger
Construction Week India Awards 2016
VC Circle Award 2015
PEB Project of the Year-Runner Up
Manufacturing Company of the Year
IEI Industry Excellence Awards 2016
Excellence Award
CIDC Vishwakarma Award 2015
Best professionally managed company CIDC Vishwakarma Award 2017
Best PEB Building of the Year Best Professionally Managed Company
Dun & Bradstreet Infra Award 2016 IEI Industry Excellence Award 2017
Industrial Building Excellence Award
OUR CREDENTIALS
RDSO Approval for Railway
Bridges & Girders
OUR CREDENTIALS
HEAVY STRUCTURES
RELIANCE PROJECT
4G Towers for Reliance Jio Infocomm
SOLAR STRUCTURES
SOLAR STRUCTURES
Solar Photovoltaic plants
APPLICATIONS Solar Canal-top
Solar Roof-top
Solar Thermal plants
Solar Car Parks
PROJECT PHOTOGRAPHS
IOT Infra – Dahej, Gujarat
IOT Infrastructure & Energy Services Ltd. building for ONGC OPAL, the
length of the building is approx. 1 km, Gujarat
Area: 15.16 lakh sft
Stacker Reclaimer Building for UltraTech Cement Ltd.,
at Kotputhli
Reliance Retail – National Distribution Center, Pune
Area: 4 lakh sft
Tata Steel Processing & Distribution Ltd., Chennai
Volvo India - Bengaluru
ETNA Phoenix - Hyderabad
UltraTech Cements – Rajshree, Karnataka
Bharat Biotech, Multi-storey G+7, R&D center,
Hyderabad
85,000sft
Jayabheri Orange County, Multi-storied building
G + 10, Hyderabad
My Home Industries, 700m long building,
Visakhapatnam
Length: 710m
L & T Metro Stations – Hyderabad
SOLAR PROJECTS
CIRUS SOLAR - ANDHRA PRADESH
AZURE POWER - RAJASTHAN
30 MW
NEW ERA - PEDDALINGAPUR
12 MW
NEW ERA - KOWDIPALLY
10 MW
PREMIER SOLAR - TALAMADLA
8.5 MW
5 MW
PREMIER SOLAR – HYDERABAD
OUR ELITE CUSTOMERS/END USERS
PEBS PENNAR PLANT
INDIA’S 1ST IGBC GOLD RATED GREEN FACTORY
ENTRANCE CANOPY FABRICATION BAY
HEADER BAY CANTEEN
THANK YOU
