CRCW-HP

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Vishay Draloric
Lead (Pb)-Bearing Pulse Proof,
High Power Thick Film Chip Resistors
FEATURES
• Excellent pulse load capability
• Enhanced power rating
• Double side printed resistor element
• AEC-Q200 qualified
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912

LINKS TO ADDITIONAL RESOURCES APPLICATIONS

3D 3D • Military
3D Models • Industrial
The lead (Pb)-bearing pulse proof, high power thick film chip • High power
resistors series is the perfect choice for most fields of power
measurement electronics where reliability, stability, high
power rating and excellent pulse load performance are of
major concern. Typical applications include battery
management systems in industrial and military appliances.

TECHNICAL SPECIFICATIONS
CRCW0402- CRCW0603- CRCW0805- CRCW1206- CRCW1210- CRCW1218- CRCW2010- CRCW2512-
DESCRIPTION HP HP HP HP HP HP HP HP
Imperial size 0402 0603 0805 1206 1210 1218 2010 2512
Metric size code RR1005M RR1608M RR2012M RR3216M RR3225M RR3246M RR5025M RR6332M
Resistance range 1 Ω to 1 MΩ; jumper (0 Ω)
Resistance tolerance ± 5 %; ± 1 %; ± 0.5 %
Temperature coefficient ± 200 ppm/K; ± 100 ppm/K
Rated dissipation, P70 (1) 0.2 W (2) 0.33 W 0.5 W 0.75 W (3) 0.75 W 1.5 W 1.0 W 1.5 W
Operating voltage,
Umax. ACRMS/DC 50 V 75 V 150 V 200 V 200 V 200 V 400 V 500 V
Permissible film
temperature, ϑF max. (1) 155 °C
Operating temperature
-55 °C to +155 °C
range
Max. resistance change
at P70 for resistance
range, |ΔR/R| after:
1000 h ≤ 2.0 %
8000 h ≤ 4.0 %
Permissible voltage
against ambient
(insulation):
1 min, Uins 75 V 100 V 200 V 300 V 300 V 300 V 300 V 300 V
Failure rate: FIT observed ≤ 0.1 x 10-9/h
Notes
(1) Please refer to APPLICATION INFORMATION below
(2) CRCW0402-HP resistors feature a single side printed resistive layer only, except jumpers
(3) Specified power rating requires a thermal resistance of R ≤ 110 K/W
th

APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.

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TEMPERATURE COEFFICIENT AND RESISTANCE RANGE

TYPE / SIZE TCR TOLERANCE RESISTANCE E-SERIES
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW0402-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 3 A ≤ 10 mΩ 0Ω -
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW0603-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 5 A ≤ 8 mΩ 0Ω -
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW0805-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 6 A ≤ 5 mΩ 0Ω -
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW1206-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 10 A ≤ 5 mΩ 0Ω -
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW1210-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 12 A ≤ 4 mΩ 0Ω -
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW1218-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 20 A ≤ 4 mΩ 0Ω -
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW2010-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 12 A ≤ 5 mΩ 0Ω -
± 200 ppm/K ±5% 1 Ω to 1 MΩ E24
±1%
CRCW2512-HP ± 100 ppm/K 1 Ω to 1 MΩ E24; E96
± 0.5 %
Jumper, Imax. = 16 A ≤ 5 mΩ 0Ω -
Note
• The temperature coefficient of resistance (TCR) is not specified for 0 Ω jumpers

PACKAGING
PACKAGING
TYPE / SIZE CODE QUANTITY PACKAGING STYLE WIDTH PITCH
DIMENSIONS
CRCW0402-HP TD = RT7 10 000 2 mm 180 mm / 7"
CRCW0603-HP TA = RT1 5000 180 mm / 7"
Paper tape acc. to
CRCW0805-HP TA = RT1 5000 8 mm 180 mm / 7"
IEC 60286-3 Type 1a 4 mm
CRCW1206-HP TA = RT1 5000 180 mm / 7"
CRCW1210-HP TA = RT1 5000 180 mm / 7"
CRCW1218-HP TK = RT9 4000 180 mm / 7"
Blister tape acc. to
CRCW2010-HP TF = R02 4000 12 mm 4 mm 180 mm / 7"
IEC 60286-3 Type 2a
CRCW2512-HP TG = R67 4000 180 mm / 7"

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PART NUMBER AND PRODUCT DESCRIPTION

Part Number: CRCW0603562RFKTAHP
Part Number: CRCW06030000ZSTAHP
C R C W 0 6 0 3 5 6 2 R F K T A H P

TYPE / SIZE VALUE TOLERANCE TCR PACKAGING SPECIAL

CRCW0402 R = decimal D = ± 0.5 % K = ± 100 ppm/K TA, TD, TF, Up to 2 digits
CRCW0603 K = thousand F=±1% N = ± 200 ppm/K TG, TK HP = pulse proof,
CRCW0805 M = million J=±5% S = jumper high power
CRCW1206 0000 = jumper Z = jumper
CRCW1210
CRCW1218
CRCW2010
CRCW2512

Product Description: CRCW0603-HP 100 562R 1 % RT1

Product Description: CRCW0603-HP 0R0 RT1

CRCW0603-HP 100 562R 1% RT1

TYPE / SIZE TCR RESISTANCE VALUE TOLERANCE VALUE PACKAGING

CRCW0402-HP ± 100 ppm/K 10R = 10 Ω ± 0.5 % RT1, RT7, RT9,
CRCW0603-HP ± 200 ppm/K 562R = 562 Ω ±1% R02, R67
CRCW0805-HP 10K = 10 kΩ ±5%
CRCW1206-HP 1M = 1 MΩ
CRCW1210-HP 0R0 = jumper
CRCW1218-HP
CRCW2010-HP
CRCW2512-HP

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DESCRIPTION MATERIALS
Production is strictly controlled and follows an extensive set Vishay acknowledges the following systems for the
of instructions established for reproducibility. A cermet film regulation of hazardous substances:
layer and a glass-over are deposited on both sides of a high • IEC 62474, Material Declaration for Products of and for the
grade (Al2O3) ceramic substrate with its prepared inner Electrotechnical Industry, with the list of declarable
contacts on both sides. A special laser is used to achieve substances given therein (2)
the target value by smoothly fine trimming the resistive layer
• The Global Automotive Declarable Substance List
without damaging the ceramics. The resistor elements are
(GADSL) (3)
covered by a protective coating designed for electrical,
mechanical and climatic protection. The terminations • The REACH regulation (1907/2006/EC) and the related list
receive a SnPb layer on nickel plating. of substances with very high concern (SVHC) (4) for its
supply chain
The result of the determined production is verified by an
extensive testing procedure on 100 % of the individual chip Except for the intentionally added lead (Pb) in the
resistors. Only accepted products are laid directly into the termination finish, the products do not contain any of the
tape in accordance with IEC 60286-3 Type 1a and banned substances as per IEC 62474, GADSL, or the SVHC
Type 2a (1). list, see www.vishay.com/how/leadfree.
Vishay pursues the elimination of conflict minerals from its
ASSEMBLY supply chain, see the Conflict Minerals Policy at
The resistors are suitable for processing on automatic SMD www.vishay.com/doc?49037.
assembly systems. They are suitable for automatic
soldering wave, reflow or vapor phase as shown in APPROVALS
IEC 61760-1 (1). The encapsulation is resistant to all The resistors are qualified according to AEC-Q200.
cleaning solvents commonly used in the electronics Where applicable, the resistors are tested in accordance
industry, including alcohols, esters and aqueous solutions. with EN 140401-802 which refers to EN 60115-1,
The suitability of conformal coatings, potting compounds EN 60115-8 and the variety of environmental test
and their processes, if applied, shall be qualified by procedures of the IEC 60068 (1) series.
appropriate means to ensure the long-term stability of the
whole system. RELATED PRODUCTS
The resistors with SnPb plating provides compatibility with For more information about RoHS-compliant products with
lead (Pb)-free and lead-containing soldering processes. pulse proof, high power performance, please refer to
Solderability is specified for 2 years after production or datasheet: CRCW-HP e3, Pulse Proof, High Power Thick
requalification. The permitted storage time is 20 years. The Film Chip Resistors www.vishay.com/doc?20043.
immunity of the plating against tin whisker growth has been
proven under extensive testing.

Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table

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FUNCTIONAL PERFORMANCE

Single Pulse

Axis Title
10 000 10000
CRCW2512-HP
CRCW1218-HP
1000 CRCW2010-HP
CRCW1210-HP
CRCW1206-HP
Pmax. - Pulse Load (W)
2nd line

100 CRCW0805-HP 1000

CRCW0603-HP

2nd line
1st line
CRCW0402-HP
10

1 100
^

0.1

0.01 10
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100
ti - Pulse Duration (s)

Maximum pulse load, single pulse; applicable if P → 0 and n < 1000 and Û ≤ Ûmax.;
for permissible resistance change equivalent to 8000 h operation

Continuous Pulse

Axis Title
10 000 10000
CRCW2512-HP
CRCW1218-HP
1000 CRCW2010-HP
CRCW1210-HP
CRCW1206-HP
Pmax. - Pulse Load (W)
2nd line

100 CRCW0805-HP 1000

CRCW0603-HP

2nd line
1st line
CRCW0402-HP
10

1 100
^

0.1

0.01 10
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100
ti - Pulse Duration (s)

Maximum pulse load, continuous pulses; applicable if P ≤ P (ϑamb) and Û ≤ Ûmax.;

for permissible resistance change equivalent to 8000 h operation

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Pulse Voltage

Axis Title
2000 10000
CRCW2512-HP
1800
1600
Umax. - Pulse Voltage (V)

CRCW2010-HP
2nd line

1400
1000
1200

2nd line
1st line
1000
800 CRCW1206-HP, CRCW1210-HP, CRCW1218-HP

CRCW0805-HP 100
600
^

400 CRCW0603-HP
200
CRCW0402-HP
0 10
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10
ti - Pulse Duration (s)

Maximum pulse voltage, single and continuous pulses; applicable if Pˆ ≤ Pˆ max . ;

for permissible resistance change equivalent to 8000 h operation

Derating

Axis Title
1.8 10000

1.6 CRCW1218-HP, CRCW2512-HP

1.4
P - Power Dissipation (W)

1.2 1000
CRCW2010-HP

2nd line
1st line
2nd line

1.0
CRCW1206-HP, CRCW1210-HP
0.8

0.6 CRCW0805-HP 100

0.4 CRCW0603-HP

0.2
CRCW0402-HP
0 10
-70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
ϑamb - Ambient Temperature (°C)

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TESTS AND REQUIREMENTS
All executed tests are carried out in accordance with the The testing also covers most of the requirements specified
following specifications: by EIA/IS-703 and JIS-C-5201-1.
EN 60115-1, generic specification The tests are carried out under standard atmospheric
EN 60115-8, sectional specification conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
EN 140401-802, detail specification
Temperature: 15 °C to 35 °C
IEC 60068-2-xx, test methods
Relative humidity: 25 % to 75 %
The parameters stated in the Test Procedures and
Requirements table are based on the required tests Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
and permitted limits of EN 140401-802. The table presents A climatic category LCT / UCT / 56 is applied, defined by the
only the most important tests, for the full test schedule refer lower category temperature (LCT), the upper category
to the documents listed above. However, some additional temperature (UCT), and the duration of exposure in the
tests and a number of improvements against those damp heat, steady state test (56 days).
minimum requirements have been included. The components are mounted for testing on boards in
accordance with EN 60115-8, 2.4.2 unless otherwise
specified.

TEST PROCEDURES AND REQUIREMENTS

REQUIREMENTS
PROCEDURE
IEC PERMISSIBLE CHANGE (ΔR)
EN 60115-1 60068-2 (1) STABILITY CLASS 1 STABILITY CLASS 2
TEST Stability for product types:
CLAUSE TEST OR BETTER OR BETTER
METHOD
CRCW-HP 1 Ω to 1 MΩ
Measurements of
6.1 - - ± 0.5 %; ± 1 %; ± 5 %
resistance and tolerance
Temperature coefficient At (20 / -55 / 20) °C and
6.2 - ± 100 ppm/K; ± 200 ppm/K
of resistance (20 / 155 / 20) °C
U= P 70 x R ≤ Umax.:
Endurance at rated 1.5 h on; 0.5 h off;
7.1 -
temperature 70 °C 70 °C; 1000 h ± (2 % R + 0.1 Ω)
70 °C; 8000 h ± (4 % R + 0.1 Ω)
Endurance at
7.3 - 155 °C, 1000 h ± (2 % R + 0.1 Ω)
maximum temperature
(40 ± 2) °C; (93 ± 3) % RH;
10.4 78 (Cab) Damp heat, steady state ± (1 % R + 0.05 Ω)
56 days
(85 ± 2) °C; (85 ± 5) % RH;
Damp heat, steady state,
10.5 67 (Cy) U = 0.1 x P 85 x R ≤ 100 V; ± (2 % R + 0.1 Ω)
accelerated
1000 h
- 1 (Aa) Cold U= P 70 x R ; - 55 °C; 2 h ± (0.5 % R + 0.05 Ω)
Rapid change of 30 min at -55 °C; and ± (1 % R + 0.05 Ω)
10.1 14 (Na)
temperature 30 min at 125 °C; 1000 cycles no visible damage
U = 2.5 x P 70 x R ≤ 2 x Umax.;
8.1 - Short-term overload ± (2 % R + 0.05 Ω)
whichever is the less severe; 5 s
Severity no. 4:
U = 10 x P 70 x R
Single pulse ± (1 % R + 0.05 Ω)
8.2 - or U ≤ 2 x Umax.;
high voltage overload no visible damage
whichever is the less severe
10 pulses 10 μs/700 μs
U= 15 x P 70 x R or ≤ 2 x Umax.;
Periodic electric ± (1 % R + 0.05 Ω)
8.4 - whichever is the less severe
overload no visible damage
0.1 s on; 2.5 s off; 1000 cycles
IEC 61340-3-1 (1);
Electrostatic discharge
8.5 - 3 pos. + 3 neg. discharges; ± (1 % R + 0.05 Ω)
(human body model)
ESD voltage acc. to the size

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TEST PROCEDURES AND REQUIREMENTS

REQUIREMENTS
PROCEDURE
IEC PERMISSIBLE CHANGE (ΔR)
EN 60115-1 60068-2 (1) STABILITY CLASS 1 STABILITY CLASS 2
TEST Stability for product types:
CLAUSE TEST OR BETTER OR BETTER
METHOD
CRCW-HP 1 Ω to 1 MΩ
Endurance by sweeping;
10 Hz to 2000 Hz;
± (0.5 % R + 0.05 Ω)
9.11 6 (Fc) Vibration no resonance;
No visible damage
amplitude ≤ 1.5 mm or
≤ 200 m/s2; 7.5 h
Solder bath method;
Sn60Pb40
non-activated flux; (235 ± 5) °C
(2 ± 0.2) s Good tinning (≥ 95 % covered)
11.1 58 (Td) Solderability
Solder bath method; Sn96.5Ag3Cu0.5 no visible damage
or Sn99.3Cu0.7
non-activated flux
(245 ± 5) °C; (3 ± 0.3) s
Resistance to Solder bath method
11.2 58 (Td) ± (0.5 % R + 0.05 Ω)
soldering heat (260 ± 5) °C; (10 ± 1) s
Component
11.3 45 (XA) Isopropyl alcohol; 50 °C; method 2 No visible damage
solvent resistance
CRCW0603-HP e3 and smaller: 9 N
9.7 21 (Ue3) Shear (adhesion) CRCW0805-HP e3 to No visible damage
CRCW2512-HP e3: 45 N
± (0.25 % R + 0.05 Ω)
9.8 21 (Uu1) Substrate bending Depth 2 mm; 3 times No visible damage,
no open circuit in bent position
12.2 - Voltage proof U = 1.4 x Uins; 60 s No flashover or breakdown
Flammability,
12.4 - IEC 60695-11-5 (1); 10 s No burning after 30 s
needle flame test
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents

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DIMENSIONS

DIMENSIONS AND MASS

L W H T1 T2 MASS
TYPE / SIZE
(mm) (mm) (mm) (mm) (mm) (mg)
CRCW0402-HP 1.0 ± 0.05 0.5 ± 0.05 0.3 ± 0.10 0.25 ± 0.10 0.2 ± 0.10 0.65
CRCW0603-HP 1.6 ± 0.10 0.85 ± 0.10 0.45 ± 0.10 0.3 ± 0.20 0.3 ± 0.20 2
CRCW0805-HP 2.0 ± 0.15 1.25 ± 0.15 0.5 ± 0.10 0.4 ± 0.20 0.35 ± 0.20 5.5
CRCW1206-HP 3.1 ± 0.20 1.6 ± 0.15 0.5 ± 0.15 0.5 ± 0.20 0.45 ± 0.20 10
CRCW1210-HP 3.2 ± 0.20 2.5 ± 0.20 0.6 ± 0.10 0.45 ± 0.20 0.4 ± 0.20 18
CRCW1218-HP 3.1 ± 0.20 4.6 ± 0.20 0.6 ± 0.10 0.45 ± 0.20 0.4 ± 0.20 31
CRCW2010-HP 5.0 ± 0.15 2.5 ± 0.15 0.6 ± 0.10 0.6 ± 0.20 0.6 ± 0.20 25.5
CRCW2512-HP 6.3 ± 0.20 3.15 ± 0.15 0.6 ± 0.10 0.6 ± 0.20 0.6 ± 0.20 42

SOLDER PAD DIMENSIONS

G X

Y
Z

RECOMMENDED SOLDER PAD DIMENSIONS

WAVE SOLDERING REFLOW SOLDERING
TYPE / SIZE G Y X Z G Y X Z
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
CRCW0402-HP - - - - 0.45 0.6 0.6 1.65
CRCW0603-HP 0.65 1.10 1.25 2.85 0.75 0.75 1.00 2.25
CRCW0805-HP 0.90 1.30 1.60 3.50 1.00 0.95 1.45 2.90
CRCW1206-HP 1.40 1.40 1.95 4.20 1.50 1.05 1.8 3.60
CRCW1210-HP 1.80 1.45 2.95 4.70 1.70 1.10 2.80 3.90
CRCW1218-HP 1.60 1.50 5.10 4.60 1.70 1.10 4.90 3.90
CRCW2010-HP 3.60 1.65 2.85 6.90 3.70 1.20 2.70 6.10
CRCW2512-HP 4.90 1.60 3.50 8.10 5.00 1.25 3.35 7.50
Notes
• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or
in publication IPC-7351.
Still, the given solder pad dimensions will be found adequate for most general applications
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents

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Disclaimer

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