Door & Lock: Section
Door & Lock: Section
DLK
A
B
SECTION
DOOR & LOCK C
E
CONTENTS
WITH INTELLIGENT KEY SYSTEM DOOR LOCK FUNCTION ..........................................19 F
DOOR LOCK FUNCTION : System Description ....19
PRECAUTION ............................................... 8
REMOTE KEYLESS ENTRY FUNCTION ..................21
G
PRECAUTIONS ................................................... 8 REMOTE KEYLESS ENTRY FUNCTION : Sys-
Precaution for Supplemental Restraint System tem Description ........................................................21
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
KEY REMINDER FUNCTION ....................................23 H
SIONER" ................................................................... 8
KEY REMINDER FUNCTION : System Descrip-
Precaution Necessary for Steering Wheel Rota-
tion ...........................................................................23
tion After Battery Disconnect ..................................... 8
Precaution for Servicing Doors and Locks ................ 9 INFORMATION DISPLAY (COMBINATION I
METER) ......................................................................23
PREPARATION ........................................... 10 INFORMATION DISPLAY (COMBINATION
PREPARATION ..................................................10 METER) : ACC Warning (Information Display) ........23 J
Special Service Tool ............................................... 10 INFORMATION DISPLAY (COMBINATION
Commercial Service Tool ........................................ 11 METER) : Door Open Warning ................................24
INFORMATION DISPLAY (COMBINATION
DLK
SYSTEM DESCRIPTION ............................. 12 METER) : Engine Start Information .........................25
INFORMATION DISPLAY (COMBINATION
COMPONENT PARTS .......................................12 METER) : Intelligent Key Low Battery Warning .......27
Component Parts Location ...................................... 12 INFORMATION DISPLAY (COMBINATION L
Door Lock and Unlock Switch ................................. 13 METER) : Intelligent Key System Malfunction .........29
Door Request Switch .............................................. 13 INFORMATION DISPLAY (COMBINATION
Door Switch ............................................................. 14 METER) : Key ID Verification Information ...............30 M
Front Door Lock Assembly ...................................... 14 INFORMATION DISPLAY (COMBINATION
Fuel Filler Lid Opener Actuator ............................... 14 METER) : Key ID Warning .......................................31
Fuel Filler Lid Opener Switch .................................. 14 INFORMATION DISPLAY (COMBINATION N
Inside Key Antenna ................................................. 15 METER) : P Position Warning (Information Dis-
Intelligent Key Warning Buzzer ............................... 15 play) .........................................................................32
Outside Key Antenna .............................................. 15 INFORMATION DISPLAY (COMBINATION
Rear Door Lock Assembly ...................................... 15 METER) : Steering Lock Information .......................33 O
Remote Keyless Entry Receiver ............................. 16 INFORMATION DISPLAY (COMBINATION
METER) : Take Away Warning (Information Dis-
SYSTEM (POWER DOOR LOCK SYSTEM) ....17 play) .........................................................................34 P
System Description ................................................. 17
WARNING/INDICATOR/CHIME LIST ........................35
SYSTEM (INTELLIGENT KEY SYSTEM) ..........18 WARNING/INDICATOR/CHIME LIST : Warning
INTELLIGENT KEY SYSTEM ................................... 18 Lamp/Indicator (Information Display) .......................35
WARNING/INDICATOR/CHIME LIST : Warning
INTELLIGENT KEY SYSTEM : System Descrip-
Chime ......................................................................36
tion .......................................................................... 18
HOOD LOCK ................................................... 160 FUEL FILLER LID OPENER SWITCH ............. 180
Exploded View .......................................................160 Exploded View ...................................................... 180
Removal and Installation ....................................... 180
HOOD LOCK ............................................................160
HOOD LOCK : Removal and Installation ...............160 INSIDE KEY ANTENNA ................................... 181
HOOD LOCK : Inspection ......................................161
INSTRUMENT CENTER .......................................... 181
HOOD LOCK RELEASE HANDLE ..........................162 INSTRUMENT CENTER : Removal and Installa-
HOOD LOCK RELEASE HANDLE : Removal and tion ........................................................................ 181
Installation .............................................................162
CONSOLE ............................................................... 181
HOOD LOCK RELEASE CABLE ............................162 CONSOLE : Removal and Installation .................. 181
HOOD LOCK RELEASE CABLE : Removal and
Installation .............................................................162 OUTSIDE KEY ANTENNA ............................... 182
REAR RH .................................................................264
FRONT DOOR .................................................. 289
Exploded View ...................................................... 289
REAR RH : Description .........................................264
REAR RH : Diagnosis Procedure ..........................264 DOOR ASSEMBLY ................................................. 290
DOOR ASSEMBLY : Removal and Installation .... 290
DOOR DOES NOT LOCK/UNLOCK WITH
DOOR ASSEMBLY : Inspection ........................... 290
DRIVER SIDE DOOR LOCK KNOB OR DOOR DOOR ASSEMBLY : Adjustment (Double Cab
KEY CYLINDER ............................................... 266 Models) ................................................................. 291
Diagnosis Procedure .............................................266 DOOR ASSEMBLY : Adjustment (Single Cab
DOOR DOES NOT LOCK/UNLOCK WITH Models) ................................................................. 293
KEYFOB .......................................................... 267 DOOR STRIKER ..................................................... 295
Diagnosis Procedure .............................................267 DOOR STRIKER : Removal and Installation ........ 295
DOOR STRIKER : Adjustment .............................. 295
KEY REMINDER FUNCTION DOES NOT OP-
ERATE ............................................................. 268 DOOR HINGE .......................................................... 295
Diagnosis Procedure .............................................268 DOOR HINGE : Removal and Installation ............ 295
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000014548205
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery or batteries, and wait at least three minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000014260160
NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
A
WARNING:
Radio waves could adversely affect electric medical equipment. Those who use a pacemaker should
contact the electric medical equipment manufacturer for the possible influences before use. B
• After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their
operation.
• Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
• When removing or disassembling each component, be careful not to damage or deform it. If a component C
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it. D
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
E
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt: F
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt: G
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth. H
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
I
DLK
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000014260162
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
— Locating the noise
(J-39570)
Chassis Ear
SIIA0993E
ALJIA1232ZZ
ALEIA0183ZZ
AWJIA0483ZZ F
G
(TechMate No.) Description
Tool name
H
(J-39565) Locating the noise
Engine Ear
J
SIIA0995E
DLK
PIIB1407E
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000014260164
ALKIA3924ZZ
A. View with rear console finisher re- B. View with A/C control removed C. View with instrument panel removed
moved
• Door lock and unlock switch transmits door lock/unlock signal operation to BCM.
• Door lock and unlock switch (1) is integrated into the main power H
window and door lock/unlock switch.
JMKIA9352ZZ
DLK
O
JMKIB4269ZZ
JMKIA6526ZZ
• Door lock actuator and unlock sensor are integrated into front door
lock assembly LH.
• Door lock actuator receives lock/unlock signal from BCM and then
locks/unlocks driver door.
• Only front door lock assembly LH integrates unlock sensor. Unlock
sensor transmits lock/unlock status of driver side door to BCM.
JMKIA8649ZZ
Fuel filler lid opener actuator receives power supply from fuel filler lid
opener relay and then opens fuel filler lid.
JMKIB4270ZZ
• Fuel filler lid opener actuator opens fuel filler lid when fuel filler lid
opener switch is pressed.
• Fuel filler lid opener switch is installed in the instrument panel LH.
JMKIB4271ZZ
A
• Inside key antenna detects that Intelligent Key is within the inside
detection area and then transmits detection status to BCM.
• Inside key antenna (instrument center) is installed behind A/C con- B
trol.
• Inside key antenna (console) is installed behind rear console rear
finisher.
C
D
JMKIA8646ZZ
H
JMKIB1354ZZ
DLK
JMKIA8648ZZ
JMKIB4273ZZ
JMKIB4276ZZ
SYSTEM DIAGRAM B
JMKIB4179GB
Operation condition
Operation
A condition B condition M
• Driver door is open.
LOCK All door are closed.
• Ignition switch: LOCK or OFF
N
INTERIOR ROOM LAMP CONTROL FUNCTION
Interior room lamp is controlled according to door lock/unlock state; refer to INL-9, "INTERIOR ROOM LAMP
CONTROL SYSTEM : System Description".
O
SYSTEM DIAGRAM
JMKIB4205GB
SYSTEM DESCRIPTION
• The Intelligent Key system is a system that makes it possible to lock and unlock the door locks (door lock/
unlock function) by carrying the Intelligent Key, which operates based on the results of electronic ID verifica-
tion using two-way communication between the Intelligent Key and the vehicle (BCM).
NOTE:
The driver should always carry the Intelligent Key.
• The settings for each function can be changed with CONSULT.
• If an Intelligent Key is lost, a new Intelligent Key can be registered. A maximum of 4 Intelligent Keys can be
registered.
• It is possible to perform a diagnosis on the system and register an Intelligent Key with CONSULT.
• For initialization and registration of Intelligent Key, refer to CONSULT Immobilizer mode and follow the on
screen instructions.
E
SYSTEM DIAGRAM
DLK
JMKIB4220GB
M
Door lock function controls operation function of the following items:
• Door lock and unlock function (door request switch)
• Hazard reminder function (door request switch)
N
• Auto door lock function (door request switch)
DOOR LOCK AND UNLOCK FUNCTION (DOOR REQUEST SWITCH)
When pressing the door request switch, it is possible to lock and unlock the door by carrying the Intelligent O
Key.
Operation Description
• When the BCM detects that each door request switch is pressed, it starts the outside key antenna and inside P
key antenna corresponding to the pressed door request switch and transmits the request signal to the Intelli-
gent Key, and then, check that the Intelligent Key is near the door.
• If the Intelligent Key is within the outside key antenna detection area, it receives the request signal and
transmits the key ID signal to the BCM via remote keyless entry receiver.
• BCM receives the key ID signal and compares it with the registered key ID.
• BCM locks/unlocks each door lock actuator.
Operation Condition
Combination meter
Inside key antenna
Door lock actuator
Function
Intelligent Key
Door switch
C
BCM
Door lock and unlock function (door request switch) × × × × × × × × D
Hazard reminder function (door request switch) × × × ×
Auto door lock function (door request switch) × × × × × ×
E
REMOTE KEYLESS ENTRY FUNCTION
REMOTE KEYLESS ENTRY FUNCTION : System Description INFOID:0000000014260179
F
SYSTEM DIAGRAM
G
DLK
JMKIB4221GB
The Intelligent Key has the same functions as the remote control entry function. Therefore, it can be used in
the same manner as the remote controller by operating the door lock/unlock button. L
Remote keyless entry function controls operation function of the following items:
• Door lock and unlock function (Intelligent Key)
• Hazard reminder function (Intelligent Key) M
• Auto door lock function (Intelligent Key)
DOOR LOCK AND UNLOCK FUNCTION (INTELLIGENT KEY)
N
Operation Description
• When door lock/unlock button of the Intelligent Key is pressed, lock signal or unlock signal is transmitted
from Intelligent Key to BCM via remote keyless entry receiver.
• BCM receives the signal and compares it with the registered key ID to the vehicle. O
• BCM locks/unlocks each door lock actuator when key ID matches.
Operation Condition
If the following condition is satisfied, door lock and unlock operation is performed if the Intelligent Key button is P
pressed:
Function
Intelligent Key
Door switch
BCM
SYSTEM DIAGRAM B
JMKIB4222GB
BASIC OPERATION G
Key reminder is the function that prevents the key from being left in the vehicle.
Key reminder has the following 3 functions:
H
Key reminder function Operation condition Operation
When door is locked by door lock and unlock switch operation under the
following conditions: I
Driver door opened • Ignition switch: LOCK or OFF position All doors unlock
• Registered Intelligent Key is inside the vehicle
• Driver door is opened
J
When all doors other than driver door are locked, driver door locks within
Driver door closed* All doors unlock
0.2 seconds after driver door is closed.
When all of the following conditions are satisfied:
• All doors unlock DLK
• Locked all doors with door lock and unlock switch
Door is open to closed • Honk Intelligent Key warn-
• [Any door: open] → [all doors: closed]
ing buzzer
• Registered Intelligent Key is inside the vehicle
*:If the door closing impact shocks the door lock knob, or contacts against baggage with the door lock knob might activate the door locks L
accidentally but unlock operation is perform in these cases.
NOTE:
The above function operates when the Intelligent Key is inside the vehicle. However, there may be times when
M
the Intelligent Key cannot be detected, and this function does not operate when the Intelligent Key is on the
instrument panel or in the glove box. Also, this system sometimes does not operate if the Intelligent Key is in
the door pocket of the open door.
INFORMATION DISPLAY (COMBINATION METER) N
DESIGN/PURPOSE
When the P position warning is canceled, an alarm warns the driver that the ignition switch is in the ACC posi- P
tion.
Symbol Message
JMKIB1394ZZ
SYSTEM DIAGRAM
JMKIB1385GB
SIGNAL PATH
• BCM transmits meter display signal to combination meter via CAN communication when ACC warning
(buzzer) is operated.
• When combination meter receives meter display signal, ACC warning (information display) displays.
WARNING/INDICATOR OPERATING CONDITION
ACC warning (buzzer) operates.
WARNING/INDICATOR CANCEL CONDITION
ACC warning (buzzer) is canceled.
TIMING CHART
JMKIB1386GB
DESIGN/PURPOSE
Information display warns the driver that each door is open or is not fully closed.
Symbol Message A
–
C
D
JMKIB4223ZZ
SYSTEM DIAGRAM E
JMKIB1697GB H
SIGNAL PATH
• BCM transmits door switch signal to combination meter via CAN communication.
• When combination meter judges according to received door switch signal that a door is open or not fully I
closed, door open warning displays.
WARNING/INDICATOR OPERATING CONDITION
Each door switch is ON. J
N
JMKIB1698GB
DESIGN/PURPOSE
Information display informs the driver that the engine can be started. P
Symbol Message
A/T models –
JMKIB1883ZZ
M/T models –
JMKIB1884ZZ
SYSTEM DIAGRAM
JMKIB1886GB
SIGNAL PATH
A/T Models
• BCM receives the steering lock communication signal from the steering lock unit. Moreover, it receives the
shift position signal from ECM via CAN communication and checks that the engine can be started.
• When BCM detects that the engine can be started, meter display signal is transmitted by BCM to combina-
tion meter via CAN communication.
• When combination meter receives meter display signal, engine start information displays.
M/T Models
• BCM receives the steering lock communication signal from the steering lock unit. Moreover, it receives the
engine status signal from ECM and checks that the engine can be started.
• When BCM detects that the engine can be started, meter display signal is transmitted by BCM to combina-
tion meter via CAN communication.
• When combination meter receives meter display signal, engine start information displays.
WARNING/INDICATOR OPERATING CONDITION
A condition B condition
D
• Any door is open → All doors are closed
• Ignition switch: Other than ON position
• Push-button ignition switch: Pressed
• Shift position: P position (A/T models)
• Intelligent Key backside is contacted to push-button ignition
• Registered Intelligent Key is detected inside vehicle.
switch while brake pedal is depressed. E
When Ignition Switch is Turned From ON to OFF
When all of the following conditions are satisfied:
• Ignition switch: ON → OFF F
• Shift position: P position (A/T models)
• Registered Intelligent Key is detected inside vehicle.
NOTE: G
Engine start information turns ON for several seconds and then turns OFF when ignition switch is turned to the
ON position from the OFF position. Engine start information does not turn ON until opening and closing of
driver door is detected again.
H
WARNING/INDICATOR CANCEL CONDITION
When Ignition Switch is ON
When any of the following conditions are satisfied: I
• Shift position: Other than P position (A/T models)
• Engine is started.
• Engine cannot start. J
When Ignition Switch is Other than ON
When any of the following conditions are satisfied:
• Shift position: Other than P position (A/T models) DLK
• Registered Intelligent Key is not detected inside the vehicle.
• When BCM receives Intelligent Key button operation via remote keyless entry receiver
• When BCM receives door request switch signal from door request switch
L
• After 15 seconds are passed since the engine start information is displayed
When Ignition Switch is Turned From ON to OFF
• After several seconds are passed since the engine start information is displayed
M
INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key Low Battery
Warning INFOID:0000000014260184
N
DESIGN/PURPOSE
Information display warns the driver that Intelligent Key battery level is low.
NOTE: O
Information display does not display when Intelligent Key battery is discharged.
Symbol Message
JMKIB1397ZZ
SYSTEM DIAGRAM
JMKIB1405GB
SIGNAL PATH
• When Intelligent Key receives request signal from inside key antenna or outside key antenna, key ID signal
is transmitted from Intelligent Key to remote keyless entry receiver.
• BCM receives key ID signal via remote keyless entry receiver and detects that Intelligent Key battery level is
low.
• When BCM detects that ignition switch is ON, meter display signal is transmitted by BCM to combination
meter via CAN communication.
• When combination meter receives meter display signal, Intelligent Key low battery warning displays.
WARNING/INDICATOR OPERATING CONDITION
When all of the following conditions are satisfied:
• Ignition switch is in the ON position.
• Intelligent Key battery level is low.
WARNING/INDICATOR CANCEL CONDITION
When any of the following conditions are satisfied:
• After 30 seconds are passed since the Intelligent Key low battery warning is displayed
• Ignition switch is in a position other than ON.
• When Intelligent Key backside is contacted to push-button ignition switch while brake pedal is depressed
E
JMKIB1406GB
DESIGN/PURPOSE G
Information display warns the driver that Intelligent Key system malfunctions or that engine cannot be started.
Symbol Message
H
DLK
JMKIB1398ZZ
SYSTEM DIAGRAM L
JMKIB1417GB
O
SIGNAL PATH
• When BCM detects that Intelligent Key system malfunctions or that the engine cannot be started, meter dis-
play signal is transmitted by BCM to combination meter via CAN communication. P
• When combination meter receives meter display signal, Intelligent Key system malfunction displays.
WARNING/INDICATOR OPERATING CONDITION
When any of the following conditions are satisfied:
• The engine cannot be started.
• Intelligent Key system malfunction is detected.
WARNING/INDICATOR CANCEL CONDITION
JMKIB1418GB
DESIGN/PURPOSE
If BCM cannot detect a registered Intelligent Key inside the vehicle, it informs the driver that it is necessary for
the vehicle to detect a registered Intelligent Key.
Symbol Message
JMKIB1887ZZ
SYSTEM DIAGRAM
JMKIB1421GB
SIGNAL PATH
• BCM activates inside key antenna and checks that Intelligent Key is in vehicle when push-button ignition
switch operation is performed while ignition is in the LOCK position.
• When BCM does not detect a registered Intelligent Key in vehicle, meter display signal is transmitted by
BCM to combination meter via CAN communication.
• When combination meter receives meter display signal, key ID warning displays.
• After 5 seconds are passed since the key ID warning is displayed, key ID verification information displays.
Revision: November 2016 DLK-30 2017 D23
SYSTEM (INTELLIGENT KEY SYSTEM)
< SYSTEM DESCRIPTION > [WITH INTELLIGENT KEY SYSTEM]
WARNING/INDICATOR OPERATING CONDITION
When all of the following conditions are satisfied: A
• Ignition switch: LOCK position
• Push-button ignition switch operation is performed.
• Registered Intelligent Key is not detected inside the vehicle. B
WARNING/INDICATOR CANCEL CONDITION
When any of the following conditions are satisfied:
• After 25 seconds are passed since the key ID verification information is displayed C
• When all doors are locked with Intelligent Key or door request switch
• Lock the doors after all doors are closed
• When Intelligent Key backside is contacted to push-button ignition switch while brake pedal is depressed
D
INFORMATION DISPLAY (COMBINATION METER) : Key ID Warning INFOID:0000000014260187
DESIGN/PURPOSE E
Information display warns the driver that Intelligent Key is not detected in vehicle.
Symbol Message F
Key ID Incorrect
H
I
JMKIB1398ZZ
SYSTEM DIAGRAM J
DLK
JMKIB1419GB
SIGNAL PATH O
• BCM activates inside key antenna and checks that Intelligent Key is in vehicle when push-button ignition
switch operation is performed while ignition is in the LOCK position.
• When BCM does not detect a registered Intelligent Key in vehicle, meter display signal is transmitted by P
BCM to combination meter via CAN communication.
• When combination meter receives meter display signal, key ID warning displays.
WARNING/INDICATOR OPERATING CONDITION
When all of the following conditions are satisfied:
• Ignition switch is in the LOCK position.
• Push-button ignition switch operation is performed.
• A registered Intelligent Key is not detected inside the vehicle.
JMKIB1420GB
DESIGN/PURPOSE
Information display warns the driver of egression from the vehicle while shift is other than P position.
Symbol Message
Shift to Park
JMKIB1400ZZ
SYSTEM DIAGRAM
JMKIB1422GB
SIGNAL PATH
JMKIB1423GB
G
INFORMATION DISPLAY (COMBINATION METER) : Steering Lock Information
INFOID:0000000014260189
H
DESIGN/PURPOSE
When unlocking the steering lock, the system informs the driver that it cannot be unlocked unless the steering
wheel is turned. I
Symbol Message
DLK
–
JMKIB1874ZZ M
SYSTEM DIAGRAM
N
JMKIB1426GB
JMKIB1427GB
DESIGN/PURPOSE
Information display warns the driver that Intelligent Key is not detected in vehicle.
Symbol Message
No Key Detected
JMKIB1398ZZ
JMKIB1428GB
D
SIGNAL PATH
• BCM transmits meter display signal to combination meter via CAN communication when take away warning
(buzzer) is operated.
• When combination meter receives meter display signal, take away warning displays. E
JMKIB1429GB
Item Reference
Refer to DLK-23, "INFORMATION DISPLAY (COMBINATION METER) : M
ACC warning
ACC Warning (Information Display)".
Refer to DLK-24, "INFORMATION DISPLAY (COMBINATION METER) :
Door open warning
Door Open Warning". N
Refer to DLK-25, "INFORMATION DISPLAY (COMBINATION METER) :
Engine start information
Engine Start Information".
Item Reference
Refer to DLK-23, "INFORMATION DISPLAY (COMBINATION METER) : ACC Warning
ACC warning
(Information Display)".
Refer to DLK-24, "INFORMATION DISPLAY (COMBINATION METER) : Door Open
Door lock operation warning
Warning".
Refer to DLK-25, "INFORMATION DISPLAY (COMBINATION METER) : Engine Start In-
OFF position warning
formation".
Refer to DLK-32, "INFORMATION DISPLAY (COMBINATION METER) : P Position Warn-
P position warning
ing (Information Display)".
Refer to DLK-34, "INFORMATION DISPLAY (COMBINATION METER) : Take Away Warn-
Take away warning
ing (Information Display)".
DLK
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×: Applicable item
Diagnosis mode
System Sub System
Work Support Data Monitor Active Test
Door lock DOOR LOCK × ×
Rear window defogger REAR DEFOGGER × ×
Warning chime BUZZER × ×
Interior room lamp timer INT LAMP × × ×
Exterior lamp HEAD LAMP × × ×
Wiper and washer WIPER × × ×
Turn signal and hazard warning lamps FLASHER × × ×
Automatic A/C AIR CONDITONER ×
• Intelligent Key system
INTELLIGENT KEY × × ×
• Engine start system
Combination switch COMB SW ×
Body control system BCM ×
NATS IMMU × ×
Interior room lamp battery saver BATTERY SAVER × × ×
Trunk open TRUNK ×
Theft warning alarm THEFT ALM × × ×
RAP system RETAINED PWR ×
Signal buffer system SIGNAL BUFFER × ×
ACTIVE TEST
INTELLIGENT KEY
INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) INFOID:0000000014636908
SELF-DIAG RESULT
Refer to BCS-50, "DTC Index".
DATA MONITOR
DATA MONITOR
ECU Reference
C
BCS-31, "Reference Value"
BCS-48, "Fail-safe"
BCM
BCS-49, "DTC Inspection Priority Chart" D
BCS-50, "DTC Index"
DLK
WIRING DIAGRAM
INTELLIGENT KEY SYSTEM
Wiring Diagram INFOID:0000000014260199
ABKWA3406GB
DLK
ABKWA3407GB
ABKWA3408GB
DLK
ABKWA3409GB
ABKIA8385GB
DLK
ABKIA8386GB
ABKIA8387GB
DLK
ABKIA8388GB
ABKIA8389GB
DLK
ABKIA8390GB
ABKIA8391GB
DLK
ABKIA8392GB
ABKIA8393GB
DLK
ABKIA8394GB
AAKWA1577GB
DLK
AAKWA1236GB
ABKIA8395GB
DLK
ABKIA8396GB
ABKIA8397GB
DLK
ABKIA8398GB
ABKIA8399GB
DLK
ABKIA8400GB
ABKIA8401GB
DLK
P
AAKWA1576GB
ABKIA8382GB
DLK
ABKIA8383GB
ABKIA8384GB
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000014260202
B
OVERALL SEQUENCE
C
DLK
ALAIA0158GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is detected.
- Record DTC and freeze frame data (Print them out using CONSULT.)
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information.
Are any symptoms described and any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the detected DTC, and then check that DTC is detected
again. At this time, always connect CONSULT to the vehicle, and check self diagnostic results in real time.
If two or more DTCs are detected, refer to BCS-49, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 7.
NO >> Check according to GI-45, "Intermittent Incident".
6.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step
4, and determine the trouble diagnosis order based on possible causes and symptom.
Is the symptom described?
YES >> GO TO 7.
NO >> Monitor input data from related sensors or check voltage of related module terminals using CON-
SULT.
7.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Revision: November 2016 DLK-72 2017 D23
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITH INTELLIGENT KEY SYSTEM]
Inspect according to Diagnosis Procedure of the system.
Is malfunctioning part detected? A
YES >> GO TO 8.
NO >> Check according to GI-45, "Intermittent Incident".
8.REPAIR OR REPLACE THE MALFUNCTIONING PART B
D
>> GO TO 9.
9.FINAL CHECK
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, and then check that the E
malfunction is repaired securely.
When symptom is described by the customer, refer to confirmed symptom in step 3 or 4, and check that the
symptom is not detected. F
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 7.
YES-2 >> Symptom remains: GO TO 4. G
NO >> Before returning the vehicle to the customer, always erase DTC.
DLK
DTC/CIRCUIT DIAGNOSIS
B2621 INSIDE ANTENNA
DTC Description INFOID:0000000014260203
POSSIBLE CAUSE
• BCM
• Inside key antenna (instrument center)
• Harness or connector [Inside key antenna (instrument center) circuit is open or shorted.]
FAIL-SAFE
–
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT
1. Select “INTELLIGENT KEY” of “BCM”.
2. Select “INSIDE ANT DIAGNOSIS” in “Work support” mode.
3. Perform inside key antenna (“INSIDE ANT DIAGNOSIS”) in “Work support” of “INTELLIGENT KEY”.
4. Check BCM for DTC.
Is inside key antenna DTC detected?
YES >> Refer to DLK-74, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000014260204
(+) A
Signal
BCM (–) Condition
(Reference value)
Connector Terminal
B
When Intelligent
Key is not in the C
antenna detec-
tion area.
JMKIA5951GB
D
14
When Intelligent
E
Key is in the an-
tenna detection
area. F
15
JMKIA5951GB
I
When Intelligent J
Key is in the an-
tenna detection
area.
DLK
JMKIA3839GB
BCM
Continuity
Connector Terminal
Ground
14
M18 No
15
(+)
Signal
BCM (–) Condition
(Reference value)
Connector Terminal
When Intelligent
Key is not in the
antenna detec-
tion area.
JMKIA5951GB
14
When Intelligent
Key is in the an-
tenna detection
area.
When Intelligent
Key is not in the
antenna detec-
tion area.
JMKIA5951GB
15
When Intelligent
Key is in the an-
tenna detection
area.
JMKIA3839GB
FAIL-SAFE
– G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE H
CONSULT
1. Select “INTELLIGENT KEY” of “BCM”.
2. Select “INSIDE ANT DIAGNOSIS” in “Work support” mode. I
3. Perform inside key antenna (“INSIDE ANT DIAGNOSIS”) in “Work support” of “INTELLIGENT KEY”.
4. Check BCM for DTC.
Is inside key antenna DTC detected?
J
YES >> Refer to DLK-77, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
DLK
Diagnosis Procedure INFOID:0000000014260206
L
Regarding Wiring Diagram information, refer to DLK-44, "Wiring Diagram".
(+)
Signal
BCM (–) Condition
(Reference value)
Connector Terminal
When Intelli-
gent Key is not
in the antenna
detection area.
JMKIA5951GB
16
When Intelli-
gent Key is in
the antenna
detection area.
When Intelli-
gent Key is not
in the antenna
detection area.
JMKIA5951GB
17
When Intelli-
gent Key is in
the antenna
detection area.
JMKIA3839GB
BCM
Continuity
Connector Terminal
Ground
16
M18 No
17
(+)
Signal D
BCM (–) Condition
(Reference value)
Connector Terminal
E
When Intelli-
gent Key is not
in the antenna F
detection area.
JMKIA5951GB
16 G
When Intelli-
gent Key is in
H
the antenna
detection area.
I
Ignition switch JMKIA3839GB
M18 Ground
ON
J
When Intelli-
gent Key is not
in the antenna
detection area. DLK
JMKIA5951GB
17
L
When Intelli-
gent Key is in
M
the antenna
detection area.
JMKIA3839GB N
Is the inspection result normal?
YES >> Replace inside key antenna (console).
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation". O
POSSIBLE CAUSE
• BCM
• Outside key antenna RH
• Harness or connector (Outside key antenna RH circuit is open or shorted.)
FAIL-SAFE
–
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT
1. Turn ignition switch ON.
2. Check “Self Diagnostic Result” mode of “BCM”.
Is DTC detected?
YES >> Refer to DLK-80, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000014260208
(+) A
Signal
BCM (–) Condition
(Reference value)
Connector Terminal
When Intelli-
B
gent Key is not
in the antenna
detection ar- C
ea. (The dis-
tance between
When the RH Intelligent Key
door request and antenna D
switch is oper- Approx. 2m.) JMKIA5954GB
G
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> GO TO 2.
H
2.CHECK OUTSIDE KEY ANTENNA CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector and outside key antenna RH connector. I
3. Check continuity between BCM harness connector and outside key antenna RH harness connector.
BCM L
Continuity
Connector Terminal
Ground
10
M18 No M
11
Is the inspection result normal?
YES >> GO TO 3. N
NO >> Repair or replace harness.
3.CHECK OUTSIDE KEY ANTENNA INPUT SIGNAL 2
O
1. Replace front door outside handle RH (new antenna or other antenna).
2. Connect BCM connector and outside key antenna RH connector.
3. Check signal between BCM harness connector and ground using oscilloscope.
P
(+)
Signal
BCM (–) Condition
(Reference value)
Connector Terminal
When Intelli-
gent Key is not
in the antenna
detection ar-
ea. (The dis-
tance between
When the RH Intelligent Key
door request and antenna
switch is oper- Approx. 2m.) JMKIA5954GB
FAIL-SAFE
– G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE H
CONSULT
1. Turn ignition switch ON.
2. Check “Self Diagnostic Result” mode of “BCM”. I
Is DTC detected?
YES >> Refer to DLK-83, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident". J
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000014260210
DLK
(+)
Signal
BCM (–) Condition
(Reference value)
Connector Terminal
When Intelli-
gent Key is not
in the antenna
detection ar-
ea. (The dis-
tance between
When the LH Intelligent Key
door request and antenna
switch is oper- Approx. 2m.) JMKIA5954GB
M18 8, 9 Ground
ated with igni- When Intelli-
tion switch gent Key is in
ON. the antenna
detection ar-
ea. (The dis-
tance between
Intelligent Key
and antenna
80 cm or less.) JMKIA5955GB
BCM
Continuity
Connector Terminal
Ground
8
M18 No
9
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK OUTSIDE KEY ANTENNA INPUT SIGNAL 2
1. Replace front door outside handle LH (new antenna or other antenna).
2. Connect BCM connector and outside key antenna LH connector.
3. Check signal between BCM harness connector and ground using oscilloscope.
(+) A
Signal
BCM (–) Condition
(Reference value)
Connector Terminal
When Intelli-
B
gent Key is not
in the antenna
detection ar- C
ea. (The dis-
tance between
When the driv- Intelligent Key
er door re- and antenna D
quest switch is Approx. 2m.) JMKIA5954GB
M18 8, 9 Ground
operated with When Intelli-
ignition switch gent Key is in
ON. E
the antenna
detection ar-
ea. (The dis-
tance between F
Intelligent Key
and antenna
80 cm or less.) JMKIA5955GB
G
Is the inspection result normal?
YES >> Replace front door outside handle LH.
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".
H
DLK
1.CHECK FUNCTION
CONSULT
1. Select “INTELLIGENT KEY” of “BCM”.
2. Select “INSIDE BUZZER” in “Active Test” mode.
3. Touch “Key”, “Knob” or “Take Out” to check that it works normally.
Is the inspection result normal?
Yes >> Combination meter buzzer is OK.
No >> Refer to DLK-86, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014260212
F
Regarding Wiring Diagram information, refer to DLK-58, "Wiring Diagram".
(+)
I
Front door lock assembly Voltage
(–) Condition
LH (Approx.)
Connector Terminal J
1 Lock
D14 Ground Door lock and unlock switch Battery voltage
2 Unlock
DLK
Is the inspection result normal?
YES >> Replace front door lock assembly LH.
NO >> GO TO 2.
L
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect BCM and each door lock assembly connector.
2. Check continuity between BCM harness connector and front door lock assembly LH harness connector. M
BCM
Continuity P
Connector Terminal
Ground
50
M19 No
51
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
(+)
Voltage
BCM (–) Condition
(Approx.)
Connector Terminal
50 Lock
M19 Ground Door lock and unlock switch Battery voltage
51 Unlock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".
PASSENGER SIDE
PASSENGER SIDE : Component Function Check INFOID:0000000014260215
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR LOCK” in “Active Test” mode.
3. Touch “ALL LOCK” or “ALL UNLK” to check that it works normally.
Is the inspection result normal?
YES >> Door lock actuator is OK.
NO >> Refer to DLK-88, "PASSENGER SIDE : Diagnosis Procedure".
PASSENGER SIDE : Diagnosis Procedure INFOID:0000000014260216
(+)
Voltage
Front door lock actuator RH (–) Condition
(Approx.)
Connector Terminal
1 Unlock
D114 Ground Door lock and unlock switch Battery voltage
2 Lock
Is the inspection result normal?
YES >> Replace front door lock actuator RH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect BCM connector and each door lock actuator connector.
2. Check continuity between BCM harness connector and front door lock actuator RH harness connector.
DLK
1.CHECK FUNCTION
CONSULT
L
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR LOCK” in “Active Test” mode.
3. Touch “ALL LOCK” or “ALL UNLK” to check that it works normally.
Is the inspection result normal? M
YES >> Door lock actuator is OK.
NO >> Refer to DLK-89, "REAR LH : Diagnosis Procedure".
N
REAR LH : Diagnosis Procedure INFOID:0000000014260218
O
Regarding Wiring Diagram information, refer to DLK-58, "Wiring Diagram".
(+)
Voltage
Rear door lock actuator LH (–) Condition
(Approx.)
Connector Terminal
1 Lock
D205 Ground Door lock and unlock switch Battery voltage
2 Unlock
Is the inspection result normal?
YES >> Replace rear door lock actuator LH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect BCM connector and each door lock actuator connector.
2. Check continuity between BCM harness connector and rear door lock actuator LH harness connector.
BCM
Continuity
Connector Terminal
Ground
M19 50
No
M20 70
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK BCM OUTPUT SIGNAL
1. Connect BCM connector.
2. Check voltage between BCM harness connector and ground.
(+)
Voltage
BCM (–) Condition
(Approx.)
Connector Terminal
M19 50 Lock
Ground Door lock and unlock switch Battery voltage
M20 70 Unlock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".
REAR RH
REAR RH : Component Function Check INFOID:0000000014260219
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR LOCK” in “Active Test” mode.
3. Touch “ALL LOCK” or “ALL UNLK” to check that it works normally.
Is the inspection result normal?
YES >> Door lock actuator is OK.
NO >> Refer to DLK-91, "REAR RH : Diagnosis Procedure".
BCM
Continuity DLK
Connector Terminal
Ground
M20 70
No
M19 50 L
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness. M
(+)
O
Voltage
BCM (–) Condition
(Approx.)
Connector Terminal
M20 70 Unlock P
Ground Door lock and unlock switch Battery voltage
M19 50 Lock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “CDL LOCK SW” and “CDL UNLOCK SW” in “Data Monitor” mode.
3. Check that the function operates normally according to the following conditions:
(+)
Signal
Main power window and door lock/unlock switch (–)
(Reference value)
Connector Terminal
3
D7 Ground
15
JPMIA0012GB
1.0 - 1.5 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK DOOR LOCK AND UNLOCK SWITCH CIRCUIT
1. Disconnect BCM connector.
2. Check continuity between BCM harness connector and main power window and door lock/unlock switch
harness connector.
1.CHECK FUNCTION B
CONSULT
1. Select “INTELLIGENT KEY” of “BCM”.
2. Select “REQ SW-DR” and “REQ SW-AS” in “Data Monitor” mode. C
3. Check that the function operates normally according to the following conditions:
(+)
Voltage DLK
Front door request switch (–)
(Approx.)
Connector Terminal
LH D6
1 Ground Battery voltage L
RH D111
Is the inspection result normal?
YES >> GO TO 3. M
NO >> GO TO 2.
2.CHECK DOOR REQUEST SWITCH CIRCUIT
N
1. Disconnect BCM connector.
2. Check continuity between malfunctioning front door request switch harness connector and BCM harness
connector.
O
Front door request switch BCM
Continuity
Connector Terminal Connector Terminal
P
LH D6 5
1 M18 Yes
RH D111 6
3. Check continuity between malfunctioning front door request switch harness connector and ground.
1.CHECK FUNCTION B
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR SW-DR”, “DOOR SW-AS”, “DOOR SW-RL” and “DOOR SW-RR” in “Data Monitor” mode. C
3. Check that the function operates normally according to the following conditions:
O
Rear door RH B116 3
PKIB4960J
7.0 - 8.0 V
Is the inspection result normal? P
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK DOOR SWITCH CIRCUIT
1. Disconnect BCM connector.
2. Check continuity between door switch harness connector and BCM harness connector.
Door switch
Continuity
Connector Terminal
Front door LH B8
Ground
Front door RH B108
3 No
Rear door LH B18
Rear door RH B116
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness.
3.CHECK DOOR SWITCH
Refer to DLK-98, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace malfunctioning door switch.
4.CHECK INTERMITTENT INCIDENT
Refer to GI-45, "Intermittent Incident".
Door switch
Condition Continuity
Terminal
Pressed No
Front door LH
Released Yes
Pressed No
Front door RH
Ground part of door Released Yes
3 Door switch
switch Pressed No
Rear door LH
Released Yes
Pressed No
Rear door RH
Released Yes
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace malfunctioning door switch.
1.CHECK FUNCTION B
CONSULT
1. Select “INTELLIGENT KEY” of “BCM”.
2. Select “FLASHER” in “Active Test” mode. C
3. Touch “LH” or “RH” to check that it works normally.
Is the inspection result normal?
YES >> Hazard warning lamp circuit is OK. D
NO >> Refer to DLK-99, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014260231
E
1.CHECK HAZARD OPERATION
Refer to EXL-16, "TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description". F
Is the inspection result normal?
YES >> GO TO 2.
NO >> Refer to EXL-114, "Symptom Table". G
2.CHECK INTERMITTENT INCIDENT
Refer to GI-45, "Intermittent Incident".
H
DLK
DLK
1.CHECK FUNCTION
CONSULT
1. Select “INTELLIGENT KEY” of “BCM”.
2. Select “OUTSIDE BUZZER” in “Active Test” mode.
3. Touch “On” or “Off” to check that it works normally.
Is the inspection result normal?
YES >> Intelligent Key warning buzzer is OK.
NO >> Refer to DLK-102, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014260235
1.CHECK FUSE
1. Turn ignition switch OFF.
2. Check 10 A fuse [No. 14, located in fuse block (J/B)].
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK INTELLIGENT KEY WARNING BUZZER POWER SUPPLY CIRCUIT
1. Disconnect Intelligent Key warning buzzer connector.
2. Check voltage between Intelligent Key warning buzzer harness connector and ground.
(+)
Voltage
Intelligent Key warning buzzer (–)
(Approx.)
Connector Terminal
E70 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK INTELLIGENT KEY WARNING BUZZER CIRCUIT
1. Disconnect BCM connector.
2. Check continuity between BCM harness connector and Intelligent Key warning buzzer harness connector.
BCM
Continuity
Connector Terminal Ground
M18 23 No
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness.
DLK
1.CHECK FUNCTION
CONSULT
1. Select “INTELLIGENT KEY” of “BCM”.
2. Select “RKE OPE COUN1” in “Data Monitor” mode.
3. Check that the function operates normally according to the following conditions:
(+)
Voltage
Remote keyless entry receiver (–)
(Approx.)
Connector Terminal
M23 4 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK REMOTE KEYLESS ENTRY RECEIVER POWER SUPPLY CIRCUIT
1. Disconnect BCM connector.
2. Check continuity between BCM harness connector and remote keyless entry receiver harness connector.
BCM
Continuity
Connector Terminal Ground
M17 89 No
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness.
3.CHECK REMOTE KEYLESS ENTRY RECEIVER POWER SUPPLY
1. Reconnect remote keyless entry receiver connector.
2. Check signal between remote keyless entry receiver harness connector and ground using oscilloscope.
Revision: November 2016 DLK-104 2017 D23
REMOTE KEYLESS ENTRY RECEIVER
< DTC/CIRCUIT DIAGNOSIS > [WITH INTELLIGENT KEY SYSTEM]
(+) A
Signal
Remote keyless entry receiver (–)
(Reference value)
Connector Terminal
B
M23 4 Ground
C
JMKIA3838GB
D
BCM I
Continuity
Connector Terminal Ground
M17 88 No
J
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness. DLK
5.CHECK BCM SIGNAL 2
1. Reconnect BCM connector.
2. Check voltage between remote keyless entry receiver harness connector and ground. L
(+)
Voltage M
Remote keyless entry receiver (–)
(Approx.)
Connector Terminal
M23 2 Ground 5V
N
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6. O
6.CHECK REMOTE KEYLESS ENTRY RECEIVER SIGNAL CIRCUIT
1. Disconnect BCM connector.
2. Check continuity between BCM harness connector and remote keyless entry receiver harness connector. P
BCM
Continuity
Connector Terminal Ground
M17 90 No
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness.
7.CHECK REMOTE KEYLESS ENTRY RECEIVER SIGNAL
1. Reconnect remote keyless entry receiver connector.
2. Check signal between remote keyless entry receiver harness connector and ground using oscilloscope.
(+)
Signal
Remote keyless entry receiver (–) Condition
(Reference value)
Connector Terminal
During waiting
JMKIA3838GB
M23 2 Ground
When operating
either button on
the Intelligent Key
JMKIA3841GB
(+)
Voltage
Remote keyless entry receiver (–)
(Approx.)
Connector Terminal
M23 3 Ground 5V
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 9.
9.CHECK REMOTE KEYLESS ENTRY RECEIVER RSSI SIGNAL CIRCUIT
1. Disconnect BCM connector.
2. Check continuity between BCM harness connector and remote keyless entry receiver harness connector.
BCM A
Continuity
Connector Terminal Ground
M17 92 No
B
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness.
C
10.CHECK REMOTE KEYLESS ENTRY RECEIVER RSSI SIGNAL
1. Reconnect remote keyless entry receiver connector.
2. Check signal between remote keyless entry receiver harness connector and ground using oscilloscope. D
(+)
Signal
Remote keyless entry receiver (–) Condition
(Reference value) E
Connector Terminal
During waiting
G
JMKIA5952GB
M23 3 Ground H
When pressing
and holding either I
button on Intelli-
gent Key
J
JMKIA5953GB
(+)
Signal
Front door lock assembly LH (–)
(Reference value)
Connector Terminal
D14 3 Ground
PKIB4960J
BCM
Continuity
Connector Terminal Ground
M17 101 No
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness.
3.CHECK UNLOCK SENSOR GROUND CIRCUIT
Check continuity between front door lock assembly LH harness connector and ground.
DLK
SYMPTOM DIAGNOSIS
INTELLIGENT KEY SYSTEM SYMPTOMS
Diagnosis Procedure INFOID:0000000014632074
NOTE:
Perform the self-diagnosis with CONSULT before the symptom diagnosis. Perform the trouble diagnosis if any
DTC is detected.
SYMPTOM TABLE 1 (BOTH INTELLIGENT KEYS HAVE THE SAME SYMPTOMS)
SYMPTOM TABLE 2 (ONE INTELLIGENT KEY HAS THE SYMPTOM, OTHER KEYS OPERATE
NORMALLY)
>> GO TO 2.
2.CHECK OUTSIDE KEY ANTENNA AND INSIDE KEY ANTENNA DLK
Use SIGNAL TECH II to check each outside key antenna and inside key antenna. For the inspection method
and how to use SIGNAL TECH II, refer to “NISSAN/INFINITI SIGNAL TECH II USER GUIDE”.
L
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace the malfunctioning parts.
M
3.REGISTER INTELLIGENT KEY
1. Register the Intelligent Key again.
2. Check operation after replacement. N
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 4. O
4.REPLACE INTELLIGENT KEY
1. Replace the Intelligent Key and perform registration again.
2. Check operation after replacement. P
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 5.
5.REPLACE BCM
1. Replace BCM. Refer to BCS-73, "Removal and Installation".
DIAGNOSIS PROCEDURE
Refer to DLK-115, "Diagnosis Procedure". G
Diagnosis Procedure INFOID:0000000014632080
Intelligent Key system all functions cannot operate (door lock and engine start).
SYMPTOM TABLE (BOTH INTELLIGENT KEYS HAVE THE SAME SYMPTOMS)
>> GO TO 2.
2.CHECK INTELLIGENT KEY-1
For both Intelligent Key that cannot be used for door lock and unlock, check that the Intelligent Key belongs to
the vehicle to be checked.
• Check if the Intelligent Key that is checked is the Intelligent Key for a different NISSAN/INFINITI vehicle that
the user owns.
• Check that the Intelligent Key buttons match the vehicle specifications.
Does the Intelligent Key belong to the vehicle to be checked?
YES >> GO TO 3.
NO >> Check Intelligent Key button operation using a registered Intelligent Key that belongs to the vehi-
cle.
3.CHECK INTELLIGENT KEY-2
Check the inside of the both Intelligent Keys for rust or corrosion by water. Simultaneously check the internal
circuits for damage.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace Intelligent Key.
4.REGISTER INTELLIGENT KEY
1. Register the Intelligent Key again.
2. Check operation after replacement.
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 5.
5.REPLACE INTELLIGENT KEY
1. Replace the Intelligent Key and perform registration again.
2. Check operation after replacement.
DLK
>> GO TO 2.
2.CHECK INTELLIGENT KEY OUTPUT SIGNAL
Use SIGNAL TECH II to check Intelligent Key output signal. For the inspection method and how to use SIG-
NAL TECH II, refer to “NISSAN/INFINITI SIGNAL TECH II USER GUIDE”.
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Replace Intelligent Key.
DIAGNOSIS PROCEDURE
Refer to DLK-119, "Diagnosis Procedure".
F
Diagnosis Procedure INFOID:0000000014632086
DIAGNOSIS PROCEDURE
Refer to DLK-120, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014632088
>> GO TO 2.
2.CHECK INTELLIGENT KEY LOW BATTERY WARNING
Check that the Intelligent Key low battery warning operates.
Is the Intelligent Key low battery warning operated?
YES >> GO TO 3.
NO >> Replace Intelligent Key battery. Refer to DLK-185, "Removal and Installation".
3.CHECK INTELLIGENT KEY BATTERY
Check the Intelligent Key battery.
Refer to DLK-101, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace Intelligent Key battery. Refer to DLK-185, "Removal and Installation".
4.PERFORM SELF-DIAGNOSIS RESULT-1
Select “Self Diagnostic Result” mode of “BCM”, and check if DTC “B26FF” is detected.
Is DTC “B26FF” detected?
YES >> Perform the trouble diagnosis for detected DTC.
NO >> GO TO 5.
5.REMOTE AFTERMARKET DEVICE
1. If the vehicle is equipped with any interference-generating aftermarket device such as a vehicle security
system, charger and remote engine starter etc., remove them.
2. Check operation after replacement.
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 6.
6.CHECK REMOTE KEYLESS ENTRY RECEIVER
Check remote keyless entry receiver.
Refer to DLK-104, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
Revision: November 2016 DLK-120 2017 D23
INTELLIGENT KEY BUTTON OPERATION HAS POOR RANGE (ALL KEYS)
< SYMPTOM DIAGNOSIS > [WITH INTELLIGENT KEY SYSTEM]
NO >> Repair or replace the malfunctioning parts.
7.REPLACE BCM A
DLK
All doors do not lock/unlock using Intelligent Key button. (One Intelligent Key has the symptom, other keys
operate normally.)
NOTE:
Before starting diagnosis check that vehicle condition is as shown in “Conditions of vehicle”, and check each
symptom.
SYMPTOM TABLE (ONE INTELLIGENT KEY HAS THE SYMPTOM, OTHER KEYS OPERATE NOR-
MALLY)
DIAGNOSIS PROCEDURE
Refer to DLK-122, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014632090
>> GO TO 2.
2.CHECK INTELLIGENT KEY OUTPUT SIGNAL
Use SIGNAL TECH II to check Intelligent Key output signal. For the inspection method and how to use SIG-
NAL TECH II, refer to “NISSAN/INFINITI SIGNAL TECH II USER GUIDE”.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace Intelligent Key.
3.REGISTER INTELLIGENT KEY
1. Register the Intelligent Key again.
2. Check operation after replacement.
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 4.
4.REPLACE INTELLIGENT KEY
1. Replace the Intelligent Key and perform registration again.
2. Check operation after replacement.
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 5.
5.REPLACE BCM
1. Replace BCM. Refer to BCS-73, "Removal and Installation".
2. Check operation after replacement.
Is the inspection result normal?
YES >> Inspection End.
NO >> Check intermittent incident. Refer to GI-45, "Intermittent Incident".
6.REPLACE BCM
1. Replace BCM. Refer to BCS-73, "Removal and Installation".
2. Confirm the operation after replacement.
Is the inspection result normal?
YES >> Inspection End.
NO >> Check intermittent incident. Refer to GI-45, "Intermittent Incident".
DIAGNOSIS PROCEDURE F
Refer to DLK-125, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014632094
G
>> GO TO 2. I
2.CHECK INTELLIGENT KEY-1
For Intelligent Key that cannot be used for door lock and unlock, check that the Intelligent Key belongs to the J
vehicle to be checked.
Does the Intelligent Key belong to the vehicle to be checked?
YES >> GO TO 3. DLK
NO >> Check Intelligent Key button operation using a registered Intelligent Key that belongs to the vehi-
cle.
3.CHECK INTELLIGENT KEY-2 L
Check the inside of the Intelligent Key for rust or corrosion by water. Simultaneously check the internal circuits
for damage.
Is the inspection result normal? M
YES >> GO TO 4.
NO >> Replace Intelligent Key.
4.REGISTER INTELLIGENT KEY N
6.REPLACE BCM
1. Replace BCM. Refer to BCS-73, "Removal and Installation".
2. Check operation after replacement.
Is the inspection result normal?
YES >> Inspection End.
NO >> Check intermittent incident. Refer to GI-45, "Intermittent Incident".
Intelligent Key button operation has poor range. (One Intelligent Key has the symptom, other keys operate B
normally.)
SYMPTOM TABLE (ONE INTELLIGENT KEY HAS THE SYMPTOM, OTHER KEYS OPERATE NOR-
MALLY) C
DIAGNOSIS PROCEDURE
Refer to DLK-127, "Diagnosis Procedure". F
Diagnosis Procedure INFOID:0000000014632096
>> GO TO 2.
2.CHECK INTELLIGENT KEY LOW BATTERY WARNING I
Check that the Intelligent Key low battery warning operates.
Is the Intelligent Key low battery warning operated?
J
YES >> Replace Intelligent Key battery. Refer to DLK-185, "Removal and Installation".
NO >> GO TO 3.
3.CHECK INTELLIGENT KEY BATTERY DLK
Check the Intelligent Key battery.
Is the inspection result normal?
YES >> Replace Intelligent Key and register new Intelligent Key. L
NO >> Replace Intelligent Key battery. Refer to DLK-185, "Removal and Installation".
AWKIA3445ZZ
HOOD ASSEMBLY
HOOD ASSEMBLY : Removal and Installation INFOID:0000000014260271
CAUTION:
• Use two people when removing or installing hood assembly due to its heavy weight.
Revision: November 2016 DLK-128 2017 D23
HOOD
< REMOVAL AND INSTALLATION > [WITH INTELLIGENT KEY SYSTEM]
• Use protective tape or shop cloths to protect surrounding components from damage during removal
and installation of hood assembly. A
REMOVAL
1. Support hood using a suitable tool.
B
WARNING:
Bodily injury may occur if hood assembly is not supported properly when removing hood assem-
bly.
C
2. Remove hood insulator. Refer to DLK-132, "HOOD INSULATOR : Removal and Installation".
3. Remove hood seal. Refer to DLK-133, "HOOD SEAL : Removal and Installation".
4. Remove hood radiator core support cover seal. Refer to DLK-132, "RADIATOR CORE SEAL : Removal D
and Installation".
5. Remove hood hinge to hood nuts, and then remove hood.
INSTALLATION E
Installation is in the reverse order of removal.
CAUTION:
• Before installing hood, apply anticorrosive agent to the hinge mating surface. F
• After installing, perform hood fitting adjustment. Refer to DLK-129, "HOOD ASSEMBLY : Adjust-
ment".
• Apply touch-up paint if the paint peeled off during procedure.
G
HOOD ASSEMBLY : Adjustment INFOID:0000000014260272
DLK
AWKIA3359ZZ
Check the clearance and the surface height between hood and each part visually and by touching.
If the clearance and the surface height are out of specification, adjust them according to the adjustment proce-
dures.
Unit: mm (in)
JSKIA4538ZZ F
HOOD HINGE
HOOD HINGE : Removal and Installation INFOID:0000000014260273
DLK
REMOVAL
L
1. Remove hood assembly. Refer to DLK-276, "HOOD ASSEMBLY : Removal and Installation".
2. Remove front fender. Refer to DLK-287, "Removal and Installation".
3. Remove bolts, then remove hood hinge. M
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: N
• Before installing the hood hinge, apply anticorrosive agent onto the mating surface.
• After installation, perform hood assembly adjustment procedure. Refer to DLK-277, "HOOD ASSEM-
BLY : Adjustment".
O
HOOD HINGE : Inspection INFOID:0000000014260274
1. Open and close the hood. Check that hood hinge operates smoothly. P
JSKIA4371ZZ
REMOVAL
Release clips using suitable tool (A), and remove radiator core seal from hood.
AWKIA3381ZZ
: Clip
CAUTION:
Do not damage hood assembly.
INSTALLATION
Installation is in the reverse order of removal.
HOOD INSULATOR
HOOD INSULATOR : Removal and Installation INFOID:0000000014260276
REMOVAL
E
JSKIA4376ZZ
INSTALLATION
Installation is in the reverse order of removal. F
HOOD SEAL
HOOD SEAL : Removal and Installation INFOID:0000000014260277 G
REMOVAL
Remove clips using a suitable tool (A), then remove hood front seal (1), hood side seal (LH) (2) and hood side H
seal (RH) (3) from hood assembly.
DLK
AWKIA3382ZZ M
: Clip
N
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: O
• Release double-faced adhesive tape using suitable tool and remove hood front seal.
• Do not reuse double-faced adhesive tape.
HOOD SUPPORT ROD P
HOOD SUPPORT ROD : Removal and Installation INFOID:0000000014260278
REMOVAL
1. Support hood assembly with a suitable material to prevent it from falling.
WARNING:
DLK
AWKIA3459ZZ
N
1. Radiator core support cover 2. Radiator core upper support 3. Hood lock support stay
4. Air guide RH 5. Lower air guide 6. Air guide LH
7. Radiator core support bracket O
Removal and Installation INFOID:0000000014260280
P
REMOVAL
1. Remove front bumper. Refer to EXT-16, "Removal and Installation".
2. Remove front combination lamp (LH/RH). Refer to EXL-126, "Removal and Installation".
3. Remove air duct (inlet). Refer to EM-30, "Exploded View" (QR25DE), EM-156, "Exploded View"
(YD25DDTi), or EM-307, "Exploded View" [YS23DDT/YS23DDTT (M9T)].
4. Remove hood lock. Refer to DLK-310, "HOOD LOCK : Removal and Installation".
JSKIA4591ZZ
: Front
: Clip
AWKIA3383ZZ
: Front
AWKIA3460ZZ
: Front
JSKIA5042ZZ
11. Remove radiator bolts (LH/RH). Refer to CO-14, "Exploded View" (QR25DE), CO-40, "Exploded View"
(YD25DDTi), or CO-66, "Exploded View" [YS23DDT/YS23DDTT (M9T)].
JSKIA4593ZZ
D
13. Remove radiator core upper support bolts (LH) (A).
G
JSKIA4594ZZ
CAUTION: I
• Do not damage harness and harness connector.
• Do not damage power steering cooling fluid hoses.
J
JSKIA4513ZZ
DLK
15. If necessary, remove clips then lower air guide.
: Front L
: Clip
N
AWKIA3385ZZ
: Front
P
JSKIA4534ZZ
DLK
L
AWKIA3446ZZ
REMOVAL
1. Remove front combination lamp (LH/RH). Refer to EXL-126, "Removal and Installation". O
2. Remove fender protector. Refer to EXT-29, "Removal and Installation".
3. Remove cowl top fender cover. Refer to EXT-27, "FENDER COVER : Removal and Installation".
4. Remove front fender bolts. P
: Front
CAUTION:
Use care when removing front fender (1). The front fender
foam baffle (2) adheres the front fender to the body side
outer. Carefully release the foam baffle or damage to the
front fender may occur.
JMKIA5633ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, apply touch-up paint if the paint peeled during procedure.
• After installing, perform fitting adjustment to the following components as necessary.
- Hood: Refer to DLK-129, "HOOD ASSEMBLY : Adjustment".
- Front door: Refer to DLK-143, "DOOR ASSEMBLY : Adjustment".
DLK
AWKIA3447ZZ
DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation INFOID:0000000014260284
CAUTION:
• Use two people when removing or installing the front door due to its heavy weight.
• When removing and installing front door assembly, support front door with a suitable tool.
REMOVAL
1. Remove dash side finisher. Refer to INT-56, "DASH SIDE FINISHER : Removal and Installation".
2. Disconnect front door harness connector.
3. Remove front door harness grommet (1), and then pull out the
harness from the body side outer (2).
JSKIA4378ZZ
4. Remove door check link bolt (A) from the body side (1).
JSKIA4380ZZ
5. Remove front door hinge nuts from body side and front door.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent where necessary.
• After installation, check front door open/close and lock/unlock operation.
• After installation, perform the front door adjustment procedure. Refer to DLK-143, "DOOR ASSEM-
BLY : Adjustment".
DOOR ASSEMBLY : Inspection INFOID:0000000014260285
1. Open and close the door. Check that door hinge and check link operate smoothly.
JMKIA9886ZZ
D
3. Check front door check link for poor lubrication. If necessary,
apply multi-purpose grease.
E
G
JSKIA5175ZZ
DLK
AWKIA3508ZZ
Check the clearance and surface height between front door and each part by visual inspection and tactile feel.
If clearance and the surface height are out of specification, adjust them according to the adjustment proce-
dure.
Unit: mm [in]
Portion Standard
H Clearance 4.0 ± 1.0 (0.16 ± 0.04)
Front fender panel – Front door panel A–A
I Surface height 0 ± 1.0 (± 0.04)
J Clearance 4.3 ± 1.0 (0.17 ± 0.04)
Front door panel – Rear door panel B–B
K Surface height 0 ± 1.0 (± 0.04)
L Clearance 4.4 ± 1.0 (0.17 ± 0.04)
Rear door panel – Body side outer C–C
M Surface height 0 ± 1.0 (0 ± 0.04)
JSKIA4384ZZ
D
3. Adjust surface height of front door according to specifications provided.
4. Temporarily tighten door hinge nuts on door side.
5. Loosen door hinge bolts (A). E
JSKIA4385ZZ H
6. Raise front door at rear end to adjust clearance of front door according to specifications provided.
7. After adjustment, tighten bolts and nuts to specified torque. I
CAUTION:
• Check door hinge rotating point for poor lubrication. If necessary, apply a suitable multi-purpose
grease.
• After adjusting, apply touch-up paint if the paint peeled during procedure. J
8. Install front fender. Refer to DLK-287, "Removal and Installation".
DOOR STRIKER DLK
DOOR STRIKER : Removal and Installation INFOID:0000000014260287
L
REMOVAL
Remove bolts and front door striker.
INSTALLATION M
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse front door striker bolts.
• After installation, check front door open/close operation. If necessary, adjust front door striker. Refer N
to DLK-295, "DOOR STRIKER : Adjustment".
DOOR STRIKER : Adjustment INFOID:0000000014260288
O
PIIB2804J
DOOR HINGE
DOOR HINGE : Removal and Installation INFOID:0000000014260289
REMOVAL
1. Remove front door. Refer to DLK-142, "DOOR ASSEMBLY : Removal and Installation".
2. Remove front door hinge bolts from body side and front door hinge.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent to hinge mating surface.
• After installation, check front door open/close and lock/unlock operation.
• Check door hinge rotating point for poor lubrication. If necessary, apply a suitable multi-purpose
grease.
• After installation, perform front door adjustment procedure. Refer to DLK-143, "DOOR ASSEMBLY :
Adjustment".
DOOR CHECK LINK
DOOR CHECK LINK : Removal and Installation INFOID:0000000014260290
REMOVAL
1. Fully close the front door window glass.
2. Remove front door speaker. Refer to AV-40, "Removal and Installation" (BASE AUDIO WITHOUT COLOR
DISPAY) or AV-114, "Removal and Installation" (DISPLAY AUDIO)
3. Remove door check link bolt (A) from body side (1).
JSKIA4380ZZ
JSKIA4389ZZ
D
5. Remove door check link (1) through hole in door panel (2).
G
JSKIA5171ZZ
INSTALLATION
Installation is in the reverse order of removal. H
CAUTION:
• After installation, check front door open/close and lock/unlock operation.
• Check door check link for poor lubrication. If necessary, apply a suitable multi-purpose grease. I
DOOR WEATHER-STRIP
DOOR WEATHER-STRIP : Removal and Installation INFOID:0000000014260291
J
REMOVAL
1. Disengage clips of front door weather-strip using a suitable tool DLK
(A).
: Clip
L
AWKIA3407ZZ N
CAUTION:
• Do not damage front door panel.
O
JSKIA4393ZZ
: Front
JSKIA4380ZZ
DLK
AWKIA3450ZZ
DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation INFOID:0000000014260293
CAUTION:
• Use two people when removing or installing rear door due to its heavy weight.
• When removing and installing rear door assembly, support rear door using a suitable tool.
REMOVAL
1. Remove rear door harness grommet (1), then pull out the har-
ness from body side outer (2).
JSKIA4357ZZ
2. Remove center pillar lower finisher. Refer to INT-57, "CENTER PILLAR LOWER FINISHER : Removal
and Installation".
3. Disconnect rear door harness connector.
4. Remove rear door check link bolt (A).
JSKIA5016ZZ
5. Remove rear door hinge nuts from door side, and then remove rear door assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent where necessary.
• After installation, check rear door open/close and lock/unlock operation.
• After installation, perform rear door adjustment procedure. Refer to DLK-151, "DOOR ASSEMBLY :
Adjustment".
DOOR ASSEMBLY : Inspection INFOID:0000000014260294
1. Open and close the door. Check that door hinge and check link operate smoothly.
2. Check rear door hinge rotating points for poor lubrication. If necessary, apply multi-purpose grease.
JSKIA4536ZZ
D
• Door hinge (lower)
G
JMKIA9886ZZ
3. Check door check link rotating point for poor lubrication. If nec- H
essary, apply multi-purpose grease.
JSKIA5175ZZ DLK
AWKIA3508ZZ
Check clearance and surface height between rear door and each part by visual inspection and tactile feel.
If clearance and surface height are out of specification, adjust them according to adjustment procedures.
Unit: mm [in]
Portion Standard
H Clearance 4.0 ± 1.0 (0.16 ± 0.04)
Front fender panel – Front door panel A–A
I Surface height 0 ± 1.0 (± 0.04)
J Clearance 4.3 ± 1.0 (0.17 ± 0.04)
Front door panel – Rear door panel B–B
K Surface height 0 ± 1.0 (± 0.04)
L Clearance 4.4 ± 1.0 (0.17 ± 0.04)
Rear door panel – Body side outer C–C
M Surface height 0 ± 1.0 (0 ± 0.04)
1. Remove center pillar lower finisher. Refer to INT-57, "CENTER PILLAR LOWER FINISHER : Removal
and Installation".
2. Loosen rear door hinge nuts on door side.
3. Adjust surface height of rear door according to specifications provided.
E
REMOVAL
Remove bolts and rear door striker.
INSTALLATION F
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse rear door striker bolts. G
• After installation, check rear door open/close operation. If necessary, adjust door striker. Refer to
DLK-302, "DOOR STRIKER : Adjustment".
DOOR STRIKER : Adjustment INFOID:0000000014260297 H
DLK
L
PIIB2804J
REMOVAL
1. Remove rear door. Refer to DLK-150, "DOOR ASSEMBLY : Removal and Installation". O
2. Remove door hinge nuts from body side, then remove door hinge.
INSTALLATION P
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto hinge mating surface.
• After installation, check rear door open/close and lock/unlock operation.
• After installation, perform rear door adjustment procedure. Refer to DLK-151, "DOOR ASSEMBLY :
Adjustment".
DOOR CHECK LINK
REMOVAL
1. Fully close the rear door window glass.
2. Remove rear door speaker. Refer to AV-41, "Removal and Installation".
3. Remove door check link bolt (A) from body side.
JSKIA4396ZZ
JSKIA4398ZZ
5. Remove door check link (1) from door panel (2) inside.
JSKIA5172ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, check rear door open/close and lock/unlock operation.
DOOR WEATHER-STRIP
DOOR WEATHER-STRIP : Removal and Installation INFOID:0000000014260300
REMOVAL
: Clip
B
AWKIA3407ZZ
D
CAUTION:
• Do not damage rear door panel.
• When removing, do not confuse the 2 types of rear door weather-strip (1) clips (A) and (B). E
J
AWKIA3452ZZ
: Front DLK
: Clip
2. Disengage pawl on the front upper of rear door weather-strip using a suitable tool (A). L
AWKIA3408ZZ
O
:Pawl
JSKIA4396ZZ
DLK
AWKIA3453ZZ
N
1. Tailgate inner cover 2. Tailgate bumper rubber LH 3. Tailgate striker LH
4. Tailgate hinge LH 5. Tailgate hinge RH 6. Tailgate assembly
7. Tailgate striker RH 8. Tailgate bumper rubber RH 9. Rear spoiler lower O
10. Rear spoiler upper 11. Steel washer 12. Plastic washer
13. Tailgate stay assembly 14. Wave washer 15. Tailgate lock
Clip Pawl P
TAILGATE ASSEMBLY
TAILGATE ASSEMBLY : Removal and Installation INFOID:0000000014260302
CAUTION:
• Use two people when removing or installing tailgate assembly due to its heavy weight.
: Front
JMKIB4830ZZ
JMKIB4831ZZ
JSKIA4475ZZ
: Front
JSKIA4476ZZ
1. Open and close the tailgate. Check that tailgate hinge operate smoothly.
D
2. Check tailgate hinge rotating point for poor lubrication. If neces-
sary, apply multi-purpose grease.
E
G
JSKIA4477ZZ
TAILGATE STRIKER
H
TAILGATE STRIKER : Removal and Installation INFOID:0000000014260304
REMOVAL
Remove tailgate striker bolts, and then remove tailgate striker. I
INSTALLATION
Installation is in the reverse order of removal. J
CAUTION:
• Do not reuse tailgate striker bolts.
• After installation, check tailgate open/close operation. If necessary, adjust tailgate striker. Refer to
DLK-159, "TAILGATE ASSEMBLY : Inspection". DLK
TAILGATE HINGE
TAILGATE HINGE : Removal and Installation INFOID:0000000014260305 L
REMOVAL
1. Remove tailgate assembly. Refer to DLK-157, "TAILGATE ASSEMBLY : Removal and Installation". M
2. Remove bolts from body side, and then remove tailgate hinge.
INSTALLATION N
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent to hinge mating surface.
• After installation, check tailgate open/close and lock/unlock operation. O
• Check tailgate hinge rotating point for poor lubrication. If necessary, apply a suitable multi-purpose
grease.
P
AWKIA3454ZZ
1. Hood lock release handle 2. Hood lock release cable 3. Hood lock
Clip
HOOD LOCK
HOOD LOCK : Removal and Installation INFOID:0000000014260307
REMOVAL
1. Remove front grille. Refer to EXT-24, "Removal and Installation".
2. Remove bolts and hood lock.
3. Disconnect hood lock control cable (2) from hood lock (1) in the
sequence shown.
JMKIB4670ZZ
INSTALLATION
G
JSKIA4537ZZ
JSKIA4373ZZ
DLK
3. While operating hood lock release handle, carefully check that front end of hood assembly is raised by
approximately 20.0 mm (0.79 in). Also check that hood lock release handle returns to original position.
L
JSKIA4538ZZ
O
1. Primary striker 2. Primary latch 3. Secondary latch
4. Secondary striker A. 20 mm (0.787 in) B. 6.8 mm (0.268 in)
P
4. Check that secondary latch is properly engaged with secondary striker [6.8 mm (0.268 in) MIN] (B).
5. Check that operating force of hood lock control knob is less than 49 N (5.0 kg, 11.0 lb).
JMKIA8354ZZ
REMOVAL
1. Remove bolts then hood lock release handle.
2. Disconnect hood lock release cable (2) from hood release han-
dle (1) in the sequence shown.
JSKIA4483ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform hood lock control inspection. Refer to DLK-161, "HOOD LOCK : Inspection".
HOOD LOCK RELEASE CABLE
HOOD LOCK RELEASE CABLE : Removal and Installation INFOID:0000000014260310
REMOVAL
1. Remove front bumper fascia. Refer to EXT-16, "Removal and Installation".
2. Disconnect hood lock release cable from hood lock. Refer to DLK-310, "HOOD LOCK : Removal and
Installation".
3. Release hood lock release cable clips using a suitable tool.
4. Disconnect hood lock release cable from hood lock release handle. Refer to DLK-162, "HOOD LOCK
RELEASE HANDLE : Removal and Installation".
5. Remove grommet on the lower dash, and pull the hood lock control cable toward the passenger compart-
ment.
CAUTION:
While pulling, be careful not to damage (peel) outside of hood lock release cable.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Be careful not to bend cable too much; keep radius of 100 mm (3.94 in) or more.
PIIB5801E
D
• Check that hood lock release cable is properly engaged with hood lock assembly.
• After installation, perform hood assembly adjustment procedure. Refer to DLK-129, "HOOD ASSEM-
BLY : Adjustment". E
• After adjusting, perform hood lock inspection. Refer to DLK-161, "HOOD LOCK : Inspection".
DLK
AWKIA3461ZZ
DOOR LOCK
DOOR LOCK : Removal and Installation INFOID:0000000014260312
REMOVAL
1. Fully close the front door glass.
2. Remove inside handle. Refer to DLK-165, "INSIDE HANDLE : Removal and Installation".
3. Remove outside handle. Refer to DLK-165, "OUTSIDE HANDLE : Removal and Installation".
4. Remove front door glass. Refer to GW-14, "Removal and Installation".
5. Partially remove front door glass rubber run (rear half). Refer to GW-14, "Exploded View".
6. Remove front door glass rear run. Refer to GW-14, "Exploded View".
7. Disconnect door lock assembly harness connector.
8. Remove front door lock bolts, then remove door lock.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Revision: November 2016 DLK-164 2017 D23
FRONT DOOR LOCK
< REMOVAL AND INSTALLATION > [WITH INTELLIGENT KEY SYSTEM]
• Do not reuse front door lock bolts.
• After installation, check that door lock cables are properly engaged to inside handle and outside A
handle bracket.
• When installing door key cylinder rod (LH only), be sure to rotate door key cylinder rod holder until a
click is felt.
B
• After installation, check door open/close and lock/unlock operation.
• Check door lock assembly for poor lubrication. If necessary, apply a suitable multi-purpose grease.
INSIDE HANDLE
C
INSIDE HANDLE : Removal and Installation INFOID:0000000014260313
REMOVAL D
1. Remove front door finisher. Refer to INT-46, "Removal and Installation".
2. Remove inside handle screw.
E
3. Release inside handle (1) from door panel (2) in the direction
shown.
: Pawl F
H
AWKIA3395ZZ
4. Disengage lock knob cable (2) and inside handle cable (3) from
inside handle (1) in the sequence shown. I
DLK
JMKIB3062ZZ
L
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, check that door lock cables are properly engaged to inside handle. M
• After installation, check door open/close and lock/unlock operation.
OUTSIDE HANDLE
N
OUTSIDE HANDLE : Removal and Installation INFOID:0000000014260314
REMOVAL O
1. Fully close front door glass.
2. Remove front door finisher. Refer to INT-46, "Removal and Installation".
3. Partially remove front door vapor barrier (rear side). P
AWKIA3420ZZ
: Front : Clip
5. Remove door side grommet (1), and loosen front door lock bolt (2) from grommet hole.
JMKIB3096ZZ
6. Separate door key cylinder rod (1) (LH only) from door key cylin-
der assembly (2) (LH only).
ALKIA2487ZZ
JMKIA0560ZZ
D
8. While pulling outside handle (1), slide it toward rear of vehicle to
remove outside handle.
E
G
AWKIA1997ZZ
AWKIA3397ZZ DLK
: Front : Pawl
L
10. If necessary, slide outside handle bracket toward rear of vehicle
to remove it.
: Front M
O
AWKIA3399ZZ
JMKIB2242ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• When installing door key cylinder rod, be sure to rotate door key cylinder rod holder until a click is
felt.
• After installation, check that door lock cable is properly engaged to outside handle bracket.
• After installation, check door open/close and lock/unlock operation.
J
AWKIA3456ZZ
DOOR LOCK
M
DOOR LOCK : Removal and Installation INFOID:0000000014260316
REMOVAL N
1. Fully close the rear door glass.
2. Remove inside handle. Refer to DLK-170, "INSIDE HANDLE : Removal and Installation".
3. Remove outside handle. Refer to DLK-170, "OUTSIDE HANDLE : Removal and Installation". O
4. Disconnect door lock assembly harness connector.
5. Remove rear door lock bolts, then remove door lock assembly.
P
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse rear door lock bolts.
• After installation, check that door lock cables are properly engaged to inside handle and outside
handle.
• After installation, check door open/close and lock/unlock operation.
REMOVAL
1. Remove front door finisher. Refer to INT-46, "Removal and Installation".
2. Remove inside handle screw.
3. Release inside handle (1) from door panel (2) in the direction
shown.
: Pawl
AWKIA3395ZZ
4. Disengage lock knob cable (2) and inside handle cable (3) from
inside handle (1) in the sequence shown.
JMKIB3062ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, check that door lock cables are properly engaged to inside handle.
• After installation, check door open/close and lock/unlock operation.
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation INFOID:0000000014260318
REMOVAL
1. Fully close rear door glass.
2. Remove rear door finisher. Refer to INT-50, "Removal and Installation".
3. Partially remove front door vapor barrier (rear side).
E
JMKIB3096ZZ
JMKIA5342ZZ I
6. While pulling outside handle (1), then slide toward rear of vehi-
cle to remove outside handle. J
DLK
AWKIA1997ZZ
M
7. If necessary, remove front gasket (1) and rear gasket (2).
P
AWKIA3397ZZ
: Front : Pawl
: Front
AWKIA3399ZZ
JMKIB2242ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, check that door lock cable is properly engaged to outside handle bracket.
• After installation, check door open/close and lock/unlock operation.
DLK
AWLIA2593ZZ
N
1. Tailgate lock (RH) 2. Tailgate lock connecting rod (RH) 3. Lock rod protector (RH)
4. Lock rod protector (LH) 5. Tailgate lock connecting rod(LH) 6. Tailgate lock (LH)
7. Rear camera (if equipped) 8. Outside handle 9. Tailgate key cylinder O
Clip
TAILGATE LOCK P
TAILGATE LOCK : Removal and Installation INFOID:0000000014260320
REMOVAL
1. Remove tailgate inner cover.
JSKIA4489ZZ
: Front
JSKIA4490ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, check that tailgate locks and unlocks normally. Refer to DLK-174, "TAILGATE LOCK :
Inspection".
TAILGATE LOCK : Inspection INFOID:0000000014260321
1. After opening and closing the tailgate, check that tailgate is fixed to the vehicle body normally.
2. Check the lock/unlock operation of tailgate.
3. Check tailgate lock for poor lubrication. Apply multi-purpose grease if necessary.
DLK
AWKIA3457ZZ
N
1. Rear side outer panel 2. Fuel filler spring 3. Fuel filler lid
4. Bumper rubber 5. Fuel filler lid actuator 6. Harness protector
A. Fuel lid lock nut Pawl Clip O
REMOVAL
1. Fully open fuel filler lid assembly.
JMKIA8137ZZ
Unit: mm [in]
Portion Clearance Surface Height
Fuel filler lid – Side panel 3.5 ±1.0 (0.14 ±0.04) 0 ± 1.0 (0 ±0.04)
REMOVAL
1. Fully open fuel filler lid assembly.
2. Remove clips (A) and disengage pawls, then remove harness
protector (1).
: Front
: Pawl
AWKIA3401ZZ
3. Rotate the lock nut (A) counterclockwise, and remove lock nut
(A).
: Front
JSKIA4496ZZ
: Front
B
JSKIA4498ZZ
D
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: E
After installation, check fuel filler lid assembly open/close and lock/unlock operation.
DLK
REMOVAL
1. Insert key (1) into glove box lid lock cylinder (2).
2. Pull upward on glove box lid release handle (3).
3. Rotate key (1) and turn glove box lid key cylinder (2) to the lock
position.
AWKIA3375ZZ
4. Press tumbler stopper (1) into glove box lid lock cylinder (2)
using a suitable tool (A), and then remove key (3) and glove box
lid lock cylinder together from glove box lid release handle (4).
NOTE:
When removing glove box lid lock cylinder, note the position of
cylinder to glove box lid release handle.
AWKIA3376ZZ
5. Remove sleeve (3) from glove box lid release handle and then
install sleeve to glove box lid lock cylinder.
NOTE:
When removing sleeve, note the position of sleeve to glove box
lid release handle.
CAUTION:
Do not pull out key (1) from glove box lid lock cylinder (2)
while sleeve is removed. Otherwise, tumblers (4) may be
lost from glove box lid lock cylinder.
AWKIA3377ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, check glove box assembly open/close and lock/unlock operation.
REMOVAL B
1. Remove the door switch bolt (A).
2. Disconnect door switch connector and remove door switch (1).
C
E
JSKIA4082ZZ
INSTALLATION
Installation is in the reverse order of removal. F
DLK
AWKIA3458ZZ
REMOVAL
1. Remove instrument lower panel LH. Refer to IP-20, "Removal and Installation".
2. Remove screws (A) and remove outer switch carrier (1).
3. Remove screw (B) and remove inner switch carrier (2).
4. Release pawls using suitable tool and remove fuel filler lid
opener switch from the inner switch carrier (2).
: Pawl
AWKIA4154ZZ
INSTALLATION
Installation is in the reverse order of removal.
JMKIB2755ZZ
INSTALLATION G
Installation is in the reverse order of removal.
CONSOLE
H
CONSOLE : Removal and Installation INFOID:0000000014260330
REMOVAL I
1. Remove the center console rear finisher. Refer to IP-16, "Exploded View".
2. Remove screw (A), then remove inside key antenna (console)
(1). J
DLK
JSKIA4576ZZ
M
INSTALLATION
Installation is in the reverse order of removal.
N
REMOVAL
The outside key antenna is serviced as an assembly with the front outside handle grip. Refer to DLK-165,
"OUTSIDE HANDLE : Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
REMOVAL B
1. Disconnect harness connector (A) from the Intelligent Key warn-
ing buzzer (1).
C
E
JSKIA4587ZZ
2. Remove bolt (A) that retains the Intelligent Key warning buzzer F
and bracket (1).
JSKIA4588ZZ I
DLK
REMOVAL
1. Remove the glove box assembly. Refer to IP-21, "Removal and Installation".
2. Remove clip (A), and reposition the harness (1) away from the
remote keyless entry receiver.
AWKIA3416ZZ
AWKIA3417ZZ
INSTALLATION
Installation is in the reverse order of removal.
PIIB6222E
DLK
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000014548209
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery or batteries, and wait at least three minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000014260336
NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
A
WARNING:
Radio waves could adversely affect electric medical equipment. Those who use a pacemaker should
contact the electric medical equipment manufacturer for the possible influences before use. B
• After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their
operation.
• Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
• When removing or disassembling each component, be careful not to damage or deform it. If a component C
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it. D
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
E
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt: F
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt: G
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth. H
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
I
DLK
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000014260338
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
— Locating the noise
(J-39570)
Chassis Ear
SIIA0993E
ALJIA1232ZZ
ALEIA0183ZZ
AWJIA0483ZZ F
G
(TechMate No.) Description
Tool name
H
(J-39565) Locating the noise
Engine Ear
J
SIIA0995E
DLK
PIIB1407E
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000014260340
ALKIA3916ZZ
• Door lock and unlock switch transmits door lock/unlock signal operation to BCM.
• Door lock and unlock switch (1) is integrated into the main power
window and door lock/unlock switch. E
JMKIA9352ZZ
H
DLK
L
JMKIA6526ZZ
M
• Door lock actuator and unlock sensor are integrated into front door
lock assembly LH.
• Door lock actuator receives lock/unlock signal from BCM and then
locks/unlocks driver door. N
• Only front door lock assembly LH integrates unlock sensor. Unlock
sensor transmits lock/unlock status of driver door to BCM.
O
P
JMKIA8649ZZ
Fuel filler lid opener actuator receives power supply from fuel filler lid
opener relay and then opens fuel filler lid.
JMKIB4270ZZ
• Fuel filler lid opener actuator opens fuel filler lid when fuel filler lid
opener switch is pressed.
• Fuel filler lid opener switch is installed in the left side of the instru-
ment panel.
JMKIB4271ZZ
JMKIB4277ZZ
JMKIB4273ZZ
A
• Remote keyless entry receiver is installed in the rear of the glove
box cover.
• Remote keyless entry receiver receives button operation signal B
and then transmits it to BCM.
D
JMKIB4276ZZ
DLK
SYSTEM DIAGRAM
JMKIB4225GB
Item Reference
Key warning chime Refer to DLK-195, "System Description".
System Diagram B
ALKIA3905GB
DLK
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×: Applicable item
Diagnosis mode
System Sub System
Work Support Data Monitor Active Test
Door lock DOOR LOCK × ×
Rear window defogger REAR DEFOGGER × ×
Warning chime BUZZER × ×
Interior room lamp control INT LAMP × × ×
Remote keyless entry system MULTI REMOTE ENT × × ×
Exterior lamp HEAD LAMP × × ×
Wiper and washer WIPER × × ×
Turn signal and hazard warning lamps FLASHER × ×
Manual air conditioning AIR CONDITONER × ×
Combination switch COMB SW ×
Body control system BCM ×
Immobilizer IMMU ×
Interior room lamp battery saver BATTERY SAVER × ×
Vehicle security system THEFT ALM × ×
Signal buffer system SIGNAL BUFFER × ×
Panic alarm PANIC ALARM ×
DOOR LOCK
DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) INFOID:0000000014637328
DATA MONITOR
CDL UNLOCK SW [On/Off] Indicates condition of unlock signal from door lock and unlock switch
DOOR SW-DR [On/Off] Indicates condition of front door switch LH C
DOOR SW-AS [On/Off] Indicates condition of front door switch RH
DOOR SW-RR [On/Off] Indicates condition of rear door switch RH
DOOR SW-RL [On/Off] Indicates condition of rear door switch LH D
LOCK STATUS [On/Off] Indicates condition of front door LH UNLOCK status
ACC ON SW [On/Off] Indicates condition of ignition switch in ACC position
E
KEYLESS LOCK [On/Off] Indicates condition of lock signal from key fob
KEYLESS UNLOCK [On/Off] Indicates condition of unlock signal from key fob
KEY CYL LK-SW [On/Off] Indicates condition of lock signal from door key cylinder switch. F
KEY CYL UN-SW [On/Off] Indicates condition of unlock signal from door key cylinder switch.
Indicates the vehicle speed signal received from combination meter by nu-
VEHICLE SPEED [Km/h] G
merical value.
ACTIVE TEST
H
Test item Description
This test is able to check door lock/unlock operation [ALL LOCK/DR UNLK/OTR ULK/ALL UNLK/
DOOR LOCK
BD ULK] I
MULTI REMOTE ENT
MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) J
INFOID:0000000014637329
WORK SUPPORT
MEMORY 1
MEMORY 2
MEMORY 3
REMO CONT ID ERASUR Key fob ID code can be erased.
MEMORY 4
MEMORY 5
ALL MEMO
It can be checked whether Intelligent Key ID code is registered or not
REMO CONT ID CONFIR —
in this mode.
MODE 1 Non-operation
MODE 2 Unlock operation
Hazard and horn reminder function (hazard operation) mode can be
HAZARD LAMP SET MODE 3 Lock operation changed in this mode
Lock and unlock
MODE 4
operation
MODE 1 Non-operation
MODE 2 30 sec
MODE 3 1 minute
AUTO LOCK SET MODE 4 2 minute Auto door lock time can be changed in this mode
MODE 5 3 minute
MODE 6 4 minute
MODE 7 5 minute
MODE 1 1.5 sec
PANIC ALARM SET MODE 2 OFF Panic alarm operation can be changed in this mode.
MODE 3 .5 sec
TRUNK
TRUNK : CONSULT Function (BCM - TRUNK) INFOID:0000000014637331
DATA MONITOR
ECU Reference
C
BCS-97, "Reference Value With Monochrome Display" or BCS-
107, "Reference Value With Color Display"
DLK
WIRING DIAGRAM
REMOTE KEYLESS ENTRY SYSTEM
Wiring Diagram INFOID:0000000014260358
ABKWA3410GB
DLK
ABKWA3411GB
ABKIA8410GB
DLK
ABKIA8411GB
ABKIA8412GB
DLK
ABKIA8413GB
ABKIA8414GB
DLK
ABKIA8415GB
ABKIA8416GB
DLK
ABKIA8417GB
ABKWA3434GB
DLK
ABKWA3435GB
ABKIA8402GB
DLK
ABKIA8403GB
ABKIA8404GB
DLK
ABKIA8405GB
ABKIA8406GB
DLK
ABKIA8407GB
ABKIA8408GB
DLK
ABKIA8409GB
AAKWA1576GB
DLK
ABKIA8382GB
ABKIA8383GB
DLK
ABKIA8384GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000014260361
OVERALL SEQUENCE
ALAIA0158GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC C
1. Check DTC.
2. Perform the following procedure if DTC is detected.
- Record DTC and freeze frame data. (Print them out using CONSULT.) D
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information. E
Are any symptoms described and any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4. F
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer. G
Also study the normal operation and fail-safe related to the symptom.
Verify relation between the symptom and the condition when the symptom is detected.
H
>> GO TO 5.
4.CONFIRM THE SYMPTOM I
Try to confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
J
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the detected DTC, and then check that DTC is detected DLK
again. At this time, always connect CONSULT to the vehicle, and check self diagnostic results in real time.
If two or more DTCs are detected, refer to BCS-115, "DTC Inspection Priority Chart", and determine trouble
diagnosis order. L
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included in Service Man-
M
ual. This simplified check procedure is an effective alternative though DTC cannot be detected during this
check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE. N
Is DTC detected?
YES >> GO TO 7.
NO >> Check according to GI-45, "Intermittent Incident". O
6.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step P
4, and determine the trouble diagnosis order based on possible causes and symptom.
Is the symptom described?
YES >> GO TO 7.
NO >> Monitor input data from related sensors or check voltage of related module terminals using CON-
SULT.
7.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Revision: November 2016 DLK-227 2017 D23
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITHOUT INTELLIGENT KEY SYSTEM]
Inspect according to Diagnostic Procedure of the system.
Is malfunctioning part detected?
YES >> GO TO 8.
NO >> Check according to GI-45, "Intermittent Incident".
8.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure after repair and replacement.
3. Check DTC. If DTC is detected, erase it.
>> GO TO 9.
9.FINAL CHECK
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, and then check that the
malfunction is repaired securely.
When symptom is described by the customer, refer to confirmed symptom in step 3 or 4, and check that the
symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 7.
YES-2 >> Symptom remains: GO TO 4.
NO >> Before returning the vehicle to the customer, always erase DTC.
Perform the system initialization when replacing BCM, replacing keyfob or registering an additional keyfob. B
Refer to the CONSULT Immobilizer mode and follow the on-screen instructions.
DLK
DTC/CIRCUIT DIAGNOSIS
DOOR LOCK ACTUATOR
DRIVER SIDE
DRIVER SIDE : Component Function Check INFOID:0000000014260362
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR LOCK” in “Active Test” mode.
3. Touch “ALL LOCK” or “ALL UNLK” to check that it works normally.
Is the inspection result normal?
YES >> Door lock actuator is OK.
NO >> Refer to DLK-230, "DRIVER SIDE : Diagnosis Procedure (With Color Display)" or DLK-231,
"DRIVER SIDE : Diagnosis Procedure (With Monochrome Display)".
DRIVER SIDE : Diagnosis Procedure (With Color Display) INFOID:0000000014260363
(+)
Front door lock assembly Voltage
(–) Condition
LH (Approx.)
Connector Terminal
1 Lock
D14 Ground Door lock and unlock switch Battery voltage
2 Unlock
Is the inspection result normal?
YES >> Replace front door lock assembly LH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect combination meter and each door lock actuator.
2. Check continuity between combination meter harness connector and front door lock assembly LH har-
ness connector.
Combination meter
Continuity
Connector Terminal
Ground
78
M56 No
77
(+) C
Voltage
Combination meter (–) Condition
(Approx.)
Connector Terminal
D
78 Lock
M56 Ground Door lock and unlock switch Battery voltage
77 Unlock
Is the inspection result normal? E
YES >> Check for internal short of each door lock actuator.
NO >> Replace combination meter. Refer to MWI-137, "Removal and Installation".
F
DRIVER SIDE : Diagnosis Procedure (With Monochrome Display) INFOID:0000000014260364
G
Regarding Wiring Diagram information, refer to DLK-212, "Wiring Diagram".
(+)
J
Front door lock assembly Voltage
(–) Condition
LH (Approx.)
Connector Terminal
DLK
1 Lock
D14 Ground Door lock and unlock switch Battery voltage
2 Unlock
Is the inspection result normal? L
YES >> Replace front door lock assembly LH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT M
Combination meter
Continuity
Connector Terminal
Ground
90
M88 No
91
(+)
Voltage
Combination meter (–) Condition
(Approx.)
Connector Terminal
90 Lock
M88 Ground Door lock and unlock switch Battery voltage
91 Unlock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
NO >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
PASSENGER SIDE
PASSENGER SIDE : Component Function Check INFOID:0000000014260365
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR LOCK” in “Active Test” mode.
3. Touch “ALL LOCK” or “ALL UNLK” to check that it works normally.
Is the inspection result normal?
YES >> Door lock actuator is OK.
NO >> Refer to DLK-232, "PASSENGER SIDE : Diagnosis Procedure (With Color Display)" or DLK-233,
"PASSENGER SIDE : Diagnosis Procedure (With Monochrome Display)".
PASSENGER SIDE : Diagnosis Procedure (With Color Display) INFOID:0000000014260366
(+)
Voltage
Front door lock actuator RH (–) Condition
(Approx.)
Connector Terminal
1 Unlock
D114 Ground Door lock and unlock switch Battery voltage
2 Lock
Is the inspection result normal?
YES >> Replace front door lock actuator RH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect combination meter connector and each door lock actuator connector.
2. Check continuity between combination meter harness connector and front door lock actuator RH harness
connector.
DLK
Regarding Wiring Diagram information, refer to DLK-212, "Wiring Diagram".
L
1.CHECK DOOR LOCK ACTUATOR INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect front door lock actuator RH connector. M
3. Check voltage between front door lock actuator RH harness connector and ground.
(+)
Voltage N
Front door lock actuator RH (–) Condition
(Approx.)
Connector Terminal
1 Unlock O
D114 Ground Door lock and unlock switch Battery voltage
2 Lock
Is the inspection result normal?
P
YES >> Replace front door lock actuator RH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect combination meter connector and each door lock actuator connector.
2. Check continuity between combination meter harness connector and front door lock actuator RH harness
connector.
Combination meter
Continuity
Connector Terminal
Ground
90
M88 No
91
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK COMBINATION METER OUTPUT SIGNAL
1. Connect combination meter connector.
2. Check voltage between combination meter harness connector and ground.
(+)
Voltage
Combination meter (–) Condition
(Approx.)
Connector Terminal
90 Lock
M88 Ground Door lock and unlock switch Battery voltage
91 Unlock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
NO >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
REAR LH
REAR LH : Component Function Check INFOID:0000000014260368
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR LOCK” in “Active Test” mode.
3. Touch “ALL LOCK” or “ALL UNLK” to check that it works normally.
Is the inspection result normal?
YES >> Door lock actuator is OK.
NO >> Refer to DLK-234, "REAR LH : Diagnosis Procedure (With Color Display)" or DLK-235, "REAR LH
: Diagnosis Procedure (With Monochrome Display)".
REAR LH : Diagnosis Procedure (With Color Display) INFOID:0000000014260369
(+) A
Voltage
Rear door lock actuator LH (–) Condition
(Approx.)
Connector Terminal
1 Lock
B
D205 Ground Door lock and unlock switch Battery voltage
2 Unlock
Is the inspection result normal? C
YES >> Replace rear door lock actuator LH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT D
1. Disconnect combination meter connector and each door lock actuator connector.
2. Check continuity between combination meter harness connector and rear door lock actuator LH harness
connector. E
Combination meter
Continuity H
Connector Terminal
Ground
77
M56 No
78 I
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness. J
(+)
L
Voltage
Combination meter (–) Condition
(Approx.)
Connector Terminal
77 Unlock M
M56 Ground Door lock and unlock switch Battery voltage
78 Lock
Is the inspection result normal?
N
YES >> Check for internal short of each door lock actuator.
NO >> Replace combination meter. Refer to MWI-137, "Removal and Installation".
REAR LH : Diagnosis Procedure (With Monochrome Display) INFOID:0000000014260370 O
(+)
Voltage
Rear door lock actuator LH (–) Condition
(Approx.)
Connector Terminal
1 Lock
D205 Ground Door lock and unlock switch Battery voltage
2 Unlock
Is the inspection result normal?
YES >> Replace rear door lock actuator LH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect combination meter connector and each door lock actuator connector.
2. Check continuity between combination meter harness connector and rear door lock actuator LH harness
connector.
Combination meter
Continuity
Connector Terminal
Ground
91
M88 No
90
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK COMBINATION METER OUTPUT SIGNAL
1. Connect combination meter connector.
2. Check voltage between combination meter harness connector and ground.
(+)
Voltage
Combination meter (–) Condition
(Approx.)
Connector Terminal
91 Unlock
M88 Ground Door lock and unlock switch Battery voltage
90 Lock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
NO >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
REAR RH
REAR RH : Component Function Check INFOID:0000000014260371
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR LOCK” in “Active Test” mode.
3. Touch “ALL LOCK” or “ALL UNLK” to check that it works normally.
Is the inspection result normal?
YES >> Door lock actuator is OK.
B
Regarding Wiring Diagram information, refer to DLK-212, "Wiring Diagram".
C
1.CHECK DOOR LOCK ACTUATOR INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect rear door lock actuator RH connector. D
3. Check voltage between rear door lock actuator RH harness connector and ground.
(+) E
Voltage
Rear door lock actuator RH (–) Condition
(Approx.)
Connector Terminal
F
1 Unlock
D305 Ground Door lock and unlock switch Battery voltage
2 Lock
Is the inspection result normal? G
YES >> Replace rear door lock actuator RH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT H
1. Disconnect combination meter connector and each door lock actuator connector.
2. Check continuity between combination meter harness connector and rear door lock actuator RH harness
connector. I
Combination meter L
Continuity
Connector Terminal
Ground
77
M56 No
78 M
Is the inspection result normal?
YES >> GO TO 3.
N
NO >> Repair or replace harness.
3.CHECK COMBINATION METER OUTPUT SIGNAL
1. Connect combination meter connector. O
2. Check voltage between combination meter harness connector and ground.
(+)
P
Voltage
Combination meter (–) Condition
(Approx.)
Connector Terminal
77 Unlock
M56 Ground Door lock and unlock switch Battery voltage
78 Lock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
Revision: November 2016 DLK-237 2017 D23
DOOR LOCK ACTUATOR
< DTC/CIRCUIT DIAGNOSIS > [WITHOUT INTELLIGENT KEY SYSTEM]
NO >> Replace combination meter. Refer to MWI-137, "Removal and Installation".
REAR RH : Diagnosis Procedure (With Monochrome Display) INFOID:0000000014260373
(+)
Voltage
Rear door lock actuator RH (–) Condition
(Approx.)
Connector Terminal
1 Unlock
D305 Ground Door lock and unlock switch Battery voltage
2 Lock
Is the inspection result normal?
YES >> Replace rear door lock actuator RH.
NO >> GO TO 2.
2.CHECK DOOR LOCK ACTUATOR CIRCUIT
1. Disconnect combination meter connector and each door lock actuator connector.
2. Check continuity between combination meter harness connector and rear door lock actuator RH harness
connector.
Combination meter
Continuity
Connector Terminal
Ground
91
M88 No
90
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK COMBINATION METER OUTPUT SIGNAL
1. Connect combination meter connector.
2. Check voltage between combination meter harness connector and ground.
(+)
Voltage
Combination meter (–) Condition
(Approx.)
Connector Terminal
91 Unlock
M88 Ground Door lock and unlock switch Battery voltage
90 Lock
Is the inspection result normal?
YES >> Check for internal short of each door lock actuator.
NO >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
Revision: November 2016 DLK-238 2017 D23
DOOR LOCK AND UNLOCK SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITHOUT INTELLIGENT KEY SYSTEM]
DOOR LOCK AND UNLOCK SWITCH
A
Component Function Check INFOID:0000000014260374
1.CHECK FUNCTION B
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “CDL LOCK SW” and “CDL UNLOCK SW” in “Data Monitor” mode. C
3. Check that the function operates normally according to the following conditions:
H
Regarding Wiring Diagram information, refer to DLK-212, "Wiring Diagram".
I
1.CHECK DOOR LOCK AND UNLOCK SWITCH INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect main power window and door lock/unlock switch connector. J
3. Check signal between main power window and door lock/unlock switch harness connector and ground
using oscilloscope.
With double cab DLK
(+)
Signal
Main power window and door lock/unlock switch (–)
(Reference value)
Connector Terminal L
15
D7 Ground
3
N
JPMIA0012GB
1.0 - 1.5 V
O
D10 Ground
14
JPMIA0012GB
1.0 - 1.5 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK DOOR LOCK AND UNLOCK SWITCH CIRCUIT
1. Disconnect combination meter connector.
2. Check continuity between combination meter harness connector and main power window and door lock/
unlock switch harness connector.
With double cab
Combination meter Main power window and door lock/unlock switch
Continuity
Connector Terminal Connector Terminal
112 15
M91 D7 Yes
113 3
Combination meter
Continuity
Connector Terminal
Ground
112
M91 No
113
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-137, "Removal and Installation".
NO >> Repair or replace harness.
3.CHECK DOOR LOCK AND UNLOCK SWITCH GROUND CIRCUIT
Check continuity between main power window and door lock/unlock switch harness connector and ground.
With double cab
Main power window and door lock/unlock switch
Continuity
Connector Terminal Ground
D7 1 Yes
D7 Ground
3 L
JPMIA0012GB
1.0 - 1.5 V M
With single cab
(+)
Signal N
Main power window and door lock/unlock switch (–)
(Reference value)
Connector Terminal
15
O
D10 Ground P
14
JPMIA0012GB
1.0 - 1.5 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
Revision: November 2016 DLK-241 2017 D23
DOOR LOCK AND UNLOCK SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITHOUT INTELLIGENT KEY SYSTEM]
Combination meter
Continuity
Connector Terminal
Ground
47
M86 No
48
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
NO >> Repair or replace harness.
3.CHECK DOOR LOCK AND UNLOCK SWITCH GROUND CIRCUIT
Check continuity between main power window and door lock/unlock switch harness connector and ground.
With double cab
Main power window and door lock/unlock switch
Continuity
Connector Terminal Ground
D7 1 Yes
A
1.CHECK DOOR LOCK AND UNLOCK SWITCH
1. Turn ignition switch OFF.
2. Disconnect main power window and door lock/unlock switch connector. B
3. Check continuity between main power window and door lock/unlock switch terminals.
With double cab
Main power window and door lock/unlock switch C
Condition Continuity
Terminal
LOCK Yes
3 D
Door lock and unlock UNLOCK No
1
switch LOCK No
15
UNLOCK Yes E
With single cab
Main power window and door lock/unlock switch
Condition Continuity F
Terminal
LOCK Yes
14
Door lock and unlock UNLOCK No G
7
switch LOCK No
15
UNLOCK Yes
H
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace main power window and door lock/unlock switch. Refer to PWC-82, "Removal and Instal-
lation". I
DLK
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “DOOR SW-DR”, “DOOR SW-AS”, “DOOR SW-RL” and “DOOR SW-RR” in “Data Monitor” mode.
3. Check that the function operates normally according to the following conditions:
(+)
Signal
Door switch (–)
(Reference value)
Connector Terminal
Front LH B8 3
Front RH B108 3
Rear LH B18 3
Ground
Rear RH B116 3
PKIB4960J
7.0 - 8.0 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK DOOR SWITCH CIRCUIT
1. Disconnect combination meter connector.
2. Check continuity between door switch harness connector and combination meter harness connector.
Door switch D
Continuity
Connector Terminal
Front LH B8
Ground E
Front RH B108
3 No
Rear LH B18
Rear RH B116
F
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-137, "Removal and Installation".
NO >> Repair or replace harness. G
3.CHECK DOOR SWITCH
Refer to DLK-246, "Component Inspection".
H
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace malfunctioning door switch.
I
4.CHECK INTERMITTENT INCIDENT
Refer to GI-45, "Intermittent Incident".
J
>> Inspection End.
Diagnosis Procedure (With Monochrome Display) INFOID:0000000014260380 DLK
Rear RH B116 3
PKIB4960J
7.0 - 8.0 V
Door switch
Continuity
Connector Terminal
Front LH B8
Ground
Front RH B108
3 No
Rear LH B18
Rear RH B116
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
NO >> Repair or replace harness.
3.CHECK DOOR SWITCH
Refer to DLK-246, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace malfunctioning door switch.
4.CHECK INTERMITTENT INCIDENT
Refer to GI-45, "Intermittent Incident".
Door switch A
Condition Continuity
Terminal
Pressed No
Front LH B
Released Yes
Pressed No
Front RH
Ground part of door Released Yes C
3 Door switch
switch Pressed No
Rear LH
Released Yes
Pressed No D
Rear RH
Released Yes
Is the inspection result normal? E
YES >> Inspection End.
NO >> Replace malfunctioning door switch.
F
DLK
1.CHECK FUNCTION
CONSULT
1. Select “MULTI REMOTE ENT” of “BCM”.
2. Select “FLASHER” in “Active Test” mode.
3. Touch “LH” or “RH” to check that it works normally.
Is the inspection result normal?
YES >> Hazard warning lamp circuit is OK.
NO >> Refer to DLK-248, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014260383
B
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”. C
2. Select “KEY ON SW” in “Data Monitor” mode.
3. Check that the function operates normally according to the following conditions:
D
Monitor item Condition Status
Inserted in key cylinder ON
KEY ON SW Key
Removed from key cylinder OFF E
Is the inspection result normal?
YES >> Key switch is OK.
F
NO >> Refer to DLK-249, "Diagnosis Procedure (With Color Display)" or DLK-250, "Diagnosis Procedure
(With Monochrome Display)".
Diagnosis Procedure (With Color Display) INFOID:0000000014260385
G
1.CHECK FUSE I
1. Turn ignition switch OFF.
2. Check 10 A fuse, [No. 13 located in fuse block (J/B)].
Is the inspection result normal? J
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK KEY SWITCH POWER SUPPLY CIRCUIT DLK
1. Disconnect key switch connector.
2. Check voltage between key switch harness connector and ground.
L
Key switch Voltage
Connector Terminal Ground (Approx.)
Key switch
Continuity
Connector Terminal Ground
M27 1 No
Is the inspection result normal?
YES >> GO TO 4
NO >> Repair or replace harness.
4.CHECK KEY SWITCH
Refer to DLK-251, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace ignition key cylinder.
5.CHECK INTERMITTENT INCIDENT
Refer to GI-45, "Intermittent Incident".
1.CHECK FUSE
1. Turn ignition switch OFF.
2. Check 10 A fuse, [No. 13 located in fuse block (J/B)].
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK KEY SWITCH POWER SUPPLY CIRCUIT
1. Disconnect key switch connector.
2. Check voltage between key switch harness connector and ground.
Key switch A
Continuity
Connector Terminal Ground
M27 1 No
B
Is the inspection result normal?
YES >> GO TO 4
NO >> Repair or replace harness.
C
4.CHECK KEY SWITCH
Refer to DLK-251, "Component Inspection".
Is the inspection result normal? D
YES >> GO TO 5.
NO >> Replace ignition key cylinder.
5.CHECK INTERMITTENT INCIDENT E
Key switch
Condition Continuity
Terminal J
Inserted in key cylinder Yes
1 2 Key
Removed from key cylinder No
DLK
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace ignition key cylinder.
L
NOTE:
The Signal Tech II Tool [– (J-50190)] can be used to test the remote keyless entry keyfob relative signal
strength. Refer to the Signal Tech II User Guide for additional information.
1.CHECK FUNCTION
Check door lock and unlock operation with keyfob button.
Is the inspection result normal?
YES >> Keyfob is OK.
NO >> Refer to DLK-252, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014260389
NOTE:
The Signal Tech II Tool [– (J-50190)] can be used to test the remote keyless entry keyfob relative signal
strength. Refer to the Signal Tech II User Guide for additional information.
1.CHECK KEYFOB FUNCTION
Check keyfob function using Signal Tech II Tool [– (J-50190)] or
Remote Keyless Entry Tester [– (J-43241)] (shown).
Does the test pass?
YES >> Keyfob is OK.
NO >> GO TO 2.
ALKIA2300ZZ
DLK
1.CHECK FUNCTION
CONSULT
1. Select “DOOR LOCK” of “BCM”.
2. Select “KEYLESS LOCK ” or “KEYLESS UNLOCK” in “Data Monitor” mode.
3. Check that the function operates normally according to the following conditions:
(+)
Voltage
Remote keyless entry receiver (–)
(Approx.)
Connector Terminal
M14 4 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK REMOTE KEYLESS ENTRY RECEIVER POWER SUPPLY CIRCUIT
1. Disconnect combination meter connector.
2. Check continuity between combination meter harness connector and remote keyless entry receiver har-
ness connector.
Combination meter
Continuity
Connector Terminal Ground
M91 92 No
Is the inspection result normal?
(+)
Remote keyless entry receiver (–)
Signal C
(Reference value)
Connector Terminal
Insert mechanical key into ignition D
0V
key cylinder.
Remove mechanical key from igni-
5V
tion key cylinder. (Any door opened)
E
M14 4 Ground
G
JPMIA0338JP
(+)
Voltage P
Remote keyless entry receiver (–)
(Approx.)
Connector Terminal
M14 2 Ground 5V
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
Combination meter
Continuity
Connector Terminal Ground
M91 91 No
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-137, "Removal and Installation".
NO >> Repair or replace harness.
7.CHECK REMOTE KEYLESS ENTRY RECEIVER SIGNAL
1. Reconnect remote keyless entry receiver connector.
2. Check signal between remote keyless entry receiver harness connector and ground using oscilloscope.
(+)
Signal
Remote keyless entry receiver (–) Condition
(Reference value)
Connector Terminal
Insert key into ig-
nition key cylin- 0V
der.
Waiting
Ignition switch
M14 2 Ground
OFF
PIIB7728J
Signal receiving
(press the key
fob lock or unlock
button)
PIIB7729J
(+) M
Signal
Remote keyless entry receiver (–)
(Reference value)
Connector Terminal
N
Insert mechanical key into ignition
0V
key cylinder.
Remove mechanical key from igni-
5V O
tion key cylinder. (Any door opened)
M14 4 Ground
P
Remove mechanical key from igni-
tion key cylinder. (Any door closed)
JPMIA0338JP
Combination meter
Continuity
Connector Terminal Ground
M86 52 No
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness.
5.CHECK COMBINATION METER SIGNAL 2
1. Reconnect combination meter connector.
2. Check voltage between remote keyless entry receiver harness connector and ground.
(+)
Voltage
Remote keyless entry receiver (–)
(Approx.)
Connector Terminal
M14 2 Ground 5V
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.CHECK REMOTE KEYLESS ENTRY RECEIVER CIRCUIT
1. Disconnect combination meter connector.
2. Check continuity between combination meter harness connector and remote keyless entry receiver har-
ness connector.
Combination meter
Continuity
Connector Terminal Ground
M86 51 No
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
NO >> Repair or replace harness.
7.CHECK REMOTE KEYLESS ENTRY RECEIVER SIGNAL
1. Reconnect remote keyless entry receiver connector.
2. Check signal between remote keyless entry receiver harness connector and ground using oscilloscope.
(+) A
Signal
Remote keyless entry receiver (–) Condition
(Reference value)
Connector Terminal
Insert key into ig-
B
nition key cylin- 0V
der.
C
Waiting D
Ignition switch
M14 2 Ground
OFF E
PIIB7728J
Signal receiving F
(press the key
fob lock or unlock
button)
G
PIIB7729J
DLK
(+)
Signal
Front door lock assembly LH (–)
(Reference value)
Connector Terminal
D14 3 Ground
PKIB4960J
Combination meter
Continuity
Connector Terminal Ground
M91 110 No
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-137, "Removal and Installation".
NO >> Repair or replace harness.
3.CHECK UNLOCK SENSOR GROUND CIRCUIT
Check continuity between front door lock assembly LH harness connector and ground.
E
Regarding Wiring Diagram information, refer to DLK-212, "Wiring Diagram".
F
1.CHECK UNLOCK SENSOR INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect front door lock assembly LH connector. G
3. Check signal between front door lock assembly LH harness connector and ground with oscilloscope.
(+) H
Signal
Front door lock assembly LH (–)
(Reference value)
Connector Terminal
I
D14 3 Ground J
PKIB4960J
DLK
Is the inspection result normal?
YES >> GO TO 3.
L
NO >> GO TO 2.
2.CHECK UNLOCK SENSOR CIRCUIT
1. Disconnect combination meter connector. M
2. Check continuity between combination meter harness connector and front door lock assembly LH har-
ness connector.
N
Combination meter Front door lock assembly LH
Continuity
Connector Terminal Connector Terminal
M86 46 D14 3 Yes O
3. Check continuity between combination meter harness connector and ground.
Combination meter P
Continuity
Connector Terminal Ground
M86 46 No
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
NO >> Repair or replace harness.
SYMPTOM DIAGNOSIS A
DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK
SWITCH
B
ALL DOOR
ALL DOOR : Description INFOID:0000000014260396
C
All doors do not lock/unlock using main power window and door lock/unlock switch.
ALL DOOR : Diagnosis Procedure INFOID:0000000014260397
D
1.CHECK DOOR LOCK AND UNLOCK SWITCH
Check main power window and door lock/unlock switch. E
Refer to DLK-239, "Component Function Check".
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Repair or replace the malfunctioning parts.
2.CHECK DOOR LOCK ACTUATOR
Check front door lock assembly LH. G
Refer to DLK-230, "DRIVER SIDE : Component Function Check".
Is the inspection result normal?
H
YES >> GO TO 3.
NO >> Repair or replace the malfunctioning parts.
3.REPLACE COMBINATION METER I
1. Replace combination meter. Refer to MWI-137, "Removal and Installation" (with Color Display) or MWI-
217, "Removal and Installation" (with Monochrome Display).
2. Confirm the operation after replacement.
J
Is the result normal?
YES >> Inspection End.
NO >> Check intermittent incident. Refer to GI-45, "Intermittent Incident". DLK
DRIVER SIDE
DRIVER SIDE : Description INFOID:0000000014260398
L
Driver door does not lock/unlock using door lock and unlock switch.
DRIVER SIDE : Diagnosis Procedure INFOID:0000000014260399
M
1.CHECK DOOR LOCK ACTUATOR
Check front door lock assembly LH. N
Refer to DLK-230, "DRIVER SIDE : Component Function Check".
Is the inspection result normal?
YES >> GO TO 2. O
NO >> Repair or replace the malfunctioning parts.
2.REPLACE COMBINATION METER
1. Replace combination meter. Refer to MWI-137, "Removal and Installation" (with Color Display) or MWI- P
217, "Removal and Installation" (with Monochrome Display).
2. Confirm the operation after replacement.
Is the result normal?
YES >> Inspection End.
NO >> Check intermittent incident. Refer to GI-45, "Intermittent Incident".
PASSENGER SIDE
Revision: November 2016 DLK-263 2017 D23
DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH
< SYMPTOM DIAGNOSIS > [WITHOUT INTELLIGENT KEY SYSTEM]
PASSENGER SIDE : Description INFOID:0000000014260400
Passenger door does not lock/unlock using main power window and door lock/unlock switch.
PASSENGER SIDE : Diagnosis Procedure INFOID:0000000014260401
Rear LH door does not lock/unlock using main power window and door lock/unlock switch.
REAR LH : Diagnosis Procedure INFOID:0000000014260403
Rear RH door does not lock/unlock using main power window and door lock/unlock switch.
REAR RH : Diagnosis Procedure INFOID:0000000014260405
DLK
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any of
the customer's comments; refer to DLK-274, "Diagnostic Worksheet". This information is necessary to dupli-
cate the conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is
concerned about. This can be accomplished by a test drive with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock – (Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz – (Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge
as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
DLK
LAIA0072E
DLK
PIIB8742E
AWKIA3445ZZ
HOOD ASSEMBLY
HOOD ASSEMBLY : Removal and Installation INFOID:0000000014260414
CAUTION:
• Use two people when removing or installing hood assembly due to its heavy weight.
Revision: November 2016 DLK-276 2017 D23
HOOD
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
• Use protective tape or shop cloths to protect surrounding components from damage during removal
and installation of hood assembly. A
REMOVAL
1. Support hood using a suitable tool.
B
WARNING:
Bodily injury may occur if hood assembly is not supported properly when removing hood assem-
bly.
C
2. Remove hood insulator. Refer to DLK-280, "HOOD INSULATOR : Removal and Installation".
3. Remove hood seal. Refer to DLK-281, "HOOD SEAL : Removal and Installation".
4. Remove hood radiator core support seal. Refer to DLK-280, "RADIATOR CORE SEAL : Removal and D
Installation".
5. Remove hood hinge to hood nuts, and then remove hood.
INSTALLATION E
Installation is in the reverse order of removal.
CAUTION:
• Before installing hood, apply anticorrosive agent to the hinge mating surface. F
• After installing, perform hood fitting adjustment. Refer to DLK-277, "HOOD ASSEMBLY : Adjust-
ment".
• Apply touch-up paint if the paint is peeled off during procedure.
G
HOOD ASSEMBLY : Adjustment INFOID:0000000014260415
DLK
AWKIA3359ZZ
Check the clearance and the surface height between hood and each part visually and by touching.
If the clearance and the surface height are out of specification, adjust them according to the adjustment proce-
dures.
Unit: mm (in)
JSKIA4538ZZ F
HOOD HINGE
HOOD HINGE : Removal and Installation INFOID:0000000014260416
DLK
REMOVAL
L
1. Remove hood assembly. Refer to DLK-276, "HOOD ASSEMBLY : Removal and Installation".
2. Remove front fender. Refer to DLK-287, "Removal and Installation".
3. Remove bolts, then remove hood hinge. M
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: N
• Before installing the hood hinge, apply anticorrosive agent onto the surface of the vehicle.
• After installation, perform hood assembly adjustment procedure. Refer to DLK-277, "HOOD ASSEM-
BLY : Adjustment".
O
HOOD HINGE : Inspection INFOID:0000000014260417
1. Open and close the hood. Check that hood hinge operates smoothly. P
JSKIA4371ZZ
REMOVAL
Release clips using suitable tool (A), and remove radiator core seal from hood.
AWKIA3381ZZ
: Clip
CAUTION:
Do not damage hood assembly.
INSTALLATION
Installation is in the reverse order of removal.
HOOD INSULATOR
HOOD INSULATOR : Removal and Installation INFOID:0000000014260419
REMOVAL
E
JSKIA4376ZZ
INSTALLATION
Installation is in the reverse order of removal. F
HOOD SEAL
HOOD SEAL : Removal and Installation INFOID:0000000014260420 G
REMOVAL
Remove clips using a suitable tool (A), then remove hood front seal (1), hood side seal (LH) (2) and hood side H
seal (RH) (3) from hood assembly.
DLK
AWKIA3382ZZ M
: Clip
N
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: O
• Release double-faced adhesive tape using suitable tool and remove hood front seal.
• Do not reuse double-faced adhesive tape.
HOOD SUPPORT ROD P
HOOD SUPPORT ROD : Removal and Installation INFOID:0000000014260421
REMOVAL
1. Support hood using suitable tool to prevent it from falling.
WARNING:
DLK
AWKIA3459ZZ
N
1. Radiator core support cover 2. Radiator core upper support 3. Hood lock support stay
4. Air guide RH 5. Lower air guide 6. Air guide LH
7. Radiator core support bracket O
Removal and Installation INFOID:0000000014260423
P
REMOVAL
1. Remove front bumper. Refer to EXT-16, "Removal and Installation".
2. Remove front combination lamp (LH/RH). Refer to EXL-288, "Removal and Installation".
3. Remove air duct (inlet). Refer to EM-30, "Exploded View" (QR25DE), EM-156, "Removal and Installation"
(YD25DDTi), or EM-307, "Removal and Installation" [YS23DDT/YS23DDTT (M9T)].
4. Remove hood lock. Refer to DLK-310, "HOOD LOCK : Removal and Installation".
JSKIA4591ZZ
: Front
: Clip
AWKIA3383ZZ
: Front
AWKIA3460ZZ
: Front
JSKIA5042ZZ
11. Remove radiator bolts (LH/RH). Refer to CO-14, "Exploded View" (QR25DE), CO-40, "Exploded View"
(YD25DDTi), or CO-66, "Exploded View" [YS23DDT/YS23DDTT (M9T)].
JSKIA4593ZZ
D
13. Remove radiator core upper support bolts (LH) (A).
G
JSKIA4594ZZ
CAUTION: I
• Do not damage harness and harness connector.
• Do not damage power steering cooling fluid hoses.
J
JSKIA4513ZZ
DLK
15. If necessary, remove clips then lower air guide.
: Front L
: Clip
N
AWKIA3385ZZ
: Front
P
JSKIA4534ZZ
DLK
L
AWKIA3446ZZ
REMOVAL
1. Remove front combination lamp (LH/RH). Refer to EXL-288, "Removal and Installation". O
2. Remove fender protector. Refer to EXT-29, "Removal and Installation".
3. Remove cowl top fender cover. Refer to EXT-27, "FENDER COVER : Removal and Installation".
4. Remove front fender bolts. P
: Front
CAUTION:
Use care when removing front fender (1). The front fender
foam baffle (2) adheres the front fender to the body side
outer. Carefully release the foam baffle or damage to the
front fender may occur.
JMKIA5633ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, apply the touch-up paint if the paint peeled during procedure.
• After installing, perform fitting adjustment to the following components as necessary.
- Hood: Refer to DLK-277, "HOOD ASSEMBLY : Adjustment".
- Front door: Refer to DLK-291, "DOOR ASSEMBLY : Adjustment (Double Cab Models)" (Double Cab
Models) or DLK-293, "DOOR ASSEMBLY : Adjustment (Single Cab Models)" (Single Cab Models).
DLK
AWKIA3447ZZ
DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation INFOID:0000000014260427
CAUTION:
• Use two people when removing or installing the front door due to its heavy weight.
• When removing and installing front door assembly, support front door with a suitable tool.
REMOVAL
1. Remove dash side finisher. Refer to INT-56, "DASH SIDE FINISHER : Removal and Installation".
2. Disconnect front door harness connector.
3. Remove front door harness grommet (1), and then pull out the
harness from the body side outer (2).
JSKIA4378ZZ
4. Remove door check link bolt (A) on the vehicle body side (1).
JSKIA4380ZZ
5. Remove front door hinge nuts from body side and then front door.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent where necessary.
• After installation, check front door open/close and lock/unlock operation.
• After installation, perform the front door adjustment procedure. Refer to DLK-291, "DOOR ASSEM-
BLY : Adjustment (Double Cab Models)" (Double Cab Models) or DLK-293, "DOOR ASSEMBLY :
Adjustment (Single Cab Models)" (Single Cab Models).
DOOR ASSEMBLY : Inspection INFOID:0000000014260428
1. Open and close the door. Check that door hinge and check link operate smoothly.
JMKIA9886ZZ
D
3. Check front door check link for poor lubrication. If necessary,
apply multi-purpose grease.
E
G
JSKIA5175ZZ
DLK
AWKIA3508ZZ
Check the clearance and surface height between front door and each part by visual inspection and tactile feel.
If clearance and the surface height are out of specification, adjust them according to the adjustment proce-
dure.
Unit: mm [in]
Portion Standard
H Clearance 4.0 ± 1.0 (0.16 ± 0.04)
Front fender panel – Front door panel A–A
I Surface height 0 ± 1.0 (± 0.04)
J Clearance 4.3 ± 1.0 (0.17 ± 0.04)
Front door panel – Rear door panel B–B
K Surface height 0 ± 1.0 (± 0.04)
L Clearance 4.4 ± 1.0 (0.17 ± 0.04)
Rear door panel – Body side outer C–C
M Surface height 0 ± 1.0 (0 ± 0.04)
JSKIA4384ZZ
D
3. Adjust surface height of front door according to specifications provided.
4. Temporarily tighten door hinge nuts on door side.
5. Loosen door hinge bolts (A) on vehicle body side. E
JSKIA4385ZZ H
6. Raise front door at rear end to adjust clearance of front door according to specifications provided.
7. After adjustment, tighten bolts and nuts to specified torque. I
CAUTION:
• Check door hinge rotating point for poor lubrication. If necessary, apply a suitable multi-purpose
grease.
• After adjusting, apply touch-up paint if the paint peeled during procedure. J
8. Install front fender. Refer to DLK-287, "Removal and Installation".
DOOR ASSEMBLY : Adjustment (Single Cab Models) INFOID:0000000014260430 DLK
Adjustment
L
AWKIA3783ZZ
Check the clearance and surface height between front door and each part by visual inspection and tactile feel.
If clearance and the surface height are out of specification, adjust them according to the adjustment proce-
dure.
Unit: mm [in]
Portion Standard
E Clearance 4.0 ± 1.0 (0.16 ± 0.04)
Front fender panel – Front door panel A–A
F Surface height 0 ± 1.0 (± 0.04)
G Clearance 4.4 ± 1.0 (0.17 ± 0.04)
Front door panel – Body side outer B–B
H Surface height 0 ± 1.0 (0 ± 0.04)
JSKIA4384ZZ
JSKIA4385ZZ
D
6. Raise front door at rear end to adjust clearance of front door according to specifications provided.
7. After adjustment, tighten bolts and nuts to specified torque.
CAUTION: E
• Check door hinge rotating point for poor lubrication. If necessary, apply a suitable multi-purpose
grease.
• After adjusting, apply touch-up paint if the paint peeled during procedure.
F
8. Install front fender. Refer to DLK-287, "Removal and Installation".
DOOR STRIKER
G
DOOR STRIKER : Removal and Installation INFOID:0000000014260431
REMOVAL
H
Remove bolts and front door striker.
INSTALLATION
Installation is in the reverse order of removal. I
CAUTION:
• Do not reuse front door striker bolts.
• After installation, check front door open/close operation. If necessary, adjust front door striker. Refer
to DLK-295, "DOOR STRIKER : Adjustment". J
DLK
DOOR STRIKER ADJUSTMENT
1. Loosen door striker bolts.
2. Adjust door striker so that it becomes parallel with front door lock L
insertion direction.
PIIB2804J O
DOOR HINGE
P
DOOR HINGE : Removal and Installation INFOID:0000000014260433
REMOVAL
1. Remove front door. Refer to DLK-290, "DOOR ASSEMBLY : Removal and Installation".
2. Remove front door hinge bolts from body side and then front door hinge.
INSTALLATION
REMOVAL
1. Fully close the front door window glass.
2. Remove front door speaker. Refer to AV-40, "Removal and Installation" (BASE AUDIO WITHOUT COLOR
DISPLAY) or AV-114, "Removal and Installation" (DISPLAY AUDIO).
3. Remove door check link bolt (A) from body side (1).
JSKIA4380ZZ
JSKIA4389ZZ
5. Remove door check link (1) through hole in door panel (2).
JSKIA5171ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, check front door open/close and lock/unlock operation.
• Check door check link for poor lubrication. If necessary, apply a suitable multi-purpose grease.
DOOR WEATHER-STRIP
Revision: November 2016 DLK-296 2017 D23
FRONT DOOR
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
DOOR WEATHER-STRIP : Removal and Installation INFOID:0000000014260435
A
REMOVAL
1. Disengage clips of front door weather-strip using a suitable tool
(A). B
: Clip
C
AWKIA3407ZZ
E
CAUTION:
• Do not damage front door panel.
• When removing, do not confuse the 2 types of front door weather-strip clips (A) and (B). F
DLK
JSKIA4393ZZ
: Front L
2. Remove door check link bolt (A) from body side (1).
M
JSKIA4380ZZ
P
3. Remove front door weather-strip from front door panel.
INSTALLATION
Installation is in the reverse order of removal.
AWKIA3450ZZ
DOOR ASSEMBLY
B
DOOR ASSEMBLY : Removal and Installation INFOID:0000000014260437
CAUTION:
• Use two people when removing or installing rear door due to its heavy weight. C
• When removing and installing rear door assembly, support rear door using a suitable tool.
REMOVAL
D
1. Remove rear door harness grommet (1), and then pull out the
harness from body side outer (2).
E
G
JSKIA4357ZZ
2. Remove center pillar lower finisher. Refer to INT-57, "CENTER PILLAR LOWER FINISHER : Removal
H
and Installation".
3. Disconnect rear door harness connector.
4. Remove rear door check link bolt (A)from body side.
I
DLK
JSKIA5016ZZ
L
5. Remove rear door hinge nuts from door side, and then remove rear door.
INSTALLATION M
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent where necessary.
• After installation, check rear door open/close and lock/unlock operation. N
• After installation, perform rear door adjustment procedure. Refer to DLK-301, "DOOR ASSEMBLY :
Adjustment".
O
DOOR ASSEMBLY : Inspection INFOID:0000000014260438
1. Open and close the door. Check that door hinge and check link operate smoothly.
P
2. Check door hinge rotating point for poor lubrication. If necessary, apply multi-purpose grease.
JSKIA4536ZZ
JMKIA9886ZZ
3. Check door check link rotating point for poor lubrication. If nec-
essary, apply multi-purpose grease.
JSKIA5175ZZ
DLK
AWKIA3508ZZ
L
1. Front fender panel 2. Front door panel 3. Rear door panel
4. Body side outer 5. Door striker 6. Front door hinge
7. Rear door upper hinge 8. Rear door lower hinge A. Door striker bolt M
Check the clearance and surface height between front door and each part by visual inspection and tactile feel.
If clearance and the surface height are out of specification, adjust them according to the adjustment proce- N
dure.
Unit: mm [in]
Portion Standard O
H Clearance 4.0 ± 1.0 (0.16 ± 0.04)
Front fender panel – Front door panel A–A
I Surface height 0 ± 1.0 (± 0.04)
P
J Clearance 4.3 ± 1.0 (0.17 ± 0.04)
Front door panel – Rear door panel B–B
K Surface height 0 ± 1.0 (± 0.04)
L Clearance 4.4 ± 1.0 (0.17 ± 0.04)
Rear door panel – Body side outer C–C
M Surface height 0 ± 1.0 (0 ± 0.04)
1. Remove center pillar lower finisher. Refer to INT-57, "CENTER PILLAR LOWER FINISHER : Removal
and Installation".
REMOVAL
Remove bolts and rear door striker.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse rear door striker bolts.
• After installation, check rear door open/close operation. If necessary, adjust door striker. Refer to
DLK-302, "DOOR STRIKER : Adjustment".
DOOR STRIKER : Adjustment INFOID:0000000014260441
PIIB2804J
REMOVAL
1. Remove rear door. Refer to DLK-299, "DOOR ASSEMBLY : Removal and Installation".
2. Remove door hinge nuts from body side then remove door hinge.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto hinge mating surface.
• After installation, check rear door open/close and lock/unlock operation.
REMOVAL
1. Fully close the rear door window glass. C
2. Remove rear door speaker. Refer to AV-41, "Removal and Installation" (BASE AUDIO WITHOUT COLOR
DISPLAY) or AV-115, "Removal and Installation" (DISPLAY AUDIO).
3. Remove door check link bolt (A) from body side. D
JSKIA4396ZZ G
JSKIA4398ZZ
DLK
5. Remove door check link (1) from door panel (2) inside.
N
JSKIA5172ZZ
INSTALLATION
Installation is in the reverse order of removal. O
CAUTION:
• After installation, check rear door open/close and lock/unlock operation.
• Check rear door check link for poor lubrication. If necessary, apply a suitable multi-purpose grease.
P
DOOR WEATHER-STRIP
DOOR WEATHER-STRIP : Removal and Installation INFOID:0000000014260444
REMOVAL
: Clip
AWKIA3407ZZ
CAUTION:
• Do not damage rear door panel.
• When removing, do not confuse the 2 types of rear door weather-strip (1) clips (A) and (B).
AWKIA3452ZZ
: Front
: Clip
2. Disengage pawl on the front upper of rear door weather-strip using a suitable tool (A).
AWKIA3408ZZ
: Pawl
JSKIA4396ZZ
D
4. Remove rear door weather-strip from rear door panel.
INSTALLATION
Installation is in the reverse order of removal. E
DLK
AWKIA3453ZZ
DLK
L
AWKIA3784ZZ
TAILGATE ASSEMBLY O
TAILGATE ASSEMBLY : Removal and Installation INFOID:0000000014260446
CAUTION: P
• Use two people when removing or installing tailgate assembly due to its heavy weight.
• When removing and installing tailgate assembly, support tailgate assembly using a suitable tool.
NOTE:
Double cab model shown, single cab model similar.
REMOVAL
1. Remove the rear view camera using the following procedure (if equipped).
: Front
JMKIB4830ZZ
JMKIB4831ZZ
JSKIA4475ZZ
: Front
: Front
JSKIA4476ZZ
1. Open and close the tailgate. Check that tailgate hinge operate smoothly. C
2. Check tailgate hinge rotating point for poor lubrication. If neces-
sary, apply multi-purpose grease.
D
F
JSKIA4477ZZ
TAILGATE STRIKER
G
TAILGATE STRIKER : Removal and Installation INFOID:0000000014260448
REMOVAL H
Remove tailgate striker bolts, and then remove tailgate striker.
INSTALLATION
Installation is in the reverse order of removal. I
CAUTION:
• Do not reuse tailgate striker bolts.
• After installation, check tailgate open/close operation. If necessary, adjust tailgate striker. Refer to J
DLK-309, "TAILGATE ASSEMBLY : Inspection".
TAILGATE HINGE
DLK
TAILGATE HINGE : Removal and Installation INFOID:0000000014260449
REMOVAL
L
1. Remove tailgate assembly. Refer to DLK-307, "TAILGATE ASSEMBLY : Removal and Installation".
2. Remove bolts from body side, and then remove tailgate hinge.
INSTALLATION M
Installation is in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent to hinge mating surface. N
• After installation, check tailgate open/close and lock/unlock operation.
• Check tailgate hinge rotating point for poor lubrication. If necessary, apply a suitable multi-purpose
grease.
O
AWKIA3454ZZ
1. Hood lock release handle 2. Hood lock release cable 3. Hood lock
Clip
HOOD LOCK
HOOD LOCK : Removal and Installation INFOID:0000000014260451
REMOVAL
1. Remove front grille. Refer to EXT-24, "Removal and Installation".
2. Remove bolts and hood lock.
3. Disconnect hood lock control cable (2) from hood lock assembly
(1) in the sequence shown.
JMKIB4670ZZ
INSTALLATION
G
JSKIA4537ZZ
JSKIA4373ZZ
DLK
3. While operating hood lock release handle, carefully check that front end of hood assembly is raised by
approximately 20.0 mm (0.79 in). Also check that hood lock release handle returns to original position.
L
JSKIA4538ZZ
O
1. Primary striker 2. Primary latch 3. Secondary latch
4. Secondary striker A. 20 mm (0.787 in) B. 6.8 mm (0.268 in)
P
4. Check that secondary latch is properly engaged with secondary striker [6.8 mm (0.268 in) MIN] (B).
5. Check that operating force of hood lock control knob is less than 49 N (5.0 kg, 11.0 lb).
JMKIA8354ZZ
REMOVAL
1. Remove bolts then hood lock release handle.
2. Disconnect hood lock release cable (2) from hood release han-
dle (1) in the sequence shown.
JSKIA4483ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform hood lock control inspection. Refer to DLK-311, "HOOD LOCK : Inspection".
HOOD LOCK RELEASE CABLE
HOOD LOCK RELEASE CABLE : Removal and Installation INFOID:0000000014260454
REMOVAL
1. Remove front bumper fascia. Refer to EXT-16, "Removal and Installation".
2. Disconnect hood lock release cable from hood lock. Refer to DLK-310, "HOOD LOCK : Removal and
Installation".
3. Release hood lock release cable clips using a suitable tool.
4. Disconnect hood lock release cable from hood lock release handle. Refer to DLK-312, "HOOD LOCK
RELEASE HANDLE : Removal and Installation".
5. Remove grommet on the lower dash, and pull the hood lock control cable toward the passenger compart-
ment.
CAUTION:
While pulling, be careful not to damage (peel) outside of hood lock release cable.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Be careful not to bend cable too much; keep radius of 100 mm (3.94 in) or more.
PIIB5801E
D
• Check that hood lock release cable is properly engaged with hood lock assembly.
• After installation, perform hood assembly adjustment procedure. Refer to DLK-277, "HOOD ASSEM-
BLY : Adjustment". E
• After adjusting, perform hood lock inspection. Refer to DLK-311, "HOOD LOCK : Inspection".
DLK
AWKIA3461ZZ
DOOR LOCK
DOOR LOCK : Removal and Installation INFOID:0000000014260456
REMOVAL
1. Fully close the front door glass.
2. Remove inside handle. Refer to DLK-315, "INSIDE HANDLE : Removal and Installation".
3. Remove outside handle. Refer to DLK-315, "OUTSIDE HANDLE : Removal and Installation".
4. Remove front door glass. Refer to GW-14, "Removal and Installation".
5. Partially remove front door glass rubber run (rear half). Refer to GW-14, "Exploded View".
6. Remove front door glass rear run. Refer to GW-14, "Exploded View".
7. Disconnect door lock assembly harness connector (if equipped).
8. Remove front door lock bolts, then remove door lock.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Revision: November 2016 DLK-314 2017 D23
FRONT DOOR LOCK
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
• Do not reuse front door lock bolts.
• After installation, check that door lock cables are properly engaged to inside handle and outside A
handle bracket.
• When installing door key cylinder rod, be sure to rotate door key cylinder rod holder until a click is
felt.
B
• After installation, check door open/close and lock/unlock operation.
• Check door lock assembly for poor lubrication. If necessary, apply a suitable multi-purpose grease.
INSIDE HANDLE
C
INSIDE HANDLE : Removal and Installation INFOID:0000000014260457
REMOVAL D
1. Remove front door finisher. Refer to INT-46, "Removal and Installation".
2. Remove inside handle screw.
E
3. Release inside handle (1) from door panel (2) in the direction
shown.
: Pawl F
H
AWKIA3395ZZ
4. Disengage lock knob cable (2) and inside handle cable (3) from
inside handle (1) in the sequence shown. I
DLK
JMKIB3062ZZ
L
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• After installation, check that door lock cables are properly engaged to inside handle. M
• After installation, check door open/close and lock/unlock operation.
OUTSIDE HANDLE
N
OUTSIDE HANDLE : Removal and Installation INFOID:0000000014260458
REMOVAL O
1. Fully close front door glass.
2. Remove front door finisher. Refer to INT-46, "Removal and Installation".
3. Partially remove front door vapor barrier (rear side). P
JMKIB3096ZZ
5. Separate door key cylinder rod (1) from door key cylinder
assembly (2).
ALKIA2487ZZ
JMKIA0560ZZ
AWKIA1997ZZ
AWKIA3397ZZ
D
: Front : Pawl
AWKIA3399ZZ
H
10. Disconnect outside handle cable (1) from outside handle bracket
(2) in numerical order as shown.
I
DLK
JMKIB2242ZZ
INSTALLATION L
Installation is in the reverse order of removal.
CAUTION:
• After installation, check that door lock cable is properly engaged to outside handle bracket.
• After installation, check door open/close and lock/unlock operation. M
AWKIA3456ZZ
DOOR LOCK
DOOR LOCK : Removal and Installation INFOID:0000000014260460
REMOVAL
1. Fully close the rear door glass.
2. Remove inside handle. Refer to DLK-319, "INSIDE HANDLE : Removal and Installation".
3. Remove outside handle. Refer to DLK-319, "OUTSIDE HANDLE : Removal and Installation".
4. Disconnect door lock assembly harness connector (if equipped).
5. Remove rear door lock bolts, then remove door lock assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse rear door lock bolts.
• After installation, check door lock cables are properly engaged to inside handle and outside handle.
• After installation, check door open/close and lock/unlock operation.
INSIDE HANDLE
Revision: November 2016 DLK-318 2017 D23
REAR DOOR LOCK
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
INSIDE HANDLE : Removal and Installation INFOID:0000000014260461
A
REMOVAL
1. Remove rear door finisher. Refer to INT-50, "Removal and Installation".
B
2. Remove inside handle screw.
3. Release inside handle (1) from door panel (2) in the direction
shown.
C
: Pawl
AWKIA3395ZZ
4. Disengage lock knob cable (2) and inside handle cable (3) from F
inside handle (1) in the sequence shown.
JMKIB3062ZZ
I
INSTALLATION
Installation is in the reverse order of removal. J
CAUTION:
• After installation, check that door lock cables are properly engaged to inside handle.
• After installation, check door open/close and lock/unlock operation. DLK
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation INFOID:0000000014260462
L
REMOVAL
1. Fully close rear door glass. M
2. Remove rear door finisher. Refer to INT-50, "Removal and Installation".
3. Partially remove rear door vapor barrier (rear side).
N
JMKIB3096ZZ
JMKIA5342ZZ
AWKIA1997ZZ
AWKIA3397ZZ
: Front
: Pawl
AWKIA3399ZZ
D
9. Disconnect outside handle cable (1) from outside handle bracket
(2) in numerical order as shown.
E
G
JMKIB2242ZZ
INSTALLATION H
Installation is in the reverse order of removal.
CAUTION:
• When installing door key cylinder rod, be sure to rotate door key cylinder rod holder until a click is
felt. I
• After installation, check that door lock cable is properly engaged to outside handle bracket.
• After installation, check door open/close and lock/unlock operation.
J
DLK
AWLIA2593ZZ
1. Tailgate lock assembly RH 2. Tailgate lock connecting rod RH 3. Lock rod protector RH
4. Lock rod protector LH 5. Tailgate lock connecting rod LH 6. Tailgate lock assembly LH
7. Rear camera (if equipped) 8. Outside handle 9. Tailgate key cylinder
Clip
DLK
L
AWKIA3788ZZ
JSKIA4489ZZ
: Front
JSKIA4490ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, check that tailgate locks and unlocks normally. Refer to DLK-325, "Inspection".
SINGLE CAB MODELS
NOTE:
LH shown RH similar.
REMOVAL
1. Release the tailgate lock (1) to the open position and remove
bolt (A).
ALKIA4183ZZ
ALKIA4184ZZ
D
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, check that tailgate locks and unlocks normally. Refer to DLK-325, "Inspection". E
Inspection INFOID:0000000014260465
F
1. After opening and closing the tailgate, check that tailgate is fixed to the vehicle body normally.
2. Check the lock/unlock operation of tailgate.
3. Check tailgate lock assembly for poor lubrication. Apply multi-purpose grease if necessary. G
DLK
AWKIA3457ZZ
1. Rear side outer panel 2. Fuel filler spring 3. Fuel filler lid
4. Bumper rubber 5. Fuel filler lid actuator 6. Harness protector
A. Fuel lid lock nut Pawl Clip
DLK
AWKIA3463ZZ
1. Rear side outer panel 2. Fuel lid key cylinder 3. Fuel filler lid
4. Key cylinder retainer 5. Bumper rubber 6. Fuel filler lid lock striker L
7. Washer
REMOVAL N
JMKIA8137ZZ
JMKIB4731ZZ
Unit: mm [in]
Portion Clearance Surface height
Fuel filler lid – Side panel
3.5 ±1.0 (0.14 ±0.04) 0 ± 1.0 (0 ±0.04)
With electromagnetic fuel lid lock system
Fuel filler lid – Side panel A 0 ± 1.0 (0 ±0.04)
Without electromagnetic fuel lid 3.5 ±1.0 (0.14 ±0.04)
lock system B 0 ± 1.6 (0 ±0.06)
REMOVAL
1. Remove bolts, and remove fuel filler lid. Refer to DLK-327, "FUEL FILLER LID : Removal and Installation".
2. Remove key cylinder retainer (1) in the sequence shown, then
remove fuel lid key cylinder.
: Pawl
AWKIA3402ZZ
3. Rotate fuel filler lid lock striker (1) 45°, and then remove fuel filler
lid lock striker and washer (2).
JMKIB4669ZZ
INSTALLATION
Revision: November 2016 DLK-328 2017 D23
FUEL FILLER LID OPENER
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
Installation is in the reverse order of removal.
CAUTION: A
After installation, check fuel filler lid assembly open/close and lock/unlock operation.
FUEL FILLER LID LOCK ACTUATOR
B
FUEL FILLER LID LOCK ACTUATOR : Removal and Installation INFOID:0000000014260469
REMOVAL
C
1. Fully open fuel filler lid assembly.
2. Remove clips (A) and disengage pawls, then remove harness
protector (1) from the vehicle. D
:Front
:Pawl E
AWKIA3401ZZ
G
3. Rotate the lock nut (A) counterclockwise, and remove.
:Front
H
J
JSKIA4496ZZ
:Front
L
JSKIA4498ZZ
N
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: O
After installation, check fuel filler lid assembly open/close and lock/unlock operation.
REMOVAL
1. Insert key (1) into glove box lid lock cylinder (2).
2. Pull upward on glove box lid release handle (3).
3. Rotate key (1) and turn glove box lid key cylinder (2) to the lock
position.
AWKIA3375ZZ
4. Press tumbler stopper (1) into glove box lid lock cylinder (2)
using a suitable tool (A), and then remove key (3) and glove box
lid lock cylinder together from glove box lid release handle (4).
NOTE:
When removing glove box lid lock cylinder (2) note the position
of cylinder to glove box lid release handle (4).
AWKIA3376ZZ
5. Remove sleeve (3) from glove box lid release handle and then
install sleeve to glove box lid lock cylinder.
NOTE:
When removing sleeve note the position of sleeve to glove box
lid release handle.
CAUTION:
Do not pull out key (1) from glove box lid lock cylinder (2)
while sleeve (3) is removed. Otherwise, tumblers (4) may be
lost from glove box lid lock cylinder.
AWKIA3377ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, check glove box assembly open/close, lock/unlock operation.
REMOVAL B
1. Remove the door switch bolt (A).
2. Disconnect door switch connector and remove door switch (1).
C
E
JSKIA4082ZZ
INSTALLATION
Installation is in the reverse order of removal. F
DLK
AWKIA3458ZZ
REMOVAL
1. Remove instrument lower panel LH. Refer to IP-20, "Removal and Installation".
2. Remove screws (A) and remove outer switch carrier (1).
3. Remove screw (B) and remove inner switch carrier (2).
4. Release pawls using suitable tool and remove fuel filler lid
opener switch from the inner switch carrier (2).
: Pawl
AWKIA4154ZZ
INSTALLATION
Installation is in the reverse order of removal.
REMOVAL B
1. Remove the glove box assembly. Refer to IP-21, "Removal and Installation".
2. Remove clip (A), and reposition the harness (1) away from the
remote keyless entry receiver. C
AWKIA3416ZZ
F
3. Disconnect remote keyless entry receiver harness connector
(A).
4. Remove screw (B) and remote keyless entry receiver (1). G
I
AWKIA3417ZZ
INSTALLATION
J
Installation is in the reverse order of removal.
DLK
AWKIA3466ZZ
REMOVAL
1. Remove the keyfob screw.
2. Separate the upper and lower case using a suitable tool.
CAUTION:
• Do not touch the circuit board or battery terminal.
• The keyfob is water-resistant. However, if it does get wet, immediately wipe it dry.
3. Remove the circuit board from the upper case.
CAUTION:
Do not touch the printed circuits directly.
4. Remove the keyfob battery from the upper case.
CAUTION:
• When replacing battery, keep dirt, grease, and other foreign materials off the electrode contact
area.
• After replacing the battery, Be sure to check that door locking operates normally using the key-
fob.
INSTALLATION
Installation is in the reverse order of removal.
With tilt B
DLK
AWKIA3797ZZ
N
1. Steering lock bracket 2. Steering column 3. Ignition switch
4. Steering lock unit 5. Keyhole mask 6. NATS antenna amp. (if equipped)
A. Tamper resistant self-shear screw B. Key cylinder Front O
NOTE:
The steering lock unit and key cylinder are serviced as an assembly.
P
AWKIA3798ZZ
NOTE:
The steering lock unit and key cylinder are serviced as an assembly.
Removal and Installation INFOID:0000000014260478
REMOVAL
1. Remove steering column. Refer to ST-24, "Removal and Installation".
2. Remove NATS antenna amp (if equipped). Refer to SEC-270, "Removal and Installation".
3. Remove tamper resistant self-shear type screws using a suitable tool.
CAUTION:
Do not reuse screws. Replace with new tamper resistant self-shear type screws.
4. Remove steering lock bracket and steering lock unit.
INSTALLATION
Revision: November 2016 DLK-336 2017 D23
STEERING LOCK UNIT
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
Installation is in the reverse order of removal.
CAUTION: A
• Do not reuse screws. Replace with new tamper resistant self-shear type screws.
• Tighten tamper resistant self-shear type screws until heads break off.
• For initialization and registration of mechanical keys, refer to CONSULT Immobilizer mode and follow the on-
B
screen instructions.
Removal and Installation - Ignition Switch INFOID:0000000014260479
C
REMOVAL
1. Remove instrument lower panel LH. Refer to IP-20, "Removal and Installation".
2. Remove steering column covers. Refer to IP-15, "Removal and Installation". D
3. Disconnect ignition switch harness connector.
4. Remove ignition switch screws and ignition switch.
E
INSTALLATION
Installation is in the reverse order of removal.
F
DLK