Service: Washing Machine Drum Type
Service: Washing Machine Drum Type
DRUM TYPE
Basic Model : WF448AAP
(PURPLE-PROJECT)
Model Name : WF431ABP
(YUKON BETTER-PROJECT)
Model Code : WF431ABP/XEU
SERVICE Manual
1. Safety Instructions
4. Troubleshooting
5. PCB Diagram
6. Wiring Diagram
WF431ABP
Refer to the service manual in the GSPN (see the rear cover) for the more information.
Contents
1. Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Safety instructions for service engineers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-1. Error modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-2. Corrective actions for each error code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Hazards or unsafe practices that may result in severe personal injury or death.
WARNING
Hazards or unsafe practices that may result in minor personal injury or property damage.
CAUTION
• (When servicing electrical parts or harnesses) Make sure to disconnect the power plug before servicing.
Failing to do so may result in a risk of electric shock.
• Do not allow consumers to connect several appliances to a single power outlet at the
same time.
There is a risk of fire due to overheating.
• When removing the power cord, make sure to hold the power plug when pulling the plug
from the outlet.
Failing to do so may damage the plug and result in fire or electric shock.
• When the washing machine is not being used, make sure to disconnect the power plug
from the power outlet.
Failing to do so may result in electric shock or fire due to lightning.
• Do not place or use gasoline, thinners, alcohol, or other flammable or explosive substances near the washing
machine.
There is a risk of explosion and fire caused from electric sparks.
Safety Instructions _ 1
WARNING WHILE SERVICING
• Check if the power plug and outlet are damaged, flattened, cut or otherwise degraded.
If faulty, replace it immediately.
Failing to do so may result in electric shock or fire.
• Completely remove any dust or foreign material from the housing, wiring and connection parts.
This will prevent a risk of fire due to tracking and electrical hazard..
• When connecting wires, make sure to connect them using the relevant connectors and check that they are
completely properly.
If tape is used instead of the connectors, it may cause fire due to tracking.
• Make sure to discharge the PBA power terminals before starting the service.
Failing to do so may result in a high voltage electric shock.
• When replacing the heater, make sure to fasten the nut after ensuring that it is inserted into the bracket-heater.
If not inserted into the bracket-heater, it touches the drum and causes noise and electric leakage.
• Do not allow consumers to repair or service any part of the washing machine
themselves.
This may result in personal injury and shorten the product lifetime.
• If it seems that grounding is needed due to water or moisture, make sure to run
grounding wires. Grounding
(Check the grounding of the power outlet, and additionally ground it to a metallic water terminal
pipe.)
Failing to do so may result in electric shock due to electric leakage.
[Running a grounding wire]
- Twist a grounding wire (copper wire) two or three times around the tap.
- If you connect the grounding wire to a copperplate, bury it 75 cm under the earth in a
place with a lot of moisture.
Do not connect the grounding wire to a gas pipe, plastic water pipe or telephone
wire. There is a risk of electric shock or explosion.
75 cm
Copperplate
2 _ Safety Instructions
CAUTION BEFORE SERVICING
• Do not sprinkle water onto the washing machine directly when cleaning it.
This may result in electric shock or fire, and may shorten the product lifetime.
• When wiring a harness, make sure to seal it completely so no liquid can enter.
Make sure that they do not break when force is exerted.
• Check if there is any residue that shows that liquid entered the electric parts or harnesses.
If any liquid has entered into a part, replace it or completely remove any remaining moisture from it.
• If you need to place the washing machine on its back for servicing purposes, place a support(s) on the floor and lay it
down carefully so its side is on the floor.
Do not lay it down on its front. This may result in the inside tub damaging parts.
Safety Instructions _ 3
CAUTION AFTER SERVICING
• Check whether the washing machine is level the floor with respect to the original position
of the washing machine prior to service.
By doing this now will reduce for the need of customer dissatisfaction and redo call.
Vibrations can shorten the lifetime of the product.
4 _ Safety Instructions
2. FEATURES AND SPECIFICATIONS
2-1. FEATURES
Features Description
BUBBLE • BUBBLE Technology’s Engine generates foam by
dissolving detergent with air and water before the
normal cycle starts. Foam allows detergent to distribute
evenly and penetrate fabrics 2.5 times faster than high
efficiency detergent and deeper. Perfectly dissolved
detergent by bubble generator penetrates very quickly
and widely.
- BUBBLE Technology’s Engine generates foam
by dissolving detergent with air and water before
the normal cycle starts. Foam allows detergent to
distribute evenly and penetrate fabrics 2.5 times
faster than high efficiency detergent and deeper.
- Samsung’s effective BUBBLE delivers perfect
cleanliness even with delicate fabrics without any
damages .
Silver Wash Sanitization • The winning combination! Samsung’s silver nano technology combines the
sanitizing effect of silver with state-of-the art science for the ultimate in clean.
Two plates of 99.9% pure silver are converted into silver ions through electrolysis.
They penetrate deep into the wash water to kill bacteria and fungi. Even in cold,
bleach-less water, the silver particles kill 99.9% of odor causing bacteria for a
“super clean” wash. So washing in cold water is energy efficient and better for
your clothes.
• Samsung’s unique technology generates silver ions that remove bacteria and
fungi, and creates an invisible shield that protects your clothes from unwanted
odors until your next wash. Using an ancient and proven purification technique so
simple, yet so advanced, it removes microbes even in cold water.
• Effect of Silver Wash System
- Keeps Stored Clothes Fresh
The Ag+ Silver (Nano) Technology anti-bacterial
effect keeps fabric free from odor-causing micro-
organisms for up to one month, without the use of
strong chemical cleaners. There’s no need to worry
about musty-smelling clothes even if they remain
unused for a long period.
- Makes Shapeless Garments a Thing of the Past
High temperatures and harsh bleaches can damage
and discolor your clothes. The Ag+ Silver (Nano)
Technology helps your clothes last longer, without
stretching, shrinking, pilling or fading.
High efficiency energy & • Washing with Samsung’s Silver Wash, even in cold water, sanitizes the laundry
Water saving thereby saving 92% of the energy normally used with hot water sanitization.
Direct drive inverter motor • The power to handle anything! Our direct-drive inverter motor delivers power
right to the washer tub from a variable speed, reversible motor. A beltless direct-
drive motor generates a higher spin speed of 1,300rpms for more effective, quiet
operation. The washer also has fewer moving parts, meaning fewer repairs.
Woolmark certified • The machine wash wool cycle on the Samsung Silver Wash machines has been
tested and has passed the required Woolmark Company specification for machine
washable wool products.
Fabrics should be washed according to the instructions on the garment label as
specified by Woolmark and Samsung.
Diamond Drum • The washing performance has improved and potential damage to the clothing has
been minimized. (The size of the holes on the diamond drum has been reduced
for minimizing damage to the clothing/garment.)
- The embossed wall of the drum serves as a washboard, dramatically
increasing the washing performance compared with existing drum washing
machines, which uses the power of the difference in elevation only.
- The size of holes has been reduced drastically, maintaining the optimal wash
performance (Washing Cost 1.0) while saving on water and electricity required
for washing.
- The structure of the holes on the diamond drum was redesigned to minimize
potential damage to the clothing.
Conventional
Fabric
Diamond Drum
Fabric
A: 991
D: 811
B: 686
Image
BOLT-SPANER
DC60-40146A 1 Default
(Wrench)
Note
• You can purchase additional water supply and drain hoses from a service center.
• For built-in models, the spanner(wrench), water supply and drain hoses are not supplied. Both the water supply and
drain hoses are supplied during the installation.
Others
(Driver, Nipper, Long General tools for the after service.
nose)
Sensor pressure
MAIN-PCB AND
SUB-PCB PANEL
FRAME FRONT
STEAMER
(Only WF448***)
DD MOTOR
WATER SUPPLY
VALVE
WATER LEVEL
SENSOR
(The Bracket type)
Sensor pressure
► Disassembly
1. Separate the Top Assy-Plate.
Sensor pressure
► Assembly
1. Connect the pressure hose to the body of the
water level sensor and lock it using the clamp.
When connecting the water level sensor to the
set, make sure to connect it after draining water
by operating the spin cycle.
DOOR HINGE
DRAIN PUMP
(Continued) 6. Disconnect the wire connector.
Heater
3. Seperate the Connection Housing(3).
Remove the nut holding the heater and the heater.
Caution
Make sure to insert
the Heater into the
correct position of the
bracket inside the Tub
when reassembling it.
Otherwise, there is a
risk of fire.
Make sure to push it inwards until the packing part
comes into the Tub completely when reassembling
it so that the packing part is completely stuck to the
Tub.
Fasten the holding nut with a force of 5Kgf/ cm2.
If the nut is not fastened properly, there is a risk of
water leaking.
For USA
Error Type Causes Remarks
LED LCD
- The part of the hose where the water level sensor is
located is damaged (punctured).
- The hose is clogged with foreign material.
- The hose is folded.
Water Level - Too much lubricant has been applied to the insertion
LE
Sensor part of the air hose.
- Hose engagement error (disengaged)
- Part fault (Faulty internal soldering)
- The water level sensor terminal is disengaged.
- Main PBA fault.
- The PBA connector terminal is not connected.
- The motor spin net is not engaged. This error
- The motor’s internal coil is damaged (short-circuited occurs because
3E
or cut) of restrained
- The hall sensor terminal is not connected. revolutions
- Foreign material (a screw) has entered the motor.
- Motor overloaded due to too much laundry (Non- This error
sensing) occurs when an
Motor Driving - The motor hall sensor terminal is not connected. interference is
E3
Error and Hall - PBA fault generated due
Sensor Error - The motor driving error from the PBA is weak. to too much
: Unstable relay operation, etc. laundry, etc.
Troubleshooting _ 23
For USA
Error Type Causes Remarks
LED LCD
- Check the consumer’s power conditions.
: Make sure to check the operating voltage. Connect
a tester to the internal power terminals during the
Boil or Dry operations and observe the washing
machine’s operation carefully.
2E : Check the voltages. (An error occurs when under
or over voltage is supplied.)
: Check whether a plug receptacle is used. When
the connecting wire is 1m, a momentary low
Power Error voltage may drop up to 10 V
- Main PBA fault (sometimes)
- This error is not a fault but occurs during a
momentary power failure
: When this error code is displayed, the operation
restarts from the cycle that was stopped due to the
PF -
power failure.
: If the washing machine is not operating and this
error code is displayed, it is displayed to notify that
a power failure has occurred.
- The signals between the sub and main PBAs are not
sensed because of commuication error.
- Check the connector connections between the sub
Communication
- and main PBAs carefully.
Error
→ Check for incorrect or loose connections, etc.
- Remove the sub PBA C/Panel and check for any
faulty soldering.
24 _ Troubleshooting
For USA
Error Type Causes Remarks
LED LCD
Door Error
LO
(Unlock
Fail)
FL
(Lock Fail)
Troubleshooting _ 25
For USA
Error Type Causes Remarks
LED LCD
- The washing heater is short-circuited or has a wire
disconnected.
- The washing heater in the tub has an error. (Contact If the heater has
error, temperature sensor fault) no error, this
- If the water level sensor operates without water occurs because
because water is frozen or for any other reason and of a PBA relay
the temperature sensor engaged at the bottom to malfunction.
prevent overheating for the washing heater detects a
temperature of 100 to 150 ˚C, the washing machine
turns the input power off.
Hr
Heater Error (Heater - This error occurs when the red temperature sensor
Relay) at the center of the dry heater operates (at a
temperature higher than 145 ˚C)
: Corrective action – Press the button at the center
lightly. The washing machine will operate normally.
Alternatively, replace the temperature sensor if the
temperature sensing is unstable because of functional
degradation.
- This occurs when the steam function does not
operate normally.
- This error does not occur in existing drum products.
Check whether the product is a steam model
- Heater engagement fault (out of place)
- The air hose is out of place and water leakage occurs
during the spin cycle.
- The tub back at the safety bolts fixing part is broken.
- Water leakage occurs at the front with foaming
because of too much detergent
- Water leakage occurs because the connecting hose
to the detergent drawer is connected incorrectly.
Water Leakage
LE - The drain pump filter cover is engaged incorrectly.
Error
- Water leakage occurs at the drain hose.
- The duct condensing holding screws are worn.
- The nozzle-diaphragm is engaged in the opposite
direction or the rubber packaging is omitted.
- Water leakage occurs because the screws that
hold the tub back and front in place are fastened
incorrectly.
- The leakage sensor is faulty.
26 _ Troubleshooting
For USA
Error Type Causes Remarks
LED LCD
Troubleshooting _ 27
► These are common troubleshooting procedures for each drum-type washer error mode. For detailed information, refer to the general repair scripts.
Error Mode
Error Type Causes Corrective Actions Description of Photo
LED LCD
• Check the water level sensor terminal
• Water level sensor fault connections and contacts.
Check the water level sensor
• Incorrect connections of • An error occurs if an incorrect water
frequency.
the water level sensor level sensor is used. Make sure to
- Check it after the water level
28 _ Troubleshooting
Water Level terminal check the material code. (Abnormal
LE sensor and the connector are
Sensor • The hose part for the operation)
connected.
water level sensor is • If the water level sensor is faulty,
- Frequency: Approx. 26.4 KHz
folded. replace it.
with no load
• Main PCB fault • If the error persists despite taking the
action above, replace the PBA.
► DD MOTOR
Check the resistance on the
main PCB motor. (Between pins
1 and 3, and 1 and 4 of the four
(4) pins)
- Resistance: Approx. 2 to 4
MΩ
- Check the voltage when the
• Check the motor connector terminal power is on.
connections and contacts.
• Washing motor fault
• 3E is displayed because overloading ► UNIVERSAL MOTOR
• Washing motor hall sensor
occurs due to too much laundry.
fault Check the Resistance of Nos.1
• If the hall sensor terminal is faulty, and 4 of the wire pin on the side
Washing Motor 3E • Incorrect connections of
replace the hall sensor. of the TACHO SENSOR.
Error and Hall E3 the washing motor/hall
• Check whether the stator of the motor
4-2. CORRECTIVE ACTIONS FOR EACH ERROR CODE
► DRAIN MOTOR
• Check whether the revolutions of the Resistance: Approximately
drain pump motor are restrained by 6.3 Ω between the Terminals
foreign material. for the Water Supply Valve
• Check the same thing for the natural
drain process.
• Drain pump fault • Check the wire connectors on Main
• Freezing in the winter PCB and Drain Pump ASSY. The
season connector or wire may have poor
Drain Error nd
• Foreign materials in the physical connection.
drain pump • If the drain pump operates abnormally
• Main PCB fault intermittently when the temperature of
the water in the tub is high. ► DRAIN PUMP
• If the motor revolutions are restrained Resistance: 11.9 to 16.1kΩ
due to freezing in the winter season, between the Terminals for the
check the method to remove the Water Supply Valve
freezing and remove as directed.
Troubleshooting _ 29
Error Mode
Error Type Causes Corrective Actions Description of Photo
LED LCD
30 _ Troubleshooting
Error • Incorrect wire connections • Check whether the sub PBA is short-
between the sub and main circuited because of moisture.
PBAs. • If the main PBA’s communication
circuit is faulty, replace it.
dS
► TYPE 1
1. Check the door switch
Resistance.
2. The resistance of 1 and 3 Pin
Must be approximately 125Ω.
LO
► TYPE 2
The resistance of Nos. 3 and 5
of the DOOR LOCK SWITCH
must be approximately 949 Ω.
FL
Troubleshooting _ 31
Error Mode
Error Type Causes Corrective Actions Description of Photo
LED LCD
32 _ Troubleshooting
Heater Error Hr center of the dry heater overheating sensor is faulty, replace it. -
• Steam function fault - An Hr error occurs.
• Freezing in the winter • Check the steam heater. Replace if it
season is faulty.
- An Hr error occurs.
Troubleshooting _ 33
5. PCB DIAGRAM
11
12
13
1
10
5
6
3 4 7 8
Location Part No. Function Description Location Part No. Function Description
1 CN2 PBA Power Supply Supplies 120V of AC power Supplies power to the Sub PBA and provides a communications
8 CN8 SUB PBA Connection Port
function.
2 CN1 Reactor Connection Port Blocks noise generated when the motor operates.
9 IPM1 Washing Motor Drive IC Switches and supplies the voltages for the motor.
3 RY1 Main Relay Supplies PBA power when the Power button is pressed.
Water Level And Temperature Detects the laundry, water supply, and water draining operations and
10 CN7
4 RY3 Washing Heater Relay The switch for the Washing Heater power supply drive. Sensor Connector detects whether each heater is working properly.
6 CN5 Motor Power Supply Port Supplies the 3-phase drive voltage for the Washing Motor. 12 CN3 Each Load Connection Port The port to supply power for each electric device.
7 CN6 Hole Sensor Connection Port Detects whether the Washing Motor is working normally. 13 IC18 Ag IC Drives the Ag IC.
PCB Diagram _ 35
5-2. CONNECTOR AND RELAY PORT PART DETAILED MANUAL (MAIN PCB)
► CN3
1. Door Lock Close ► CN4
2. Door Lock Open 6. Circulation Pump 1. Door Switch 5. Empty Pin
3. Drain Pump 7. Pre Valve 2. Empty Pin 6. Empty Pin
4. Steam Valve 8. Main Valve 3. Door Switch 7. AG Sensor
5. Bleach Valve 9. Hot Valve 4. Empty Pin 8. AG Sensor
► CN2
1. AC Power Port
2. AC Power OFF Detection
Sensor ► CN7
3. Door Detection Sensor 8 1 1. Empty Pin
3 1
(LOCK, UNLOCK) 2. Empty Pin
3. Empty Pin
4 6 4. Washing Water Temperature Sensor
5. Ground
6. Washing Water Level Sensor
7. Washing Water Level Sensor
► CN1 1 3
7 1
1. Reactor Connection Port
2. Reactor Connection Port
1
► CN8
1. Communications Port (Rx)
2. Communications Port (Tx)
1 1 1 3 3. Rest Signal Output
1 1 6 1 4. Ground
5. 5V
6. 15V
3
1 2
1 Graphic CN4 Main PBA Connection Port Receives power from the Main PBA and provides a communications function.
3 Graphic CN2 and so on Display and Buzzer Connection Port Connects the D Board and the Graphics Board.
4 BZ1 Buzzer Circuit Be generated sound when the menu key is pressed or the encoder is operated, the menu is closed.
► CN10
1. Communications Port (Tx)
2. Communications Port (Rx)
3. Reset Signal ouput ► CN3_GRAPHIC
4. Ground 1. Tub Light Drive Signal
5. 5V 2. Empty Pin
6. 15V 3. 15V
13 1 6 1 3
► CN2
1. JOG signal 8. Led signal
2. JOG signal 9. Led signal
3. Ground 10. Led signal
4. Led signal 11. Led signal
5. Led signal 12. Buzzer signal
6. Led signal 13. Buzzer signal
7. Led signal
38 _ PCB Diagram
6. WIRING DIAGRAM
REFERENCE INFORMATION
BLK BLACK
BLU BLUE
GRN GREEN
GRY GRAY
NTR NATURAL
ORG ORANGE
PNK PINK
RED RED
SKYBLU SKYBLUE
VIO VIOLET
WHT WHITE
YEL YELLOW
Wiring Diagram _ 39
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Code No.: DC68-02828A