Lecture 4 Manual
Lecture 4 Manual
Contents
Pilot drilling + freehand Guided pilot drilling and freehand drill sequence 12
Required instruments 14
Surgical access 15
Detailed drilling sequence 16
Implant insertion 19
NobelActive 3.0 23
Introduction
Partially edentulous – Edentulous patients –
SmartFusion Radiographic guide
Fully guided
Planning with NobelClinician
Guided surgery:
Product information
pilot drill or fully guided
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6 Guided surgery with NobelActive® Manual // Introduction
OR
Guided drilling
Guided Twist Step
Drill 2.4/2.8
Guided surgery with NobelActive® Manual // Introduction 7
Introduction
Pilot drilling + Freehand
Drilling Drilling Implant placement
Twist Step Drill Twist Step Drill Implant Driver CC RP
2.4/2.8 3.2/3.6
Fully guided
Product information
Confirm the surgical template corresponds with the virtual treatment plan
in NobelClinician
Verify optimal fit of the surgical template on stone model and/or clinically
in the patient before treatment
Confirm that surgical index, if applicable, fits the surgical template and
patient’s opposing jaw when occluding
Follow the treatment protocol from the correct patient treatment plan
report from NobelClinician (implants, length / diameter, drill depths),
according to the Nobel Biocare Instructions for Use (nobelbiocare.com)
Guided surgery with NobelActive® Manual // Introduction 9
Introduction
Indications for use Considerations based on bone quality and quantity
NobelActive implants are endosseous implants intended to be Proceed with examination and treatment planning according
surgically placed in the upper or lower jaw bone for anchoring to established protocols.
or supporting tooth replacements to restore patient esthetics
and chewing function. Confirm available bone and significant anatomical landmarks
Fully guided
cedure can be considered. site to site. The implant is “active” enabling an angle change
– in whom adequate sizes, numbers or desirable positions of during insertion. This ability for redirection allows the implant
implants are not reachable to achieve safe support of func- to be inserted into available bone, for example within the pala-
tional or eventually parafunctional loads. tal wall of an anterior extraction socket, and then be redirected
– allergic or hypersensitive to commercially pure titanium for stabilization while establishing proper restorative alignment
grade 4, titanium alloy Ti-6Al-4V (titanium, aluminum, vana- (see page 24).
dium), stainless steel or DLC (diamond-like carbon) coating.
NobelActive 3.0 implants are not indicated to be used to re- To maintain vertical tissue dimension, be sure to allow at least
place a central incisor, a canine, a premolar or a molar in the 1.5 mm of bone both lingual to and buccal to the implant collar.
maxilla, nor to replace a canine, a premolar or a molar in the The special narrowing of the implant collar diameter allows for
mandible. NobelActive 3.0 implants are not indicated to be favorable ridge adaptation when crestal ridge width is limited.
used for multiple-tooth replacements.
Product information
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10 Guided surgery with NobelActive® Manual // Introduction
Drills
Caution: Drills are for single use only and must not be reprocessed.
Reprocessing could cause loss of mechanical, chemical and / or bio-
logical characteristics. Re-use could cause cross contamination.
Note: Confirm the correct guided pilot drill depth by consulting the
printed treatment plan report from NobelClinician and/or the NobelGuide
surgical guidelines included in the surgical template package.
Fully guided
1 mm
9 mm
Guided surgery with NobelActive® Manual // Introduction 11
Introduction
Drill Stops
Fully guided
Drill Guide Handle
The drill guides are attached to the Handle for Guided Drill
Guides by inserting the ball of the drill guide into the tip of
the handle (see picture). The drill guide is locked into place
by firmly tightening the upper part of the handle. Note that
the drill guide is free to rotate in the socket of the handle
before it is locked into place. This is to ensure that the drill
guide and handle can be positioned so as not to interfere
with other surgical instruments.
Note: Be sure to lock the drill guide into the handle outside
Product information
of the patient's mouth. Because of the small sizes of the
devices, care must be taken that they are not swallowed or
aspirated by the patient.
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12 Guided surgery with NobelActive® Manual // Pilot drilling + Freehand
Soft bone
13 mm
OR
0 mm
Optional for
medium bone
13 mm
OR
0 mm
* Confirm correct guided pilot drill depth by consulting the printed treatment plan report from
NobelClinician and/or the NobelGuide surgical guidelines included in the surgical template package.
Guided surgery with NobelActive® Manual // Pilot drilling + Freehand 13
Introduction
Drill protocols according to bone quality*
Recommended to ensure optimal primary implant
stability when planning for Immediate Function.
Fully guided
3.2/3.6 3.2/3.6 3.2/3.6
3.8/4.2 3.8/4.2
(4.2/4.6)
WP ∅ 5.5 2.0 2.0 2.0
2.4/2.8 2.4/2.8 2.4/2.8
3.2/3.6 3.2/3.6 3.2/3.6
(3.8/4.2) 3.8/4.2 3.8/4.2
4.2/4.6 4.2/5.0
(4.2/5.0) Screw Tap
Note: All data is stated in mm.
Drills within brackets (- -) denote widening of the cortex only, not drilling to the full drilling depth.
Product information
Soft bone considerations Dense bone considerations
The self-drilling capability of NobelActive allows it to be inserted – Self-drilling should not be attempted in dense bone.
into sites that have been prepared to a reduced depth. This – Screw Taps should be used if the standard dense bone
ability becomes very useful in situations that are in close prox- protocol is not sufficient to fully seat the implant without
imity to vital anatomical structures, or in softer bone when exceeding the recommended maximum insertion torque
maximum condensation is desirable. Drill to 2–4 mm less than (max. 70 Ncm for NP, RP and WP and 45 Ncm for 3.0
the total implant length, insert implant to drilled depth and implants).
continue to insert. The implant will drill its way to final depth.
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Required instruments
Surgical access
Introduction
Pilot drilling + Freehand
Fully guided
Option 1 Option 2
Perform flap elevation prior to guided drilling using the Perform guided drilling using the surgical template before
surgical template. performing flap elevation.
––Carefully position the surgical template. ––Carefully position the surgical template
Product information
––Using the first drill in the indicated drilling protocol, ––Perform guided drilling using the selected guided pilot drills
carefully mark the soft tissue. based on the treatment plan report from NobelClincian.
––Remove the surgical template. ––Remove the surgical template.
––Perform the incision. ––Perform the incision.
––Elevate the flap by performing sub-periosteal preparation ––Elevate the flap by performing sub-periosteal preparation
and mobilization using a raspatory or elevator. and mobilization using a raspatory or elevator.
––Carefully reposition the surgical template.* ––Continue site preparation and/or implant insertion.
––Perform guided drilling using the selected guided pilot drills
based on the treatment plan report from NobelClinician.
––Remove the surgical template.
––Continue site preparation and/or implant insertion.
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* Ensure the exact same fit and position is achieved as before soft tissue manipulation.
16 Guided surgery with NobelActive® Manual // Pilot drilling + Freehand
Introduction
4 Confirm orientation
Use the direction indicator to confirm orientation and
inclination of the preparation.
Fully guided
6 Drill with Twist Step Drills
––Continue site preparation using Twist Step Drill ∅ 2.4/2.8 mm.
Product information
––Check orientation using Direction Indicator ∅ 2.0/2.4–2.8 mm.
––Finalize site preparation using Twist Step Drill ∅ 3.2/3.6 mm.
Implant insertion
Introduction
1 Unpack implant
Each implant is packaged in a double aseptic vial system. The
outer package has a printed label with product data including
diameter and length. Its cap is color-coded to identify the im-
– Pull the red tab to disengage the plastic shrink-rap film and
unscrew the color-coded lid.
– Take out the sterile inner titanium casing and lift off the
plastic cap to gain access to implant.
– Record the implant size and LOT number on the patient’s
chart with the two peel-off labels from the outer vial.
Fully guided
three different options for inserting the implant:
Notes:
– In the anterior region it is recommended to use the manual
surgical driver to facilitate good control during insertion and
angulation changes.
– The surgical driver is intended to be used while grasped
with finger tips only to avoid excessive insertion torque.
B Surgical Driver
– It is possible to start the implant insertion manually,
Product information
using the NobelActive Implant Driver and Surgical Wrench
Adapter.
– For NobelActive 3.0, the NobelReplace Manual Torque
Wrench Surgical or the Manual Torque Wrench Prosthetic
with Surgical Wrench Adapter can also be used, as they
both have a 45 Ncm marking.
3 Pick up implant
– Connect the appropriate implant driver to the insertion
instrument.
– Pick up the implant from the inner casing by applying light
pressure on the implant driver and carefully turning the casing
counterclockwise until implant driver is fully seated.
A B
4 Insert implant
– Begin inserting the implant into the osteotomy.
– When using a drilling unit, start inserting the implant using
low speed.
Introduction
5 Tighten manually
– Connect the NobelActive Manual Torque Wrench Surgical
to the Manual Torque Wrench Adapter and place the implant
to final depth.
Fully guided
Markings for 35, 45 and 70 Ncm.
place it back into the titanium casing. Widen the implant
site according to the drill protocol or use Screw Tap matching
the diameter of the implant.
Product information
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22 Guided surgery with NobelActive® Manual // Pilot drilling + Freehand
Notes:
–T he implant driver has a 3 mm height indicator to facilitate
vertical implant positioning and six black lines correlating B
to the flat sides of the implant hexagon (C).
– If the implant driver is difficult to remove, slightly rotate it
counterclockwise before lifting it up.
Hex indicators
{
3 mm
{
NobelActive® 3.0
Introduction
Indications
– Lateral incisors in the maxilla
– Lateral and central incisors in the mandible
– Single-unit applications in the above-mentioned positions
2 Pick up implant
Open the implant package and pick up the implant from the inner
casing with the implant driver for NobelActive 3.0.
Fully guided
If experiencing strong resistance
Excessive torque while inserting the implant must be avoided. It
can cause deformation of the implant or connection and may result
in e xcessive compression of the bone.
– If strong resistance (max. 45 Ncm) is encountered at any point
during insertion, rotate the implant counterclockwise approxi-
mately 1/2 a turn to enable the self-tapping capacity of the im-
plant, then continue to insert the implant.
– If there is still strong resistance, remove the implant and place it
back into the titanium casing. Widen the implant site according to
the drill protocol or use Screw Tap matching the diameter of the
implant.
Product information
Note: For NobelActive 3.0, the NobelReplace Manual Torque
Wrench Surgical or the Manual Torque Wrench Prosthetic with
Surgical Wrench Adapter can also be used, as they both have a
45 Ncm marking.
4 Temporary restoration
Depending on the surgical protocol of choice, place a cover screw
or abutment and suture.
Optional for
soft bone
A B C
A B C
Introduction
Drill protocols according to bone quality Optional Drills
During drilling procedures bone quality should be considered. If bone density is inconsistent (varying between medium and
Recommended drill sequences are based on bone quality to soft or medium and dense bone), optional drills can be added
ensure optimal primary stability when applying Immediate to the drill protocol to ensure the torque level does not exceed
Function. Drills are used to the full drilling depth (top of 45 Ncm. It is recommended that the Guided Counterbore
Fully guided
Implant Soft bone Medium bone Dense bone
diameter Type IV Type II–III Type I
Product information
(Guided Screw Tap 4.3) Guided Screw Tap 4.3
Note: All data are in mm and the drills within brackets denoted as optional.
26 Guided surgery with NobelActive® Manual // Fully guided
Required instruments
* Please refer to page 42 for full list of available Guided Twist (Step) Drills, Guided Counterbores and Guided Screw Taps.
Guided surgery with NobelActive® Manual // Fully guided 27
Special considerations
Introduction
The unique thread design of NobelActive implants allows for
redirection of the implant during insertion. This feature has
been taken into consideration in the drilling protocol for
placing NobelActive implants in conjunction with the
NobelGuide surgical template.
Fully guided
For guided insertion of the NobelActive implant, the correct
starting point is crucial. The separate dedicated Screw Taps
for soft/medium and dense bone are mandatory for all indica-
tions. They define the correct insertion point for precise im-
plant placement. Early steering means the Guided Screw Tap
engages with the Guided Sleeve before encountering bone.
Tapping of just two or three threads (height of cortical bone)
may be enough in soft bone.
Product information
Avoid early bone contact
Before using the Screw Tap, the shape of the crest should be
checked to avoid early collision between the upper half of the
Screw Tap and the bone. Remove the bone to allow insertion
of the Screw Tap.
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28 Guided surgery with NobelActive® Manual // Fully guided
Surgical access
Introduction
The NobelGuide concept supports flap, mini-flap and flapless
procedures. Flapless procedures are aided by a guided soft
tissue punch. Based on the actual case, the clinician is advised
to choose the preferred option at the planning stage. Thorough
clinical diagnostics and inspection are needed prior to planning
Notes:
––The combination of tissue grafting and Immediate Function
is not recommended.
––If simultaneous bone augmentation is performed, submerged
healing is indicated
Flapless
The flapless procedure is the most straightforward procedure.
The surgical template can remain at its initially installed position
without the need to detach and re-position it again. This
procedure is indicated for surgeons starting with the system,
Fully guided
however punching of soft tissue must be clinically indicated
(i.e. esthetics).
Product information
Introduction
4 Elevate flap
––Perform sub-periosteal preparation and mobilization
using a raspatory.
Fully guided
––Slightly modify the fitting surface of the surgical template
by relieving as much material as needed.
––After grinding, rinse with sterile physiologic liquid (saline)
to remove any small particles.
Product information
6 Reposition surgical template
Reposition the surgical template using the surgical index
and at the exact same site prepared for the anchor pins.
Notes:
––The depth markings on the Twist Drill correspond to 7, 10,
13, 15 and 18 mm implants and should be measured while
level with the Guided Drill Guide.
––When using the Twist Drills, use copious irrigation and an
“in-and-out” drilling motion with emphasis on bringing the
tip of the drill out of the template when preparing the site
to avoid overheating.
––A (10+) indicates that the drills extend an additional 10 mm. 7 mm
–D uring surgery maximum attention must be paid to ensure 10 mm
that the surgical template does not move in any direction 13 mm
15 mm
from the correct position when being manipulated with
18 mm
instruments, e.g., lateral shift through inadequate handling of
(pilot) drill in “knife – edge” situations or shift / deformation
of surgical template due to excess vertical force application
during implant installation.
Guided surgery with NobelActive® Manual // Fully guided 33
Introduction
3 Continue drilling
––Mount the Drill Stop Ø 2.8 mm on the Guided Twist Step Drill
2.4/2.8 × (10+) 7–18 mm.
––Place the Guided Drill Guide RP to ∅ 2.8 mm and drill to the stop
Fully guided
4 Mandatory screw tapping
––Place the Guided Screw Tap NobelActive RP 8.5–10mm directly into
the sleeve and prepare the site to the desired depth at low speed
(20–45 Ncm) and with copious irrigation.
––Carefully remove the Screw Tap to avoid damaging the prepared site.
Product information
Note: If less bone condensing is required, use the Guided Screw Tap to
a reduced depth. Decide how deep to tap based on the quality of the
bone. In soft bone, just two or three threads (the height of the cortical
bone) may be enough.
1 Unpack implant
Each implant is packaged in a double sterile vial system. The outer
package has a printed label with product data including diameter
and length. Its cap is color-coded to identify the implant diameter.
The inner casing is also marked with implant diameter and length.
––Pull the red tab to disengage the plastic shrink-rap film and unscrew
the color-coded lid.
––Take out the sterile inner casing and lift off the plastic cap to gain
access to implant.
––Record the implant size and LOT number on the patient’s chart with
the two peel-off labels from the outer vial.
Introduction
4 Manual implant insertion
––Perform the first turns of the insertion by hand. Start with a
gentle left turn until you can feel the implant falling into the
pre-tapped thread.
Notes:
Visually check that the Guided Implant Mount is kept in the
center of the guided sleeve during the entire insertion process.
Fully guided
Product information
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36 Guided surgery with NobelActive® Manual // Fully guided
Introduction
7 Place remaining implants
––Proceed with preparation of the remaining implant sites.
––Install the remaining implants according to the previously
described procedure.
Fully guided
8 Remove surgical template
––Once all implants are installed, remove Guided Implant
Mounts and Guided Template Abutments using the
Screwdriver Unigrip.
––Remove the anchor pins and the surgical template.
Product information
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38 Guided surgery with NobelActive® Manual // Fully guided
Introduction
8 Anchor the surgical template
––Use the Screwdriver Unigrip to remove the Guided Implant
Mounts.
––Place a Guided Template Abutment NobelActive RP 4.3
Fully guided
––Proceed with preparation of the remaining implant sites
(step 1–5, page 33–36).
––Install the remaining implants until the flange of the Guided
Implant Mount touches the top of the guided sleeve in the
surgical template.
Notes:
––Place the Guided Template Abutments on the first two
implants. After placement, leave the seated Guided Implant
Mounts in their final position until all implants are placed.
Product information
10 Remove surgical template
––Once all implants are installed, remove Guided Implant
Mounts and Guided Template Abutments using the
Screwdriver Unigrip.
––Remove the anchor pins and the surgical template.
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40 Guided surgery with NobelActive® Manual // Product information
Product overview
NobelActive
Platform Implant ∅ Length
7 mm 8.5 mm 10 mm 11.5 mm 13 mm 15 mm 18 mm
* 3.0 mm – – 36769 36770 36771 36772 –
** 3.5 mm – 35221 34125 34126 34127 34128 35215
4.3 mm – 35223 34131 34132 34133 34134 35219
5.0 mm – 35225 34137 34138 34139 34140 35220
3.0 NP 3.5 RP 4.3 RP 5.0 WP 5.5
*** 5.5 mm 37806 37807 37808 37809 37810 37811 –
* NobelActive 3.0 is only indicated for the replacement of single-unit maxillary lateral incisors and single-unit mandibular
lateral and central incisors. Multiple-unit restorations are neither indicated nor accommodated by restorative components. On all Nobel Biocare implants including
** NobelActive NP is not recommended to be used in the posterior region. prefabricated prosthetic components.
*** Color coded and cover screw included For further information visit
nobelbiocare.com/warranty
Guided surgery with NobelActive® Manual // Product information 41
Introduction
For guided pilot drilling
Guided Pilot Twist Drill for NobelActive 3.0 Guided Twist Drills 7–13 mm 7–18 mm
∅ 1.5 (10+) 10–15 mm 37397 ∅ 2.0 (10+) 33107 32746
Fully guided
37883 NobelActive Surgery Kit
Includes instruments to perform implant surgery
Screw Taps 3.0 NP RP 4.3 RP 5.0 WP with NobelActive implants. Drills and screw taps
must be ordered separately
36816 36236 36237 36238 378712 / 378723
Product information
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42 Guided surgery with NobelActive® Manual // Product information
Guided Start Drill Handle for Guided Drill Guide 37952 NobelActive Guided Surgery Kit
Kit consists of three kit boxes for guided surgical
∅ 2.0 (10+) 37152 32813
access, guided drilling and guided implant
insertion. It includes instruments for NP and
RP 4.3 implants. Drills and screw taps must be
ordered separately.
Guided Twist Drills 7–13 mm 7–18 mm Drill Extension Shaft
∅ 2.0 (10+) 33107 32746 29164
Introduction
Laboratory components for fully guided procedure
NP RP 4.3 RP 5.0 WP
Guided Cylinder with Pin 37172 37173 37174 37950
Unigrip™ Conical Connection
Healing abutments
3.0 NP RP WP NP RP WP
Healing 3 mm 5 mm 7 mm 3 mm 5 mm 7 mm 3 mm 5 mm 7 mm 3 mm 5 mm Healing 3 mm 5 mm 7 mm 3 mm 5 mm 7 mm 3 mm 5 mm
Abutment Abutment
∅ 3.2 36794 36795 36796 – – – – – – – – Bridge
∅ 3.6 – – – 36639 36640 36867 36643 36644 36872 – – ∅ 4.0 36864 36865 36866 – – – – –
∅ 3.8 36797 36798 36799 – – – – – – – – ∅ 5.0 – – – 36869 36870 36871 – –
∅ 5.0 – – – 36641 36642 36868 36645 36646 36873 37813 37814 ∅ 6.0 – – – – – – 37817 37818
∅ 6.0 – – – – – – 36647 36648 36874 – –
∅ 6.5 – – – – – – – – – 37815 37816
WP
Fully guided
Slim – 37669 37670 – 37666 37665 – 37667 37668 – – Healing Abutment 6×7 mm 7×8 mm
Healing Anatomical PEEK 37819 37820
Abutment
Temporary abutments*
3.0 NP RP WP NP RP WP
Immediate 1.5 mm 3 mm 1.5 mm 3 mm 1.5 mm 3 mm 1.5 mm 3 mm QuickTemp™ 1.5 mm 3 mm 1.5 mm 3 mm 1.5 mm 3 mm
Temporary 36777 36778 36653 36655 36654 36656 – – Abutment 36659 36657 36660 36658 – –
Abutment
Temporary 36779 – 36663 – 36664 – 37823 37824 Temporary 36661 – 36662 – 37825 37826
Abutment Abutment
Engaging Non-Engaging
Product information
Slim 6.5 mm 7.5 mm 6.5 mm 7.5 mm 6.5 mm 7.5 mm – Temporary – – 6×7 mm 7×8 mm
Temporary 37675 37676 37671 37672 37673 37674 Abutment 37821 37822
Abutment Anatomical
PEEK
* Abutment screw included.
Sterile components
The devices delivered sterile have a “Sterile” marking on
the label. See current cleaning and sterilization guidelines for
details: nobelbiocare.com/sterilization.
Implants
Implants are delivered sterile, are for single-use only.
Do not use implants if the packaging has been damaged
or previously opened.
Introduction
Non-sterile components
Care and maintenance of reusable instruments are crucial
for successful treatment. Well-maintained instruments not
only safeguard your patients and staff against infection, but
In the laboratory:
Fully guided
Use ultrasonic cleaning with water and mild detergents.
Rinse thoroughly with water, dry well and return to the
protection bag in which it was delivered.
In the clinic:
Immediately prior to surgery: disinfect the surgical template
in a high level disinfectant, according to the manufacturer’s
instructions (e.g. Chlorhexidine solution). Rinse thoroughly
with sterile water and dry well, but not longer than 40 minutes.
Product information
Abutments and plastic copings
Some abutments made of titanium, gold alloy, and plastic
(PEEK) are delivered non-sterile. For more information refer
to the label on the specific abutment. It is recommended to
sterilize the abutment prior to placing it in the oral cavity. For
sterilization, see current cleaning and sterilization guidelines:
nobelbiocare.com/sterilization
Notes:
––If modifications have been made to the abutment, clean the
abutment prior to sterilization.
––Non-sterile plastic copings should not be resterilized, as
they are for single use only.
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46 Guided surgery with NobelActive® Manual // Contact us
Guided surgery with NobelActive® Manual // Contact us 47
Introduction
Americas Europe, Middle East and Africa Russia
Nobel Biocare Canada Nobel Biocare Belgium Phone: +27 11 802 0112
Nobel Biocare Mexico Nobel Biocare France Phone: 0800 211 424
Nobel Biocare USA Nobel Biocare Germany Phone: +44 208 756 3300
Hungary
Distributor markets
Nobel Biocare Hungary
Asia Pacific Phone: +36 1 279 33 79 Algeria, Bulgaria, Croatia, Cyprus,
Fully guided
Phone: 1800 804 597 Phone: 1800 677 306
United Arab Emirates
China Italy Phone: +34 933 560 562
Nobel Biocare China Nobel Biocare Italy
Phone: +86 21 5206 6655 Phone: +39 800 53 93 28
Hong Kong Lithuania
Nobel Biocare Hong Kong Nobel Biocare Lithuania
Phone: +852 2845 1266 Phone: +370 5 268 3448
India Netherlands
Nobel Biocare India Nobel Biocare Netherlands
Phone: 1800 266 9998 Phone: +31 30 635 49 49
Japan Norway
Nobel Biocare Japan Nobel Biocare Norway
Phone: +81 3 6717 6191 Phone: +47 64 95 75 55
New Zealand
Product information
Poland
Nobel Biocare New Zealand Nobel Biocare Poland
Phone: 0800 441 657 Phone: +48 22 549 93 52
Singapore Portugal
Nobel Biocare Singapore Nobel Biocare Portugal
Phone: +65 6737 7967 Phone: +351 800 300 100
Taiwan
Nobel Biocare Taiwan
Phone: +886 080 00 779
Contact us
nobelbiocare.com/contact
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