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Workshop Manual

2353-HEIS BF115A

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104 views988 pages

Workshop Manual

2353-HEIS BF115A

Uploaded by

mischa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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HONDA. BF115A+130A PREFACE This manual covers the construction, function and servicing procedures of the Honda BF115A / BF130A outboard motors. Careful observance of these instructions will result in better, safer service work. | ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS | AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASCD ON THE LATEST PRODUCT | INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MOTOR CO, LTD. RESERVES SME RIGHT TO MAKE CHANGES. WITHOUT INCURRING ANY OBLIGATION WHATEVER, NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. HONDA MOTOR CO., LTD. ‘SERVICE PUBLICATIONS OFFICE CONTENTS SPECIFICATIONS El [_ service INFORMATION _ | MAINTENANCE | ENGINE COVER/TIMING BELT UPPER COVER PROGRAMMED FUEL INJECTION (PGM-Fl) [5 ‘ALTERNATOR/BALANCER BELT /TIMING G BE ENGINE REMOVAL/INSTALLATION Ei | WATER JACKET COVER/THERMOSTAT/ |_PRESSURE VALVE CYLINDER HEAD/VALVES El FLYWHEEL/OIL PUMP BALANCER SHAFT/CRANKCASE/ Hl CRANKSHAFT/PISTON PROPELLER/GEAR CASE/EXTENSION ~ LCase OIL PAN/ENGINE UNDERCASE/MOUNTING CASE ‘SWIVEL CASE/POWER TRIM/TILT [14 ASSEMBLY __ STEERING ROD/REMOTE CONTROL BOX BB CABLES/SHIFT LINK BRACKET/SHIFT ARM [16 ELECTRICAL EQUIPMENT Ei OPERATION I E WIRING DIAGRAM I 19 Date of issue: December, 1998 @ HONDA MOTOR CO.,LTD. INDEX HONDA BF115A+130A 1. SPECIFICATIONS....... 1, SPECIFICATIONS 2. DIMENSIONAL DRAWING. 2. SERVICE INFORMATION 1 THE IMPORTANCE OF PROPER SERVICING...2-1 1 2. IMPORTANT SAFETY PRECAUTIONS... 2-1 3, SERVICE RULE: 4. SERIAL NUMBER LOCATION... 5, MAINTENANCE STANDARDS 6. TORQUE VALUES ... 7. SPECIAL TOOLS 8, TROUBLESHOOTING “ENGINE ... ‘a. HARD STARTING . Cylinder compression test b. ENGINE DOES NOT RUN SMOOTHLY 2-16 ©. IGNITION (POWER) SYSTEM venous 2-20 Fuse load list. 221 d. STARTER MOTOR 2-22 @. IGNITION SYSTEM 2-24 Spark tost : 2.26 + FRAME 227 a. SHIFT 2-27 b. POWER TRIM/TILT ASSEMBLY OOES NOT MOVE vr ©. THE POWER TRIM/TILT ASSEMBLY DOES NOT HOLD sn 28 9. CABLE/HARNESS ROUTING. 2.31 10. TUBE ROUTING. 2-45, 11. LUBRICATION sn 2.50 3. MAINTENANCE .... 34 1, MAINTENANCE SCHEDULE a4 2. ENGINE OIL .. nn 32 3. OIL FILTER, 33 4, GEAR CASE OIL seeennnnn 34 5. SPARK PLUGS .. 35 6. VALVE CLEARANCE wn... ne 5, 7. FUEL FILTER (LOW PRESSURE SIDE). 39 8. FUEL TANK STRAINER (OPTIONAL FUEL TANK) 340 9. THROTTLE CABLE ee) 10. SHIFT CABLE sneer 313 11. ALTERNATOR BELT so 213 12, BALANCER BELT on 15 13, TIMING BELT semen 31D 14. VAPOR SEPARATOR on 323 18. BREATHER ELEMENT 324 4, ENGINE COVER/TIMING BELT UPPER COVER ... 4-1 1. ENGINE COVERIREAR SEPARATE CASE vows. 4-1 2. TIMING BELT UPPER COVER... 43 ‘5, PROGRAMMED FUEL INJECTION (PGM-Fl) 1, SERVICE PRECAUTIONS... 2, VACUUM CONNECTIONS 3, CIRCUIT DIAGRAM .. 4 TROUBLESHOOTING .... PROGRAMMED FUEL INJECTION SYSTEM (PGM-FI SYSTEM) een 8 + ECM TERMINAL ARRANGEMENT wo cno5-8 + TROUBLESHOOTING GUIDE 5-10 ‘TROUBLESHOOTING CHART a.ECM : a b. MAP SENSOR revue 5°20) c. TP SENSOR se 52D d. PULSER COIL SENSOR 1, 2 swvcvoncnoes 5-24 e. ECT SENSOR... peceereg:20) {IAT SENSOR, seseecmes 62] IDLE CONTROL SYSTEM 5-30 + TROUBLESHOOTING GUIDE .. 5-30 SIDLING nn sn ‘TROUBLESHOOTING CHART a, IAC VALVE 5.33 ALERT SYSTEM ne 535, + OIL PRESSURE TEST .. 5-35 ‘TROUBLESHOOTING CHART ‘a. CONTINUOUS SOUND werner 36 B.INTERMITTENT SOUND ocecrnenone 5°38 c, OVERHEAT SENSOR, 5-40 FUEL SUPPLY SYSTEM 5-42 + TROUBLESHOOTING GUIDE ovr ononnn 542 + HOW TO RELIEVE FUEL PRESSURE..........5-43 ‘+ FUEL PRESSURE MEASUREMENT 5-43 + FUEL LINES. 544 + FUEL INJECTORS. sete G5) + PRESSURE REGULATOR vv scevssosenee S46 + FUEL FILTER (HIGH PRESSURE SIDE)......5-87 + FUEL PUMP UNIT. 5-48 + MAIN RELAY... 5-49) ‘TROUBLESHOOTING CHART a, HIGH PRESSURE FUEL .... 5-50 bb. FUEL INJECTOR POWER LINE 552 ©. PGM-FI MAIN HARNESS(WIRE HARNESS (POWER SUPPLY LINE).......5-53 5, SILENCER CASE 5-56 6. THROTTLE BODY ASSEMBLY | 557 7. FUEL PUMP (LOW PRESSURE SIDE) 5-58 8. FUEL INJECTORS ... 5-59 9. VAPOR SEPARATOR/FUEL PUMP UNIT... 5-61 10. INTAKE MANIFOLD ASSEMBLY REMOVAL/INSTALLATION eens, 11, INTAKE MANIFOLD/IAC VALVE .sueeneons 5-73, 12, FUEL FILTER (LOW PRESSURE SIDE)/ FUEL TUBE .. 516 13. PCV VALVE sents 77) 14, FUEL TANK (OPTIONAL PART) 5-78 6. ALTERNATOR/BALANCER BELT/TIMING BELT ..6-1 1. ALTERNATOR ASSEMBLY m1 2. BALANCER BELT/TIMING BELT/PULLEY 9 HONDA BF115A°130A 7. ENGINE REMOVAL/INSTALLATION ... TA 14, SWIVEL CASE/POWER TRIM/TILT 1, REMOVAL aI ASSEMBLY 2. INSTALLATION 8, WATER JACKET COVER/THERMOSTAT/ PRESSURE VALVE... 1, OVERHEAT SENSOR/FLUSHING WATER HOSE 2. FLUSH VALVE wre 7 82 3, THERMOSTATANATER J COVER «83 4. OIL WATER JACKET PRESSURE VALVE ....... 85) 9. CYLINDER HEAD/VALVES 1. CYLINDER HEAD ASSEMBLY REMOVAL) INSTALLATION 2, CYLINDER HEAD. 3. INSPECTION... 4, VALVE GUIDE REPLACEMENT eon 921 5. VALVE SEAT RECONDITIONING... 9-23 10. FLYWHEEL/OIL PUMP anes OT 1. OIL PUMP/FLYWHEEL 101 2. INSPECTION 10-4 11, BALANCER SHAFT/CRANKCASE/ CRANKSHAFT/PISTON. 1. BALANCER SHAFT/PULLEY .. 2. CRANKCASE 3. CYLINDER BLOCK/CRANKSHAFT 4. BALANCER BEARING REPLACEMENT ..../11-11 5. PISTON. 116 8. INSPECTION. 1418 7. BEARING SELECTION 11.27 12. PROPELLER/GEAR CASE/EXTENSION CASE ... 12-1 1, PROPELLER .. a4 2. GEAR CASE ASSEMBLY 122 3. WATER PUMP/SHIFT ROD. 124 4, PROPELLER SHAFT HOLDER ASSEMBLY .... 12-9 5. PROPELLER SHAFT/PROPELLER SHAFT HOLDER... 12410 8. VERTICAL SHAFT/BEVEL GEAR 12.22 7. SHIM SELECTION 12.32 8, SHIM POSITION... 12:39 9. BACKLASH ADJUSTMENT. 12-41 10. LOWER RUBBER MOTOR MOUNT. 12.47 11. EXTENSION CASE/UNDERCOVER 12-48 13, OIL PAN/ENGINE UNDERCASE/MOUNTING CASE. TBA 1. OIL PAN/EXHAUST PIPEWATER TUBE... 13-1 2. ENGINE UNDERCASE sone 132 3. COVER LOCK LEVER 133 4. MOUNTING CASE/UPPER RUBBER MOUNT/ SHIFT SHAFT A/B 135 1. SWIVEL CASE/STERN BRACKET REMOVAL/INSTALLATION 2. POWER TRIM/TILT ASSEMBLY/STERN BRACKET/SWIVEL CASE ASSEMBLY 3, SWIVEL CASE/MOUNT FRAME 4, POWER TRIM/TILT ASSEMBLY 5. POWER TILT MOTOR ASSEMBLY..... 16. STEERING ROD/REMOTE CONTROL BOX .....15-1 1. STEERING ROD. 161 2. REMOTE CONTROL BOX {OPTIONAL PART}... 15:2 3. CONTROL PANEL (OPTIONAL PART) .wvosne 15-7 16. CABLES/SHIFT LINK BRACKET/SHIFT ARM ... 16-1 1. SHIFT LINK BRACKET 161 2. SHIFT ARM/LINK ROD/NEUTRAL SWITCH... 165 17. ELECTRICAL EQUIPMENT .. 1, COMPONENT LOCATION vsnnnsssnsnece TTA 2. MAIN RELAY/SEPARATE CASE 175 3. STARTER CABLE/POWER TILT SWITCH ...... 17:8 4. STARTER MOTORYSTARTER MAGNETIC SWITCH : FUSE BOX/POWER TILT RELAY . 6 REMOTE CONTROL CABLE A/ECM/ 74 179 17-19 IGNITION COIL 21 7. 90A FUSE BOX 17:24 8 INSPECTION — 17.25 18 OPERATION 18-1 1. PROGRAMMED FUEL INJECTION SYSTEM CO 18.1 19, WIRING DIAGRAM .-cneoenrinninnnenes WIA HONDA BF115A*130A CARACTERISTIQUES ENTRETIEN CACHE DE MOTEUR/CACHE SUPERIEUR DE COURROIE DE DISTRIBUTION “INJECTION PROGRAMMEE D’ESSENCE (PGM-FI) RNATEUR/COURROIE DE COMPENSATEUR/ COURROIE DE DISTRIBUTION YOLANT MOTEUR/POMPE A HUIL AXE DE CoM RTER MOTEURIVILEBREQUINPISTON —__| HELICE/CARTER/CARTER D’EXTENSION CARTER D’HUILE/CARTER INFERIEUR DI MOTEUR/CARTER DE FIXATION CARTER DE PIVOTEMENT/ENSEMBLE. SIETTE/INCLINAISON ASSISTEE TIGE DE DIRECTION/BOITIER DE TELECOMMANDE. CABLESSUPPORT DE TRINGLE DE CHANGEMENT EB Gk AVANT-PROPOS, Ce manuel couvee les opérations de consteuction,d’ilisation et

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