Aswin Kasthurbai Andy
INSTRUMENTATION ENGINEER
|+971-554472038 | aswinkovilakam@gmail.com | linkedin.com/in/aswin-kasthurbai-andy-568828201
Summary
Experienced and results-driven Instrumentation & Control Engineer with over 10 years of expertise in the Oil &
Gas, Manufacturing, and Chemical industries. Skilled in commissioning, and maintaining state-of-the-art control
systems while ensuring seamless operations. Proven success in reducing downtime by 20%, enhancing process
efficiency by 25%,
and consistently delivering projects on time and within budget. Proficient in project management,
automation systems, regulatory compliance, and adhering to strict safety protocols.
Core Competencies
PLC
Technical Expertise: Instrumentation Operations & Maintenance · Automation & Control Systems · Instrument
Calibration & Testing · Data Acquisition Systems (DAQ)
Leadership & Management: Team Leadership & Development · Vendor & Contract Negotiation · Project
Management & Budgeting
Process Optimization: PLC · SCADA · VFD Operations · Process Optimization & Root Cause Analysis
Safety & Compliance: Regulatory Compliance · Safety & Environmental Compliance · Quality Assurance · SAP PM
Module Expertise
System Design & Integration: Instrumentation Design · Integration with DCS/PLC · Contract & Vendor Management
Automation Tools: PLC · SCADA · VFD · DCS · HMI
Protocols & Systems: Modbus · Profibus · OPC · Honeywell · Siemens · Yokogawa
Languages: Malayalam · English · Hindi · Tamil
Professional Experience
Iron Fist General Contracting LLC UAE
Instrumentation & Control Engineer (site) November 2024 – Present
Panel Installation Supervision & Quality Assurance:
Supervise the physical installation of DCS panels in the control room and remote locations, ensuring
adherence to design drawings, safety standards, and quality specifications.
Conduct pre-commissioning checks on DCS panels, including point-to-point wiring checks, power-up
tests, and cabinet internal component verification.
Work closely with electrical engineers and technicians to ensure proper power supply, grounding,
and cabling for DCS panels.
Ensure all safety regulations and procedures are followed during panel installation.
System Testing & Commissioning:
Develop and execute comprehensive Factory Acceptance Test (FAT) and Site Acceptance Test (SAT)
procedures for the DCS system, including hardware and software functionalities.
Perform loop checking for all instrument loops connected to the DCS, verifying signal integrity from
field devices to the DCS and control output functionality.
Conduct functional testing of control strategies, interlocks, and sequences configured in the DCS.
Support process commissioning and plant startup activities, troubleshooting any DCS or
instrumentation-related issues that arise.
Assist in tuning PID control loops for optimal process performance.
Documentation & Training:
Prepare and maintain detailed documentation for the DCS system, including system architecture,
configuration databases, logic diagrams, HMI screen documentation, and operational manuals.
Provide training to operations and maintenance personnel on the functionality, troubleshooting, and
daily operation of the DCS.
Generate progress reports and commissioning reports related to DCS activities.
Document Controller January 2024 - October 2024
· Streamlined and managed technical documentation for engineering and construction projects.
· Implemented optimized document control systems, reducing retrieval time by 40%.
· Ensured compliance with regulatory standards and internal documentation protocols.
· Conducted internal audits and collaborated with cross-functional teams to ensure effective communication
and document accuracy.
Bridge & Roof Co. (India) Ltd. India
Instrumentation & Control Engineer (site) January 2020 - October 2023
· Ensured 99% equipment availability by overseeing preventive and breakdown maintenance for
instrumentation systems.
· Led the design and implementation of upgrades for firefighting systems, boosting safety compliance by 30%.
· Integrated fire detection systems with DCS/PLC controls for real-time monitoring and improved response
time.
· Review and develop Field Instrumentation deliverables such as Instrument Index, datasheets, wiring
diagrams, cable routing layouts, hook-ups, block diagrams etc
· Directed a team of 6 engineers, maintaining on-time, on-budget project delivery.
Revalation Automation Pvt. Ltd. India
Senior Instrumentation Engineer October 2017 - December 2019
· Led pre-commissioning and commissioning activities, boosting plant efficiency by 25%.
· Reduced downtime by 20% through optimized troubleshooting protocols and effective root cause analysis.
· Achieved 15% cost savings by optimizing vendor management and project planning.
· Review and develop Field Instrumentation deliverables such as Instrument Index, datasheets, wiring
diagrams, cable routing layouts, hook-ups, block diagrams etc
Power Instrumentation and Engineering India
Field Instrumentation Engineer July 2014 - July 2017
· Successfully executed instrumentation projects, delivering 100% on-time completion.
· Conducted toolbox talks and safety briefings, resulting in a 30% reduction in incident rates.
· Enhanced system reliability by proactively addressing operational issues.
· Review and develop Field Instrumentation deliverables such as Instrument Index, datasheets, wiring
diagrams, cable routing layouts, hook-ups, block diagrams etc
ABB via Technosys | Kensai Nerolac Paints Ltd. India
Junior Instrumentation Engineer January 2011 - January 2014
· Improved plant efficiency by 10% by commissioning and calibrating instrumentation systems.
· Ensured operational reliability through troubleshooting and calibration of DCS systems.
Advanced Systek Pvt Ltd | Site: HPCL Elathur India
Control Room Operator (Trainee Engineer) March 2009 - January
2010
· Monitored instrumentation systems, achieving 98% uptime.
· Participated in troubleshooting and calibration processes to ensure optimal system performance.
Projects
Firefighting System Upgrade December 2023
· Designed and commissioned advanced fire detection and suppression systems integrated with DCS/PLC
controls, ensuring zero safety incidents.
· Improved system reliability by 30%, enhancing overall operational safety.
Control Systems Commissioning & Calibration January 2014
· Commissioned and calibrated DCS-based control systems, improving operational efficiency by 15%.
Certifications
VLSI for Beginners
Embedded Systems for Beginners
